Hydrokraft Transmission Closed Loop Piston Pumps: Technical Catalog TVX
Hydrokraft Transmission Closed Loop Piston Pumps: Technical Catalog TVX
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Model Codes
Form Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Basic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ES Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
HG Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
FE Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DP Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SP Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Special Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Combination Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Examples for Combination Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pump Specifications
US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Performance Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operating Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Hydraulic Transmission Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Controls
FE, HG Manual Adjustment Displacement Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Electric Motor Displacement Control ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Pressure Signal Displacement Control DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Example for TVX, DP Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Proportional Valve Displacement Control SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Example for TVX, SP Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pump Dimensions*
TVXS 066/090 ES Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
TVXS 066/090 HG Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
TVXS 066/090 FE Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
TVXS 066/090 DP Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
TVXS 066/090 SP Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
TVXS 130/180 ES Control**. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
AVAILABLE DISPLACEMENT
• Axial piston pumps • Rotating and pressure • Standard available SIZES
with swashplate loaded parts are transmission circuits
design for reliable pressure balanced. with integrated valves 66 ccm
operation and long life. • Oversize shaft and and filters to build 90 ccm
• Special design for shaft bearings. complete closed loop
closed loop system for charge flow
• Large charge flow and flushing. AVAILABLE REPLACEMENT
application. rates for low system UNIT DISPLACEMENT SIZES
• Pressure up to 420 temperature. • Fast response times.
130 ccm
bar. Rated speed up to • Wide range of • For new product 180 ccm
1800 r/min higher available integrated applications use TVW.
speeds possible. Use TVX 130-250 for 250 ccm
charge and pilot
pressure pump service replacement
combinations. only.
"X" Series
Form Page
The following 55-digit coding system has been In the model code string below some characters are
developed to identify all of the configuration options already filled out and shown on this and the
for the "X" Series Transmission pumps. Use this following pages. For such characters there is no
model code to specify a unit with the desired option available.
features. All 55-digits must be present when Explanation for each character can be found as
ordering. You may want to photocopy the matrix follows:
below to ensure that each number is entered in the CHARACTER PAGE
correct box. If adjustments other than the standard
settings (character 47...50) or special features Basic Pump Model Code 1.....27 6
(character 51...53) are needed, please provide the Control Options 28...46 7-11
information when ordering. At the end of this Customer Adjustment Specification 47...50 7-11
section you may need to provide an additional model Special Features 51...53 12
code if a combination unit is needed. In case of a Design Number 54...55 12
combination unit, each single pump section must be Combination Model Code 1.....39 13
specified separately using this or other Eaton catalog
information.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
T V X – M 1 R S V A
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
1 0
T V X * — * * * M * * * * * * * * 1 R * * S V * A * * #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
E S * 0 0 * 0 0 0 0 0 0 0 0 0 0 * * * * * * * #
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
28 29 Control type 31 32 Electronic Controls 42 Pilot Oil Filter 46 Control Voltage of Zero
f Hz 50 60 50 60 50 60
Add special feature
description (characters
Fast 7 6 18 15 15 13
51...55) on page 12 if
Medium 24 20 35 29 30 25 required
Slow 38 432 54 45 48 40
CUSTOMER ADJUSTMENT SPECIFICATIONS UNIT STD. SETTING CUSTOMER ADJUSTMENT OPTION REMARKS
H G 0 0 0 * 0 0 0 0 0 0 0 0 0 0 0 0 0 * * * * #
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
HG – Hand wheel A – Single side of center “A” 0 – Not required Adjustment Specification
displacement control C – Over center 0000 - None
44 Position Monitoring
30 Displacement 34Extra Functions ???? - Yes (Final number will
0 – Not position monitoring be assigned by Eaton.
Adjustment Options 0 – Not available
45 Electric Motor Type Specify on table
0 – Not applicable below)
35Pressure Control Options 0 – No electric motor
31 32 Electronic Controls
0 – Not applicable
46 51 Special Features
00 – Not required Control Voltage of Zero
36 37 38 39 40 41 Power Position Valve Add special feature
Control Options 0 – Not applicable description (characters
000000 – Not applicable 51...55) on page 12 if
required
42 Pilot Oil Filter
0 – Not required
CUSTOMER ADJUSTMENT SPECIFICATIONS UNIT STANDARD SETTING CUSTOMER ADJUSTMENT OPTION REMARKS
F E 0 0 0 * 0 0 0 0 0 0 0 0 0 0 0 0 0 * * * * #
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
CUSTOMER ADJUSTMENT SPECIFICATIONS UNIT STANDARD SETTING CUSTOMER ADJUSTMENT OPTION REMARKS
D P * 0 0 * 0 0 0 0 0 0 0 0 * 0 0 0 * * * * * #
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
DP – Pressure signal A – Single side of center “A” 0 – Not required Adjustment Specification
displacement control C – Over center 0000 - None
44 Position Monitoring
30 Displacement 34Extra Functions ???? - Yes (Final number will
0 – No position monitoring be assigned by Eaton.
Adjustment Options 0 – Not available
45 Electric Motor Type Specify on table
G – Mounting interface below)
Cetop 3 only 35Pressure Control Options 0 – No electric motor
H – Remote port G 1/4 0 – Not applicable
J – Proportional relief inc. 46 51 Special Features
Control Voltage of Zero
electronics 36 37 38 39 40 41 Power Position Valve Add special feature
K – Proportional relief inc. Control Options 0 – Not applicable description (characters
electronics & 000000 – Not applicable B – 110 AC 50 Hz/ 51...55) on page 12 if
displacement control 120 AC 60 Hz required
42Pilot Oil Filter D – 220 AC 50 Hz/
31 32Electronic Controls
0 – Not required 240 AC 60 Hz
00 – Not required V – Filter with visual G – 12 VDC
indicator H – 24 VDC
E – Filter with electronic
indicator
CUSTOMER ADJUSTMENT SPECIFICATIONS UNIT STANDARD SETTING CUSTOMER ADJUSTMENT OPTION REMARKS
S P * * * * 0 0 0 0 0 0 0 0 * * 0 0 * * * * * #
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
SP – Proportional Valve A – Single side of center “A” 0 – Not required Adjustment Specification
Displacement Control C – Over center 1 – With solenoid valve 0000 – None
30 Displacement 34Extra Functions 44
Position Monitoring ???? – Yes (Final number
Adjustment Options will be assigned by
0 – Not required 0 – No position monitoring Eaton. Specify on
C – With Cetop 3 table below)
Proportional valve 35 Pressure Control 45
Electric Motor Type
KDG4V 3 Options 0 – No electric motor
F – With Cetop 5 51 Special Features
0 – Not applicable
Proportional valve 46
Control Voltage of Zero Add special feature
36 37 38 39 40 41 Power Position Valve description (characters
31 32 Electronic Controls 51...55) on page 12 if
Control Options 0 – Not applicable
00 – Not required 000000 – Not applicable B – 110 AC 50 Hz/ required
03 – ER 9.3 - 10 (Cetop 3) 120 AC 60 Hz
04 – ER 9.4 - 10 (Cetop 5) 42Pilot Oil Filter D – 220 AC 50 Hz/
0 – Not required 240 AC 60 Hz
V – Filter with visual G – 12 VDC
indicator H – 24 VDC
E – Filter with electronic
indicator
CUSTOMER ADJUSTMENT SPECIFICATIONS UNIT STD. SETTING CUSTOMER ADJUSTMENT OPTION REMARKS
"X" Series -
Special Features
* * * 1 0
51 52 53 54 55
51 52 53 Special Features
000 – None
*** – Defined by Eaton
54 55 Design Number
10 – Design Number
* * * C — * * * * * * * * * * * * * * * * * * * *
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
H C 8 1 * * * * * * * * * *
26 27 28 29 30 31 32 33 34 35 36 37 38 39
Example 1: Combination
of two closed loop pumps
Model Code Front Unit TVWF-500M08R0000H1R02SVMA20SPC03C00000000E100H000000010
Model Code Rear Unit TVXR-066M02R000001R02SVMA00SPC03C00000000E000H000000010
Model Code Combination Unit TVWC-500SP0660SP0000000000HC81**********
Example 2: Combination
of one closed loop - and
two open loop pumps
(For open loop model code
refer to the according
catalog)
Mode Code Front Unit TVWF-500M08R0000H1R02SVMA20SPC03C00000000E100H000000010
Model Code Middle Unit PVWM-250M07R00E1R02SV0ADF000A0000000000000000010
Model Code Rear Unit PFXR-130M02R00P1A02SV0A00000A0000000000000000010
Model Code Combination Unit TVWC-500SP250DF1300000000HC81**********
MODEL TVX 066 TVX 090 TVX 130 TVX 180 TVX 250
HYDRAULIC CHARACTERISTICS
Input pressure charge & pilot pump pmin Sp/St psi 11.6 absolute
Displacement pilot pump Vg St in3 0.5
Pilot pressure pSt psi 870 870 870 870 870
DRIVE
Maximum driving torque - single unit M1 Single lb.ft. 325 443 640 887 1243
(p2 max, η= 100%)
Maximum power consumption - single unit P1 Single hp 93 126 182 254 355
(p2 max, η= 100%; n= 1800 rpm)
Max. driving torque - comb. unit M1 Comb. lb.ft. 2x325 2x443 2x643 2x890 2x1248
1) TVW - 750 at 1800 rpm reduced to 38.1 in3
2) When pressure below 1450psi and flow below 25% of maximum flow
MODEL TVX 066 TVX 090 TVX 130 TVX 180 TVX 250
HYDRAULIC CHARACTERISTICS
Input pressure charge & pilot pump pmin Sp/St bar 0,8 absolute
Displacement pilot pump Vg St cm3 8
Pilot pressure pSt bar 60 60 60 60 60
DRIVE
Maximum driving torque - single unit M1 Single Nm 440 600 868 1202 1685
(p2 max, η= 100%)
Maximum power consumption - single unit P1 Single kW 69 94 136 189 265
(p2 max, η= 100%; n= 1800 min-1)
Maximum driving torque - comb. unit M1 Comb. Nm 2x440 2x600 2x868 2x1202 2x1685
1) TVW - 750 at 1800 min-1 reduced to 625cm3
2) When pressure below 100 bar and flow below 25% of maximum flow
70
180
Effective Outlet Flow
50
150
60
200 100 40
130
100
40
30
90
100 50 20
066 50
20
10
0 0 0 0
0 100 200 300 400 bar 0 100 200 300 400
066,090,130,180,
250 Series
-1
1500 min
1800 min -1
10 4
Theoretical Bearing
Life Time
At maximum displacement 3
and various speeds. 3 x 10
bar 50 100 200 300 400
-1
1000 min -1
1000 min
Basic Rating Life L10 [h]
-1
-1 1500 min
1500 min
Basic Rating Life L10 [h]
1800 min-1
-1
4 1800 min
10
10 4
3
3 x 10 3
3 x 10
bar 50 100 200 300 400
bar 50 100 200 300 400
-1 -1
1000 min 1000 min
Basic Rating Life L10 [h]
3 3
3 x 10 3 x 10
bar 50 100 200 300 400 bar 50 100 200 300 400
psi 725 1450 2900 4350 5800 psi 725 1450 2900 4350 5800
Operating Pressure Operating Pressure
MS MA
2 3
A
2.3 A
2.4
6 21 22
2.5 3.2 20
38 1
M1 M
M 2.1
10 IVIII A 9 2.2 2.5 3.1
II I 18 bar 12 bar
B
B L
B
R1 500 Ohm S L1 L1 L2 L3 MB
11
37 M 31 32
36 90∞C
35 70∞C
Drain
34 30 Motor
33 max
min
ISO VG 46 Drain
A, B System port 2.2 Charge pressure relief 6 High pressure relief 33 Thermometer
L1, L2, Drain port valve valve 34 Optical Level Indicator
L3 Oil filling plug 2.3 Charge flow filter 9 Servo motor 35 Venting Filter
MA, MB Gauge port-system 2.4 Clogging indicator for 10 Control limit switches 36 Level switch
pressure charge flow filter 11 Control feedback 37 Temperature switch
MS Gauge port-charge 2.5 Charge check valves potentiometer
(2 pcs) 38 Electric motor
pressure 20 Motor MF
S Suction port for 2.6 Charge pressure relief 21 Limit switches
charge pump switch (speed control)
L Drain port motor 3 Flushing block 22 Rearbox
1 Basic pump 3.1 Low pressure relief valve 30 Reservoir
(replenishing valve)
2 Charge block 31 Cooler Oil/Air
3.2 Flushing flow shuttle
2.1 Charge pump valve 32 Bypass - Valve
+V
0 to +V max
-100% displacement
+100%
-V
The unit is used for flow The response times No Pressure / Power (position no. 13 in model
adjustment. It has a from zero to maximum Limiter possible! coding, options 4, 5 or 6
three phase electric depends on the chosen Explosion protection in combination with
servo motor, worm ratio and the (fixed) versions are also customer adjustment
gearing and a switch box speed of the servo available. speculation position
with 4 or (optional) 8 motor (this means that 47-50 for the set values).
limit switches for once the control is As an additional option The setting must be
different positions. A defined and built the the maximum (and/or defined before ordering
potentiometer is also response times are not minimum) flow can be and cannot be modified
available. variable during limited by a spacer during operation.
operation). inside the control
cylinder
100%
Flow from A
cw
servo motor
off
0
ccw
Flow from B
100%
THEORETICAL RESPONSE TIME (SEC) FOR MAXIMUM DISPLACEMENT CHARACTER IN MODELCODE POS. 30
The output flow of the To work in both No feedback signal is As an additional option
pump is proportional to directions, a solenoid needed, an optical the maximum (and/or
the pilot pressure. valve is needed to switch indicator recommended minimum) flow can be
A separate pilot oil the pilot flow from A to (pos. 24 in model limited by a spacer inside
circuit is necessary. B (pos. 30 in model coding, option “V”). the control cylinder
coding, option “K”). A pilot oil filter can be (position no.13 in model
From this, the control coding, options 4, 5 or 6
pressure is reduced to The DP-control can be mounted in-line between
used for stepless flow pump and control (pos. in combination with
the desired set value by customer adjustment
means of a suitable control with standard 42 in model coding,
requirements for option “V” or “E”). speculation position 47-50
pressure control valve for the set values). The
(with P-T line) and dynamic and precision. Pressure limiter or setting must be defined
throttle in P-line 0.8 Ø power limiter override before ordering and
(0.03 in). not available (for such cannot be modified
and other options please during operation.
refer to PVW-Series).
P T P T A B +100%
M8
flow from A
D1
P T A B
+100%
S B L
-100%
The output flow of the pump is proportional to the pilot pressure
The example shows a (with solenoid valve 24V Other model coding also
TVXS-130 pump with DP- DC) with charge oil filter possible due to some
control and complete with electrical indicator, variations which cannot
transmission circuit, for but without pilot oil filter. be seen in the circuit
over-center operation diagram (seal material,
main drive shaft end).
Possible model coding for such pump:
TVXS-130M04R000TP1R01SVVA20DPK00C000000000000H000000010.
4.1
4
P T P T A B
Tex
APT B 7
D1
P T A B 2.4
5.1 2.3
A T P T A B PSt2 MA
A
PSt1
-100% 2.5 6 3.2 2.1 5
M +100%
2.5 3.1
SSt
2.2 B
B L1 L2 L3 SSp MB
A, B System ports X1 Remote port control 3.1 Low pressure relief 5 Pilot pump
L1, L2, L3 Drain ports pressure valve 5.1 Pilot pressure relief
MA, MB Gauge port- T Return line control circuit 3.2 Flushing flow shuttle valve
system pressure 1 Basic pump valve Tex return line 6 High pressure relief
proportional relief valve valve
SSp Suction port for 2.1 Charge pump
charge pump 4 Proportional pressure 7 Interface for short cut
2.2 Charge pressure relief relief valve
SSt Suction port for valve valve
pilot pump 4.1 Solenoid valve for
2.3 Charge flow filter directional control
pSt1 Outlet port pilot 2.4 Clogging indicator for
pump charge flow filter
pSt2 Pilot pressure 2.5 Check valves (2 pcs)
port
The SP control operates All control values are Pressure limiter override in model coding, options
a hydrostatic drive and recorded as an electrical available on request. 4, 5 or 6 in combination
works without throttle signal and lead back to Power limiter override with customer
losses within electrically the control card. The not available (for such adjustment speculation
adjustable limits. This is proportional valve and and other options please position 47-50 for the set
done by controlling servo piston transform refer to TVW series). values). The setting must
delivery flow with the output signal of the be defined before
electrical swashplate control card to the As an additional option ordering and cannot be
angle feedback desired setting. the maximum (and/or modified during
(electrical closed-loop minimum) flow can be operation.
This results in a very limited by a spacer
control). precise and dynamic inside the control
control. cylinder (position no.13
A B
+100 %
P T
flow from A
-100 %
B L(T)
TVX Response Times SP - Control
PROPORTIONAL VALVE
The ER9.3-10 and ER 9.4-10 (for high response) digital amplifier cards are optimized for use with the SP-Control.
Please ask for separate documentation. Software is available for parameter setting and storing (database function).
Contact Eaton to request free of charge manual and software CD.
The example shows a for both sides, with Other model coding also Note: the below shown
TVXS-130 pump with SP- charge and pilot oil filter possible due to some pressure limiter override
control, complete with electrical indicator. variations which cannot is not in standard model
transmission circuit and be seen in the circuit coding, but will be
pressure limiter override diagram (seal material, available on request.
main drive shaft end).
Possible model coding for such pump:
TVXS-130M04R000TP1R01SVPA20SPC03C30000000E0000000000010.
A B
4
P T
5.2
5.3
(XB) 5.1 (XA) TP
8.1
MB 8.1 MA
8 8
APT B 7
T 2.4
2.3
PSt2
PSt T ASt BSt MSt MA
A
PSt1
1 2.5 6 3.2
2.1 5
M
2.5 3.1
SSt
2.2 B
L1 L2 L3 SSp MB
A, B System ports pSt2 Pilot pressure port 2.4 Clogging indicator for 5.2 Pilot oil filter
L1, L2, L3 Drain ports T Return line control charge flow filter 5.3 Clogging indicator for
MA, MB Gauge port- circuit 2.5 Charge check valves pilot oil filter
system pressure TP Return line pressure (2 pcs) 6 High pressure relief
MSt Gauge port- limiter override 3.1 Low pressure relief valve
charge pressure 1 Basic pump valve 7 Interface for short cut
SSp Suction port for 2.1 Charge pump 3.2 Flushing flow shuttle valve
charge pump valve 8 Pressure limiter
2.2 Charge pressure relief
SSt Suction port for valve 4 Proportional control override (main stage)
pilot pump valve 8.1 Pressure limiter
2.3 Charge flow filter
pSt1 Outlet port pilot 5 Pilot pump override (pilot stage)
pump 5.1 Pilot pressure relief
valve
EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-MC001-E March 2003 25
Pump
Dimensions -
TVXS - 066/090
ES Control
Dimensions in mm
Port A/B
SAE 1", 6000psi
M12-20 deep Ø25
57.2
68 27.8
W40x1,25x10a
3 optional
409 orientations Center bore
245.6 3 x 90˚ DM12 DIN332 58
68.4 119.6 Filter
8
L3
L1 A
L1 SSp
41+0.2 0 16 10 h9 Electrical
L3 contamination
-Vmax +Vmax B Ø125 h8
indicator
Center bore 111 Ø38 k6
DM12 DIN332 L1
58 PSp1
L2 4xM10-20deep MB
26 90 B
35 150 153 MSp PSp1
217.6 56
495
A, B System pressure L2 M18x1.5x12-deep (L3) Oil filling 7/8-14UNF- (MSp) Gauge port charge
port (see detail) supplementary drain, SAEJ475 or bleed pump pressure G 1/4
(L1) Drain port or bleed plug. Must plug. Must be drained pSp1 Pressure port of
M22x1.5/two drain be drained in addition in addition to L1 if the charge pump G 1/2
ports, one supplied to L1 if the pump is pump is installed with
installed with the the shaft input end pSp2 Pressure port
plugged M22x1.5
shaft input end pointing downwards.
pointing upwards. (MA) Gauge port system SSp Suction port of
pressure G 1/4 charge pump
G 3/4
(MB) Gauge port system
pressure G 1/4 (...) Normally plugged
(cont.)
3 optional
257.5 orientations
Low pressure 3 x 90˚ L1 Alternative
relief valve location
Ø110.5
L1
122 137
clockwise
233 Ø92
A B
90
PSp2 18
Dimensions in mm
68
409
245.6
68.4 119.6 W40x1,25x10a Filter
8
L3 Center bore Electrical
DM12 DIN332 58 contamination
L1 A indicator
L1 SSp
0 16
-Vmax +Vmax
B 10 h9 L3
ø125 h8
41+0.2 111
ø38 k6
58 L1
MB PSp1
L2 4xM10-20deep
90 B
26 150 MSp PSp1
Center bore 35
DM12 DIN332
217.6 56
525
A, B System pressure L2 M18x1.5x12-deep (L3) Oil filling 7/8-14UNF- (MSp) Gauge port charge
port (see detail) supplementary drain, SAEJ475 or bleed pump pressure G 1/4
(L1) Drain port or bleed plug. Must plug. Must be drained pSp1 Pressure port of
M22x1.5/two drain be drained in addition in addition to L1 if the charge pump G 1/2
ports, one supplied to L1 if the pump is pump is installed with
installed with the the shaft input end pSp2 Pressure port
plugged M22x1.5
shaft input end pointing downwards.
pointing upwards. (MA) Gauge port system SSp Suction port of
pressure G 1/4 charge pump
G 3/4
(MB) Gauge port system
pressure G 1/4 (...) Normally plugged
(cont.)
116
Low pressure
relief valve L1 L1
clockwise 137
ø92
248
18
90
PSp2
M12-20 deep
ø25
57.2
DIRECTION OF ROTATION CONTROL INPUT OUTPUT
Dimensions in mm
409 Filter
245.6 Electrical
68.4 119.6 contamination
8 indicator
L3
L1 A
L1 SSp
0 16
-Vmax +Vmax B L3
41+0.2 Ø125 h8 10 h9
111
Ø38 k6
Center bore 58 L1
DM12 DIN332 L2 4xM10-20deep MB PSp1
26 90
35 150 MSp PSp1 B
217.6 56
524.8
A, B System pressure (L3) Oil filling 7/8-14UNF- (MSp) Gauge port charge (...) Normally plugged
port (see detail) SAEJ475 or bleed pump pressure G 1/4
(L1) Drain port plug. Must be drained pSp1 Pressure port of
M22x1.5/two drain in addition to L1 if the charge pump G 1/2
ports, one supplied pump is installed with
the shaft input end pSp2 Pressure port
plugged M22x1.5
pointing downwards.
L2 M18x1.5x12-deep SSp Suction port of
supplementary drain, (MA) Gauge port system
pressure G 1/4 charge pump
or bleed plug. Must G 3/4
be drained in addition (MB) Gauge port system
to L1 if the pump is pressure G 1/4
installed with the
shaft input end
pointing upwards.
(cont.)
68
W40x1,25x10a
Center bore
DM12 DIN332 58
Low pressure L1 L1
relief valve
137
clockwise
248 Ø92 18
90
PSp2
Dimensions in mm
L3 T
L1 A
L1 SSp SSt
0
41+0.2
B PSt2
Ø125 h8
-Vmax +Vmax L3
Ø38 k6
10 h9
T
111
Center bore L1
DM12 DIN332 58 PSp1 PSt1
L2 4xM10-20deep MB
26 90 B
35 150
MSp PSp1 PSt1 217.6 56
68
W40x1,25x10a
Center bore
DM12 DIN332 58
A, B System pressure (L3) Oil filling 7/8-14UNF- (MB) Gauge port system SSp Suction port of
port (see detail) SAEJ475 or bleed pressure G 1/4 charge pump
(L1) Drain port plug. Must be drained (MSp) Gauge port charge G 3/4
M22x1.5/two drain in addition to L1 if the pump pressure G 1/4 SSt Suction port of pilot
ports, one supplied pump is installed with pump G 3/4
the shaft input end pSt1 Pilot pump outlet
plugged port G 1/2 T Return line of
pointing downwards.
L2 M18x1.5x12-deep pSt2 Pilot pressure port control circuit G 1/2
supplementary drain, (MA) Gauge port system
pressure G 1/4 M14x1.5 TEX Return line Prop.
or bleed plug. Must valve G 1/2
be drained in addition pSp1 Pressure port of
to L1 if the pump is charge pump G 1/2 (...) Normally plugged
installed with the pSp2 Pressure port
shaft input end M22x1.5
pointing upwards.
(cont.)
230.5
118 100
View X TEX
127
Low pressure
relief valve X
TEX
L1 L1
137
clockwise
88
248
Ø92
18
90
111
PSp2
PSp1 87 SSp Piping 180
189 294 210
High pressure 117.5
relief valve
Port A/B
SAE 1", 6000psi
M12-20 deep Ø25
57.2
27.8
Dimensions in mm
589
471
409 Proportional valve
328 Filter with electrical
130 173 contamination
indicator
Pilot pressure
245.6 relief valve Filter
68.4 119.6 PSt2 Electrical
8 MSt contamination
L3 indicator
L1
A
93
0
16
L1 SSp SSt
10 h9
L3
Ø38 k6
111
Center bore
DM12 DIN332
58 MB PSp1 PSt1
L2 4xM10-20deep L1
26 90
35 150 B
MSp PSp1 PSt1
217.6 56
A, B System pressure (L3) Oil filling 7/8-14UNF- (MSp) Gauge port charge SSp Suction port of
port (see detail) SAEJ475 or bleed pump pressure G 1/4 charge pump
(L1) Drain port plug. Must be drained pSt1 Pilot pump outlet G 3/4
M22x1.5/two drain in addition to L1 if the port G 1/2 SSt Suction port of pilot
ports, one supplied pump is installed with pump G 3/4
the shaft input end pSt2 Pilot pressure port
plugged G 1/2 T Return line of
pointing downwards.
L2 M18x1.5x12-deep pSp1 Pressure port of control circuit G 1/2
supplementary drain, (MA) Gauge port system
pressure G 1/4 charge pump G 1/2 (...) Normally plugged
or bleed plug. Must
be drained in addition (MB) Gauge port system pSp2 Pressure port
to L1 if the pump is pressure G 1/4 M22x1.5
installed with the (MSt) Gauge port pilot
shaft input end pressure G 1/4
pointing upwards.
(cont.)
68
W40x1,25x10a
Center bore
DM12 DIN332 58
12
View X
T
174
48 L1 L1
40 T
Low pressure
relief valve X
137
clockwise
88
254
18
Ø92
90
111
PSp2
Dimensions in mm
487
306 175,5 Filter
229 100 3 optional Electro Motor
92 Contamination
148 orientations displacement indicator
20 3 x 90˚ control
9
L3 A
L1
L1
14 h9
0
ø160 h8
-Vmax+Vmax
53.5 B L3
ø50 k6
Center bore L1
DM16 DIN332 SSp
4xM12 MSp SSp B
82 MB
32 L2 26deep
40 185 271 70
670
A, B System pressure L2 M18x1.5x12-deep (L3) Oil filling 1-1/16- (MB) Gauge port system
port (see detail) supplementary drain, 12UNF SAEJ475 or pressure G 1/4
(L1) Drain port or bleed plug. Must bleed plug. Must be (MSp) Gauge port charge
M26x1.5/two drain be drained in addition drained in addition to pump pressure G 1/4
ports, one supplied to L1 if the pump is L1 if the pump is
installed with the installed with the SSp Suction port of
plugged charge pump SAE 1”,
shaft input end shaft input end
pointing upwards. pointing downwards. 3000psi/500psi
(MA) Gauge port system (...) Normally plugged
pressure G 1/4
(cont.)
368,5
288,5
Low pressure
relief valve 3 optional 140
orientations
Alternative
location
L1 ø110.5
L1 L1
165
ø92 L1 clockwise 117
327 SSp
B A A
74 B
MA
MB 22 113
77
130 Port SSp
SAE 1", 3000psi L2 M18x1.5
186 330 200 12 deep
ø25 224
High pressure M10-20 deep 26.2
260
relief valve
265
52.4
Center bore
DM16 DIN332 68 31.8 27.8
Dimensions in mm
487 78 Filter
306
229
92 148 W50x1,25x10a
20 Center bore Contamination
9 DM16 DIN332 A indicator
L3 68
L1
L1
14 h9
Ø160 h8
0 Ø50 k6
53.5+0.2 -Vmax +Vmax L3
B
Center bore L1
DM16 DIN332 SSp
B
82 4xM12
32 L2 26deep MB MSp SSp 271 70
40 670
185
A, B System pressure L2 M18x1.5x12-deep (L3) Oil filling 1-1/16- (MB) Gauge port system
port (see detail) supplementary drain, 12UNF SAEJ475 or pressure G 1/4
(L1) Drain port or bleed plug. Must bleed plug. Must be (MSp) Gauge port charge
M26x1.5/two drain be drained in addition drained in addition to pump pressure G 1/4
ports, one supplied to L1 if the pump is L1 if the pump is
installed with the installed with the SSp Suction port of
plugged charge pump SAE 1”,
shaft input end shaft input end
pointing upwards. pointing downwards. 3000psi/500psi
(MA) Gauge port system (...) Normally plugged
pressure G 1/4
(cont.)
L1 L1
L1 L1
clockwise 117
283
ø92 A
SSp 22 B
B A
74 113
MA
MB
M18-12 deep
L2
77 200
130 224
186 330 260
265
Port SSp
High pressure
relief valve SAE 1", 3000psi/500psi
Ø25
M10-20 deep 26.2
66.7 57.2
31.8 27.8
Dimensions in mm
487 78
306 Filter
229
92 148 W50x1,25x10a
20 Contamination
9 Center bore indicator
L3 DM16 DIN332 A
68
L1
L1
Ø160 h8
53.5+0.2
Ø50 k6
0
14 h9
-Vmax +Vmax
B L3
Center bore L1
DM16 DIN332 SSp
4xM12 B
26deep MSp SSp
L2 32 MB 271
40
185 670
A, B System pressure L2 M18x1.5x12-deep (L3) Oil filling 1-1/16- (MB) Gauge port system
port (see detail) supplementary drain, 12UNF SAEJ475 or pressure G 1/4
(L1) Drain port or bleed plug. Must bleed plug. Must be (MSp) Gauge port charge
M26x1.5/two drain be drained in addition drained in addition to pump pressure G 1/4
ports, one supplied to L1 if the pump is L1 if the pump is
installed with the installed with the SSp Suction port of
plugged charge pump SAE 1”,
shaft input end shaft input end
pointing upwards. pointing downwards. 3000psi/500psi
(MA) Gauge port system (...) Normally plugged
pressure G 1/4
(cont.)
L1 L1 L1 L1
clockwise
117
283
Ø92
A
SSp
B A B
22
74
113
MA
MB
M18-12 deep
L2
77 200
130 224
186 330 260
265
Port SSp
High pressure SAE 1", 3000psi/500psi
relief valve
Ø25
M10-20 deep 26.2
52.4
66.7 57.2
31.8 27.8
Dimensions in mm
DM16 DIN332 68
612.5 Proportional valve
487
306 Direction valve
128
229 46
Adapter plate
148 341
20
92 271
Pilot pressure
relief valve 9 A
L3 T
L1
L1 14h9
88 Ø160 h8 L3 PSt2 T
0 16
-Vmax +Vmax Ø50 k6
53+0.2
B L1
Center bore SSp
DM16 DIN332 B
36
32
MB 683
L2 40
185 431
MSp SSp PSt1
A, B System pressure (L3) Oil filling 1-1/16- (MB) Gauge port system
port (see detail) 12UNF SAEJ475 or pressure G 1/4 SSt Suction port of pilot
(L1) Drain port bleed plug. Must be (MSp) Gauge port charge pump G 3/4
M26x1.5/two drain drained in addition to pump pressure G 1/4
L1 if the pump is T Return line of
ports, one supplied pSt1 Pilot pump outlet control circuit G 1/2
plugged installed with the
shaft input end port G 1/2 Tex Return line Prop.
L2 M18x1.5x12-deep pointing downwards. pSt2 Pilot pressure port valve G 1/4
supplementary drain, M16x1.5
or bleed plug. Must (MA) Gauge port system (...) Normally plugged
be drained in addition pressure G 1/4 SSp Suction port of
to L1 if the pump is charge pump
installed with the SAE 1”,
shaft input end 3000psi/500psi
pointing upwards.
(cont.)
661.6
612.5
140 View X TEX 567
484.5
431
160
Low pressure X
relief valve TEX
Port SSp
L1 L1 SAE 1", 3000psi/500psi
ø25
283 M10-20 deep 26.2
16
223 B A
207
113 52.4
MB MA
High pressure
relief valve SSp
186 330 Connecting Face CETOP3
can be used for
230.5 SSt Zero Position Valve
100
Filter 31.8
Electrical
contamination 78
indicator
DIRECTION OF ROTATION CONTROL INPUT OUTPUT
W50x1,25x10a
Right Hand Rotation To + Vmax B A
To - Vmax A B Center bore
DM16 DIN332 68
Left Hand Rotation To + Vmax A B
To - Vmax B A
Dimensions in mm
612
487 Proportional valve
401 Filter with electrical
306 contramination 78
130 173 indicator
229 W50x1,25x10a
148 Pilot
20 pressure Center bore
relief DM16 DIN332 68 341
valve
PSt2 92 271
L3
MSt 9 A
L1
L1 SSt
53+0.2 14 h9
0 L3
-Vmax +Vmax ø160 h8
B ø50 k6
Center bore PSt1
L1 SSp
DM16 DIN332
32 MB B
L2 40 185
M18x1,5 -12 deep 431 661.5
MSp SSp PSt1
A, B System pressure (L3) Oil filling 1-1/16- (MB) Gauge port system SSp Suction port of
port (see detail) 12UNF SAEJ475 or pressure G 1/4 charge pump SAE 1”,
(L1) Drain port bleed plug. Must be (MSt) Gauge port pilot 3000psi/500psi
M26x1.5/two drain drained in addition to pressure G 1/4 SSt Suction port of pilot
ports, one supplied L1 if the pump is pump G 3/4
installed with the (MSp) Gauge port charge
plugged pump pressure G 1/4 T Return line of
shaft input end
L2 M18x1.5x12-deep pointing downwards. pSt1 Pilot pump outlet control circuit G 1/2
supplementary drain, port G 1/2 (...) Normally plugged
or bleed plug. Must (MA) Gauge port system
be drained in addition pressure G 1/4 pSt2 Pilot pressure port
to L1 if the pump is G 1/2
installed with the
shaft input end
pointing upwards.
(cont.)
12
View X 661.6
T 612.5
567
174 484.5
Low pressure 48 431
relief valve 40 T Port SSp
L1 L1 X SAE 1", 3000psi/500psi
ø25
M10-20 deep 26.2
289
223207 B A
113 52.4
MB SSp MA
clockwise 27.8
ø92 13 22
Pump Size Keyed Shaft Increasing Load Keyed Shaft Increasing Load Splined Shaft
066 520 (383) 260 (190) 660 (485)
090 520 (383) 260 (190) 660 (485)
130 720 (530) 360 (265) 900 (665)
180 720 (530) 360 (265) 900 (665)
L2
L1
L3
L1
Description of Closed
Loop Transmission with
Electric Motor
Displacement Control
2.6
MS MA
2 3
A
2.3 A
2.4
6 21 22
2.5 3.2 20
38 1
M1 M
M 2.1
10 IVIII A 9 2.2 2.5 3.1
II I 18 bar 12 bar
B
B L
B
R1 500 Ohm S L1 L1 L2 L3 MB
11
37 M 31 32
36 90∞C
35 70∞C
Drain
34 30 Motor
33 max
min
ISO VG 46 Drain
The schematic enclosed the amount of oil pumped to The Motor Important:
shows a typical heavy duty be varied. And the amount of The motor uses the high Remember, the pump
hydrostatic transmission. The oil pumped controls the pressure oil flow from the generates flow, and the load
pump and motor are the motor‘s output speed. For pump to produce on the motor‘s output shaft
main components. The filter, example, when the pump‘s transmission output. The causes resistance to that
reservoir, heat exchanger and displacement is zero, no oil high pressure oil comes to flow. That resistance to flow
oil lines make up the rest of is pumped and the the motor through one of the is what creates the high
the system. transmission‘s output shaft high pressure lines. lt enters pressure. Therefore, the oil
The function of these is at rest. Conversely, the motor, turns the output flowing in the lines that
components is described maximum displacement shaft, then returns to the connect the pump and motor
below: produces maximum speed. pump. The pump and motor is called ”high pressure
The direction of high in the drawing are connected flow.”
pressure flow can also be in a closed-loop circuit.
The Pump reversed; doing so reverses The pump and motor in the
the direction the output shaft drawing are contained in
The pump generates the separate housings. This
flow of high pressure oil. The rotates. An external energy
source, called the prime configuration provides
typical transmission employs maximum flexibility in design
a variable displacement mover (usally an electrical
motor), turns the input shaft and transmission installation.
pump. The variable
displacement feature allows of the pump.
Forward/Reverse largest swashplate angle relief valve. When back Last remark
The hydrostatic transmission produces the largest pressure gets high enough All valves, relief valves and
is in the forward/reverse displacement and the fastest the charge pressure relief switches, are adjusted at the
mode when flow in the high motor speed. valve, in the valve block, test bench according
pressure circuit causes the The Electrical Motor opens and charge pump flow customers specification and
motor shaft to rotate. Displacement Control circuit enters the the pump case. needs and must not be
Flow in the high pressure varies the swashplate angle Case flow flushes the pump misplaced without special
circuit is created by tilting by turning a spindle directly cases and helps keep the knowlegde of the hydraulic
the pump‘s variable fixed to the servo piston. transmission cool. The system!
swashplate from its center or According to the direction of charge pressure relief valve
neutral, position. With the rotation of the control motor, typically has a lower setting
swashplate tilted, the pistons the spindle turns and the than the charge pressure
reciprocate as the cylinder swashplate is tilt until the relief valve in the charge
barrel rotates and flow is motor is switched off (for pump. This is so case flow
generated. more detailed explanations will begin at the motor, go to
refer to separate description the pump, and return to the
The swashplate may be tilted of the Electrical Motor reservoir.
to either side of center. Displacement Control).
Tilting it one way generates The charge pressure relief
flow that makes the Charge pump flow that is not valve in the charge pump
transmission go forward. used by the control circuit opens when the
And tilting it the other way passes through the end transmission is in neutral and
reverses flow and the motor cover check valve into the the shuttle valve is centered.
shaft rotates in the opposite bw pressure side of the loop. The 2-side high pressure
direction. There it provides back relief valve opens to connect
pressure to the motor the high pressure side of the
Besides controlling direction, pistons.
the swashplate angle also loop to the low pressure side
controls output speed. The spring centered shuttle if the motor stalls and the
Swashplate angle affects valve, located in the pump‘s pressure gets too high. This
speed by changing the valve block, moves to connect valve works in forward and in
pump‘s displacement. The the low pressure side of the reverse direction.
loop to the charge pressure