DX100

MAINTENANCE MANUAL
FOR EUROPEAN STANDARD

Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.

MOTOMAN INSTRUCTIONS
MOTOMAN- INSTRUCTIONS
DX100 INSTRUCTIONS FOR EUROPEAN STANDARD
DX100 OPERATOR’S MANUAL
DX100 MAINTENANCE MANUAL FOR EUROPEAN STANDARD
The DX100 operator’s manual above correspond to specific usage.
Be sure to use the appropriate manual.

Part Number: 171768-1CD

Revision: 0

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MANUAL NO.
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Standard Maintenance

Copyright © 2014, Yaskawa America, Inc. All Rights Reserved.

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MANDATORY
• This instruction manual is intended to explain mainly on the
mechanical part of the DX100 for the application to the actual
operation and for proper maintenance and inspection. It describes
on safety and handling, details on specifications, necessary items
on maintenance and inspection, to explain operating instructions
and maintenance procedures. Be sure to read and understand this
instruction manual thoroughly before installing and operating the
manipulator.
• General items related to safety are listed in Section 1: Safety of the
DX100 Instructions. To ensure correct and safe operation, carefully
read the DX100 Instructions before reading this manual.

CAUTION
• Some drawings in this manual are shown with the protective covers
or shields removed for clarity. Be sure all covers and shields are
replaced before operating this product.
• The drawings and photos in this manual are representative
examples and differences may exist between them and the
delivered product.
• YASKAWA may modify this model without notice when necessary
due to product improvements, modifications, or changes in
specifications.
• If such modification is made, the manual number will also be
revised.
• If your copy of the manual is damaged or lost, contact a YASKAWA
representative to order a new copy. The representatives are listed
on the back cover. Be sure to tell the representative the manual
number listed on the front cover.
• YASKAWA is not responsible for incidents arising from unauthorized
modification of its products. Unauthorized modification voids your
product's warranty.

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Notes for Safe Operation

Read this manual carefully before maintenance or inspection of the
DX100.
In this manual, the Notes for Safe Operation are classified as “DANGER”,
“WARNING,” “CAUTION,” “MANDATORY,” or “PROHIBITED.”

Indicates an imminent hazardous

DANGER situation which, if not avoided,
could result in death or serious
injury to personnel.

Indicates a potentially hazardous

WARNING situation which, if not avoided,
could result in death or serious
injury to personnel.

Indicates a potentially hazardous

CAUTION situation which, if not avoided,
could result in minor or moderate
injury to personnel and damage to
equipment. It may also be used to
alert against unsafe practices.

Always be sure to follow explicitly

MANDATORY the items listed under this
heading.

PROHIBITED Must never be performed.

Even items described as “CAUTION” may result in a serious accident in

some situations. At any rate, be sure to follow these important items.

To ensure safe and efficient operation at all times, be sure

NOTE to follow all instructions, even if not designated as
“DANGER”, “WARNING” and “CAUTION”.

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WARNING
• Confirm that no person is present in the P-point maximum envelope
of the manipulator and that you are in a safe location before:
– Turning on the power for the DX100.
– Moving the manipulator with the programming pendant.
– Running the system in the check mode.
– Performing automatic operations.
Injury may result if anyone enters the P-point maximum envelope of the
manipulator during operation. Always press an emergency stop button
immediately if there is a problem.
The emergency stop button is located on the right side of the
programming pendant.
• Observe the following precautions when performing teaching
operations within the P-point maximum envelope of the
manipulator:
– Be sure to use a lockout device to the safeguarding when going
inside. Also, display the sign that the operation is being
performed inside the safeguarding and make sure no one closes
the safeguarding.
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.
• Before operating the manipulator, check that servo power is turned
OFF pressing the emergency stop buttons on the programming
pendant.
When the servo power is turned OFF, the SERVO ON LED on the
programming pendant is turned OFF.
Injury or damage to machinery may result if the emergency stop circuit
cannot stop the manipulator during an emergency. The manipulator
should not be used if the emergency stop buttons do not function.
Figure 1: Emergency Stop Button

• Once the emergency stop button is released, clear the cell of all
items which could interfere with the operation of the manipulator.
Then turn the servo power ON.
Injury may result from unintentional or unexpected manipulator motion.
Figure 2: Release of Emergency Stop
TURN

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CAUTION
• Perform the following inspection procedures prior to conducting
manipulator teaching. If problems are found, repair them
immediately, and be sure that all other necessary processing has
been performed.
– Check for problems in manipulator movement.
– Check for damage to insulation and sheathing of external wires.
• Always return the programming pendant to the hook on the cabinet
of the DX100 after use.
The programming pendant can be damaged if it is left in the
manipulator's work area, on the floor, or near fixtures.
• Read and understand the Explanation of Warning Labels in the
DX100 Instructions before operating the manipulator:

Definition of Terms Used Often in This Manual

The MOTOMAN manipulator is the YASKAWA industrial robot product.
The manipulator usually consists of the controller, the programming
pendant, and manipulator cables.
In this manual, the equipment is designated as follows:.
Equipment Manual Designation
DX100 Controller DX100
DX100 Programming Pendant Programming Pendant
Cable between the manipulator and the Manipulator cable
controller

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Descriptions of the programming pendant keys, buttons, and displays are

shown as follows:

Equipment Manual Designation

Programming Character The keys which have characters printed on
Pendant Keys them are denoted with [ ].
ex. [ENTER]
Symbol Keys The keys which have a symbol printed on them
are not denoted with [ ] but depicted with a
small picture.
ex. page key GO BACK

PAGE

The cursor key is an exception, and a picture is

not shown.
Axis Keys “Axis Keys” and “Numeric Keys” are generic
Numeric Keys names for the keys for axis operation and
number input.
Keys pressed When two keys are to be pressed
simultaneously simultaneously, the keys are shown with a “+”
sign between them.
ex. [SHIFT]+[COORD]
Displays The menu displayed in the programming
pendant is denoted with { }.
ex. {JOB}

Description of the Operation Procedure

In the explanation of the operation procedure, the expression “Select • • •”
means that the cursor is moved to the object item and the SELECT key is
pressed, or that the item is directly selected by touching the screen.

Registered Trademark
In this manual, names of companies, corporations, or products are
trademarks, registered trademarks, or brand names for each company or
corporation. The indications of (R) and TM are omitted.

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Explanation of Warning Labels

DANGER
• The label described below is attached to the manipulator.
Observe the precautions on the warning labels.
Failure to observe this caution may result in injury or damage to
equipment.
Refer to the manipulator manual for the warning label location.
Figure 3: Warning Labels

• The following warning labels are attached to DX100.

Observe the precautions on the warning labels.
Failure to observe this warning may result in injury or damage to
equipment.
Figure 4: Warning Label Location

Motoman DX100
Part No.
WARNING
Power Supply
AC 400/415/440 V
Peak
Average
kVA
kVA
High Voltage
Serial No.
Date/Signature Do not open the door
Type
Robot Type
ERDR-
with power ON.
Robot Order No.
Robot Serial No.

WARNING
YASKAWA Electric corporation
2-1 Kurosaki Shiroishi Yahatanishi-Ku Kitakyushu-City Fukuoka 806-0004 Japan
Motoman
Kammerfeldstr. 1, D-85391 Allershausen

NJ3053-1

CHECK ALL THE DOOR LOCKS

High Voltage
PROPERLY.
NJ3005-1

Do not open the door

with power ON.
PROGRAMMING PENDANT
X81

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Table of Contents

1 Equipment Configuration ................................................................................................................ 1-1

1.1 Arrangement of Units and Circuit Boards .......................................................................... 1-1

1.1.1 Arrangement......................................................................................................... 1-1

1.1.1.1 Small-Capacity DX100 Controller............................................................ 1-1
1.1.1.2 Medium and Large-Capacity DX100 Controller....................................... 1-2

1.2 Power Flow ........................................................................................................................ 1-3

1.3 Signal Flow ........................................................................................................................ 1-4

2 Security System .............................................................................................................................. 2-1

2.1 Protection Through Security Mode Settings ...................................................................... 2-1

2.1.1 Security Mode ...................................................................................................... 2-1

2.1.1.1 Changing the Security Mode ................................................................... 2-6

2.1.2 User ID ................................................................................................................. 2-8

2.1.2.1 Changing a User ID................................................................................. 2-8

3 Inspections...................................................................................................................................... 3-1

3.1 Regular Inspections ........................................................................................................... 3-1

3.2 DX100 Inspections............................................................................................................. 3-2

3.2.1 Checking if the Doors are Firmly Closed .............................................................. 3-2

3.2.2 Checking for Gaps or Damage in the Sealed Construction Section..................... 3-2

3.3 Cooling Fan Inspections ................................................................................................... 3-3

3.4 Emergency Stop Button Inspections.................................................................................. 3-4

3.5 Enable Switch Inspections................................................................................................. 3-4

3.6 Battery Inspections ............................................................................................................ 3-5

3.7 Power Supply Voltage Confirmation .................................................................................. 3-5

3.8 Open Phase Check............................................................................................................ 3-6

4 Preparation before Replacing Parts................................................................................................ 4-1

4.1 Creating a Check Program ................................................................................................ 4-3

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5 Replacing Parts............................................................................................................................... 5-1

5.1 Replacing DX100 Parts...................................................................................................... 5-1

5.1.1 Replacing Parts of the CPU Unit .......................................................................... 5-2

5.1.1.1 Replacing the Battery .............................................................................. 5-3
5.1.1.2 Replacing the Control Circuit Board (JANCD-YCP01-E)......................... 5-3
5.1.1.3 Replacing the CPS Unit (JZNC-YPS01-E) .............................................. 5-5
5.1.1.4 Replacing the Robot I/F Board (JANCD-YIF01-oE) ................................ 5-6
5.1.1.5 Replacing the I/O Unit (JZNC-YIU02-E) .................................................. 5-8
5.1.1.6 Replacing the Power Supply Contactor Unit (JZRCR-YPU01-o) .......... 5-10
5.1.1.7 Replacing the Brake Control Board (JANCD-YBK01-1E)...................... 5-11
5.1.1.8 Replacing the Machine Safety Unit (JZNC-YSU01-1E)......................... 5-12

5.1.2 Replacing the SERVOPACK .............................................................................. 5-14

5.1.3 Replacing the Converter ..................................................................................... 5-18

5.1.4 Replacing the Major Axes Control Circuit Board (SRDA-EAXA01A).................. 5-22

5.1.5 Checking and Replacing Fuses .......................................................................... 5-23

5.1.5.1 Power Supply Contactor Unit ................................................................ 5-23
5.1.5.2 I/O Unit .................................................................................................. 5-24
5.1.5.3 Machine Safety Unit .............................................................................. 5-25
5.1.5.4 Brake Control Board .............................................................................. 5-26

5.1.6 Interior Circulation Fan ....................................................................................... 5-27

5.1.6.1 Replacing the Interior Circulation Fan ................................................... 5-27
5.1.6.2 Replacing the Backside Duct Fan ......................................................... 5-28

5.2 DX100 Parts List .............................................................................................................. 5-29

5.3 Supplied Parts List ........................................................................................................... 5-31

5.4 Recommended Spare Parts............................................................................................. 5-32

6 Operations After Replacing Parts.................................................................................................... 6-1

6.1 Home Position Calibration ................................................................................................. 6-2

6.1.1 Home Position Calibration .................................................................................... 6-2

6.1.2 Calibrating Operation............................................................................................ 6-4

6.1.2.1 Registering All Axes at One Time............................................................ 6-4
6.1.2.2 Registering Individual Axes ..................................................................... 6-5
6.1.2.3 Changing the Absolute Data ................................................................... 6-7
6.1.2.4 Clearing Absolute Data............................................................................ 6-7

6.1.3 Manipulator Home Position................................................................................... 6-9

6.2 Position Deviation Check Using the Check Program....................................................... 6-10

6.3 Checking of the Check Program ...................................................................................... 6-11

6.3.1 Motion of the Check Program ............................................................................. 6-11

6.3.2 Checking of the Check Program......................................................................... 6-11

6.3.3 Home Position Data Correction .......................................................................... 6-12

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6.4 Setting the Second Home Position (Check Point) ................................ 6-13

6.4.1 Purpose of Position Check Operation ................................................................ 6-15

6.4.2 Procedure for the Second Home Position Setting (Check Point) ....................... 6-17

6.4.3 Procedure after the Alarm .................................................................................. 6-18

7 System Diagnosis ........................................................................................................................... 7-1

7.1 System Version.................................................................................................................. 7-1

7.2 Manipulator Model ............................................................................................................. 7-1

7.3 Input/Output Status............................................................................................................ 7-2

7.3.1 Universal Input ..................................................................................................... 7-2

7.3.1.1 Universal Input Window........................................................................... 7-2
7.3.1.2 Universal Input Simple Window............................................................... 7-2

7.3.2 Universal Output................................................................................................... 7-3

7.3.2.1 Universal Output Window........................................................................ 7-3
7.3.2.2 Universal Output Simple Window............................................................ 7-3
7.3.2.3 Modifying the Output Status .................................................................... 7-4

7.3.3 Specific Input ........................................................................................................ 7-5

7.3.3.1 Specific Input Window ............................................................................. 7-5
7.3.3.2 Specific Input Simple Window ................................................................. 7-5

7.3.4 Specific Output ..................................................................................................... 7-6

7.3.4.1 Specific Output Window .......................................................................... 7-6
7.3.4.2 Specific Output Simple Window .............................................................. 7-6

7.3.5 RIN Input .............................................................................................................. 7-7

7.3.5.1 RIN Input Window ................................................................................... 7-7

7.3.6 Signal Number Search ......................................................................................... 7-7

7.3.6.1 Direct Search on the Universal/Specified Input/Output Window ............. 7-8
7.3.6.2 Search from the Menu............................................................................. 7-9

7.3.7 Relay Number Search ........................................................................................ 7-10

7.3.7.1 Direct Search on the Universal/Specified Input/Output Window ........... 7-10
7.3.7.2 Search from the Menu........................................................................... 7-11

7.3.8 Modification of the Signal Name......................................................................... 7-12

7.3.8.1 Direct Modification on the Universal/Specified Input/Output Window ... 7-12
7.3.8.2 Modification from the Menu ................................................................... 7-13

7.4 System Monitoring Time Display ..................................................................................... 7-14

7.4.1 System Monitoring Time Display Window .......................................................... 7-14

7.4.2 Individual Window of the System Monitoring Time Display ................................ 7-15

7.4.3 Clearing the System Monitoring Time Display.................................................... 7-16

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7.5 Alarm History ................................................................................................................... 7-17

7.5.1 Alarm History Window ........................................................................................ 7-17

7.5.2 Clearing the Alarm History.................................................................................. 7-18

7.6 I/O Message History ........................................................................................................ 7-19

7.6.1 I/O Message History Window ............................................................................. 7-19

7.6.1.1 Search ................................................................................................... 7-19

7.6.2 Clearing the I/O Message History....................................................................... 7-20

7.7 Position Data When Power is Turned ON/OFF ............................................................... 7-21

7.7.1 Power ON/OFF Position Window ....................................................................... 7-21

7.8 Current Position ............................................................................................................... 7-22

7.8.1 Current Position Window .................................................................................... 7-22

7.9 Servo Monitoring.............................................................................................................. 7-23

7.9.1 Servo Monitor Window........................................................................................ 7-23

7.9.1.1 Changing the Monitor Items .................................................................. 7-23
7.9.1.2 Clearing Maximum Torque Data............................................................ 7-25

8 Alarm............................................................................................................................................... 8-1

8.1 Outline of Alarm ................................................................................................................. 8-1

8.2 Alarm Display..................................................................................................................... 8-2

8.2.1 Displaying and Releasing Alarm........................................................................... 8-2

8.2.1.1 Releasing Alarms .................................................................................... 8-2

8.2.2 Special Alarm Display........................................................................................... 8-3

8.3 Display of Alarm Details..................................................................................................... 8-5

8.3.1 Parameter ............................................................................................................. 8-5

8.3.2 Display of Alarm Detail Window........................................................................... 8-5

8.3.3 Transition of Alarm Detail Window........................................................................ 8-7

8.4 Alarm Message List ........................................................................................................... 8-8

9 Error ............................................................................................................................................... 9-1

9.1 Error Message List............................................................................................................. 9-1

9.1.1 System and General Operation ............................................................................ 9-2

9.1.2 Editing................................................................................................................... 9-6

9.1.3 Job Defined Data .................................................................................................. 9-7

9.1.4 External Memory Equipment .............................................................................. 9-11

9.1.5 Concurrent I/O .................................................................................................... 9-16

9.1.6 Maintenance Mode ............................................................................................. 9-18

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9.2 Particular Error Message ................................................................................................. 9-20

9.2.1 Message ............................................................................................................. 9-20

9.2.1.1 Fatal Error ............................................................................................. 9-20
9.2.1.2 Application Transaction Error ................................................................ 9-20
9.2.1.3 Other Errors .......................................................................................... 9-21

9.2.2 When the Error is Indicated ................................................................................ 9-22

9.2.2.1 Fatal Error ............................................................................................. 9-22
9.2.2.2 Application Transaction Error ................................................................ 9-22
9.2.2.3 Other Errors .......................................................................................... 9-22

10 LED Indicator on Circuit Board .................................................................................................. 10-1

10.1 LED Indicator on YCP 01 Circuit Board......................................................................... 10-1

10.2 LED Indicator on Robot I/F Circuit Board ...................................................................... 10-2

10.3 7 SEG-LED Indicator ..................................................................................................... 10-3

10.3.0.1 7 SEG-LED Indicator Status (1-digit indication)
of Each Unit at Error Occurrence ........................................................ 10-4
10.3.0.2 7 SEG-LED Indicator Status (4 digit-indication)
of Each Unit at Error Occurrence ....................................................... 10-5

11 Trouble Shooting When Alarm is not Displayed ......................................................................... 11-1

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DX100 European 1 Equipment Configuration
Standard Maintenance 1.1 Arrangement of Units and Circuit Boards

1 Equipment Configuration
The DX100 is comprised of individual units and modules (circuit boards).
Malfunctioning components can generally be easily repaired after a failure
by replacing a unit or a module. This section explains the configuration of
the DX100 equipment.

1.1 Arrangement of Units and Circuit Boards

1.1.1 Arrangement
The arrangements of units and circuit boards in small-capacity, medium-
capacity, and large-capacity DX100s are shown.

1.1.1.1 Small-Capacity DX100 Controller

Fig. 1-1: Configuration of Small Capacity DX100

Backside duct fan:

4715MS-22T-B5A-B00
Power supply
contractor unit
JZRCR-YPU01-1 Interior circulation fan:
Main power switch 4715MS-22T-B5A-B00
194E-A40-1753-6G
A SERVOPACK:
Refer to the
Robot I/F board following table.
JANCD-YIF01-1E
CPS Unit
JZNC-YPS01-E
CPU Unit
JZNC-YRK01-1E
Machine safety unit (-X18)
JZNC-YSU01-1E Robot system
input terminal
Brake control board block
JANCD-YBK01-1E
A
I/O Unit
Back View JZNC-YIU02-E Front View
(without cover) Inside the Controller Inside View of Door A-A’ Section

Model DX100 SERVOPACK (Converter Integrated)

MH5L ERDR-MH00005-E02 JZRCR-YSV01-11
MH5
MH6 ERDR-MH00006-E02 JZRCR-YSV02-11
MA1400 ERDR-MA01400-E02 JZRCR-YSV02-11
ERDR-MA01400-E04
(without JANCD-YEW01-E)
VA1400 ERDR-VA01400-E02 JZRCR-YSV02-31
ERDR-VA01400-E04
(without JANCD-YEW01-E)
MA1900 ERDR-MA01900-E02 JZRCR-YSV03-11
ERDR-MA01900-E04
(without JANCD-YEW01-E)
HP20D ERDR-HP0020D-E02 JZRCR-YSV03-11
HP20D-6
HP20RD

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1.1.1.2 Medium and Large-Capacity DX100 Controller

Fig. 1-2: Configuration of Medium and Large Capacity DX100

Backside duct fan:
4715MS-22T-B5A-B00

Power supply
contactor unit Interior circulation fan:
Main power switch JZRCR-YPU01-1 4715MS-22T-B5A-B00
194E-A40-1753-6G
A

Robot I/F board SERVOPACK:

JANCD-YIF01-1E Refer to the
following table.
CPS Unit
JZNC-YPS01-E
CPU Unit
JZNC-YRK01-1E
(-X18)
Machine safety unit Robot system
JZNC-YSU01-1E
input terminal
Brake control board block
JANCD-YBK01-1E
A
I/O Unit
JZNC-YIU02-E
Back View Front View
(without cover) Inside the Controller Inside View of Door A-A’ Section

Model DX100 SERVOPACK Converter

MH50 ERDR-MH00050-E02 JZRCR-YSV04-11 SRDA-COA30A01A-E
MH50-20
MH50-35
MS80 ERDR-MS00080-E02 JZRCR-YSV05-11 SRDA-COA30A01A-E
VS50 ERDR-VS00050-E02 JZRCR-YSV05-41 SRDA-COA30A01A-E
SIA50D ERDR-SIA050D-E02 JZRCR-YSV05-41 SRDA-COA30A01A-E
MA1800 ERDR-MA01800-E02 JZRCR-YSV08-11 SRDA-COA30A01A-E
ERDR-MA01800-E04
(without JANCD-YEW01-E)
ES165D ERDR-ES0165D-E02 JZRCR-YSV06-11 SRDA-COA30A01A-E
ES200D ERDR-ES0200D-E02 JZRCR-YSV06-11 SRDA-COA30A01A-E
ES165RD ERDR-ES165RD-E02 JZRCR-YSV06-11 SRDA-COA30A01A-E
ES200RD ERDR-ES200RD-E02 JZRCR-YSV06-11 SRDA-COA30A01A-E
HP165D ERDR-HP0165D-E02 JZRCR-YSV06-11 SRDA-COA30A01A-E
UP350D ERDR-UP0350D-E02 JZRCR-YSV07-11 SRDA-COA30A01A-E

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1.2 Power Flow

-X4
PE - AE2
Power supply contactor unit (JZRCR-YPU01-1)
- Q1M - V1 - T1 - FS1 CN601
1 2 L1 L1’ U u1 2 1 1KM 2KM CN602
3 phase L1(R)
400 VAC 50/60 Hz L2(S) 3 4 L2 L2’ V v3 4 2
5 6 L3 L3’ W w5 6 3
L3(T)
Filter

AC250V
10A

1KM

- AE3
2KM
CPS Unit 1FU 2FU
(JZNC-YPS01-E) (10A) (10A)

CN151
3FU(2.5A) CN606 Interior circulation fan
(AC200V IN)
CN603 E -G1
4FU(2.5A)
E -G2
(+24V1/ CN154 DC24V CN604
+24V2 ) Backside duct fan
(+24V1/ CN155 DC24V
+24V2 ) E -G3
DC24V
(+24V3) CN153 - AE4 -G4
Machine safety unit
E

(JZNC-YSU01-1E)
DC24V
(+24V2) CN156
CN157
CN200
(+5V) CN158 (+24V1/+24V2)
(+24V2) CN159

- AE1
CPU Unit CN209(+24V1)
(JZNC-YRK01-1E) Programming pendant
BACK BOARD
CN5 X81
DC24V
Control circuit board
JANCD-YBB01 JANCD-YCP01-E - AE5 Brake control board
(JANCD-YBK01-1E)
CN1 CN1A/1B
CN404 DC24V
(+24VU) (Brake)
CN403 CN400
(+24V3) (+24V3)

ROBOT I/F BOARD

JANCD-YIF01- E - TP1 Converter
CN2 CNBUS (SRDA-COA )
- AE6
CN110 CN554 CN555
Major axes control circuit board
(SRDA-EAXA01A) CN551
BATTERY
CN552 CN556
CN509 (+24V1/
+24V2)
- AE7 SERVOPACK Manipulator
CN510
I O Unit (+24V1)
(JZNC-YIU02-E) S-axis motor
- TA1 CN583 Power
CN582 AMP1 CN584 Brake
(+24V2/ CN303
+24VU) - TA2 CN583 L-axis motor
CN582 AMP2 CN584
CN304 Power
- TA3 CN583 Brake
CN582 AMP3 CN584
(+24V2) CN305
U-axis motor
- TA4 CN583
CN582 AMP4 CN584 Power
Brake
- TA5 CN583
CN582 AMP5 CN584
R-axis motor
- TA6 CN583 Power
CN582 AMP6 Brake
CN584

B-axis motor
Power
CN508
Brake

T-axis motor
Power
Brake

5V(OUT)
SGDR-FBA A
24V(IN)

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1.3 Signal Flow

- AE2
Power supply contactor unit (JZRCR-YPU01-1)
CN601 CN602
1KM 2KM

CN608 - AE7
I/O Unit
CN607
(JZNC-YIU02-E)
- AE3
CPS Unit RY1 RY2
(JZNC-YPS01-E)
(Universal I/O)
CN306 I/O=8/8
CN300
CN307 I/O=8/8
Terminal resistor (I/O I/F)
CN308 I/O=12/12
CN309 I/O=12/12

- AE4
Machine safety unit
CN159 (JZNC-YSU01-1E)
CN202 CN203 - X18
Terminal resistor (Overrun) (Robot system input terminal block)

CN216
- AE1 CN208 (Specified I/O)
(Emergency stop signal)
CPU Unit
CN214
(JZNC-YRK01-1E) CN209
(P.P.Emergency stop signal)
BACK BOARD
CN5 CN211
(External axis overrun)
Control circuit board
JANCD-YBB01 JANCD-YCP01-E CN210 CN212
(Lump)
CN101
(RS422) Programming pendant
CN1 CN1A/1B
CN102
(RS232C) (JZRCR-YPP01- )
CN103
(RS232C) X81
CN104
(LAN:Ethernet)
- AE5 Brake control board
CN105 (JANCD-YBK01-1E)
(LAN:PP)

ROBOT I/F BOARD CN402

JANCD-YIF01- E
CN2 CNBUS CN114
Manipulator
CN113 CN405
CN110
S-axis
BATTERY motor

- AE6
Major axes control circuit board - TP1
Converter L-axis
(SRDA-EAXA01A) (SRDA-COA ) motor

CN507 CN553 U-axis

motor

SERVOPACK R-axis
(SRDA- ) motor

- TA1
CN501 CN581
AMP1
B-axis
- TA2 motor
CN513 CN502 CN581
AMP2

- TA3
CN511 CN503 CN581
AMP3
T-axis
- TA4 motor
CN504 CN581
AMP4

CN515
- TA5 AMP5
CN516 CN505 CN581

- TA6
CN517 CN506 CN581
AMP6
SHOCK.LAMP
Terminal resistor CN518 (Optional )

CN508 OT

CN512
(Shock sensor)

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Standard Maintenance 2.1 Protection Through Security Mode Settings

2 Security System

2.1 Protection Through Security Mode Settings

The DX100 modes setting are protected by a security system. The system
allows operation and modification of settings according to operator
clearance. Be sure operators have the correct level of training for each
level to which they are granted access.

2.1.1 Security Mode

There are three security modes. Editing mode and management mode
require a user ID. The user ID consists of numbers and letters, and
contains no less than 4 and no more than 8 characters. (Significant
numbers and signs: “0 to 9”, “-”, “.”.

Security Mode Explanation

Operation Mode This mode allows basic operation of the robot (stopping,
starting, etc.) for people operating the robot work on the
line.

Editing Mode This mode allows the operator to teach and edit jobs and
robot settings.

Management This mode allows those authorized to set up and maintain

Mode robot system: parameters, system time and modifying user
IDs.

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Table 2-1: Menu & Security Mode (Sheet 1 of 4)

Main Menu Sub Menu Allowed Security Mode
DISPLAY EDIT
JOB JOB Operation Edit
SELECT JOB Operation Operation
CREATE NEW JOB1) Edit Edit
MASTER JOB Operation Edit
JOB CAPACITY Operation -
1)
RES. START (JOB) Edit Edit
RES. STATUS2) Operation -
CYCLE Operation Operation
VARIABLE BYTE Operation Edit
INTEGER Operation Edit
DOUBLE Operation Edit
REAL Operation Edit
STRING Operation Edit
POSITION (ROBOT) Operation Edit
POSITION (BASE) Operation Edit
POSITION (ST) Operation Edit
LOCAL VARIABLE Operation -
IN/OUT EXTERNAL INPUT Operation Edit
EXTERNAL OUTPUT Operation Edit
UNIVERSAL INPUT Operation Operation
UNIVERSAL OUTPUT Operation Operation
SPECIFIC INPUT Operation -
SPECIFIC OUTPUT Operation -
RIN Operation -
CPRIN Operation -
REGISTER Operation Management
AUXILIARY RELAY Operation -
CONTROL INPUT Operation -
PSEUDO INPUT SIG Operation Management
NETWORK INPUT Operation -
NETWORK OUTPUT Operation -
ANALOG OUTPUT Operation -
SV POWER STATUS Operation -
LADDER PROGRAM Management Management
I/O ALARM Management Management
I/O MESSAGE Management Management

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DX100 European 2 Security System
Standard Maintenance 2.1 Protection Through Security Mode Settings

Table 2-1: Menu & Security Mode (Sheet 2 of 4)

Main Menu Sub Menu Allowed Security Mode
DISPLAY EDIT
ROBOT CURRENT POSITION Operation -
COMMAND POSITION Operation -
SERVO MONITOR Management -
WORK HOME POS Operation Edit
SECOND HOME POS Operation Edit
DROP AMOUNT Management Management
POWER ON/OFF POS Operation -
TOOL Edit Edit
INTERFERENCE Management Management
SHOCK SENS LEVEL Operation Edit
USER COORDINATE Edit Edit
HOME POSITION Management Management
MANIPULATOR TYPE Management -
ANALOG MONITOR Management Management
OVERRUN&S-SENSOR1) Edit Edit
1)
LIMIT RELEASE Edit Edit
1)
ARM CONTROL Management Management
SHIFT VALUE Operation -
SYSTEM INFO VERSION Operation -
MONITORING TIME Operation Management
ALARM HISTORY Operation Management
I/O MSG HISTORY Operation Management
SECURITY Operation Operation
EX.MEMORY LOAD Edit -
SAVE Operation -
VERIFY Operation -
DELETE Operation -
DEVICE Operation Operation
FOLDER Edit Management
1) Operation -
INITIALIZE

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Standard Maintenance 2.1 Protection Through Security Mode Settings

Table 2-1: Menu & Security Mode (Sheet 3 of 4)

Main Menu Sub Menu Allowed Security Mode
DISPLAY EDIT
PARAMETER S1CxG Management Management
S2C Management Management
S3C Management Management
S4C Management Management
A1P Management Management
A2P Management Management
A3P Management Management
A4P Management Management
A5P Management Management
A6P Management Management
A7P Management Management
A8P Management Management
RS Management Management
S1E Management Management
S2E Management Management
S3E Management Management
S4E Management Management
S5E Management Management
S6E Management Management
S7E Management Management
S8E Management Management
SETUP TEACHING COND. Edit Edit
OPERATE COND. Management Management
OPERATE ENABLE Management Management
FUNCTION ENABLE Management Management
JOG COND. Management Management
PLAYBACK COND. Management Management
FUNCTION COND. Management Management
DATE/TIME Management Management
2) Management Management
GRP COMBINATION
RESERVE JOB NAME Edit Edit
USER ID Edit Edit
SET SPEED Management Management
KEY ALLOCATION Management Management
JOG KEY ALLOC. Edit Management
RES. START (CNCT) Management Management
AUTO BACK SET Management Management
WRONG DATA LOG Edit Management
ENERGY SAVING FUNCTION Edit Management
DISPLAY CHANGE FONT Operation Operation
SETUP CHANGE BUTTON Operation Operation
INITIALIZE LAYOUT Operation Operation
CHANGE WINDOW PATTERN Operation Operation

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DX100 European 2 Security System
Standard Maintenance 2.1 Protection Through Security Mode Settings

Table 2-1: Menu & Security Mode (Sheet 4 of 4)

Main Menu Sub Menu Allowed Security Mode
DISPLAY EDIT
ARC WELDING ARC START COND. Operation Edit
ARC END COND. Operation Edit
ARC AUX COND. Operation Edit
POWER SOURCE COND. Operation Edit
ARC WELD DIAG. Operation Edit
WEAVING Operation Edit
ARC MONITOR Operation Edit
ARC MONITOR (SAMPL) Operation -
HANDLING HANDLING DIAGNOSIS Operation Edit
SPOT WELD DIAGNOSIS Operation Edit
WELDING I/O ALLOCATION Management Management
GUN CONDITION Management Management
SPOT POWER SOURCE Management Management
COND.
APPLICATION CONDITION Management Management
SETTING
SPOT WELD DIAGNOSIS Operation Edit
WELDING GUN PRESSURE Edit Edit
(MOTOR GUN)
PRESSURE Edit Edit
I/O ALLOCATION Management Management
GUN CONDITION Management Management
CLEARANCE SETTING Operation Edit
SPOT POWER SOURCE Management Management
COND.
TIP INSTALLATION Operation Management
APPLICATION SETTING Management Management
GENERAL WEAVING Operation Edit
GENERAL DIAG. Operation Edit
COMMON TO I/O VARIABLE CUSTOMIZE Operation Operation
ALL
APPLICATIONS
1 Displayed in the teach mode only.
2 Displayed in the play mode only.

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Standard Maintenance 2.1 Protection Through Security Mode Settings

2.1.1.1 Changing the Security Mode

1. Select {SYSTEM INFO} under the main menu.
– The sub menu appears.

– Note: Icons for the main menu such as arc welding system differ
depending on the system being used.

2. Select {SECURITY}.
– The selection window of security mode appears.

3. Press [SELECT] and select “SECURITY MODE”

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Standard Maintenance 2.1 Protection Through Security Mode Settings

4. Input the user ID.

– The user ID input window appears.

At the factory, the following below user ID number is preset.

SUPPLE- • Editing Mode:[00000000]
MENT

Management Mode:[99999999]

5. Press [ENTER].
– The input user ID is compared with the user ID of the selected
security mode. When the correct user ID is entered, the security
mode is changed.

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Standard Maintenance 2.1 Protection Through Security Mode Settings

2.1.2 User ID
User ID is requested when Editing Mode or Management Mode is
operated.
User ID must be between 4 characters and 8, and they must be numbers
and symbols. (“0 to 9”,“-” and “.”)

2.1.2.1 Changing a User ID

In order to change the user ID, the DX100 must be in Editing Mode or
Management Mode. Higher security modes can make changes the user
ID of to lower security modes.

1. Select {SETUP} under the main menu.

– The sub menu appears.

2. Select {USER ID}.

– The USER ID window appears.

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DX100 European 2 Security System
Standard Maintenance 2.1 Protection Through Security Mode Settings

3. Select the desired ID.

– The character input line appears, and the message “Input current ID
no. (4 to 8 digits)” is shown.

4. Input current ID and press [ENTER].

– When the correct user ID is entered, a new ID is requested to be
input. “Input new ID no.(4 to 8 digits)” appears.

5. Input new ID and press [ENTER].

– User ID is changed.

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DX100 European 3 Inspections
Standard Maintenance 3.1 Regular Inspections

3 Inspections

3.1 Regular Inspections

WARNING
• Do not touch the cooling fan or other equipment while the power is
turned ON.

Failure to observe this caution may result in electric shock or injury.

Carry out the following inspections.

Inspection Inspection Item Inspection Comments

Equipment
Frequency

DX100 Controller Check that the doors Daily

are completely
closed

Check for gaps or Monthly

damage to the
sealed construction

Interior circulation Check operation As required While power ON

fan and backside
duct fan

Emergency stop Check operation As required While servo ON

button

Enable switch Check operation As required In teach mode

Battery Confirm battery As required

alarm or message is
displayed or not

Power Supply Check power supply As required

voltage is normal

Lead Cables for Check falling out, As required

main power switch loosing or breaking
of the lead cables
Check the correlate
voltage

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DX100 European 3 Inspections
Standard Maintenance 3.2 DX100 Inspections

3.2 DX100 Inspections

3.2.1 Checking if the Doors are Firmly Closed

• The DX100 has a fully sealed construction, designed to keep
external air containing oil mist out of the DX100.
Be sure to keep the DX100 doors fully closed at all times, even when
the controller is not operating.

• When opening or closing the doors for maintenance, use the specific
key for this operation after the main power is turned OFF with the
main power switch. (CW: Open, CCW: Close)
Make sure to push the door and turn the door-lock with the specific
key to open or close the door. When closing the door, turn the door
lock until it clicks.

Fig. 3-1: DX100 Front View

Main power switch

Door lock Motoman DX100

Part No.
Power Supply
AC 400/415/440 V
Serial No.
Date/Signature
Peak
Average
kVA
kVA
WARNING
High Voltage
Do not open the door
Type
Robot Type
ERDR-
with power ON.
Robot Order No.
Robot Serial No.

YASKAWA Electric corporation

2-1 Kurosaki Shiroishi Yahatanishi-Ku Kitakyushu-City Fukuoka 806-0004 Japan
Motoman
Kammerfeldstr. 1, D-85391 Allershausen

NJ3053-1

CHECK ALL THE DOOR LOCKS

PROPERLY.
NJ3005-1

PROGRAMMINGPENDANT
PROGRAMMING PENDANT
PROGRAMMING PENDANT
X81
X 8 1
X81

3.2.2 Checking for Gaps or Damage in the Sealed Construction Section

• Open the door and check that the seal around the door is
undamaged.
• Check that the inside of the DX100 is not stained badly. If it is,
determine the cause, take measures and immediately clean it.
• Firmly lock each door and check that no excessive gaps exist around
the edge of the door.

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DX100 European 3 Inspections
Standard Maintenance 3.3 Cooling Fan Inspections

3.3 Cooling Fan Inspections

Inspect the cooling fans as required. A defective fan can cause the DX100
to malfunction because of excessive high temperatures inside.
The interior circulation fan and backside duct fan normally operate while
the power is turned ON. Check if the fans are operating correctly by visual
inspection and by feeling air moving into the air inlet and from the outlet.

Fig. 3-2: Cooling Fan Construction

Backside duct fan Interior circulation fan

Air intake

Air outlet

When the message of the “Cooling fan in YPS power supply

stopped. Exchange fan” is displayed, it may be caused by
the error occurrence at the cooling fan (JZNC-YZU01-E)
inside CPU unit (JZNC-YPS01-E).
NOTE
When the message of the “Cooling fan in YPS unit stopped,
replace cooling fan” is displayed, carry out an inspection
and the replacement of the cooling fan in the CPS unit
(JZNC-YPS01-E) as soon as possible.

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DX100 European 3 Inspections
Standard Maintenance 3.4 Emergency Stop Button Inspections

3.4 Emergency Stop Button Inspections

The emergency stop button is located on the programming pendant.
Before operating the manipulator, confirm the servo power is OFF by
pressing the emergency stop button after the servo ON

3.5 Enable Switch Inspections

The programing pendant is equipped with a three-position enable switch.
Perform the following operation to confirm the enable switch operates.
1. Set the mode switch with key on the programming pendant to
"TEACH."
Mode switch with key

REMOTE TEACH
PLAY

2. Press [SERVO ON READY] on the programming pendant. The

[SERVO ON] lamp blinks.

SERVO
ON
READY

Blinking SERVO ON

3. When the enable switch is grasped lightly, the servo power is turned
ON.
When the enable switch is grasped firmly or released, the servo power
is turned OFF.

If the [SERVO ON] lamp does not light in previous operation

(2), check the following:
• The emergency stop button on the programming pendant
NOTE is being pressed.
• The emergency stop signal is input from external.
• If a major alarm is occurring.

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DX100 European 3 Inspections
Standard Maintenance 3.6 Battery Inspections

3.6 Battery Inspections

The DX100 has a battery that backs up the important program files for
user data in the CMOS memory.
A battery alarm indicates when a battery has expired and must be
replaced. The programming pendant display and the message “Memory
battery weak” appears at the bottom of the display.
Please confirm that the above mentioned message is NOT indicated when
inspecting.
The way to replace the battery is described in section 5.1.1.1 “Replacing
the Battery” on page 5-3.

3.7 Power Supply Voltage Confirmation

Check the voltage of the 1, 3, 5 terminal of the main power switch (-Q1M)
with a voltmeter.

Table 3-1: Power Supply Voltage Confirmation

Measuring Items Terminals Correct Value

Correlate voltage Between 400/415/440V

1 and 3(R-S), (+10%, -15%)
3 and 5(S-T),
1 and 5(R-T)

Fig. 3-3: Main Power Switch

Main power switch part

1 3 5
in the controller

2 4 6

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DX100 European 3 Inspections
Standard Maintenance 3.8 Open Phase Check

3.8 Open Phase Check

Table 3-2: Open Phase Check List

Check Item Contents

Lead Cable Check Confirm if the lead cable for the power supply is wired as
shown in the following without any falling out, looseness
or breaking from the connecting part.

Input Power Check the open phase voltage of input power supply with
Supply Check an electric tester.
(Normal value: 400/415/440 VAC +10%, -15%)

Main power switch Turn ON the main power switch and check the open
(-Q1M) Check phase voltage of terminals 2, 4, and 6 of the main power
switch (-Q1M) with a voltmeter. If abnormal, replace the
main power switch (-Q1M).

AC400/415/440V input

-X4 L1 L2 L3 PE

1(R) 3(S) 5(T)

Main Power Switch

(-Q1M)

2(U) 4(V) 6(W)

L1 L2 L3
Filter
L1’ L2’ L3’ (-V1)

Transformer (-T1)
AC400-415-440V/200V Converter (-TP1)

Circuit protector
(-FS1)

CN555

1KM Power supply

contactor unit
2KM (-AE2)

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DX100 European 4 Preparation before Replacing Parts
Standard Maintenance

4 Preparation before Replacing Parts

WARNING
• Before operating the manipulator, check that the SERVO ON
lamp turns OFF when the emergency stop button on the
programming pendant is pressed.

Injury or damage to machinery may result if the manipulator cannot be

stopped in case of an emergency.

• Observe the following precautions when performing teaching

operations within the P-point maximum envelope of the
manipulator:
– Be sure to use a lockout device to the safeguarding when going
inside. Also, display the sign that the operation is being
performed inside the safeguarding and make sure no one closes
the safeguarding.
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.

Improper or unintended manipulator operation may result in injury.

• Confirm that no persons are present in the P-point maximum

envelope of the manipulator and that you are in a safe location
before:
– Turning ON the DX100 power.
– Moving the manipulator with the programming pendant

Injury may result if anyone enters the P-point maximum envelope of the
manipulator during operation.Always press the emergency stop button
immediately if there are problems.
Emergency stop buttons are located at the upper right corner of the
front door of the DX100 and on the upper right of the programming
pendant.

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DX100 European 4 Preparation before Replacing Parts
Standard Maintenance

CAUTION
• Perform the following inspection procedures prior to conducting
manipulator teaching. If problems are found, repair them
immediately, and be sure that all other necessary processing has
been performed.

– Check for problems in manipulator movement.

– Check for damage to insulation and sheathing of external wires.
– Always return the programming pendant to the hook on the
DX100 cabinet after use.

The programming pendant can be damaged if it is left in the P-point

maximum envelope of the manipulator, on the floor, or near fixtures.

The following flowchart shows the operations for replacing parts.

Start

Creating a check program : Chapter 4

Replacing parts : Chapter 5

Home position : Chapter 6

calibration

Position deviation check

using the check program

OK?
No
Yes

End

This chapter describes how to create a check program as a preparation

for replacing parts. The check program is a program to check the position
deviation. If positions are deviated, home position calibration is required.
For the calibration, this program data is used to correct the home position
data. In the following cases particularly, the home position calibration
using the check program is needed. Be sure to create a check program
referring to section 4.1 “Creating a Check Program” on page 4-3.

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DX100 European 4 Preparation before Replacing Parts
Standard Maintenance 4.1 Creating a Check Program

• Change in the combination of the manipulator and DX100

• Replacement of the motor or absolute encoder
• Clearing stored memory (by replacement of the robot I/F board
(JANCD-YIF01-E), weak battery, etc.)
• Home position deviation caused by hitting the manipulator against a
workpiece, etc.

4.1 Creating a Check Program

To check position deviation whenever necessary, create a program in
which a check point is taught (the job for the check point). In the job for the
check point, teach two points; one as a check point and the other as the
point to approach the check point. This program checks for any deviation
between the tool tip position and the check point.

Fig. 4-1: <Enlarged View>

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Standard Maintenance 5.1 Replacing DX100 Parts

5 Replacing Parts

5.1 Replacing DX100 Parts

WARNING
• Turn OFF the power supply before opening the DX100 doors.
Failure to observe this warning may result in electric shock.
• After turning OFF the power supply, wait at least five minutes before
replacing a SREVOPACK (including the converter) or CPS unit. Do
not touch any terminals during this period.
Failure to observe this warning may result in electric shock.

WARNING
• To prevent anyone inadvertently turning ON the power supply
during maintenance, put up a warning sign such as “DO NOT TURN
ON THE POWER” at the primary power supply (knife switch, wiring
circuit breaker, etc.) and at the DX100 and related controllers and
use accepted lockout/tagout procedures.
Failure to observe this caution may result in electric shock or injury.
• Do not touch the regeneration resistors. They are very hot.
Failure to observe this caution may result in burn injuries.
• After maintenance is completed, carefully check that no tools are
left inside the DX100 and that the doors are securely closed.
Failure to observe this caution may result in electric shock or injury.

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DX100 European 5 Replacing Parts
Standard Maintenance 5.1 Replacing DX100 Parts

5.1.1 Replacing Parts of the CPU Unit

CPU unit (JZNC-YRK01-1E) is comprised of the rack for the various circuit
boards, control circuit board (JANCD-YCP01-E) and robot I/F board
(JANCD-YIF01-E). CPS unit (JZNC-YPS01-E) is a separated unit and it
is arranged to the left side of CPU unit.

Fig. 5-1: Configuration of CPU rack and CPS unit (JZNC-YRK01-1E,

JZNC-YPS01-E)

Connector 1 for connecting with CPU (CN158)

Connector 2 for connecting with CPU(CN159)
Robot I/F board
(CN156/CN157) Specified PCI slot for JANCD-YIF01- E
+24V2 Power supply output connector sensor board X1
(CN114) Control circuit board
IO I/F (communication with YIU) JANCD-YCP01-E

Monitor, alarm display LED LED

(CN107)
Compact flash

CN107
SOURCE CN159
P-ON (ALM)
+5V
+24V
CN158
(CN113)
(CN154/CN155) FAN
OHT (+5V) Drive I/F (communication with EAXA)
+24V1/+24V2 Power supply
output connector CN156/157
(CN106)
(+24V2)
USB
(CN105)

CN106
POWER SUPPLY
CPS-520F
CN155 For programming pendant
NO. (+24V1/+24V2)
DATE

CN105
Fuji Electric Hi-Tech Corp.
MADE IN JAPAN
01 02 03 04 05 06 07 08 09 10
CN154
(+24V1/+24V2) (CN104)
(CN153)
11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
A B C D E F G H J K
L M N P Q R S T U V
CN153
For LAN
+24V3 Power supply

CN104
(+24V3)
(CN103)
output connector
CN151
(AC IN)
Serial Port (RS232C)
INPUT
(CN151)
CN103
200-240V AC CN152
50/60Hz (REMOTE)
3.4A-2.8A
AC power supply
input connector

Battery
Ground connecting terminal
(CN152) PCI Slot X2
Remote control connector

CPS Unit CPU Unit

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Standard Maintenance 5.1 Replacing DX100 Parts

5.1.1.1 Replacing the Battery

The battery must be replaced as soon as the message “Memory battery
weak” appears at the programming pendant display.
Replace the battery within two hours after the main power switch is turned
OFF.

 Replacement Procedure

1. Loosen the screws on the battery connector holder and slide it to the
right.
2. Remove the battery connector (CN110/BAT) on the robot I/F board
(JANCD-YIF01-E) and loosen the fixing screws below the battery to
remove the battery.
3. Mount a new battery on the robot I/F board and connect the connector
(CN110/BAT).
4. Slide the battery connector holder to the left and fix it with the screws.
5. Please confirm that the above mentioned message is not indicated at
the programming pendant display after battery replacement.

Although the CMOS memory is backed up by a super

capacitor, the battery must be replaced as soon as the
message “Memory battery weak” appears.
NOTE
The job data and other data may be lost if the message
“Memory battery weak” appears and the main power switch
is turned OFF for more than two hours.

5.1.1.2 Replacing the Control Circuit Board (JANCD-YCP01-E)

Turn OFF the power before replacing a circuit board.

 Replacement Procedure

1. Disconnect all cables connected to the circuit board.

2. Remove screws fixing the circuit board from upper and lower side.
(one part at each side)
3. Pull out the circuit board from the rack.
4. Remove the Compact Flash from the removed circuit board and insert
the Compact Flash into a new circuit board.
5. Mount the new circuit board to the rack.
6. Tighten upper and lower screws.
7. Connect all disconnected cables.

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Standard Maintenance 5.1 Replacing DX100 Parts

Control circuit board

JANCD-YCP01-E

(CN107)
Compact flash

CN159

CN107
SOURCE (ALM)
P-ON
+5V
+24V
FAN CN158
OHT (+5V)

CN156/157
(+24V2)

CN106
POWER SUPPLY
CPS-520F
CN155
NO. C90AD XXXXX (+24V1/+24V2)
DATE YYYY-MM

CN105
Fuji Electric Hi-Tech Corp.
MADE IN JAPAN
01020304050607080910
CN154
11121314151617181920 (+24V1/+24V2)
21222324252627282930
A B CD E F GH J K
L MN P QR S T U V
CN153

CN104
(+24V3)

CN151
(AC IN)
INPUT
200-240V AC

CN103
CN152
50/60Hz (REMOTE)
3.4A-2.8A

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DX100 European 5 Replacing Parts
Standard Maintenance 5.1 Replacing DX100 Parts

5.1.1.3 Replacing the CPS Unit (JZNC-YPS01-E)

WARNING
• After turning OFF the power supply, wait at least five minutes before
replacing a control power supply. Do not touch any terminals during
this period. Confirm all monitor lights are turned OFF.
Failure to observe this caution may result in electric shock or injury.

 Replacement Procedure

1. Disconnect all cables connected to the CPS unit.

2. Loosen the upper and lower side screws (four places) fixing the CPS
unit to the controller.
3. Hold the body of the CPS unit, then pull and remove the CPS unit from
the controller.
4. Hook the new CPS unit to the screws (four places).
5. Tighten the upper and lower side screws (four places) to fix the CPS
unit.
6. Connect all the disconnected cables.

CPS UNIT
JZNC-YPS01-E

CN159
CN107

SOURCE (ALM)
P-ON
+5V
+24V
FAN CN158
OHT (+5V)

CN156/157
(+24V2)
CN106

POWER SUPPLY
CPS-520F
CN155
NO. C90AD XXXXX (+24V1/+24V2)
DATE YYYY-MM
CN105

Fuji Electric Hi-Tech Corp.

MADE IN JAPAN
01020304050607080910
CN154
11121314151617181920 (+24V1/+24V2)
2122232425 2627282930
A B CD E F GH J K
L MN P QR S T U V
CN153
CN104

(+24V3)

CN151
(AC IN)
INPUT
200-240V AC
CN103

CN152
50/60Hz (REMOTE)
3.4A-2.8A

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5.1.1.4 Replacing the Robot I/F Board (JANCD-YIF01-E)

• Turn OFF the power before replacing the robot I/F

board.
• Be sure to back up robot data before replacing the robot
I/F board since the robot I/F board contains important
NOTE data such as robot jobs and parameters.
• There are some versions which require maker mode
operations after replacing the robot I/F board.
Contact your Yaskawa representative for maker mode
operations.

 Replacement Procedure

1. Back up the robot data.

Insert a CF card for backup to the programming pendant, and start the
system in maintenance mode.
Select {EX.MEMORY}  {SAVE}  "CMOS" to save the CMOS data.
Backup all the individual data for safe.
2. Turn OFF the power after making backup.
3. Disconnect all cables on the robot I/F board.
4. Remove two screws fixing the robot I/F board and rack.
5. Pull out the robot I/F board from the rack.
6. Insert new robot I/F board into the slot of the rack.
7. Tighten upper and lower screws of the robot I/F board.
8. Connect all the cables disconnected in step 3.
9. Set the rotary switch as the same value as the original I/F board.
10. Start up the system in maintenance mode and insert the CF card with
the backed up data in procedure 1 to the programming pendant.
Change the mode from security mode to management mode. Select
{EX.MEMORY}  {LOAD}  "CMOS" to start loading the data. After
loading, the state returns to the state as before the replacement.

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Robot I/F board

Rotary switch JANCD-YIF01- E

CN159

CN107
SOURCE (ALM)
P-ON
+5V
+24V
FAN CN158
OHT (+5V)

CN156/157
(+24V2)

CN106
POWER SUPPLY
CPS-520F
CN155
NO. C90AD XXXXX (+24V1/+24V2)
DATE YYYY-MM

CN105
Fuji Electric Hi-Tech Corp.
MADE IN JAPAN
01020304050607080910
CN154
11121314151617181920 (+24V1/+24V2)
21222324252627282930
A B CD E F GH J K
L MN P QR S T U V
CN153

CN104
(+24V3)

CN151
(AC IN)
INPUT
200-240V AC

CN103
CN152
50/60Hz (REMOTE)
3.4A-2.8A

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5.1.1.5 Replacing the I/O Unit (JZNC-YIU02-E)

NOTE Turn OFF the power before replacing the I/O unit.

 Replacement Procedure

1. Disconnect all the cables connected to the I/O unit.

(Disconnect the ground wire screwed to the front side of the unit.)
2. Loosen the upper screws (two places) fixing the I/O unit.
3. Hold and pull the I/O unit, then remove it from the controller.
4. Insert the lower part flange of the new I/O unit into the fixing jig, and
mount it to the controller.
5. Tighten the upper side screws (two places) to fix the I/O unit.
6. Connect all the disconnected cables.
(Connect the ground wire firmly.)
7. If CN300 has a termination connector (CBL-YRC020), install it at the
right of CN300 in the new I/O unit.
8. Set the rotary switch to the same value as the removed unit’s rotary
switch.

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Fig. 5-2: I/O Unit JZNC-YIU02-E

(CN305)
Power supply input connector
(CN309)
Digital I/O connector
(CN304)
Power supply output connector

D1:24V2IN LED
(CN308)
Digital I/O connector

(CN303)
For switching external
power supply

F1, F2
Power supply protective
fuse 3.15 A/250 V
(CN307)
3.15
(CN302) Digital I/O connector
Universal input connector

(CN306)
(CN301) Digital I/O connector
Panel IO connector

D2:FUSE CUT LED

Rotary switch

(CN300) Fixing jig for the flange

Communication switch

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5.1.1.6 Replacing the Power Supply Contactor Unit (JZRCR-YPU01-)

NOTE Turn OFF the power before replacing the unit.

 Replacement Procedure

1. Disconnect all the cables connected to the power supply contactor

unit.
*The following connectors are not necessarily disconnected since they
are to connected inside the unit.
CN610, CN611, CN612
(Disconnect the ground wire screwed to the front side of the unit.)
2. Loosen upper and lower side screws (four places) fixing the power
supply contactor unit to the controller.
3. Hold and pull the power supply contactor unit, then remove it from the
controller.
*Do not hold the board only, but hold it together with the unit because it
may cause damage to the board or personal injury.
4. Hook the new power supply contactor unit to the screws in the
controller (4 places).
*Do not hold the board only, but hold it together with the unit because it
may cause damage to the board or personal injury.
5. Tighten the upper and lower side screws (four places) firmly to fix the
power supply contactor unit.
6. Connect all the disconnected cables.
(Connect the ground wire firmly.)
Fig. 5-3: Configuration of Power Supply Contactor Unit (JZRCR-YPU01-1)
(CN601)
Main power input connectors

CN601
(2FU),(1FU)
AC control power supply fuse CN601
0218010P(10A 250V)
CN610 CN611

2FU 2FU 1FU 1 FU

10 A 10 A CN607
(4FU),(3FU)
4FU 3FU
Fuse for AC cooling fan
GP25(2.5A 250V)
(CN607)
4FU 2.5A

3FU 2.5A

Contactor control input connectors

(CN606)
NCM
CN609

AC cooling fan connectors

SVMX1

SVMX2

CN606
SVMX1 SVMX2

CN606 CN612
(CN605,CN604,CN603) CN612
CN608

CN608

AC control power supply CN605 CN605

connectors CN604 (CN608)
CN604

CN603 CN603
Brake interlock output connectors

CN602

CN602

(CN602)
Converter output connectors

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5.1.1.7 Replacing the Brake Control Board (JANCD-YBK01-1E)

NOTE Turn OFF the power before replacing the unit.

 Replacement Procedure

1. Disconnect the cable connectors connected to the brake control board.

*Do not disconnect jumper wiring connectors at CN404 yet.
(Disconnect the ground wire screwed to the front side of the board.)
2. Loosen the upper side screws (two places) fixing the brake control
board to the controller.
3. Hold and pull the brake control board, and remove it from the
controller.
4. Insert the lower part flange of the new brake control board into the
fixing jig, and mount it to the controller.
5. Tighten the upper side screws (two places) to fix the brake control
board.
6. Disconnect CN404 jumper wiring connectors from the removed brake
control board and connect them to CN404 on the new brake control
board.
7. Connect all the disconnected cables.
(Connect the ground wire firmly.)

Fig. 5-4: Brake Control Board (JANCD-YBK01-1E)

(CN405)
Brake command input connector

(CN404) (CN403)
Connector for switching Connector for brake power
the external power supply supply input

(CN402) 3.15
F1: Fuse
Contactor interlock input connector 3.15 A/250 V

(CN400)
Brake output connector Fixing jig for the flange

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5.1.1.8 Replacing the Machine Safety Unit (JZNC-YSU01-1E)

NOTE Turn OFF the power before replacing the unit.

 Replacement Procedure

1. Disconnect all the cables connected to the machine safety unit.

*Do not disconnect the terminating connectors (CBL-YRC020) at
CN202 yet.
(Disconnect the ground wire screwed to the front side of the unit.)
2. Loosen the upper side screws (two places) fixing the machine safety
unit to the controller.
3. Hold and pull the machine safety unit, and remove it from the
controller.
4. Insert the lower part flange of the new machine safety unit into the
fixing jig, and mount it to the controller.
5. Tighten the upper side screws (two places) to fix the machine safety
unit.
6. Disconnect CN202 terminating connectors from the removed machine
safety unit and connect them to the right side of CN202 on the new
machine safety unit.
7. Connect all the disconnected cables.
(Connect the ground wire firmly.)
8. Set the rotary switch to the same value as the removed unit’s rotary
switch.

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Fig. 5-5: Machine Safety Unit (JZNC-YSU01-1E)

(CN207) (CN214)
I/F between machine Contactor control 1
safety units
(CN213)

A
1
CN214
Contactor control 2

CN207

A
(CN206)

1
CN213
(CN212)
I/F- IN
FANALM, FANCTL, LAMP

A
1
CN212
(CN202)

CN216
I/F between AXA board (CN216)
-Communication

CN206
-X18 connection
(CN205) (CN211)

CN202

CN211
I/F- OUT
ONEN, EXONEN, EXOT

F1, F2: Fuse (CN210)

CN205
3.15 A/250 V I/F between AXA board
FUSE

CN210
(CN201)

CN215
Connector for power
supply output (CN215)
CN200 CN201

CN209
CN203 For connector 3 and 4 systems
(CN200) CN208

Power supply input (CN209)

connector PP I/F
(CN203) (CN208)
OT input connector Emergency stop button for the door

Fixing jig for the flange

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5.1.2 Replacing the SERVOPACK

WARNING
• After turning OFF the power supply, wait at least five minutes before
replacing a SERVOPACK. Do not touch any terminals during this
period.

Failure to observe this warning may result in electric shock.

There are two kinds of SERVOPACKs.

Type Manipulator
Integrated Type MH5, MH5L, MH6, MA1400, MA1900, HP20D, HP20D-6,
HP20RD
Separated Type MH50, MH50-20, MH50-35, MS80, VS50, MA1800,
ES165D, ES165RD, ES200D, ES200RD, SIA50D,
HP165D, UP350D

 Replacement Procedure

1. Turn OFF the main power switch and wait at least five minutes before
replacement Do not touch any terminals during this period.
2. Verify that the SERVOPACK charge lamp (red LED) is unlit.
3. Disconnect all the cables connected externally to the SERVOPACK.
(1) Converter control signal connector (CN553)
(2) DC Control power supply connector (CN551)
(3) Safety unit I/F connector (CN511)
(4) Brake control signal connector (CN513)
(5) Control power supply input connector (CN509)
(6) SHOCK signal input connector (CN512)
(7) Ground terminal (EAXA base)
(8) Control communication connector (CN515)
(9) I/O communication connector (CN517)
(10) Encoder signal connector (CN508)
4. Put the disconnected cable to the left side of the SERVOPACK.
5. Unscrew two EAXA base fixing screws. (lower side)
6. Unscrew two EAXA base fixing screws. (upper side)
7. Open the EAXA base.
8. Disconnect all the cables from the amplifier to be replaced.

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9. Remove screws fixing the amplifier.

*03 to 21 amplifier: Remove upper right and lower left screws
(2 places).
*35 to 71 amplifier: Remove IPM fixing screws (2 places) besides the
screws on the four corners (4 places).
10. Mount thermal sheet to the new amplifier.
(Refer to Thermal Sheet Mounting Instruction.)
11. Mount the new amplifier.
12. Connect all the disconnected cables to the new amplifier.
13. Tighten two EAXA base fixing screws. (upper side)
14. Tighten two EAXA base fixing screws. (lower side)
15. Connect all the disconnected cables to the servopack.

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Fig. 5-6: SERVOPACK

(CN551)
DC control power supply connector
(CN553) Monitor / Alarm
Connector for converter displaying LED Converter (-TP1)
control signal (CN552A)
(CN554)
Control power supply
Connector for output connector for
grounding detection input 6-axis amplifier (CN552B)
Ground terminal Control power supply output
connector for external axis amplifier
(CN557) (CN556)
Connector for connecting Main circuit power supply output
regenerative resistor connector for 6-axis amplifier
(CN555) (CN558)
Connector for main Main circuit power supply output
circuit power supply input connector for external axis amplifier
Charge lamp
(CN510)
Upper grip
Control power supply
output connector for EAXA base fixing
converter screw (upper)
EAXA base fixing EAXA board (-AE6)
screw (upper)
(CN513)
(CN512) Connector for brake
control signal
SHOCK signal input
connector (CN511)
(CN509) Safety unit I/F connector
Connector for control
power supply input (CN514)
(CN508) Direct-in connector
Connector for encoder (CN507)
signal Connector for converter
(CN518) control signal
Control communication (CN502)
connector AMP2 PWM signal connector
(CN517) (CN501)
I/O communication AMP1 PWM signal connector
connector (CN504)
AMP4 PWM signal connector
(CN516) (CN503)
Control communication AMP3 PWM signal connector
connector (CN506)
AMP6 PWM signal connector
(CN515)
Control communication
connector

EAXA base
(CN505)
Ground terminal
AMP5 PWM signal connector

EAXA base fixing

screw (bottom)

Lower grip

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Fig. 5-7: Inside the EAXA Base

AMP1 (-TA1) (CN582)

Control power supply input connectors
(CN584) (CN581)
Output connectors for motor power PWM signal connectors
(CN583) (CN584)
Main circuit power supply input connectors Output connectors for motor power
(CN582) (CN583)
Control power supply input connectors Main circuit power supply input connectors
(CN581) AMP2 (-TA2)
PWM signal connectors AMP3 (-TA3) (CN583)
(CN584) Main circuit power supply input connectors
Output connectors for motor power (CN584)
(CN583) Output connectors for motor power
(CN582)
Main circuit power supply input connectors
Control power supply input connectors
(CN582) (CN581)
Control power supply input connectors PWM signal connectors
(CN581) AMP4 (-TA4)
PWM signal connectors AMP5 (-TA5) (CN583)
Main circuit power supply input connectors
(CN582) (CN584)
Control power supply input connectors Output connectors for motor power
(CN581) (CN582)
Control power supply input connectors
PWM signal connectors (CN581)
(CN584)
PWM signal connectors
Output connectors for motor power
(CN583)
Main circuit power supply input connectors AMP6 (-TA6)

Lower grip

Fig. 5-8: Amplifier/IPM Fixing Screw

Amplifier fixing screw

Amplifier fixing screw

Amplifier fixing screw Amplifier fixing screw IPM fixing screw

03 to 21 Amplifier 35 and 71 Amplifier

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Fig. 5-9: Thermal Sheet Mounting Instruction

"Thermal sheet mounting instruction"

Affix the thermal sheet to the bottom of the amplifier along the grooves.

External axis amplifier: SRDA-SDA03A01A-E to SRDA-SDA21A01A-E

Affix the thermal sheet to the bottom of the amplifier along its grooves.
External axis amplifier: SRDA-SDA35A01A-E to SRDA-SDA71A01A-E
True up the edges of the IPM frame and its grooves that are at the bottom
of the amplifier, then affix the thermal sheet along the edge.

SRDA-SDA03A01A-E to SRDA-SDA35A01A-E to
SRDA-SDA21A01A-E SRDA-SDA71A01A-E

Bottom of the amplifier

Groove of the IPM
Grooves

Thermal sheet

Groove of the IPM

Thermal sheet

Bottom of the amplifier Edge of the

thermal sheet
Details of groove part on IPM

Thermal sheet: 400-007-166-01 Thermal sheet: 400-007-165-01

5.1.3 Replacing the Converter

Type Manipulator
Integrated Type MH5, MH5L, MH6, MA1400, MA1900, HP20D, HP20D-6,
HP20RD
Separated Type MH50, MH50-20, MH50-35, MS80, VS50, MA1800,
ES165D, ES165RD, ES200D, ES200RD, SIA50D,
HP165D, UP350D

 Replacement Procedure (Integrated Type)

• How to Replace Converter

1. Turn OFF the main power switch and wait at least five minutes before
replacement. Do not touch any terminals during this period.
2. Verify that the converter charge lamp (red LED) is unlit.
3. Disconnect the cables connected externally to the converter and the
SERVOPACK.
(1) Ground fault detection input connector (CN554)
(2) Converter control signal connector (CN553)
(3) DC Control power supply connector (CN551)
(4) Control power supply output connector for 6-axis amplifier
(CN552A)

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(5) Safety unit I/F connector (CN551)

(6) Brake control signal connector (CN513)
(7) Control power supply input connector (CN509)
(8) SHOCK signal input connector (CN512)
(9) Ground terminal (EAXA base)
(10) Control communication connector (CN515)
(11) I/O communication connector (CN517)
(12) Encoder signal connector (CN508)
4. Put the disconnected cable to the left side of the SERVOPACK.
5. Unscrew two EAXA base fixing screws. (lower side)
6. Unscrew two EAXA base fixing screws. (upper side)
7. Open the EAXA base.
8. Disconnect the other cables connected to the converter to be
replaced.
(1) Main circuit power supply input connector (CN555)
(2) Regenerative resistor connecting connector (CN557)
(3) Main circuit power supply output connector for 6-axis amplifier
(CN556)
Remove the following only when wired:
(4) Control power supply output connector for external axis amplifier
(CN552B)
(5) Main circuit power supply output connector for external axis ampli-
fier (CN558)
9. Remove the ground wiring connected to the converter.
10. Remove 4 screws fixing the converter.
11. Hold the top grip and lift it to pull out the converter.
12. Install the new converter and reconnect the connectors in the reverse
order of the removing procedure.
(Connect the ground wire firmly.)

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Fig. 5-10: Integrated SERVOPACK

(CN551)
DC control power
(CN553) supply connector
Connector for converter (CN552A) Converter (-TP1)
control signal Monitor/Alarm
(CN554) displaying LED Control power supply
Connector for output connector for
grounding detection input 6-axis amplifier (CN552B)
Ground terminal Control power supply output
connector for external axis amplifier
(CN557) (CN556)
Connector for connecting Main circuit power supply output
regenerative resistor connector for 6-axis amplifier
(CN555) (CN558)
Connector for main Main circuit power supply output
circuit power supply input connector for external axis amplifier
Charge lamp
EAXA base fixing EAXA base fixing
screw (upper) screw (upper)
(CN512) EAXA Board (-AE6)
SHOCK signal input (CN513)
connector Connector for break
(CN509) control signal
Connector for control (CN511)
power supply input
Safety unit I/F connector
(CN508) (CN514)
Connector for encoder Direct-in connector
signal
(CN507)
(CN518) Connector for converter
I/O communication control signal
connector
(CN517) (CN502)
I/O communication AMP2 PWM Signal connector
connector (CN501)
(CN516) AMP1 PWM Signal connector
Control communication (CN504)
connector AMP4 PWM Signal connector
(CN515) (CN503)
Control communication AMP3 PWM Signal connector
connector
(CN506)
EAXA base AMP6 PWM Signal connector
Grounding terminal (CN505)
AMP5 PWM Signal connector
EAXA base fixing
screw (bottom)

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 Replacement Procedure (Separated Type)

• How to Replace Converter

1. Turn OFF the main power switch and wait at least five minutes before
replacement. Do not touch any terminals during this period.
2. Verify that the converter charge lamp (red LED) is unlit.
3. Disconnect all the cables connected externally to the converter.
(1) Ground fault detection input connector (CN554)
(2) Converter control signal connector (CN553)
(3) DC control power supply connector (CN551)
(4) Main circuit power supply input connector (CN555)
(5) Regenerative resistor connecting connector (CN557)
(6) Main circuit power supply output connector for 6-axis amplifier
(CN556)
(7) Control power supply output connector for 6-axis amplifier
(CN552A)
Disconnect the following connectors when they are connected.
(8) Control power supply connector for external axis amplifier
(CN552B)
(9) Main circuit power supply output connector for external axis
amplifier (CN558)
4. Remove the ground wiring connected to the converter.
5. Remove the screws fixing the converter. (four places)
6. Hold the top grip and lift it to pull out the converter.
7. Install the new converter and reconnect the connectors in the reverse
order of the removing procedure.
(Connect the ground wire firmly.)

Fig. 5-11: Separated Type Converter

(CN553) (CN552A)
Connector for converter Control power supply output
control signal Monitor / Alarm connector for 6-axis amplifier
(CN554) displaying LED Converter (-TP1)
Connector for
grounding detection input
(CN552B)
Ground terminal
Control power supply
output connector for external
(CN557) axis amplifier
Connectorfor connecting
regenerative resistor
Charge lamp

(CN555)
(CN558)
Connector for main
circuit power supply input Main circuit power supply
output connector for external
axis amplifier
(CN551)
(CN556) DC control power
Main circuit power supply output supply connector
connector for 6-axis amplifier

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5.1.4 Replacing the Major Axes Control Circuit Board (SRDA-EAXA01A)

Turn OFF the power before replacing the circuit board.

 Replacement Procedure

1. Disconnect all the cables connected to the circuit board.

2. Remove A screws. (six places)
3. Remove the EAXA cover.
4. Remove hexagon threaded spacers (six places) fixing A screws.
5. Remove B screws (eight places).
6. Remove the control circuit board from the SERVOPACK.
7. Install the new circuit board to the SERVOPACK in the reverse order of
the removing procedure.
8. Set the rotary switch to the same value as the removed circuit board’s
rotary switch.
9. Reinstall the EAXA cover.
10. Connect all the disconnected cables in step 1.

Fig. 5-12: Major Axes Control Circuit Board Replacement Procedure

EAXA Cover

SERVOPACK

A Screw B Screw

EAXA Cover

B Screw

A Screw
A Screw

EAXA Board
B Screw

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5.1.5 Checking and Replacing Fuses

5.1.5.1 Power Supply Contactor Unit

The types of fuses on power supply contactor unit (JZRCR-YPU01-) are
as follows:
Parts No. Fuse Name Specification
1FU, 2FU AC Control Power 0218010P
Supply Fuse 250V,10A, Time Lag Fuse (Littelfuse, Inc.)
3FU,4FU AC Cooling Fan Fuse GP25, 2.5 A, 250V
(Daito Communication Apparatus Co., Ltd.)

Fig. 5-13: Replacement Fuse of the Power Supply Contactor Unit

CN601
(2FU), (1FU)
Fuse for AC control power supply
0218010P(10A 250V) CN601

CN610 CN611
CN611
CN610

2FU 2FU 1FU 1 FU

(4FU), (3FU) 10 A 10 A CN607
Fuse for cooling fan
GP25(2.5A 250V) 4FU 3FU CN607
4FU 2.5A

3FU 2.5A

CN601
SVMX1 SVMX2

CN609
NCM
SVMX1

SVMX2

CN606
SVMX1 SVMX2

CN606 CN612
CN608

CN612
CN608

CN605 CN605

CN604 CN604

CN603 CN603

CN602

CN602

If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).

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5.1.5.2 I/O Unit

The types of fuses on the I/O unit (JZNC-YIU02-E) are as follows:
Parts No. Fuse Name Specification
F1, F2 24 VDC Fuse for I/O 02173.15P, 250 V,3.15 A,
Fast-acting Fuse (Littelfuse, Inc.)

Fig. 5-14: Replacement Fuse of I/O Unit (JZNC-YIU02-E)

F1, F2
24 VDC fuse for I/O

If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).

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5.1.5.3 Machine Safety Unit

The types of fuses on the machine safety unit (JZNC-YSU01-1E) are as
follows.

Parts No. Fuse Name Specification

F1, F2 24 VDC Fuse for I/O 02173.15P, 250 V, 3.15 A,
Fast-acting Fuse (Littelfuse, Inc.)

Fig. 5-15: Replacement Fuse of Machine Safety Unit (JZNC-YSU01-1E)

A
1
CN214
CN207

A
1
CN213

A
1
CN212

CN216
FRC5-C50S52T-OLS(D20)
CN206
CN202

CN211
F1, F2
24 VDC Fuse for I/O
CN205
FUSE

CN210

CN215
CN200 CN201

CN209
CN203

CN208

If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).

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5.1.5.4 Brake Control Board

The types of fuses on the brake control board (JANCD-YBK01-1E) are as
follows:
Parts No. Fuse Name Specification
F1 Brake Power Supply Fuse for 02173.15P, 250 V, 3.15 A,
External Axis Fast-acting Fuse (Littelfuse, Inc.)

Fig. 5-16: Replacement Fuse of Brake Control Board (JANCD-YBK01-1E)

F1: Brake power supply fuse

for external axis

If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).

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5.1.6 Interior Circulation Fan

5.1.6.1 Replacing the Interior Circulation Fan

NOTE Turn OFF the power before replacing the fan.

 Replacement Procedures
1. Open the door.
2. Disconnect plug cables connected to the fan.
(Remove the ground wire screwed to the fan.)
3. Remove the screws (two places) fixing the fan.
4. Uninstall the fan from the controller.
5. Install the new fan to the controller.
6. Tighten the screws (two places) to fix the fan.
7. Connect all the disconnected cables.
8. Close the door.

Fig. 5-17: Replacement of Interior Circulation Fan

Interior circulation fan:
4715MS-22T-B5A-B00
(For air inlet)

Front View
Inside the Controller Inside View of Door

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5.1.6.2 Replacing the Backside Duct Fan

NOTE Turn OFF the power before replacing the fan.

 Replacement Procedures

1. Remove the backboard.

2. Disconnect plug cables connected to the fan.
(Remove the ground wire screwed to the fan.)
3. Remove the screws (two places) fixing the fan.
4. Uninstall the fan from the controller.
5. Install the new fan to the controller.
6. Tighten the screws (two places) to fix the fan.
7. Connect all the disconnected cables.
8. Mount the backboard.

Fig. 5-18: Replacement of Backside Duct Fan

Interior circulation fan:

4715MS-22T-B5A-B00
(For air inlet)

Backboard

Back View
(without backboard)

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5.2 DX100 Parts List

Table 5-1: DX100 Parts List

No. Name Model Comment
1)
1 SERVOPACK 6 axes type
2 CPU unit JZNC-YRK01-1E
Control circuit board JANCD-YCP01-E
3 Robot I/F board JANCD-YIF01-1E
4 CPS unit JZNC-YPS01-E
5 Power supply contactor unit JZRCR-YPU01-1
6 Machine safety unit JZNC-YSU01-1E
7 I/O unit JZNC-YIU02-E
8 Brake control board JANCD-YBK01-1E
9 Interior circulation fan 4715MS-22T-B5A-B00
10 Backside duct fan 4715MS-22T-B5A-B00
11 Power supply contactor unit fuse 0218010P, 10 A,250 V Time lag fuse
GP25, 2.5 A, 250 V Alarm Fuse
I/O unit fuse 02173.15P, 3.15 A, 250 V Fast-acting fuse
Machine safety unit fuse 02173.15P, 3.15 A, 250 V Fast-acting fuse
Brake control board fuse 02173.15P, 3.15 A, 250 V Fast-acting fuse
12 Battery ER6VC3N 3.6 V
1 The type of the SERVOPACK depends on the manipulator model.
For details, see the table "SERVOPACK List."

Table 5-2: SERVOPACK List

Component MH5, MH5L MA1400,MH6 VA1400 MA1900, HP20D,
HP20D-6, HP20RD
Model Model Model Model
SERVOPACK JZRCR-YSV01-11 JZRCR-YSV02-11 JZRCR-YSV02-31 JZRCR-YSV03-11
Amplifier S SRDA-SDA14A01A-E SRDA-SDA14A01A-E SRDA-SDA14A01A-E SRDA-SDA14A01A-E
L SRDA-SDA14A01A-E SRDA-SDA14A01A-E SRDA-SDA14A01A-E SRDA-SDA21A01A-E
U SRDA-SDA06A01A-E SRDA-SDA14A01A-E SRDA-SDA14A01A-E SRDA-SDA14A01A-E
R SRDA-SDA03A01A-E SRDA-SDA06A01A-E SRDA-SDA06A01A-E SRDA-SDA06A01A-E
B SRDA-SDA03A01A-E SRDA-SDA06A01A-E SRDA-SDA06A01A-E SRDA-SDA06A01A-E
T SRDA-SDA03A01A-E SRDA-SDA06A01A-E SRDA-SDA06A01A-E SRDA-SDA06A01A-E
E SRDA-SDA14A01A-E
Converter SRDA-COA12A01A-E SRDA-COA12A01A-E SRDA-COA12A01A-E SRDA-COA12A01A-E

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Component MH50, MH50-20, MS80 VS50, SIA50D ES165D, ES165RD,

MH50-35 ES200D, ES200RD,
HP165D
Model Model Model Model
SERVOPACK JZRCR-YSV04-11 JZRCR-YSV05-11 JZRCR-YSV05-41 JZRCR-YSV06-11
Amplifier S SRDA-SDA71A01A-E SRDA-SDA71A01A-E SRDA-SDA71A01A-E SRDA-SDA71A01A-E
L SRDA-SDA71A01A-E SRDA-SDA71A01A-E SRDA-SDA71A01A-E SRDA-SDA71A01A-E
U SRDA-SDA35A01A-E SRDA-SDA71A01A-E SRDA-SDA71A01A-E SRDA-SDA71A01A-E
R SRDA-SDA14A01A-E SRDA-SDA14A01A-E SRDA-SDA14A01A-E SRDA-SDA35A01A-E
B SRDA-SDA14A01A-E SRDA-SDA14A01A-E SRDA-SDA14A01A-E SRDA-SDA21A01A-E
T SRDA-SDA14A01A-E SRDA-SDA14A01A-E SRDA-SDA14A01A-E SRDA-SDA21A01A-E
E SRDA-SDA71A01A-E
Converter SRDA-COA30A01A-E SRDA-COA30A01A-E SRDA-COA30A01A-E SRDA-COA30A01A-E

Component UP350D MA1800

Model Model
SERVOPACK JZRCR-YSV07-11 JZRCR-YSV08-11
Amplifier S SRDA-SDA71A01A-E SRDA-SDA71A01A-E
L SRDA-SDA71A01A-E SRDA-SDA71A01A-E
U SRDA-SDA71A01A-E SRDA-SDA35A01A-E
R SRDA-SDA35A01A-E SRDA-SDA06A01A-E
B SRDA-SDA35A01A-E SRDA-SDA06A01A-E
T SRDA-SDA35A01A-E SRDA-SDA06A01A-E
E
Converter SRDA-COA30A01A-E SRDA-COA30A01A-E

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5.3 Supplied Parts List

The supplied parts of DX100 is as follows.
Parts No.1 to 3 are used for fuse for replacement and No.4, 5, and 6 are
used as a tool for connecting the I/O.
Table 5-3: Supplied Parts List
No. Parts Name Dimensions Pcs. Model Application
1 10 A 2 0218010P JZRCR-YPU01-
Glass-tube fuse 10 A, 250 V (1FU, 2FU)
(Littelfuse, Inc.)
2 3.15 A 3 02173.15P JZNC-YSU01-E1(F1, F2)
Glass-tube fuse 3.15 A, 250 V JANCD-YBK01-E(F1)
(Littelfuse, Inc.) JZNC-YIU0-E(F1, F2)
3 2.5 A 2 GP25 2.5 A JZRCR-YPU01-
Alarm fuse 2.5 A, 250 V (3FU, 4FU)
(Daito Communication
Apparatus Co., Ltd.)
4 WAGO connector 2 231-131 JZNC-YPS01-E-CN152
wiring tool (WAGO Company of
Japan, Ltd.)
5 WAGO connector 1 734-230 JZNC-YIU0-E-CN303
wiring tool (WAGO Company of JZNC-YSU01-1E-CN211
Japan, Ltd.)
6 WAGO terminal 1 210-119SB -X18
block wiring tool (WAGO Company of
Japan, Ltd.)

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5.4 Recommended Spare Parts

It is recommended that the following parts and components be kept in
stock as spare parts for the DX100. The spare parts list for the DX100 is
shown below. Product performance can not be guaranteed when using
spare parts from any company other than Yaskawa. To buy the spare parts
which are ranked B or C, inform the manufacturing number (or order
number) of DX100 to Yaskawa representative. The spare parts are ranked
as follows:
• Rank A: Expendable and frequently replaced parts
• Rank B: Boards and sub-units
• Rank C: Units

NOTE For replacing parts in Rank B or Rank C, contact your

Yaskawa representative.

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Table 5-4: Recommended Spare Parts List of DX100 for MH5, MH5L
Rank Parts Name Type Manufacturer Qty. Qty. Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6 V Toshiba Home 1 1
Appliances
Corporation
A 2 CPS unit JZNC-YZU01-E Yaskawa 1 1
cooling fan
A 3 Interior circulation 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
fan
A 4 Backside duct fan 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
A 5 AC control power 0218010P Littelfuse, Inc. 2 2
supply fuse
A 6 Brake fuse for AC GP25 2.5 A 250 V Daito 2 2
cooling fan Communication
Apparatus Co.,
Ltd.
A 7 24 VDC fuse for I/O 02173.15P 3.15 A 250 V Littelfuse, Inc. 3 5
brake power supply
fuse for external
axis
C 8 Converter SRDA-COA12A01A-E Yaskawa 1 1 SERVOPACK:
B 9 Servo amplifier SRDA-SDA14A01A-E Yaskawa 2 2 JZRCR-
1, 2 YSV01-11

B 10 Servo amplifier SRDA-SDA06A01A-E Yaskawa 1 1

3
B 11 Servo amplifier SRDA-SDA03A01A-E Yaskawa 3 3
4, 5, 6
B 12 Major axes control SRDA-EAXA01A Yaskawa 1 1
circuit board
1)
C 13 CPU unit JZNC-YRK01-1E Yaskawa 1 1
B 14 Control circuit JANCD-YCP01-E Yaskawa 1 1
board
B 15 Robot I/F board JANCD-YIF01-1E Yaskawa 1 1
C 16 Power supply JZRCR-YPU01-1 Yaskawa 1 1
contactor unit
C 17 CPS unit JZNC-YPS01-E Yaskawa 1 1
B 18 Brake control board JANCD-YBK01-1E Yaskawa 1 1
C 19 Machine safety unit JANC-YSU01-1E Yaskawa 1 1
C 20 I/O unit JZNC-YIU02-E Yaskawa 1 1
C 21 Programming JZRCR-YPP01-1 Yaskawa 1 1 With a cable
pendant (8 meters)
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F board
(JANCD-YIF01-1E). Must be ordered separately if required.

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Table 5-5: Recommended Spare Parts List of DX100 for MH6, MA1400
Rank Parts Name Type Manufacturer Qty. Qty. Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6 V Toshiba Home 1 1
Appliances
Corporation
A 2 CPS unit cooling JZNC-YZU01-E Yaskawa 1 1
fan
A 3 Interior circulation 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
fan
A 4 Backside duct fan 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
A 5 AC control power 0218010P Littelfuse, Inc. 2 2
supply fuse
A 6 Brake fuse for AC GP25 2.5 A 250 V Daito 2 2
cooling fan Communication
Apparatus Co.,
Ltd.
A 7 24 VDC fuse for I/O 02173.15P 3.15 A 250 V Littelfuse, Inc. 3 5
brake power supply
fuse for external
axis
C 8 Converter SRDA-COA12A01A-E Yaskawa 1 1 SERVOPACK:
B 9 Servo amplifier SRDA-SDA14A01A-E Yaskawa 3 3 JZRCR-
1, 2, 3 YSV02-11

B 10 Servo amplifier SRDA-SDA06A01A-E Yaskawa 3 3

4, 5, 6
B 11 Major axes control SRDA-EAXA01A Yaskawa 1 1
circuit board
C 12 CPU unit JZNC-YRK01-1E Yaskawa 1 1 1)

B 13 Control circuit JANCD-YCP01-E Yaskawa 1 1

board
B 14 Robot I/F board JANCD-YIF01-1E Yaskawa 1 1
C 15 Power supply JZRCR-YPU01-1 Yaskawa 1 1
contactor unit
C 16 CPS unit JZNC-YPS01-E Yaskawa 1 1
B 17 Brake control board JANCD-YBK01-1E Yaskawa 1 1
C 18 Machine safety unit JZNC-YSU01-1E Yaskawa 1 1
C 19 I/O unit JZNC-YIU02-E Yaskawa 1 1
C 20 Programming JZRCR-YPP01-1 Yaskawa 1 1 With a cable
pendant (8 meters)
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F board
(JANCD-YIF01-1E). Must be ordered separately if required.

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Table 5-6: Recommended Spare Parts List of DX100 for VA1400

Rank Parts Name Type Manufacturer Qty. Qty. Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6 V Toshiba Home 1 1
Appliances
Corporation
A 2 CPS unit cooling JZNC-YZU01-E Yaskawa 1 1
fan
A 3 Interior circulation 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
fan
A 4 Backside duct fan 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
A 5 AC control power 0218010P Littelfuse, Inc. 2 2
supply fuse
A 6 Brake Fuse for AC GP25 2.5 A 250 V Daito 2 2
Cooling Fan Communication
Apparatus Co.,
Ltd.
A 7 24 VDC fuse for I/O 02173.15P 3.15 A 250 V Littelfuse, Inc. 3 5
brake power supply
fuse for external
axis
C 8 Converter SRDA-COA12A01A-E Yaskawa 1 1 SERVOPACK:
B 9 Servo amplifier SRDA-SDA14A01A-E Yaskawa 4 4 JZRCR-
1, 2, 3, 7 YSV02-31

B 10 Servo amplifier SRDA-SDA06A01A-E Yaskawa 3 3

4, 5, 6
B 11 Major axes control SRDA-EAXA01A Yaskawa 1 1
circuit board
B 12 External axis SRDA-EAXB01A Yaskawa 1 1
control circuit board
1)
C 13 CPU unit JZNC-YRK01-1E Yaskawa 1 1
B 14 Control circuit JANCD-YCP01-E Yaskawa 1 1
board
B 15 Robot I/F board JANCD-YIF01-1E Yaskawa 1 1
C 16 Power supply JZRCR-YPU01-1 Yaskawa 1 1
contactor unit
C 17 CPS unit JZNC-YPS01-E Yaskawa 1 1
B 18 Brake control board JANCD-YBK01-1E Yaskawa 1 1
C 19 Machine safety unit JZNC-YSU01-1E Yaskawa 1 1
C 20 I/O unit JZNC-YIU02-E Yaskawa 1 1
C 21 Programming JZRCR-YPP01-1 Yaskawa 1 1 With a cable
pendant (8 meters)
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F board
(JANCD-YIF01-1E). Must be ordered separately if required.

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Table 5-7: Recommended Spare Parts List of DX100 for MA1900, HP20D, HP20D-6, HP20RD
Rank Parts Name Type Manufacturer Qty. Qty. Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6 V Toshiba Home 1 1
Appliances
Corporation
A 2 CPS unit cooling JZNC-YZU0-E Yaskawa 1 1
fan
A 3 Interior circulation 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
fan
A 4 Backside duct fan 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
A 5 AC control power 0218010P Littelfuse, Inc. 2 2
supply fuse
A 6 Brake fuse for AC GP25 2.5 A 250 V Daito 2 2
cooling fan Communication
Apparatus Co.,
Ltd.
A 7 24 VDC fuse for I/O 02173.15P 3.15 A 250 V Littelfuse, Inc. 3 5
brake power supply
fuse for external
axis
C 8 Converter SRDA-COA12A01A-E Yaskawa 1 1 SERVOPACK:
B 9 Servo amplifier SRDA-SDA14A01A-E Yaskawa 2 2 JZRCR-
1, 3 YSV03-11

B 10 Servo amplifier SRDA-SDA21A01A-E Yaskawa 1 1

2
B 11 Servo amplifier SRDA-SDA06A01A-E Yaskawa 3 3
4, 5, 6
B 12 Major axes control SRDA-EAXA01A Yaskawa 1 1
circuit board
1)
C 13 CPU unit JZNC-YRK01-1E Yaskawa 1 1
B 14 Control circuit JANCD-YCP01-E Yaskawa 1 1
board
B 15 Robot I/F board JANCD-YIF01-1E Yaskawa 1 1
C 16 Power supply JZRCR-YPU01-1 Yaskawa 1 1
contactor unit
C 17 CPS unit JZNC-YPS01-E Yaskawa 1 1
B 18 Brake control board JANCD-YBK01-1E Yaskawa 1 1
C 19 Machine safety unit JZNC-YSU01-1E Yaskawa 1 1
C 20 I/O unit JZNC-YIU02-E Yaskawa 1 1
C 21 Programming JZRCR-YPP01-1 Yaskawa 1 1 With a cable
pendant (8 meters)
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F board
(JANCD-YIF01-1E). Must be ordered separately if required.

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Table 5-8: Recommended Spare Parts List of DX100 for MH50, MH50-20, MH50-35
Rank Parts Name Type Manufacturer Qty. Qty. Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6 V Toshiba Home 1 1
Appliances
Corporation
A 2 CPS unit cooling JZNC-YZU01-E Yaskawa 1 1
fan
A 3 Interior circulation 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
fan
A 4 Backside duct fan 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
A 5 AC control power 0218010P Littelfuse, Inc. 2 2
supply fuse
A 6 Brake fuse for AC GP25 2.5 A 250 V Daito 2 2
cooling fan Communication
Apparatus Co.,
Ltd.
A 7 24 VDC fuse for I/O 02173.15P 3.15 A 250 V Littelfuse, Inc. 3 5
brake power supply
fuse for external
axis
C 8 Converter SRDA-COA30A01A-E Yaskawa Electric 1 1
Corporation
B 9 Servo amplifier SRDA-SDA71A01A-E Yaskawa 2 2 SERVOPACK:
1, 2 JZRCR-
B 10 Servo amplifier SRDA-SDA35A01A-E Yaskawa 1 1 YSV04-11
3
B 11 Servo amplifier SRDA-SDA14A01A-E Yaskawa 3 3
4, 5, 6
B 12 Major axes control SRDA-EAXA01A Yaskawa 1 1
circuit board
1)
C 13 CPU unit JZNC-YRK01-1E Yaskawa 1 1
B 14 Control circuit JANCD-YCP01-E Yaskawa 1 1
board
B 15 Robot I/F board JANCD-YIF01-1E Yaskawa 1 1
C 16 Power supply JZRCR-YPU01-1 Yaskawa 1 1
contactor unit
C 17 CPS unit JZNC-YPS01-E Yaskawa 1 1
B 18 Brake control board JANCD-YBK01-1E Yaskawa 1 1
C 19 Machine safety unit JZNC-YSU01-1E Yaskawa 1 1
C 20 I/O unit JZNC-YIU02-E Yaskawa 1 1
C 21 Programming JZRCR-YPP01-1 Yaskawa 1 1 With a cable
pendant (8 meters)
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F board
(JANCD-YIF01-1E). Must be ordered separately if required.

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Table 5-9: Recommended Spare Parts List of DX100 for MS80

Rank Parts Name Type Manufacturer Qty. Qty. Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6 V Toshiba Home 1 1
Appliances
Corporation
A 2 CPS unit JZNC-YZU01-E Yaskawa 1 1
cooling fan
A 3 Interior circulation 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
fan
A 4 Backside duct fan 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
A 5 AC control power 0218010P Littelfuse, Inc. 2 2
supply fuse
A 6 Brake fuse for AC GP25 2.5 A 250 V Daito 2 2
cooling fan Communication
Apparatus Co.,
Ltd.
A 7 24 VDC fuse for I/O 02173.15P 3.15 A 250 V Littelfuse, Inc. 3 5
brake power supply
fuse for external
axis
C 8 Converter SRDA-COA30A01A-E Yaskawa Electric 1 1
Corporation
B 9 Servo amplifier SRDA-SDA71A01A-E Yaskawa 3 3 SERVOPACK:
1, 2, 3 JZRCR-
B 10 Servo amplifier SRDA-SDA14A01A-E Yaskawa 3 3 YSV05-11
4, 5, 6
B 11 Major axes control SRDA-EAXA01A Yaskawa 1 1
circuit board
1)
C 12 CPU unit JZNC-YRK01-1E Yaskawa 1 1
B 13 Control circuit JANCD-YCP01-E Yaskawa 1 1
board
B 14 Robot I/F board JANCD-YIF01-1E Yaskawa 1 1
C 15 Power supply JZRCR-YPU01-1 Yaskawa 1 1
contactor unit
C 16 CPS unit JZNC-YPS01-E Yaskawa 1 1
B 17 Brake control board JANCD-YBK01-1E Yaskawa 1 1
C 18 Machine safety unit JZNC-YSU01-1E Yaskawa 1 1
C 19 I/O unit JZNC-YIU02-E Yaskawa 1 1
C 20 Programming JZRCR-YPP01-1 Yaskawa 1 1 With a cable
pendant (8 meters)
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F board
(JANCD-YIF01-1E). Must be ordered separately if required.

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Table 5-10: Recommended Spare Parts List of DX100 for VS50, SIA50D
Rank Parts Name Type Manufacturer Qty. Qty. Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6 V Toshiba Home 1 1
Appliances
Corporation
A 2 CPS unit cooling JZNC-YZU01-E Yaskawa 1 1
fan
A 3 Interior circulation 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
fan
A 4 Backside duct fan 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
A 5 AC control power 0218010P Littelfuse, Inc. 2 2
supply fuse
A 6 Brake fuse for AC GP25 2.5 A 250 V Daito 2 2
cooling fan Communication
Apparatus Co.,
Ltd.
A 7 24 VDC fuse for I/O 02173.15P 3.15 A 250 V Littelfuse, Inc. 3 5
brake power supply
fuse for external
axis
C 8 Converter SRDA-COA30A01A-E Yaskawa 1 1
B 9 Servo amplifier SRDA-SDA71A01A-E Yaskawa 4 4 SERVOPACK:
1, 2, 3, 7 JZRCR-
B 10 Servo amplifier SRDA-SDA14A01A-E Yaskawa 3 3 YSV05-41
4, 5, 6
B 11 Major axes control SRDA-EAXA01A Yaskawa 1 1
circuit board
B 12 External axis SRDA-EAXB01A Yaskawa 1 1
control circuit board
C 13 CPU unit JZNC-YRK01-1E Yaskawa 1 1
B 14 Control circuit JANCD-YCP01-E Yaskawa 1 1
board
1)
B 15 Robot I/F board JANCD-YIF01-1E Yaskawa 1 1
C 16 Power supply JZRCR-YPU01-1 Yaskawa 1 1
contactor unit
C 17 CPS unit JZNC-YPS01-E Yaskawa 1 1
B 18 Brake control board JANCD-YBK01-1E Yaskawa 1 1
C 19 Machine safety unit JZNC-YSU01-1E Yaskawa 1 1
C 20 I/O unit JZNC-YIU02-E Yaskawa 1 1
C 21 Programming JZRCR-YPP01-1 Yaskawa 1 1 With a cable
pendant (8 meters)
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F board
(JANCD-YIF01-1E). Must be ordered separately if required.

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Standard Maintenance 5.4 Recommended Spare Parts

Table 5-11: Recommended Spare Parts List of DX100 for ES165D, ES165RD, ES200D, ES200RD,
HP165D
Rank Parts Name Type Manufacturer Qty. Qty. Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6 V Toshiba Home 1 1
Appliances
Corporation
A 2 CPS unit cooling JZNC-YZU01-E Yaskawa 1 1
fan
A 3 Interior circulation 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
fan
A 4 Backside duct fan 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
A 5 AC control power 0218010P Littelfuse, Inc. 2 2
supply fuse
A 6 Brake fuse for AC GP25 2.5 A 250 V Daito 2 2
cooling fan Communication
Apparatus Co.,
Ltd.
A 7 24 VDC fuse for I/O 02173.15P 3.15 A 250 V Littelfuse, Inc. 3 5
brake power supply
fuse for external
axis
C 8 Converter SRDA-COA30A01A-E Yaskawa 1 1
B 9 Servo amplifier SRDA-SDA71A01A-E Yaskawa 3 3 SERVOPACK:
1, 2, 3 JZRCR-
B 10 Servo amplifier SRDA-SDA35A01A-E Yaskawa 1 1 YSV06-11
4
B 11 Servo amplifier SRDA-SDA21A01A-E Yaskawa 2 2
5, 6
B 12 Major axes control SRDA-EAXA01A Yaskawa 1 1
circuit board
1)
C 13 CPU unit JZNC-YRK01-1E Yaskawa 1 1
B 14 Control circuit JANCD-YCP01-E Yaskawa 1 1
board
B 15 Robot I/F board JANCD-YIF01-1E Yaskawa 1 1
C 16 Power supply JZRCR-YPU01-1 Yaskawa 1 1
contactor unit
C 17 CPS unit JZNC-YPS01-E Yaskawa 1 1
B 18 Brake control board JANCD-YBK01-1E Yaskawa 1 1
C 19 Machine safety unit JZNC-YSU01-1E Yaskawa 1 1
C 20 I/O unit JZNC-YIU02-E Yaskawa 1 1
C 21 Programming JZRCR-YPP01-1 Yaskawa 1 1 With a cable
pendant (8 meters)
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F board
(JANCD-YIF01-1E). Must be ordered separately if required.

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Standard Maintenance 5.4 Recommended Spare Parts

Table 5-12: Recommended Spare Parts List of DX100 for UP350D

Rank Parts Name Type Manufacturer Qty. Qty. Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6 V Toshiba Home 1 1
Appliances
Corporation
A 2 CPS unit cooling JZNC-YZU01-E Yaskawa 1 1
fan
A 3 Interior circulation 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
fan
A 4 Backside duct fan 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
A 5 AC control power 0218010P Littelfuse, Inc. 2 2
supply fuse
A 6 Brake fuse for AC GP25 2.5 A 250 V Daito 2 2
cooling fan Communication
Apparatus Co.,
Ltd.
A 7 24 VDC fuse for I/O 02173.15P 3.15 A 250 V Littelfuse, Inc. 3 5
brake power supply
fuse for external
axis
C 8 Converter SRDA-COA30A01A-E Yaskawa 1 1
B 9 Servo amplifier SRDA-SDA71A01A-E Yaskawa 3 3 SERVOPACK:
1, 2, 3 JZRCR-
B 10 Servo amplifier SRDA-SDA35A01A-E Yaskawa 3 3 YSV07-11
4, 5, 6
B 11 Major axes control SRDA-EAXA01A Yaskawa 1 1
circuit board
C 12 CPU unit JZNC-YRK01-1E Yaskawa 1 1 1)

B 13 Control circuit JANCD-YCP01-E Yaskawa 1 1

board
B 14 Robot I/F board JANCD-YIF01-1E Yaskawa 1 1
C 15 Power supply JZRCR-YPU01-1 Yaskawa 1 1
contactor unit
C 16 CPS unit JZNC-YPS01-E Yaskawa 1 1
B 17 Brake control board JANCD-YBK01-1E Yaskawa 1 1
C 18 Machine safety unit JZNC-YSU01-1E Yaskawa 1 1
C 19 I/O unit JZNC-YIU02-E Yaskawa 1 1
C 20 Programming JZRCR-YPP01-1 Yaskawa 1 1 With a cable
pendant (8 meters)
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F board
(JANCD-YIF01-1E). Must be ordered separately if required.

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Standard Maintenance 5.4 Recommended Spare Parts

Table 5-13: Recommended Spare Parts List of DX100 for MA1800

Rank Parts Name Type Manufacturer Qty. Qty. Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6 V Toshiba Home 1 1
Appliances
Corporation
A 2 CPS unit cooling JZNC-YZU01-E Yaskawa 1 1
fan
A 3 Interior circulation 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
fan
A 4 Backside duct fan 4715MS-22T-B5A-B00 Minebea Co., Ltd 2 2
A 5 AC control power 0218010P Littelfuse, Inc. 2 2
supply fuse
A 6 Brake fuse for AC GP25 2.5 A 250 V Daito 2 2
cooling fan Communication
Apparatus Co.,
Ltd.
A 7 24 VDC fuse for I/O 02173.15P 3.15 A 250 V Littelfuse, Inc. 3 5
brake power supply
fuse for external
axis
C 8 Converter SRDA-COA30A01A-E Yaskawa 1 1
B 9 Servo amplifier SRDA-SDA71A01A-E Yaskawa 2 2 SERVOPACK:
1, 2 JZRCR-
B 10 Servo amplifier SRDA-SDA35A01A-E Yaskawa 1 1 YSV08-11
3
B 11 Servo amplifier SRDA-SDA06A01A-E Yaskawa 3 3
4, 5, 6
B 12 Major axes control SRDA-EAXA01A Yaskawa 1 1
circuit board
1)
C 13 CPU unit JZNC-YRK01-1E Yaskawa 1 1
B 14 Control circuit JANCD-YCP01-E Yaskawa 1 1
board
B 15 Robot I/F board JANCD-YIF01-1E Yaskawa 1 1
C 16 Power supply JZRCR-YPU01-1 Yaskawa 1 1
contactor unit
C 17 CPS unit JZNC-YPS01-E Yaskawa 1 1
B 18 Brake control board JANCD-YBK01-1E Yaskawa 1 1
C 19 Machine safety unit JZNC-YSU01-1E Yaskawa 1 1
C 20 I/O unit JZNC-YIU02-E Yaskawa 1 1
C 21 Programming JZRCR-YPP01-1 Yaskawa 1 1 With a cable
pendant (8 meters)
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F board
(JANCD-YIF01-1E). Must be ordered separately if required.

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Standard Maintenance

6 Operations After Replacing Parts

WARNING
• Before operating the manipulator, check that the SERVO ON
lamp turns OFF when the emergency stop buttons on the front
door of the DX100 and the programming pendant are pressed.
Injury or damage to machinery may result if the manipulator cannot be
stopped in case of an emergency.
• Observe the following precautions when performing teaching
operations within the P-point maximum envelope of the
manipulator:
– Be sure to use a lockout device to the safeguarding when
going inside. Also, display the sign that the operation is
being performed inside the safeguarding and make sure no
one closes the safeguarding.
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.
• Confirm that no persons are present in the P-point maximum
envelope of the manipulator and that you are in a safe location
before:
– Turning ON the DX100 power.
– Moving the manipulator with the programming pendant
Injury may result if anyone enters the P-point maximum envelope of the
manipulator during operation.
• Always press the emergency stop button immediately if there
are problems.
Emergency stop buttons are located at the upper right corner of the
front door of the DX100 and on the upper right of the programming
pendant.

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Standard Maintenance 6.1 Home Position Calibration

CAUTION
• Perform the following inspection procedures prior to
conducting manipulator teaching. If problems are found, repair
them immediately, and be sure that all other necessary
processing has been performed.
– Check for problems in manipulator movement.
– Check for damage to insulation and sheathing of external
wires.
– Always return the programming pendant to the hook on the
DX100 cabinet after use.
The programming pendant can be damaged if it is left in the P-point
maximum envelope of the manipulator, on the floor, or near fixtures.

6.1 Home Position Calibration

6.1.1 Home Position Calibration

Teaching and playback are not possible before home

position calibration is complete.
In a system with two or more manipulators, the home
NOTE position of all the manipulators must be calibrated before
starting teaching or playback.
Set the security mode to the management mode to perform
home position calibration.

Home position calibration is an operation in which the home position and

absolute encoder position coincide. Although this operation is performed
prior to shipment at the factory, the following cases require this operation
to be performed again.

• Change in the combination of the manipulator and DX100

• Replacement of the motor or absolute encoder
• Clearing stored memory (by replacement of NIF01 circuit board,
weak battery, etc.)
• Home position deviation caused by hitting the manipulator against a
workpiece, etc.

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To calibrate the home position, use the axis keys to calibrate the mark for
the home position on each axis so that the manipulator can take its
posture for the home position. There are two operations for home position
calibration:

• All the axes can be moved at the same time

• Axes can be moved individually

If the absolute data of the home position is already known, set the
absolute data again after completing home position registration.

Home Position
SUPPLE- The home position is the position with the pulse value “0” for
MENT
each axis. See section 6.1.3 “Manipulator Home Position” on
page 6-9.

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6.1.2 Calibrating Operation

6.1.2.1 Registering All Axes at One Time

1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
– The HOME POSITIONING window appears.

3. Select {DISPLAY} under the menu,

or select “PAGE” to display the selection window for the control group,
GO BACK

or press PAGE
.
– The pull-down menu appears.

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4. Select the desired control group.

5. Select {EDIT} under the menu.
– The pull-down menu appears.

6. Select {SELECT ALL AXES}.

– The confirmation dialog box appears.

7. Select “YES.”
– Displayed position data of all axes are registered as home position.
When “NO” is selected, the registration will be canceled.

6.1.2.2 Registering Individual Axes

1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
3. Select the desired control group.
– Perform steps 3 and 4 in section 6.1.2.1 “Registering All Axes at
One Time” to select the desired control group.

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4. Select the axis to be registered.

– The confirmation dialog box appears.

5. Select “YES”.
– Displayed position data of the axis are registered as home position.
When “NO” is selected, the registration will be canceled.

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6.1.2.3 Changing the Absolute Data

To change the absolute data of the axis when home position calibration is
completed, perform the following:
1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
3. Select the desired control group.
– Perform steps 3 and 4 in section 6.1.2.1 “Registering All Axes at
One Time” to select the desired control group
4. Select the absolute data to be registered.
– The number can now be entered.

5. Enter the absolute data using the numeric keys.

6. Press [ENTER].
– Absolute data are modified.

6.1.2.4 Clearing Absolute Data

1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
– Perform steps 2, 3, and 4 in section 6.1.2.1 “Registering All Axes at
One Time” to display the HOME POSITIONING window and select
the desired control group.

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3. Select {DATA} under the menu.

– The pull-down menu appears.

4. Select {CLEAR ALL DATA}.

– The confirmation dialog box appears.

5. Select “YES”.
– The all absolute data are cleared. When “NO” is selected, the
operation will be canceled.

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6.1.3 Manipulator Home Position

With the MOTOMAN-VA1400, the home position is as follows.

B-axis center line angle against

U-axis center line (-0°)

U-axis angle against horizontal

line on the ground (-0°)

L-axis angle against vertical

line to the ground (-0°)

Other manipulator models have different positions. Always

NOTE consult the documentation for the correct manipulator
model.

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Standard Maintenance 6.2 Position Deviation Check Using the Check Program

6.2 Position Deviation Check Using the Check Program

Use the check program to check if positions are deviated with the
following procedure.
1. Call up the check program in which the check point is taught (the job
for) and operate the manipulator at low speed.

2. Check the tool tip position.

– If it points the check point exactly as shown in the following figure,
there is no deviation from the positions. Proceed to section 6.4
“Setting the Second Home Position (Check Point)” on page 6-13.
– If not, there is a deviation. When the motor or encoder, etc. was
replaced, move the corresponding axis only, when the stored
memory was cleared or the manipulator was hit against a
workpiece, move all axes, to the check point by joint motion. Then,
proceed to section 6.3.3 “Home Position Data Correction” on page
6-12.

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6.3 Checking of the Check Program

6.3.1 Motion of the Check Program

Call up the check program in which the check point is taught (the job for
avoiding the position deviation) and operate the manipulator at low speed.

6.3.2 Checking of the Check Program

Check the deviation in to the check point. If the tool tip position is
deviated, there is a deviation.
When the motor or encoder, etc. was replaced, move the corresponding
axis only, when the stored memory was cleared or the manipulator was hit
against a workpiece, move all axes, to the check point by joint motion.

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6.3.3 Home Position Data Correction

When there is a deviation from the positions, correct the home position
data with the following procedure.
1. Check the values of the following pulses.
– If there is no deviation, the following two values coincide. Then,
proceed to section 6.4 “Setting the Second Home Position (Check
Point)” on page 6-13.
– If there is a deviation, execute the following procedures to correct it.
(1) Command position pulse of the check point which was taught
in advance
Displaying the Command Position Pulse
I) Select {ROBOT} under the main menu.
II) Select {COMMAND POSITION}.
(2) Current position pulse where the manipulator (tool tip) was
moved to the check point after performing the check program
Displaying the Current Position Pulse
I) Select {ROBOT} under the main menu.
II) Select {CURRENT POSITION}.

2. Calculate the difference between the command position pulse and the
current position pulse.
The difference pulse = Command position pulse − Current position
pulse
3. On the HOME POSITIONING window, add the difference pulse value
to the absolute data of the axis whose motor or encoder, etc. was
replaced.
4. Modify the home position data by following the procedures described
in section 6.1.2.3 “Changing the Absolute Data” on page 6-7.
Confirm that the command position pulse and the current position
pulse coincide.
– The home position data have been corrected.
– Proceed to section 6.4 “Setting the Second Home Position (Check
Point)” on page 6-13.

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6.4 Setting the Second Home Position (Check Point)

WARNING
• Be aware of safety hazards when performing the position
confirmation of the second home position (check point).
Abnormality of the PG system may be a cause for alarm. The
manipulator may operate in an unexpected manner, and there is a risk
of damage to equipment or injury to personnel.
• Before operating the manipulator, check that the SERVO ON
lamp goes out when the emergency stop buttons on the front
door of DX100 and the programming pendant are pressed.
Injury or damage to machinery may result if the manipulator cannot be
stopped in case of an emergency.
• Observe the following precautions when performing teaching
operations within the P-point maximum envelope of the
manipulator:
– Be sure to use a lockout device to the safeguarding when
going inside. Also, display the sign that the operation is
being performed inside the safeguarding and make sure no
one closes the safeguarding.
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.
• Prior to performing the following operations, be sure that no
one is in the P-point maximum envelope of the manipulator,
and be sure that you are in a safe place when:
– Turning ON the DX100 power.
– Moving the manipulator with the programming pendant.
– Running the system in the check mode.
– Performing automatic operations.
Injury may result from contact with the manipulator if persons enter the
P-point maximum envelope of the manipulator.
• Always press the emergency stop button immediately if there
are problems.
Emergency stop buttons are attached on the right of the front door of
the DX100 and the programming pendant.

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CAUTION
• Perform the following inspection procedures prior to teaching
the manipulator. If problems are found, correct them
immediately, and be sure that all other necessary tasks have
been performed.
– Check for problems in manipulator movement.
– Check for damage to the insulation and sheathing of external
wires.
– Always return the programming pendant to its hook on the
DX100 cabinet after use.
If the programming pendant is inadvertently left on the manipulator, a
fixture, or on the floor, the manipulator or a tool could collide with it
during manipulator movement, possibly causing injury or equipment
damage.

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6.4.1 Purpose of Position Check Operation

If the absolute number of rotation detected at power supply ON does not
match the data stored in the absolute encoder the last time the power
supply was turned off, an alarm is issued when the controller power is
turned ON.
There are two possible causes of this alarm:
• Error in the PG system
• The manipulator was moved after the power supply was turned OFF.
If there is an error with the PG system, the manipulator may stall when
playback is started. If the absolute data allowable range error alarm has
occurred, playback and test runs will not function and the position must be
checked.

"OUT OF RANGE (ABSO DATA)" alarm occurs

Reset alarm

Turn ON servo power

Procedure After Alarm Occurs

1, Position confirmation
operation

2,
Compare second home NG
position (check point)*
pulses with current
position pulses Alarm occurs again

OK
3, Correct defective axis
 Replace PG system
 Home position calibration
Position checking point

Playback possible

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Standard Maintenance 6.4 Setting the Second Home Position (Check Point)

1, Position Check
After the “OUT OF RANGE (ABSO DATA)” alarm occurs, move to the
second home position using the axis keys and perform the position
confirmation. Playback, test runs, and FWD operation will not function
unless “CONFIRM POSITION” is performed.
2, Pulse Difference Check
The pulse number at the second home position is compared with that at
the current position. If the difference is within the allowable range,
playback is enabled. If not, the alarm occurs again.
• The allowable range pulse is the number of pulses per rotation of the
motor (PPR data).
• The initial value of the second home position is the home position
(where all axes are at pulse 0). The second home position can be
changed. For details, refer to section 6.4.2 “Procedure for the
Second Home Position Setting (Check Point)” on page 6-17.
3, Alarm Occurrence
If the alarm occurs again, there may be an error in the PG system. Check
the system. After adjusting the erroneous axis, calibrate the home position
of the axis, then check the position again.

• Home position calibration of all the axes at the same

time enables playback operations without having to
check the position.
• Sometimes in a system with a manipulator that has no
brake, it is possible to enable playback without position
checking after the alarm occurs. However, as a
rule, always perform “CONFIRM POSITION”.
Under the above special conditions, the manipulator
moves as follows:
NOTE
After starting, the manipulator moves at low speed (1/10 of
the maximum speed) to the step indicated by the cursor.
If it is stopped and restarted during this motion, the low
speed setting is retained until the step at cursor is reached.
Regardless of cycle setting, the manipulator stops after the
cursor step is reached.
Starting the manipulator again then moves it at the
programmed speed and cycle of the job.

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6.4.2 Procedure for the Second Home Position Setting (Check Point)
Apart from the “home position” of the manipulator, the second home
position can be set up as a check point for absolute data. Use the
following steps to set the specified point.
If two or more manipulators or stations are controlled by one controller, the
second home position must be set for each manipulator or station.

1. Select {ROBOT} under the main menu.

2. Select {SECOND HOME POS}.
– The SECOND HOME POS window appears.
The message “Available to move to and modify specified point” is
shown.

GO BACK

3. Press the page key ,

PAGE

or select “PAGE” to display the selection window for the control group.
– The group axes by which the second home position is set is
selected when there are two or more group axes.

4. Press the axis keys.

– Move the manipulator to the new second home position.
5. Press [MODIFY] and [ENTER].
– The second home position is changed.

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6.4.3 Procedure after the Alarm

WARNING
• Be aware of safety hazards when performing the position
confirmation of the specified point.

Abnormality of the PG system may be cause for alarm. The

manipulator may operate in an unexpected manner, and there is
a risk of damage to equipment or injury to personnel.

If the "OUT OF RANGE (ABSO DATA)" alarm occurs, perform the

followings
• Reset the alarm
• Turn Servo power ON
and confirm the second home position. After the confirmation, if the PG
system is found to be the cause of the alarm, perform the necessary
operation, such as replacing the PG, etc.
The robot current position data when turning main power supply OFF and
ON can be confirmed in “POWER ON/OFF POS" window.

Refer to section 7.7 “Position Data When Power is

SUPPLE-
MENT
Turned ON/OFF” on page 7-21 for details on the
“POWER ON/OFF POS" window.

1. Select {ROBOT} under the main menu.

2. Select {SECOND HOME POS}.
– The SECOND HOME POS window appears.

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GO BACK

3. Press the page key PAGE

.
or select "PAGE" to display the selection window for the control group.
– The group axes by which the second home position is set is
selected when there are two or more group axes.

4. Press [FWD].
– TCP moves to the second home position. The robot moving speed is
set as selected manual speed.
5. Select {DATA} under the menu.
6. Select {CONFIRM POSITION}.
– The message “Home position checked” is shown.
Pulse data of the second home position and current pulse data are
compared. If the compared error is in allowed range, playback
operation can be done.
If the error is beyond the allowed range, the alarm occurs again.

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Standard Maintenance 7.1 System Version

7 System Diagnosis

7.1 System Version

It is possible to check the system CPU version information as follows.
1. Select {SYSTEM INFO} under the main menu.
2. Select {VERSION}.
– The VERSION window appears.

7.2 Manipulator Model

1. Select {ROBOT} under the main menu.
2. Select {MANIPULATOR TYPE}.
– The ROBOT AXIS CONFIG window appears.

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7.3 Input/Output Status

7.3.1 Universal Input

The status of input signal which is referred to by input instruction of a job
can be confirmed.

7.3.1.1 Universal Input Window

1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL INPUT}.
– The UNIVERSAL INPUT window appears.

7.3.1.2 Universal Input Simple Window

1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL INPUT}.
– The UNIVERSAL INPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The UNIVERSAL INPUT simple window appears.

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7.3.2 Universal Output

The status of the output signal set by the output instruction can be
confirmed and modified.

7.3.2.1 Universal Output Window

1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL OUTPUT}.
– The UNIVERSAL OUTPUT window appears.

7.3.2.2 Universal Output Simple Window

1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL OUTPUT}.
– The UNIVERSAL OUTPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The UNIVERSAL OUTPUT simple window appears.

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7.3.2.3 Modifying the Output Status

The status of universal output signal can be changed by the operation
below.
1. Select the desired output signal number.
– Select the status of the desired output signal, “” or “” in the
UNIVERSAL OUTPUT window.
2. Press [INTER LOCK] + [SELECT].
– The status is changed. (: ON status, : OFF status)

NOTE The status of universal output signal can be changed only

when the mode is set to the teach mode.

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7.3.3 Specific Input

7.3.3.1 Specific Input Window

1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC INPUT}.
– The SPECIFIED INPUT window appears.

7.3.3.2 Specific Input Simple Window

1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC INPUT}.
– The SPECIFIED INPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The SPECIFIED INPUT simple window appears.

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7.3.4 Specific Output

7.3.4.1 Specific Output Window

1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC OUTPUT}.
– The SPECIFIED OUTPUT window appears.

7.3.4.2 Specific Output Simple Window

1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC OUTPUT}.
– The SPECIFIED OUTPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The SPECIFIED OUTPUT simple window appears.

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7.3.5 RIN Input

7.3.5.1 RIN Input Window

1. Select {IN/OUT} under the main menu.
2. Select {RIN}.
– The RIN window appears.

7.3.6 Signal Number Search

A search can be made for a signal number of a universal input, universal
output, specific input, and specific output.

Signal
number

A search for the signal number can be made in the following two ways.
• Direct search on the UNIVERSAL/SPECIFIED INPUT/OUTPUT
window
• Search from the menu

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7.3.6.1 Direct Search on the Universal/Specified Input/Output Window

1. Move the cursor to a signal number in the UNIVERSAL/SPECIFIED
INPUT/OUTPUT window, and press [SELECT].
– Numeric values can now be entered.

2. Enter the signal number to be searched.

– Type the signal number in the number input line.
3. Press [ENTER] to start the search.
– The page where the signal number exists appears.

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7.3.6.2 Search from the Menu

1. Select {EDIT} under the menu in the UNIVERSAL/SPECIFIED INPUT/
OUTPUT window.
– The pull-down menu appears.

2. Select {SEARCH SIGNAL NO.}.

– Numeric values can now be entered.

3. Enter the signal number to be searched.

– Type the signal number in the number input line.

4. Press [ENTER] to start the search.

– The page where the signal number exists appears.

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7.3.7 Relay Number Search

A search can be made for a relay number of a universal input, universal
output, specific input, and specific output.

Relay number

A search for the relay number can be made in the following two ways.
• Direct search on the UNIVERSAL/SPECIFIED INPUT/OUTPUT
window
• Search from the menu

7.3.7.1 Direct Search on the Universal/Specified Input/Output Window

1. Move the cursor to a relay number in the UNIVERSAL/SPECIFIED
INPUT/OUTPUT window, and press [SELECT].
– Numeric values can now be entered.

2. Enter the relay number to be searched.

– Type the relay number in the number input line.

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3. Press [ENTER] to start the search.

– The page where the relay number exists appears.

7.3.7.2 Search from the Menu

1. Select {EDIT} under the menu in the UNIVERSAL/SPECIFIED INPUT/
OUTPUT window.
– The pull-down menu appears.

2. Select {SEARCH RELAY SIGNAL NO.}.

– Numeric values can now be entered.

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3. Enter the relay number to be searched.

– Type the relay number in the number input line.
4. Press [ENTER] to start the search.
– The page where the relay number exists appears.

7.3.8 Modification of the Signal Name

The name of the universal input or output signal can be modified.

Signal name

The name can be modified in the following two ways.

• Direct modification on the UNIVERSAL/SPECIFIED INPUT/OUTPUT
window.
• Modification from the menu

7.3.8.1 Direct Modification on the Universal/Specified Input/Output Window

1. Move the cursor to the signal name to be modified in the UNIVERSAL/
SPECIFIED INPUT/OUTPUT window, and press [SELECT].
– The window for character input appears.
2. Enter the signal name.
3. Press [ENTER].
– New signal name is registered.

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7.3.8.2 Modification from the Menu

1. Move the cursor to the signal name to be modified in the UNIVERSAL/
SPECIFIED INPUT/OUTPUT window.
2. Select {EDIT} under the menu.
– The pull-down menu appears.

3. Select {RENAME}.
– The window for character input appears.
4. Enter the signal name.
5. Press [ENTER].
– New signal name is registered.

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7.4 System Monitoring Time Display

7.4.1 System Monitoring Time Display Window

The status of system operation, e.g. power ON time, can be checked.
1. Select {SYSTEM INFO}.
2. Select {MONITORING TIME}.
– The SYS MONITORING TIME window appears.

1
2

(1) CONTROL POWER TIME

Displays the cumulative time that the main power supply has been
ON.
(2) SERVO POWER TIME
Displays the cumulative time that the servo power supply has
been ON.
(3) PLAYBACK TIME
Displays the cumulative time during which playback was exe-
cuted.
(4) MOVING TIME
Displays the cumulative time that the manipulator was in motion.
(5) OPERATING TIME
Displays the cumulative time spent in operation. For example, if
the manipulator is used for spot welding, it displays the amount of
time spent in spot welding; if the manipulator is used for handling,
it displays the time spent in handling.

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7.4.2 Individual Window of the System Monitoring Time Display

GO BACK

If the page key PAGE

is pressed, or "PAGE" is selected to display the
selection window for the system monitoring time display, the servo power
time, playback time, moving time, and each-application operating time by
each control group are individually displayed.

The total time of each control group here is not always the
NOTE same as the time in the SYS MONITORING TIME window
because these windows show time as seen from the
individual control group.

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7.4.3 Clearing the System Monitoring Time Display

The moving time and operating time can be cleared and set back to 0 by
following procedure. These operations can be performed in the SYS
MONITORING TIME window, or in the individual windows.
1. Select the time to be cleared.
– The confirmation dialog box appears.

2. Select “YES.”
– The cumulative time value at the cursor line is reset to 0, and a new
time measurement begins.

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Standard Maintenance 7.5 Alarm History

7.5 Alarm History

7.5.1 Alarm History Window

The alarm history can be confirmed in the alarm history window. There are
five types of alarm history windows: the “MAJOR ALARM” window, the
“MINOR ALARM” window, the “USER ALARM (SYSTEM)” window, the
“USER ALARM (USER)” window, and the “OFF-LINE ALARM” window.
Each window shows the alarm code and the date and time.

1. Select {SYSTEM INFO} under the main menu.

2. Select {ALARM HISTORY}.
– The alarm history window appears.

GO BACK

3. Press the page key PAGEto change the window, or select “PAGE” to
display the selection window for the alarm windows.
GO BACK

– Each time the page key is pressed, the window changes

PAGE

“MAJOR ALARM””MINOR ALARM””USER

ALARM(SYSTEM)””USER ALARM(USER)””OFF-LINE
ALARM.”

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7.5.2 Clearing the Alarm History

The history of the minor alarms and the user alarms (system and user)
can be cleared.

1. Display the alarm history window to be cleared.

2. Select {DATA} under the menu.
– The pull-down menu “CLEAR HISTORY” appears.

3. Select {CLEAR HISTORY}.

– The confirmation dialog box appears.

4. Select “YES.”
– The alarm history displayed is reset.

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7.6 I/O Message History

7.6.1 I/O Message History Window

The I/O message history can be confirmed in the I/O MESSAGE
HISTORY window.
The I/O MESSAGE HISTORY window shows the date and time, job name,
line number, and step number of the I/O message that appeared on the
window.

1. Select {SYSTEM INFO} under the main menu.

2. Select {I/O MSG HISTORY}
– The I/O MESSAGE HISTORY window appears.

Press [SELECT], and numeric values can now be entered. Input the
history number, and press [ENTER]. The search for the input history
number begins, and the I/O message that appeared on the window is
displayed.

7.6.1.1 Search
Use the following operation to search for the I/O message history.
1. Select {EDIT} under the menu.
2. Select {SEARCH}.
– The character input line appears.
3. Enter the history No.
4. Press [ENTER].
– The search for the input history number begins, and the I/O
message is displayed.

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7.6.2 Clearing the I/O Message History

Use the following operation to clear the I/O message history.
1. Select {DATA} under the menu.
2. Select {CLEAR HISTORY}.
– The confirmation dialog box appears.

3. Select “YES”.
– The displayed I/O message history is cleared.

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Standard Maintenance 7.7 Position Data When Power is Turned ON/OFF

7.7 Position Data When Power is Turned ON/OFF

7.7.1 Power ON/OFF Position Window

The Power ON/OFF position window shows the position of the
manipulator when power was turned OFF the last time, the current
position of the manipulator when power was later turned ON, and the
amount of difference between the two positions. When alarm 4107, “OUT
OF RANGE (ABSO DATA)” occurs, the error value of the faulty axes can
be verified in this window.

1. Select {ROBOT} under the main menu.

2. Select {POWER ON/OFF POS}.
– The POWER ON/OFF POSITION window appears.

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7.8 Current Position

7.8.1 Current Position Window

1. Select {ROBOT} under the main menu.
2. Select {CURRENT POSITION} under the sub menu.
– The CURRENT POSITION window appears.

3. Select the types of coordinates to be displayed.

– The pull-down menu appears.

4. Select the desired coordinate system.

– The type of coordinates being displayed is changed.

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7.9 Servo Monitoring

7.9.1 Servo Monitor Window

The servo monitor window shows the servo-related data of each axis.

Monitor Items Description

FEEDBACK PULSE Feedback position (actual position) of each axis
“0” at the home position
ERROR PULSE Difference between the command position and
the feedback position of each axis
SPEED DEVIATION Difference between the command speed and
the feedback speed of each axis
SPEED INST Speed reference of each axis
FEEDBACK SPEED Feedback speed (actual speed) of each axis
TORQUE SPEC Torque reference of each axis
MAX. TORQUE Keeps the maximum value of the torque
reference of each axis.
“0” when the maximum torque is cleared or the
control power supply is turned ON or OFF
ENCODER ROTATE SUM Accumulated number of encoder rotation when
the control power supply of each axis is turned
ON
IN 1 TURN POSITION Position after one rotation of the encoder when
the control power supply of each axis is turned
ON
MOTOR ABSOLUTE Absolute value of the motor is calculated by
adding the position in one rotation to the sum of
the accumulated rotations when the control
power supply of each axis is turned ON.

7.9.1.1 Changing the Monitor Items

1. Set the security mode to the management mode.

2. Select {ROBOT} under the main menu.

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3. Select {SERVO MONITOR}.

– The SERVO MONITOR window appears.

4. Select {DISPLAY} under the menu.

– The pull-down menu appears.
MONITOR ITEM 1 is the data on the left, and MONITOR ITEM 2 is
the data on the right.

5. Select MONITOR ITEM 1 or 2, and view the sub-menu choices by the

cursor key.
– The sub-menu choices appear.

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6. Select a menu.
– The type of monitor-related information is changed.

7.9.1.2 Clearing Maximum Torque Data

The data for the maximum torque can be cleared when the maximum
torque-related information is being displayed.
1. Select {DATA} under the menu.
– The clear max torque window appears

2. Select {MAX. TORQUE}.

– The maximum torque data is cleared.

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Standard Maintenance 8.1 Outline of Alarm

8 Alarm

8.1 Outline of Alarm

When an alarm of level 0 to 3 (major alarm) occurs, the servo power
supply is turned OFF.

Table 8-1: Alarm Code Classification

Alarm
Alarm Level Alarm Reset Method
Code

Level 0 (Major alarm) It is not possible to reset by

(Off line alarm: Initial “RESET” under the ALARM
diagnosis/ Hardware window or the system input
diagnosis alarm) signal (Alarm reset). Turn OFF
0
the main power supply and
correct the cause of the alarm.
Then turn ON the main power
supply again.

Level 1 to 3 (Major It is not possible to reset by

alarm) “RESET” under the ALARM
window or the system input
1
signal (Alarm reset). Turn OFF
to
the main power supply and
3
correct the cause of the alarm.
Then turn ON the main power
supply again.

Level 4 to 8 (Minor After correcting the cause, it is

4 alarm) possible to reset by “RESET”
to under the ALARM window or the
8 system input signal (Alarm
reset).

Level 9 (Minor alarm) After correcting the cause for

(I/O alarm) which the system input signal
for the system or user alarm
9 request turns ON, it is possible
to reset by “RESET” under the
ALARM window or the system
input signal (Alarm reset).

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8.2 Alarm Display

8.2.1 Displaying and Releasing Alarm

If an alarm occurs during operation, the manipulator stops immediately
and the ALARM window appears on the programming pendant indicating
that the machine was stopped by an alarm.

JOB

Alarm

Alarm number
Alarm 4100 [1] Sub data
OVERRUN ( ROBOT)
Alarm 4321 [SLURBT]
Alarm message OVERLOAD (MOMENT)
Alarm 4315 [SLURBT]
COLLISION DETECT

OCCUR TIMES: 1

RESET

If more than one alarm occurs simultaneously, all the alarms are
displayed. Scroll the viewing area with the cursor key to view the alarm
that is not currently displayed on the viewing area.
The following operations are available in the alarm status: window
change, mode change, alarm reset, and emergency stop. If the window is
changed to another window during alarm occurrence, the ALARM window
can be shown again by selecting {SYSTEM INFO} under the main menu
and then selecting {ALARM}.

8.2.1.1 Releasing Alarms

Alarms are classified by minor and major alarms.

• Minor Alarms
Select “RESET” on the ALARM window to release alarms.
Or, turn ON the specific signal “ALARM RESET” when using an
external input signal (specific input).

• Major Alarms
If a severe alarm such as hardware failure occurs, servo power is
automatically shut OFF and the manipulator stops. Turn OFF the
main power supply, remove the cause of the alarm, and then turn ON
the power supply again.

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8.2.2 Special Alarm Display

(1) Sub Data

Sub data such as data for the axis where the alarm occurred, may
also be displayed for some alarms.
• Decimal data
Without signs: 0 to 65535
With signs: -32768 to 32767
• Binary data
The alarm occurrence data becomes “1.”
With 8 bits: 0000_0001
With 16 bits: 00000001_00000001
• Axis data
The axis where the alarm occurred is highlighted.
With robot axis: Robots 1 to 8 [ S L U R B T ]
With base axis: Robots 1 to 8 [ 1 2 3 ]
With station axis: Stations 1 to 24 [ 1 2 3 ]
• XYZ coordinate data
The coordinates where the alarm occurred are highlighted.
[XYZ]
[ X Y Z Tx Ty Tz ]
• 123 data
The data for which the alarm occurred is highlighted.
[123]
• Control group data
The control group where the alarm occurred is highlighted.
[ R1 R2 S1 S2 S3 ]

(2) Multiple SERVOPACK System

In a system using more than one SERVOPACK, the number of the
SERVOPACK where the alarm occurred is also displayed. The S1
switch of the EAXA01 circuit board shows the SERVOPACK number.
SV#1: SERVOPACK 1 (EAXA01 circuit board S1 switch: 0)
SV#2: SERVOPACK 2 (EAXA01 circuit board S1 switch: 1)
SV#3: SERVOPACK 3 (EAXA01 circuit board S1 switch: 2)
SV#4: SERVOPACK 4 (EAXA01 circuit board S1 switch: 3)

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(3) Independent Control Function (Optional)

In the independent control function (multi-task job), the tasks that were
being done when the alarm occurred are also displayed.
TASK#0: Master-task job
TASK#1: Sub-task1 job (SUB1)
TASK#2: Sub-task2 job (SUB2)
TASK#3: Sub-task3 job (SUB3)
TASK#4: Sub-task4 job (SUB4)
TASK#5: Sub-task5 job (SUB5)
TASK#6: Sub-task6 job (SUB6)
TASK#7: Sub-task7 job (SUB7)
TASK#8: Sub-task8 job (SUB8)
TASK#9: Sub-task9 job (SUB9)
TASK#10: Sub-task10 job (SUB10)
TASK#11: Sub-task11 job (SUB11)
TASK#12: Sub-task12 job (SUB12)
TASK#13: Sub-task13 job (SUB13)
TASK#14: Sub-task14 job (SUB14)
TASK#15: Sub-task15 job (SUB15)

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8.3 Display of Alarm Details

Alarm details displaying function indicates the alarm contents breakdown
on the alarm window.

Press [Select] key after moving the cursor to the subject alarm on the
alarm window to display its “content”, “cause” and “measure”.
Skip displaying the alarm window to directly display this breakdown
window is possible by specifying the parameter when an alarm occurs.

8.3.1 Parameter
S2C406 Alarm Details Direct Display 0: Invalid / 1: Valid

8.3.2 Display of Alarm Detail Window

Page
Alarm No. Alarm explanation

Alarm title
Same as alarm
window data.
(Ordinary window)
Alarm content

[Right/Left] button

Cause

Measure

[Return] button [Retset] button [Page] button

 Page
Displays
the page number of the alarm whose detail window is currently displayed
/ the total alarm number occurred coincidentally.

 Alarm No.
Displays the alarm number with decimal 4 digit.

 Sub data
Displays the sub code number defined to each alarm.

 Alarm content
Displays the content of the alarm.

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 [Right/Left] button
This button appears when there can be several “cause”s and “measure”s
to one alarm. Press this to right/left ward to alternate the “cause” and the
“measure”.

 Cause
Displays the cause of an alarm.

 Measure
Displays the recovery method from the alarming state.

 [Reset] button
Press this button to reset the alarm.

 [Page] button
Press this button to display the page number inputting area.
This area appears when several alarms occur at a time.

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8.3.3 Transition of Alarm Detail Window

Alarm ALARM DETAIL window

Direct display setting is set
Standard
(S2C406=1)

Move the cursor key (up and down)

to the alarm number on the window
to display each ALARM DETAIL
window .

[Select] Key

[SHIFT] [PAGE] key [PAGE] key

[RETURN] button or [CANCEL] key
It will not return to this window
as above when direct display
setting is set.

[PAGE] button

Press [Left] button Press [Right] button

 on the window on the window
Move cursor key Move cursor key
 to the left to the right

[RESET] button [RESET] button

Window before alarm occurs

Alarm window (or detailed window)
appears when an alarm which cannot
be reset occurred.

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8.4 Alarm Message List

CAUTION
• Before handling the system control circuit board “JANCD-YIF∗∗−∗”
for any remedies, consult YASKAWA representative. To handle the
JANCD-YIF∗∗−∗, personnel must be appropriately skilled in
maintenance mode operation.
• JANCD-YIF∗∗−∗ backs up very important file data for the user
program with a battery. Careless operation may delete
registered data.

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Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0020 CPU 1 No response was sent from Software operation (1)Turn the power OFF then back ON.
COMMUNICATION the YCP01 board when the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
ERROR control power turned ON. mode, and then contact your Yaskawa representative about
occurrence status
(operating procedure).
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connectors.

8.4 Alarm Message List

· The PCI connector of YCP01 board
· The PCI connector of the YIF01 board
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove
the CF from the failure YCP01 board to insert it into the new YCP01
board.
8-9

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
20 No response was sent from Setting error Check the following settings.
the optional board #1 (YCP02) · Optional board setting in maintenance mode
when the control power turned
ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of YCP02 board
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Board failure (YCP02 (1)Turn the power OFF then back ON

board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

21 No response was sent from Setting error Check the following settings.
the optional board #2 when the · The optional board setting in maintenance mode
control power turned ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the YCP02 board
8-10

Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
RE-CHO-A109

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
50 No response was sent from Setting error Check the following settings.
the servo board #1 when the · Control group settings in maintenance mode
control power turned ON. · The EAXA board rotary switch setting (0) of the corresponding node
At this time, the DX100 may number (SV#1)
judge it as signal input such as
external hold wrong. However,
it is caused by the
communication error with
servo board #1. Therefore,
execute the following

8.4 Alarm Message List

measures first of all.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· CN509 cable of EAXA board
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
8-11

· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
51 No response was sent from Setting error Check the following settings.
the servo board #2 when the · Control group settings in maintenance mode
control power turned ON. · The EAXA board rotary switch setting (1) of the corresponding node
number (SV#2)
RE-CHO-A109

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and

8.4 Alarm Message List

then load the CMOS.BIN saved before alarm occurred.
52 No response was sent from Setting error Check the following settings.
the servo board #3 when the · Control group settings in maintenance mode
control power turned ON. · The EAXA board rotary switch setting (2) of the corresponding node
number (SV#3)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
8-12

following cables and connectors.

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
53 No response was sent from Setting error Check the following settings.
the servo board #4 when the · Control group settings in maintenance mode

171768-1CD
control power turned ON. · The EAXA board rotary switch setting (3) of the corresponding node
number (SV#4)

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-13

then load the CMOS.BIN saved before alarm occurred.

54 No response was sent from Setting error Check the following settings.
the servo board #5 when the · Control group settings in maintenance mode
control power turned ON. · The EAXA board rotary switch setting (4) of the corresponding node
number (SV#5)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
55 No response was sent from Setting error Check the following settings.
the servo board #6 when the · Control group settings in maintenance mode
control power turned ON. · The EAXA board rotary switch setting (5) of the corresponding node
number (SV#6)
Connection failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
8-14

(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
56 No response was sent from Setting error Check the following settings.
the servo board #7. · Control group settings in maintenance mode
· The EAXA board rotary switch setting (6) of the corresponding node
number (SV#7)
RE-CHO-A109

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-15

then load the CMOS.BIN saved before alarm occurred.

57 No response was sent from Setting error Check the following settings.
the servo board #8 when the · Control group settings in maintenance mode
control power turned ON. · The EAXA board rotary switch setting (7) of the corresponding node
number (SV#8)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
60 No response was sent from Setting error Check the following settings;
the YGW #1 when the • Control group setting in maintenance mode
controller power turned ON. At • Rotary switch setting of YGW01 board for the corresponding node
that time, the DX100 may number(YGW#1): (0)
misjudge that the signals such

8.4 Alarm Message List

as external hold signal have
been input.
Therefore, execute the
following countermeasures.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
8-16

• The cable of EAXA board connector CN515/516

• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
RE-CHO-A109

61 No response was sent from Setting error Check the following settings;
the YGW #2 when the • Control group setting in maintenance mode
controller power turned ON. • Rotary switch setting of YGW01 board for the corresponding node
number(YGW#2): (1)

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113

8.4 Alarm Message List

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
8-17

(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
62 No response was sent from Setting error Check the following settings;
the YGW #3 when the • Control group setting in maintenance mode
controller power turned ON. • Rotary switch setting of YGW01 board for the corresponding node
number(YGW#3): (2)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
RE-CHO-A109

• The cable of YGW01board connector CN901/901/903

• PCI connector of YIF01 board
• The cable of YIF board connector CN113
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
63 No response was sent from Setting error Check the following settings;
the YGW #4 when the • Control group setting in maintenance mode

8.4 Alarm Message List

controller power turned ON. • Rotary switch setting of YGW01 board for the corresponding node
number(YGW#4): (3)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
8-18

• The cable of YGW01 board CN901

• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
RE-CHO-A109

then load the CMOS.BIN saved before alarm occurred.

64 No response was sent from Setting error Check the following settings;
the YGW #5 when the • Control group setting in maintenance mode
controller power turned ON. • Rotary switch setting of YGW01 board for the corresponding node

171768-1CD
number(YGW#5): (4)

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113

8.4 Alarm Message List

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
8-19

(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
65 No response was sent from Setting error Check the following settings;
the YGW #6 when the • Control group setting in maintenance mode
controller power turned ON. • Rotary switch setting of YGW01 board for the corresponding node
number(YGW#6): (5)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
RE-CHO-A109

• The cable of YGW01board connector CN901/901/903

• PCI connector of YIF01 board
• The cable of YIF board connector CN113
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
66 No response was sent from Setting error Check the following settings;
the YGW #7 when the • Control group setting in maintenance mode

8.4 Alarm Message List

controller power turned ON. • Rotary switch setting of YGW01 board for the corresponding node
number(YGW#7): (6)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
8-20

• The cable of YGW01 board CN901

• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
RE-CHO-A109

then load the CMOS.BIN saved before alarm occurred.

67 No response was sent from Setting error Check the following settings;
the YGW #8 when the • Control group setting in maintenance mode
controller power turned ON. • Rotary switch setting of YGW01 board for the corresponding node

171768-1CD
number(YGW#8): (7)

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113

8.4 Alarm Message List

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
8-21

(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0021 COMMUNICATION 50 The communications CPU for Setting error Check the following settings.
ERROR(SERVO) the servo board #1 detected · Control group settings in maintenance mode
an error when the control · The EAXA board rotary switch setting (0) of the corresponding node
power turned ON. number (SV#1)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
RE-CHO-A109

· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
51 The communications CPU for Setting error Check the following settings.
the servo board #2 detected · Control group settings in maintenance mode
an error when the control · The EAXA board rotary switch setting (1) of the corresponding node
power turned ON. number (SV#2)
Connection failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
8-22

(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
52 The communications CPU for Setting error Check the following settings.
the servo board #3 detected · Control group settings in maintenance mode
an error when the control · The EAXA board rotary switch setting (2) of the corresponding node
power turned ON. number (SV#3)
RE-CHO-A109

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-23

then load the CMOS.BIN saved before alarm occurred.

53 The communications CPU for Setting error Check the following settings.
the servo board #4 detected · Control group settings in maintenance mode
an error when the control · The EAXA board rotary switch setting (3) of the corresponding node
power turned ON. number (SV#4)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.

144 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
54 The communications CPU for Setting error Check the following settings.
the servo board #5 detected · Control group settings in maintenance mode
an error when the control · The EAXA board rotary switch setting (4) of the corresponding node
power turned ON. number (SV#5)
Connection failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
8-24

(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
55 The communications CPU for Setting error Check the following settings.
the servo board #6 detected · Control group settings in maintenance mode
an error when the control · The EAXA board rotary switch setting (5) of the corresponding node
power turned ON. number (SV#6)
RE-CHO-A109

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-25

then load the CMOS.BIN saved before alarm occurred.

56 The communications CPU for Setting error Check the following settings.
the servo board #7 detected · Control group settings in maintenance mode
an error when the control · The EAXA board rotary switch setting (6) of the corresponding node
power turned ON. number (SV#7)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
57 The communications CPU for Setting error Check the following settings.
the servo board #8 detected · Control group settings in maintenance mode
an error when the control · The EAXA board rotary switch setting (7) of the corresponding node
power turned ON. number (SV#8)
Connection failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
8-26

(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0022 COMMUNICATION The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
ERROR (M-Link) damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

0023 COMMUNICATION 60 The communication CPU for Setting error Check the following settings.
ERROR the YGW #1 detected an error • Control group settings in maintenance mode
when the control power turned • The YGW01 board rotary switch setting (0) of the corresponding
ON. node number (YGW#1)

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113

8.4 Alarm Message List

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8-27

61 The communication CPU for Setting error Check the following settings.
the YGW #2 detected an error • Control group settings in maintenance mode
when the control power turned • The YGW01 board rotary switch setting (1) of the corresponding
ON. node number (YGW#2)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
RE-CHO-A109

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
62 The communication CPU for Setting error Check the following settings.
the YGW #3 detected an error • Control group settings in maintenance mode
when the control power turned • The YGW01 board rotary switch setting (2) of the corresponding
ON. node number (YGW#3)
Connection failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
8-28

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
63 The communication CPU for Setting error Check the following settings.
the YGW #4 detected an error • Control group settings in maintenance mode
RE-CHO-A109

when the control power turned • The YGW01 board rotary switch setting (3) of the corresponding
ON. node number (YGW#4)

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113

8.4 Alarm Message List

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
8-29

(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
64 The communication CPU for Setting error Check the following settings.
the YGW #5 detected an error • Control group settings in maintenance mode
when the control power turned • The YGW01 board rotary switch setting (4) of the corresponding
ON. node number (YGW#5)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
RE-CHO-A109

• The cable of YGW01board connector CN901/901/903

• PCI connector of YIF01 board
• The cable of YIF board connector CN113
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
65 The communication CPU for Setting error Check the following settings.
the YGW #6 detected an error • Control group settings in maintenance mode

8.4 Alarm Message List

when the control power turned • The YGW01 board rotary switch setting (5) of the corresponding
ON. node number (YGW#6)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
8-30

• The cable of YGW01 board CN901

• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
RE-CHO-A109

then load the CMOS.BIN saved before alarm occurred.

66 The communication CPU for Setting error Check the following settings.
the YGW #7 detected an error • Control group settings in maintenance mode
when the control power turned • The YGW01 board rotary switch setting (6) of the corresponding

171768-1CD
ON. node number (YGW#7)

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113

8.4 Alarm Message List

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
8-31

(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
67 The communication CPU for Setting error Check the following settings.
the YGW #8 detected an error • Control group settings in maintenance mode
when the control power turned • The YGW01 board rotary switch setting (7) of the corresponding
ON. node number (YGW#8)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
RE-CHO-A109

• The cable of YGW01board connector CN901/901/903

• PCI connector of YIF01 board
• The cable of YIF board connector CN113
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0030 ROM ERROR 1 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

8.4 Alarm Message List

mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
10 The system program of Software operation error (1)Turn the power OFF then back ON.
optional board #1 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
Board failure (YCP02 (1)Turn the power OFF then back ON.
8-32

board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
20 The system program of Software operation error (1)Turn the power OFF then back ON.
optional board #2 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
50 The system program of servo Software operation error (1)Turn the power OFF then back ON.
RE-CHO-A109

board #1 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the

171768-1CD
CMOS.BIN before replace the board to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
51 The system program of servo Software operation error (1)Turn the power OFF then back ON.
board #2 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
52 The system program of servo Software operation error (1)Turn the power OFF then back ON.
board #3 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

8.4 Alarm Message List

mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
53 The system program of servo Software operation error (1)Turn the power OFF then back ON.
board #4 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-33

mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
54 The system program of servo Software operation error (1)Turn the power OFF then back ON.
board #5 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
RE-CHO-A109

55 The system program of servo Software operation error (1)Turn the power OFF then back ON.
board #6 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
56 The system program of servo Software operation error (1)Turn the power OFF then back ON.
board #7 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
57 The system program of servo Software operation error (1)Turn the power OFF then back ON.
board #8 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

8.4 Alarm Message List

mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
60 The system program of YGW Software operation error (1)Turn the power OFF then back ON.
#1 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-34

mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
61 The system program of YGW Software operation error (1)Turn the power OFF then back ON.
#2 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
RE-CHO-A109

62 The system program of YGW Software operation error (1)Turn the power OFF then back ON.
#3 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
63 The system program of YGW Software operation error (1)Turn the power OFF then back ON.
#4 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
64 The system program of YGW Software operation error (1)Turn the power OFF then back ON.
#5 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

8.4 Alarm Message List

mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
65 The system program of YGW Software operation error (1)Turn the power OFF then back ON.
#6 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-35

mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
66 The system program of YGW Software operation error (1)Turn the power OFF then back ON.
#7 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
RE-CHO-A109

67 The system program of YGW Software operation error (1)Turn the power OFF then back ON.
#8 is damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0031 EXPLOSION-PROOF The explosion-proof PP boot Software operation error Contact your Yaskawa representative to replace the explosion-proof
PP BOOT ROM ERR. ROM is not applicable to occurred programming pendant with the one in which the applicable boot ROM
DX100. (ver2.00) is installed.
0060 COMMUNICATION 0 An operation error occurred on Software operation error (1)Turn the power OFF then back ON.
ERROR the YIF01 circuit board. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
(I/O MODULE) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
1 An error was detected in Setting error Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O
device which rotary switch to module
specify node number is set to · I/O module settings in maintenance mode
“1” when the control power Please refer to the manual of each IO module for the details of the
8-36

turned ON. setting

Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 An error was detected in Setting error Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O
module board connected with module
2nd serial bus when the · I/O module settings in maintenance mode
control power turned ON. Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8.4 Alarm Message List

· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the
CMOS.BIN before replace the board to be safe.
8-37

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
3 An error was detected in Setting error Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O
module board which rotary module
switch to specify node number · I/O module settings in maintenance mode
is set to “3” when the control Please refer to the manual of each IO module for the details of the
power turned ON. setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
RE-CHO-A109

· The MII communications cable which I/O module of the

corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the
CMOS.BIN before replace the board to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
4 An error was detected in Setting error Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O
module board connected with module
4th serial bus when the control · I/O module settings in maintenance mode
power turned ON. Please refer to the manual of each IO module for the details of the

8.4 Alarm Message List

setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
8-38

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
5 An error was detected in Setting error Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O
module board connected with module
5th serial bus when the control · I/O module settings in maintenance mode
power turned ON. Please refer to the manual of each IO module for the details of the
RE-CHO-A109

setting.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
6 An error was detected in Setting error Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O
8-39

module board connected with module

6th serial bus when the control · I/O module settings in maintenance mode
power turned ON. Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
7 An error was detected in Setting error Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O
module board connected with module
7th serial bus when the control · I/O module settings in maintenance mode
power turned ON. Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8.4 Alarm Message List

· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the
CMOS.BIN before replace the board to be safe.
8-40

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8 An error was detected in Setting error Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O
module board connected with module
8th serial bus when the control · I/O module settings in maintenance mode
power turned ON. Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
RE-CHO-A109

· The MII communications cable which I/O module of the

corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.

171768-1CD
(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the
CMOS.BIN before replace the board to be safe.

161 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
9 An error was detected in Setting error Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O
module board connected with module
9th serial bus when the control · I/O module settings in maintenance mode
power turned ON. Please refer to the manual of each IO module for the details of the

8.4 Alarm Message List

setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
8-41

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
10 An error was detected in Setting error Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O
module board connected with module
10th serial bus when the · I/O module settings in maintenance mode
control power turned ON. Please refer to the manual of each IO module for the details of the
RE-CHO-A109

setting.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
11 An error was detected in Setting error Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O
8-42

module board connected with module

11th serial bus when the · I/O module settings in maintenance mode
control power turned ON. Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
12 An error was detected in Setting error Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O
module board connected with module
12th serial bus when the · I/O module settings in maintenance mode
control power turned ON. Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8.4 Alarm Message List

· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the
CMOS.BIN before replace the board to be safe.
8-43

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
13 An error was detected in Setting error Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O
module board connected with module
13th serial bus when the · I/O module settings in maintenance mode
control power turned ON. Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
RE-CHO-A109

· The MII communications cable which I/O module of the

corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the
CMOS.BIN before replace the board to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
14 An error was detected in Setting error Check the following settings.
communications with the YIU · The rotary switch setting which specifies slot numbers of each I/O
unit when the control power module
was turned ON. · I/O module settings in maintenance mode
At this time, the DX100 may Please refer to the manual of each IO module for the details of the

8.4 Alarm Message List

judge it as signal input such as setting.
external hold wrong. However,
it is caused by the
communication error with
YIU.Therefore, execute the
following measures first of all.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
8-44

following cables and connectors.

· MII communications cable (CN114) of the YIF board
· MII communications cable (CN300) of the YIU unit
· (In case of MII communications last station) Terminator
· 24V power of the YIU unit
YIU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following unit.
· YIU unit
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
RE-CHO-A109

15 An error was detected in Setting error Check the following settings.

communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O
module board connected with module
15th serial bus when the · I/O module settings in maintenance mode
control power turned ON. Please refer to the manual of each IO module for the details of the

171768-1CD
setting.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
16 An error was detected in Setting error Check the following settings.
communications with the I/O · PCI slot number in which each PCI board is mounted
8-45

module board connected with · I/O module settings in maintenance mode

1st PCI connector when the Please refer to the manual of each IO module for the details of the
control power turned ON. setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the replace the I/O module board.
Save the CMOS.BIN before replace the board to be safe.
· The corresponding I/O module (PCI board)
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
EIP board In the case of PCU-ETHIO (EtherNet/IP) board, please exchange with
(board failure) the board which firmware version is correct.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
17 An error was detected in Setting error Check the following settings.
communications with the I/O · PCI slot number in which each PCI board is mounted
module board connected with · I/O module settings in maintenance mode
2nd PCI when the control Please refer to the manual of each IO module for the details of the
power turned ON. setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the corresponding I/O module

8.4 Alarm Message List

Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the replace the I/O module board.
Save the CMOS.BIN before replace the board to be safe.
· The corresponding I/O module (PCI board)
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-46

then load the CMOS.BIN saved before alarm occurred.

EIP board In the case of PCU-ETHIO (EtherNet/IP) board, please exchange with
(board failure) the board which firmware version is correct.
18 An error was detected in Setting error Check the following settings.
communications with the I/O · PCI slot number in which each PCI board is mounted
module board connected with · I/O module settings in maintenance mode
3rd PCI when the control Please refer to the manual of each IO module for the details of the
power turned ON. setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the corresponding I/O module
RE-CHO-A109

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the
CMOS.BIN before replace the board to be safe.
· The corresponding I/O module (PCI board)

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
EIP board In the case of PCU-ETHIO (EtherNet/IP) board, please exchange with
(board failure) the board which firmware version is correct.
19 An error was detected in Setting error Check the following settings.
communications with the I/O · PCI slot number in which each PCI board is mounted
module board connected with · I/O module settings in maintenance mode

8.4 Alarm Message List

4th PCI when the control Please refer to the manual of each IO module for the details of the
power turned ON. setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
8-47

(I/O module) (2)If the alarm occurs again, replace the I/O module board. Save the
CMOS.BIN before replace the board to be safe.
· The corresponding I/O module (PCI board)
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
EIP board In the case of PCU-ETHIO (EtherNet/IP) board, please exchange with
(board failure) the board which firmware version is correct.
0100 COMMUNICATION 1 The error was detected during Setting error Check the following settings.
ERROR (EAXA#1) the check of the serial · Control group settings in maintenance mode
communication watchdog · The EAXA board rotary switch setting (0) of the corresponding node
RE-CHO-A109

data. number (SV#1)

Counter value received from
EAXA board is invalid.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
2 The error was detected during Setting error Check the following settings.
the check of the number of the · Control group settings in maintenance mode
8-48

serial communications. · The EAXA board rotary switch setting (0) of the corresponding node
Counter value received from number (SV#1)
EAXA board is off by one
cycle.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0101 COMMUNICATION 1 The error was detected during Setting error Check the following settings.
ERROR (EAXA#2) the check of the serial · Control group settings in maintenance mode
communication watchdog · The EAXA board rotary switch setting (1) of the corresponding node
data. number (SV#2)
Counter value received from
EAXA board is invalid.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8.4 Alarm Message List

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
8-49

YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
2 The error was detected during Setting error Check the following settings.
the check of the number of the · Control group settings in maintenance mode
serial communications. · The EAXA board rotary switch setting (1) of the corresponding node
Counter value received from number (SV#2)
EAXA board is off by one
cycle.
RE-CHO-A109

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and

8.4 Alarm Message List

then load the CMOS.BIN saved before alarm occurred.
0102 COMMUNICATION 1 The error was detected during Setting error Check the following settings.
ERROR (EAXA#3) the check of the serial · Control group settings in maintenance mode
communication watchdog · The EAXA board rotary switch setting (2) of the corresponding node
data. number (SV#3)
Counter value received from
EAXA board is invalid.
8-50

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
RE-CHO-A109

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 The error was detected during Setting error Check the following settings.
the check of the number of the · Control group settings in maintenance mode
serial communications. · The EAXA board rotary switch setting (2) of the corresponding node
Counter value received from number (SV#3)
EAXA board is off by one
cycle.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8.4 Alarm Message List

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
8-51

YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0103 COMMUNICATION 1 The error was detected during Setting error Check the following settings.
ERROR (EAXA#4) the check of the serial · Control group settings in maintenance mode
communication watchdog · The EAXA board rotary switch setting (3) of the corresponding node
data. number (SV#4)
Counter value received from
EAXA board is invalid.
RE-CHO-A109

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and

8.4 Alarm Message List

then load the CMOS.BIN saved before alarm occurred.
2 The error was detected during Setting error Check the following settings.
the check of the number of the · Control group settings in maintenance mode
serial communications. · The EAXA board rotary switch setting (3) of the corresponding node
Counter value received from number (SV#4)
EAXA board is off by one
cycle.
8-52

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
RE-CHO-A109

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0104 COMMUNICATION 1 The error was detected during Setting error Check the following settings.
ERROR (EAXA#5) the check of the serial · Control group settings in maintenance mode
communication watchdog · The EAXA board rotary switch setting (4) of the corresponding node
data. number (SV#5)
Counter value received from
EAXA board is invalid.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8.4 Alarm Message List

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
8-53

YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
2 The error was detected during Setting error Check the following settings.
the check of the number of the · Control group settings in maintenance mode
serial communications. · The EAXA board rotary switch setting (4) of the corresponding node
Counter value received from number (SV#5)
EAXA board is off by one
cycle.
RE-CHO-A109

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and

8.4 Alarm Message List

then load the CMOS.BIN saved before alarm occurred.
0105 COMMUNICATION 1 The error was detected during Setting error Check the following settings.
ERROR (EAXA#6) the check of the serial · Control group settings in maintenance mode
communication watchdog · The EAXA board rotary switch setting (5) of the corresponding node
data. number (SV#6)
Counter value received from
EAXA board is invalid.
8-54

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
RE-CHO-A109

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 The error was detected during Setting error Check the following settings.
the check of the number of the · Control group settings in maintenance mode
serial communications. · The EAXA board rotary switch setting (5) of the corresponding node
Counter value received from number (SV#6)
EAXA board is off by one
cycle.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8.4 Alarm Message List

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
8-55

YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0106 COMMUNICATION 1 The error was detected during Setting error Check the following settings.
ERROR (EAXA#7) the check of the serial · Control group settings in maintenance mode
communication watchdog · The EAXA board rotary switch setting (6) of the corresponding node
data. number (SV#7)
Counter value received from
EAXA board is invalid.
RE-CHO-A109

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and

8.4 Alarm Message List

then load the CMOS.BIN saved before alarm occurred.
2 The error was detected during Setting error Check the following settings.
the check of the number of the · Control group settings in maintenance mode
serial communications. · The EAXA board rotary switch setting (6) of the corresponding node
Counter value received from number (SV#7)
EAXA board is off by one
cycle.
8-56

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
RE-CHO-A109

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0107 COMMUNICATION 1 The error was detected during Setting error Check the following settings.
ERROR (EAXA#8) the check of the serial · Control group settings in maintenance mode
communication watchdog · The EAXA board rotary switch setting (7) of the corresponding node
data. number (SV#8)
Counter value received from
EAXA board is invalid.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8.4 Alarm Message List

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
8-57

YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
2 The error was detected during Setting error Check the following settings.
the check of the number of the · Control group settings in maintenance mode
serial communications. · The EAXA board rotary switch setting (7) of the corresponding node
Counter value received from number (SV#8)
EAXA board is off by one
cycle.
RE-CHO-A109

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and

8.4 Alarm Message List

then load the CMOS.BIN saved before alarm occurred.

0110 COMMUNICATION Setting error (1)Check the following settings.

ERROR (SU#1) • The YGW board rotary switch setting (0) of the corresponding node
number (YGW#1)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
8-58

following cables and connectors.

• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0111 COMMUNICATION Setting error Check the following settings.
ERROR (SU#2) • The YGW board rotary switch setting (1) of the corresponding node

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number (YGW#2)

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

8.4 Alarm Message List

YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8-59

0112 COMMUNICATION Setting error Check the following settings.

ERROR (SU#3) • The YGW board rotary switch setting (2) of the corresponding node
number (YGW#3)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
RE-CHO-A109

YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0113 COMMUNICATION Setting error Check the following settings.
ERROR (SU#4) • The YGW board rotary switch setting (3) of the corresponding node
number (YGW#4)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113

8.4 Alarm Message List

Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
8-60

(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0114 COMMUNICATION Setting error Check the following settings.
ERROR (SU#5) • The YGW board rotary switch setting (4) of the corresponding node
number (YGW#5)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113
RE-CHO-A109

Unit failure(NSU01) (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the

171768-1CD
CMOS.BIN before replace the unit to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0115 COMMUNICATION Setting error Check the following settings.
ERROR (SU#6) • The YGW board rotary switch setting (5) of the corresponding node
number (YGW#6)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the

8.4 Alarm Message List

following cables and connectors.
• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8-61

YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0116 COMMUNICATION Setting error Check the following settings.
ERROR (SU#7) • The YGW board rotary switch setting (6) of the corresponding node
number (YGW#7)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
RE-CHO-A109

following cables and connectors.

• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0117 COMMUNICATION Setting error Check the following settings.
ERROR (SU#8) • The YGW board rotary switch setting (7) of the corresponding node

8.4 Alarm Message List

number (YGW#8)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of YGW board CN902,903
• The PCI connector of the YIF01 board
• The cable of YIF board connector CN113
8-62

Unit failure(NSU01) (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the
CMOS.BIN before replace the unit to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0200 MEMORY ERROR 0 The RC parameter is Data error (1)Turn the power OFF then back ON.
(PARAMETER FILE) damaged. (2)If the alarm occurs again, initialize the appropriate data in
RE-CHO-A109

maintenance mode, and then load the data saved in the external
memory device.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and

171768-1CD
then load the CMOS.BIN saved before alarm occurred.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1 The RO parameter is Data error (1)Turn the power OFF then back ON.
damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
2 The SV parameter is Data error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8-63

3 The SVM parameter is Data error (1)Turn the power OFF then back ON.
damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
4 The SC parameter is Data error (1)Turn the power OFF then back ON.
damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
RE-CHO-A109

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 The SD parameter is Data error (1)Turn the power OFF then back ON.
damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
6 The CIO parameter is Data error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8-64

7 The FD parameter is Data error (1)Turn the power OFF then back ON.
damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8 The AP parameter is Data error (1)Turn the power OFF then back ON.
damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
RE-CHO-A109

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
9 The RS parameter is Data error (1)Turn the power OFF then back ON.
damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
10 The SE parameter is Data error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8-65

11 The SVC parameter is Data error (1)Turn the power OFF then back ON.
damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
12 The AMC parameter is Data error (1)Turn the power OFF then back ON.
damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
RE-CHO-A109

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
13 The SVP parameter is Data error (1)Turn the power OFF then back ON.
damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
14 The MF parameter is Data error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8-66

15 The SVS parameter is Data error (1)Turn the power OFF then back ON.
damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0210 MEMORY ERROR The system configuration YCP01 board failure (1)Turn the power OFF then back ON.
(SYSTEM CONFIG- information data are damaged. (2)If the alarm occurs again, replace the YCP01 board. Save the
DATA) CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
RE-CHO-A109

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0220 MEMORY ERROR 0 The management data of job Data error (1)Turn the power OFF then back ON.
(JOB MNG DATA) files are damaged. (2)If the alarm occurs again, initialize the job file in maintenance mode,
and then load the data (job, variable data, Robot calibration data)
saved in the external memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
1 The job files are damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the job file in maintenance mode,
and then load the data (job, variable data, Robot calibration data)
8-67

saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
2 The management data of Data error (1)Turn the power OFF then back ON.
position data files are (2)If the alarm occurs again, initialize the job file in maintenance mode,
damaged. and then load the data (job, variable data, Robot calibration data)
RE-CHO-A109

saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
3 Memory and play back file is Data error (1)Turn the power OFF then back ON.
damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-68

then load the CMOS.BIN saved before alarm occurred.

0230 MEMORY ERROR The CIO ladder file is Data error (1)Turn the power OFF then back ON.
(LADDER PRG FILE) damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
RE-CHO-A109

then load the CMOS.BIN saved before alarm occurred.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0240 MEMORY ERROR 0 The DeviceNet allocation file 1 Setting error Check the following settings.
(DEVICENET ALLOC is damaged. [XFB01 board]
FL) · The settings of the objective DeviceNet allocation file
· The I/O module settings of the objective DeviceNet board in
maintenance mode
· The DeviceNet allocation of the I/O module in maintenance mode
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01

8.4 Alarm Message List

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
1 The DeviceNet allocation file 2 Setting error Check the following settings.
8-69

is damaged. [XFB01 board]

· The settings of the objective DeviceNet allocation file
· The I/O module settings of the objective DeviceNet board in
maintenance mode
· The DeviceNet allocation of the I/O module in maintenance mode
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
RE-CHO-A109

then load the CMOS.BIN saved before alarm occurred.

0270 MEMORY ERROR (CF The system software version is Software operation error (1)Turn the power OFF then back ON.
BACKUP FILE) inconsistent with the version occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
when the internal storage data mode, and then contact your Yaskawa representative about
is set or the CompactFlash on occurrence status (operating procedure).
the YCP01 board is damaged.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0290 MEMORY ERROR The network setting file is Data error (1)Turn the power OFF then back ON.
(NETWORK SETUP) damaged. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then set the network again.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0300 VERIFY ERROR 2 CIO parameter error. Setting error Check the following settings.
(SYSTEM CONFIG- · I/O module settings in maintenance mode
DATA)
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
8-70

CMOS.BIN before replace the board to be safe. Replace the YCP01

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
4 Axis-related parameter error. Setting error Check the following settings.
· Control group settings in maintenance mode
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and

171768-1CD
then load the CMOS.BIN saved before alarm occurred.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 Sensor-use parameter error. Setting error Check the following settings.
· The optional board setting in maintenance mode
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
7 The set optional functions are Setting error Check the following settings.
different from those of the · The optional board setting in maintenance mode
mounted optional board.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
8-71

CMOS.BIN before replace the board to be safe. Replace the YCP01

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8 IO type error (combination Setting error Check the following settings.
impossible to coexist). · I/O module settings in maintenance mode
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
10 Functional Safety Unit save Setting error (1)Select the following menu.
data error · [File] - [Initialize] - [Safety Unit FLASH Reset] in maintenance mode.
(2)Turn the power OFF then back ON.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the

8.4 Alarm Message List

CMOS.BIN before replacing the board.
Unit failure (NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
11 Ex. AXIS INDIVIDUAL Setting error Check the following settings.
CONTROL Parameter Setting ·[Option function] - [Ex. AXIS INDIVIDUAL CONTROL(SDA)] settings
error (EX.TU# out of a range). in maintenance mode
8-72

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
12 Ex. AXIS INDIVIDUAL Setting error (1)Check the following settings.
CONTROL Parameter Setting ·[Option function] - [Ex. AXIS INDIVIDUAL CONTROL(SDA)] settings
error (Difference in an Ex. in maintenance mode
AXIS INDIVIDUAL CONTROL
Parameter and Physics TU#
parameter).
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
13 Torque monitoring function can Setting error Check the following setting.
not be used under this setting. ·The number of EAXA01 board(Max 1 board).
·The number of axes(Max 8 axes).

171768-1CD
YIF board failure Check the following board type.
·YIF board (must be used YIF01-2E)

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
14 POWER REGENERATIVE Setting error Check the following settings.
FUNCTION • [Option function] - [POWER REGENERATIVE FUNCTION] settings
Parameter Setting error. in maintenance mode
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
15 The data sending function for Setting error Check the following setting.
diagnosis system can not be ·Manipulator Type

8.4 Alarm Message List

used under this setting.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0301 VERIFY ERROR Sub Code: Control group Setting error Check the following settings.
(OVERRUN INPUT ·Connection settings (OT) in maintenance mode
8-73

SET) Parameter specification and

OT signal information are
wrong
0302 VERIFY ERROR 0 Setting error Check the following settings.
(NSU HARDWARE • Connection settings function safety in maintenance mode
SET)
0310 VERIFY ERROR The CMOS memory capacity YCP01 board failure (1)Turn the power OFF then back ON.
(CMOS MEMORY is different from its initial (2)If the alarm occurs again, replace the YCP01 board. Save the
SIZE) setting. CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0320 VERIFY ERROR 1 The I/O module connected to Setting error Check the following settings.
(I/O MODULE) the serial bus #1 is different · The rotary switch setting which specifies slot numbers of each I/O
from the function of the set I/O module
module. · I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8.4 Alarm Message List

· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
8-74

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
2 The I/O module connected to Setting error Check the following settings.
the serial bus #2 is different · The rotary switch setting which specifies slot numbers of each I/O
from the function of the set I/O module
module. · I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
RE-CHO-A109

· The MII communications cable which I/O module of the

corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.

171768-1CD
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
3 The I/O module connected to Setting error Check the following settings.
the serial bus #3 is different · The rotary switch setting which specifies slot numbers of each I/O
from the function of the set I/O module
module. · I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the

8.4 Alarm Message List

setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
8-75

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
4 The I/O module connected to Setting error Check the following settings.
the serial bus #4 is different · The rotary switch setting which specifies slot numbers of each I/O
from the function of the set I/O module
module. · I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the
RE-CHO-A109

setting.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
5 The I/O module connected to Setting error Check the following settings.
the serial bus #5 is different · The rotary switch setting which specifies slot numbers of each I/O
8-76

from the function of the set I/O module

module. · I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
6 The I/O module connected to Setting error Check the following settings.
the serial bus #6 is different · The rotary switch setting which specifies slot numbers of each I/O
from the function of the set I/O module
module. · I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8.4 Alarm Message List

· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
8-77

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
7 The I/O module connected to Setting error Check the following settings.
the serial bus #7 is different · The rotary switch setting which specifies slot numbers of each I/O
from the function of the set I/O module
module. · I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
RE-CHO-A109

· The MII communications cable which I/O module of the

corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8 The I/O module connected to Setting error Check the following settings.
the serial bus #8 is different · The rotary switch setting which specifies slot numbers of each I/O
from the function of the set I/O module
module. · I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the

8.4 Alarm Message List

setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
8-78

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
9 The I/O module connected to Setting error Check the following settings.
the serial bus #9 is different · The rotary switch setting which specifies slot numbers of each I/O
from the function of the set I/O module
module. · I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the
RE-CHO-A109

setting.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
10 The I/O module connected to Setting error Check the following settings.
the serial bus #10 is different · The rotary switch setting which specifies slot numbers of each I/O
8-79

from the function of the set I/O module

module. · I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
11 The I/O module connected to Setting error Check the following settings.
the serial bus #11 is different · The rotary switch setting which specifies slot numbers of each I/O
from the function of the set I/O module
module. · I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8.4 Alarm Message List

· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
8-80

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
12 The I/O module connected to Setting error Check the following settings.
the serial bus #12 is different · The rotary switch setting which specifies slot numbers of each I/O
from the function of the set I/O module
module. · I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
RE-CHO-A109

· The MII communications cable which I/O module of the

corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.

171768-1CD
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
13 The I/O module connected to Setting error Check the following settings.
the serial bus #13 is different · The rotary switch setting which specifies slot numbers of each I/O
from the function of the set I/O module
module. · I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the

8.4 Alarm Message List

setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
8-81

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
14 The I/O module connected to Setting error Check the following settings.
the serial bus #14 is different · The rotary switch setting which specifies slot numbers of each I/O
from the function of the set I/O module
module. · I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the
RE-CHO-A109

setting.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· MII communications cable (CN114) of the YIF board
· MII communications cable (CN300) of the YIU unit
· (In case of MII communications last station) Terminator
· 24V power of the YIU unit
YIU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following unit.

8.4 Alarm Message List

· YIU unit
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
15 The I/O module connected to Setting error Check the following settings.
the serial bus #15 is different · The rotary switch setting which specifies slot numbers of each I/O
8-82

from the function of the set I/O module

module. · I/O module settings in maintenance mode
Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the
corresponding node number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
16 The I/O module connected to Setting error Check the following settings.
the 1st PCI bus is different · PCI slot number in which each PCI board is mounted
from the function of the set I/O · I/O module settings in maintenance mode
module. Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the corresponding I/O module

8.4 Alarm Message List

Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· The corresponding I/O module (PCI board)
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-83

then load the CMOS.BIN saved before alarm occurred.

17 The I/O module connected to Setting error Check the following settings.
the 2nd PCI bus is different · PCI slot number in which each PCI board is mounted
from the function of the set I/O · I/O module settings in maintenance mode
module. Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
RE-CHO-A109

· The corresponding I/O module (PCI board)

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
18 The I/O module connected to Setting error Check the following settings.
the 3rd PCI bus is different · PCI slot number in which each PCI board is mounted
from the function of the set I/O · I/O module settings in maintenance mode
module. Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the corresponding I/O module

8.4 Alarm Message List

Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· The corresponding I/O module (PCI board)
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-84

then load the CMOS.BIN saved before alarm occurred.

19 The I/O module connected to Setting error Check the following settings.
the 4th PCI bus is different · PCI slot number in which each PCI board is mounted
from the function of the set I/O · I/O module settings in maintenance mode
module. Please refer to the manual of each IO module for the details of the
setting.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the corresponding I/O module
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
RE-CHO-A109

· The corresponding I/O module (PCI board)

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and

171768-1CD
then load the CMOS.BIN saved before alarm occurred.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0330 VERIFY ERROR YCP01 board failure (1)Turn the power OFF then back ON.
(APPLICATION) (2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

0350 VERIFY ERROR 0 The station No. specified by Setting error Check the following settings.
(DEVICENET ALLOC the DeviceNet allocation file1 [XFB01 board]
FL) is incorrect (the station No. is · The settings of the objective DeviceNet allocation file
out of the allowable range, or · The I/O module settings of the objective DeviceNet board in
the specified station board is maintenance mode
not the DeviceNet master). · The DeviceNet allocation of the I/O module in maintenance mode
YCP01 board failure (1)Turn the power OFF then back ON.
8-85

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
1 The MAC_ID specified by the Setting error Check the following settings.
DeviceNet allocation file1 is [XFB01 board]
not consistent with the · The settings of the objective DeviceNet allocation file
MAC_ID of the specified · The I/O module settings of the objective DeviceNet board in
station board. maintenance mode
RE-CHO-A109

· The DeviceNet allocation of the I/O module in maintenance mode

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
2 Inconsistency was detected in Setting error Check the following settings.
the scan list of the DeviceNet [XFB01 board]
allocation file1. · The settings of the objective DeviceNet allocation file
· The I/O module settings of the objective DeviceNet board in
maintenance mode

8.4 Alarm Message List

· The DeviceNet allocation of the I/O module in maintenance mode
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
8-86

(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
10 The station No. specified by Setting error Check the following settings.
the DeviceNet allocation file2 [XFB01 board]
is incorrect (the station No. is · The settings of the objective DeviceNet allocation file
out of the allowable range, or · The I/O module settings of the objective DeviceNet board in
the specified station board is maintenance mode
not the DeviceNet master). · The DeviceNet allocation of the I/O module in maintenance mode
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
RE-CHO-A109

it into the new YCP01 board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
11 The MAC_ID specified by the Setting error Check the following settings.
DeviceNet allocation file2 is [XFB01 board]
not consistent with the · The settings of the objective DeviceNet allocation file
MAC_ID of the specified · The I/O module settings of the objective DeviceNet board in
station board. maintenance mode
· The DeviceNet allocation of the I/O module in maintenance mode
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01

8.4 Alarm Message List

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
12 Inconsistency was detected in Setting error Check the following settings.
8-87

the scan list of the DeviceNet [XFB01 board]

allocation file2. · The settings of the objective DeviceNet allocation file
· The I/O module settings of the objective DeviceNet board in
maintenance mode
· The DeviceNet allocation of the I/O module in maintenance mode
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
RE-CHO-A109

then load the CMOS.BIN saved before alarm occurred.

0370 VERIFY ERROR The designation in the Setting error Check the following settings.
(SPOT WELDER I/F) parameter is different from the · The welding timer designation
VERIFY ERROR connected welding timer.
(SPOT WELDER I/F)

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

0390 VERIFY ERROR Illegal instruction cycle is set. Setting error Check the following settings.
(SEGMENT CLOCK) · Instruction execution cycle
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
8-88

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0400 PARAMETER 50 An error occurred during the Setting error Check the following settings.
TRANSMISSION parameter/file transfer to the · Control group settings in maintenance mode
ERROR 1st servo board. · The EAXA board rotary switch setting (0) of the corresponding node
number (SV#1)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
RE-CHO-A109

· The PCI connector of the YIF01 board

· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the

171768-1CD
CMOS.BIN before replace the board to be safe.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
51 An error occurred during the Setting error Check the following settings.
parameter/file transfer to the · Control group settings in maintenance mode
2nd servo board. · The EAXA board rotary switch setting (1) of the corresponding node
number (SV#2)
Connection failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
8-89

(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
52 An error occurred during the Setting error Check the following settings.
parameter/file transfer to the · Control group settings in maintenance mode
3rd servo board. · The EAXA board rotary switch setting (2) of the corresponding node
number (SV#3)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
RE-CHO-A109

· The cable of EAXA board CN509

· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
53 An error occurred during the Setting error Check the following settings.
parameter/file transfer to the · Control group settings in maintenance mode

8.4 Alarm Message List

4th servo board. · The EAXA board rotary switch setting (3) of the corresponding node
number (SV#4)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
8-90

· The PCI connector of the YIF01 board

· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
54 An error occurred during the Setting error Check the following settings.
parameter/file transfer to the · Control group settings in maintenance mode
5th servo board. · The EAXA board rotary switch setting (4) of the corresponding node
number (SV#5)
RE-CHO-A109

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
55 An error occurred during the Setting error Check the following settings.
parameter/file transfer to the · Control group settings in maintenance mode
8-91

6th servo board. · The EAXA board rotary switch setting (5) of the corresponding node
number (SV#6)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
56 An error occurred during the Setting error Check the following settings.
parameter/file transfer to the · Control group settings in maintenance mode
7th servo board. · The EAXA board rotary switch setting (6) of the corresponding node
number (SV#7)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516

8.4 Alarm Message List

· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
8-92

CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
57 An error occurred during the Setting error Check the following settings.
parameter/file transfer to the · Control group settings in maintenance mode
8th servo board. · The EAXA board rotary switch setting (7) of the corresponding node
number (SV#8)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
RE-CHO-A109

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0400 PARAMETER 60 An error occurred during the Setting error Check the following settings;
TRANSMISSION parameter/file transfer to the • Control group setting in maintenance mode
ERROR 1st communication conversion • Rotary switch setting of YGW01 board for the corresponding node
board (YGW01). number(YGW#1): (0)
Connection failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
8-93

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
61 An error occurred during the Setting error Check the following settings;
parameter/file transfer to the • Control group setting in maintenance mode
2nd communication • Rotary switch setting of YGW01 board for the corresponding node
conversion board (YGW01). number(YGW#2): (1)
RE-CHO-A109

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113

8.4 Alarm Message List

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8-94

62 An error occurred during the Setting error Check the following settings;
parameter/file transfer to the • Control group setting in maintenance mode
3rd communication conversion • Rotary switch setting of YGW01 board for the corresponding node
board (YGW01). number(YGW#3): (2)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
RE-CHO-A109

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the

171768-1CD
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
63 An error occurred during the Setting error Check the following settings;
parameter/file transfer to the • Control group setting in maintenance mode
4th communication conversion • Rotary switch setting of YGW01 board for the corresponding node
board (YGW01). number(YGW#4): (3)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516

8.4 Alarm Message List

• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
8-95

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
64 An error occurred during the Setting error Check the following settings;
parameter/file transfer to the • Control group setting in maintenance mode
5th communication conversion • Rotary switch setting of YGW01 board for the corresponding node
board (YGW01). number(YGW#5): (4)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
RE-CHO-A109

• The cable of YGW01 board CN901

• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
65 An error occurred during the Setting error Check the following settings;
parameter/file transfer to the • Control group setting in maintenance mode
6th communication conversion • Rotary switch setting of YGW01 board for the corresponding node
board (YGW01). number(YGW#6): (5)
Connection failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
8-96

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
66 An error occurred during the Setting error Check the following settings;
parameter/file transfer to the • Control group setting in maintenance mode
7th communication conversion • Rotary switch setting of YGW01 board for the corresponding node
board (YGW01). number(YGW#7): (6)
RE-CHO-A109

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113

8.4 Alarm Message List

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8-97

67 An error occurred during the Setting error Check the following settings;
parameter/file transfer to the • Control group setting in maintenance mode
8th communication conversion • Rotary switch setting of YGW01 board for the corresponding node
board (YGW01). number(YGW#8): (7)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
RE-CHO-A109

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0410 MODE CHANGE 50 An error occurred during Setting error Check the following settings.
ERROR startup sequence processing · Control group settings in maintenance mode
with the servo CPU of 1st · The EAXA board rotary switch setting (0) of the corresponding node
servo board, and the system number (SV#1)
did not startup normally.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509

8.4 Alarm Message List

· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
8-98

(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
51 An error occurred during Setting error Check the following settings.
startup sequence processing · Control group settings in maintenance mode
with the servo CPU of 2nd · The EAXA board rotary switch setting (1) of the corresponding node
servo board, and the system number (SV#2)
did not startup normally.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
RE-CHO-A109

· The PCI connector of the YIF01 board

· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
52 An error occurred during Setting error Check the following settings.
startup sequence processing · Control group settings in maintenance mode
with the servo CPU of 3rd · The EAXA board rotary switch setting (2) of the corresponding node
servo board, and the system number (SV#3)
did not startup normally.

8.4 Alarm Message List

Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8-99

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
53 An error occurred during Setting error Check the following settings.
startup sequence processing · Control group settings in maintenance mode
with the servo CPU of 4th · The EAXA board rotary switch setting (3) of the corresponding node
servo board, and the system number (SV#4)
did not startup normally.
Connection failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
54 An error occurred during Setting error Check the following settings.
startup sequence processing · Control group settings in maintenance mode

8.4 Alarm Message List

with the servo CPU of 5th · The EAXA board rotary switch setting (4) of the corresponding node
servo board, and the system number (SV#5)
did not startup normally.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
8-100

· The cable of EAXA board connector CN515/516

· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
55 An error occurred during Setting error Check the following settings.
startup sequence processing · Control group settings in maintenance mode
with the servo CPU of 6th · The EAXA board rotary switch setting (5) of the corresponding node
RE-CHO-A109

servo board, and the system number (SV#6)

did not startup normally.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
56 An error occurred during Setting error Check the following settings.
startup sequence processing · Control group settings in maintenance mode
8-101

with the servo CPU of 7th · The EAXA board rotary switch setting (6) of the corresponding node
servo board, and the system number (SV#7)
did not startup normally.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
RE-CHO-A109

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
57 An error occurred during Setting error Check the following settings.
startup sequence processing · Control group settings in maintenance mode
with the servo CPU of 8th · The EAXA board rotary switch setting (7) of the corresponding node
servo board, and the system number (SV#8)
did not startup normally.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509

8.4 Alarm Message List

· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
8-102

(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
60 An error occurred during Setting error Check the following settings;
startup sequence processing • Control group setting in maintenance mode
with the 1st communication • Rotary switch setting of YGW01 board for the corresponding node
conversion board (YGW01), number(YGW#1): (0)
and the system did not startup
normally.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
RE-CHO-A109

• The cable of EAXA board connector CN515/516

• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
61 An error occurred during Setting error Check the following settings;
startup sequence processing • Control group setting in maintenance mode

8.4 Alarm Message List

with the 2nd communication • Rotary switch setting of YGW01 board for the corresponding node
conversion board (YGW01), number(YGW#2): (1)
and the system did not startup
normally.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
8-103

• The cable of EAXA board CN509

• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
RE-CHO-A109

62 An error occurred during Setting error Check the following settings;

startup sequence processing • Control group setting in maintenance mode
with the 3rd communication • Rotary switch setting of YGW01 board for the corresponding node
conversion board (YGW01), number(YGW#3): (2)
and the system did not startup
normally.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113

8.4 Alarm Message List

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8-104

63 An error occurred during Setting error Check the following settings;

startup sequence processing • Control group setting in maintenance mode
with the 4th communication • Rotary switch setting of YGW01 board for the corresponding node
conversion board (YGW01), number(YGW#4): (3)
and the system did not startup
normally.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
RE-CHO-A109

• The cable of YIF board connector CN113

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
64 An error occurred during Setting error Check the following settings;
startup sequence processing • Control group setting in maintenance mode
with the 5th communication • Rotary switch setting of YGW01 board for the corresponding node
conversion board (YGW01), number(YGW#5): (4)
and the system did not startup

8.4 Alarm Message List

normally.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
8-105

• The cable of YGW01board connector CN901/901/903

• PCI connector of YIF01 board
• The cable of YIF board connector CN113
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
65 An error occurred during Setting error Check the following settings;
startup sequence processing • Control group setting in maintenance mode
with the 6th communication • Rotary switch setting of YGW01 board for the corresponding node
RE-CHO-A109

conversion board (YGW01), number(YGW#6): (5)

and the system did not startup
normally.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
• The cable of YIF board connector CN113

8.4 Alarm Message List

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8-106

66 An error occurred during Setting error Check the following settings;

startup sequence processing • Control group setting in maintenance mode
with the 7th communication • Rotary switch setting of YGW01 board for the corresponding node
conversion board (YGW01), number(YGW#7): (6)
and the system did not startup
normally.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
• The cable of YGW01board connector CN901/901/903
• PCI connector of YIF01 board
RE-CHO-A109

• The cable of YIF board connector CN113

YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
67 An error occurred during Setting error Check the following settings;
startup sequence processing • Control group setting in maintenance mode
with the 8th communication • Rotary switch setting of YGW01 board for the corresponding node
conversion board (YGW01), number(YGW#8): (7)
and the system did not startup

8.4 Alarm Message List

normally.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The cable of EAXA board CN509
• The cable of EAXA board connector CN515/516
• The cable of YGW01 board CN901
8-107

• The cable of YGW01board connector CN901/901/903

• PCI connector of YIF01 board
• The cable of YIF board connector CN113
YGW01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YGW01 board. Save the
CMOS.BIN before replacing the board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0420 DEVICENET ALLOC 1 The DeviceNet allocation file1 Setting error Check the following settings.
FL TRANSMIT ERR could not be transmitted to the [XFB01 board]
specified station. · The settings of the objective DeviceNet allocation file
RE-CHO-A109

· The I/O module settings of the objective DeviceNet board in

maintenance mode
· The DeviceNet allocation of the I/O module in maintenance mode
Board failure (XFB01B) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· XFB01B board

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

2 The DeviceNet allocation file2 Setting error Check the following settings.
could not be transmitted to the [XFB01 board]
specified station. · The settings of the objective DeviceNet allocation file
· The I/O module settings of the objective DeviceNet board in
maintenance mode
· The DeviceNet allocation of the I/O module in maintenance mode
Board failure (XFB01B) (1)Turn the power OFF then back ON.
8-108

(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· XFB01B board
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0500 SEGMENT PROC Setting error Check the following settings.
RE-CHO-A109

NOT READY · Instruction execution cycle

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01

171768-1CD
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0510 SOFTWARE 20 1st option board's interface YCP01 board failure (1)Turn the power OFF then back ON.
VERSION UNMATCH version is not corresponding to (2)If the alarm occurs again, replace the YCP01 board. Save the
YCP01. CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
21 2nd option board's interface YCP01 board failure (1)Turn the power OFF then back ON.
version is not corresponding to (2)If the alarm occurs again, replace the YCP01 board. Save the
YCP01. CMOS.BIN before replace the board to be safe. Replace the YCP01
8-109

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
50 1st servo board's interface YCP01 board failure (1)Turn the power OFF then back ON.
version is not corresponding to (2)If the alarm occurs again, replace the YCP01 board. Save the
YCP01. CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
51 2nd servo board's interface YCP01 board failure (1)Turn the power OFF then back ON.
version is not corresponding to (2)If the alarm occurs again, replace the YCP01 board. Save the
YCP01. CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

52 3rd servo board's interface YCP01 board failure (1)Turn the power OFF then back ON.
version is not corresponding to (2)If the alarm occurs again, replace the YCP01 board. Save the
YCP01. CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
8-110

CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
53 4th servo board's interface YCP01 board failure (1)Turn the power OFF then back ON.
version is not corresponding to (2)If the alarm occurs again, replace the YCP01 board. Save the
YCP01. CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
54 5th servo board's interface YCP01 board failure (1)Turn the power OFF then back ON.
version is not corresponding to (2)If the alarm occurs again, replace the YCP01 board. Save the
RE-CHO-A109

YCP01. CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
55 7th servo board's interface YCP01 board failure (1)Turn the power OFF then back ON.
version is not corresponding to (2)If the alarm occurs again, replace the YCP01 board. Save the
YCP01. CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
56 8th servo board's interface YCP01 board failure (1)Turn the power OFF then back ON.
version is not corresponding to (2)If the alarm occurs again, replace the YCP01 board. Save the
YCP01. CMOS.BIN before replace the board to be safe. Replace the YCP01
8-111

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
57 9th servo board's interface YCP01 board failure (1)Turn the power OFF then back ON.
version is not corresponding to (2)If the alarm occurs again, replace the YCP01 board. Save the
YCP01. CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
60 The software version of the Software error (1)Turn the power OFF then back ON.
NSU01 unit connected to the (2)If the alarm occurs again, check the NSU01 unit version and then
1st servo board is unmatched. consult your Yaskawa representative.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
61 The software version of the Software error (1)Turn the power OFF then back ON.
NSU01 unit connected to the (2)If the alarm occurs again, check the NSU01 unit version and then
2nd servo board is unmatched. consult your Yaskawa representative.
62 The software version of the Software error (1)Turn the power OFF then back ON.
NSU01 unit connected to the (2)If the alarm occurs again, check the NSU01 unit version and then
3rd servo board is unmatched. consult your Yaskawa representative.
63 The software version of the Software error (1)Turn the power OFF then back ON.
NSU01 unit connected to the (2)If the alarm occurs again, check the NSU01 unit version and then
4th servo board is unmatched. consult your Yaskawa representative.

8.4 Alarm Message List

70 The software version of the Software error (1)Turn the power OFF then back ON.
YSU01 unit connected to the (2)If the alarm occurs again, check the connection of the following
1st servo board is unmatched. communication cables.
• Communication cable between EAXA board (CN517) and YSU board
(CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then
consult your Yaskawa representative.
8-112

71 The software version of the Software error (1)Turn the power OFF then back ON.
YSU01 unit connected to the (2)If the alarm occurs again, check the connection of the following
2nd servo board is unmatched. communication cable.
• Communication cable between EAXA board (CN517) and YSU01
board (CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then
consult your Yaskawa representative.
72 The software version of the Software error (1)Turn the power OFF then back ON.
YSU01 unit connected to the (2)If the alarm occurs again, check the connection of the following
3rd servo board is unmatched. communication cable.
• Communication cable between EAXA board (CN517) and YSU01
board (CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then
RE-CHO-A109

consult your Yaskawa representative.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
73 The software version of the Software error (1)Turn the power OFF then back ON.
YSU01 unit connected to the (2)If the alarm occurs again, check the connection of the following
4th servo board is unmatched. communication cable.
• Communication cable between EAXA board (CN517) and YSU01
board (CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then
consult your Yaskawa representative.
74 The software version of the Software error (1)Turn the power OFF then back ON.
YSU01 unit connected to the (2)If the alarm occurs again, check the connection of the following

8.4 Alarm Message List

5th servo board is unmatched. communication cable.
• Communication cable between EAXA board (CN517) and YSU01
board (CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then
consult your Yaskawa representative.
75 The software version of the Software error (1)Turn the power OFF then back ON.
YSU01 unit connected to the (2)If the alarm occurs again, check the connection of the following
8-113

6th servo board is unmatched. communication cable.

• Communication cable between EAXA board (CN517) and YSU01
board (CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then
consult your Yaskawa representative.
76 The software version of the Software error (1)Turn the power OFF then back ON.
YSU01 unit connected to the (2)If the alarm occurs again, check the connection of the following
7th servo board is unmatched. communication cable.
• Communication cable between EAXA board (CN517) and YSU01
board (CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then
consult your Yaskawa representative.
77 The software version of the Software error (1)Turn the power OFF then back ON.
RE-CHO-A109

YSU01 unit connected to the (2)If the alarm occurs again, check the connection of the following
8th servo board is unmatched. communication cable.
• Communication cable between EAXA board (CN517) and YSU01
board (CN202)
(3)If the alarm occurs again, check the YSU01 unit version and then
consult your Yaskawa representative.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0520 AXIS LIMIT OVER 0 Setting error Check the following settings.
· Control group settings in maintenance mode
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0600 MEDAR STATUS MADER timer error Refer to the instruction manual for the MEDAR function.
ERROR
0601 MEDAR DIAGNOSIS MADER timer error Refer to the instruction manual for the MEDAR function.
ERROR
8-114

0602 MEDAR VERSION MADER timer error Refer to the instruction manual for the MEDAR function.
ERROR
0603 MEDAR REVISION MADER timer error Refer to the instruction manual for the MEDAR function.
ERROR
0604 MEDAR MODE MADER timer error Refer to the instruction manual for the MEDAR function.
CHANGE ERROR
0605 MEDAR SCHEDULE MADER timer error Refer to the instruction manual for the MEDAR function.
TRANSMIT ERROR
0606 MEDAR ERROR 1 MADER timer error Refer to the instruction manual for the MEDAR function.
0607 MEDAR ERROR 2 MADER timer error Refer to the instruction manual for the MEDAR function.
0608 MEDAR WELDER MADER timer error Refer to the instruction manual for the MEDAR function.
TYPE MISMATCH
RE-CHO-A109

0609 MEDAR PARAMETER MADER timer error Refer to the instruction manual for the MEDAR function.
ERROR
0610 MEDAR STEPPER MADER timer error Refer to the instruction manual for the MEDAR function.
TRANSMIT ERROR

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0710 LADDER INITIALIZE Data error (1)Turn the power OFF then back ON.
ERROR (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0720 LADDER PROGRAM 1 An error was found in the relay Data error (1)Turn the power OFF then back ON.
ERROR No. specification. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
8-115

memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
2 An error was found in the Data error (1)Turn the power OFF then back ON.
register No. specification. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
RE-CHO-A109

memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
3 An incorrect instruction was Data error (1)Turn the power OFF then back ON.
set. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-116

then load the CMOS.BIN saved before alarm occurred.

4 Output register is used Data error (1)Turn the power OFF then back ON.
redundantly. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
RE-CHO-A109

then load the CMOS.BIN saved before alarm occurred.

5 Output relay is used Data error (1)Turn the power OFF then back ON.
redundantly. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external

171768-1CD
memory device.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

6 Unconnected relay exists. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-117

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
7 The STR instructions are Data error (1)Turn the power OFF then back ON.
overused. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
8 The AND-STR instructions are Data error (1)Turn the power OFF then back ON.
overused. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
9 A syntax error was found in the Data error (1)Turn the power OFF then back ON.
CNT instruction. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
8-118

memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
10 The head of the block starts Data error (1)Turn the power OFF then back ON.
with an instruction other than (2)If the alarm occurs again, initialize the appropriate data in
the STR instruction. maintenance mode, and then load the data saved in the external
RE-CHO-A109

memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01

171768-1CD
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
11 Excessive machine codes Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-119

then load the CMOS.BIN saved before alarm occurred.

12 The last instruction is not the Data error (1)Turn the power OFF then back ON.
END instruction. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
RE-CHO-A109

then load the CMOS.BIN saved before alarm occurred.

13 An error was found in the Data error (1)Turn the power OFF then back ON.
PART instruction. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

14 An error was found in the Data error (1)Turn the power OFF then back ON.
GOUT instruction. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-120

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
15 The No. of operand is Data error (1)Turn the power OFF then back ON.
incorrect. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the

171768-1CD
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
16 The constant value is Data error (1)Turn the power OFF then back ON.
incorrect. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
17 The step capacity exceeds the Data error (1)Turn the power OFF then back ON.
memory capacity. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
8-121

memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
18 The number of operation Data error (1)Turn the power OFF then back ON.
instructions exceed the (2)If the alarm occurs again, initialize the appropriate data in
permissible value. maintenance mode, and then load the data saved in the external
RE-CHO-A109

memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
19 A syntax error was found in the Data error (1)Turn the power OFF then back ON.
CNT instruction or TMR (2)If the alarm occurs again, initialize the appropriate data in
instruction. maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-122

then load the CMOS.BIN saved before alarm occurred.

20 A syntax error was found in the Data error (1)Turn the power OFF then back ON.
JMP-LABEL instructions. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
RE-CHO-A109

then load the CMOS.BIN saved before alarm occurred.

21 The label of JMP destination Data error (1)Turn the power OFF then back ON.
does not exist. (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external

171768-1CD
memory device.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

0730 COMMUNICATION 0 Welder power serial I/F task YCP01 board failure (1)Turn the power OFF then back ON.
ERROR cannot be created. (2)If the alarm occurs again, replace the YCP01 board. Save the
(SKS-SERIAL) CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
1 Incorrect values are set for the Setting error Check the following setting.
communication frame number ·The number of communication frames for Welder power serial
8-123

with the welder power. communication (RS262)

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
2 Incorrect values are set for the Setting error Check the following setting.
number of the sending bytes ·The number of the sending bytes for Welder power serial
per frame with the welder communication (RS262)
power.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
3 Incorrect values are set for the Setting error Check the following setting.
number of the receiving bytes ·The number of the receiving bytes for Welder power serial
per frame with the welder communication (RS262)
power.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
10 The binary semaphore to start YCP01 board failure (1)Turn the power OFF then back ON.
up event for Welder power (2)If the alarm occurs again, replace the YCP01 board. Save the
serial I/F task cannot be CMOS.BIN before replace the board to be safe. Replace the YCP01
created. board, and then remove the CF from the failure YCP01 board to insert

8.4 Alarm Message List

it into the new YCP01 board.
11 The event resource for Welder YCP01 board failure (1)Turn the power OFF then back ON.
power serial I/F task cannot be (2)If the alarm occurs again, replace the YCP01 board. Save the
created CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
12 The completion notification YCP01 board failure (1)Turn the power OFF then back ON.
8-124

mail of Welder power serial I/F (2)If the alarm occurs again, replace the YCP01 board. Save the
task cannot be created. CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
13 Welder power serial I/F task YCP01 board failure (1)Turn the power OFF then back ON.
cannot be created. (2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
0750 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

0751 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0752 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
0753 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
0754 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
0755 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-125

0756 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
0757 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
0758 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

0759 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0760 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
0761 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
0762 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
0763 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-126

0764 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
0765 The YCP01 system program is Software operation error (1)Turn the power OFF then back ON.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
0790 MEMORY BATTERY The YCP01 system program is Connection failure Check if the battery is correctly connected to CN110/BAT on the YIF
WEAK damaged. board.
Battery failure Refer to Chapter 5.1.1.1 Replacing the Battery in DX100 Maintenance
manual (RE-CHO-A108) and replace the battery.
RE-CHO-A109

0800 FILE BACKUP The management area (FAT) YCP01 board failure (1)Turn the power OFF then back ON.
ERROR (YCP01 of Compact Flash in YCP01 (2)If the alarm occurs again, replace the YCP01 board. Save the
CF) board is damaged. CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0801 FILE LOAD ERROR YCP01 board failure (1)Turn the power OFF then back ON.
(YCP01 CF) (2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0802 FILE I/O ERROR YCP01 board failure (1)Turn the power OFF then back ON.
(YCP01 CF) (2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-127

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0803 FILE ERROR An error occurred during the YCP01 board failure (1)Turn the power OFF then back ON.
parameter of Manipulator (2)If the alarm occurs again, replace the YCP01 board. Save the
Model (mecha.rom) loading. CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0810 TOYOPUC ALLOC 1 An error was found in the Setting error Check the following settings.
DEF ERROR input/output direction data of · Allocation configuration for the TOYOPUC
allocation configuration.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
3 In the output side setting of Setting error Check the following settings.
allocation configuration data, · Allocation configuration for the TOYOPUC
the specified
R-register start No. for the
TOYOPUC exceeds the R-

8.4 Alarm Message List

register limit.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
4 In the output side setting of Setting error Check the following settings.
allocation configuration data, · Allocation configuration for the TOYOPUC
8-128

the set number to use the input

side R-register of the
TOYOPUC exceeds the R-
register limit.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
5 In the output side setting of Setting error Check the following settings.
allocation configuration data, · Allocation configuration for the TOYOPUC
the set number to use the M-
register of concurrent I/O
exceeds the M-register limit.
RE-CHO-A109

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
8 An error was found in the type Setting error Check the following settings.
set for output direction of · Allocation configuration for the TOYOPUC
allocation configuration data.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
9 An error was found in the type Setting error Check the following settings.
set for input direction of · Allocation configuration for the TOYOPUC

8.4 Alarm Message List

allocation configuration data.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
10 An error was found in the type Setting error Check the following settings.
specified for system data of · Allocation configuration for the TOYOPUC
8-129

allocation configuration data.

Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
12 An error was found in the Setting error Check the following settings.
specified number of registers · Allocation configuration for the TOYOPUC
which are used by the system
data "CURR.POS. (PULSE)"
of allocation configuration.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
RE-CHO-A109

following connector.
· The PCI connector of the TOYOPUC board
14 An error was found in the Setting error Check the following settings.
specified number of registers · Allocation configuration for the TOYOPUC
which are used by the system
data "CURR.POS. (XYZ)" of
allocation configuration.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
16 An error was found in the Setting error Check the following settings.
specified number of registers · Allocation configuration for the TOYOPUC
which are used by the system
data "WELDING INFO." of
allocation configuration.

8.4 Alarm Message List

Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
18 An error was found in the Setting error Check the following settings.
specified number of registers · Allocation configuration for the TOYOPUC
which are used by the system
8-130

data "TASK INFO." of

allocation configuration.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
20 An error was found in the Setting error Check the following settings.
specified number of registers · Allocation configuration for the TOYOPUC
which are used by the system
data "EXECUTE PROGRAM
INFO." of allocation
configuration.
Connection failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
22 An error was found in the Setting error Check the following settings.
specified number of registers · Allocation configuration for the TOYOPUC
which are used by the system
data "INST. MESSAGE" of
allocation configuration.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board

8.4 Alarm Message List

23 An error was found in the Setting error Check the following settings.
specified number of registers · Allocation configuration for the TOYOPUC
for "Alarm/Error/Message" in
the system data of Allocation
setting information.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
8-131

following connector.
· The PCI connector of the TOYOPUC board
30 In the input side setting of Setting error Check the following settings.
allocation configuration data, · Allocation configuration for the TOYOPUC
the specified R-register start
No. for the TOYOPUC
exceeds the R-register limit.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
31 In the input side setting of Setting error Check the following settings.
allocation configuration data, · Allocation configuration for the TOYOPUC
RE-CHO-A109

the set number to use the input

side R-register of the
TOYOPUC exceeds the R-
register limit.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
32 In the input side setting of Setting error Check the following settings.
allocation configuration data, · Allocation configuration for the TOYOPUC
the set number to use the M-
register of concurrent I/O
exceeds the M-register limit.

8.4 Alarm Message List

Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
34 An error was found in the Setting error Check the following settings.
specified number of registers · Allocation configuration for the TOYOPUC
which are used by the system
8-132

data "standard time setting

data" of allocation
configuration.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
41 In the output side setting of Setting error Check the following settings.
allocation configuration data, · Allocation configuration for the TOYOPUC
some of the TOYOPUC’s R-
registers are specified
redundantly.
Connection failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
42 In the output side setting of Setting error Check the following settings.
allocation configuration data, · Allocation configuration for the TOYOPUC
some of the M-registers of
concurrent I/O are specified
redundantly.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board

8.4 Alarm Message List

44 In the input side setting of Setting error Check the following settings.
allocation configuration data, · Allocation configuration for the TOYOPUC
some of the TOYOPUC’s R-
registers are specified
redundantly.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
8-133

following connector.
· The PCI connector of the TOYOPUC board
45 In the input side setting of Setting error Check the following settings.
allocation configuration data, · Allocation configuration for the TOYOPUC
some of the M-registers of
concurrent I/O are specified
redundantly.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
0900 WATCHDOG TIMER A Watchdog timeout was YCP01 board failure (1)Turn the power OFF then back ON.
ERROR (YIF BOARD) detected in the YIF board. (2)If the alarm occurs again, replace the YCP01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe. Replace the YCP01

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0901 WATCHDOG TIMER A Watchdog timeout was Setting error Check the following settings.
ERROR detected in the YCP02 #1 · Optional board in maintenance mode
(YCP02#1) board.
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
· YCP02 board
0902 WATCHDOG TIMER A Watchdog timeout was Setting error Check the following settings.
ERROR detected in the YCP02 #2 · Optional board in maintenance mode
(YCP02#2) board.
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
8-134

CMOS.BIN before replace the board to be safe.

· YCP02 board
0903 WATCHDOG TIMER A Watchdog timeout was Setting error Check the following settings.
ERROR detected in the YCP02 #3 · Optional board in maintenance mode
(YCP02#3) board.
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
0904 WATCHDOG TIMER A Watchdog timeout was Setting error Check the following settings.
ERROR detected in the YCP02 #4 · Optional board in maintenance mode
(YCP02#4) board.
RE-CHO-A109

Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board

171768-1CD
0905 WATCHDOG TIMER A Watchdog timeout was Setting error Check the following settings.
ERROR detected in the YCP02 #5 · Optional board in maintenance mode
(YCP02#5) board.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
0906 WATCHDOG TIMER A Watchdog timeout was Setting error Check the following settings.
ERROR detected in the YCP02 #6 · Optional board in maintenance mode
(YCP02#6) board.
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
· YCP02 board
0907 WATCHDOG TIMER A Watchdog timeout was Setting error Check the following settings.
ERROR detected in the YCP02 #7 · Optional board in maintenance mode
(YCP02#7) board.
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
8-135

CMOS.BIN before replace the board to be safe.

· YCP02 board
0908 WATCHDOG TIMER A Watchdog timeout was Setting error Check the following settings.
ERROR detected in the YCP02 #8 · Optional board in maintenance mode
(YCP02#8) board.
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
0910 CPU ERROR 1 An error was detected in the YCP01 board failure (1)Turn the power OFF then back ON.
(YCP01) CPU. (2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0911 CPU ERROR An error was detected in the Setting error Check the following settings.
(YCP02#1) CPU. · Optional board in maintenance mode
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
0912 CPU ERROR An error was detected in the Setting error Check the following settings.
(YCP02#2) CPU. · Optional board in maintenance mode

8.4 Alarm Message List

Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
0913 CPU ERROR An error was detected in the Setting error Check the following settings.
(YCP02#3) CPU. · Optional board in maintenance mode
Board failure (YCP02 (1)Turn the power OFF then back ON.
8-136

board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
0914 CPU ERROR An error was detected in the Setting error Check the following settings.
(YCP02#4) CPU. · Optional board in maintenance mode
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
0915 CPU ERROR An error was detected in the Setting error Check the following settings.
(YCP02#5) CPU. · Optional board in maintenance mode
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe.

· YCP02 board
0916 CPU ERROR An error was detected in the Setting error Check the following settings.
(YCP02#6) CPU. · Optional board in maintenance mode

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
0917 CPU ERROR An error was detected in the Setting error Check the following settings.
(YCP02#7) CPU. · Optional board in maintenance mode
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

8.4 Alarm Message List

· YCP02 board
0918 CPU ERROR An error was detected in the Setting error Check the following settings.
(YCP02#8) CPU. · Optional board in maintenance mode
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
8-137

0920 BUS ERROR 1 The JL chip does not operate YCP01 board failure (1)Turn the power OFF then back ON.
(YCP01) normally. (2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0931 CPU HANG UP An error was detected in the Setting error Check the following settings.
ERROR (YCP02#1) CPU. • Optional board in maintenance mode
Board failure (YCP02 (1)Turn the power OFF then back ON.
RE-CHO-A109

board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
• YCP02 board
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0932 CPU HANG UP An error was detected in the Setting error Check the following settings.
ERROR (YCP02#2) CPU. • Optional board in maintenance mode
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
• YCP02 board
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about

8.4 Alarm Message List

occurrence status (operating procedure).
0933 CPU HANG UP An error was detected in the Setting error Check the following settings.
ERROR (YCP02#3) CPU. • Optional board in maintenance mode
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
• YCP02 board
8-138

Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
0934 CPU HANG UP An error was detected in the Setting error Check the following settings.
ERROR (YCP02#4) CPU. • Optional board in maintenance mode
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
• YCP02 board
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
RE-CHO-A109

mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
0935 CPU HANG UP An error was detected in the Setting error Check the following settings.
ERROR (YCP02#5) CPU. • Optional board in maintenance mode

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
• YCP02 board
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
0936 CPU HANG UP An error was detected in the Setting error Check the following settings.

8.4 Alarm Message List

ERROR (YCP02#6) CPU. • Optional board in maintenance mode
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
• YCP02 board
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-139

mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
0937 CPU HANG UP An error was detected in the Setting error Check the following settings.
ERROR (YCP02#7) CPU. • Optional board in maintenance mode
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
• YCP02 board
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

0938 CPU HANG UP An error was detected in the Setting error Check the following settings.
ERROR (YCP02#8) CPU. • Optional board in maintenance mode
Board failure (YCP02 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
• YCP02 board

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
0939 CPU HANG UP An error was detected in the Setting error Check the following settings.
ERROR (MP-PRESS) CPU. • Optional board in maintenance mode
Board failure (MP2110 (1)Turn the power OFF then back ON.
board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

8.4 Alarm Message List

• MP2110 board
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
0950 CPU ERROR An error was detected in the Connection failure (1)Turn the power OFF then back ON.
(EAXA#1) CPU of servo board #1. (2)If the alarm occurs again, check the connection and insertion of the
8-140

following cables and connectors.

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
RE-CHO-A109

0951 CPU ERROR An error was detected in the Connection failure (1)Turn the power OFF then back ON.
(EAXA#2) CPU of servo board #2. (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516

171768-1CD
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0952 CPU ERROR An error was detected in the Connection failure (1)Turn the power OFF then back ON.
(EAXA#3) CPU of servo board #3. (2)If the alarm occurs again, check the connection and insertion of the

8.4 Alarm Message List

following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
8-141

CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0953 CPU ERROR An error was detected in the Connection failure (1)Turn the power OFF then back ON.
(EAXA#4) CPU of servo board #4. (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0954 CPU ERROR An error was detected in the Connection failure (1)Turn the power OFF then back ON.
(EAXA#5) CPU of servo board #5. (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0955 CPU ERROR An error was detected in the Connection failure (1)Turn the power OFF then back ON.
(EAXA#6) CPU of servo board #6. (2)If the alarm occurs again, check the connection and insertion of the
8-142

following cables and connectors.

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0956 CPU ERROR An error was detected in the Connection failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(EAXA#7) CPU of servo board #7. (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board

171768-1CD
· The cable of YIF board connector CN113

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0957 CPU ERROR An error was detected in the Connection failure (1)Turn the power OFF then back ON.
(EAXA#8) CPU of servo board #8. (2)If the alarm occurs again, check the connection and insertion of the

8.4 Alarm Message List

following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
8-143

CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0990 SYSTEM 1 Power Lost Signal Error YIF board failure (1)Turn the power OFF then back ON.
ERROR(YCP01) (2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
2 WDG Signal Error YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
RE-CHO-A109

3 M3 chip Error YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 M2 Chip Error YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
0991 SYSTEM 1 An error was detected in the YCP02 board failure (1)Turn the power OFF then back ON.
ERROR(YCP02#1) CPU of the optional YCP02 #1. (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
・YCP02 board
YCP01 board failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01.
YIF01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-144

then load the CMOS.BIN saved before alarm occurred.

other If the alarm occurs again, save the CMOS.BIN in maintenance mode,
and then contact your Yaskawa representative about occurrence
status (operating procedure).
0992 SYSTEM 1 An error was detected in the YCP02 board failure (1)Turn the power OFF then back ON.
ERROR(YCP02#2) CPU of the optional YCP02 #2. (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
・YCP02 board
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01.
RE-CHO-A109

YIF01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YIF01
board, and then load the CMOS.BIN saved before alarm occurred.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
other If the alarm occurs again, save the CMOS.BIN in maintenance mode,
and then contact your Yaskawa representative about occurrence
status (operating procedure).
0993 SYSTEM 1 An error was detected in the YCP02 board failure (1)Turn the power OFF then back ON.
ERROR(YCP02#3) CPU of the optional YCP02 #3. (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
・YCP02 board
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01.
YIF01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8-145

other If the alarm occurs again, save the CMOS.BIN in maintenance mode,
and then contact your Yaskawa representative about occurrence
status (operating procedure).
0994 SYSTEM 1 An error was detected in the YCP02 board failure (1)Turn the power OFF then back ON.
ERROR(YCP02#4) CPU of the optional YCP02 #4. (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
・YCP02 board
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01.
RE-CHO-A109

YIF01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
other If the alarm occurs again, save the CMOS.BIN in maintenance mode,
and then contact your Yaskawa representative about occurrence
status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0995 SYSTEM 1 An error was detected in the YCP02 board failure (1)Turn the power OFF then back ON.
ERROR(YCP02#5) CPU of the optional YCP02 #5. (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
・YCP02 board
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01.

8.4 Alarm Message List

YIF01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
other If the alarm occurs again, save the CMOS.BIN in maintenance mode,
and then contact your Yaskawa representative about occurrence
status (operating procedure).
8-146

0996 SYSTEM 1 An error was detected in the YCP02 board failure (1)Turn the power OFF then back ON.
ERROR(YCP02#6) CPU of the optional YCP02 #6. (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
・YCP02 board
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01.
YIF01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
RE-CHO-A109

other If the alarm occurs again, save the CMOS.BIN in maintenance mode,
and then contact your Yaskawa representative about occurrence
status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0997 SYSTEM 1 An error was detected in the YCP02 board failure (1)Turn the power OFF then back ON.
ERROR(YCP02#7) CPU of the optional YCP02 #7. (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
・YCP02 board
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01.

8.4 Alarm Message List

YIF01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
other If the alarm occurs again, save the CMOS.BIN in maintenance mode,
and then contact your Yaskawa representative about occurrence
status (operating procedure).
8-147

0998 SYSTEM 1 An error was detected in the YCP02 board failure (1)Turn the power OFF then back ON.
ERROR(YCP02#8) CPU of the optional YCP02 #8. (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
・YCP02 board
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01.
YIF01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
RE-CHO-A109

other If the alarm occurs again, save the CMOS.BIN in maintenance mode,
and then contact your Yaskawa representative about occurrence
status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1000 ROM ERROR Software operation error (1)Turn the power OFF then back ON.
(YCP01) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1001 ROM ERROR 10 A checksum error occurred in EAXA board failure (1)Turn the power OFF then back ON.
(EAXA01) the board or the EEPROM.(***: (2)If the alarm occurs again, replace the EAXA board. Save the
axis No.) CMOS.BIN before replace the board to be safe.

8.4 Alarm Message List

20 The SRDY signal did not turn EAXA board failure (1)Turn the power OFF then back ON.
ON after the WRITE ENABLE (2)If the alarm occurs again, replace the EAXA board. Save the
command was written. CMOS.BIN before replace the board to be safe.
(EEPROM WRITE ENABLE
error)
21 The SRDY signal did not turn EAXA board failure (1)Turn the power OFF then back ON.
ON after the WRITE PROTECT (2)If the alarm occurs again, replace the EAXA board. Save the
8-148

command was written. CMOS.BIN before replace the board to be safe.

(EEPROM WRITE PROTECT
error)
22 The SRDY signal did not turn EAXA board failure (1)Turn the power OFF then back ON.
ON after the ERASE command (2)If the alarm occurs again, replace the EAXA board. Save the
was written. (EEPROM ERASE CMOS.BIN before replace the board to be safe.
error)
23 The SRDY signal did not turn EAXA board failure (1)Turn the power OFF then back ON.
ON after the CLEAR command (2)If the alarm occurs again, replace the EAXA board. Save the
was written. (EEPROM CLEAR CMOS.BIN before replace the board to be safe.
error)
24 The SRDY signal did not turn EAXA board failure (1)Turn the power OFF then back ON.
ON after data were written. (2)If the alarm occurs again, replace the EAXA board. Save the
RE-CHO-A109

(EEPROM writing error) CMOS.BIN before replace the board to be safe.

25 The SRDY signal did not turn EAXA board failure (1)Turn the power OFF then back ON.
ON after data were read. (2)If the alarm occurs again, replace the EAXA board. Save the
(EEPROM reading error) CMOS.BIN before replace the board to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
26 The written data were rejected EAXA board failure (1)Turn the power OFF then back ON.
at verification. (EEPROM verify (2)If the alarm occurs again, replace the EAXA board. Save the
error) CMOS.BIN before replace the board to be safe.
1003 ROM ERROR
(YCP02)
1030 MEMORY ERROR 0 RCD, RCxG parameter error Data error (1)Turn the power OFF then back ON.
(PARAMETER FILE) (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.

8.4 Alarm Message List

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
1 ROxG parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
8-149

maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
2 SVD, SVxG parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
3 SVMxG parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

8.4 Alarm Message List

4 S1CxG, S2C, S3C, S4C Data error (1)Turn the power OFF then back ON.
parameter error (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-150

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
5 S1D, S2D, S3D, S4D Data error (1)Turn the power OFF then back ON.
parameter error (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
6 CIO parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
RE-CHO-A109

maintenance mode, and then load the data saved in the external
memory device.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
7 FD parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.

8.4 Alarm Message List

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
8 A1P parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
8-151

maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
9 RS parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe. Replace the YCP01

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
10 S1E parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

8.4 Alarm Message List

11 SVxB parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-152

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
12 AMCxG parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
13 SVPxG parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
RE-CHO-A109

maintenance mode, and then load the data saved in the external
memory device.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
14 MFxG parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.

8.4 Alarm Message List

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
15 SVSxB parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
8-153

maintenance mode, and then load the data saved in the external
memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
1030 16 RExG parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate parameter file in
maintenance mode, and then load the parameter file saved in the
external memory device.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe. Replace the YCP01

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1031 MEMORY ERROR 0 "GET FILE" instruction, "SET Data error (1)Turn the power OFF then back ON.
(MOTION1) FILE" instruction execution (2)If the alarm occurs again, initialize the appropriate data in
target file maintenance mode, and then load the data saved in the external
memory device.
1 Home position calibration file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
2 Tool file Data error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
3 User coordinates file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
8-154

4 Robot calibration file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
5 Tool calibration file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
6 Weaving amplitude condition Data error (1)Turn the power OFF then back ON.
file (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
RE-CHO-A109

7 Home position correction data Data error (1)Turn the power OFF then back ON.
file (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
8 Conveyor calibration file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
9 Arm and tool interference Data error (1)Turn the power OFF then back ON.
prevention file (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
20 Weaving file Data error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
21 Power Source condition data Data error (1)Turn the power OFF then back ON.
file (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
8-155

22 Welding condition auxiliary file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
23 Arc start condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
24 Arc end condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
RE-CHO-A109

25 COMARC condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
26 COMARC data file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
27 Path correction condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
28 Painting characteristics file Data error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
29 Painting condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
8-156

30 Multi-layer index file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
31 Multi-layer condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
32 Sensor monitoring condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
RE-CHO-A109

34 Conveyor condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
35 Press characteristics file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
36 Servo float condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
37 Spot welding Power Source Data error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

condition data file (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
38 Air-gun condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
8-157

39 Motor-gun condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
40 Gun pressure file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
41 Gun pressure file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
RE-CHO-A109

42 Anticipation OT# output file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
43 Anticipation OG# output file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
44 Handling condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
45 Form cut file Data error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
46 Spot (user) I/O allocation file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
8-158

47 Linear servo float condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
48 Macro definition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
49 Seal amount correction Data error (1)Turn the power OFF then back ON.
condition file (spray) (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
RE-CHO-A109

50 Seal amount correction Data error (1)Turn the power OFF then back ON.
condition file (undercoat) (2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
51 Arc monitor file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
53 Job registration table Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
54 Painting device condition file Data error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
55 Painting system file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
8-159

56 Painting condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
57 Paint characteristics file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
58 EVB gun file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
RE-CHO-A109

59 Paint filling file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
60 Welding pulse condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
61 Clearance file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
62 Linear scale condition file Data error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
63 Gauging sensor condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
8-160

64 Conveyor condition auxiliary file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
65 Laser welding start condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
66 Laser welding end condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
RE-CHO-A109

67 Palletizing condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
68 Air-gun pressure file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
69 Mastering registration position Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in
maintenance mode, and then load the data saved in the external
memory device.
1050 SET-UP PROCESS 1 Motion instruction setup YCP01 board failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

ERROR(SYSCON) incomplete. (2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
8-161

occurrence status (operating procedure).

2 Online error YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
3 SPOT management file setup YCP01 board failure (1)Turn the power OFF then back ON.
incomplete. (2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1051 SET-UP PROCESS 1 Unable to properly activate the EAXA board failure (1)Turn the power OFF then back ON.
ERROR(MOTION) servo control (2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 The position data of when the EAXA board failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

power supply was turned OFF (2)If the alarm occurs again, replace the EAXA board. Save the
cannot be transmitted to the CMOS.BIN before replace the board to be safe.
servo control section
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-162

3 The servo control section EAXA board failure (1)Turn the power OFF then back ON.
cannot receive the position data (2)If the alarm occurs again, replace the EAXA board. Save the
of when the power supply was CMOS.BIN before replace the board to be safe.
turned OFF
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
5 Unable to send a request to EAXA board failure (1)Turn the power OFF then back ON.
turn ON the PG power supply (2)If the alarm occurs again, replace the EAXA board. Save the
for the mounted (PICK) axis CMOS.BIN before replace the board to be safe.
RE-CHO-A109

Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
6 Unable to turn ON the PG EAXA board failure (1)Turn the power OFF then back ON.
power supply for the mounted (2)If the alarm occurs again, replace the EAXA board. Save the
(PICK) axis CMOS.BIN before replace the board to be safe.

Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
7 Unable to send a request to EAXA board failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

prepare a feedback pulse (2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-163

8 Unable to prepare a feedback EAXA board failure (1)Turn the power OFF then back ON.
pulse (2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
9 Unable to send a request to YCP01 board failure (1)Turn the power OFF then back ON.
initialize the arithmetic section (2)If the alarm occurs again, replace the YCP01 board. Save the
(ARITH) CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
RE-CHO-A109

Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
10 Unable to initialize ARITH YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

11 Unable to send a request to YCP01 board failure (1)Turn the power OFF then back ON.
prepare the current position (2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-164

mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
12 Unable to prepare the current YCP01 board failure (1)Turn the power OFF then back ON.
position (2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1101 SYSTEM ERROR Sub Code Software operation error (1)Turn the power OFF then back ON.
(MAN-MACHINE 1 to 6: Internal control error in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
RE-CHO-A109

MECHA) software mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1102 SYSTEM ERROR Sub Code Software operation error (1)Turn the power OFF then back ON.
(MAN-MACHINE 1 to 526: Internal control error in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

171768-1CD
APPLI) software mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1103 SYSTEM ERROR Software operation error (1)Turn the power OFF then back ON.
(EVENT) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
Sub Code Software operation (1)Turn the power OFF then back ON.
1 to 8: Signifies the internal error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
software error at event process. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1104 SYSTEM ERROR Sub Code Connection failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(CIO) 1000_0000: I/O module setting (2)If the alarm occurs again, check the connection and inserting state
error of the following cables and connectors.
·CN300 communications connector of YIU unit
·CN304 power supply connector
·Cable of the YIU unit and the expanded I/O board
Setting error (1)Turn the power OFF then back ON.
(2)If the error occurs again, set the I/O module again in maintenance
8-165

mode.
(3)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
1105 SYSTEM ERROR 0 No processing corresponds to Software operation error (1)Turn the power OFF then back ON.
(SERVO) the command code sent from occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
MOTION section. mode, and then contact your Yaskawa representative about
RE-CHO-A109

occurrence status (operating procedure).

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN.

8.4 Alarm Message List

15 An error occurred in the Software operation error (1)Turn the power OFF then back ON.
encoder power supply control occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
process. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
8-166

21 A task request was sent to an Software operation error (1)Turn the power OFF then back ON.
axis in the alarm status. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

23 A task request was sent to the Software operation error (1)Turn the power OFF then back ON.
general SERVOPACKs. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
30 The linear servo float function Software operation error (1)Turn the power OFF then back ON.
or gun arm bend compensation occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
function does not support the mode, and then contact your Yaskawa representative about
manipulator type. occurrence status (operating procedure).
31 The Motor gun press XYZ Software operation error Check the parameter setting value.
position monitoring function occurred If S1CxG170 is set to the number other than 0 ?gun axis), change the
cannot be applied for the setting to 0.
manipulator type specified in
the RC parameter.

8.4 Alarm Message List

37 The manipulator (B-axis) Setting error Check the following settings.
passed the singular point while Correct the job so that the manipulator (B-axis) does not pass the
the linear servo float or gun arm singular point while the linear servo float or gun arm bend
bend compensation function compensation function is running.
was running.
38 The wrist axes correction angle Setting error (1)Check the following settings.
surpassed its limit while the Correct the teaching point where this alarm occurs.
8-167

linear servo float or gun arm (2)If the alarm occurs again, save the CMOS.BIN in maintenance
bend compensation function is mode, and then contact your Yaskawa representative about
running. occurrence status (operating procedure).
47 The alarm number is illegal. Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
49 Parameter was changed during Setting error (1)Turn the power OFF then back ON.
execution of servo float (2)If the alarm occurs again, save the CMOS.BIN in maintenance
function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
52 An error occurred when gun Software operation error (1)Turn the power OFF then back ON.
control command is executed. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
RE-CHO-A109

mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
60 The axis endless function is set Setting error Check the following settings.
enabled for motor guns. Disable the corresponding axis endless function.
70 The machine safety unit YSU01unit failure Replace the YSU01 unit which supports for the external axis individual
(YSU01) doesn't support the control by the secondary contactor.
external axis individual control
by the secondary contactor.
100 The sequence was untimely Software operation error (1)Turn the power OFF then back ON.
executed in the general- occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
purpose 10ms process mode, and then contact your Yaskawa representative about

8.4 Alarm Message List

although it was not the occurrence status (operating procedure).
execution timing.
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
101 The sequence was untimely Software operation error (1)Reset the alarm.(In case of major alarm, turn the power OFF then
executed in the segment_G occurred back ON.)
8-168

process although it was not the (2)If the alarm occurs again, save the CMOS.BIN in maintenance
execution timing. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

103 The sequence was untimely Software operation error (1)Reset the alarm.(In case of major alarm, turn the power OFF then
executed in the general- occurred back ON.)
purpose 2ms process although (2)If the alarm occurs again, save the CMOS.BIN in maintenance
it was not the execution timing. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
105 The sequence was untimely Software operation error (1)Reset the alarm.(In case of major alarm, turn the power OFF then
executed in the dynamics occurred back ON.)
calculation process although it (2)If the alarm occurs again, save the CMOS.BIN in maintenance
was not the execution timing. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

8.4 Alarm Message List

106 The sequence was untimely Software operation error (1)Reset the alarm.(In case of major alarm, turn the power OFF then
executed in the dynamics occurred back ON.)
compensation process although (2)If the alarm occurs again, save the CMOS.BIN in maintenance
it was not the execution timing. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-169

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

107 The sequence was untimely Software operation error (1)Reset the alarm.(In case of major alarm, turn the power OFF then
executed in the servo occurred back ON.)
communications CERF sending (2)If the alarm occurs again, save the CMOS.BIN in maintenance
process although it was not the mode, and then contact your Yaskawa representative about
execution timing. occurrence status (operating procedure).
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe.

108 The sequence was untimely Software operation error (1)Reset the alarm.(In case of major alarm, turn the power OFF then
executed in the servo occurred back ON.)
communications CERF (2)If the alarm occurs again, save the CMOS.BIN in maintenance
receiving process although it mode, and then contact your Yaskawa representative about
was not the execution timing. occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

109 The sequence was untimely Software operation error (1)Reset the alarm.(In case of major alarm, turn the power OFF then
executed in the segment_R occurred back ON.)
process although it was not the (2)If the alarm occurs again, save the CMOS.BIN in maintenance
execution timing. mode, and then contact your Yaskawa representative about

8.4 Alarm Message List

occurrence status (operating procedure).
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

110 The universal three clock Software operation error (1)Reset the alarm.(In case of major alarm, turn the power OFF then
8-170

process executing sequence occurred back ON.)

error process was executed (2)If the alarm occurs again, save the CMOS.BIN in maintenance
according to unexpected timing. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

112 The sequence was untimely Software operation error (1)Turn the power OFF then back ON.
executed in the segment_OPT1 occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
process although it was not the mode, and then contact your Yaskawa representative about
execution timing. occurrence status (operating procedure).
RE-CHO-A109

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
113 The sequence was untimely Software operation error (1)Turn the power OFF then back ON.
executed in the segment_OPT2 occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
process although it was not the mode, and then contact your Yaskawa representative about
execution timing. occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
120 A general-purpose 10ms Software operation error (1)Turn the power OFF then back ON.
process did not complete within occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

8.4 Alarm Message List

the time set on the scheduling mode, and then contact your Yaskawa representative about
table. occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
121 The segment_G process did Software operation error (1)Turn the power OFF then back ON.
not complete within the time set occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-171

on the scheduling table. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
123 The general-purpose 2ms Software operation error (1)Turn the power OFF then back ON.
process did not complete within occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the time set on the scheduling mode, and then contact your Yaskawa representative about
table. occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
RE-CHO-A109

125 The dynamics calculation Software operation error (1)Turn the power OFF then back ON.
process did not complete within occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the time set on the scheduling mode, and then contact your Yaskawa representative about
table. occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
126 The dynamics compensation Software operation error (1)Turn the power OFF then back ON.
process did not complete within occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the time set on the scheduling mode, and then contact your Yaskawa representative about
table. occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
127 The CERF transmission Software operation error (1)Turn the power OFF then back ON.
process did not complete within occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

8.4 Alarm Message List

the time set on the scheduling mode, and then contact your Yaskawa representative about
table. occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
128 The dynamics calculation Software operation error (1)Turn the power OFF then back ON.
process did not complete within occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-172

the time set on the scheduling mode, and then contact your Yaskawa representative about
table. occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
129 The CERF receiving process Software operation error (1)Turn the power OFF then back ON.
did not complete within the time occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
set on the scheduling table. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
RE-CHO-A109

130 The segment_R process did not Software operation error (1)Turn the power OFF then back ON.
complete within the time set on occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the scheduling table. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
131 The segment_E process did not Software operation error (1)Turn the power OFF then back ON.
complete within the time set on occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the scheduling table. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
132 The segment_OPT1 process Software operation error (1)Turn the power OFF then back ON.
did not complete within the time occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

8.4 Alarm Message List

set on the scheduling table. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
133 The segment_OPT3 process Software operation error (1)Turn the power OFF then back ON.
did not complete within the time occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-173

set on the scheduling table. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
151 The averaging time is not an Software operation error (1)Turn the power OFF then back ON.
even number. (times) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
303 The difference between the Software operation error (1)Turn the power OFF then back ON.
base torque and the target occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
torque exceeded the threshold mode, and then contact your Yaskawa representative about
RE-CHO-A109

in the jig robot bending occurrence status (operating procedure).

correction.
500 Inconsistency of FP register. EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1000 The check item number of SVD Software operation error (1)Turn the power OFF then back ON.
parameter is unmatched. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1001 The check item number of SV Software operation error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

parameter is unmatched. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1002 The check item number of SVM Software operation error (1)Turn the power OFF then back ON.
parameter is unmatched. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-174

1003 The check item number of SVP Software operation error (1)Turn the power OFF then back ON.
parameter is unmatched. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

1004 The check item number of AMC Software operation error (1)Turn the power OFF then back ON.
parameter is unmatched. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1005 The check item number of MFG Software operation error (1)Turn the power OFF then back ON.
parameter is unmatched. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

1006 The check item number of MFA Software operation error (1)Turn the power OFF then back ON.
parameter is unmatched. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1007 The check item number of SVC Software operation error (1)Turn the power OFF then back ON.
parameter is unmatched. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2100 The motioning software is not Software operation error (1)Turn the power OFF then back ON.
used with circuit board as occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
target. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

3000 The parameter number of the Software operation error (1)Turn the power OFF then back ON.
universal SERVOPACK is not occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
valid. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4000 Execution of motion command Software operation error (1)Turn the power OFF then back ON.
did not complete within a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
certain time period. mode, and then contact your Yaskawa representative about
8-175

occurrence status (operating procedure).

6000 The value set for A1P36 Setting error The value set for A1P36 exceeds the permissible value.
exceeds the permissible value.
7100 The override ratio is invalid. Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
7200 Interpolation cycle is shorter Software operation error (1)Turn the power OFF then back ON.
than the set value. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
7400 Buffer-related area for category Software operation error (1)Turn the power OFF then back ON.
RE-CHO-A109

1 has not completed occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
initialization. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

7600 The setting value for touch Setting error The value set for Touch press (proportion to the 1st pressure) in the
pressure is not appropriate. gun condition file is over 100%. Change the setting value to less than
100%.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
32807 An error occurred in the first Connection failure (1)Turn the power OFF then back ON.
encoder communications. (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
·EAXA01-CN508
1109 SYSTEM ERROR
(CONVEYOR)
1200 HIGH TEMPERATURE The temperature rises in Turn the power OFF then back ON after cooling the controller.
(IN CNTL BOX) the controller

8.4 Alarm Message List

Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following
cable.
·CN159 power supply cable of the cooling fan in the YPS unit
YPS unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following unit.
· YPS unit
8-176

1204 COMMUNICATION ****_ The communication error slot Connection failure Check the insertion and connection of the followings.
ERROR (I/O ****_ (Serial-bus-connected I/O · The MII communications cable which I/O module of the
MODULE) ****_ module communication station corresponding sub code
**** No.) is displayed by the bit. · (In case of MII communications last station) Terminator
0: correct / 1: incorrect · 24V power of the corresponding I/O module
IO module failure Replace the I/O module of the corresponding station number.
Power supply broken Replace the 24V power supply supplied to the I/O module of the
corresponding station number.
YIF01board broken Save the CMOS.BIN file.
Replace the YIF board, and then load the saved CMOS.BIN file.
1220 LAN 1 Incorrect setting of the IP Setting error Check the following settings.
COMMUNICATION address which is used in the · IP address setting of network in maintenance mode
PARAMETER ERROR Ethernet function.
RE-CHO-A109

2 Incorrect setting of the subnet Setting error Check the following settings.
mask which is used in the · Subnet mask of network in maintenance mode
Ethernet function.
3 Incorrect setting of the default Setting error Check the following settings.

171768-1CD
gateway which is used in the · Default gateway of network in maintenance mode
Ethernet function.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 Incorrect setting of the host Setting error Check the following settings.
address which is used in the · Server (host) of network in maintenance mode
Ethernet function.
30 Incorrect setting of the Setting error Check the following settings.
parameter which is used for the · SNTP setting of network in maintenance mode
SNTP of the Ethernet function.
31 Incorrect setting of the IP Setting error Check the following settings.
address of the SNTP server · SNTP setting of network in maintenance mode
which is used in the Ethernet

8.4 Alarm Message List

function of the SNTP.
32 Incorrect setting of the IP Setting error Check the following settings.
address of the SNTP server · SNTP setting of network in maintenance mode
which is used in the Ethernet
function of the SNTP.
33 Incorrect setting of the DHCP Setting error Check the following settings.
parameter which is used in the ·SNTP setting of network in maintenance mode
8-177

Ethernet function of the SNTP.

70 Incorrect setting of the host Setting error Check the following settings.
name which is used in the · Host name of network in maintenance mode
Ethernet function.
71 Incorrect setting of the IP Setting error Check the following settings.
address of the DNS server · DNS setting of network in maintenance mode
which is used in the Ethernet
function of the DNS.
73 Incorrect setting of the DHCP Setting error Check the following settings.
parameter which is used in the · DNS setting of network in maintenance mode
Ethernet function of the DNS.
74 Incorrect setting of the DHCP Setting error Check the following settings.
RE-CHO-A109

parameter which is used in the · DNS setting of network in maintenance mode

Ethernet function of the DNS.
75 Incorrect setting of the domain Setting error Check the following settings.
which is used in the Ethernet · Domain name of network in maintenance mode
function.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1221 ETHERNET INITIAL 1 An error occurred in the device Software operation error (1)Turn the power OFF then back ON.
PROCESS ERROR initialization process of the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

8.4 Alarm Message List

2 An error occurred in the IP Setting error Check the following settings.
address setting process of the ·IP address setting of network in maintenance mode
Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
8-178

it into the new YCP01 board.

3 An error occurred in the subnet Setting error Check the following settings.
mask setting process of the ·Subnet mask of network in maintenance mode
Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
4 An error occurred in the default Setting error Check the following settings.
gateway setting process of the · Default gateway of network in maintenance mode
Ethernet function.
RE-CHO-A109

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 An error occurred in the host Setting error Check the following settings.
name setting process of the · Server (host) of network in maintenance mode
Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
6 An error occurred in the MAC Software operation error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

address getting process of the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
8-179

it into the new YCP01 board.

20 An error occurred in the Web Software operation error (1)Turn the power OFF then back ON.
server task creating process of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
21 An error occurred in the FTP Software operation error (1)Turn the power OFF then back ON.
server task creating process of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the Ethernet function. mode, and then contact your Yaskawa representative about
RE-CHO-A109

occurrence status (operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
22 An error occurred in the FTP Software operation error (1)Turn the power OFF then back ON.
client task creating process of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

8.4 Alarm Message List

30 An error occurred in the Software operation error (1)Turn the power OFF then back ON.
semaphore generation process occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
for access exclusion of the mode, and then contact your Yaskawa representative about
Ethernet function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-180

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
50 An error occurred in the Web Software operation error (1)Turn the power OFF then back ON.
server task management ID occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
getting process of the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
51 An error occurred in the FTP Software operation error (1)Turn the power OFF then back ON.
server task management ID occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
RE-CHO-A109

getting process of the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
59 An error occurred in the DHCP Software operation error (1)Turn the power OFF then back ON.
acquisition item setting process occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
of the Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
60 An error occurred in the DHCP Software operation error (1)Turn the power OFF then back ON.
initialization process of the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-181

Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
61 An error occurred in the DHCP Software operation error (1)Turn the power OFF then back ON.
interface of the Ethernet occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe. Replace the YCP01

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
62 The data acquisition process Setting error Check the following settings.
from the server did not ·The DHCP server operation
complete within regulated time. · The network status

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
63 The data acquired from the Setting error Check the following settings.
server were found illegal in the · The DHCP server operation
DHCP of the Ethernet function. · The network status
YCP01 board failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
64 An error occurred in the subnet Setting error Check the following settings.
mask acquisition process in the · The DHCP server operation
DHCP of the Ethernet function. · The network status
8-182

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
65 An error occurred in the DNS Setting error Check the following settings.
server address acquisition · The DHCP server operation
process in the DHCP of the · The network status
Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
RE-CHO-A109

it into the new YCP01 board.

66 An error occurred in the Setting error Check the following settings.
Ethernet function DNS domain · The DHCP server operation
getting process in the DHCP of · The network status

171768-1CD
the Ethernet function.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
67 An error occurred in the SNTP Setting error Check the following settings.
server address acquisition · The DHCP server operation
process in the DHCP of the · The network status
Ethernet function.

8.4 Alarm Message List

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
68 An error occurred in the IP Setting error Check the following settings.
address acquisition process in · The DHCP server operation
8-183

the DHCP of the Ethernet · The network status

function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
69 An error occurred in the DHCP Setting error Check the following settings.
interface structure object · The DHCP server operation
mapping process of the · The network status
Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe. Replace the YCP01

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
70 An error occurred in the DNS Setting error Check the following settings.
resolver initialization process of · The domain name
the Ethernet function. · The DNS related settings
· The DHCP server operation
· The network status
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert

8.4 Alarm Message List

it into the new YCP01 board.
71 An error occurred in the DNS Setting error Check the following settings.
resolver setting of the Ethernet ·The domain name
function. · The DNS related settings
· The DHCP server operation
· The network status
YCP01 board failure (1)Turn the power OFF then back ON.
8-184

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
72 The parameter setting error Setting error Check the following settings.
occurred in the DNS resolver · The domain name
setting of the Ethernet function. · The DNS related settings
· The DHCP server operation
· The network status
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
RE-CHO-A109

it into the new YCP01 board.

73 The mode error occurred in the Setting error Check the following settings.
DNS resolver setting of the · The domain name
Ethernet function. · The DNS related settings
· The DHCP server operation

171768-1CD
· The network status

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
80 An error occurred in the basic Software operation error (1)Turn the power OFF then back ON.
library initialization process of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
81 An error occurred in the Software operation error (1)Turn the power OFF then back ON.
initialization process other than occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-185

basic library of the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
100 An error occurred in the IP Software operation error (1)Turn the power OFF then back ON.
address acquisition process in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the DHCP of the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe. Replace the YCP01

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
240 An error occurred in the start Software operation error (1)Turn the power OFF then back ON.
process of the Ethernet function occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
Telnet (for onboard). mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.

8.4 Alarm Message List

241 An error occurred in the start Software operation error (1)Turn the power OFF then back ON.
process of the Ethernet function occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
Telnet (for expand). mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-186

board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
1222 IP ADDRESS SET IP address could not be Setting error Check the following settings.
FAIL(DHCP) obtained at DHCP. · The DHCP server operation
· The network status
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
RE-CHO-A109

[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders

171768-1CD
· EAXB-CN0534,535,536

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1226 IO MODULE PROC 16 Data exchange processing of Network Setting error (1) Change the network setting to reduce the numbers of packets less
TIMEOUT EtherNet/IP board or than 3000 packets/seconds.
PROFINET board which made (2) Confirm the network setting. i.e. ethernet loop will occur this alarm.
by Molex was not completed
within defined period. This
subcode means that IO module
No.16 occurs this alarm.
IO module failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the IO module which No. is 16.

8.4 Alarm Message List

Save the CMOS.BIN before replace the IO module to be safe.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
17 Data exchange processing of Network Setting error (1) Change the network setting to reduce the numbers of packets less
8-187

EtherNet/IP board or PROF- than 3000 packets/seconds.

INET board which made by (2) Confirm the network setting. i.e. ethernet loop will occur this alarm.
Molex was not completed within
defined period. This subcode
means that IO module No.17 oc-
curs this alarm.
IO module failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the IO module which No. is 17.
Save the CMOS.BIN before replace the IO module to be safe.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
RE-CHO-A109

it into the new YCP01 board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
18 Data exchange processing of Network Setting error (1) Change the network setting to reduce the numbers of packets less
EtherNet/IP board or PROF- than 3000 packets/seconds.
INET board which made by (2) Confirm the network setting. i.e. ethernet loop will occur this alarm.
Molex was not completed within
defined period. This subcode
means that IO module No.18 oc-
curs this alarm.
IO module failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the IO module which No. is 18.

8.4 Alarm Message List

Save the CMOS.BIN before replace the IO module to be safe.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
it into the new YCP01 board.
19 Data exchange processing of Network Setting error (1) Change the network setting to reduce the numbers of packets less
8-188

EtherNet/IP board or PROF- than 3000 packets/seconds.

INET board which made by (2) Confirm the network setting. i.e. ethernet loop will occur this alarm.
Molex was not completed within
defined period. This subcode
means that IO module No.19 oc-
curs this alarm.
IO module failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the IO module which No. is 19.
Save the CMOS.BIN before replace the IO module to be safe.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then remove the CF from the failure YCP01 board to insert
RE-CHO-A109

it into the new YCP01 board.

1300 SERVO CPU 0 Connection failure (1)Turn the power OFF then back ON.
SYNCHRONIZING (2)If the alarm occurs again, check the connection and insertion of the
ERROR following cables and connectors.
· EAXA01-CN515

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· YIF01-CN113

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

1301 COMMUNICATION 0 Communication status error Connection failure (1)Turn the power OFF then back ON.
ERROR(SERVO) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
·EAXA01-CN515
·YIF01-CN113

8.4 Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN.
8-189

1 Watchdog timer error Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
·EAXA01-CN515
·YIF01-CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN.
RE-CHO-A109

2 JL0101 alarm Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
·EAXA01-CN515
·YIF01-CN113

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN.
3 Communication status error Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the

8.4 Alarm Message List

following cables and connectors.
·EAXA01-CN515
·YIF01-CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
8-190

(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN.
4 Data consistency error Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
·EAXA01-CN515
·YIF01-CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN.
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

171768-1CD
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1302 COMMUNICATION 1 No interrupt from servo I/O Connection failure (1)Turn the power OFF then back ON.
ERROR communications (JL098) (2)If the alarm occurs again, check the connection and insertion of the
(SERVO I/O) occurred. (Communication loop following cables and connectors.
back) ·EAXA01-CN517
·YSU01-CN202
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF01 board failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, replace theYIF01 board. Save the
CMOS.BIN before replace the board.
2 The servo I/O communications Connection failure (1)Turn the power OFF then back ON.
(JL098) received status is (2)If the alarm occurs again, check the connection and insertion of the
incorrect. (No interrupt) following cables and connectors.
·EAXA01-CN517
·YSU01-CN202
8-191

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace theYIF01 board. Save the
CMOS.BIN before replace the board.
4 The servo I/O communications Connection failure (1)Turn the power OFF then back ON.
(JL098) buffer switch status is (2)If the alarm occurs again, check the connection and insertion of the
incorrect. (Watchdog timer following cables and connectors.
error) ·EAXA01-CN517
·YSU01-CN202
EAXA board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace theYIF01 board. Save the
CMOS.BIN before replace the board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 The servo I/O communications Connection failure (1)Turn the power OFF then back ON.
(JL098) receiving status is (2)If the alarm occurs again, check the connection and insertion of the
incorrect. (Command timeout) following cables and connectors.
·EAXA01-CN517
·YSU01-CN202
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF01 board failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, replace theYIF01 board. Save the
CMOS.BIN before replace the board.
0010 The communications loop back Connection failure (1)Turn the power OFF then back ON.
value of servo I/O (2)If the alarm occurs again, check the connection and insertion of the
communications (JL098) is following cables and connectors.
incorrect. (Communication loop ·EAXA01-CN517
back) (First two digits show the ·YSU01-CN202
8-192

station number of the

connected unit)
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN.
0011 The received address of JL098 Connection failure (1)Turn the power OFF then back ON.
is unmatched with the sent (2)If the alarm occurs again, check the connection and insertion of the
address. (First two digits show following cables and connectors.
the station number of the ·EAXA01-CN517
RE-CHO-A109

connected unit) ·YSU01-CN202

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN.
0012 The received buffer of JL098 is Connection failure (1)Turn the power OFF then back ON.
incorrect. (First two digits show (2)If the alarm occurs again, check the connection and insertion of the
the station number of the following cables and connectors.
connected unit) ·EAXA01-CN517
·YSU01-CN202

8.4 Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN.
8-193

1303 ARITHMETIC The data [X____] indicates the Tool file setting error Check the following settings.
ERROR(SERVO) generation process. Reexamine the tool file setting.
10000: Observer control (Check the units of mass and center of gravity, positive/negative
20000: High-precision path signs.)
control
30000: Dynamics
40000: Disturbance observer
control
The data [_YYY_] indicates the
alarm contents.
The data [____Z] indicates the
physical axis number.
Motor load error Check the followings.
RE-CHO-A109

Overload is applied to the manipulator. Correct the tools, the work

pieces, and the drive condition.
1304 EX-AXIS BOARD NOT Setting error Check the following settings.
INSTALLED Check the parameter setting of external axis selection.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN517
· YSU01-CN202
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
1306 AMPLIFIER TYPE Sub Code: Signifies the axis in Setting error Check the following settings.

8.4 Alarm Message List

MISMATCH which the alarm occurred · Check the current capacity of the amplifier before/after replacement
by the model described in board.
· When the external axis is mounted, check if there is no difference
between the amplifier selected at configuration and the amplifier that is
actually mounted.
Reference parameter: after SVPxG232
Connection failure (1)Turn the power OFF then back ON.
8-194

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
·EAXA01-CN517
·YSU01-CN202
Module failure(amplifier) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the amplifier.
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
1307 ENCODER TYPE Sub Code: Signifies the axis in Setting error Check the following settings.
MISMATCH which the alarm occurred ·Check the motor type before and after the replacement.
· When the external axis is mounted, check if there is no difference
between the motor selected at configuration and the motor that is
RE-CHO-A109

actually mounted.
Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the amplifier.
Software operation error (1)Turn the power OFF then back ON.

171768-1CD
occurred (2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1308 CONVERTER TYPE Sub Code: Signifies the Setting error Check the following settings.
MISMATCH converter in which the alarm · Check the current capacity of the amplifier before/after replacement
occurred by the model described in board.
· When the external axis is mounted, check if there is no difference
between the converter selected at configuration and the converter that
is actually mounted.
Reference parameter: after SVCxB040
Module failure (converter) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the

8.4 Alarm Message List

following cables and connectors.
· The MII communications cable which I/O module of the
corresponding sub code
· (In case of MIIcommunications last station) Terminator
· 24V power of the corresponding I/O module
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-195

mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
1309 HARDWARE ERROR Module failure (converter) (1)Turn the power OFF then back ON.
(CONVERTER) (2)If the alarm occurs again, replace the SERVOPACK.
1310 CHARGE ERROR Module failure (converter) (1)Turn the power OFF then back ON.
(CONVERTER) (2)If the alarm occurs again, replace the SERVOPACK.
Primary power failure Check if the primary power supply voltage does not drop with a tester,
etc.
1311 A/D DETECTION Module failure (converter) (1)Turn the power OFF then back ON.
ERROR (2)If the alarm occurs again, replace the SERVOPACK.
(CONVERTER)
1312 ID ERROR Sub Code: Signifies the Module failure (converter) (1)Turn the power OFF then back ON.
RE-CHO-A109

(CONVERTER) converter in which the alarm (2)If the alarm occurs again, replace the SERVOPACK.
occurred
1313 COMMAND Software operation error (1)Turn the power OFF then back ON.
ERROR(SERVO) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1314 VERIFY ERROR Software operation error (1)Turn the power OFF then back ON.
(PARAMETER) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
(SERVO) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1315 SERVOPACK Module failure (converter) (1)Turn the power OFF then back ON.
ERROR(SERVO) (2)If the alarm occurs again, replace the SERVOPACK.
1316 COMMUNICATION Connection failure (1)Turn the power OFF then back ON.
WDT ERROR (2)If the alarm occurs again, check the connection and insertion of the
(SERVO) following cables and connectors.

8.4 Alarm Message List

· EAXA01-CN515
· YIF01-CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Reset the alarm.

8-196

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board. Replace the YCP01 board, and
then remove the CF from the failure YCP01 board to insert it into the
new YCP01 board.
1317 COMMAND Software operation error (1)Turn the power OFF then back ON.
TIMEOUT(SERVO) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1318 CANNOT EXECUTE Software operation error (1)Turn the power OFF then back ON.
COMMAND (SERVO) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

1319 SERIAL ENCODER Module failure (encoder) (1)Turn the power OFF then back ON.
MODULE ERROR (2)If the alarm occurs again, replace the encoder.
1320 SERIAL ENCODER Module failure (encoder) (1)Turn the power OFF then back ON.
SENSOR ERROR (2)If the alarm occurs again, replace the encoder.

171768-1CD
1321 BRAKE BOARD Connection failure Check the connection of wiring around the brake circuit board.
ERROR

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1322 BRAKE BOARD YBK board failure Check the cutout relay for the brake board main circuit.
STICKING
1325 COMMUNICATION Sub Code: Signifies the axis in Connection failure (1)Turn the power OFF then back ON.
ERROR (ENCODER) which the alarm occurred (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]

8.4 Alarm Message List

· Cable between encoders
· EAXB-CN0534,535,536
Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
8-197

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536
1326 DEFECTIVE Sub Code: Signifies the axis in Module failure (encoder) Check the following settings.
ENCODER which the alarm occurred Replace the defective motor (encoder).
ABSOLUTE DATA · Check the position after the alarm.
EAXA board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
External environment Check the following settings.
· Check the grounding condition of Manipulator.
· Check whether it is installed into the strong magnetic field.
· Check the position after the alarm.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1327 ENCODER OVER Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
SPEED which the alarm occurred back ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536

8.4 Alarm Message List

Encoder failure Replace the defective motor (encoder).
Module failure (brake) Check the following settings.
Check whether to find error in the brake slip and the brake control
relay.
1328 DEFECTIVE Sub Code: Signifies the axis in Connection failure (1)Turn the power OFF then back ON.
ENCODER which the alarm occurred (2)If the alarm occurs again, check the connection and insertion of the
8-198

following cables and connectors.

[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536
Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
RE-CHO-A109

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1329 DEFECTIVE SERIAL Sub Code: Signifies the axis in Connection failure (1)Turn the power OFF then back ON.
ENCODER which the alarm occurred (2)If the alarm occurs again, check the connection and insertion of the
COMMAND following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536

8.4 Alarm Message List

Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
1330 MICRO PROGRAM Sub Code: Signifies the axis in EAXA board failure (1)Turn the power OFF then back ON.
TRANSMIT ERROR which the alarm occurred (2)If the alarm occurs again, replace the EAXA and EAXB boards.
8-199

Save the CMOS.BIN before replace the board to be safe.

1331 CONVERTER Module failure (converter) (1)Turn the power OFF then back ON.
CHARGE ERR (2)If the alarm occurs again, replace the SERVOPACK.
(CONVERTER)
Primary power failure Check if the primary power supply voltage does not drop.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN507,510
· EAXB01-CN08
· Converter CN551,553
1332 POSITION ERROR EAXA board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
· Check the position after the alarm.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536

8.4 Alarm Message List

Noise interference Check the following settings.
· Check the grounding condition of Manipulator.
· Install a ferrite core to the motor power line.
1333 POSITION ERROR EAXA board failure (1)Turn the power OFF then back ON.
(SERIAL ENCODER) (2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
Connection failure (1)Turn the power OFF then back ON.
8-200

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536
Noise interference Check the following settings.
· Check the grounding condition of Manipulator.
· Install a ferrite core to the motor power line.
RE-CHO-A109

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1335 ENCODER NOT Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
RESET which the alarm occurred back ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536

8.4 Alarm Message List

Battery failure [Robot axis]
Replace the battery inside the manipulator.

[External axis]
Check the voltage of external axis battery.
Connection failure (1)Turn the power OFF then back ON.
8-201

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536
Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
RE-CHO-A109

1339 OVER SPEED LIMIT Setting error Check the JOB.

1341 SERVO OVERRUN Motion range error Check if the overrun limit switch is activated by the manipulator.
ERROR
Connection failure Check the overrun line.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1343 COMMUNICATION 001 Communication status error Connection failure (1)Turn the power OFF then back ON.
ERROR (The first digit shows the (2)If the alarm occurs again, check the connection and insertion of the
(CONVERTER) converter No.) following cables and connectors.
· EAXA01-CN507,510
· EAXB01-CN08
· Converter CN551,553
Module failure (converter) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
002 Command timeout (The first Connection failure (1)Turn the power OFF then back ON.
digit shows the converter No.) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN507,510
· EAXB01-CN08
8-202

· Converter CN551,553
Module failure (converter) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
003 Sent buffer FULL (The first digit Connection failure (1)Turn the power OFF then back ON.
shows the converter No.) (2)If the alarm occurs again, check the connection and insertion of the
RE-CHO-A109

following cables and connectors.

· EAXA01-CN507,510
· EAXB01-CN08
· Converter CN551,553
Converter failure Replace the converter.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
004 CRC-16 error (The first digit Connection failure (1)Turn the power OFF then back ON.
shows the converter No.) (2)If the alarm occurs again, check the connection and insertion of the

8.4 Alarm Message List

following cables and connectors.
· EAXA01-CN507,510
· EAXB01-CN08
· Converter CN551,553
Module failure (converter) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure (1)Turn the power OFF then back ON.
8-203

(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
005 Error code received (The first Connection failure (1)Turn the power OFF then back ON.
digit shows the converter No) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN507,510
· EAXB01-CN08
· Converter CN551,553
RE-CHO-A109

Module failure (converter) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Software operation error (1)Reset the alarm.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
006 Received command error (The Connection failure (1)Turn the power OFF then back ON.
first digit shows the converter (2)If the alarm occurs again, check the connection and insertion of the
No.) following cables and connectors.
· EAXA01-CN507,510
· EAXB01-CN08

8.4 Alarm Message List

· Converter CN551,553
Module failure (converter) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
Software operation error (1)Reset the alarm.
8-204

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1345 SAFE CIRCUIT Sub Code: XYY (Signifies the Connection failure Check if the unmatched two double-checked signals are in agreement.
SIGNAL NOT power-ON unit No. and
SAME(SV) unmatched signal No.)
X: Power-ON unit
0: Power-ON unit1 (TU#1)
1: Power-ON unit2 (TU#2)
2: Power-ON unit3 (TU#3)
3: Power-ON unit4 (TU#4)
4: Power-ON unit5 (TU#5)
5: Power-ON unit6 (TU#6)

8.4 Alarm Message List

YY: Unmatched signal
01: KMMA signal unmatched
error
02: SVMAIN signal unmatched
error
03: SVMAIN1/2 signal
unmatched error
8-205

04: IORDY signal unmatched

error
05: ONEN signal unmatched
error
06: FUCUT signal unmatched
error
07: SHOCK1 signal unmatched
error
08: EXOT signal unmatched
error
09: OT signal unmatched error
10: TUSONER signal
unmatched error
11: SVCMPER signal
RE-CHO-A109

unmatched error
12: TCER signal unmatched
error
13: SON_OUT signal
unmatched error
14: BRRVER signal unmatched
error

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1345 SAFE SIRCUIT 60: Error due to unmatched Connection failure Check if the unmatched two double-checked signals are in agreement.
(continue SIGNAL NOT output signal for servo board
d from SAME(SV) failure
previous 61: Error due to unmatched
page) signal for the main contactor
state (closed contact)
62: Error due to unmatched
signal for the main contactor
state (open contact)
63: Error due to unmatched

8.4 Alarm Message List

input signal for the main
contractor control relay
64: Error due to unmatched
input signal for the OT recovery
65: Error due to unmatched
input signal for the external
WDT
8-206

66: Error due to unmatched

1FB input signal: the brake
release control signal
E.g.)
Sub Code: 208
EXOT signal of the Power-ON
unit2 (TU#2) is unmatched.
1349 POWER LOST Instant power failure Check if the primary power supply voltage is dropping.
DETECTION(EAXA01/
02)
1350 POWER ON UNIT
TYPE MISMATCH
RE-CHO-A109

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1352 SERIAL ENCODER Sub Code: Signifies the axis in Connection failure (1)Turn the power OFF then back ON.
CORRECTION which the alarm occurred (2)If the alarm occurs again, check the connection and insertion of the
ERROR following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536

8.4 Alarm Message List

Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
8-207

· EAXB-CN0534,535,536

Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
EAXA board failure
(1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.

1353 BOARD MISMATCH EAXB02 board mismatch Check whether

(EAXB02) · The EAXB02 board is installed or not.
· The board other than EAXB02 is installed or not.
RE-CHO-A109

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN517
· EAXB02 board

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXB02 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXB02 board. Save the
CMOS.BIN before replace the board to be safe.
1354 POWER An error occurred in the power Connection failure (1)Turn the power OFF then back ON.
REGENERATIVE regenerative unit. (2)If the alarm occurs again, check the connection and inserting state
UNIT FAILURE Sub Code: the power of the following cables and connectors.
regenerative unit signal no. ・EAXA-CN514
0000_0001:DIN1 ・Power regenerative unit-TB2
0000_0010:DIN2

8.4 Alarm Message List

0000_0100:DIN3
0000_1000:DIN4
0001_0000:DIN5
0010_0000:DIN6
0100_0000:AXIN1
1000_0000:AXIN2
EAXA board failure (1)Turn the power OFF then back ON.
8-208

(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.

Power regenerative unit (1)Turn the power OFF then back ON.
failure (2)If the alarm occurs again, contact your Yaskawa representative
about occurrence status (operating procedure).
1355 SERIAL ENC Sub Code: Signifies the axis in Connection failure (1)Turn the power OFF then back ON.
MULTITURN LIMIT which the alarm occurred (2)If the alarm occurs again, check the connection and insertion of the
ERR following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
RE-CHO-A109

· EAXB-CN0534,535,536

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536

8.4 Alarm Message List

Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
1356 SPECIFIED AXIS Setting error Check the job setting.
ERROR
8-209

1357 PRESS ERROR Setting error Check the job setting.

1360 PA NOT INSTALLED Connection failure Check the inserting and connection of prealigner.
1361 STATUS ERROR 1 An error occurred in the power Power regenerative unit (1)Turn the power OFF then back ON.
(REGENERATION) regenerative unit. failure (2)If the alarm occurs again, contact your Yaskawa representative
Overcurrent (oC), Ground fault about occurrence status (operating procedure).
(GF) occurred in the power
regenerative unit.
2 Overvoltage (ov) occurred in Power regenerative unit (1)Turn the power OFF then back ON.
the power regenerative unit. failure (2)If the alarm occurs again, contact your Yaskawa representative
about occurrence status (operating procedure).
3 Converter Overload (oL2) Power regenerative unit (1)Turn the power OFF then back ON.
occurred in the power failure (2)If the alarm occurs again, contact your Yaskawa representative
RE-CHO-A109

regenerative unit. about occurrence status (operating procedure).

4 Overheat 1 (oH1),Drive Power regenerative unit (1)Turn the power OFF then back ON.
Overheat Warning (oH2) failure (2)If the alarm occurs again, contact your Yaskawa representative
occurred in the power about occurrence status (operating procedure).
regenerative unit.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
9 Hardware Fault (includes oF) Power regenerative unit (1)Turn the power OFF then back ON.
occurred in the power failure (2)If the alarm occurs again, contact your Yaskawa representative
regenerative unit. about occurrence status (operating procedure).
12 Main Circuit Undervoltage (Uv) Power regenerative unit (1)Turn the power OFF then back ON.
occurred in the power failure (2)If the alarm occurs again, contact your Yaskawa representative
regenerative unit. about occurrence status (operating procedure).
13 Undervoltage (Uv1),Control Power regenerative unit (1)Turn the power OFF then back ON.
Power Supply Undervoltage failure (2)If the alarm occurs again, contact your Yaskawa representative
(Uv2),Soft Charge Circuit Fault about occurrence status (operating procedure).

8.4 Alarm Message List

(Uv3) occurred in the power
regenerative unit.
15 MEMOBUS/Modbus Power regenerative unit (1)Turn the power OFF then back ON.
Communication Error failure (2)If the alarm occurs again, contact your Yaskawa representative
(CE),Option Communication about occurrence status (operating procedure).
Error (bUS) occurred in the
power regenerative unit.
8-210

200 Ground fault (GF) occurred in Power regenerative unit (1)Turn the power OFF then back ON.
the power regenerative unit. failure (2)If the alarm occurs again, contact your Yaskawa representative
about occurrence status (operating procedure).
1362 SIGNAL ERROR An error occurred in the power Connection failure (1)Turn the power OFF then back ON.
(REGENERATION) regenerative unit. (2)If the alarm occurs again, check the connection and inserting state
Sub Code: The power of the following cables and connectors.
regenerative unit channel no. ・EAXA-CN514
0000_0001:CH1 ・Power regenerative unit-TB2
0000_0010:CH2
0000_0100:CH3
0000_1000:CH4
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
RE-CHO-A109

Save the CMOS.BIN before replacing the board to be safe.

Power regenerative unit (1)Turn the power OFF then back ON.
failure (2)If the alarm occurs again, contact your Yaskawa representative
about occurrence status (operating procedure).

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1363 MEMOBUS ERROR The communication setting Setting error Check the parameter settings.
(REGENERATION) error occurred in the power
regenerative unit.
Sub Code: The power
regenerative unit channel no.
0000_0001:CH1
0000_0010:CH2
0000_0100:CH3
0000_1000:CH4

8.4 Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.

1364 NOT READY An error occurred in the power Power regenerative unit (1)Turn the power OFF then back ON.
(REGENERATION) regenerative unit. failure (2)If the alarm occurs again, contact your Yaskawa representative
Sub Code: The power about occurrence status (operating procedure).
8-211

regenerative unit channel no.

0000_0001:CH1
0000_0010:CH2
0000_0100:CH3
0000_1000:CH4
1400 ENCODER ERROR
(CONVEYOR)
1401 CANNOT CHANGE
CONVEYOR MODE
1402 WORK IN/NOT DATA
CNT. LMT. OVER
1403 WORK IN/NOT SHIFT
DATA POS LMT.
RE-CHO-A109

1404 WORK ID. DATA CNT.

LMT. OVER
1405 WORK ID. SHIFT
DATA POS LMT.
1406 START SHIFT DATA
CNT. LMT. OVER

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1407 START SHIFT DATA
POS LMT.
1420 SYSTEM ERROR
(BENDING)
1421 ENCODER ERROR
(LNR SCALE)
1422 CANNOT CHANGE
ENCODER INPUT

8.4 Alarm Message List

1437 PORT OPEN ERROR Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1500 SAFETY CIRCUIT Circuit board failure(YPU (1)Reset the alarm.
FAULT(SERVO I/O) unit) (2)If the alarm occurs again, replace the YPU unit. Save the
CMOS.BIN before replace the board to be safe.
8-212

1501 SVMX RELAY Circuit board failure(YPU (1)Reset the alarm.

STICKING (SERVO I/ unit) (2)If the alarm occurs again, replace the YPU unit. Save the
O) CMOS.BIN before replace the board to be safe.
1502 CONTACTOR Circuit board failure(YPU (1)Reset the alarm.
STICKING (SERVO I/ unit) (2)If the alarm occurs again, replace the YPU unit. Save the
O) CMOS.BIN before replace the board to be safe.
1503 SAFETY CIRCUIT IN Circuit board failure(YPU (1)Reset the alarm.
FAULT(SV I/O) unit) (2)If the alarm occurs again, replace the YPU unit. Save the
CMOS.BIN before replace the board to be safe.
1504 TUSON RELAY Circuit board failure(YPU (1)Reset the alarm.
STICKING (SERVO I/ unit) (2)If the alarm occurs again, replace the YPU unit. Save the
O) CMOS.BIN before replace the board to be safe.
RE-CHO-A109

1506 BROKEN Circuit board failure(YPU (1)Reset the alarm.

CONTACTOR unit) (2)If the alarm occurs again, replace the YPU unit. Save the
FUSE(SERVO I/O) CMOS.BIN before replace the board to be safe.
1507 BROKEN S_ON Circuit board failure(YPU (1)Reset the alarm.
FUSE(SERVO I/O) unit) (2)If the alarm occurs again, replace the YPU unit. Save the

171768-1CD
CMOS.BIN before replace the board to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1508 SAFETY CIRCUIT Circuit board failure (YPU (1)Reset the alarm.
WDT ERROR (SV I/ unit) (2)If the alarm occurs again, replace the YPU unit. Save the
O) CMOS.BIN before replace the board to be safe.
1509 EXTERNAL WDT Circuit board failure (YPU (1)Reset the alarm.
OVER(SERVO I/O) unit) (2)If the alarm occurs again, replace the YPU unit. Save the
CMOS.BIN before replace the board to be safe.
1510 EXTERNAL WDT Circuit board failure (YPU (1)Reset the alarm.
BROKEN (SERVO I/ unit) (2)If the alarm occurs again, replace the YPU unit. Save the
O) CMOS.BIN before replace the board to be safe.

8.4 Alarm Message List

1511 COMMUNICATION Circuit board failure (YPU (1)Reset the alarm.
ERR (PLDs) unit) (2)If the alarm occurs again, replace the YPU unit. Save the
(SERVO I/O) CMOS.BIN before replace the board to be safe.
1512 POWER SUPPLY FAN Connection failure Check the power supply cable of the cooling fan in the YPS power unit.
ERROR (SERVO)
YPS module failure Check the cooling fan in the YPS power unit is working.
8-213

Replace the YPS power unit.

Install failure Check that the air inlet or outlet is not blocked.
1513 POWER SUPPLY The temperature rises in Turn the power OFF then back ON after cooling the controller.
OVERHEAT (SERVO) the controller
Connection failure Check the power supply cable of the cooling fan in the YPS power unit.
YPS module failure Replace the YPS power unit.
1514 OVERHEAT The temperature of Turn the power OFF then back ON after cooling the amplifier.
(AMPLIFIER) amplifier rose.
1515 SON_OUT RELAY Circuit board failure (YPU (1)Reset the alarm.
STICKING (SERVO I/ unit) (2)If the alarm occurs again, replace the YPU unit. Save the
O) CMOS.BIN before replace the board to be safe.
RE-CHO-A109

1516 BRRCER RELAY Circuit board failure (YPU (1)Turn the power OFF then back ON.
STICKING (SERVO I/ unit) (2)If the alarm occurs again, replace the SERVOPACK
O)
1530 ABSOLUTE DATA Circuit board failure (YPU (1)Turn the power OFF then back ON.
ERROR (SERVO2) unit) (2)If the alarm occurs again, replace the SERVOPACK
Module failure (motor) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1531 GATE ARRAY 1 Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
ERROR (SERVO2) (SERVOPACK) back ON.)
(2)If the alarm occurs again, replace the SERVOPACK
1532 GATE ARRAY 2 Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
ERROR (SERVO2) (SERVOPACK) back ON.)
(2)If the alarm occurs again, replace the SERVOPACK

8.4 Alarm Message List

1533 ABSOLUTE Connection failure (1)Turn the power OFF then back ON.
ENCODER ERROR (2)If the alarm occurs again, check the connection and insertion of the
(SERVO2) following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
8-214

· EAXB-CN0534,535,536
Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Noise interference Check the noise source and take countermeasures to reduce the
noise.
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK
1534 GROUND FAULT Ground fault Check if a ground fault has not occurred in the U-, V-, and W-phase of
(SERVO2) motor power line, or short circuit has not occurred between these
phases.
Module failure (motor) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
RE-CHO-A109

Module failure (1)Turn the power OFF then back ON.

(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1535 WATCHDOG Module failure (1)Turn the power OFF then back ON.
DETECTOR ERROR (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.

171768-1CD
(SERVO2)

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1536 CURRENT FB Connection failure Check the connection of motor power line.
ERROR
(U PHASE)(SV2)
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1537 CURRENT FB Connection failure Check the connection of motor power line.
ERROR (V
PHASE)(SV2)

8.4 Alarm Message List

Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1538 INCR ENCODER INIT Connection failure (1)Turn the power OFF then back ON.
PULSE ERR(SV2) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
8-215

[External axis]
· Cable between encoders
· EAXB-CN0534,535,536
Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Noise interference Check the noise source and take countermeasures to reduce the
noise.
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1539 SERVO ON Setting error Replace the SERVOPACK.
COMMAND INVALID
(SERVO2)
RE-CHO-A109

1540 VIBRATION DETECT Setting error Check the settings for manipulator motion condition (influence by
(SERVO2) external force, load condition).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1541 FC SERIAL Module failure (serial Replace the serial conversion unit.
ENCODER SUM conversion unit)
ERROR(SV2)
Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1542 FC SERIAL Module failure (serial Replace the serial conversion unit.

8.4 Alarm Message List

ENCODER DATA conversion unit)
ERR(SV2)
Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1543 MODULE ERROR Module failure (1)Turn the power OFF then back ON.
8-216

(SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1544 FC SERIAL ENCODE Module failure (serial Replace the serial conversion unit.
SCALE ERR(SV2) conversion unit)
Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the SERVOPACK.
1545 FC SERIAL Connection failure Check the insertion and connection of the followings.
CONVERT COMM · Serial conversion unit
ERR(SV2) · Cable between SERVOPACKs.
Noise interference Check the noise source and take countermeasures to reduce the
noise.
Module failure (serial Replace the serial conversion unit.
conversion unit)
RE-CHO-A109

Module failure (1)Turn the power OFF then back ON.

(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1546 COMMUNICATION The transmission cycle setting Setting error Check the transmission cycle setting of MECHATROLINK
SET ERR (ML2)(SV2) of MECHATROLINK communication.

171768-1CD
communication is incorrect.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1547 CURRENT •The data [XXX_] indicates the Ground fault Check if a ground fault has not occurred in the U-, V-, and W-phase of
FEEDBACK ERROR alarm contents. motor power line, or short circuit has not occurred between these
•2000:Error in current detection phases.
value
•The data [___Y] indicates the
physical axis number.
Module failure (amplifier) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the amplifier.
Module failure (motor) (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the motor.
1550 MEMORY ERROR Module failure (1)Turn the power OFF then back ON.
(PARAMETER) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
1551 PRIMARY CIRCUIT Module failure (1)Turn the power OFF then back ON.
DETECT ERR (SV2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
8-217

1552 PARAMETER ERROR Setting error Check the parameter settings.

(SERVO2)
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1553 COMBINATION Setting error Compare the rated current of the SERVOPACK and the motor referring
ERROR (SERVO2) to each model, and check whether it is possible to apply by
specifications.
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1554 OVERCURRENT Ground fault Check if a ground fault has not occurred in the U-, V-, and W-phase of
(SERVO2) motor power line, or short circuit has not occurred between these
phases.
RE-CHO-A109

The temperature rises in Turn the power OFF then back ON after cooling the controller.
the controller
Setting error Check the settings for manipulator motion condition (influence by
external force, load condition).
Module failure (motor) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1555 ENCODER BACK-UP Voltage failure Check the voltage of the encoder backup battery.
ERROR (SERVO2)
Connection failure Check the insertion and connection of the followings.
· Encoder backup battery
· Between encoders
Module failure (encoder) (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the encoder.
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1556 DEFECTIVE Module failure (encoder) (1)Turn the power OFF then back ON.
ENCODER IN- (2)If the alarm occurs again, replace the encoder.
DATA(SV2)
Module failure (1)Turn the power OFF then back ON.
8-218

(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.

1557 DEFECTIVE Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
ENCODER ABSO back ON.)
DATA(SV2) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536
Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
RE-CHO-A109

Module failure (1)Turn the power OFF then back ON.

(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1558 ENCODER OVER Module failure (encoder) (1)Turn the power OFF then back ON.
SPEED (SERVO2) (2)If the alarm occurs again, replace the encoder.

171768-1CD
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1559 GATE ARRAY ERROR Module failure (1)Turn the power OFF then back ON.
(SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1560 SYSTEM ERROR Module failure (1)Turn the power OFF then back ON.
(SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1561 BROKEN PG LINE (A/ Connection failure (1)Turn the power OFF then back ON.
B PHASE)(SV2) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders

8.4 Alarm Message List

· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536
Noise interference Check the noise source and take countermeasures to reduce the
noise.
Module failure (motor) (1)Turn the power OFF then back ON.
8-219

(2)If the alarm occurs again, replace the motor.

Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1562 BROKEN PG LINE (C Connection failure (1)Turn the power OFF then back ON.
PHASE)(SV2) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536
RE-CHO-A109

Noise interference Check the noise source and take countermeasures to reduce the
noise.
Module failure (motor) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1563 MULTITURN LIMIT Module failure (motor) (1)Turn the power OFF then back ON.
SET ERROR(SV2) (2)If the alarm occurs again, replace the motor.
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1564 COMMUNICATION Connection failure (1)Turn the power OFF then back ON.
ERR (2)If the alarm occurs again, check the connection and insertion of the
(ENCODER)(SV2) following cables and connectors.
[Robot axis]
· Cable between encoders

8.4 Alarm Message List

· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536
Noise interference Check the noise source and take countermeasures to reduce the
noise.
Module failure (motor) (1)Turn the power OFF then back ON.
8-220

(2)If the alarm occurs again, replace the motor.

Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1565 PARAMETER ERROR Module failure (motor) (1)Turn the power OFF then back ON.
(ENCODER) (2)If the alarm occurs again, replace the motor.
(SERVO2)
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1566 ECHOBACK ERROR Connection failure (1)Turn the power OFF then back ON.
(ENCODER) (2)If the alarm occurs again, check the connection and insertion of the
(SERVO2) following cables and connectors.
[Robot axis]
RE-CHO-A109

· Cable between encoders

· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536

171768-1CD
Noise interference Check the noise source and take countermeasures to reduce the
noise.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Module failure (motor) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1567 MULTITURN LIMIT Module failure (1)Turn the power OFF then back ON.
NOT SAME (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
1568 OPTION NOT Module failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

SPECIFIED (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
1569 OPTION TIMEOUT Module failure (1)Turn the power OFF then back ON.
(SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1570 OPTION WDC
ERROR (SERVO2)
1571 COMMUNICATION Module failure (1)Turn the power OFF then back ON.
8-221

WDT ERROR (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
1572 COMMUNICATION Connection failure Check the connection of MECHATROLINK communication cable.
ERROR (SERVO2)
Noise interference Check the noise source and take countermeasures to reduce the
noise.
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1573 SERVOPACK Module failure (1)Turn the power OFF then back ON.
BROKEN (SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1574 INITIAL ACCESS Module failure (1)Turn the power OFF then back ON.
ERROR (SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
RE-CHO-A109

1575 SERVOPACK WDC Module failure (1)Turn the power OFF then back ON.
EROOR (SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1576 COMMAND NOT Module failure (1)Turn the power OFF then back ON.
EXECUTE (SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1577 MAIN CIRCUIT Module failure (1)Turn the power OFF then back ON.
ANSWER (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
ERROR(SV2)
1578 SERVO MOTOR Connection failure Check the connection of motor power line.
DISCONNECTION
(SV2)
Module failure (motor) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.

8.4 Alarm Message List

Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1579 SERVO MOTOR Connection failure Check the connection of motor power line.
DISCONNECTION
2(SV2)
Module failure (motor) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
8-222

Module failure (1)Turn the power OFF then back ON.

(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1580 OPTION I/F ERROR Module failure (1)Turn the power OFF then back ON.
(SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1581 NS600 ERROR Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
(SERVO2) (SERVOPACK) back ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
1582 CURRENT Connection failure Check the connection of motor power line.
DETECTION ERROR
(SERVO2)
Module failure (motor) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
RE-CHO-A109

Module failure (1)Turn the power OFF then back ON.

(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1583 PHASE DETECTION Connection failure Check the connection of Cable between encoders.
ERROR (SERVO2)

171768-1CD
Noise interference Check the noise source and take countermeasures to reduce the
noise.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Module failure (motor) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the motor.
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1584 POLE DETECTION Module failure (1)Turn the power OFF then back ON.
ERROR (SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1585 MOTOR LOAD Connection failure Check the connection of mechanical combination.
POSITION ERROR

8.4 Alarm Message List

(SV2)
1586 EXCEEDED Module failure (1)Turn the power OFF then back ON.
POSITION DATA (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
1587 SCALE PITCH Module failure (1)Turn the power OFF then back ON.
SETTING (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
ERROR(SV2)
8-223

1588 DIVIDING RATIO Module failure (1)Turn the power OFF then back ON.
SETTING (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
ERROR(SV2)
1589 ENCODER MODEL Module failure (encoder) Check the parameter setting, and then if it is normal, replace the
UNMATCH (SERVO2) encoder.
1590 MC POWER SUPPLY Connection failure Check the connection of power supply of AC/DC.
WIRING ERR(SV2)
Regenerative resistor Replace the regenerative resistor.
failure
Module failure (1)Turn the power OFF then back ON.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1591 LINEAR MOTOR MAX Module failure (1)Turn the power OFF then back ON.
RE-CHO-A109

SPEED SET(SV2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1592 MONITOR PLD Circuit board failure (YPU (1)Reset the alarm.
ERROR 1 (SERVO I/ unit) (2)If the alarm occurs again, replace the YPU unit. Save the
O) CMOS.BIN before replace the board to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1593 MONITOR PLD Circuit board failure (1)Reset the alarm.
ERROR 2 (SERVO I/ (YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the
O) CMOS.BIN before replace the board to be safe.
1594 MONITOR PLD Circuit board failure (1)Reset the alarm.
ERROR 3 (SERVO I/ (YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the
O) CMOS.BIN before replace the board to be safe.
1610 SAFETY UNIT CPU Connection failure (1)Turn the power OFF then back ON.
SYNCHRO ERROR (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8.4 Alarm Message List

• EAXA01-CN515
• YIF01-CN113
• NSU-CN02
1612 COMMUNICATION 0 Communication status error Connection failure (1)Turn the power OFF then back ON.
ERROR (SAFETY) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• EAXA01-CN515
8-224

• YIF01-CN113
• NSU-CN02
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
1 Watchdog timer error Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• EAXA01-CN515
RE-CHO-A109

• YIF01-CN113
• NSU-CN02
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the

171768-1CD
CMOS.BIN before replace the board to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
2 JL0101 alarm Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• EAXA01-CN515
• YIF01-CN113

8.4 Alarm Message List

• NSU-CN02
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-225

then load the CMOS.BIN saved before alarm occurred.

3 Communication status error Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• EAXA01-CN515
• YIF01-CN113
• NSU-CN02
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
RE-CHO-A109

then load the CMOS.BIN saved before alarm occurred.

346 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 Data consistency error Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• EAXA01-CN515
• YIF01-CN113
• NSU-CN02
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.

8.4 Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
Software operation error (1)Reset the alarm.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
8-226

occurrence status (operating procedure).

Software operation error (1)Reset the alarm.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
5 CRC error Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• EAXA01-CN515
• YIF01-CN113
• NSU-CN02
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and

171768-1CD
then load the CMOS.BIN saved before alarm occurred.

347 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Software operation error (1)Reset the alarm.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
Software operation error (1)Reset the alarm.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1613 ENCODER COMM. Sub Code: Signifies the axis in Connection failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

ERR 1 (SAFETY) which the alarm occurred (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
• Cable between encoders
• EAXA-CN508
• NSU-CN03A,03B
[External axis]
8-227

• Cable between encoders

• EAXB-CN0534,535,536
• NSU-CN04A,04B,05A,05B,06A,06B
Module failure(encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1614 ENCODER COMM. Sub Code: Signifies the axis in Connection failure (1)Turn the power OFF then back ON.
ERR 2 (SAFETY) which the alarm occurred (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
• Cable between encoders
RE-CHO-A109

• EAXA-CN508
• NSU-CN03A,03B
[External axis]
• Cable between encoders
• EAXB-CN0534,535,536
• NSU-CN04A,04B,05A,05B,06A,06B

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1615 SYSTEM ERROR Unit failure(NSU01) (1)Turn the power OFF then back ON.
(SAFETY) (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

8.4 Alarm Message List

1616 SYSTEM ERROR 1 Unit failure(NSU01) (1)Turn the power OFF then back ON.
(SAFETY) (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1618 ARITHMETIC ERROR Sub code? 0 to 7 Unit failure(NSU01) (1)Turn the power OFF then back ON.
(SAFETY) (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1619 PARAMETER ERROR 0 Motion range setting error Setting error Check the motion range of the manipulator.
8-228

(SAFETY)
1622 DEFECTIVE Sub Code: Signifies the axis in Connection failure (1)Turn the power OFF then back ON.
ENCODER (SAFETY) which the alarm occurred (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
• Cable between encoders
• EAXA-CN508
• NSU-CN03A,03B
[External axis]
• Cable between encoders
• EAXB-CN0534,535,536
• NSU-CN04A,04B,05A,05B,06A,06B
RE-CHO-A109

Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1623 ENCODER CORR. Sub Code: Signifies the axis in Connection failure (1)Turn the power OFF then back ON.
NUM OVER (SAFETY) which the alarm occurred (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
• Cable between encoders
• EAXA-CN508
• NSU-CN03A,03B
[External axis]
• Cable between encoders
• EAXB-CN0534,535,536

8.4 Alarm Message List

• NSU-CN04A,04B,05A,05B,06A,06B
Module failure (encoder) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the encoder.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8-229

1625 OPERATION AREA Setting error (1) Select [ROBOT] to open [ROBOT RANGE] screen. Set the item to
MON. ERR (AXIS) "INVALID" and then cycle the power.
(2)Move the manipulator into the specified range.
(3) Select [ROBOT] to open [ROBOT RANGE] screen. Set the item to
"VALID" and then cycle the power.
1628 STOPPING POS. Connection failure (1)Confirm that CNGS1.0 is connected on the NSU.
MON. ERR (SAFETY) (2)Turn the power OFF then back ON.
(3)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1629 OPERATION AREA Setting error (1)Select [ROBOT] to open [ROBOT RANGE] screen. Set the item to
MON. ERR (ROBOT) "INVALID" and then cycle the power.
(2)Move the manipulator into the specified range.
(3)Select [ROBOT] to open [ROBOT RANGE] screen. Set the item to
RE-CHO-A109

"VALID" and then cycle the power.

(4) If the alarm occurs again, confirm the settings of the tool number
switch. The machine safety unit cannot be used with the tool number
switch. When “1: SWITCHABLE” is set to “S2C431: TOOL NO.
SWITCH”, change to use the tool interference No. 0, 1, 2 and 3 for to
R1, 2, 3, and 4 respectively.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1630 MUTUAL DIAGNOSIS 1st bit: Regular processing Unit failure(NSU01) (1)Turn the power OFF then back ON.
ERR (WDT) execution Inconsistent (2)If the alarm occurs again, replace the NSU01Unit. Save the
2nd bit: Check processing CMOS.BIN before replace the unit to be safe.
execution inconsistent
1631 MUTUAL DIAGNOSIS Setting error • Confirm that the rotary switch on the NSU is set to [0].
ERR (HW SETTING)
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

8.4 Alarm Message List

1632 MUTUAL DIAGNOSIS Unit failure(NSU01) (1)Turn the power OFF then back ON.
ERR (MONITOR) (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1633 SIGNAL 0 PPESP inconsistent Connection failure (1)Turn the power OFF then back ON.
COMPARISON (2)If the alarm occurs again, check or replace CNFA/CNFB connectors
ERROR (SAFETY) and then turn the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the
8-230

CMOS.BIN before replace the unit to be safe.

Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1 PPDSW inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
2 PBESP inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA/CNFB connectors
and then turn the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
RE-CHO-A109

Unit failure(NSU01) (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
3 EXESP inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA connectors and
then turn the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
4 EXDSW inconsistent Connection failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, check or replace CNFA connectors and
then turn the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8-231

5 SAFF inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA connectors and
then turn the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
6 FST inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA connectors and
then turn the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
RE-CHO-A109

Unit failure(NSU01) (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
7 UNUSED_1 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

352 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
10 SON inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
11 BON inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
12 SVMAIN inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

8.4 Alarm Message List

13 MODE0 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
14 MODE1 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8-232

15 SSP inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
16 WDGER_1 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
17 WDGER_2 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
20 SFRDY1 inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA connectors and
then turn the power ON again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
21 SFRFB1 inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA connectors and

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then turn the power ON again.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
22 KMMB1 inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNFA connectors and
then turn the power ON again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

8.4 Alarm Message List

23 UNUSED_3 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
24 SFRDY2 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8-233

25 SFRFB2 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
26 KMMB2 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
27 UNUSED_2 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
30 SFRDY3 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
31 SFRFB3 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
32 KMMB3 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
33 UNUSED_5 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
34 SFRDY4 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
35 SFRFB4 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

8.4 Alarm Message List

36 KMMB4 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
37 UNUSED_4 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8-234

40 GSIN0 inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNGS1/CNGS2
connectors and then turn the power ON again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
41 GSIN1 inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace CNGS1/CNGS2
connectors and then turn the power ON again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
42 SFSMDOFB0 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
43 SFSMDOFB1 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the

171768-1CD
CMOS.BIN before replace the unit to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
44 SFSMDI0 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
45 SFSMDI1 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
46 SFUL1 Inconsistent Setting error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the short plug connection (S1 to
S8) and then turn the power ON again.

8.4 Alarm Message List

Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
47 SFULFB inconsistent Data error Execute the trouble shooting for the accompanying alarm.
This may occur in accordance
with other alarms.
8-235

Setting error (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the short plug connection (S1 to
S8) and then turn the power ON again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1634 FEEDBACK SIGNAL 0 SFSMDO0 feedback Unit failure(NSU01) (1)Turn the power OFF then back ON.
ERROR (SAFETY) inconsistent (2)If the alarm occurs again, check the connection of CNU/CNLO
connectors and then turn the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1 SFSMDO1 feedback Unit failure(NSU01) (1)Turn the power OFF then back ON.
inconsistent (2)If the alarm occurs again, check the connection of CNU/CNLO
RE-CHO-A109

connectors and then turn the power ON again.

(3)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 SFULO feedback inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of short plugs (S1 to
S8) and CNU/CNLO connectors and then turn the power ON again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
3 SF1 feedback inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
4 SF2 feedback inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
5 SF3 feedback inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
6 SF4 feedback inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
8-236

CMOS.BIN before replace the unit to be safe.

1635 LOW VOLTAGE 1 Low voltage 5V error detected Fuse failure (1)Turn the power OFF then back ON.
(SAFETY) (2)If the alarm occurs again, replace the fuse of the NSU01Unit and
then turn the power ON again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
2 Low voltage 3.3V error detected Fuse failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the fuse of the NSU01Unit and
then turn the power ON again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
RE-CHO-A109

CMOS.BIN before replace the unit to be safe.

3 Low voltage 1.5V error detected Fuse failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the fuse of the NSU01Unit and
then turn the power ON again.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1636 OVER VOLTAGE 1 Over voltage 5V error detected Fuse failure (1)Turn the power OFF then back ON.
(SAFETY) (2)If the alarm occurs again, replace the fuse of the NSU01Unit and
then turn the power ON again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

8.4 Alarm Message List

2 Over voltage 3.3V error Fuse failure (1)Turn the power OFF then back ON.
detected (2)If the alarm occurs again, replace the fuse of the NSU01Unit and
then turn the power ON again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8-237

3 Over voltage 1.5V error Fuse failure (1)Turn the power OFF then back ON.
detected (2)If the alarm occurs again, replace the fuse of the NSU01Unit and
then turn the power ON again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1637 RAM DIAGNOSIS 1 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
ERROR (SAFETY) (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
2 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
30 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1639 RAM AREA 1 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
CONVERSION ERR (2)If the alarm occurs again, replace the NSU01Unit. Save the
(SAFETY) CMOS.BIN before replace the unit to be safe.
10 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
11 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

8.4 Alarm Message List

12 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
20 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8-238

21 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
22 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
40 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
41 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
42 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
50 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the

171768-1CD
CMOS.BIN before replace the unit to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
51 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
52 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
60 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

8.4 Alarm Message List

61 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
62 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8-239

70 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
71 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
80 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
81 RAM error detected Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1640 REAL TIME MONITOR 1 Failed to initialize real time Unit failure(NSU01) (1)Turn the power OFF then back ON.
RE-CHO-A109

ERROR (SAFETY) monitor (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
2 Failed to initialize real time Unit failure(NSU01) (1)Turn the power OFF then back ON.
monitor (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
3 Failed to initialize real time Unit failure(NSU01) (1)Turn the power OFF then back ON.
monitor (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
5 Process in the real time Unit failure(NSU01) (1)Turn the power OFF then back ON.
monitor (RTP) error occurred (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
6 Process in the real time Unit failure(NSU01) (1)Turn the power OFF then back ON.
monitor (NRTP) error occurred (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

8.4 Alarm Message List

7 Process in the real time Unit failure(NSU01) (1)Turn the power OFF then back ON.
monitor (NRTP) error occurred (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
9 Process in the real time Unit failure(NSU01) (1)Turn the power OFF then back ON.
monitor (RTP) error occurred (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8-240

10 Process in the real time Unit failure(NSU01) (1)Turn the power OFF then back ON.
monitor (BGP) error occurred (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
11 Process in the real time Unit failure(NSU01) (1)Turn the power OFF then back ON.
monitor (NRTP) error occurred (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
13 Real time monitor error Unit failure(NSU01) (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1641 SAFETY OUTPUT FB 0 NSU is broken. Unit failure(NSU01) (1)Turn the power OFF then back ON.
ERROR (SAFETY) (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1 Communication between NSU Connection failure (1)Turn the power OFF then back ON.
RE-CHO-A109

and YSU has been cut off. (2)If the alarm occurs again, check the connection state of the
following cable.
• Communication cable between NSU(CNSF1 connector) and
YSU(CN207 connector)

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 Communication between NSU Connection failure (1)Turn the power OFF then back ON.
and YSU has been cut off. (2)If the alarm occurs again, check the connection state of the
following cable.
• Communication cable between NSU(CNSF1 connector) and
YSU(CN609 connector)
1642 WATCHDOG SIGNAL 0 Watchdog error Unit failure(NSU01) (1)Turn the power OFF then back ON.
ERROR (SAFETY) (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1643 SIGNAL SETTING 0 Link signal error between NSU Setting error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

ERROR (SAFETY) units (2)If the alarm occurs again, check the short plug connection (S1 to
S8) and then turn the power ON again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection state of the
8-241

following cable.
• Communication cable between CNLO connector of NSU01 of the first
robot and CNLI connector of NSU01 of the second robot.
1 Link signal error between NSU Setting error (1)Turn the power OFF then back ON.
units (2)If the alarm occurs again, check the short plug connection (S1 to
S8) and then turn the power ON again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection state of the
following cable.
RE-CHO-A109

• Communication cable between CNLO connector of NSU01 of the first

robot and CNLI connector of NSU01 of the second robot.
1644 24V LOW VOLTAGE 1 Low voltage 5V error detected Fuse failure (1)Turn the power OFF then back ON.
(SAFETY) (2)If the alarm occurs again, check the connection of the fuse and then
turn the power ON again.

362 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
2 Low voltage 3.3V error detected Fuse failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the fuse and then
turn the power ON again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

8.4 Alarm Message List

3 Low voltage 1.5V error detected Fuse failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the fuse and then
turn the power ON again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8-242

1645 CRC ERROR Unit failure(NSU01) (1)Turn the power OFF then back ON.
(SAFETY) (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
(3)If the alarm occurs again, replace the YIF01Unit. Save the
CMOS.BIN before replace the unit to be safe.
1646 COMM.SETTING The switch number recorded in Setting error (1)Confirm that the rotary switch on the NSU is set to 0.
ERROR(SAFETY) the NSU board is shown. (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1647 DETECT 1 The communication between Connection failure (1)Turn the power OFF then back ON.
DISCONNECTION NSU and YSU is disconnected. (2)If the alarm occurs again, check the connection of the following
(NSU-YSU) communication cables.
• Communication cable between all NSU(CNSF1 connector) and
RE-CHO-A109

YSU(CN207 connector)
2 The communication between Connection failure (1)Turn the power OFF then back ON.
NSU and YSU is disconnected. (2)If the alarm occurs again, check the connection of the following
communication cables.
• Communication cable between all NSU(CNSF1 connector) and

171768-1CD
YSU(CN207 connector)

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
3 The communication between Connection failure (1)Turn the power OFF then back ON.
NSU and YSU is disconnected. (2)If the alarm occurs again, check the connection of the following
communication cables.
• Communication cable between all NSU(CNSF1 connector) and
YSU(CN207 connector)
4 The communication between Connection failure (1)Turn the power OFF then back ON.
NSU and YSU is disconnected. (2)If the alarm occurs again, check the connection of the following
communication cables.
• Communication cable between all NSU(CNSF1 connector) and

8.4 Alarm Message List

YSU(CN207 connector)
1648 PENDANT MODE Connection failure (1)Turn the power OFF then back ON.
SIGNAL ERROR (2)If the alarm occurs again, check the connection of the following
communication cables.
• Communication cable between all NSU board (CNMA connector) and
YCU board (CNNSUO?CNYSUO)
• Communication cable between YIF01 board (CN13) and EAXA board
8-243

(CN515, CN516)
• Communication cable between EAXA board (CN517) and YSU01
board (CN202)
(3)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1650 FILE TRANSFER 1 An error occurred when the last Software operation error (1)Turn the power OFF then back ON.
DATA ERROR (SV) data was not received during occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the first data communication at mode, and then contact your Yaskawa representative about
execution of motion command. occurrence status (operating procedure).
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the error occurs again, save the CMOS.BIN in maintenance
mode, replace the following board.
RE-CHO-A109

· EAXA board
YCP01 board failure Turn the power OFF then back ON.
If the error occurs again, save the CMOS.BIN in maintenance mode,
and then replace the YCP01 board. In this case, use the original CF
card of the YCP01 board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the error occurs again, save the CMOS.BIN in maintenance
mode, replace the YIF board. and then load the CMOS.BIN previously
saved in maintenance mode.
2 An error occurred when the first EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
data was not received during on back ON.)
the way data communication at (2)If the alarm occurs again, replace the EAXA board. Save the
execution of motion command. CMOS.BIN before replace the board to be safe.
3 An error occurred when the first EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then

8.4 Alarm Message List

data was not received during back ON.)
the last data communication at (2)If the alarm occurs again, replace the EAXA board. Save the
execution of motion command. CMOS.BIN before replace the board to be safe.
1651 FILE TRANSFER 1 The data size for the file EAXA board failure (1)Turn the power OFF then back ON.
DATA SIZE ERR (SV) transfer does not agree with the (2)If the alarm occurs again, replace the EAXA board. Save the
received buffer size. CMOS.BIN before replace the board to be safe.
2 Buffer size over EAXA board failure (1)Turn the power OFF then back ON.
8-244

(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
1652 DB ON ERROR EAXA board failure (1)Turn the power OFF then back ON.
(SERVO) (2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1653 BASE BLOCK SIGNAL EAXA board failure (1)Turn the power OFF then back ON.
ERROR(SERVO) (2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
RE-CHO-A109

Software operation error (1)Turn the power OFF then back ON.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
Module failure(amplifier) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the amplifier.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1654 PG POWER ON Setting error Check if the PICK instruction was executed again for the axis where
MULTIPLE REQ (SV) executed the PICK instruction in the gun change system.
1655 CONVERTER Module failure (converter) (1)Turn the power OFF then back ON.
COMMAND ERROR (2)If the alarm occurs again, replace the SERVOPACK.
(SV)
1656 AXIS ENDLESS INFO Setting error Check the JOB.
NOT (1)Turn the power OFF then back ON.
GENERATED(SV) (2)If the error occurs again, contact your Yaskawa representative.

8.4 Alarm Message List

1657 AXIS ENDLESS 1 The home position detecting Setting error Disable either the axis endless function or the home position detection
SPECIFIC. ERR(SV) function was used for the axis function of corresponding axis.
for which the axis endless
function was enabled.
The home position detecting
function cannot be used for the
axis which the axis endless
function was enabled.
8-245

2 The servo float function was Setting error Disable either the axis endless function or the servo float function of
used for the axis for which the corresponding axis.
axis endless function was
enabled.
The servo float function cannot
be used for the axis which the
axis endless function was
enabled.
3 The encoders manufactured by Setting error Disable the corresponding axis endless function.
Tamagawa Seiki Co., Ltd. was
used for the axis for which the
axis endless function was
enabled.
RE-CHO-A109

The encoders manufactured by

Tamagawa Seiki Co., Ltd.
cannot be used for the axis
which the axis endless function
was enabled.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 The general servo function was Setting error Disable the corresponding axis endless function.
used for the axis for which the
axis endless function was
enabled.
The general servo function
cannot be used for the axis
which the axis endless function
was enabled.
1658 REDUCTION STOP 1 The servo float function was Setting error Check the JOB.

8.4 Alarm Message List

SPECIFIC. ERR(SV) used for the axis for which the
deceleration stop function was
enabled.
The servo float function cannot
be used for the axis which the
deceleration stop function was
enabled.
8-246

2 The specified axis speed Setting error Check the JOB.

control function was executed
for the axis which the
deceleration stop function was
enabled.
Specified axis speed control
function cannot be used for the
axis which the deceleration stop
function was enabled.
1659 MOTOR GUN Setting error Check if the PICK instruction was executed again for the axis where
CHANGE PG PWR executed the PICK instruction in the gun change system.
ON ERR(SV)
1660 MOTOR GUN Setting error Check if the PICK instruction was executed again for the axis where
CHANGE SV ON executed the PICK instruction in the gun change system.
RE-CHO-A109

ERR(SV)
1661 MOTOR GUN COND. Setting error Check the JOB.
FILE NO. ERR(SV)
File setting error Check the gun condition file.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1662 MOTOR GUN PRESS Setting error Check the JOB.
FILE NO. ERR(SV)
File setting error Check the gun condition file.
1663 WRONG MOTOR Setting error Check the JOB.
GUN PRESS AXIS
(SV)
File setting error Check the gun condition file.
1664 MICRO PRG EAXA board failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

EXECUTE TIME (2)If the alarm occurs again, replace the EAXA and EAXB boards.
OVER(SV) Save the CMOS.BIN before replace the board to be safe.
1665 MICRO PROGRAM EAXA board failure (1)Turn the power OFF then back ON.
SYNC. ERROR (SV) (2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
1666 FILE RECEIVE EAXA board failure (1)Turn the power OFF then back ON.
INCOMPLETE (2)If the alarm occurs again, replace the EAXA board. Save the
8-247

(SERVO) CMOS.BIN before replace the board to be safe.

1667 RESOLUTION EAXA board failure (1)Turn the power OFF then back ON.
CONVERSE CONST (2)If the alarm occurs again, replace the EAXA board. Save the
ERR(SV) CMOS.BIN before replace the board to be safe.
1668 CANNOT GENERATE EAXA board failure (1)Turn the power OFF then back ON.
GENERAL CMD (SV) (2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
1669 GENERAL SERVO EAXA board failure (1)Turn the power OFF then back ON.
CMD CODE ERR (SV) (2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
1670 GENERAL SERVO EAXA board failure (1)Turn the power OFF then back ON.
SETTING ERROR (2)If the alarm occurs again, replace the EAXA board. Save the
RE-CHO-A109

(SV) CMOS.BIN before replace the board to be safe.

1671 GENERAL SV ALARM EAXA board failure (1)Turn the power OFF then back ON.
CODE ERROR (SV) (2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replace the board to be safe.
1672 GRP CHANGE PG Sub Code: Signifies the axis in Setting error Check the JOB.
POWER ON ERR (SV) which the alarm occurred

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1673 GRP CHANGE Sub Code: Signifies the axis in Setting error Check the JOB.
SERVO ON ERROR which the alarm occurred
(SV)
1674 CTRL LAW EAXA board failure (1)Turn the power OFF then back ON.
SWITCHING ORDER (2)If the alarm occurs again, replace the EAXA board. Save the
ERR (SV) CMOS.BIN before replace the board to be safe.
1675 BASE BLOCK READ EAXA board failure (1)Turn the power OFF then back ON.
SIGNAL ERR (SV) (2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.

8.4 Alarm Message List

1676 BASE BLOCK WRITE EAXA board failure (1)Turn the power OFF then back ON.
SIGNAL ERR (SV) (2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
1677 U.PROG. BB READ EAXA board failure (1)Turn the power OFF then back ON.
SIG INCONSIST(SV) (2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.
8-248

1678 MOTOR CMD EAXA board failure (1)Turn the power OFF then back ON.
POSITION ERROR (2)If the alarm occurs again, replace the EAXA board. Save the
(SV) CMOS.BIN before replace the board to be safe.
1679 EXTERNAL BRAKE The fuse is blown in brake unit. YBK board failure Replace the YBK01 fuse.
FUSE BROWN(SV)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the external brake connection if
there is a ground fault or short circuit.
(3)If this alarm occurs in conjunction with AL-1681 BRAKE POWER
ERROR(SV), check the brake connection if there is a ground fault or
short circuit.
1680 GENERAL I/O FUSE EAXA board failure (1)Turn the power OFF then back ON.
BROWN(SV) (2)If the alarm occurs again, replace the EAXA board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe.

1681 BRAKE POWER An error occurred in the power YBK board failure Check the power source of YBK01, and then if no fault is found,
ERROR(SV) supply in the brake unit. replace the brake unit.
Connection failure (1)Turn the power OFF then back ON.

171768-1CD
(2)If the alarm occurs again, check the brake connection if there is a
ground fault or short circuit.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1682 EXTERNAL BRAKE An error occurred in the YBK board failure Check the external axis brake of YBK01 in the power source, and then
POWER ERROR(SV) external axis brake power if no fault is found, replace the brake unit.
supply for brake unit.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the external brake connection if
there is a ground fault or short circuit.
(3)If this alarm occurs in conjunction with AL-1681 BRAKE POWER
ERROR(SV), check the brake connection if there is a ground fault or
short circuit.

8.4 Alarm Message List

1683 DC 24V POWER An error was detected in the YPS power supply failure (1)Turn the power OFF then back ON.
SUPPLY voltage value of the YPS power. (2)If the alarm occurs again, replace the following unit.
FAILURE(SV) ·YPS unit
Connection failure (1)Turn the power OFF then back ON.
(2)If this alarm occurs in conjunction with AL-1681 BRAKE POWER
ERROR(SV), check the brake connection if there is a ground fault or
short circuit.
8-249

1684 INSTANT POWER The instant power failure Voltage failure Check if the primary power supply voltage is dropping.
FAILURE (TRQ)(SV) occurred and then the torque
was saturated.
Power failure Check if the instant power failure has occurred.
1685 INSTANT POWER The instant power failure Voltage failure Check if the primary power supply voltage is dropping.
FAILURE (TIME)(SV) occurred for longer than the
certain time period.
Power failure Check if the instant power failure has occurred.
1686 POS.DEVITATION Setting error Check the settings for manipulator motion condition (influence by
SATURATING external force, load condition).
ERR(SV)
Interference error Remove interference of the manipulator.
RE-CHO-A109

Connection failure Check the connection of motor power line.

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replace the board to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Module failure (1)Turn the power OFF then back ON.
(amplifier) (2)If the alarm occurs again, replace the amplifier.
Module failure (motor) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the amplifier.
1687 COORDINATED Setting error (1)Turn the power OFF then back ON.
STOP FUNC. (2)If the alarm occurs again, save the CMOS.BIN in maintenance
DISABLE mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

1692 PG POWER FUSE EAXA board failure Replace the EAXA01/EAXA02 board fuse (F1).
BLOWN (SV)
1693 UNDEFINED MOTOR Sub Code: Signifies the control Setting error The spot high speed function is enabled despite the invalid status of
GUN ARM CONTROL group in which the alarm GUN ARM CONTROL function.
occurred Please complete the setting of GUN ARM CONTROL as the following
operations.
1. start the system in maintenance mode.
2. change the security to management mode.
8-250

3. select [SYSTEM] ->[SETUP] ->[OPTION FUNCTION] ->[GUN ARM

CONTROL].
4. change the mode to PLAYBACK, then push [EXECUTE].
5. set the [INERTIA] and [FREQ].
6. select [ENABLE], after the setting the [INERTIA] and [FREQ].
1800 M-SAFETY SYSTEM 1 BOARD ERROR YSU unit failure (1)Turn the power OFF then back ON.
ERROR (CPU1) (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
2 UNIT ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
3 MODE SETTING ERROR YSU unit failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
4 TEACH LOCK ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 Read Signal ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
6 Write Signal ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
7 WATCH DOG TIMEOUT YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

8.4 Alarm Message List

8 WATCH DOG SELF CHECK YSU unit failure (1)Turn the power OFF then back ON.
ERROR (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
9 CPU POWER ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
8-251

10 CONTACTOR OUTPUT YSU unit failure (1)Turn the power OFF then back ON.
SIGNAL ERROR (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
11 CONTACTOR FEEDBACK YSU unit failure (1)Turn the power OFF then back ON.
OUTPUT SIGNAL ERROR (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
12 COMMUNICATION ASIC YSU unit failure (1)Turn the power OFF then back ON.
Interrupt Non-end (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
13 Information of the connected YSU unit failure (1)Turn the power OFF then back ON.
the EAXA board is different (2)If the alarm occurs again, replace the YSU unit. Save the
between the CPU1 and the CMOS.BIN before replace the YSU unit to be safe.
CPU2 of the YSU unit.
RE-CHO-A109

14 Information of the connected YSU unit failure (1)Turn the power OFF then back ON.
the EAXA board is different (2)If the alarm occurs again, replace the YSU unit. Save the
between the CPU1 and the CMOS.BIN before replace the YSU unit to be safe.
CPU2 of the YSU unit in
coordinated control system.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
15 COMMUNICATION ASIC INIT YSU unit failure (1)Turn the power OFF then back ON.
ERROR (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
16 Interrupt COMMUNICATION YSU unit failure (1)Turn the power OFF then back ON.
ASIC ERROR (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
17 Link Signal Setting ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

8.4 Alarm Message List

18 Link Signal Setting ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
19 COMMUNICATION ASIC YSU unit failure (1)Turn the power OFF then back ON.
Speed Mode ERROR (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
8-252

20 Safety Signal Self Check YSU unit failure (1)Turn the power OFF then back ON.
ERROR (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
21 Interrupt Check Error 1 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
22 Interrupt Check Error 2 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
30 Function Check Error 0 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
31 Function Check Error 1 YSU unit failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
32 Function Check Error 2 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the

171768-1CD
CMOS.BIN before replace the YSU unit to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
33 Function Check Error 3 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
34 Function Check Error 4 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
35 Function Check Error 5 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

8.4 Alarm Message List

36 Function Check Error 6 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
37 Function Check Error 7 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
8-253

38 Function Check Error 8 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
39 Function Check Error 9 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
40 Function Check Error 10 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
41 Function Check Error 11 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
100 Function Check Error 100 YSU unit failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1801 SV M-SAFETY 0 The communication between Connection failure (1)Turn the power OFF then back ON.
BROKEN LINE(CPU1) the EAXA board and the YSU (2)If the alarm occurs again, check the connection of the following
unit are disconnected. communication cables.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)

8.4 Alarm Message List

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
1802 M-SAFETY INITIALIZE 0 Failed to initialize the CPU1 YSU unit failure (1)Turn the power OFF then back ON.
ERROR(CPU1) when the control power turned (2)If the alarm occurs again, replace the YSU unit. Save the
ON. CMOS.BIN before replace the YSU unit to be safe.
8-254

4 Rotary switch setting error 1. YSU unit failure (1)Turn the power OFF then back ON.
(2)Confirm the setting of the rotary switch of the YSU unit.
(3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
5 Rotary switch setting error 2. YSU unit failure (1)Turn the power OFF then back ON.
(2)Confirm the setting of the rotary switch of the YSU unit.
(3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
1803 M-SAFETY CPU 0 Watch dog time out occurred in YSU unit failure (1)Turn the power OFF then back ON.
ERROR(CPU1) the CPU1 of the YSU unit. (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
2 Watch dog time out occurred in YSU unit failure (1)Turn the power OFF then back ON.
the CPU1 in mutual monitoring (2)If the alarm occurs again, replace the YSU unit. Save the
RE-CHO-A109

of the CPU1 and the CPU2. CMOS.BIN before replace the YSU unit to be safe.
3 CPU monitor error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1804 0 When the controller power YSU unit failure (1)Turn the power OFF then back ON.
turned ON, CPU1 detected an (2)If the alarm occurs again, replace the YSU unit. Save the
error in the watchdog detection CMOS.BIN before replace the YSU unit to be safe.
circuit.
M-SAFETY SELF 10 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
CHECK ERROR (2)If the alarm occurs again, replace the YSU unit. Save the
(CPU1) CMOS.BIN before replace the YSU unit to be safe.
11 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the

8.4 Alarm Message List

CMOS.BIN before replace the YSU unit to be safe.
12 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
13 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
8-255

14 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
15 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
16 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
17 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
RE-CHO-A109

18 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
19 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
20 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
21 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
22 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

8.4 Alarm Message List

23 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
24 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
8-256

25 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
26 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
27 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
28 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
29 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
30 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the

171768-1CD
CMOS.BIN before replace the YSU unit to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
31 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
32 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
33 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

8.4 Alarm Message List

40 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
41 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
8-257

42 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
43 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
50 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
51 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
52 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
53 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
54 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
55 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
56 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

8.4 Alarm Message List

57 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
58 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
8-258

59 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
70 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
71 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
72 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
73 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
74 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the

171768-1CD
CMOS.BIN before replace the YSU unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
75 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
76 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
77 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

8.4 Alarm Message List

78 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
79 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
8-259

91 Stack error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
92 Stack error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
1805 SV M-SAFETY NO 1 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
COMMUNICATE back error) occurred in the (2)If the alarm occurs again, check the connection of the following
(CPU1) EAXA board of rotary switch communication cables.
was set to "0". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
RE-CHO-A109

· The communication cable between EAXA board (CN518 connector)

and YSU unit (CN202 connector)
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
the EAXA board to be safe.
2 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the (2)If the alarm occurs again, check the connection of the following
EAXA board of rotary switch communication cables.
was set to "1". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)

8.4 Alarm Message List

(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
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replace the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
the EAXA board to be safe.
3 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the (2)If the alarm occurs again, check the connection of the following
EAXA board of rotary switch communication cables.
was set to "2". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
RE-CHO-A109

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
the EAXA board to be safe.
4 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the (2)If the alarm occurs again, check the connection of the following
EAXA board of rotary switch communication cables.
was set to "3". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)

8.4 Alarm Message List

(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
8-261

replace the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
the EAXA board to be safe.
5 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the (2)If the alarm occurs again, check the connection of the following
EAXA board of rotary switch communication cables.
was set to "4". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
RE-CHO-A109

and YSU unit (CN202 connector)

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
the EAXA board to be safe.
6 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the (2)If the alarm occurs again, check the connection of the following
EAXA board of rotary switch communication cables.
was set to "5". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)

8.4 Alarm Message List

(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
8-262

replace the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
the EAXA board to be safe.
7 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the (2)If the alarm occurs again, check the connection of the following
EAXA board of rotary switch communication cables.
was set to "6". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
RE-CHO-A109

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
the EAXA board to be safe.
8 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the (2)If the alarm occurs again, check the connection of the following
EAXA board of rotary switch communication cables.
was set to "7". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)

8.4 Alarm Message List

(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
8-263

replace the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
the EAXA board to be safe.
11 The communication error YSU unit failure (1)Turn the power OFF then back ON.
occurred between the EAXA (2)If the alarm occurs again, replace the YSU unit. Save the
board and the YSU unit. CMOS.BIN before replace the YSU unit to be safe.
12 The communication error YSU unit failure (1)Turn the power OFF then back ON.
occurred between the EAXA (2)If the alarm occurs again, replace the YSU unit. Save the
board and the YSU unit. CMOS.BIN before replace the YSU unit to be safe.
13 The communication error YSU unit failure (1)Turn the power OFF then back ON.
occurred between the EAXA (2)If the alarm occurs again, replace the YSU unit. Save the
RE-CHO-A109

board and the YSU unit. CMOS.BIN before replace the YSU unit to be safe.
14 The communication control IC YSU unit failure (1)Turn the power OFF then back ON.
of YSU unit detected the error. (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1806 SV M-SAFETY CRC 0 Connection failure (1)Turn the power OFF then back ON.
ERROR(CPU1) (2)If the alarm occurs again, check the connection of the following
communication cables.
·The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)

8.4 Alarm Message List

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
8-264

the EAXA board to be safe.

1807 M-SAFETY SLAVE 1 There is the EAXA board for Connection failure (1)Turn the power OFF then back ON.
TIME OUT(CPU1) display of the 7 segment (2)If the alarm occurs again, check the connection of the following
LED(DS1) of EAXA board is not communication cables.
"d" (on-line process). · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
RE-CHO-A109

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
the EAXA board to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 There is the EAXA board for Connection failure (1)Turn the power OFF then back ON.
display of the 7 segment (2)If the alarm occurs again, check the connection of the following
LED(DS1) of EAXA board is not communication cables.
"d" (on-line process). · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)

8.4 Alarm Message List

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
8-265

the EAXA board to be safe.

1808 M-SAFETY SLAVE 0 Setting error Correct the set value in maintenance mode.
UNDEFINED (CPU1)
1809 M-SAFETY POWER 0000_ CPU1 detected the 3.3V over Blown fuse (1)Turn the power OFF then back ON.
VOLT ERROR(CPU2) 1100 voltage in the CPU2. (2)If the alarm occurs again, check the followings.
7 segment LED (DS1 orDS2) of YSU unit is turned OFF: Replace the
fuse
(F3/F4) in YSU unit board.
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the fuse, and then if the alarm occurred again,
replace the YSU unit. Save the CMOS.BIN before replace the YSU
unit to be safe.
0000_ CPU1 detected the 3.3V low YSU unit failure (1)Turn the power OFF then back ON.
RE-CHO-A109

1010 voltage in the CPU2. (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0000_ CPU1 detected 24V power Connection failure (1)Turn the power OFF then back ON.
0110 supply voltage error in the (2)If the alarm occurs again, check the connection of the following
CPU2. cables.
· Cable of the YSU unit(CN200 connector)
· Cable of the YPS unit(CN154 connector)
Loose fuse (1)Turn the power OFF then back ON.
(2)If the alarm occurred again, check if the fuse(F1/F2) is not removed.
Fuse is located on the front of the YSU unit.
Blown fuse (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurred again after confirmation of the fuse removal,
replace the fuse (F1/F2) of the YSU unit. Fuse is located on the front of
the YSU unit.
Ground fault or a short (1)Turn the power OFF then back ON.
circuit (2)If the alarm occurs again after replacement the fuse, check the
following content.
· Check whether neither the short circuit nor the ground fault have
8-266

occurred in the I/O cables from the external device when other alarms
that show 24V power supply error occurred at the same time.
1810 M-SAFETY UNIT LINK 1 The unconnection with other Connection failure (1)Turn the power OFF then back ON.
ERROR(CPU1) YSU units was detected. (2)If the alarm occurs again, check the followings.
·Check the connection of cable connected with other YSU unit.
(3)After confirmation of the connection, and then if the alarm occurred
again, replace the communication cable.
2 The unconnection with other Connection failure (1)Turn the power OFF then back ON.
YSU units was detected. (2)If the alarm occurs again, check the followings.
· Check the connection of cable connected with other YSU unit.
(3)After confirmation of the connection, and then if the alarm occurred
again, replace the communication cable.
1811 M-SAFETY SYSTEM 1 BOARD ERROR YSU unit failure (1)Turn the power OFF then back ON.
RE-CHO-A109

ERROR (CPU2) (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
2 UNIT ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the

171768-1CD
CMOS.BIN before replace the YSU unit to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
3 MODE SETTING ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
4 TEACH LOCK ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
5 Read Signal ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

8.4 Alarm Message List

6 Write Signal ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
7 WATCH DOG TIMEOUT YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
8-267

8 WATCH DOG SELF CHECK YSU unit failure (1)Turn the power OFF then back ON.
ERROR (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
9 CPU POWER ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
10 CONTACTOR OUTPUT YSU unit failure (1)Turn the power OFF then back ON.
SIGNAL ERROR (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
11 CONTACTOR FEEDBACK YSU unit failure (1)Turn the power OFF then back ON.
OUTPUT SIGNAL ERROR (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
12 COMMUNICATION ASIC YSU unit failure (1)Turn the power OFF then back ON.
RE-CHO-A109

Interrupt Non-end (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
13 Information of the connected YSU unit failure (1)Turn the power OFF then back ON.
the EAXA board is different (2)If the alarm occurs again, replace the YSU unit. Save the
between the CPU1 and the CMOS.BIN before replace the YSU unit to be safe.
CPU2 of the YSU unit.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
14 Information of the connected YSU unit failure (1)Turn the power OFF then back ON.
the EAXA board is different (2)If the alarm occurs again, replace the YSU unit. Save the
between the CPU1 and the CMOS.BIN before replace the YSU unit to be safe.
CPU2 of the YSU unit in
coordinated control system.
15 COMMUNICATION ASIC INIT YSU unit failure (1)Turn the power OFF then back ON.
ERROR (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
16 Interrupt COMMUNICATION YSU unit failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

ASIC ERROR (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
17 Link Signal Setting ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
18 Link Signal Setting ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
8-268

CMOS.BIN before replace the YSU unit to be safe.

19 JL098 Speed Mode ERROR YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
20 Safety Signal Self Check YSU unit failure (1)Turn the power OFF then back ON.
ERROR (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
21 Interrupt Check Error 1 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
22 Interrupt Check Error 2 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
RE-CHO-A109

CMOS.BIN before replace the YSU unit to be safe.

30 Function Check Error 0 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
31 Function Check Error 1 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
32 Function Check Error 2 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
33 Function Check Error 3 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

8.4 Alarm Message List

34 Function Check Error 4 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
35 Function Check Error 5 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
8-269

36 Function Check Error 6 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
37 Function Check Error 7 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
38 Function Check Error 8 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
39 Function Check Error 9 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
40 Function Check Error 10 YSU unit failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
41 Function Check Error 11 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
100 Function Check Error 100 YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
1812 SV M-SAFETY 0 The communication between Connection failure (1)Turn the power OFF then back ON.
BROKEN LINE(CPU2) the EAXA board and the YSU (2)If the alarm occurs again, check the connection of the following
unit are disconnected. communication cables.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then

8.4 Alarm Message List

if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
8-270

1813 M-SAFETY INITIALIZE Failed to initialize the CPU2 YSU unit failure (1)Turn the power OFF then back ON.
ERROR(CPU2) when the control power turned (2)If the alarm occurs again, replace the YSU unit. Save the
ON. CMOS.BIN before replace the YSU unit to be safe.
1814 M-SAFETY CPU 0 Watch dog time out occurred in YSU unit failure (1)Turn the power OFF then back ON.
ERROR(CPU2) the CPU2 of the YSU unit. (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
2 An error occurred in the CPU2 YSU unit failure (1)Turn the power OFF then back ON.
in mutual monitoring of the (2)If the alarm occurs again, replace the YSU unit. Save the
CPU1 and the CPU2. CMOS.BIN before replace the YSU unit to be safe.
3 CPU monitor error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
RE-CHO-A109

1815 M-SAFETY SELF 0 When the controller power YSU unit failure (1)Turn the power OFF then back ON.
CHECK ERROR turned ON, CPU2 detected an (2)If the alarm occurs again, replace the YSU unit. Save the
(CPU2) error in the watchdog detection CMOS.BIN before replace the YSU unit to be safe.
circuit.
10 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.

171768-1CD
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

391 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
11 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
12 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
13 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

8.4 Alarm Message List

14 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
15 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
8-271

16 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
17 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
18 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
19 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
20 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
21 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
22 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
23 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
24 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

8.4 Alarm Message List

25 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
26 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
8-272

27 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
28 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
29 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
30 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
31 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
32 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the

171768-1CD
CMOS.BIN before replace the YSU unit to be safe.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
33 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
40 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
41 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

8.4 Alarm Message List

42 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
43 Safety signal self check error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
8-273

50 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
51 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
52 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
53 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
54 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
55 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
56 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
57 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
58 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

8.4 Alarm Message List

59 RAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
70 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
8-274

71 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
72 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
73 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
74 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
75 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
76 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the

171768-1CD
CMOS.BIN before replace the YSU unit to be safe.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
77 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
78 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
79 DualPortRAM error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.

8.4 Alarm Message List

91 Stack error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
92 Stack error. YSU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
8-275

1816 SV M-SAFETY NO 1 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
COMMUNICATE back error) occurred in the (2)If the alarm occurs again, check the connection of the following
(CPU2) EAXA board of rotary switch communication cables.
was set to "0". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
RE-CHO-A109

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
the EAXA board to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the (2)If the alarm occurs again, check the connection of the following
EAXA board of rotary switch communication cables.
was set to "1". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)

8.4 Alarm Message List

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
8-276

the EAXA board to be safe.

3 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the (2)If the alarm occurs again, check the connection of the following
EAXA board of rotary switch communication cables.
was set to "2". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
RE-CHO-A109

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
the EAXA board to be safe.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the (2)If the alarm occurs again, check the connection of the following
EAXA board of rotary switch communication cables.
was set to "3". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)

8.4 Alarm Message List

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
8-277

the EAXA board to be safe.

5 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the (2)If the alarm occurs again, check the connection of the following
EAXA board of rotary switch communication cables.
was set to "4". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
RE-CHO-A109

replace the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
the EAXA board to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
6 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the (2)If the alarm occurs again, check the connection of the following
EAXA board of rotary switch communication cables.
was set to "5". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)

8.4 Alarm Message List

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
8-278

the EAXA board to be safe.

7 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the (2)If the alarm occurs again, check the connection of the following
EAXA board of rotary switch communication cables.
was set to "6". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
RE-CHO-A109

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
the EAXA board to be safe.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
8 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the (2)If the alarm occurs again, check the connection of the following
EAXA board of rotary switch communication cables.
was set to "7". · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)

8.4 Alarm Message List

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
8-279

the EAXA board to be safe.

11 The communication error YSU unit failure (1)Turn the power OFF then back ON.
occurred between the EAXA (2)If the alarm occurs again, replace the YSU unit. Save the
board and the YSU unit. CMOS.BIN before replace the YSU unit to be safe.
12 The communication error YSU unit failure (1)Turn the power OFF then back ON.
occurred between the EAXA (2)If the alarm occurs again, replace the YSU unit. Save the
board and the YSU unit. CMOS.BIN before replace the YSU unit to be safe.
13 The communication error YSU unit failure (1)Turn the power OFF then back ON.
occurred between the EAXA (2)If the alarm occurs again, replace the YSU unit. Save the
board and the YSU unit. CMOS.BIN before replace the YSU unit to be safe.
14 The communication control IC YSU unit failure (1)Turn the power OFF then back ON.
of YSU unit detected the error. (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replace the YSU unit to be safe.
RE-CHO-A109

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1817 SV M-SAFETY CRC 0 Connection failure (1)Turn the power OFF then back ON.
ERROR(CPU2) (2)If the alarm occurs again, check the connection of the following
communication cables.
·The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)

8.4 Alarm Message List

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
8-280

the EAXA board to be safe.

1818 M-SAFETY SLAVE 1 There is the EAXA board for Connection failure (1)Turn the power OFF then back ON.
TIME OUT(CPU2) display of the 7 segment (2)If the alarm occurs again, check the connection of the following
LED(DS1) of EAXA board is not communication cables.
"d" (on-line process). ·The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
RE-CHO-A109

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
the EAXA board to be safe.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 There is the EAXA board for Connection failure (1)Turn the power OFF then back ON.
display of the 7 segment (2)If the alarm occurs again, check the connection of the following
LED(DS1) of EAXA board is not communication cables.
"d" (on-line process). · The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector)
and YSU unit (CN202 connector)

8.4 Alarm Message List

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before
replace the YSU unit to be safe.
EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred
again, replace the EAXA board. Save the CMOS.BIN before replace
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the EAXA board to be safe.

1819 M-SAFETY SLAVE 0 Setting error Correct the set value in maintenance mode.
UNDEFINED (CPU2)
1820 M-SAFETY POWER 0000_ CPU2 detected the 3.3V over Blown fuse (1)Turn the power OFF then back ON.
VOLT ERROR(CPU1) 1101 voltage in the CPU1. (2)If the alarm occurs again, check the followings.
7 segment LED (DS1 orDS2) of YSU unit is turned OFF: Replace the
fuse(F3/F4) in YSU unit board.
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the fuse, and then if the alarm occurred again,
replace the YSU unit. Save the CMOS.BIN before replace the YSU
unit to be safe.
0000_ CPU2 detected the 3.3V low YSU unit failure (1)Turn the power OFF then back ON.
1011 voltage in the CPU1. (2)If the alarm occurs again, replace the YSU unit. Save the
RE-CHO-A109

CMOS.BIN before replace the YSU unit to be safe.

0000_ CPU2 detected 24V power Connection failure (1)Turn the power OFF then back ON.
0111 supply voltage error in the (2)If the alarm occurs again, check the connection of the following
CPU1. cables.
· Cable of the YSU unit(CN200 connector)
· Cable of the YPS unit(CN154 connector)

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Loose fuse (1)Turn the power OFF then back ON.
(2)If the alarm occurred again, check if the fuse(F1/F2) is not removed.
Fuse is located on the front of the YSU unit.
Blown fuse (1)Turn the power OFF then back ON.
(2)If the alarm occurred again after confirmation of the fuse removal,
replace the fuse (F1/F2) of the YSU unit. Fuse is located on the front of
the YSU unit.
Ground fault or a short (1)Turn the power OFF then back ON.
circuit (2)If the alarm occurs again after replacement the fuse, check the

8.4 Alarm Message List

following content.
· Check whether neither the short circuit nor the ground fault have
happened because of the I/O cables from the external device when
other alarms that show 24V power supply error occurred at the same
time.
0000_ CPU2 detected the 5V low YSU unit failure (1)Turn the power OFF then back ON.
1110 voltage in the CPU1. (2)After replacement the fuse, and then if the alarm occurred again,
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replace the YSU unit. Save the CMOS.BIN before replace the YSU
unit to be safe.
1821 M-SAFETY UNIT LINK 1 The unconnection with other Connection failure (1)Turn the power OFF then back ON.
ERROR (CPU2) YSU units was detected. (2)If the alarm occurs again, check the followings.
·Check the connection of cable connected with other YSU unit.
(3)After confirmation of the connection, and then if the alarm occurred
again, replace the communication cable.
2 The unconnection with other Connection failure (1)Turn the power OFF then back ON.
YSU units was detected. (2)If the alarm occurs again, check the followings.
·Check the connection of cable connected with other YSU unit.
(3)After confirmation of the connection, and then if the alarm occurred
again, replace the communication cable.
1900 SYSTEM Sub Code Software operation error (1)Turn the power OFF then back ON.
RE-CHO-A109

ERROR(RSC1) Internal control error in software occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1901 RSC1 INITIALIZE Sub Code Software operation error (1)Turn the power OFF then back ON.
ERROR 1 to 7: Internal control error in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
software mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
· Connected state of Ethernet cable
· Connected state of USB cable
(3)After confirmation of the communication cable connection, and then

8.4 Alarm Message List

if the alarm occurred again, replace the communication cable.
Setting error Confirm the setting of parameter.
1902 RSC1 INITIALIZE Sub Code Software operation error (1)Turn the power OFF then back ON.
ERROR(RSC#1) 8 to 9: Internal control error in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
software mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
Connection failure (1)Turn the power OFF then back ON.
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(2)If the alarm occurs again, check the followings.

· Connected state of Ethernet cable
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable.
Setting error Confirm the setting of parameter.
1903 RSC1 INITIALIZE Sub Code Software operation error (1)Turn the power OFF then back ON.
ERROR(RSC#2) 8 to 9: Internal control error in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
software mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
· Connected state of Ethernet cable
RE-CHO-A109

(3)After confirmation of the communication cable connection, and then

if the alarm occurred again, replace the communication cable.
Setting error Confirm the setting of parameter.
1904 RSC1 INITIALIZE Sub Code Software operation error (1)Turn the power OFF then back ON.
ERROR(RSC#3) 8 to 9: Internal control error in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
software mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
· Connected state of Ethernet cable
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable.
Setting error Confirm the setting of parameter.
1905 RSC1 INITIALIZE Sub Code Software operation error (1)Turn the power OFF then back ON.
ERROR(RSC#4) 8 to 9: Internal control error in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
software mode, and then contact your Yaskawa representative about

8.4 Alarm Message List

occurrence status (operating procedure).
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
· Connected state of Ethernet cable
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable.
Setting error Confirm the setting of parameter.
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1906 RSC1 INITIALIZE Sub Code Software operation error (1)Turn the power OFF then back ON.
ERROR(RSC#5) 8 to 9: Internal control error in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
software mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
· Connected state of Ethernet cable
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable.
Setting error Confirm the setting of parameter.
1907 RSC1 INITIALIZE Sub Code Software operation error (1)Turn the power OFF then back ON.
ERROR(RSC#6) 8 to 9: Internal control error in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
RE-CHO-A109

software mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.

171768-1CD
· Connected state of Ethernet cable
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Setting error Confirm the setting of parameter.
1908 RSC1 INITIALIZE Sub Code Software operation error (1)Turn the power OFF then back ON.
ERROR(RSC#7) 8 to 9: Internal control error in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
software mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
· Connected state of Ethernet cable
(3)After confirmation of the communication cable connection, and then

8.4 Alarm Message List

if the alarm occurred again, replace the communication cable.
Setting error Confirm the setting of parameter.
1909 RSC1 INITIALIZE Sub Code Software operation error (1)Turn the power OFF then back ON.
ERROR(RSC#8) 8 to 9: Internal control error in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
software mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
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Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the followings.
· Connected state of Ethernet cable
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable.
Setting error Confirm the setting of parameter.
1910 RSC1 UNIT NUMBER Sub Code Software operation error (1)Turn the power OFF then back ON.
UNMATCH The number of units the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
controller detected. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
· Connected state of USB cable
RE-CHO-A109

(3)After confirmation of the communication cable connection, and then

if the alarm occurred again, replace the communication cable.
1911 ROBOT NO. ERROR Sub Code Software operation error (1)Turn the power OFF then back ON.
The RSC1 unit number where occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
error occurred. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
· Connected state of USB cable
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable.
1912 AXIS NUMBER The RSC1 unit number where Software operation error (1)Turn the power OFF then back ON.
ERROR error occurred. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
· Connected state of USB cable
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable.
1913 FIRST DATA SEND The RSC1 unit number where Software operation error (1)Turn the power OFF then back ON.
ERROR(USB) error occurred. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
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mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
· Connected state of USB cable
(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable.
1914 COMMUNICATION The RSC1 unit number where Software operation error (1)Turn the power OFF then back ON.
ERROR(USB) error occurred. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the followings.
RE-CHO-A109

· Connected state of USB cable

(3)After confirmation of the communication cable connection, and then
if the alarm occurred again, replace the communication cable.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4000 MEMORY ERROR Sub Code: Tool number Data error (1)Reset the alarm.
(TOOL FILE) (2)If the alarm occurs again, initialize the tool file in maintenance
mode, and then load the tool file saved in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4001 MEMORY ERROR Sub Code: User coordinate Data error (1)Reset the alarm.
(USER COORD FILE) number (2)If the alarm occurs again, initialize the user coordinates file in
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maintenance mode, and then load the user coordinates file saved in
the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4002 MEMORY ERROR Data error (1)Reset the alarm.
(SV MON SIGNAL (2)If the alarm occurs again, initialize the servo monitor signal file in
RE-CHO-A109

FILE) maintenance mode, and then load the servo monitor signal file saved
in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4003 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(WEAVING FILE) (2)If the alarm occurs again, initialize the weaving condition file in
maintenance mode, and then load the weaving condition file saved in
the external memory device.
YCP01 board failure (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
8-288

load the CMOS.BIN saved before alarm occurred.

4004 MEMORY ERROR Data error (1)Reset the alarm.
(HOME POS FILE) (2)If the alarm occurs again, initialize the home positioning file in
maintenance mode, and then load the home positioning file saved in
the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
RE-CHO-A109

load the CMOS.BIN saved before alarm occurred.

4005 MEMORY ERROR Data error (1)Reset the alarm.
(SECOND HOME (2)If the alarm occurs again, initialize the second home positioning file
POS) in maintenance mode, and then load the second home positioning file

171768-1CD
saved in the external memory device.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

4006 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(POWER SOURCE (2)If the alarm occurs again, initialize the arc welding Power Source
COND) condition file in maintenance mode, and then load the arc welding
Power Source condition file saved in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-289

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4007 MEMORY ERR Sub Code: Page number Data error (1)Reset the alarm.
(ARC START COND (2)If the alarm occurs again, initialize the arc start condition file in
FILE) maintenance mode, and then load the arc start condition file saved in
the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4008 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(ARC END COND (2)If the alarm occurs again, initialize the arc end condition file in
FILE) maintenance mode, and then load the arc end condition file saved in
the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4009 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(ARC AUX COND (2)If the alarm occurs again, initialize the arc auxiliary condition file in
FILE) maintenance mode, and then load the arc auxiliary condition file saved
8-290

in the external memory device.

YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4010 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(COM-ARC3 COND (2)If the alarm occurs again, initialize the COM-ARC condition file in
FILE) maintenance mode, and then load the COM-ARC condition file saved
RE-CHO-A109

in the external memory device.

YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01

171768-1CD
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4012 MEMORY ERROR Sub Code: Condition file Data error (1)Reset the alarm.
(LINK SERVOFLOAT) number (2)If the alarm occurs again, initialize the link servo float condition file
in maintenance mode, and then load the link servo float condition file
saved in the external memory device.
YCP01 board failure (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
8-291

load the CMOS.BIN saved before alarm occurred.

4013 MEMORY ERROR Sub Code: Condition file Data error (1)Reset the alarm.
(LINEAR number (2)If the alarm occurs again, initialize the linear servo float condition file
SERVOFLOAT) in maintenance mode, and then load the linear servo float condition file
saved in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
RE-CHO-A109

load the CMOS.BIN saved before alarm occurred.

4014 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(ROBOT CALIB FILE) (2)If the alarm occurs again, initialize the file for calibration between
manipulators in maintenance mode, and then load the file for
calibration between manipulators saved in the external memory
device.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

4017 MEMORY ERROR Data error (1)Reset the alarm.
(POWER SRC USER- (2)If the alarm occurs again, initialize the Power Source user definition
DEF) file in maintenance mode, and then load the Power Source user
definition file saved in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-292

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4018 MEMORY Data error (1)Reset the alarm.
ERR(LADDER PRG (2)If the alarm occurs again, initialize the ladder program file in
FILE) maintenance mode, and then load the ladder program file saved in the
external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the

171768-1CD
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4019 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(CUTTING COND (2)If the alarm occurs again, initialize the cutting condition file in
FILE) maintenance mode, and then load the cutting condition file saved in
the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4020 MEMORY ERROR Data error (1)Reset the alarm.
(OPERATION (2)If the alarm occurs again, initialize the work home position file in
ORIGIN) maintenance mode, and then load the work home position file saved in
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the external memory device.

YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4021 MEMORY ERROR Data error (1)Reset the alarm.
(CONVEYOR COND (2)If the alarm occurs again, initialize the conveyor condition file in
FILE) maintenance mode, and then load the conveyor condition file saved in
RE-CHO-A109

the external memory device.

YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4022 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(PAINT SPECIAL (2)If the alarm occurs again, initialize the paint special file in
FILE) maintenance mode, and then load the paint special file saved in the
external memory device.
YCP01 board failure (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
8-294

load the CMOS.BIN saved before alarm occurred.

4023 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(PAINT COND FILE) (2)If the alarm occurs again, initialize the paint condition file in
maintenance mode, and then load the paint condition file saved in the
external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
RE-CHO-A109

load the CMOS.BIN saved before alarm occurred.

4024 MEMORY 1 Data error (1)Reset the alarm.
ERR(WRIST WEAV (2)If the alarm occurs again, initialize the wrist weaving amplitude file
AMP FILE) in maintenance mode, and then load the wrist weaving amplitude file

171768-1CD
saved in the external memory device.

415 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

4025 MEMORY ERROR Data error (1)Reset the alarm.
(INTERRUPT JOB (2)If the alarm occurs again, initialize the interrupt job file in
FILE) maintenance mode, and then load the interrupt job file saved in the
external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-295

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4028 MEMORY Data error (1)Reset the alarm.
ERR(SENSOR MON (2)If the alarm occurs again, initialize the sensor monitoring condition
COND FILE) file in maintenance mode, and then load the sensor monitoring
condition file saved in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

416 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4030 MEMORY Sub Code: File number Data error (1)Reset the alarm.
ERR(PRESS COND (2)If the alarm occurs again, initialize the press condition file in
DATA FILE) maintenance mode, and then load the press condition file saved in the
external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4031 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(SPOT GUN COND (2)If the alarm occurs again, initialize the gun condition file in
FILE) maintenance mode, and then load the gun condition file saved in the
8-296

external memory device.

YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4032 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(SPOT WELDER (2)If the alarm occurs again, initialize the spot welding gun condition
COND) file in maintenance mode, and then load the spot welding gun
RE-CHO-A109

condition file saved in the external memory device.

YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01

171768-1CD
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4033 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(GUN PRESSURE (2)If the alarm occurs again, initialize the gun pressure file in
FILE) maintenance mode, and then load the gun pressure file saved in the
external memory device.
YCP01 board failure (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
8-297

load the CMOS.BIN saved before alarm occurred.

4034 MEMORY Data error (1)Reset the alarm.
ERR(ANTICIPATION (2)If the alarm occurs again, initialize the anticipation outputs file in
OT FILE) maintenance mode, and then load the anticipation outputs file saved in
the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
RE-CHO-A109

load the CMOS.BIN saved before alarm occurred.

4035 MEMORY Data error (1)Reset the alarm.
ERR(ANTICIPATION (2)If the alarm occurs again, initialize the anticipation outputs file in
OG FILE) maintenance mode, and then load the anticipation outputs file saved in
the external memory device.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

4036 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(WEARING FILE) (2)If the alarm occurs again, initialize the wear amount file in
maintenance mode, and then load the wear amount file saved in the
external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-298

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4037 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(STROKE POSITION) (2)If the alarm occurs again, initialize the FULL/SHORT OPEN position
setting file in maintenance mode, and then load the FULL/SHORT
OPEN position setting file saved in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the

171768-1CD
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4038 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(PRESSURE FILE) (2)If the alarm occurs again, initialize the dry-spotting pressure file in
maintenance mode, and then load the dry-spotting pressure file saved
in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4039 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(FORM CUT FILE) (2)If the alarm occurs again, initialize the form cut file in maintenance
mode, and then load the form cut file saved in the external memory
8-299

device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4040 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(SHOCK LEVEL FILE) (2)If the alarm occurs again, initialize the shock level file in
maintenance mode, and then load the shock level file saved in the
RE-CHO-A109

external memory device.

YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

420 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4041 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(SPOT IO ALLOCTE (2)If the alarm occurs again, initialize the spot I/O allocation file in
FL) maintenance mode, and then load the spot I/O allocation file saved in
the external memory device.
YCP01 board failure (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
8-300

load the CMOS.BIN saved before alarm occurred.

4042 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(VISION FILE) (2)If the alarm occurs again, initialize the vision condition file in
maintenance mode, and then load the vision condition file saved in the
external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
RE-CHO-A109

load the CMOS.BIN saved before alarm occurred.

4043 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(VISION (2)If the alarm occurs again, initialize the vision calibration file in
CALIBRATION) maintenance mode, and then load the vision calibration file saved in

171768-1CD
the external memory device.

421 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

4044 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(WELD PULSE (2)If the alarm occurs again, initialize the welding pulse condition file in
COND) maintenance mode, and then load the welding pulse condition file
saved in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-301

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4045 MEMORY ERROR Data error (1)Reset the alarm.
(WELD PULSE (2)If the alarm occurs again, initialize the welding pulse selection file in
SELECT) maintenance mode, and then load the welding pulse selection file
saved in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

422 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4046 MEMORY Sub Code: File number Data error (1)Reset the alarm.
ERR(CONVEYOR (2)If the alarm occurs again, initialize the conveyor calibration file in
CALIB FILE) maintenance mode, and then load the conveyor calibration file saved
in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4048 MEMORY ERROR Data error (1)Reset the alarm.
(SERVO S-GUN FILE) (2)If the alarm occurs again, initialize the sealer gun characteristics file
in maintenance mode, and then load the sealer gun characteristics file
8-302

saved in the external memory device.

YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4049 MEMORY ERROR Data error (1)Reset the alarm.
(PASTE QUAN.COMP (2)If the alarm occurs again, initialize the painting amount correction
FL) file in maintenance mode, and then load the painting amount
RE-CHO-A109

correction file saved in the external memory device.

YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01

171768-1CD
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

423 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4050 MEMORY ERR(AXIS Data error (1)Reset the alarm.
I/O ALLOC FILE) (2)If the alarm occurs again, initialize the axis motion I/O allocation file
in maintenance mode, and then load the axis motion I/O allocation file
saved in the external memory device.
YCP01 board failure (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
8-303

load the CMOS.BIN saved before alarm occurred.

4051 MEMORY ERR(GUN Sub Code: File number Data error (1)Reset the alarm.
COND. AUX. FILE) (2)If the alarm occurs again, initialize the gun characteristics auxiliary
file in maintenance mode, and then load the gun characteristics
auxiliary file saved in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
RE-CHO-A109

load the CMOS.BIN saved before alarm occurred.

4052 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(TOOL (2)If the alarm occurs again, initialize the tool interference file in
INTERFERENCE) maintenance mode, and then load the tool interference file saved in
the external memory device.

424 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

4053 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(PAINT SYS CONFIG.) (2)If the alarm occurs again, initialize the painting system setting file in
maintenance mode, and then load the painting system setting file
saved in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-304

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4054 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(PAINTING SPECIAL) (2)If the alarm occurs again, initialize the painting device
characteristics file in maintenance mode, and then load the painting
device characteristics file saved in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the

171768-1CD
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

425 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4055 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(CCV-PAINT TABLE) (2)If the alarm occurs again, initialize the painting CCV file in
maintenance mode, and then load the painting CCV file saved in the
external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4056 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(PLUG VOLUME FILE) (2)If the alarm occurs again, initialize the painting filling file in
maintenance mode, and then load the painting filling file saved in the
8-305

external memory device.

YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4057 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(EVB GUN COND) (2)If the alarm occurs again, initialize the EVB gun condition file in
maintenance mode, and then load the EVB gun condition file saved in
RE-CHO-A109

the external memory device.

YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

426 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4058 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(EVB TURBIN COND) (2)If the alarm occurs again, initialize the EVB turbine condition file in
maintenance mode, and then load the EVB turbine condition file saved
in the external memory device.
YCP01 board failure (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
8-306

load the CMOS.BIN saved before alarm occurred.

4059 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(EVB PAINT COND) (2)If the alarm occurs again, initialize the EVB paint condition file in
maintenance mode, and then load the EVB paint condition file saved in
the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
RE-CHO-A109

load the CMOS.BIN saved before alarm occurred.

4060 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(CLEARANCE FILE) (2)If the alarm occurs again, initialize the clearance file in maintenance
mode, and then load the clearance file saved in the external memory

171768-1CD
device.

427 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

4061 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(GAUGE SENSOR (2)If the alarm occurs again, initialize the gauging sensor condition file
FILE) in maintenance mode, and then load the gauging sensor condition file
saved in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-307

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4062 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(LNR SCALE FILE) (2)If the alarm occurs again, initialize the linear scale condition file in
maintenance mode, and then load the linear scale condition file saved
in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4063 MEMORY ERR Sub Code: File number Data error (1)Reset the alarm.
(CONVEYOR COND (2)If the alarm occurs again, initialize the conveyor condition auxiliary
SUPP.) file in maintenance mode, and then load the conveyor condition
auxiliary file saved in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4064 MEMORY ERR Data error (1)Reset the alarm.
(WEAV SYNC WELD (2)If the alarm occurs again, initialize the weaving synchronizing
FILE) welding condition file in maintenance mode, and then load the weaving
8-308

synchronizing welding condition file saved in the external memory

device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4065 MEMORY ERROR Data error (1)Reset the alarm.
(I/F PANEL FILE) (2)If the alarm occurs again, initialize the I/F panel file in maintenance
RE-CHO-A109

mode, and then load the I/F panel file saved in the external memory
device.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

4069 MEMORY ERR Data error (1)Reset the alarm.
(PALLETIZE COND (2)If the alarm occurs again, initialize the palletize condition file in
FILE) maintenance mode, and then load the palletize condition file saved in
the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-309

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4070 MEMORY ERROR Data error (1)Reset the alarm.
(LASER TRACKING (2)If the alarm occurs again, initialize the laser tracking welding start
START FILE) file in maintenance mode, and then load the laser tracking welding
start file saved in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4071 MEMORY ERROR Data error (1)Reset the alarm.
(LASER TRACKING (2)If the alarm occurs again, initialize the laser tracking welding end file
END FILE) in maintenance mode, and then load the laser tracking welding end file
saved in the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4072 MEMORY ERROR Data error (1)Reset the alarm.
(LASER TRACKING (2)If the alarm occurs again, initialize the laser tracking track start file in
TRACK START FILE) maintenance mode, and then load the laser tracking track start file
8-310

saved in the external memory device.

YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4073 MEMORY ERROR Data error (1)Reset the alarm.
(LASER TRACKING (2)If the alarm occurs again, initialize the laser tracking welding set file
SET FILE) in maintenance mode, and then load the laser tracking welding set file
RE-CHO-A109

saved in the external memory device.

YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01

171768-1CD
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4074 MEMORY ERROR Data error (1)Reset the alarm.
(LASER TRACKING (2)If the alarm occurs again, initialize the laser tracking track set file in
TRACK SET FILE) maintenance mode, and then load the laser tracking track set file
saved in the external memory device.
YCP01 board failure (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
8-311

load the CMOS.BIN saved before alarm occurred.

4075 MEMORY ERROR Data error (1)Reset the alarm.
(CONDITION FILE OF (2)If the alarm occurs again, initialize the condition file of
CORRESPONDING corresponding to laser tracking gap in maintenance mode, and then
TO LASER load the condition file of corresponding to laser tracking gap saved in
TRACKING GAP) the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
RE-CHO-A109

CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.
4076 MEMORY ERROR Data error (1)Reset the alarm.
(MEMORY PLAY FILE (2)If the alarm occurs again, initialize the memory play file for laser
FOR LASER tracking DC in maintenance mode, and then load the memory play file
TRACKING DC) for laser tracking DC saved in the external memory device.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

8.4 Alarm Message List

4099 DC 24V POWER An error was detected in the YPS power supply failure (1)Reset the alarm.
SUPPLY voltage value of the YPS (2)If the alarm occurs again, turn the power OFF then back ON.
FAILURE(YPS) power. (3)If the alarm occurs again, replace the following unit.
·YPS unit
Connection failure If this alarm occurs in conjunction with AL-1681 BRAKE POWER
ERROR(SV), check the brake connection if there is a ground fault or
short circuit.
8-312

4100 OVERRUN IN ROBOT 1 Sub Code Connection failure (1)Reset the alarm
AXIS 0001:OT (Robot) (2) If the alarm occurs again, check the followings.
·Select "OVERRUN & S-SENSOR" from "ROBOT" menu to display the
OVERRUN & S-SENSOR screen. The alarm can be released on this
screen.
(3)After above operation implementation, if the alarm occurs again,
check the connection and inserting state of the following cables and
connectors.
·YPU unit CN203
·EAXA board CN512
YSU unit board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the
CMOS.BIN before replacing the board to be safe.
RE-CHO-A109

Overrun limit switch Overrun limit switch has been activated. Select "OVERRUN & S-
released SENSOR" from "ROBOT" menu to display the OVERRUN & S-
SENSOR screen. The alarm can be released on this screen.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replacing the board to be safe.

4101 OVERRUN IN Sub Code Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
EXTERNAL AXIS 0010:OT2 (External axis) back ON.)
0100:OT3 (External axis) (2)If the alarm occurs again, check the connection and inserting state
1000:OT4 (External axis) of the following cables and connectors.

8.4 Alarm Message List

·YPU unit
·EAXA board CN512
YSU unit board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the
CMOS.BIN before replacing the board to be safe.
Overrun limit switch Overrun limit switch has been activated. Select "OVERRUN & S-
released SENSOR" from "ROBOT" menu to display the OVERRUN & S-
8-313

SENSOR screen. The alarm can be released on this screen.

EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replacing the board to be safe.
4102 SYSTEM DATA HAS System data changed (1)Reset the alarm.
BEEN CHANGED (2)Turn the power OFF then back ON before turning ON the servo
power supply.
4103 PARALLEL START 1 Sub task being executed: Setting error (1)Check the following settings.
INSTRUCTION Although a job is being ·The subtask is completed by the PWAIT instruction.
ERROR executed by instructed sub
task, an attempt was made to
execute another job by the
sub task.
RE-CHO-A109

2 Group axis being used: Setting error Check the following settings.
The job operated by another ·The job to be started
sub task uses the same group ·The execution timing for start command
axis.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
3 Multiple start of same job: Setting error Check the following settings.
The job that was tried to be ·The same job is not used in the another task
started was executed by
another sub task.
4 Unregistered master job: Setting error Check the following settings.
Although the master job was ·The master job of the subtask is registered
not registered, an attempt was
made to execute PSTART
SUB (job name omitted).

8.4 Alarm Message List

5 Synchronization instruction Setting error Check the following settings.
error: ·The job to be started
When restarted by PSTART, ·The execution timing for start command
synchronization instruction
status of the sub task under
interruption was different from
the status to restart.
8-314

6 Stopped by an alarm: Setting error Check the following settings.

An attempt was made to start ·Alarm occurrence status
the sub task which is stopped
by an alarm.
7 Synchronization task Setting error Check the following settings.
specification of SYNC ·Synchronization task specification of SYNC instruction
instruction omit error
8 The task is specified by Setting error Check the following settings.
synchronization task of SYNC ·Synchronization task specification of SYNC instruction
instruction.
9 I/O jog being executed Setting error Check the following settings.
·I/O jog executing status
Complete the I/O jog executing status, and then restart.
RE-CHO-A109

10 Separate group axis being Setting error Check the following settings.
used ·Usage status of separation use axis
Complete the use of separation use axis, and then restart.
11 The servo power supply is Setting error Check the following settings.

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OFF. ·Servo power
Turn ON servo power.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
12 Twin synchronous task ID Setting error Check the following settings.
error ·Twin synchronous task specification of SYNC instruction
16 PSTART instruction is the old Setting error Check the following settings.
specification. ·The specifications of PSTART instruction
Register the PSTART instruction as new specification.
17 PWAIT instruction is the old Setting error Check the following settings.
specification. ·The specifications of PWAIT instruction
Register the PWAIT instruction as new specification.

8.4 Alarm Message List

4104 WRONG EXECUTION Sub Code1 to 245: Signifies Setting error * Refer to the instruction manual for Data Transmission Function for
OF LOAD INST the data transmission error. details.
4105 WRONG EXECUTION Sub Code1 to 245: Signifies Setting error * Refer to the instruction manual for Data Transmission Function for
OF SAVE INST the data transmission error. details.
4106 WRONG EXECUTION Sub Code1 to 245: Signifies Setting error * Refer to the instruction manual for Data Transmission Function for
OF DELETE INST the data transmission error. details.
4107 OUT OF RANGE Setting error Check the following settings.
8-315

(ABSO DATA) ·Move the manipulator or station to the zero position by the axis
operation and check the home position alignment marks (the arrow).

4109 DC 24V POWER 0000_0001: Detector circuit Connection failure (1)Reset the alarm.
SUPPLY FAILURE(I/ error. (2)If the alarm occurs again, check the connection and inserting state
O) 0000_0010: Fuse blown (YIU of the following cables and connectors.
unit) Check the insertion and connection of the followings.
0000_0011: External 24V ·Fuse (blown) of YIU unit
power supply error. ·The communications cable for the I/O module
Voltage error (1)Reset the alarm.
(2)If the alarm occurs again, Check the 24V external power supply. If
abnormal, replace the 24V external power supply.
Overrun limit switch Check that the overrun limit switch is not activating. If overrun limit
RE-CHO-A109

released switch is activating, return to a normal position.

4110 SHOCK SENSOR Connection failure (1)Reset the alarm
ACTION (2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·EAXA board CN512

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YPU unit board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
back ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the
CMOS.BIN before replacing the board to be safe.
EAXA board failure (1)Reset the alarm
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replacing the board to be safe.

4112 DATA SENDING 1 Retry over of NAK Communication error (1)Reset the alarm.

8.4 Alarm Message List

ERROR (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
2 Retry over for timeout in timer Communication error (1)Reset the alarm.
A (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
3 Retry over for mutual Communication error (1)Reset the alarm.
response error (2)If the alarm occurs again, check the communication setting and
8-316

communication wiring is correct.

4113 DATA RECEIVING 1 Reception timeout (timer A) Communication error (1)Reset the alarm.
ERROR (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
2 Reception timeout (timer B) Communication error (1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
3 Heading length is too short. Communication error (1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
4 Heading length is too long. Communication error (1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
RE-CHO-A109

transmission side data is correctly set.

5 The header No. error Communication error (1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
6 The text length exceeded 256 Communication error (1)Reset the alarm.
characters. (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
4114 TRANSMISSION 1 Overrun error Communication error (1)Reset the alarm.
HARDWARE ERROR (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
2 Parity error Communication error (1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.

8.4 Alarm Message List

3 Framing error Communication error (1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
4 Transmission timeout (timer Communication error (1)Reset the alarm.
A) (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
8-317

5 Transmission timeout (timer Communication error (1)Reset the alarm.

B) (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
4115 TRANSMISSION 1 Received EOT while waiting Communication error (1)Reset the alarm.
SYSTEM BLOCK ACK. (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
2 Received EOT while waiting Communication error (1)Reset the alarm.
ENQ. (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
3 Received EOT before last Communication error (1)Reset the alarm.
block reception. (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
4 Received codes other than Communication error (1)Reset the alarm.
RE-CHO-A109

EOT after last block reception. (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
4116 TRANSMISSION Sub Code Communication error (1)Reset the alarm.
SYSTEM ERROR 1: Sending data contents error (2)If the alarm occurs again, check the setting of communication or
100: Trans error or protocol transmission side data is correctly set.
error

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4117 BRAKE POWER Sub Code: EAXA/EAXB board Connection failure (1)Reset the alarm.
ERROR number where alarm occurred (2)If the alarm occurred again, check the brake wirings and confirm if
the short circuit or the ground fault have happened.
Fuse failure (1)Reset the alarm.
(2)If the alarm occurred again, check the brake wirings and replace the
fuse.
4118 FAN CIRCUIT Sub Code: EAXA/EAXB board Connection failure Check if there is a ground fault or short circuit in the fan power line.
PROTECTOR number where alarm occurred
TRIPPED

8.4 Alarm Message List

Setting error Check the following settings.
·(After cancellation of the short-circuit and ground fault) Turn ON the
circuit protector.
4121 COOLING FAN1 Sub Code: EAXA/EAXB board Cooling fan failure Replace the cooling fan of manipulator.
ERROR number where alarm occurred Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
8-318

4122 COOLING FAN2 Sub Code: EAXA/EAXB board Cooling fan failure Replace the cooling fan of manipulator.
ERROR number where alarm occurred Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
4123 COOLING FAN3 Sub Code: EAXA/EAXB board Cooling fan failure Replace the cooling fan of manipulator.
ERROR number where alarm occurred Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
4124 WRONG EXECUTION 1 The specified file number is Setting error Check the following settings.
OF VISION INST incorrect. ·File No.
Specify the correct file number.
2 The specified file set value is Setting error Check the following settings.
incorrect. ·File set value
Specify the set value.
3 Calibration could not be Setting error Check the following settings.
RE-CHO-A109

executed. ·The robot coordinate data or the pixel coordinate data used for the
calibration
·The user variable number in the calibration file
Set the robot coordinate data and the pixel coordinate data used for

171768-1CD
the calibration to the user variable.
Correctly set the user variable number in the calibration file.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 The communication port for Setting error Check the following settings.
the vision system could not be ·The Parameter for communication port
initialized.
5 Time-out occurred during data Setting error Check the following settings.
transmission. ·The communication setting of vision system
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection of the following
cables.
·Cable between vision system and DX100 system

8.4 Alarm Message List

6 Time-out occurred during data Setting error Check the following settings.
reception. ·The communication setting of vision system
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection of the following
cables.
·Cable between vision system and DX100 system
8-319

7 The data received from the Setting error Check the following settings.
vision system is incorrect. ·The communication setting of vision system
·The detection setting of vision system
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection of the following
cables.
·Cable between vision system and DX100 system
8 The pixel coordinates value Setting error Check the following settings.
was not able to be converted ·The communication setting of vision system
into the robot coordinates. ·Calibration file for use
9 Failed to read or write the Setting error Check the following settings.
position type variable (P Usage status of the specified position type variable
variable). Don't use the specified positional type variable at the same time in
RE-CHO-A109

other jobs.
10 Use memory is lacking and Software operation error (1)Reset the alarm, and then try again.
the area could not be occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
obtained. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
11 The setting value of Correct the setting value of a measurement item.
measurement item (FT) is
incorrect.
12 The data for the vision Software operation error (1)Reset the alarm, and then try again.
execution command is occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
48 Software operation error (1)Reset the alarm, and then try again.
occurred (2)Check the command sent by Vision sensor

8.4 Alarm Message List

(3)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4125 TRANS ERROR 1 File access error Communication error (1)Reset the alarm.
(WELD PULSE (2)If the alarm occurs again, check the communication setting and
COND) communication wiring is correct.
2 File data error Communication error (1)Reset the alarm.
8-320

(2)If the alarm occurs again, check the setting of communication or file
data is correctly set.
3 Calibration execution error Communication error (1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
4 YCP01 port initialize error Communication error (1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
YCP01 port is correctly set.
5 Time-out occurred during data Communication error (1)Reset the alarm.
transmission. (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
6 Time-out occurred during data Communication error (1)Reset the alarm.
RE-CHO-A109

reception. (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
7 Receive data error Communication error (1)Reset the alarm.
(2)If the alarm occurs again, check the communication setting and

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communication wiring is correct.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
8 Coordinate conversion error Communication error (1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
9 Position type variable access Communication error (1)Reset the alarm.
error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
10 Failed to store the area. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about

8.4 Alarm Message List

occurrence status (operating procedure).
11 Measurement item setting Communication error (1)Reset the alarm.
error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
12 Tag setting error Communication error (1)Reset the alarm.
(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
8-321

48 Wait status table FULL Communication error (1)Reset the alarm.

(2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
4126 CANNOT EXECUTE 1 System error Software operation error (1)Reset the alarm, and then try again.
AUTO PMT occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 PBOX cannot be edited. Setting error Check the following settings.
·I/O status of the edit prohibit signal
The edit prohibit signal cannot input.
3 The source job cannot be Setting error Check the following settings.
edited. ·The prohibit status of source job
RE-CHO-A109

If the source job is protected from editing, it cannot be edited.

4 The converted job cannot be Setting error Check the following settings.
edited. ·The prohibit status of converted job
If the converted job is protected from editing, it cannot be edited.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 The memory area for job area Software operation error (1)Reset the alarm.
is insufficient. occurred (2)If the error occurs again, delete unused jobs.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file. In that case, delete the unused jobs.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).

8.4 Alarm Message List

6 The source job is not exist. Setting error Check the following settings.
·Presence of the specified source job
The job which does not exist cannot be set to the source job.
7 The memory area for position Software operation error (1)Reset the alarm.
data of the job is insufficient. occurred (2)when the error occurs again, if there is an unnecessary teaching
position, delete it.
(3)If the error occurs again after the previous measures were
8-322

executed, initialize the job file in the maintenance mode, and then load
the saved job file. In that case, delete the unused jobs.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
8 The job under execution is Setting error Check the following settings.
specified as the conversion ·Execution status of the source job
job. ·Execution status of the converted job
The job under execution is specified for the source / converted job.
Execute conversion operation after ending the job execution.
4128 ARC MONITOR 1 Monitor ON was executed in Setting error Check the following settings.
ERROR Monitor ON. ·Arc monitor ON status
Arc monitor ON cannot be executed during arc monitor ON.
RE-CHO-A109

10 Analog CH specification or Setting error Check the following settings.

register specification is not ·Analog CH specification
exist. ·Register specification
Analog CH specification or register specification is required.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
11 The number of samplings Setting error Check the following settings.
exceeds the set value. ·The number of samplings
The number of sampling is too much. Confirm the monitor ON/OFF
status.
4129 TWIN DRIVE OUT OF Sub Code: Corresponding Setting error Check the following settings.
RANGE (START) master-axes and slave-axes ·Pulse error of the master-axes and the slave-axes
are displayed by the bit. Switch to independent movement mode so that the pulse error of the
master-axes and the slave-axes is settled within allowable range.
4130 NETWORK 1 An error occurred when the Software operation error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

APPLICATION notification of the APP task re- occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
PROCESS ERROR initialization was processed in mode, and then contact your Yaskawa representative about
the Ethernet function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
8-323

board into the new YCP01 board.

2 An error occurred when the Software operation error (1)Turn the power OFF then back ON.
re-initialization response was occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
received in the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
3 The incomplete task of re- Software operation error (1)Turn the power OFF then back ON.
initialization was occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
unsuccessfully completed in mode, and then contact your Yaskawa representative about
RE-CHO-A109

the Ethernet function. occurrence status (operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 An error occurred when the Software operation error (1)Turn the power OFF then back ON.
semaphore for re-initialization occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
was received in the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

5 An error occurred when the Software operation error (1)Turn the power OFF then back ON.
re-initialization mail was sent occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
in the Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-324

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
6 An error occurred in the Software operation error (1)Turn the power OFF then back ON.
exclusive process of the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
storage area control table of mode, and then contact your Yaskawa representative about
the Ethernet function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
7 Time-out occurred in the re- Software operation error (1)Turn the power OFF then back ON.
initialization response occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
RE-CHO-A109

receiving process of the mode, and then contact your Yaskawa representative about
Ethernet function. occurrence status (operating procedure).

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
8 An error occurred in the re- Software operation error (1)Turn the power OFF then back ON.
initialization response occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
receiving process of the mode, and then contact your Yaskawa representative about
Ethernet function. occurrence status (operating procedure).

8.4 Alarm Message List

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
9 Receiving data size error Software operation error (1)Turn the power OFF then back ON.
occurred in the re-initialization occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-325

response receiving process of mode, and then contact your Yaskawa representative about
the Ethernet function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
30 An error occurred in the Web Software operation error (1)Turn the power OFF then back ON.
server task mail receiving occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
process of the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe. Replace the YCP01

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
31 An error occurred in the FTP Software operation error (1)Turn the power OFF then back ON.
server task mail receiving occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
process of the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

32 An error occurred in the FTP Software operation error (1)Turn the power OFF then back ON.
client task mail receiving occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
process of the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-326

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
40 Illegal e-mail data were Software operation error (1)Turn the power OFF then back ON.
received in the Web server occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
task of the Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
41 Illegal e-mail data were Software operation error (1)Turn the power OFF then back ON.
received in the FTP server occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
RE-CHO-A109

task of the Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
42 Illegal e-mail data were Software operation error (1)Turn the power OFF then back ON.
received in the FTP client task occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
of the Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
50 An error occurred in the data Software operation error (1)Turn the power OFF then back ON.
size written to PCI of the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-327

Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
51 An error occurred when the Software operation error (1)Turn the power OFF then back ON.
request to write PCI data was occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
received in the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe. Replace the YCP01

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
52 The request of the undefined Software operation error (1)Turn the power OFF then back ON.
transmission was received in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

53 An error occurred in the Software operation error (1)Turn the power OFF then back ON.
transmission request of the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-328

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
54 The transmission request Software operation error (1)Turn the power OFF then back ON.
without data was received in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
55 The transmission request of Software operation error (1)Turn the power OFF then back ON.
illegal data length was occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
RE-CHO-A109

received in the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
60 Illegal mail data ware received Software operation error (1)Turn the power OFF then back ON.
in the DNS task of the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
61 Illegal mail data was Software operation error (1)Turn the power OFF then back ON.
transmitted in the DNS task of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-329

the Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
100 An error occurred in storing Software operation error (1)Turn the power OFF then back ON.
process of memory which is occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
used in the Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe. Replace the YCP01

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
101 An error occurred in the buffer Software operation error (1)Turn the power OFF then back ON.
for request to write PCI getting occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
process of the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

200 The socket of the Ethernet Software operation error (1)Turn the power OFF then back ON.
function was full and was not occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
able to create a socket. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-330

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
201 An error occurred in the Software operation error (1)Turn the power OFF then back ON.
semaphore of socket control occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
table of the Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
4131 UDP PROCESS 1 An error occurred in the Software operation error (1)Turn the power OFF then back ON.
ERROR creation of receiving socket occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
RE-CHO-A109

during the UDP process of the mode, and then contact your Yaskawa representative about
Ethernet function. occurrence status (operating procedure).

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
2 An error occurred in the Software operation error (1)Turn the power OFF then back ON.
creation of transmission occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
socket during the UDP mode, and then contact your Yaskawa representative about
process of the Ethernet occurrence status (operating procedure).

8.4 Alarm Message List

function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
3 Illegal data were received in Software operation error (1)Turn the power OFF then back ON.
8-331

the UDP process of the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
4 Transmission error occurred Software operation error (1)Turn the power OFF then back ON.
in the UDP process of the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
Ethernet function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 The SELECT operation was Software operation error (1)Turn the power OFF then back ON.
not successfully completed in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the UDP process of the mode, and then contact your Yaskawa representative about
Ethernet function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

100 The re-initialization notification Software operation error (1)Turn the power OFF then back ON.
of illegal data length was occurred (2)If the alarm occurs again, check the connection and insertion of the
received in the UDP process following cables and connectors.
of the Ethernet function. · The MII communications cable which I/O module of the
corresponding sub code
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
8-332

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
101 The re-initialization notification Software operation error (1)Turn the power OFF then back ON.
of illegal data was received in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the UDP process of the mode, and then contact your Yaskawa representative about
Ethernet function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
RE-CHO-A109

board into the new YCP01 board.

102 The PCI write process was Software operation error (1)Turn the power OFF then back ON.
not successfully completed in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the UDP process of the mode, and then contact your Yaskawa representative about
Ethernet function. occurrence status (operating procedure).

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
103 The transmission request of Software operation error (1)Turn the power OFF then back ON.
illegal data length was occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
received in the UDP process mode, and then contact your Yaskawa representative about
of the Ethernet function. occurrence status (operating procedure).

8.4 Alarm Message List

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
104 The transmission request of Software operation error (1)Turn the power OFF then back ON.
illegal data was received in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-333

the UDP process of the mode, and then contact your Yaskawa representative about
Ethernet function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
4132 TCP PROCESS 1 The socket table was not Software operation error (1)Turn the power OFF then back ON.
ERROR successfully created in the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
TCP process of the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe. Replace the YCP01

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 An error occurred in the Software operation error (1)Turn the power OFF then back ON.
process of the TCP server occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
initialization of the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

3 An error occurred in Software operation error (1)Turn the power OFF then back ON.
connection detecting process occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
of TCP server of the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-334

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
4 An error occurred in the Software operation error (1)Turn the power OFF then back ON.
connection detection checking occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
process of TCP server of the mode, and then contact your Yaskawa representative about
Ethernet function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
4134 COOLING FAN SET 0 Cooling fan setting parameter Setting error (1)Turn the power OFF then back ON.
ABNORMAL disabled (2)If the alarm occurs again, save the CMOS.BIN in maintenance
RE-CHO-A109

mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
4135 TOYOPUC RUN 0 Setting error Check the following settings.
STOP ·Use the PCwin, etc. to run the TOYOPUC.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4136 TOYOPUC MAJOR 0 The PCI bus state of the Setting error Check the following settings.
ERROR TOYOPUC turns to "ER". · OFF/ON status of the remote
·OFF/ON status of the power supply
Turn OFF and back ON the remote or power supply.
4137 WRONG EXECUTION 1 Alarm code specification error Setting error Check the following settings.
OF SETUALM INST ·Alarm code
Specify the alarm in the range 8000 to 8999.
2 Task specification error Setting error Check the following settings.
·Task specification

8.4 Alarm Message List

Specify the task in the range 0 to 4 (7 at expansion).
3 Motion mode specification Setting error Check the following settings.
error ·Motion mode specification
Set the motion mode to 0 or 1.
4138 WRONG EXECUTION Connection failure Check the following settings.
OF SVON INST ·Short-circuit the external servo ON (EXSVON) of MXT terminal block.
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Setting error Check the following settings.

·The concurrent I/O signal #80031 (servo ON condition1) ON
·The concurrent I/O signal #80033 (servo ON condition2) ON
4139 WRONG EXECUTION Setting error Check the following settings.
OF PRINT INST ·The setting of the PRINT output conversion spec (character string
specification)
If there is no problem in the setting, delete the corresponding PRINT
instruction and register again.
4140 WRONG EXECUTION 1 DIALOG instruction control Setting error Check the following settings.
OF DIALOG INST error ·The tag setting of DIALOG instruction
If no fault is found, delete corresponding DIALOG instruction, and then
register again.
2 Messages and buttons are not Setting error Check the following settings.
RE-CHO-A109

registered. ·The information of DIALOG instruction message and button

3 Buttons are not registered. Setting error Check the following settings.
·The information of DIALOG instruction button

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4141 SNTP ERROR 1 The error on setting of time Software operation error (1)Turn the power OFF then back ON.
difference value occurred in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the SNTP process of the mode, and then contact your Yaskawa representative about
Ethernet function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

2 The error on setting of time- Software operation error (1)Turn the power OFF then back ON.
out value occurred in the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
SNTP process of the Ethernet mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-336

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
3 The error on setting of Software operation error (1)Turn the power OFF then back ON.
reference interval value occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
occurred in the SNTP process mode, and then contact your Yaskawa representative about
of the Ethernet function. occurrence status (operating procedure).
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
4 The IP address error occurred Setting error Check the following settings.
in the SNTP process of the ·The IP address of the SNTP server
RE-CHO-A109

Ethernet function. ·The DHCP server operation (If the DHCP is used)
·The network status (If the DHCP is used)

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
5 Time-out occurred in the Setting error Check the following settings.
SNTP process ·The SNTP server operation
of the Ethernet function. ·The network status
YCP01 board failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
6 The server time is not Setting error Check the following settings.
synchronized in the SNTP ·The SNTP server operation
process of the Ethernet ·The network status
8-337

function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
7 The SNTP process of the Setting error Use the server compliant with the SNTP version 3.
Ethernet function is not
compliant with the version that
the server sent.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
8 Illegal parameters were found Setting error Check the following settings.
in the SNTP process of the ·SNTP setting
Ethernet function.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
9 The SNTP process of the Setting error Check the following settings.
Ethernet function was not ·SNTP setting
successfully completed.
YCP01 board failure (1)Turn the power OFF then back ON.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
10 The name resolution error Setting error Check the following settings.
occurred in the SNTP process ·The IP address of the SNTP server
of the Ethernet function. ·The DHCP server operation**If the DHCP is used
8-338

·The network status*If the DHCP is used

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
11 The error on getting of server Setting error Check the following settings.
address occurred in the SNTP ·The DHCP server operation
process of the Ethernet ·The network status
function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
12 The server setting is incorrect Setting error Check the following settings.
in the SNTP process of the ·SNTP setting

171768-1CD
Ethernet function (for future
use).

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
4150 OVERRUN DETECT The overrun limit switch of the Overrun limit switch Overrun limit switch is released. Select "OVERRUN&SHOCK
control group that released SENSOR" under sub menu "ROBOT" to reset the limit switch.
corresponds to the indicated
sub code was released.

8.4 Alarm Message List

Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·EAXA board?CN512
EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replacing the board to be safe.
8-339

4151 OVERRUN DETECT The overrun limit switch of the Overrun limit switch Overrun limit switch is released. Select "OVERRUN&SHOCK
(YSU UNIT) control group that released SENSOR" under sub menu "ROBOT" to reset the limit switch.
corresponds to the indicated
sub code was released.
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·OT1:YSU unit CN203
·OT2:YSU unit CN211
·OT3:YSU unit CN215
·OT4:YSU unit CN215
Unit failure(YSU01) (1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU01 unit. Save the
RE-CHO-A109

CMOS.BIN before replacing the board to be safe.

4152 TIMING BELT BLOWN Sub Code: EAXA/EAXB board Manipulator timing belt is Move the manipulator in teach mode to the position where there is no
number where alarm occurred blown. torque on the driving belt.
(1) Check the timing belt tension.
(2) Check the wiring between manipulator and the CN212 of the
machine safety unit (JZNC-YSU01-1E).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4153 COOLING UNIT Sub Code: EAXA/EAXB board Unit failure Refer to the instructions of the cooling unit in use.
ERROR number where alarm occurred
4154 COLLING FAN Sub Code: EAXA/EAXB board Connection failure Check the connection and inserting state of the cables and connectors
ERROR number where alarm occurred connected to the cooling fan.
(DOOR)
Power supply-voltage drop Check if the primary power supply-voltage is operating normally.
Fan dirt Clean the cooling fan and its duct.
If the alarm occurs again after the cleaning, replace the fan.

8.4 Alarm Message List

4155 COOLING FAN Sub Code: EAXA/EAXB board Connection failure Check the connection and inserting state of the cables and connectors
ERROR (BACKSIDE) number where alarm occurred connected to the cooling fan.
Power supply-voltage drop Check if the primary power supply-voltage is operating normally.
Fan dirt Check the connection and inserting state of the cables and connectors
connected to the cooling fan.
4156 COOLING FAN4 Cooling fan failure Replace the cooling fan of manipulator.
ERROR Check the wiring from a manipulator to a servo board.
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* Move the manipulator to the safe position in the teach mode.

4157 COOLING FAN5 Cooling fan failure Replace the cooling fan of manipulator.
ERROR Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
4158 COOLING FAN6 Cooling fan failure Replace the cooling fan of manipulator.
ERROR Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
4159 COOLING FAN7 Cooling fan failure Replace the cooling fan of manipulator.
ERROR Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
4200 SYSTEM ERROR Sub code 01 to 50: Signifies Data error (1)Reset the alarm.
(FILE DATA) the internal software error (2)If the alarm occurs again, initialize the appropriate data in
RE-CHO-A109

maintenance mode, and then load the data saved in the external
memory device.
4201 SYSTEM ERROR -1 An error occurred during the Software operation error (1)Reset the alarm, and then try again.
(JOB) access to a job in parameter occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

171768-1CD
specifications. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

-2 Access time exceeded the Software operation error (1)Reset the alarm, and then try again.
limit during the access to a occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
job. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-341

then load the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-3 The access to a job could not Software operation error (1)Reset the alarm, and then try again.
be performed with the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
specified job name. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
RE-CHO-A109

then load the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
-4 Unavailable characters are Software operation error (1)Reset the alarm, and then try again.
used for a job name. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-5 A job was newly created with Software operation error (1)Reset the alarm, and then try again.
the same name of the job occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
already specified in the mode, and then contact your Yaskawa representative about
8-342

memory. occurrence status (operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-6 The allowable job registration Setting error Check the following settings.
area (memory) was ·Delete unused jobs.
exceeded.
RE-CHO-A109

-7 A job that did not exist in the Software operation error (1)Reset the alarm, and then try again.
memory was specified. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

-8 An attempt was made to Setting error Check the following settings.
change the contents for the ·Release the prohibition.
job prohibited from being
edited.
-9 An error occurred during the Software operation error (1)Reset the alarm, and then try again.
access to a job in handle occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
value. mode, and then contact your Yaskawa representative about
8-343

occurrence status (operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-10 An error occurred in job data Software operation error (1)Reset the alarm, and then try again.
control system. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
RE-CHO-A109

occurrence status (operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-11 An error occurred in sequence Software operation error (1)Reset the alarm, and then try again.
number of the accessed job. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-344

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-12 An error occurred in step Software operation error (1)Reset the alarm, and then try again.
number of the accessed job. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-13 A job specified at job search Software operation error (1)Reset the alarm, and then try again.
did not exist in the memory. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

171768-1CD
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

465 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

-14 There was an instruction that Software operation error (1)Reset the alarm, and then try again.
did not exist in a job because occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
of inconsistency of the system mode, and then contact your Yaskawa representative about
software. occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-345

then load the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-16 Unused handles were lacking Software operation error (1)Reset the alarm, and then try again.
when an attempt was made to occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
open a job. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
RE-CHO-A109

then load the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
-18 The number of instructions Setting error Check the following settings.
added to a job exceeded ·Delete unnecessary instructions and add new instructions again.
9999.
-19 The number of steps added to Setting error Check the following settings.
a job exceeded 999. Delete unnecessary steps and add new steps again.
-22 Job information was not able Software operation error (1)Reset the alarm, and then try again.
to be expanded. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-346

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-23 Job information was not able Software operation error (1)Reset the alarm, and then try again.
to be acquired. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe. Replace the YCP01

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-24 An error occurred in cluster Software operation error (1)Reset the alarm, and then try again.
control. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

171768-1CD
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

467 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

-25 Failed to read the cluster Software operation error (1)Reset the alarm, and then try again.
information. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-347

then load the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-26 Heap area could not be Software operation error (1)Reset the alarm, and then try again.
obtained. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
RE-CHO-A109

then load the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

468 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
-90 The configuration data is Software operation error (1)Reset the alarm, and then try again.
damaged. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-91 The FAT area is damaged. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
8-348

occurrence status (operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-92 A job data in the memory was Software operation error (1)Reset the alarm, and then try again.
destroyed. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
RE-CHO-A109

occurrence status (operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and

171768-1CD
then load the CMOS.BIN saved before alarm occurred.

469 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
4202 SYSTEM ERROR 1 An error occurred in Software operation error (1)Reset the alarm.
(JOB) parameter specifications for occurred (2)If the error occurs again, delete the job where the alarm occurred.
the access to a job. (3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load

8.4 Alarm Message List

the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
2 Access time exceeded the Software operation error (1)Reset the alarm.
limit during the access to a occurred (2)If the error occurs again, delete the job where the alarm occurred.
8-349

job. (3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
3 The access to a job could not Software operation error (1)Reset the alarm.
be performed with the occurred (2)If the error occurs again, delete the job where the alarm occurred.
specified job name. (3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
RE-CHO-A109

your Yaskawa representative about occurrence status (operating

procedure).

470 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 Unavailable characters are Software operation error (1)Reset the alarm.
used for a job name occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).

8.4 Alarm Message List

5 A job was newly created with Software operation error (1)Reset the alarm.
the same name of the job occurred (2)If the error occurs again, delete the job where the alarm occurred.
already specified in the (3)If the error occurs again after the previous measures were
memory. executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
8-350

procedure).
6 The allowable job registration Software operation error (1)Reset the alarm.
area (memory) was occurred (2)If the error occurs again, delete unused jobs.
exceeded. (3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file. In that case, delete the unused jobs.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
7 A job that did not exist in the Software operation error (1)Reset the alarm.
memory was specified. occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
RE-CHO-A109

executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating

171768-1CD
procedure).

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
8 An attempt was made to Setting error Check the following settings.
change the contents for the ·Setting of EDIT LOCK in JOB header screen
job prohibited from being If the job is protected from editing, release the prohibition.
edited.
Software operation error (1)Reset the alarm.
occurred (2)If you edit this job, release the prohibition.
(3)If the error occurs again, delete the job where the alarm occurred.
(4)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load

8.4 Alarm Message List

the saved job file.
(5)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
9 An attempt was made to Setting error Check the following settings.
change the contents for the ·Setting of EDIT LOCK in JOB header screen
8-351

job prohibited from being If the job is protected from editing, release the prohibition.
edited.
An error occurred in Software operation error (1)Reset the alarm.
parameter specifications for occurred (2)If you edit this job, release the prohibition.
the access to a job. (3)If the error occurs again, delete the job where the alarm occurred.
(4)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(5)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
10 An error occurred in job data Software operation error (1)Reset the alarm.
RE-CHO-A109

control system. occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).

472 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
11 An error occurred in sequence Software operation error (1)Reset the alarm.
number of the accessed job. occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).

8.4 Alarm Message List

12 An error occurred in step Software operation error (1)Reset the alarm.
number of the accessed job. occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
8-352

procedure).
13 A job specified at job search Software operation error (1)Reset the alarm.
did not exist in the memory. occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
14 There was an instruction that Software operation error (1)Reset the alarm.
did not exist in a job because occurred (2)If the error occurs again, delete the job where the alarm occurred.
of inconsistency of the system (3)If the error occurs again after the previous measures were
RE-CHO-A109

software. executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating

171768-1CD
procedure).

473 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
16 Unused handles were lacking Setting error Check the following settings.
when an attempt was made to ·The number of call job stacks
open a job. Set the job configuration that decreases the number of call job stacks.
Software operation error (1)Reset the alarm.
occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were

8.4 Alarm Message List

executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
18 The number of instructions Setting error Check the following settings.
added to a job exceeded ·The number of steps in job
9999. Delete unnecessary instructions in job and add new instructions.
Software operation error (1)Reset the alarm.
8-353

occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
19 The number of steps added to Setting error Check the following settings.
a job exceeded 9999. ·The number of steps in job
Delete unnecessary steps in job and add new steps.
Software operation error (1)Reset the alarm.
occurred (2)If the error occurs again, delete the job where the alarm occurred.
RE-CHO-A109

(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).

474 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
20 A job was newly created with Software operation error (1)Reset the alarm.
the same name of the occurred (2)If the error occurs again, delete the job where the alarm occurred.
undefined job already (3)If the error occurs again after the previous measures were
specified in the memory. executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).

8.4 Alarm Message List

22 Failed to expand job Software operation error (1)Reset the alarm.
information during the access occurred (2)If the error occurs again, delete the job where the alarm occurred.
to a job. (3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
8-354

procedure).
23 The accessed job was not Software operation error (1)Reset the alarm.
opened. occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
24 An error occurred in the Software operation error (1)Reset the alarm.
cluster control process of the occurred (2)If the error occurs again, delete the job where the alarm occurred.
accessed job. (3)If the error occurs again after the previous measures were
RE-CHO-A109

executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating

171768-1CD
procedure).

475 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
25 An error occurred when Software operation error (1)Reset the alarm.
reading the cluster information occurred (2)If the error occurs again, delete the job where the alarm occurred.
of the accessed job. (3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).

8.4 Alarm Message List

26 Failed to acquire the Software operation error (1)Reset the alarm.
necessary memory area occurred (2)If the error occurs again, delete the job where the alarm occurred.
during the access to a job. (3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
8-355

procedure).
90 The configuration information Software operation error (1)Reset the alarm.
for job data control is occurred (2)If the error occurs again, delete the job where the alarm occurred.
damaged. (3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
91 The FAT information for job Software operation error (1)Reset the alarm.
data is damaged. occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
RE-CHO-A109

executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).

476 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
92 A job data was destroyed. Software operation error (1)Reset the alarm.
occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).

8.4 Alarm Message List

99 A job data in the memory was Software operation error (1)Reset the alarm.
destroyed. occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
8-356

procedure).
4203 SYSTEM ERROR -1 The memory area for position Software operation error (1)Reset the alarm, and then try again.
(POSITION DATA) data is lacking at the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
initialization of the position mode, and then contact your Yaskawa representative about
data control process. occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
RE-CHO-A109

board into the new YCP01 board.

-2 The number of axes for all the Software operation error (1)Reset the alarm, and then try again.
control groups is zero at the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
initialization of the position mode, and then contact your Yaskawa representative about

171768-1CD
data control process. occurrence status (operating procedure).

477 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

-3 The number of axes for Software operation error (1)Reset the alarm, and then try again.
position data is zero. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-357

then load the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-4 The number of stored position Software operation error (1)Reset the alarm, and then try again.
data exceeded the maximum occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
stored data at the initialization mode, and then contact your Yaskawa representative about
of the position data control occurrence status (operating procedure).
process.
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

478 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-5 The memory size of the Software operation error (1)Reset the alarm, and then try again.
position data exceeded the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
maximum memory size at the mode, and then contact your Yaskawa representative about
initialization of the position occurrence status (operating procedure).

8.4 Alarm Message List

data control process.
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
8-358

CMOS.BIN before replace the board to be safe. Replace the YCP01

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-6 Unused position data file is Software operation error (1)Reset the alarm, and then try again.
destroyed. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe. Replace the YCP01

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

171768-1CD
479 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
-7 Unused position data file does Software operation error (1)Reset the alarm, and then try again.
not exist. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-8 Position data file is destroyed. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
8-359

occurrence status (operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-9 Position data control Software operation error (1)Reset the alarm, and then try again.
information is destroyed. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
RE-CHO-A109

occurrence status (operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

480 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-10 An error occurred in specified Software operation error (1)Reset the alarm, and then try again.
position data number. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-360

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-11 Position data is not registered. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-12 An attempt was made to Software operation error (1)Reset the alarm, and then try again.
access the undefined position occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

171768-1CD
data. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

-13 An attempt was made to Software operation error (1)Reset the alarm, and then try again.
access the position data for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the undefined control group. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-361

then load the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-14 Position data control is not Software operation error (1)Reset the alarm, and then try again.
initialized. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
RE-CHO-A109

then load the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
-15 The number of axes for the Software operation error (1)Reset the alarm, and then try again.
control groups exceeded the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
limit. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-16 An error occurred in exclusive Software operation error (1)Reset the alarm, and then try again.
control during the position occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
data control process. mode, and then contact your Yaskawa representative about
8-362

occurrence status (operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-17 An error occurred in Software operation error (1)Reset the alarm, and then try again.
exceptional control during the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
position data control process. mode, and then contact your Yaskawa representative about
RE-CHO-A109

occurrence status (operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and

171768-1CD
then load the CMOS.BIN saved before alarm occurred.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
-20 Inconsistency of data. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
8-363

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
4204 SYSTEM ERROR 1 The number of axes for all the Software operation error (1)Reset the alarm.
(POSITION DATA) control groups is zero at the occurred (2)If the error occurs again, delete the job where the alarm occurred.
initialization of the position (3)If the error occurs again after the previous measures were
data control process executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
2 The number of axes for all the Software operation error (1)Reset the alarm.
control groups is zero at the occurred (2)If the error occurs again, delete the job where the alarm occurred.
RE-CHO-A109

initialization of the position (3)If the error occurs again after the previous measures were
data control process executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
3 The number of axes for Software operation error (1)Reset the alarm.
position data is zero. occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).

8.4 Alarm Message List

4 The number of stored position Software operation error (1)Reset the alarm.
data exceeded the maximum occurred (2)If the error occurs again, delete the job where the alarm occurred.
stored data at the initialization (3)If the error occurs again after the previous measures were
of the position data control executed, initialize the job file in the maintenance mode, and then load
process. the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
8-364

procedure).
5 The memory size of the Software operation error (1)Reset the alarm.
position data exceeded the occurred (2)If the error occurs again, delete the job where the alarm occurred.
maximum memory size at the (3)If the error occurs again after the previous measures were
initialization of the position executed, initialize the job file in the maintenance mode, and then load
data control process. the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
6 Unused position data file is Software operation error (1)Reset the alarm.
destroyed. occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
RE-CHO-A109

executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating

171768-1CD
procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
7 Unused position data file does Setting error Check the following settings.
not exist. ·The number of steps in job (position data)
Delete unnecessary position data in job and add new position data.
Software operation error (1)Reset the alarm.
occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were

8.4 Alarm Message List

executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
8 Position data file is destroyed. Software operation error (1)Reset the alarm.
occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
8-365

the saved job file.

(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
9 Position data control Software operation error (1)Reset the alarm.
information is destroyed. occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
RE-CHO-A109

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
10 An error occurred in specified Software operation error (1)Reset the alarm.
position data number. occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).

8.4 Alarm Message List

11 Position data is not registered. Setting error Check the following settings.
·Teaching of alarm occurred point
Teaching the point where alarm occurred.
Software operation error (1)Reset the alarm.
occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
8-366

the saved job file.

(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
12 An attempt was made to Software operation error (1)Reset the alarm.
access the undefined position occurred (2)If the error occurs again, delete the job where the alarm occurred.
data. (3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
RE-CHO-A109

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
13 An attempt was made to Software operation error (1)Reset the alarm.
access the position data for occurred (2)If the error occurs again, delete the job where the alarm occurred.
the undefined control group. (3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).

8.4 Alarm Message List

14 Position data control is not Software operation error (1)Reset the alarm.
initialized. occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
8-367

procedure).
15 The number of axes for the Software operation error (1)Reset the alarm.
control groups exceeded the occurred (2)If the error occurs again, delete the job where the alarm occurred.
limit. (3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).
16 An error occurred in exclusive Software operation error (1)Reset the alarm.
control during the position occurred (2)If the error occurs again, delete the job where the alarm occurred.
data control process. (3)If the error occurs again after the previous measures were
RE-CHO-A109

executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
17 An error occurred in Software operation error (1)Reset the alarm.
exceptional control during the occurred (2)If the error occurs again, delete the job where the alarm occurred.
position data control process. (3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
procedure).

8.4 Alarm Message List

20 Undefined position exists. Software operation error (1)Reset the alarm.
occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were
executed, initialize the job file in the maintenance mode, and then load
the saved job file.
(4)If the error occurs again though the previous measures were
executed, save the CMOS.BIN in maintenance mode, and then contact
your Yaskawa representative about occurrence status (operating
8-368

procedure).
4206 SYSTEM ERROR Sub Code 1 to 4: Signifies the Software operation error (1)Turn the power OFF then back ON.
(TRANSMISSION) internal software error during occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
data transmission. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4207 SYSTEM ERROR 1 An interrupt undefined in the Software operation error (1)Reset the alarm, and then try again.
(MOTION) main command from the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
system control section mode, and then contact your Yaskawa representative about
occurred. occurrence status (operating procedure).
2 An interrupt undefined in the Software operation error (1)Reset the alarm, and then try again.
sub command from the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
system control section mode, and then contact your Yaskawa representative about
occurred. occurrence status (operating procedure).
RE-CHO-A109

3 The interrupt command that Software operation error (1)Reset the alarm, and then try again.
was sent previously from the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
system control section is mode, and then contact your Yaskawa representative about
being processed. occurrence status (operating procedure).

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 An error was detected in the Software operation error (1)Reset the alarm, and then try again.
interrupt command data from occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the system control section. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
5 An undefined command was Software operation error (1)Reset the alarm, and then try again.
detected in the sub segment occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
task of MOTION section. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
6 An undefined command was Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

detected in the servo-related occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
processing of MOTION mode, and then contact your Yaskawa representative about
section. occurrence status (operating procedure).
7 An undefined command was Software operation error (1)Reset the alarm, and then try again.
detected in the offline occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
processing task of MOTION mode, and then contact your Yaskawa representative about
section. occurrence status (operating procedure).
8-369

8 An undefined command was Software operation error (1)Reset the alarm, and then try again.
detected in the utility task of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
MOTION section. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
10 Task Token is not generated. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
11 Mail-box Token is not Software operation error (1)Reset the alarm, and then try again.
generated. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

12 Semaphore Token is not Software operation error (1)Reset the alarm, and then try again.
generated. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
14 RMS receiving data error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
15 RMS sending data error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
16 RMS receiving unit error Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
18 Task generation error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-370

19 Mail-box generation error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
20 Semaphore generation error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
22 TCB area overflow Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

23 Stack area overflow Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
24 Mail-box area overflow Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
25 Semaphore area overflow Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
30 Interrupt main command error Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
33 Incorrect control group Software operation error (1)Reset the alarm, and then try again.
designation occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-371

34 Offline bank semaphore Software operation error (1)Reset the alarm, and then try again.
reception error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
35 m_gen_area semaphore Software operation error (1)Reset the alarm, and then try again.
reception error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
36 Offline HA processing timeout Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

37 DM_BANK flag error Software operation error (1)Reset the alarm, and then try again.
(DM_BANK conversion occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
processing) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
38 S -> M offline processing Software operation error (1)Reset the alarm, and then try again.
command type error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
39 Function specification error in Software operation error (1)Reset the alarm, and then try again.
the data transmission to the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
sensor board mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
40 Error in designation of Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

application in the request of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
general-purpose data preset mode, and then contact your Yaskawa representative about
for each application. occurrence status (operating procedure).
45 Mail-box of sequence task is Software operation error (1)Reset the alarm, and then try again.
not ready. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-372

46 Control-group usage Software operation error (1)Reset the alarm, and then try again.
undefined occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
47 Segment task polling Software operation error (1)Reset the alarm, and then try again.
command error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
48 Physical axis number error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

49 The control group impossible Software operation error (1)Reset the alarm, and then try again.
to release the brake occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
50 Sub-segment request FULL Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
51 Sub-segment process timeout Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
52 Data latch request FULL Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
53 Data latch process timeout Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-373

54 AXIS command request FULL Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
55 AXIS command process Software operation error (1)Reset the alarm, and then try again.
timeout occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
56 Positioning monitor request Software operation error (1)Reset the alarm, and then try again.
FULL occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

57 Positioning monitor process Software operation error (1)Reset the alarm, and then try again.
timeout occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
58 Failed AXIS servo OFF Software operation error (1)Reset the alarm, and then try again.
command request during occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
category1 emergency stop mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
59 AXIS servo OFF command Software operation error (1)Reset the alarm, and then try again.
execution system not set occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
during category1 emergency mode, and then contact your Yaskawa representative about
stop occurrence status (operating procedure).
61 Conversion primary Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

expression for Power Source occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
command <-> EW command mode, and then contact your Yaskawa representative about
not prepared occurrence status (operating procedure).
62 Duplicated request error Software operation error (1)Reset the alarm, and then try again.
during master control-group occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
tracking mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-374

63 GVM shared resource Software operation error (1)Reset the alarm, and then try again.
semaphore error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
64 Job queue DEQUE error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
65 Conversion primary Software operation error (1)Reset the alarm, and then try again.
expression for painting device occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
command <-> EW command mode, and then contact your Yaskawa representative about
not prepared occurrence status (operating procedure).
RE-CHO-A109

66 Execution system decision Software operation error (1)Reset the alarm, and then try again.
table not set occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
67 Unknown mode data (Without Software operation error (1)Reset the alarm, and then try again.
TEACH/PLAY mode data) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
68 Shift-value output timeout of Software operation error (1)Reset the alarm, and then try again.
the general-purpose sensor occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
69 Interrupt main status set Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
71 System number error at the Software operation error (1)Reset the alarm, and then try again.
master side in twin occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
synchronous system mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-375

72 No data link added to the Software operation error (1)Reset the alarm, and then try again.
command occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
73 Setting status error of the user Software operation error (1)Reset the alarm, and then try again.
coordinates file occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
75 Previous path data reference Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

76 Target position preparation Software operation error (1)Reset the alarm, and then try again.
error in arc-retry shift motion occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
79 Inner track zone status error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
80 Instruction queue and Software operation error (1)Reset the alarm, and then try again.
instruction system data area occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
overflow mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
81 Offline answer bank flag error Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
82 Path and trace queue ENQUE Software operation error (1)Reset the alarm, and then try again.
BANK error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-376

83 Pending and block end Software operation error (1)Reset the alarm, and then try again.
request FULL occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
84 Base axis file type error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
85 Output buffer SYSCON for Software operation error (1)Reset the alarm, and then try again.
automatic test data in use occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

86 Conversion completion status Software operation error (1)Reset the alarm, and then try again.
for AXIS section feedback occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
latch data not established mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
88 File C1 through C3 for Software operation error (1)Reset the alarm, and then try again.
calibration between occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
manipulators not set mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
89 File C1 through C3 for Software operation error (1)Reset the alarm, and then try again.
conveyor calibration not set occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
90 HA function error Setting error (1)Check the following settings.

8.4 Alarm Message List

(conv_pos_data()) ·Correct the job so that the target position data is within the motion
range.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
91 HA function error Setting error (1)Check the following settings.
(conv_shift_data()) ·Correct the job so that the target position data is within the motion
8-377

range.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
94 HA function error Software operation error (1)Reset the alarm, and then try again.
(conv_pulse_to_angle()) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
95 HA function error Software operation error (1)Reset the alarm, and then try again.
(pr_atinf_pos_make()) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
100 Control-group axis Software operation error (1)Reset the alarm, and then try again.
RE-CHO-A109

configuration information occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
parameter error mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
101 Error in the parameter for the Software operation error (1)Reset the alarm, and then try again.
table for physical axes occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
102 Error in the parameter for the Software operation error (1)Reset the alarm, and then try again.
table for physical TU occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
103 Excessive number of control Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

group axes in use occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
104 JOG and PLAY maximum Software operation error (1)Reset the alarm, and then try again.
speed setting parameter error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-378

121 Job argument stack overflow Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
122 Job argument stack underflow Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
123 Designation error of the Software operation error (1)Reset the alarm, and then try again.
fetched feedback pulse area occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
at preparation of current value mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

128 Timeout for waiting Software operation error (1)Reset the alarm, and then try again.
permission to modify the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
number of averaging times mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
129 Object undefined for CLEAR Software operation error (1)Reset the alarm, and then try again.
instruction occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
130 No space in RT_BANK setting Software operation error (1)Reset the alarm, and then try again.
area for correction-amount occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
data mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
131 Queue operation error for Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

variable write-in history at occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
prereading (at ENQUE) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
132 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
variable write-in history at occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
prereading (at DEQUE) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-379

133 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
variable write-in history at occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
prereading (undefined mode, and then contact your Yaskawa representative about
operation) occurrence status (operating procedure).
134 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
variable write-in history at occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
prereading (data length too mode, and then contact your Yaskawa representative about
long) occurrence status (operating procedure).
135 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
score-board setting history (at occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
ENQUE) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

136 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
score-board setting history (at occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
DEQUE) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
137 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
score-board setting history occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
(undefined operation) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
138 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
score-board setting history occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
(data length too long) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
139 Queue operation error for Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

instruction execution (at occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
ENQUE) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
140 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
instruction execution (at occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
DEQUE) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-380

141 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
instruction execution occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
(undefined operation) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
142 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
instruction execution (data occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
length too long) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
143 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
WORK ID conveyor (at occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
ENQUE) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

144 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
WORK ID conveyor (at occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
DEQUE) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
145 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
WORK ID conveyor occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
(undefined operation) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
146 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
WORK ID conveyor (data occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
length too long) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
147 Queue operation error for Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

WORK IN/OUT checking occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
conveyor mode, and then contact your Yaskawa representative about
(at ENQUE) occurrence status (operating procedure).
148 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
WORK IN/OUT checking occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
conveyor mode, and then contact your Yaskawa representative about
(at DEQUE) occurrence status (operating procedure).
8-381

149 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
WORK IN/OUT checking occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
conveyor (undefined mode, and then contact your Yaskawa representative about
operation) occurrence status (operating procedure).
150 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
WORK IN/OUT checking occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
conveyor mode, and then contact your Yaskawa representative about
(data length too long) occurrence status (operating procedure).
151 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
waiting for semaphore for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
LOCK instruction (at ENQUE) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

152 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
waiting for semaphore for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
LOCK instruction (at DEQUE) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
153 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
waiting for semaphore for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
LOCK instruction (undefined mode, and then contact your Yaskawa representative about
operation) occurrence status (operating procedure).
154 Queue operation error for Software operation error (1)Reset the alarm, and then try again.
waiting for semaphore for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
LOCK instruction (data length mode, and then contact your Yaskawa representative about
too long) occurrence status (operating procedure).
221 Transfer data overflow in Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

offline data bank occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
222 Impossible to execute system Software operation error (1)Reset the alarm, and then try again.
exclusive for system job occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-382

223 Event queue number range Software operation error (1)Reset the alarm, and then try again.
exceeded occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
224 No motor-gun control group Software operation error (1)Reset the alarm, and then try again.
for ESRCH instruction occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
225 The number of WORK ID data Software operation error (1)Reset the alarm, and then try again.
and the MAX. WORK FIND occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
COUNT unmatched mode, and then contact your Yaskawa representative about
(MOTION ≠ CV) occurrence status (operating procedure).
RE-CHO-A109

226 The number of WORK IN/ Software operation error (1)Reset the alarm, and then try again.
OUT data and the MAX. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
WORK FIND COUNT mode, and then contact your Yaskawa representative about
unmatched occurrence status (operating procedure).
(MOTION ≠ CV)

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
227 Excessive number of Software operation error (1)Reset the alarm, and then try again.
scheduling for execution of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
instructions mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
228 Instruction execution Software operation error (1)Reset the alarm, and then try again.
scheduling impossible occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
229 Illegal 1st-line move Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

instruction at execution of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
+SMOV instruction mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
230 Impossible to execute the Software operation error (1)Reset the alarm, and then try again.
slave circular interpolation occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
and the master circular mode, and then contact your Yaskawa representative about
interpolation at the same time occurrence status (operating procedure).
8-383

231 Impossible to execute the Software operation error (1)Reset the alarm, and then try again.
slave spline interpolation and occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the master spline interpolation mode, and then contact your Yaskawa representative about
at the same time occurrence status (operating procedure).
232 Illegal index value for a Software operation error (1)Reset the alarm, and then try again.
+MOVx instruction occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
233 No xth-line move instruction Software operation error (1)Reset the alarm, and then try again.
exists where the master occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
control group belongs. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

234 Marking error for WORK ID Software operation error (1)Reset the alarm, and then try again.
conveyor queue (empty occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
queue) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
235 Marking error for WORK IN/ Software operation error (1)Reset the alarm, and then try again.
OUT conveyor queue (empty occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
queue) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
236 Data error 1 at restarting after Software operation error (1)Reset the alarm, and then try again.
an emergency stop (actual occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
status and the data status mode, and then contact your Yaskawa representative about
unmatched) occurrence status (operating procedure).
237 Data error 2 at restarting after Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

an emergency stop (actual occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
status and the data status mode, and then contact your Yaskawa representative about
unmatched) occurrence status (operating procedure).
238 Data error 3 at restarting after Software operation error (1)Reset the alarm, and then try again.
an emergency stop (actual occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
status and the data status mode, and then contact your Yaskawa representative about
unmatched) occurrence status (operating procedure).
8-384

239 Timeout for receiving segment Software operation error (1)Reset the alarm, and then try again.
data output request occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
240 The number which designates Software operation error (1)Reset the alarm, and then try again.
the setting area of correction occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
amount in RT_BANK mode, and then contact your Yaskawa representative about
exceeded the limit value. occurrence status (operating procedure).
241 Task error of the function Software operation error (1)Reset the alarm, and then try again.
calling source (cv_sync_intr ( occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
)) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

242 No control group for motor Software operation error (1)Reset the alarm, and then try again.
gun for clearance move occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
instruction mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
243 Motor gun condition file Software operation error (1)Reset the alarm, and then try again.
number error (including gun occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
pressure file) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
244 GETTOOLW manipulator Software operation error (1)Reset the alarm, and then try again.
designation error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
245 Overflow of entry number for Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

instruction execution occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
246 Data latch processing Software operation error (1)Reset the alarm, and then try again.
(function number overflow) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-385

247 Data latch processing (real- Software operation error (1)Reset the alarm, and then try again.
time status number overflow) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
248 Failed to set a timer unit. (No Software operation error (1)Reset the alarm, and then try again.
allocation space for timer unit occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
setting) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
249 Segment data missing Software operation error (1)Reset the alarm, and then try again.
(seg_t_req was not received occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
in time.) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

250 GETS instruction internal Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
251 SETFILE undefined file Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
252 GETFILE undefined file Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
253 The parameter was destroyed Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

when a GETPRM instruction occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
was executed. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
254 Null pointer assignment Software operation error (1)Reset the alarm, and then try again.
detected occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-386

255 Function or other processing Software operation error (1)Reset the alarm, and then try again.
parameter error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
260 Arithmetic answer is not set at Software operation error (1)Reset the alarm, and then try again.
prereading occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
(ADV_HA_ANS.flag == OFF) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
261 Heap area obtainment failure Software operation error (1)Reset the alarm, and then try again.
(A_BANK) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

262 Heap area obtainment failure Software operation error (1)Reset the alarm, and then try again.
(C_BANK) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
263 Heap area obtainment failure Software operation error (1)Reset the alarm, and then try again.
(Instruction queue) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
264 Heap area obtainment failure Software operation error (1)Reset the alarm, and then try again.
(Path/trace queue) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
279 Specified MSS system Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

instance is not generated. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
280 API Software operation error (1)Reset the alarm, and then try again.
error(HDAS_get_alias_name( occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
)) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-387

500 SL undefined interrupt Software operation error (1)Reset the alarm, and then try again.
command (main command) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
501 SL undefined interrupt Software operation error (1)Reset the alarm, and then try again.
command (sub command) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
502 Previous SL interrupt Software operation error (1)Reset the alarm, and then try again.
command processing occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

503 SL interrupt command data Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
999 Arithmetic section error Software operation error (1)Reset the alarm, and then try again.
(segment data all zero occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
timeout) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1000 System clock (RTC) setting Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1001 System task priority Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

arrangement error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1002 VxWorks primitive error Software operation error (1)Reset the alarm, and then try again.
(msgQCreate) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-388

1003 VxWorks primitive error Software operation error (1)Reset the alarm, and then try again.
(msgQSend) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1005 VxWorks primitive error Software operation error (1)Reset the alarm, and then try again.
(semBCreate) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1007 VxWorks primitive error Software operation error (1)Reset the alarm, and then try again.
(semTake) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

1100 Failed system job Software operation error (1)Reset the alarm, and then try again.
environment configuration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2000 Failed system job Software operation error (1)Reset the alarm, and then try again.
environment configuration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4208 SYSTEM ERROR 1 Prereading task is not Software operation error (1)Reset the alarm, and then try again.
(ARITH) completed. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
5 The averaging buffer in the Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

arithmetic section is occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
destroyed. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
6 No previous bank exists. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-389

7 The answer bank flag is ON. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8 An error occurred in Software operation error (1)Reset the alarm, and then try again.
preparation of current occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
position. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
9 Mails could not correctly be Software operation error (1)Reset the alarm, and then try again.
received in the current task. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

10 Spline-curve path designation Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
11 The previous bank's Software operation error (1)Reset the alarm, and then try again.
prereading conversion could occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
not correctly be completed. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
12 A manipulator designation Software operation error (1)Reset the alarm, and then try again.
error occurred at JOG occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
operation using the external mode, and then contact your Yaskawa representative about
reference point. occurrence status (operating procedure).
13 Designation error of cubic Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

interference coordinates occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
14 Path control position data Software operation error (1)Reset the alarm, and then try again.
error of prereading bank occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-390

16 Station/base axis motion Software operation error (1)Reset the alarm, and then try again.
command error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
18 User coordinates number Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
19 Processing error in re- Software operation error (1)Reset the alarm, and then try again.
preparation of segment occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
control data mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

20 Prereading task not Software operation error (1)Reset the alarm, and then try again.
completed at master in twin occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
synchronous system mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
23 Dynamic model arithmetic Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
24 Speed limit control error Setting error (1)Check the following settings.
(excessive moment of gravity) ·The allowable breaking torque was exceeded only by the gravity
moment. Set the gravity value of the tool within payload of the
manipulator.
·Teach the manipulator orientation that does not become the overload

8.4 Alarm Message List

for each-axes of the manipulator.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
25 Square root of a negative Software operation error (1)Reset the alarm, and then try again.
number occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
8-391

occurrence status (operating procedure).

26 The system number is not set Software operation error (1)Reset the alarm, and then try again.
at master in twin synchronous occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
system. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
29 FORMCUT internal control Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
30 Arm interference check error Software operation error (1)Reset the alarm, and then try again.
(radius data referencing occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mistake) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

31 Arm interference check error Software operation error (1)Reset the alarm, and then try again.
(miscalculation using direct occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
kinematics) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
32 Arm interference check error Software operation error (1)Reset the alarm, and then try again.
(L-axis expansion flag setting occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
error) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
33 Arm interference check error Software operation error (1)Reset the alarm, and then try again.
(check-point re-setting error) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
34 Impossible to edit the Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

averaging buffer (zero occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
division) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
35 No master-group is Software operation error (1)Reset the alarm, and then try again.
designated at preparation of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
master-tool user coordinates. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-392

37 Gauging function error Software operation error (1)Reset the alarm, and then try again.
(command designation error) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
38 A coordinated motion was Setting error Check the following settings.
attempted using the Following ·Change the setting so that only the manipulator moves.
function. **The coordinated motion cannot be performed by the Following
function.
39 Zero or a negative value is set Setting error Check the following settings.
for the bending speed of the ·Set a positive value for the bending speed.
Following function.
40 Zero or a negative value is set Setting error Check the following settings.
RE-CHO-A109

for the bending stroke of the ·Set a positive value for the bending stroke.
Following function.
41 Pulse linked JOG function Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
42 Special JOG operation error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
44 Segment overless: Segment Setting error Check the following settings.
excessive error ·The teaching position cannot hold down the speed by the segment
overless function. Reduce the teaching speed of the job.
45 Segment overless: Path Software operation error (1)Reset the alarm, and then try again.
calculation repeat error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

8.4 Alarm Message List

mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
47 Play path control: initialization Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
48 Play path control: continue Software operation error (1)Reset the alarm, and then try again.
8-393

process error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
49 Play path control: Step Software operation error (1)Reset the alarm, and then try again.
continuous initialization error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
50 Play path control: step Software operation error (1)Reset the alarm, and then try again.
continuous motion execution occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
process error mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
54 Approximation model internal Software operation error (1)Reset the alarm, and then try again.
RE-CHO-A109

control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
55 Pair coordinate system Software operation error (1)Reset the alarm, and then try again.
position calculation function occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
error mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
56 OPT higher acceleration and Setting error Check the following settings.
deceleration control is not ·OPT higher acceleration and deceleration control is used.
allowed when Function ·Don't use the ??? higher acceleration and deceleration control.
acceleration and deceleration
control is enabled.
57 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
acceleration and deceleration mode, and then contact your Yaskawa representative about
time (Function acceleration occurrence status (operating procedure).

8.4 Alarm Message List

and deceleration control)
58 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
acceleration and deceleration mode, and then contact your Yaskawa representative about
time (Function acceleration occurrence status (operating procedure).
and deceleration control)
59 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
8-394

when calculating the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
acceleration and deceleration mode, and then contact your Yaskawa representative about
time (Function acceleration occurrence status (operating procedure).
and deceleration control)
60 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating Function occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
acceleration and deceleration mode, and then contact your Yaskawa representative about
dry run. occurrence status (operating procedure).
61 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating current path occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
of continuous motion stop mode, and then contact your Yaskawa representative about
operation occurrence status (operating procedure).
62 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
RE-CHO-A109

when calculating next path of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
continuous motion stop mode, and then contact your Yaskawa representative about
operation occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
63 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
time when continuous motion mode, and then contact your Yaskawa representative about
in the prereading processing occurrence status (operating procedure).
64 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
time when continuous motion mode, and then contact your Yaskawa representative about
in the prereading processing occurrence status (operating procedure).
65 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
and deceleration time when mode, and then contact your Yaskawa representative about
teaching. occurrence status (operating procedure).
66 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
and deceleration time for mode, and then contact your Yaskawa representative about
plucking in prereading occurrence status (operating procedure).
8-395

processing 1
67 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
and deceleration time for mode, and then contact your Yaskawa representative about
plucking in prereading occurrence status (operating procedure).
processing 2
68 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
and deceleration time for mode, and then contact your Yaskawa representative about
plucking in prereading occurrence status (operating procedure).
processing 3
69 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
RE-CHO-A109

and deceleration time for mode, and then contact your Yaskawa representative about
plucking in prereading occurrence status (operating procedure).
processing 4

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Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
70 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
and deceleration for PL mode, and then contact your Yaskawa representative about
control plucking in prereading occurrence status (operating procedure).
processing 1
71 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
and deceleration for PL mode, and then contact your Yaskawa representative about
control plucking in prereading occurrence status (operating procedure).

8.4 Alarm Message List

processing 2
72 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
and deceleration for plucking mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
73 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-396

and deceleration for PL mode, and then contact your Yaskawa representative about
control in prereading occurrence status (operating procedure).
processing 1
74 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
and deceleration for PL mode, and then contact your Yaskawa representative about
control in prereading occurrence status (operating procedure).
processing 2
75 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
and deceleration for PL mode, and then contact your Yaskawa representative about
control in prereading occurrence status (operating procedure).
processing 3
RE-CHO-A109

76 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
and deceleration for PL mode, and then contact your Yaskawa representative about
control in prereading occurrence status (operating procedure).
processing 4

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
77 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
and deceleration for PL mode, and then contact your Yaskawa representative about
control in prereading occurrence status (operating procedure).
processing 5
65535 For HA debug use Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

4209 OFFLINE SYSTEM 100 Arithmetic error occurred Software operation error (1)Reset the alarm, and then try again.
ERROR (ARITH) when calculating acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
time when continuous motion mode, and then contact your Yaskawa representative about
in the prereading processing occurrence status (operating procedure).
101 Data setting error in offline Software operation error (1)Reset the alarm, and then try again.
answer bank occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
8-397

occurrence status (operating procedure).

102 OFF_USER_POS occupation Software operation error (1)Reset the alarm, and then try again.
control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
103 OFF_USER_POS valid Software operation error (1)Reset the alarm, and then try again.
control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
104 Mail-receiving error of offline Software operation error (1)Reset the alarm, and then try again.
task occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

105 Offline occupation control Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
107 OFF_USER_ROT_POS Software operation error (1)Reset the alarm, and then try again.
occupation control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
108 OFF_USER_ROT_POS valid Software operation error (1)Reset the alarm, and then try again.
control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
109 OFF_CV_CALIB_POS Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

occupation control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
110 OFF_CV_CALIB_POS valid Software operation error (1)Reset the alarm, and then try again.
control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-398

111 Incorrect teaching for offline Software operation error (1)Reset the alarm, and then try again.
conveyor tracking turntable occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
function mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
112 No manipulator is designated Software operation error (1)Reset the alarm, and then try again.
for offline conveyor tracking occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
turntable function. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4210 SYSTEM ERROR -1 Local variable is not used. Software operation error (1)Reset the alarm, and then try again.
(LOCAL VARIABLE) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

-2 Memory area for local variable Software operation error (1)Reset the alarm, and then try again.
could not be obtained. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
-3 No unused handle value Software operation error (1)Reset the alarm, and then try again.
exists when local variable occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
area is created. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-4 An error occurred in exclusive Software operation error (1)Reset the alarm, and then try again.
control. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-5 Handle value is invalid for Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

specified local variable. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-6 Handle value is incorrect for Software operation error (1)Reset the alarm, and then try again.
specified local variable. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-399

-7 An error occurred when Software operation error (1)Reset the alarm, and then try again.
memory area for local variable occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
was released. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-8 An error occurred when Software operation error (1)Reset the alarm, and then try again.
memory area for local variable occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
was registered. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-9 Local variable control process Software operation error (1)Reset the alarm, and then try again.
is not initialized. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

-10 Local variable area shared Software operation error (1)Reset the alarm, and then try again.
heap area. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
-11 An error occurred in exclusive Software operation error (1)Reset the alarm, and then try again.
control. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-12 An error occurred in exclusive Software operation error (1)Reset the alarm, and then try again.
control when control of the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
local variable was processed. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4220 SERVO POWER OFF Sub Code: Control group Setting error Check the following settings.

8.4 Alarm Message List

FOR JOB ·Turn OFF the servo power supply, and then turn ON the servo power
supply for the group axis to be operated.
4221 SERVO POWER OFF Sub Code: Control group The servo power is not ·Turn OFF the servo power supply, and then turn ON the servo power
FOR JOB supplied. supply for the group axis to be operated.
4224 MEMOPLAY FILE -1 An error occurred in control Software operation error (1)Reset the alarm, and then try again.
ERROR process for memory play file. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
8-400

occurrence status (operating procedure).

-2 The arrangement address Software operation error (1)Reset the alarm, and then try again.
information is destroyed for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
memory play file system. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-3 The fixed control information Software operation error (1)Reset the alarm, and then try again.
is destroyed for memory play occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
file system. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-4 The fixed control information Software operation error (1)Reset the alarm, and then try again.
is destroyed for memory play occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
file system. mode, and then contact your Yaskawa representative about
RE-CHO-A109

occurrence status (operating procedure).

-5 An attempt was made to Software operation error (1)Reset the alarm, and then try again.
newly register the memory occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
play file under use. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
-6 An error occurred in checking Software operation error (1)Reset the alarm, and then try again.
written sampling data when occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the data was written to CMOS. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-7 An attempt was made to Software operation error (1)Reset the alarm, and then try again.
access an unused memory occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
play file data. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-8 The memory play file is Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

destroyed. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-9 The memory area for Software operation error (1)Reset the alarm, and then try again.
sampling data is full. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-401

-10 The sampling data is Software operation error (1)Reset the alarm, and then try again.
destroyed. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-11 Data in control process for Software operation error (1)Reset the alarm, and then try again.
memory play file is incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-12 The sampling data is scanned Software operation error (1)Reset the alarm, and then try again.
only at top or end position. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

-13 The memory play file system Software operation error (1)Reset the alarm, and then try again.
is not initialized. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
-14 The offset value is out of Software operation error (1)Reset the alarm, and then try again.
range at sampling data occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
scanning. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4225 OVER SPEED Signifies the control axis Setting error Check the following settings.
(YCP01) number which detected an ·The gun electrode hits the welded target distance of motor gun
error ·manipulator motion (external force, gravity)
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state

8.4 Alarm Message List

of the following cables and connectors.
·The motor power line
·The encoder line
Unit failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the following unit.
·The motor
YCP01 board failure (1)Turn the power OFF then back ON.
8-402

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
4226 COMMUNICATION 1 The communication channel Setting error Check the following settings.
SERVICE ERROR could not be opened/closed at ·Setting of the RS (transmission) parameter
OPEN/CLOSE instruction
execution.
100 The communication port is Setting error Check the following settings.
already opened. The serial port setting
101 The communication port is not Setting error Check the following settings.
opened. The serial port setting
RE-CHO-A109

102 No space was found in data Setting error Check the following settings.
sent buffer. The serial port setting
103 The setting value for the event Setting error Check the following settings.
queue designation parameter ·RS157····Set to 1 to 4

171768-1CD
is incorrect.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
105 The type of output data is Setting error Check the following settings.
incorrect. The serial port setting
4228 WRONG DATA Software operation error (1)Reset the alarm, and then execute following operation.
occurred ·Execute "RESTORE" by selecting "UTILITY" from the pull-down
menu.
*Occurrence date changes to restoration date after it is restored.
·Turn the power OFF and then ON to check the factor of the
inconsistency 1, and 2, on the data inconsistency screen in
maintenance mode.

8.4 Alarm Message List

The factor 1: Check the position of the corresponding file
The factor 2: Register the position of the corresponding file again
*The factor 3: Just turn the power OFF and then ON again.
(2)If it would not restore, select "RE CHECK" from the pull-down menu.
(3)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-403

Data error (1) If different axes configuration data is loaded, the system data
becomes incorrect status, which causes this alarm. In this case,
execute the following operations.
·Select "UTILITY" from the pull-down menu to execute "RESTORE".
·Load correct axes configuration data
(2)If it would not restore, select "RE CHECK" from the pull-down menu,
and then load correct axes configuration data.
(3)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
Data failure (1) If the data including different axes configuration is loaded, the
system data will become abnormal status, causing WRONG DATA
alarm. In this case, execute the following operations.
·Execute "RESTORE" by selecting "UTILITY" from the pull-down
RE-CHO-A109

menu.
·Load the data of correct axes configuration.
(2)If it would not restore, select "RE CHECK" from the pull-down menu,
and then load the data of correct axes configuration.
(3)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4229 ETHERNET 1 An error occurred in the Setting error Check the following settings.
PROCESS ERROR acquisition process of the IP ··The DHCP server operation (If the DHCP is used)
address during the IP address ·The network status (If the DHCP is used)
monitoring process of the
Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01

8.4 Alarm Message List

board into the new YCP01 board.
2 An error occurred in the Setting error Check the following settings.
acquisition process of subnet ·The DHCP server operation (If the DHCP is used)
mask during the network ·The network status (If the DHCP is used)
service data creation process
of the Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
8-404

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
3 An error occurred in the Setting error Check the following settings.
acquisition process of ·The DHCP server operation (If the DHCP is used)
gateway during the network ·The network status (If the DHCP is used)
service data creation process
of the Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
RE-CHO-A109

board into the new YCP01 board.

4 An error occurred in the Setting error Check the following settings.
conversion process of ·The DHCP server operation (If the DHCP is used)
gateway address during the ·The network status (If the DHCP is used)
network service data creation

171768-1CD
process of the Ethernet
function.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
5 An error occurred in the Setting error Check the following settings.
conversion process of DNS ·The DHCP server operation (If the DHCP is used)
server address during the ·The network status (If the DHCP is used)
network service data creation

8.4 Alarm Message List

process of the Ethernet
function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
8-405

6 An error occurred in the Setting error Check the following settings.

acquisition process of domain ·The DHCP server operation (If the DHCP is used)
during the network service ·The network status (If the DHCP is used)
data creation process of the
Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
7 An error occurred in the Setting error Check the following settings.
acquisition process of SNTP ·The DHCP server operation (If the DHCP is used)
server during the network ·The network status (If the DHCP is used)
RE-CHO-A109

service data creation process

of the Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
8 An error occurred in the Setting error Check the following settings.
acquisition process of host ·The DHCP server operation (If the DHCP is used)
name during the network ·The network status (If the DHCP is used)
service data creation process
of the Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01

8.4 Alarm Message List

board into the new YCP01 board.
9 An error occurred in the Setting error Check the following settings.
newest DNS information ·The DHCP server operation (If the DHCP is used)
getting process from DHCP ·The network status (If the DHCP is used)
server in the DNS process of
the Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
8-406

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
10 An error occurred in the Setting error Check the following settings.
setting process to update ·The DHCP server operation (If the DHCP is used)
DNS information in the DNS ·The network status (If the DHCP is used)
process of the Ethernet
function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
RE-CHO-A109

board into the new YCP01 board.

11 An error occurred in the Setting error Check the following settings.
setting clearing process to ·The DHCP server operation (If the DHCP is used)
update DNS information in the ·The network status (If the DHCP is used)
DNS process of the Ethernet

171768-1CD
function.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
20 The subnet mask was not Setting error Check the following settings.
able to be acquired in the ·The DHCP server operation (If the DHCP is used)
DHCP information update ·The network status (If the DHCP is used)
process of the Ethernet

8.4 Alarm Message List

function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
21 Subnet mask update error Setting error Check the following settings.
8-407

occurred in the DHCP ·The DHCP server operation (If the DHCP is used)
information update process of ·The network status (If the DHCP is used)
the Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
25 Gateway update error Setting error Check the following settings.
occurred in the DHCP ·The DHCP server operation (If the DHCP is used)
information update process of ·The network status (If the DHCP is used)
the Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
26 Gateway clear error occurred Setting error Check the following settings.
in the DHCP information ·The DHCP server operation (If the DHCP is used)
update process of the ·The network status (If the DHCP is used)
Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.

8.4 Alarm Message List

4234 COMMUNICATION 0 The IO module board Software operation error (1)Turn the power OFF then back ON.
TIMEOU connected with 0th serial bus occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
(IO MODULE) exists. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
8-408

then load the CMOS.BIN saved before alarm occurred.

1 An error was detected in Setting error Check the following settings.
communications timeout with • The rotary switch setting which specifies slot numbers of each I/O
the I/O module board module
connected with 1st serial bus • I/O module settings in maintenance mode
when the control power turned
ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The MII communications cable which I/O module of the
corresponding node number
• (In case of MII communications last station) Terminator
RE-CHO-A109

• 24V power of the corresponding I/O module

Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
2 An error was detected in Setting error Check the following settings.
communications timeout with • The rotary switch setting which specifies slot numbers of each I/O
the I/O module board module
connected with 2nd serial bus • I/O module settings in maintenance mode
when the control power turned

8.4 Alarm Message List

ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The MII communications cable which I/O module of the
corresponding node number
• (In case of MII communications last station) Terminator
8-409

• 24V power of the corresponding I/O module

Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
3 An error was detected in Setting error Check the following settings.
communications timeout with • The rotary switch setting which specifies slot numbers of each I/O
the I/O module board module
connected with 3rd serial bus • I/O module settings in maintenance mode
when the control power turned
RE-CHO-A109

ON.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The MII communications cable which I/O module of the
corresponding node number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
4 An error was detected in Setting error Check the following settings.
communications timeout with • The rotary switch setting which specifies slot numbers of each I/O
8-410

the I/O module board module

connected with 4th serial bus • I/O module settings in maintenance mode
when the control power turned
ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The MII communications cable which I/O module of the
corresponding node number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 An error was detected in Setting error Check the following settings.
communications timeout with • The rotary switch setting which specifies slot numbers of each I/O
the I/O module board module
connected with 5th serial bus • I/O module settings in maintenance mode
when the control power turned
ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8.4 Alarm Message List

• The MII communications cable which I/O module of the
corresponding node number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
8-411

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
6 An error was detected in Setting error Check the following settings.
communications timeout with • The rotary switch setting which specifies slot numbers of each I/O
the I/O module board module
connected with 6th serial bus • I/O module settings in maintenance mode
when the control power turned
ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
RE-CHO-A109

• The MII communications cable which I/O module of the

corresponding node number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
7 An error was detected in Setting error Check the following settings.
communications timeout with • The rotary switch setting which specifies slot numbers of each I/O
the I/O module board module
connected with 7th serial bus • I/O module settings in maintenance mode
when the control power turned

8.4 Alarm Message List

ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The MII communications cable which I/O module of the
corresponding node number
• (In case of MII communications last station) Terminator
8-412

• 24V power of the corresponding I/O module

Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
8 An error was detected in Setting error Check the following settings.
communications timeout with • The rotary switch setting which specifies slot numbers of each I/O
the I/O module board module
connected with 8th serial bus • I/O module settings in maintenance mode
when the control power turned
RE-CHO-A109

ON.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The MII communications cable which I/O module of the
corresponding node number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
9 An error was detected in Setting error Check the following settings.
communications timeout with • The rotary switch setting which specifies slot numbers of each I/O
8-413

the I/O module board module

connected with 9th serial bus • I/O module settings in maintenance mode
when the control power turned
ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The MII communications cable which I/O module of the
corresponding node number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
RE-CHO-A109

CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
10 An error was detected in Setting error Check the following settings.
communications timeout with • The rotary switch setting which specifies slot numbers of each I/O
the I/O module board module
connected with 10th serial bus • I/O module settings in maintenance mode
when the control power turned
ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8.4 Alarm Message List

• The MII communications cable which I/O module of the
corresponding node number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
8-414

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
11 An error was detected in Setting error Check the following settings.
communications timeout with • The rotary switch setting which specifies slot numbers of each I/O
the I/O module board module
connected with 11th serial bus • I/O module settings in maintenance mode
when the control power turned
ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
RE-CHO-A109

• The MII communications cable which I/O module of the

corresponding node number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
Board failure(I/O module) (1)Turn the power OFF then back ON.

171768-1CD
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

535 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
12 An error was detected in Setting error Check the following settings.
communications timeout with • The rotary switch setting which specifies slot numbers of each I/O
the I/O module board module
connected with 12th serial bus • I/O module settings in maintenance mode
when the control power turned

8.4 Alarm Message List

ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The MII communications cable which I/O module of the
corresponding node number
• (In case of MII communications last station) Terminator
8-415

• 24V power of the corresponding I/O module

Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
13 An error was detected in Setting error Check the following settings.
communications timeout with • The rotary switch setting which specifies slot numbers of each I/O
the I/O module board module
connected with 13th serial bus • I/O module settings in maintenance mode
when the control power turned
RE-CHO-A109

ON.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• The MII communications cable which I/O module of the
corresponding node number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the

8.4 Alarm Message List

CMOS.BIN before replace the board to be safe.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
14 An error was detected in Setting error Check the following settings.
communications timeout with • The rotary switch setting which specifies slot numbers of each I/O
8-416

the YIU unit when the control module

power was turned ON. • I/O module settings in maintenance mode
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
• MII communications cable (CN114) of the YIF board
• MII communications cable (CN300) of the YIU unit
• (In case of MII communications last station) Terminator
• 24V power of the YIU unit
YIU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following unit.
• YIU unit
YIF board failure (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
15 An error was detected in Setting error Check the following settings.
communications timeout with • The rotary switch setting which specifies slot numbers of each I/O
the I/O module board module
connected with 15th serial bus • I/O module settings in maintenance mode
when the control power turned
ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8.4 Alarm Message List

• The MII communications cable which I/O module of the
corresponding node number
• (In case of MII communications last station) Terminator
• 24V power of the corresponding I/O module
Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
8-417

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
16 An error was detected in Setting error Check the following settings.
communications timeout with • PCI slot number in which each PCI board is mounted
the I/O module board • I/O module settings in maintenance mode
connected with 1st PCI
connector when the control
power turned ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
RE-CHO-A109

• The PCI connector of the corresponding I/O module

Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
• The corresponding I/O module (PCI board)

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
17 An error was detected in Setting error Check the following settings.
communications with the I/O • PCI slot number in which each PCI board is mounted
module board connected with • I/O module settings in maintenance mode
2nd PCI when the control
power turned ON.

8.4 Alarm Message List

Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
• The PCI connector of the corresponding I/O module
Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
8-418

• The corresponding I/O module (PCI board)

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
18 An error was detected in Setting error Check the following settings.
communications timeout with • PCI slot number in which each PCI board is mounted
the I/O module board • I/O module settings in maintenance mode
connected with 3rd PCI when
the control power turned ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
RE-CHO-A109

• The PCI connector of the corresponding I/O module

Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

171768-1CD
• The corresponding I/O module (PCI board)

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
19 An error was detected in Setting error Check the following settings.
communications timeout with • PCI slot number in which each PCI board is mounted
the I/O module board • I/O module settings in maintenance mode
connected with 4th PCI when
the control power turned ON.

8.4 Alarm Message List

Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
• The PCI connector of the corresponding I/O module
Board failure(I/O module) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
8-419

• The corresponding I/O module (PCI board)

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the
CMOS.BIN before replace the board. Replace the YIF01 board, and
then load the CMOS.BIN saved before alarm occurred.
4240 TPS:ERROR Sub Code: Welding power Error occurred in the Confirm the following content.
source number. Fronius power source. Step1: Check what kind of the error code is expressed on the front
panel of Fronius power source.
Step2: Check according with the Fronius's manual.
4241 MOTOWELD SYSTEM Sub Code: Welding power System software on the When finish system reset, Shut down the welding power source.
RESET source number. welding power source is
resetting now.
RE-CHO-A109

4242 MOTOWELD INPUT Sub Code: Welding power Overcurrent flows in the (1)Check if the output cable is short-circuited or grounded.
OVER-CURRENT source number. primary control circuit. (2) The power circuit may be broken . Contact your Yaskawa
representative.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4243 MOTOWELD OUTPUT Sub Code: Welding power Overcurrent flows in the Confirm the following content.
OVER-CURRENT source number. secondary control circuit. (1)Check that the torch cable or power cable is not grounded?
(2)Check that the contact tip does not contact the welding work piece?
(3)Check that the encoder cable is not damaged?
(4)Check if the screws of the connector terminal block are securely
fastened. If the encoder cable is disconnected or the screws are
loosened, the wire feeding speed becomes excessively fast and an
error occurs in the wire feeding amount. Replace the encoder cable or
fasten the screws of the connector terminal block.

8.4 Alarm Message List

4244 MOTOWELD INPUT Sub Code: Welding power Primary input voltage Confirm the input voltage.
OVER-VOLTAGE source number. exceeding 550V is applied
continuously for two
seconds.
4245 MOTOWELD Sub Code: Welding power The temperature in the (1)Check the ambient temperature (40 degrees centigrade or less) and
EXCESSIVE source number. primary or secondary operational ratio (60%).
TEMPERATURE control circuit exceeds the (2) Check if there are dust, dirt, and clogging on the dust protective
8-420

specified value of the filter. Clean or replace the dust protective filter if necessary.
welding source.
4246 MOTOWELD INPUT Sub Code: Welding power Primary input voltage is Confirm the input voltage.
UNDER-VOLTAGE source number. lower than 390V
continuously fir two
seconds.
4247 MOTOWELD WATER Sub Code: Welding power Hydraulic pressure is drop. (1)Fill up the cooling water.
UNDER-FLOW source number. (2)Check the circuit of cooling water.
4248 MOTOWELD DIGITAL Sub Code: Welding power The communication Confirm the following content.
I/F WDG.ERROR source number. between the welding (1) The LAN cable has not damaged.
power source and the (2) The Ethernet protocol address setting is correct. (Check that C
robot controller was parameter of the welding power source and RS parameter of the robot
suspended. controller.)
RE-CHO-A109

(3) Welding power source is turn on.

4249 MOTOWELD DIGITAL Sub Code: Welding power In CAN-interface for Check the Node of the each welder power sources and robot
I/F NODE ERROR source number. welder power source, the controller.
Node setting is duplicated.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4250 MOTOWELD DIGITAL Sub Code: Welding power Welder power source Confirm the following content.
I/F ERROR source number. receive the unknown (1) LAN cable is not damaged.
message. (2) Protocol type of the VEW01 is correct. (is MOTOWELD type?)
4251 MOTOWELD DIGITAL Sub Code: Welding power The user file number is out Set the user file number 1...16.
I/F FILE# ERROR source number. of range.
4252 MOTOWELD DIGITAL Sub Code: Welding power Network interface chip is Replace the main board {Pr(MB) -024}. Contact your Yaskawa
I/F CHIP ERROR source number. broke down. representative.
4253 MOTOWELD Sub Code: Welding power Nonconformity in the The setting of hardware or software may be not performed correctly.

8.4 Alarm Message List

MACHINE source number. model setting of hardware Contact your YASKAWA representative.
TYP.ERROR1 and software.
4254 MOTOWELD Sub Code: Welding power Nonconformity in the The setting of hardware or software may be not performed correctly.
MACHINE source number. model setting of hardware Contact your YASKAWA representative.
TYP.ERROR2 and software.
4255 MOTOWELD Sub Code: Welding power Nonconformity in the The setting of hardware or software may be not performed correctly.
MACHINE source number. model setting of hardware Contact your YASKAWA representative.
8-421

TYP.ERROR3 and software.

4256 MOTOWELD Sub Code: Welding power Nonconformity in the The setting of hardware or software may be not performed correctly.
MACHINE source number. model setting of hardware Contact your YASKAWA representative.
TYP.ERROR4 and software.
4257 MOTOWELD PANEL Sub Code: Welding power The DIP switch of PR(CR) (1) Check the DIP switch setting of PR(CR) -002R1 board.
SW SETTING ERROR source number. -002R1 board is not (2) PR(CR) -002R1 board may be broken. Contact your YASKAWA
correctly set. representative.
4258 MOTOWELD FEEDER Sub Code: Welding power The welding wire was not Confirm the following content.
ERROR source number. fed as instructed by the (1)The encoder cable be not damaged?
feeding amount command (2)Isn't there loosening of the screw of the encoder cable connection
value. terminal block?
There is a certain When there are a disconnection of the encoder cable or loosening of
difference between the the screw, the wire feeding speed quickens abnormally, and it
RE-CHO-A109

feeding amount command becomes an abnormal amount of feeding. Replace the encoder cable
value and the feedback or fasten the screw of the terminal block.
from the encoder. (3)Check if the wire load becomes heavy. Make sure that the torch
cable and conduit cable are not bent excessively.
4259 MOTOWELD MOTOR Sub Code: Welding power Overcurrent above the Check if the wire load becomes heavy. Make sure that the torch cable
OVER-CURRENT source number. rated current flows in the and coduit cable are not bent excessively.
motor circuit.

542 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4260 MOTOWELD CPU Sub Code: Welding power A communication error The board may be broken. Contact your Yaskawa representative.
ERROR1 source number. between CPU1 and CPU2
occurs.
4261 MOTOWELD CPU Sub Code: Welding power A communication error The board may be broken. Contact your Yaskawa representative.
ERROR2 source number. between CPU1 and CPU2
occurs.
4262 MOTOWELD Sub Code: Welding power An error occurs in the data The data may not have been correctly saved when the welding
MEMORY ERROR1 source number. in the welding power conditions are recorded because of a power failure, etc. Reset the
source internal memory. system after saving the changed parameters. (See the manual of

8.4 Alarm Message List

MOTOWELD "4.2.10 System Reset")
If the error occurs again, the board may be broken. Contact your
Yaskawa representative.
4263 MOTOWELD Sub Code: Welding power An error occurs in the data The data may not have been correctly saved when the welding
MEMORY ERROR2 source number. in the welding power conditions are recorded because of a power failure, etc. Reset the
source internal memory. system after saving the changed parameters. (See the manual of
MOTOWELD "4.2.10 System Reset")
8-422

If the error occurs again, the board may be broken. Contact your
Yaskawa representative.
4264 MOTOWELD Sub Code: Welding power An error occurs in the data The data may not have been correctly saved when the welding
MEMORY ERROR3 source number. in the welding power conditions are recorded because of a power failure, etc. Reset the
source internal memory. system after saving the changed parameters. (See the manual of
MOTOWELD "4.2.10 System Reset")
If the error occurs again, the board may be broken. Contact your
Yaskawa representative.
4265 MOTOWELD Sub Code: Welding power An error occurs in the data The data may not have been correctly saved when the welding
MEMORY ERROR4 source number. in the welding power conditions are recorded because of a power failure, etc. Reset the
source internal memory. system after saving the changed parameters. (See the manual of
MOTOWELD "4.2.10 System Reset")
If the error occurs again, the board may be broken. Contact your
RE-CHO-A109

Yaskawa representative.
4266 MOTOWELD Sub Code: Welding power An error occurs in the data The data may not have been correctly saved when the welding
MEMORY ERROR5 source number. in the welding power conditions are recorded because of a power failure, etc. Reset the
source internal memory. system after saving the changed parameters. (See the manual of
MOTOWELD "4.2.10 System Reset")

171768-1CD
If the error occurs again, the board may be broken. Contact your
Yaskawa representative.

543 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4267 MOTOWELD Sub Code: Welding power An error occurs in the data The data may not have been correctly saved when the welding
MEMORY ERROR6 source number. in the welding power conditions are recorded because of a power failure, etc. Reset the
source internal memory. system after saving the changed parameters. (See the manual of
MOTOWELD "4.2.10 System Reset")
If the error occurs again, the board may be broken. Contact your
Yaskawa representative.
4268 MOTOWELD Sub Code: Welding power An error occurs in the data The data may not have been correctly saved when the welding
MEMORY ERROR7 source number. in the welding power conditions are recorded because of a power failure, etc. Reset the
source internal memory. system after saving the changed parameters. (See the manual of

8.4 Alarm Message List

MOTOWELD "4.2.10 System Reset")
If the error occurs again, the board may be broken. Contact your
Yaskawa representative.
4269 MOTOWELD Sub Code: Welding power Arc starting signal is input Check again the operation timing or signal cable connections. The
STARTING SIGNAL source number. before the welding power same error may occur at momentary power failure.
ERROR source's main power
supply starts up.
8-423

4270 MOTOWELD NO Sub Code: Welding power Execution arc start without Select a correct welding process in the using the welding user file.
WELDING TYPE source number. welding process.
4271 MOTOWELD Sub Code: Welding power The welding voltage is not (1)Check if the voltage detection wire is connected. Heck if the voltage
VOLT.DETECT WIRE source number. detected. detection line or the short-circuit cap is connected to the CON7 of the
ERROR MOTOWELD.
(2)Check that the contact tip does not contact the work piece to be
welded. Set the contact tip so as not to contact the work piece.
(3)Temporary power failure may have occurred.
4272 MOTOWELD SAFTY- Sub Code: Welding power Safety circuit broken. Contact your Yaskawa representative.
CIRCUIT ERROR source number.
4273 MOTOWELD IGBT Sub Code: Welding power The IGBT device of power Replace the IGBT device (Part code AJ0EL3870). Contact your
SHORT CIRCUIT source number. circuit broken. Yaskawa representative.
RE-CHO-A109

4274 MOTOWELD Sub Code: Welding power The welding voltage is not Contact your Yaskawa representative.
VOLTAGE source number. able to be detected.
DETECTOR ERROR
4275 MOTOWELD AUX. Sub Code: Welding power Overcurrent flows in the The board may be broken. Contact your Yaskawa representative.
CIRCUIT OV. source number. auxiliary circuit.
CURRENT

544 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4276 MOTOWELD DSP Sub Code: Welding power The main board broken. Contact your Yaskawa representative.
ADC ERROR source number.
4277 MOTOWELD Sub Code: Welding power The actual welding current (1)Check if the selection of motor is correct, or confirm the settings of
OUTSIDE OF source number. becomes far removed C parameter C09.
CURR.SETTING from the welding current (2)Check that the welding wire does not slip, or the wire is fed as
(H) command value. instructed by the feeding command.
(3)Check that the wire stick out is not excessively short or long.
(4)Check that the range set in C parameter C29 is not too narrow.
(5)Check if the wire, shielding, etc. are correctly set.

8.4 Alarm Message List

4278 MOTOWELD Sub Code: Welding power The actual welding current (1)Check if the selection of motor is correct, or confirm the settings of
OUTSIDE OF source number. becomes far removed C parameter C09.
CURR.SETTING from the welding current (2)Check that the welding wire does not slip, or the wire is fed as
(L) command value. instructed by the feeding command.
(3)Check that the wire stick out is not excessively short or long.
(4)Check that the range set in C parameter C29 is not too narrow.
(5)Check if the wire, shielding, etc. are correctly set.
8-424

4279 MOTOWELD Sub Code: Welding power Overcurrent flows in the (1)Check that short-circuit or the earth grounded of the output cable.
MOMENTARY OVER- source number. secondary control circuit (2)May be power circuit broken. Contact your Yaskawa representative.
CURR momentarily.
4280 MOTOWELD OVER- Sub Code: Welding power Overcurrent flows in the Contact your Yaskawa representative.
VOLTAGE source number. output side circuit.
4281 MOTOWELD +15V Sub Code: Welding power The switching power Replace the switching power supply unit. (Service parts
POWER SUPPLY source number. supply unit broken. code:AJ0E35055)
ERROR
4282 MOTOWELD POWER Sub Code: Welding power The switching power Replace the switching power supply unit. (Service parts
SUPPLY ERROR source number. supply unit broken. code:AJ0E35055)
4283 MOTOWELD ILLEGAL Sub Code: Welding power A wrong welding process Confirm the welding process setting in the welding user file.
WELD TYPE source number. is set in the welding user
RE-CHO-A109

file.
4284 MOTOWELD Sub Code: Welding power Sub Code: Welding power Contact your Yaskawa representative.
reserved1 source number. source number.
4285 MOTOWELD Sub Code: Welding power Sub Code: Welding power Contact your Yaskawa representative.

171768-1CD
reserved2 source number. source number.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4286 MOTOWELD Sub Code: Welding power Sub Code: Welding power Contact your Yaskawa representative.
reserved3 source number. source number.
4287 MOTOWELD Sub Code: Welding power Sub Code: Welding power Contact your Yaskawa representative.
reserved4 source number. source number.
4288 MOTOWELD Sub Code: Welding power Sub Code: Welding power Contact your Yaskawa representative.
reserved5 source number. source number.
4289 MOTOWELD Sub Code: Welding power Sub Code: Welding power Contact your Yaskawa representative.
reserved6 source number. source number.

8.4 Alarm Message List

4290 MOTOWELD Sub Code: Welding power Sub Code: Welding power Contact your Yaskawa representative.
reserved7 source number. source number.
4300 VERIFY ERROR Setting error Check whether the setting is within the allowable range.
(SERVO
PARAMETER)
EAXA board failure (1)Reset the alarm
(2)If the alarm occurs again, replace the EAXA board. Save the
8-425

CMOS.BIN before replacing the board to be safe.

4301 CONTACTOR ERROR Sub Code: Signifies the Module failure (contactor) Check if the contactors (1KM and 2KM) are open, and not damaged by
physical No. of contactor in melting or sticking.
which the alarm occurred Check the insertion and connection of the followings.
·YSU-CN214
Before performing a ·YPU-CN607,CN-611
connection check of the
wiring, turn OFF the controller
power. Make sure that all the
LEDs of SERVOPACK and
converter are OFF, then verify
that no electricity is charged
using equipment such as a
RE-CHO-A109

tester. This process may take

a few minutes after shutting
off the power.
EAXA board failure (1)Reset the alarm
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replacing the board to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4302 BRAKE CIRCUIT Software operation error (1)Reset the alarm
ERROR occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
EAXA board failure (1)Reset the alarm
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replacing the board to be safe.
4303 CONVERTER READY Sub Code: Signifies the Connection failure (1)Reset the alarm
SIGNAL ERROR physical No. of converter in (2)If the alarm occurs again, check the connection and inserting state

8.4 Alarm Message List

which the alarm occurred of the following cables and connectors.
·YPU unit
·EAXA board CN507
Module failure (contactor) Check if the contactors (1KM and 2KM) are open, and not damaged by
melting or sticking.
EAXA board failure (1)Reset the alarm
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
8-426

Save the CMOS.BIN before replacing the board to be safe.

Module failure (converter) (1)Reset the alarm
(2)If the alarm occurs again, replace the SERVOPACK.
4304 CONVERTER INPUT Sub Code: Signifies the Module failure (contactor) Check if the contactors 1KM and 2KM are not damaged by melting or
POWER ERROR physical No. of converter in sticking.
which the alarm occurred
YPU unit board failure (1)Reset the alarm
(2)If the alarm occurs again, replace the YPU unit. Save the
CMOS.BIN before replacing the board to be safe.
Connection failure (1)Reset the alarm
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
RE-CHO-A109

·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553
Module failure (converter) (1)Reset the alarm

171768-1CD
(2)If the alarm occurs again, replace the SERVOPACK.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4305 CONVERTER Sub Code: Signifies the Module failure (converter) (1)Reset the alarm
CIRCUIT CHARGE physical No. of converter in (2)If the alarm occurs again, replace the SERVOPACK.
ERROR which the alarm occurred
Module failure Check if there is no ground fault in the regeneration resistors.
(Regenerative resistor)
4306 AMPLIFIER READY Sub Code: Signifies the axis Connection failure (1)Reset the alarm
SIGNAL ERROR in which the alarm occurred (2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·EAXA-CN501?506,CN510

8.4 Alarm Message List

·EAXB-CN531,532,533
·Amplifier-CN581,582
·Converter-CN551,552A,552B
Power supply failure Replace the power supply.
Module failure(amplifier) (1)Reset the alarm
(2)If the alarm occurs again, replace the amplifier.
8-427

EAXA board failure (1)Reset the alarm

(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
4307 SERVO ON Sub Code: Signifies the axis Movement of axis when Turn ON the servo power after 5 or more seconds from the alarm
DEFECTIVE SPEED in which the alarm occurred the SERVO ON process occurrence.
Connection failure (1)Reset the alarm
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·The SERVOPACK motor power line connector
·The power cable connection of the manipulator cable.
EAXA board failure (1)Reset the alarm
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
RE-CHO-A109

Mechanical failure Check that the manipulator is not moving when the servo turned ON.
Module failure (motor) (1)Reset the alarm
(2)If the alarm occurs again, replace the motor.
YBK board failure Check that the brake has not been released because the brake relay is
broken.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4308 VOLTAGE DROP Sub Code: Signifies the Connection failure (1)Reset the alarm
(CONVERTER) physical No. of converter in (2)If the alarm occurs again, check the connection and inserting state
which the alarm occurred of the following cables and connectors.
·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553
Module failure (converter) (1)Reset the alarm.(In case of major alarm, turn the power OFF then
back ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

8.4 Alarm Message List

EAXA board failure (1)Reset the alarm
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
Voltage failure Check if the primary power supply voltage is dropping.
4309 DEFECTIVE Sub Code: Signifies the axis Module failure (encoder) (1)Reset the alarm
ENCODER INTERNAL in which the alarm occurred (2)If the alarm occurs again, replace the encoder.
DATA
8-428

Software operation error (1)Reset the alarm

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4310 ENCODER Sub Code: Signifies the axis Overheated encoder Turn OFF the NX100 power for approx. 10 minutes, then turn it ON
OVERHEAT in which the alarm occurred again.
High ambient temperature Adjust the ambient temperature to 40C° or less.
Module failure (encoder) (1)Reset the alarm
(2)If the alarm occurs again, replace the encoder.
EAXA board failure (1)Reset the alarm
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
RE-CHO-A109

4311 ENCODER Sub Code: Signifies the axis Module failure {AL-4314 occurred}
BACK-UP ERROR in which the alarm occurred (encoder battery) Replace the battery of the axis in which the error occurred.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Reset the alarm
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
[Robot axis]
·Cable between encoders
·EAXA-CN508
[External axis]
·Cable between encoders
·EAXB-CN0534,535,536

8.4 Alarm Message List

Module failure (encoder) (1)Reset the alarm
(2)If the alarm occurs again, replace the encoder.
Connection failure (1)Reset the alarm
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·Manipulator cable
4312 ENCODER BATTERY Module failure Replace the battery.
8-429

ERROR (encoder battery)

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
back ON.)
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·Manipulator cable
4315 COLLISION DETECT Sub Code: Signifies the axis Setting error Check the following settings.
in which the alarm occurred ·The tool information
·The selection tap of the transfer
·The collision detection level
·JOB
·Work
·The speed of JOB
RE-CHO-A109

·The acceleration/deceleration speed of ACC and DEC

·Length of the power cables
·Diameter of the power cables
Interference error Remove the following interferences.
·The interferences to the jigs of Robot.
·The interferences to the jigs of workpieces.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·The SERVOPACK motor power line connector
·The power cable connection of the manipulator cable.
Module failure(amplifier) (1)Reset the alarm
(2)If the alarm occurs again, replace the amplifier.
Module failure (motor) (1)Reset the alarm
(2)If the alarm occurs again, replace the amplifier.

8.4 Alarm Message List

Maintenance failure Measure the density of grease iron powder in the speed reducer and
do the maintenance.
Defective speed reducer Replace the speed reducer or the grease of it.
Module failure(brake) Check the brake voltage.
Check that the brake is not locked by malfunction of contactor.
4316 PRESSURE DATA Sub Code: Signifies the axis Setting error Check the following settings.
8-430

LIMIT in which the alarm occurred ·The gun pressure file

·The dry spotting pressure file
*Reset the pressure value in the gun pressure file below the maximum
pressure value
4317 PRELOAD ERROR Sub Code: Signifies the axis Effect of external force Adjust the gun opening.
in which the alarm occurred
4318 SERIAL ENCODER Sub Code: Signifies the axis Connection failure (1)Reset the alarm.
CORRECTION LIMIT in which the alarm occurred (2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
[Robot axis]
·Cable between encoders
·EAXA-CN508
[External axis]
RE-CHO-A109

·Cable between encoders

·EAXB-CN0534,535,536
Module failure (encoder) (1)Reset the alarm.
(2)If the alarm occurs again, replace the encoder.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
back ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replacing the board to be safe.
4319 PRELOAD ERROR 2 Sub Code: Signifies the axis Effect of external force Move the gun axis to another position by manual operation and then
in which the alarm occurred turn the servo power on again.
4320 OVERLOAD Sub Code: Signifies the axis Setting error Check the following settings.
(CONTINUE) in which the alarm occurred ·The tools or the mass of the workpieces
·Reduction in the moments

8.4 Alarm Message List

·Reduction in the motion speed
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the motor.
Module failure (motor) (1)Reset the alarm.
(2)If the alarm occurs again, replace the motor.
EAXA board failure (1)Reset the alarm.
8-431

(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
YPU unit board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the
CMOS.BIN before replacing the board to be safe.
Interference error Remove interference with the workpiece and peripheral device.
Setting error Correct the job whether load late does not exceed 100%.
Module failure(brake) Check the brake voltage.
Check that the brake is not locked by malfunction of contactor.
4321 OVERLOAD Sub Code: Signifies the axis Setting error Check the following settings.
(MOMENT) in which the alarm occurred ·The tools or the mass of the workpieces
·Reduction in the moments
RE-CHO-A109

·Reduction in the motion speed

Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the following cables.
·The wire harness in the robot.
Module failure (motor) (1)Reset the alarm.
(2)If the alarm occurs again, replace the motor.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
YPU unit board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the
CMOS.BIN before replacing the board to be safe.
Interference error Remove interference with the workpiece and peripheral device.
Setting error Correct the job whether load late does not exceed 100%.

8.4 Alarm Message List

Module failure(brake) Check the brake voltage.
Check that the brake is not locked by malfunction of contactor.
4322 AMPLIFIER Sub Code: Signifies the axis Setting error Check the following settings.
OVERLOAD in which the alarm occurred ·The tools or the mass of the workpieces
(CONTINUE) ·Reduction in the moments
·Reduction in the motion speed
Connection failure (1)Reset the alarm.
8-432

(2)If the alarm occurs again, replace the following cables.

·The wire harness in the robot.
Module failure (motor) (1)Reset the alarm.
(2)If the alarm occurs again, replace the motor.
EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
YPU unit board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the
CMOS.BIN before replacing the board to be safe.
Interference error Remove interference with the workpiece and peripheral device.
Setting error Correct the job whether load late does not exceed 100%.
RE-CHO-A109

Module failure(brake) Check the brake voltage.

Check that the brake is not locked by malfunction of contactor.
4323 AMPLIFIER Sub Code: Signifies the axis Setting error Check the following settings.
OVERLOAD in which the alarm occurred ·The tools or the mass of the workpieces

171768-1CD
(MOMENT) ·Reduction in the moments
·Reduction in the motion speed

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the following cables.
·The wire harness in the robot.
Module failure (motor) (1)Reset the alarm.
(2)If the alarm occurs again, replace the motor.
EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.

8.4 Alarm Message List

YPU unit board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YPU unit. Save the
CMOS.BIN before replacing the board to be safe.
Interference error Remove interference with the workpiece and peripheral device.
Setting error Correct the job whether load late does not exceed 100%.
Module failure(brake) Check the brake voltage.
Check that the brake is not locked by malfunction of contactor.
8-433

4324 CONVERTER Setting error Check the following settings.

OVERLOAD ·The manipulator operating condition
·Teaching speed
4326 OVER SPEED Sub Code: Signifies the axis Setting error Check the following settings.
in which the alarm occurred ·Reduction in the motion speed
Module failure (motor) (1)Reset the alarm.
(2)If the alarm occurs again, replace the motor.
EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
Motor gun Setting error ·Short-open the strike of the motor gun in which the alarm occurred
RE-CHO-A109

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
back ON.)
(2)If the alarm occurs again, check the wiring of phase-U, -V, and -W is
correct.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4327 WRONG MOTOR Sub Code: Signifies the axis Connection failure (1)Reset the alarm.
ROTATION in which the alarm occurred (2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·The motor power line
·The encoder line
4328 SERVO TRACKING Sub Code: Signifies the axis Interference error Remove the interference of robot.
ERROR in which the alarm occurred
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state

8.4 Alarm Message List

of the following cables and connectors.
·The SERVOPACK motor power line connector
·The power cable connection of the manipulator cable.
EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
Module failure(amplifier) (1)Reset the alarm.
8-434

(2)If the alarm occurs again, replace the amplifier.

Module failure (motor) (1)Reset the alarm.
(2)If the alarm occurs again, replace the motor.
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the wiring of phase-U, -V, and -W is
correct.
Module failure(brake) Check the brake voltage.
Check that the brake is not locked by malfunction of contactor.
4330 BROKEN SPEED Connection failure (1)Reset the alarm.
MONITOR LINE (2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·Speed monitor unit
RE-CHO-A109

4331 SPEED MONITOR EAXA board failure (1)Reset the alarm.

LEVEL ERROR (2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replacing the board to be safe.

171768-1CD
4332 POSITION ERROR Noise error Eliminate the noise or take a countermeasure against the noise.
(SERIAL ENCODER)

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
[Robot axis]
·Cable between encoders
·EAXA-CN508
[External axis]
·Cable between encoders
·EAXB-CN0534,535,536

8.4 Alarm Message List

EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
4334 OVERVOLTAGE Sub Code: Signifies the Connection failure (1)Reset the alarm.
(CONVERTER) physical No. of converter in (2)If the alarm occurs again, check the connection and inserting state
which the alarm occurred of the following cables and connectors.
·EAXA01-CN507,510
8-435

·EAXB01-CN08
·Converter CN551,553
Setting error Check the following settings.
·The load mounted on the manipulator
Voltage failure Modify the primary breaker voltage to the specified voltage
200V(+10% to 15%).
Module Replace the regenerative resistor.
failure(Regenerative
resistor)
Module failure (converter) (1)Reset the alarm.
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure (1)Reset the alarm.
RE-CHO-A109

(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
Overloading Check that the load does not exceed the allowable limit.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4335 GROUND FAULT Sub Code: Signifies the axis Connection failure (1)Reset the alarm.
in which the alarm occurred (2)If the alarm occurs again, check the connection and inserting state
(If the alarm occurred at an of the following cables and connectors.
axis which is driven by a ·EAXA01-CN507,510
common converter, all the ·EAXB01-CN08
subject axes are indicated.) ·Converter CN551,553
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following cables.
Check the axis in which earth fault occurs in the alarm history screen.

8.4 Alarm Message List

If both robot axes and external axes use the same type converter, the
earth fault may occur on the external axis not the robot axis. (There is
also a possibility that it is stained by water)

(1) External axis cables (Power wire)

(2) Traveling axis cable (Power wire)
(3) Power supply cable (Robot axis, external axis) (Power wire)
(4) Internal cables (Robot axis, external axis) (Power wire)
8-436

Module failure (motor) (1)Reset the alarm.

(2)If the alarm occurs again, replace the motor.
EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
Module failure (contactor) (1)Reset the alarm.
(2)If the alarm occurs again, replace the contactor.
Module failure Check if there is no ground fault in the regeneration resistors.
(Regenerative resistor)
GND wiring failure (1)Turn the power OFF then back ON.
(2) If the alarm repeats, check the voltage of the primary power and
GND. If the voltage amount on each RST varies more than 100V,
RE-CHO-A109

review the GND setting.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4336 OPEN PHASE Sub Code: Signifies the Connection failure (1)Reset the alarm.
(CONVERTER) physical No. of converter in (2)If the alarm occurs again, check the connection and inserting state
which the alarm occurred of the following cables and connectors.
·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553
Voltage failure Modify the primary breaker voltage to the specified voltage
200V(+10% to 15%).
Module failure (contactor) (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the contactor.
Module failure (converter) (1)Reset the alarm.
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
8-437

4337 OVERCURRENT Sub Code: Signifies the axis Connection failure (1)Reset the alarm.
(AMP) in which the alarm occurred (2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·EAXA-CN501?506,CN510
·EAXB-CN531,532,533
·Amplifier-CN581,582
·Converter-CN551,552A,552B
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the following cables.
·Manipulator cable
·Supply cable
Module failure(amplifier) (1)Reset the alarm.
(2)If the alarm occurs again, replace the amplifier.
RE-CHO-A109

Module failure (motor) (1)Reset the alarm.

(2)If the alarm occurs again, replace the motor.
EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4338 REGENERATIVE Sub Code: Signifies the axis Connection failure (1)Reset the alarm.
TROUBLE in which the alarm occurred (2)If the alarm occurs again, check the connection and inserting state
(CONVERTER) of the following cables and connectors.
·EAXA01 board
·EAXB01 board
·Converter-CN557
·Cable between the regenerative resistors
Module failure Replace the regenerative resistor.
(Regenerative resistor)

8.4 Alarm Message List

Module failure (converter) (1)Reset the alarm.
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
Overloading Check that the load does not exceed the allowable limit.
8-438

4339 INPUT POWER OVER Sub Code: Signifies the Voltage failure Modify the primary breaker voltage to the specified voltage
VOLTAGE (CONV) physical No. of converter in 200V(+10% to 15%).
which the alarm occurred
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553
Module failure (converter) (1)Reset the alarm.
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
RE-CHO-A109

Save the CMOS.BIN before replacing the board to be safe.

4340 TEMPERATURE Sub Code: Signifies the Voltage failure Modify the primary breaker voltage to the specified voltage
ERROR physical No. of converter in 200V(+10% to 15%).
(CONVERTER) which the alarm occurred

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553
Module failure (converter) (1)Reset the alarm.
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
High ambient temperature Adjust the ambient temperature to 40C°C° or less.
Install failure Check that the air inlet or outlet is not blocked.
4341 CONNECTION The DX100 system performs Connection failure (1)Reset the alarm.
ERROR serial communications (2)If the alarm occurs again, check the connection and inserting state
8-439

(REGENERATION) between controller and the of the following cables and connectors.
power regenerative unit. This ・EAXA-CN533
alarm occurs if the system ・Power regenerative unit-TB5
fails to establish the
communications.
Sub Code: The power
regenerative unit channel no.
0000_0001:CH1
0000_0010:CH2
0000_0100:CH3
0000_1000:CH4
EAXA board failure (1)Reset the alarm..
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
RE-CHO-A109

Power regenerative unit (1)Reset the alarm.

failure (2)If the alarm occurs again, contact your Yaskawa representative
about occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4344 LINEAR Setting error Check the settings for jobs.
SERVOFLOAT
TRACKING ERROR
4345 LNK SERVOFLOAT Setting error Check the settings for jobs.
EXECUTE ERROR
4346 LNK SERVOFLOAT Setting error Check the limit torque of the link servo float condition file.
TRQ LIMIT ERROR
4347 LNR SERVOFLOAT Setting error Check the limit torque of the link servo float condition file.

8.4 Alarm Message List

TRQ LIMIT ERROR
4348 LNR SERVOFLOAT Setting error Check the setting file of the job and the linear servo float.
COORD TYPE
ERROR
4349 LNR SERVOFLOAT Setting error Check the setting file of the job and the linear servo float.
TOOL POSE ERROR
4350 LNR SERVOFLOAT Setting error Check the settings for jobs.
8-440

EXECUTE ERROR
4351 DRIVE BELT SNAP Sub Code: Signifies the axis Connection failure Check that the driving belt is not broken.
DETECT in which the alarm occurred
Driving belt failure Check the driving belt.
4352 TWIN DRIVE OVER Setting error Check the load settings.
DEVIATION
4353 DEFECTIVE TAUGHT Sub Code: Signifies the axis Setting error Check the following settings.
POINT(ENDLESS) in which the alarm occurred ·Setting of the command soft (JOB)
·MRESET instruction to corresponding axis
EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replacing the board to be safe.
RE-CHO-A109

4354 FILE NO. ERROR Sub Code: File number Setting error Do not use the collision detection file for exclusive use for the SVSPOT
(SHOCK LEVEL) with the SHCKSET instruction.
4355 EXTERNAL PRES Setting error Check the settings for jobs.
DETECT

171768-1CD
(SERVOFLOAT)

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4356 ARM CTRL Setting error Check the settings for jobs.
PARAMETER
ERR(OBSERVER)
4357 IMPOSSIBLE SRCH Setting error Check the settings for jobs.
(EQUALIZE TEACH)
4358 DUPLICATED PRESS Setting error End the current pressuring operation, and then execute the pressuring
ERROR instruction.
4359 CONVERTER ERROR Sub Code: Signifies the Connection failure (1)Reset the alarm.

8.4 Alarm Message List

physical No. of converter in (2)If the alarm occurs again, check the connection and inserting state
which the alarm occurred of the following cables and connectors.
·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553
Module failure (converter) (1)Reset the alarm.
(2)If the alarm occurs again, replace the SERVOPACK.
8-441

EAXA board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
4360 WAFER ALIGNMENT Connection failure Check the connection of prealigner.
ERROR(SERVO)
4362 POWER SUPPLY Connection failure (1)Reset the alarm.
READY ERROR (2)If the alarm occurs again, check the connection and inserting state
(SERVO) of the following cables and connectors.
·EAXA-CN501?506,CN510
·EAXB-CN531,532,533
·Amplifier-CN581,582
·Converter-CN551,552A,552B
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then
RE-CHO-A109

back ON.)
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
Software operation error (1)Reset the alarm.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4363 BASE BLOCK SIGNAL Connection failure (1)Reset the alarm.
ERROR(SERVO) (2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·EAXA-CN501?506,CN510
·EAXB-CN531,532,533
·Amplifier-CN581,582
·Converter-CN551,552A,552B
EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA board. Save the

8.4 Alarm Message List

CMOS.BIN before replacing the board to be safe.
Software operation error (1)Reset the alarm.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4364 GUN SOFTLIMIT Sub Code: Signifies the axis Setting error Check the following settings.
in which the alarm occurred ·Home position of gun axis
8-442

[Released side]
Reset the software limit of released side gun.
(Parameter S1CxG400 or 408)

[Closed side]
Reset the software limit at the gun closed side.
Add the moving amount of electrode wear.
(Parameter S1CxG400 or 408)
4365 TOUCH DETECT Setting error Check the following settings.
DATA OVER ·Home position of gun axis
·"The motion limit for which the fixed (movable) gun electrode hits the
welded target" in the gun condition file
·"The pulse-stroke converter" in the gun condition file.
RE-CHO-A109

4366 GUN BEND Sub Code: Signifies the group Setting error Check if this model is supported.
COMPENSATION SET in which the alarm occurred
ERROR
4367 ROBOT POSE Setting error Check the settings for jobs.

171768-1CD
ERROR

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4371 SYSTEM ERROR Setting error Check if the brake unit supports independent brake control.
(SERVO)
4372 SERVO ON SIGNAL Connection failure Check the connections between TU board and EAXA board.
ERROR Replace the TU board.
4373 MAGNETIC POLE Module failure (motor) (1)Reset the alarm.
DETECTING ERROR (2)If the alarm occurs again, replace the linear encoder.
4374 PHASE DATA Module failure (motor) (1)Reset the alarm.
UNMATCH (2)If the alarm occurs again, replace the linear encoder.

8.4 Alarm Message List

4376 ROLLER HEM 1 Multiple axes are specified for Setting error Save the CMOS.BIN in maintenance mode, and then contact your
FUNCTION ERROR hemming axis Yaskawa representative about occurrence status (operating
procedure).
2 Torque / Press data in the Setting error (1)Check the [PRESS PROOFREADING] file.
[PRESS PROOFREADING] (2)If the alarm occurs again, save the CMOS.BIN in maintenance
file s not specified mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-443

3 Press unit in the [PRESS Setting error (1)Check the [PRESS PROOFREADING] file.
PROOFREADING]file is not (2)If the alarm occurs again, save the CMOS.BIN in maintenance
correct mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4 Press revision in the [PRESS Setting error (1)Check the [PRESS PROOFREADING] file.
PROOFREADING] file is not (2)If the alarm occurs again, save the CMOS.BIN in maintenance
correct mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
5 The torque data set in the Setting error (1)Check the [PRESS PROOFREADING] file.
[PRESS PROOFREADING] (2)If the alarm occurs again, save the CMOS.BIN in maintenance
file is not correct mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
6 The press value set in the Setting error (1)Check the [PRESS PROOFREADING] file.
RE-CHO-A109

[PRESS PROOFREADING] (2)If the alarm occurs again, save the CMOS.BIN in maintenance
file is not correct mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
7 The [PRESS SETTING] file is Setting error (1)Check the [PRESS SETTING] file.
NOT DONE. (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8 The press value set in the Setting error (1)Check the [PRESS SETTING] file.
[PRESS SETTING] file is not (2)If the alarm occurs again, save the CMOS.BIN in maintenance
correct mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
9 The detect level in the Setting error (1)Check the [PRESS SETTING] file.

8.4 Alarm Message List

[PRESS SETTING] file is not (2)If the alarm occurs again, save the CMOS.BIN in maintenance
correct mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
10 The detect delay time in the Setting error (1)Check the [PRESS SETTING] file.
[PRESS SETTING] file is not (2)If the alarm occurs again, save the CMOS.BIN in maintenance
correct mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-444

11 Incorrect value has been Setting error If the alarm occurs again, save the CMOS.BIN in maintenance mode,
specified for the hemming and then contact your Yaskawa representative about occurrence
axis. status (operating procedure).
4377 ROLLER HEM Sub Code: Control group of Setting error (1)Check if the hemming axis that was picked up is correct.
CONTROL GROUP the hemming axis (2)If the alarm occurs again, save the CMOS.BIN in maintenance
ERROR mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4380 M-SAFETY PROCESS YSU unit failure (1)Reset the alarm.
ERROR(CPU1) (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
4381 M-SAFETY ENABLE 1 Inconsistency of enable signal Enable signal unmatched (1)Reset the alarm.
SW ERROR(CPU1) was detected for a certain error (2)Check the followings.
RE-CHO-A109

time period in the ·There are two point of contact enable switch, and only one might be
programming pendant. turned on by how to squeeze. Moreover, only one might be turned on
when putting it on the place where it is not a plane on the knee etc.
Check how to squeeze or put the programming pendant on flat.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
·Confirmation of wiring for pin numbers A3, A4, B3, and B4 of YSU unit
(CN209 connector) and connector of programming pendant
Hardware failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
·Replacement of programming pendant

8.4 Alarm Message List

·Replacement of programming pendant
·Replacement of YSU unit

4382 M-SAFETY PROCESS YSU unit failure (1)Reset the alarm.

ERROR(CPU2) (2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
4383 M-SAFETY ENABLE 1 Inconsistency of enable signal Enable signal unmatched (1)Reset the alarm.
8-445

SW ERROR(CPU2) was detected for a certain error (2)Check the followings.

time period in the ·There are two point of contact enable switch, and only one might be
programming pendant. turned on by how to squeeze. Moreover, only one might be turned on
when putting it on the place where it is not a plane on the knee etc.
Check how to squeeze or put the programming pendant on flat.
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
·Confirmation of wiring for pin numbers A3, A4, B3, and B4 of YSU unit
(CN209 connector) and connector of programming pendant
Hardware failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
RE-CHO-A109

·Replacement of programming pendant

·Replacement of programming pendant
·Replacement of YSU unit

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4384 M-SAFETY SIGNAL 0 CPU1 detected an Connection failure (1)Reset the alarm.
ERROR(CPU1) inconsistency of emergency (2)If the alarm occurs again, execute the following operations:
stop signal in the ·Confirm wiring for pin numbers A3, A4, B3, and B4 of YSU unit
programming pendant. (CN209 connector) and connector of programming pendant
·Replace the programming pendant cable
·Replace the emergency switch on the programming pendant and the
cable that connects to the YSU unit
Programming pendant (1)Reset the alarm.
failure (2)If the alarm occurs again after confirming the connection, replace

8.4 Alarm Message List

the programming pendant
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
2 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of emergency (2)If the alarm occurs again, check the followings.
stop signal in robot controller. ·Confirmation of wiring for pin numbers A1, A2, B1, and B2 of YSU unit
8-446

(CN208 connector) and emergency stop SW of robot controller

Hardware failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
·Replacement of the emergency stop button on the robot controller
·Replacement of YSU unit
·Replacement of the emergency stop button on the robot controller and
the cable that connects to the YSU unit
3 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of external (2)If the alarm occurs again, check the followings.
emergency stop signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers
RE-CHO-A109

19, 20, 21, and 22 of MXT terminal block

4 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of external (2)If the alarm occurs again, check the followings.
enable switch signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers
33, 34, 35, and 36 of MXT terminal block

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of safeguarding (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers
9, 10, 11, and 12 of MXT terminal block
6 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of full speed (2)If the alarm occurs again, check the followings.
test signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers
23, 24, 25, and 26 of MXT terminal block
7 CPU1 detected an YSU unit failure (1)Reset the alarm.

8.4 Alarm Message List

inconsistency of slow speed (2)Turn the power OFF then back ON.
(SSP)signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
8 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of overrun 1 (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of pin numbers 1, 2, 3, and 4 of YSU unit (CN203
connector)
8-447

9 CPU1 detected an Connection failure (1)Reset the alarm.

inconsistency of universal (2)If the alarm occurs again, check the followings.
input zero signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers
1, 2, 3, and 4 of MXT terminal block
10 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of universal (2)If the alarm occurs again, check the followings.
input 1 signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers
5, 6, 7, and 8 of MXT terminal block
11 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of hold (HOLD) (2)Turn the power OFF then back ON.
signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
RE-CHO-A109

12 CPU1 detected an YSU unit failure (1)Reset the alarm.

inconsistency of external hold (2)Turn the power OFF then back ON.
(EXHOLD) signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
13 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of external (2)Turn the power OFF then back ON.
servo on (EXSVON) signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
14 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of mode zero (2)If the alarm occurs again, check the followings.
signal in the programming ·Connected confirmation of wiring for pin numbers B6 of YSU unit
pendant. (CN209 connector) and programming pendant
Hardware failure (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
·Replacement of programming pendant
·Replacement of programming pendant
·Replacement of YSU unit
15 CPU1 detected an Connection failure (1)Reset the alarm.
8-448

inconsistency of mode 1 (2)If the alarm occurs again, check the followings.
signal in the programming ·Connected confirmation of wiring for pin numbers A6 of YSU unit
pendant. (CN209 connector) and programming pendant
Hardware failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
·Replacement of programming pendant
·Replacement of programming pendant
·Replacement of YSU unit
16 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of servo ON 1 (2)If the alarm occurs again, replace the YSU unit. Save the
signal (SFRDY1). CMOS.BIN before replacing the YSU unit to be safe.
RE-CHO-A109

17 CPU1 detected an Connection failure (1)Reset the alarm.

inconsistency of contactor 1 (2)If the alarm occurs again, check the followings.
signal (KMMB1). ·Connected confirmation of wiring for pin numbers A5, A6, B5, and B6
of YSU unit (CN214 connector) and contactor 1

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after replacement the contactor or relay
that drives contactor, execute the following contents. Save the
CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit

8.4 Alarm Message List

·Replacement of connection cable
18 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of servo ON 2 (2)If the alarm occurs again, replace the YSU unit. Save the
signal (SFRDY2). CMOS.BIN before replacing the YSU unit to be safe.
19 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of contactor 2 (2)If the alarm occurs again, check the followings.
signal (KMMB2). ·Wiring confirmation of pin numbers A5, A6, B5, and B6 of YSU unit
8-449

(CN213 connector)
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after replacement the contactor or relay
that drives contactor, execute the following contents. Save the
CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable
20 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of servo ON 3 (2)If the alarm occurs again, replace the YSU unit. Save the
RE-CHO-A109

signal (SFRDY3). CMOS.BIN before replacing the YSU unit to be safe.

21 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of contactor 3 (2)If the alarm occurs again, check the followings.
signal (KMMB3). ·Wiring confirmation of pin numbers 5, 6, 7, and 8 of YSU unit (CN215
connector)

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after replacement the contactor or relay
that drives contactor, execute the following contents. Save the
CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit

8.4 Alarm Message List

·Replacement of connection cable
22 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of servo ON 4 (2)If the alarm occurs again, replace the YSU unit. Save the
signal (SFRDY4). CMOS.BIN before replacing the YSU unit to be safe.
23 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of contactor 4 (2)If the alarm occurs again, check the followings.
signal (KMMB4). ·Wiring confirmation of pin numbers 27, 28, 29, and 30 of YSU unit
8-450

(CN215 connector)
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after replacement the contactor or relay
that drives contactor, execute the following contents. Save the
CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable
24 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of contactor 1 (2)If the alarm occurs again, check the followings.
RE-CHO-A109

enable signal. ·Wiring confirmation of pin numbers 1, 2, 3, and 4 of YSU unit (CN211
connector)
25 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of contactor 2 (2)If the alarm occurs again, check the followings.

171768-1CD
enable signal. ·Wiring confirmation of pin numbers 5, 6, 7, and 8 of YSU unit (CN211
connector)

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
26 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of external (2)If the alarm occurs again, check the followings.
overrun 2 signal. ·Wiring confirmation of pin numbers 9, 10, 11, and 12 of YSU unit
(CN211 connector)
27 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of contactor 3 (2)If the alarm occurs again, check the followings.
enable signal. ·Wiring confirmation of pin numbers 9, 10, 11, and 12 of YSU unit
(CN215 connector)
28 CPU1 detected an Connection failure (1)Reset the alarm.

8.4 Alarm Message List

inconsistency of external (2)If the alarm occurs again, check the followings.
overrun 3 signal. ·Wiring confirmation of pin numbers 13, 14, 15, and 16 of YSU unit
(CN215 connector)
29 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of contactor 4 (2)If the alarm occurs again, check the followings.
enable signal. ·Wiring confirmation of pin numbers 31, 32, 33, and 34 of YSU unit
(CN215 connector)
8-451

30 CPU1 detected an Connection failure (1)Reset the alarm.

inconsistency of external (2)If the alarm occurs again, check the followings.
overrun 4 signal. ·Wiring confirmation of pin numbers 35, 36, 37, and 38 of YSU unit
(CN215 connector)
31 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of SVMAIN (2)Turn the power OFF then back ON.
signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
41 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of fun alarm 1 (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of pin numbers A1 and B1 of YSU unit (CN212
connector)
RE-CHO-A109

42 CPU1 detected an Connection failure (1)Reset the alarm.

inconsistency of fun alarm 2 (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of pin numbers A2 and B2 of YSU unit (CN212
connector)

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
43 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of fun alarm 3 (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of pin numbers A3 and B3 of YSU unit (CN212
connector)
44 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of WDGER1 (2)Turn the power OFF then back ON.
signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
45 CPU1 detected an YSU unit failure (1)Reset the alarm.

8.4 Alarm Message List

inconsistency of WDGER2 (2)Turn the power OFF then back ON.
signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
46 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of YSF03_0 (2)Turn the power OFF then back ON.
signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
8-452

47 CPU1 detected an YSU unit failure (1)Reset the alarm.

inconsistency of YSF03_1 (2)Turn the power OFF then back ON.
signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
48 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of link signal (2)If the alarm occurs again, check the followings.
between YSU unit. ·Wiring confirmation of pin numbers 6, 8, 31, and 33 of YSU unit
(CN205 connector) and pin numbers 5, 7, 30, and 32 of YSU unit
(CN206 connector)
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the wiring, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.
RE-CHO-A109

·Replacement of YSU unit

·Replacement of connection cable

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
49 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of link feedback (2)If the alarm occurs again, check the followings.
signal between YSU unit. ·Wiring confirmation of pin numbers 6, 8, 31, and 33 of YSU unit
(CN205 connector) and pin numbers 5, 7, 30, and 32 of YSU unit
(CN206 connector)
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the wiring, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.

8.4 Alarm Message List

·Replacement of YSU unit
·Replacement of connection cable
50 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of enable switch (2)If the alarm occurs again, check the followings.
signal between YSU unit. ·Wiring confirmation of pin numbers 12, 14, 37, and 39 of YSU unit
(CN205 connector) and pin numbers 11, 13, 36, and 38 of YSU unit
(CN206 connector)
8-453

YSU Unit or connection (1)Reset the alarm.

cable failure (2)If the alarm occurs again after confirming the wiring, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.
·Replacement of YSU unit
·Replacement of connection cable
51 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of enable switch (2)If the alarm occurs again, check the followings.
feedback signal between YSU ·Wiring confirmation of pin numbers 12, 14, 37, and 39 of YSU unit
unit. (CN205 connector) and pin numbers 11, 13, 36, and 38 of YSU unit
(CN206 connector)
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the wiring, execute the
RE-CHO-A109

following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.
·Replacement of YSU unit
·Replacement of connection cable

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
52 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, execute the following contents.
zero signal between YSU unit. ·Wiring confirmation of pin numbers 17, 19, 42, and 44 of YSU unit
(CN205 connector) and pin numbers 18, 20, 43, and 45 of YSU unit
(CN206 connector)
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the wiring, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.

8.4 Alarm Message List

·Replacement of YSU unit
·Replacement of connection cable
53 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, execute the following contents.
zero feedback signal between ·Wiring confirmation of pin numbers 17, 19, 42, and 44 of YSU unit
YSU unit. (CN205 connector) and pin numbers 18, 20, 43, and 45 of YSU unit
(CN206 connector)
8-454

YSU Unit or connection (1)Reset the alarm.

cable failure (2)If the alarm occurs again after confirming the wiring, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.
·Replacement of YSU unit
·Replacement of connection cable
54 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, execute the following contents.
1 signal between YSU unit. ·Wiring confirmation of pin numbers 23, 25, 48, and 50 of YSU unit
(CN205 connector) and pin numbers 22, 24, 47, and 49 of YSU unit
(CN206 connector)
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the wiring, execute the
RE-CHO-A109

following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.
·Replacement of YSU unit
·Replacement of connection cable

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
55 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, execute the following contents.
1 feedback signal between ·Wiring confirmation of pin numbers 23, 25, 48, and 50 of YSU unit
YSU unit. (CN205 connector) and pin numbers 22, 24, 47, and 49 of YSU unit
(CN206 connector)
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the wiring, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.

8.4 Alarm Message List

·Replacement of YSU unit
·Replacement of connection cable
56 CPU1 detected an Cable failure (1)Reset the alarm.
inconsistency of category1 (2)If the alarm occurs again, check the following connection cable.
signal between YSU unit. ·Connection of the cable between YSU units.
·Replece the cable between YSU units.
YSU unit failure (1)Reset the alarm.
8-455

(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
57 CPU1 detected an Cable failure (1)Reset the alarm.
inconsistency of category1 (2)If the alarm occurs again, check the following connection cable.
feedback signal between YSU ·Connection of the cable between YSU units.
unit. ·Replece the cable between YSU units.
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
58 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of error signal (2)If the alarm occurs again, check the followings.
between YSU unit. ·Connection confirmation of pin No. 1, 2, 14 and 15 wiring of YSU unit
and YSU unit
RE-CHO-A109

YSU Unit or connection (1)Reset the alarm.

cable failure (2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
59 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of error (2)If the alarm occurs again, check the followings.
feedback ready signal ·Connected confirmation of wiring for pin numbers 3, 4, 16, and 17 of
between YSU unit. YSU unit (CN207 connector) and YSU unit
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
Replacement of YSU unit

8.4 Alarm Message List

Replacement of connection cable
60 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, check the followings.
zero feedback signal between ·Connected confirmation of wiring for pin numbers 8, 9, 21, and 22 of
YSU unit. YSU unit (CN207 connector) and function safety unit
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the connection, execute
8-456

the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
Replacement of YSU unit
Replacement of connection cable
61 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, replace the YSU unit. Save the
zero feedback ready signal CMOS.BIN before replacing the YSU unit to be safe.
between function safety unit.
62 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, check the followings.
1 feedback signal between ·Connected confirmation of wiring for pin numbers 12, 13, 25, and 26
function safety unit. of YSU unit (CN207 connector) and function safety unit
YSU Unit or connection (1)Reset the alarm.
RE-CHO-A109

cable failure (2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
Replacement of YSU unit
Replacement of connection cable

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
63 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, replace the YSU unit. Save the
1 feedback ready signal CMOS.BIN before replacing the YSU unit to be safe.
between function safety unit.
64 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of universal (2)If the alarm occurs again, replace the YSU unit. Save the
output ready signal. CMOS.BIN before replacing the YSU unit to be safe.
65 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of universal (2)If the alarm occurs again, check the followings.

8.4 Alarm Message List

output feedback signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers
45, 46, 49, and 50 of MXT terminal block
66 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of brake release (2)If the alarm occurs again, check the followings.
signal in the EAXA board. ·Wiring confirmation of pin numbers A3, A5, B3, and B5 of YSU unit
(CN210 connector)
Unit or connection cable (1)Reset the alarm.
8-457

failure (2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
·Replacement of YSU unit
·Replacement of EAXA board
·Replacement of connection cable
68 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of (2)If the alarm occurs again, replace the YSU unit. Save the
YSF02_REV0 signal. CMOS.BIN before replacing the YSU unit to be safe.
69 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of (2)If the alarm occurs again, replace the YSU unit. Save the
YSF02_REV1 signal. CMOS.BIN before replacing the YSU unit to be safe.
RE-CHO-A109

70 CPU1 detected an YSU unit failure (1)Reset the alarm.

inconsistency of YSF02_0 (2)If the alarm occurs again, replace the YSU unit. Save the
signal. CMOS.BIN before replacing the YSU unit to be safe.
71 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of YSF02_1 (2)If the alarm occurs again, replace the YSU unit. Save the
signal. CMOS.BIN before replacing the YSU unit to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
76 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of (2)If the alarm occurs again, replace the YSU unit. Save the
YSF04_REV0 signal. CMOS.BIN before replacing the YSU unit to be safe.
77 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of (2)If the alarm occurs again, replace the YSU unit. Save the
YSF04_REV1 signal. CMOS.BIN before replacing the YSU unit to be safe.
78 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of YSF04_0 (2)If the alarm occurs again, replace the YSU unit. Save the
signal. CMOS.BIN before replacing the YSU unit to be safe.

8.4 Alarm Message List

79 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of YSF04_1 (2)If the alarm occurs again, replace the YSU unit. Save the
signal. CMOS.BIN before replacing the YSU unit to be safe.
4385 M-SAFETY INPUT 0 CPU1 detected an error in the YSU unit failure (1)Reset the alarm.
CHECK programming pendant by the (2)If the alarm occurs again, replace the YSU unit. Save the
ERROR(CPU1) self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
8-458

1 CPU1 detected an error of YSU unit failure (1)Reset the alarm.

enable switch signal in the (2)If the alarm occurs again, replace the YSU unit. Save the
programming pendant by the CMOS.BIN before replacing the YSU unit to be safe.
self-diagnostic check.
2 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
emergency stop signal in (2)If the alarm occurs again, replace the YSU unit. Save the
robot controller by the self- CMOS.BIN before replacing the YSU unit to be safe.
diagnostic check.
3 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
external emergency stop (2)If the alarm occurs again, replace the YSU unit. Save the
signal by the self-diagnostic CMOS.BIN before replacing the YSU unit to be safe.
check.
4 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
RE-CHO-A109

external enable switch signal (2)If the alarm occurs again, replace the YSU unit. Save the
by the self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
5 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
safeguarding signal by the (2)If the alarm occurs again, replace the YSU unit. Save the

171768-1CD
self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
6 CPU1 detected an error of full YSU unit failure (1)Reset the alarm.
speed test signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the
diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
8 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
overrun 1 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the
diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
9 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
universal input zero signal by (2)If the alarm occurs again, replace the YSU unit. Save the
the self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.

8.4 Alarm Message List

10 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
universal input 1 signal by the (2)If the alarm occurs again, replace the YSU unit. Save the
self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
24 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
contactor 1 enable signal by (2)If the alarm occurs again, replace the YSU unit. Save the
the self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
8-459

25 CPU1 detected an error of YSU unit failure (1)Reset the alarm.

contactor 2 enable signal by (2)If the alarm occurs again, replace the YSU unit. Save the
the self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
26 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
overrun 2 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the
diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
27 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
contactor 3 enable signal by (2)If the alarm occurs again, replace the YSU unit. Save the
the self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
28 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
overrun 3 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the
diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
29 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
RE-CHO-A109

contactor 4 enable signal by (2)If the alarm occurs again, replace the YSU unit. Save the
the self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
30 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
overrun 4 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the
diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
48 CPU1 detected an error of link YSU unit failure (1)Reset the alarm.
signal between YSU unit by (2)If the alarm occurs again, replace the YSU unit. Save the
the self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
50 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
enable switch signal between (2)If the alarm occurs again, replace the YSU unit. Save the
YSU unit by the self- CMOS.BIN before replacing the YSU unit to be safe.
diagnostic check.
52 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
speed mode zero signal (2)If the alarm occurs again, replace the YSU unit. Save the

8.4 Alarm Message List

between YSU unit by the self- CMOS.BIN before replacing the YSU unit to be safe.
diagnostic check.
54 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
speed mode 1 signal between (2)If the alarm occurs again, replace the YSU unit. Save the
YSU unit by the self- CMOS.BIN before replacing the YSU unit to be safe.
diagnostic check.
58 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
8-460

error signal between function (2)If the alarm occurs again, replace the YSU unit. Save the
safety unit by the self- CMOS.BIN before replacing the YSU unit to be safe.
diagnostic check.
60 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
speed mode zero feedback (2)If the alarm occurs again, replace the YSU unit. Save the
ready signal between function CMOS.BIN before replacing the YSU unit to be safe.
safety unit by the self-
diagnostic check.
62 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
speed mode 1 feedback ready (2)If the alarm occurs again, replace the YSU unit. Save the
signal between function safety CMOS.BIN before replacing the YSU unit to be safe.
unit by the self-diagnostic
check.
RE-CHO-A109

4386 M-SAFETY OUTPUT 49 CPU1 detected no change of Connection failure (1)Reset the alarm.
CHECK ERROR the feedback signal within a (2)If the alarm occurs again, check the followings.
CPU1 certain time period in link ·Connector connection confirmation of YSU unit (CN205/CN206)
signal between YSU units.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Rotary switch setting error (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1";
set rotary switch (S1) settings of slave control YSU unit to "2".
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the rotary switch(S1),
replace the YSU unit. Save the CMOS.BIN before replacing the YSU
unit to be safe.

8.4 Alarm Message List

51 CPU1 detected no change of Connection failure (1)Reset the alarm.
the feedback signal within a (2)If the alarm occurs again, check the followings.
certain time period in enable ·Connector connection confirmation of YSU unit (CN205/CN206)
switch signal between YSU
units.
Rotary switch setting error (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
8-461

the following contents.

·Set rotary switch (S1) settings of the master control YSU unit to "1";
set rotary switch (S1) settings of slave control YSU unit to "2".
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary
switch, replace the YSU unit. Save the CMOS.BIN before replacing the
YSU unit to be safe.
53 CPU1 detected no change of Connection failure (1)Reset the alarm.
the feedback signal within a (2)If the alarm occurs again, check the followings.
certain time period in speed ·Connector connection confirmation of YSU unit (CN205/CN206)
mode zero signal between
YSU units.
Rotary switch setting error (1)Reset the alarm.
RE-CHO-A109

(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1";
set rotary switch (S1) settings of slave control YSU unit to "2".

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YSU unit failure (1)Reset the alarm.
(2If the alarm occurs again after confirming the confirming the rotary
switch, replace the YSU unit. Save the CMOS.BIN before replacing the
YSU unit to be safe.
55 CPU1 detected no change of Connection failure (1)Reset the alarm.
the feedback signal within a (2)If the alarm occurs again, check the followings.
certain time period in speed ·Connector connection confirmation of YSU unit (CN205/CN206)
mode 1 signal between YSU
units.

8.4 Alarm Message List

Rotary switch setting error (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1";
set rotary switch (S1) settings of slave control YSU unit to "2".
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary
8-462

switch, replace the YSU unit. Save the CMOS.BIN before replacing the
YSU unit to be safe.
57 CPU1 detected no change of Connection failure (1)Reset the alarm.
the feedback signal within a (2)If the alarm occurs again, check the followings.
certain time period in category ·Connector connection confirmation of YSU unit (CN205/CN206)
1 stop signal between YSU
units.
Rotary switch setting error (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1";
set rotary switch (S1) settings of slave control YSU unit to "2".
YSU unit failure (1)Reset the alarm.
RE-CHO-A109

(2)If the alarm occurs again after confirming the confirming the rotary
switch, replace the YSU unit. Save the CMOS.BIN before replacing the
YSU unit to be safe.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
66 CPU01 detected signal error. Connection failure (1)Reset the alarm.
Concerning the brake release (2) If the alarm occurs again, check the followings.
signal ·Wiring confirmation of pin numbers A2, A3, B2, and B3 of YSU unit
between YSU unit and EAXA (CN210 connector)
board, there is no change of
the feedback signal within a
specified time.
YSU unit failure or (1)Reset the alarm.
Connection cable failure (2)If the alarm occurs again, check the followings.Save the CMOS.BIN

8.4 Alarm Message List

before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of EAXA board
·Replacement of connection cable
68 CPU01 detected signal error. Connection failure (1)Reset the alarm.
Concerning the brake release (2) If the alarm occurs again, check the followings.
signal • Wiring confirmation of pin numbers A2, A3, B2, and B3 of YSU unit
8-463

between YSU unit and EAXA (CN210 connector)

board, there is no change of
the feedback signal within a
specified time.
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again, check the followings. Save the CMOS.BIN
before replacing the YSU unit to be safe.
• Replacement of YSU unit
4387 M-SAFETY 1 CPU1 detected feedback Connection failure (1)Reset the alarm.
CONTACTOR value (KMMB) did not turn (2)If the alarm occurs again, execute the following contents.
STICK(CPU1)(2) ON/OFF within a certain time ·Connection confirmation between YSU unit (CN214 connector) and
period from contactor 1 the contactor
SERVO ON/OFF, or CPU1
RE-CHO-A109

detected poor connection

between YSU unit and
contactor.
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay
that drives contactor, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
2 CPU1 detected feedback Connection failure (1)Reset the alarm.
value (KMMB) did not turn (2)If the alarm occurs again, check the followings.
ON/OFF within a certain time ·Connected confirmation of YSU unit (CN213 connector) and contactor
period from contactor 2
SERVO ON/OFF, or CPU1

8.4 Alarm Message List

detected poor connection
between YSU unit and
contactor.
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor
8-464

YSU unit failure (1)Reset the alarm.

(2)If the alarm occurs again after replacement the contactor or relay
that drives contactor, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
3 CPU1 detected feedback Connection failure (1)Reset the alarm.
value (KMMB) did not turn (2)If the alarm occurs again, check the followings.
ON/OFF within a certain time ·Connected confirmation of YSU unit (CN215 connector) and contactor
period from contactor 3
SERVO ON/OFF, or CPU1
detected poor connection
between YSU unit and
contactor.
Contactor failure (1)Reset the alarm.
RE-CHO-A109

(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay

171768-1CD
that drives contactor, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 CPU1 detected feedback Connection failure (1)Reset the alarm.
value (KMMB) did not turn (2)If the alarm occurs again, check the followings.
ON/OFF within a certain time ·Connected confirmation of YSU unit (CN215 connector) and contactor
period from contactor 4
SERVO ON/OFF, or CPU1
detected poor connection
between YSU unit and
contactor.
Contactor failure (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay
that drives contactor, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
8-465

4388 M-SAFETY SERVO 1 CPU1 detected feedback YSU unit failure (1)Reset the alarm.
ON ERROR(CPU1) value (SFRDY) did not turn (2)If the alarm occurs again, replace the YSU unit. Save the
ON/OFF within a certain time CMOS.BIN before replacing the YSU unit to be safe.
period from contactor 1
SERVO ON/OFF.
2 CPU1 detected feedback YSU unit failure (1)Reset the alarm.
value (SFRDY) did not turn (2)If the alarm occurs again, replace the YSU unit. Save the
ON/OFF within a certain time CMOS.BIN before replacing the YSU unit to be safe.
period from contactor 2
SERVO ON/OFF.
3 CPU1 detected feedback YSU unit failure (1)Reset the alarm.
value (SFRDY) did not turn (2)If the alarm occurs again, replace the YSU unit. Save the
ON/OFF within a certain time CMOS.BIN before replacing the YSU unit to be safe.
RE-CHO-A109

period from contactor 3

SERVO ON/OFF.
4 CPU1 detected feedback YSU unit failure (1)Reset the alarm.
value (SFRDY) did not turn (2)If the alarm occurs again, replace the YSU unit. Save the
ON/OFF within a certain time CMOS.BIN before replacing the YSU unit to be safe.
period from contactor 4
SERVO ON/OFF.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4389 M-SAFETY SIGNAL 0 CPU2 detected an Connection failure (1)Reset the alarm.
ERR(CPU2) inconsistency of emergency (2)If the alarm occurs again, execute the following operations:
stop signal in the ·Confirm wiring for pin numbers A3, A4, B3, and B4 of YSU unit
programming pendant. (CN209 connector) and connector of programming pendant
·Replace the programming pendant cable
·Replace the emergency switch on the programming pendant and the
cable that connects to the YSU unit
Programming pendant (1)Reset the alarm.
failure (2)If the alarm occurs again after confirming the connection, replace

8.4 Alarm Message List

the programming pendant
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
2 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of emergency (2)If the alarm occurs again, check the followings.
stop signal in robot controller. ·Confirmation of wiring for pin numbers A1, A2, B1, and B2 of YSU unit
8-466

(CN208 connector) and emergency stop SW of robot controller

Hardware failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
·Replacement of the emergency stop button on the robot controller
·Replacement of YSU unit
·Replacement of the emergency stop button on the robot controller and
the cable that connects to the YSU unit
3 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of external (2)If the alarm occurs again, check the followings.
emergency stop signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers
19, 20, 21, and 22 of MXT terminal block
RE-CHO-A109

4 CPU2 detected an Connection failure (1)Reset the alarm.

inconsistency of external (2)If the alarm occurs again, check the followings.
enable switch signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers
33, 34, 35, and 36 of MXT terminal block

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of safeguarding (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers
9, 10, 11, and 12 of MXT terminal block
6 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of full speed (2)If the alarm occurs again, check the followings.
test signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers
23, 24, 25, and 26 of MXT terminal block
7 CPU2 detected an Connection failure (1)Reset the alarm.

8.4 Alarm Message List

inconsistency of slow speed (2)Turn the power OFF then back ON.
(SSP) signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
8 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of overrun 1 (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of pin numbers 1, 2, 3, and 4 of YSU unit (CN203
connector)
8-467

9 CPU2 detected an Connection failure (1)Reset the alarm.

inconsistency of universal (2)If the alarm occurs again, check the followings.
input zero signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers
1, 2, 3, and 4 of MXT terminal block
10 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of universal (2)If the alarm occurs again, check the followings.
input 1 signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers
5, 6, 7, and 8 of MXT terminal block
11 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of hold (HOLD) (2)Turn the power OFF then back ON.
signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
RE-CHO-A109

12 CPU2 detected an Connection failure (1)Reset the alarm.

inconsistency of external hold (2)Turn the power OFF then back ON.
(EXHOLD) signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
13 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of external (2)Turn the power OFF then back ON.
servo on (EXSVON) signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
14 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of mode zero (2)If the alarm occurs again, check the followings.
signal in the programming ·Connected confirmation of wiring for pin numbers B6 of YSU unit
pendant. (CN209 connector) and programming pendant
Hardware failure (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
·Replacement of programming pendant
·Replacement of programming pendant
·Replacement of YSU unit
15 CPU2 detected an Connection failure (1)Reset the alarm.
8-468

inconsistency of mode 1 (2)If the alarm occurs again, check the followings.
signal in the programming ·Connected confirmation of wiring for pin numbers A6 of YSU unit
pendant. (CN209 connector) and programming pendant
YSU unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
·Replacement of programming pendant
·Replacement of programming pendant
·Replacement of YSU unit
16 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of servo ON 1 (2)If the alarm occurs again, replace the YSU unit. Save the
signal (SFRDY1). CMOS.BIN before replacing the YSU unit to be safe.
RE-CHO-A109

17 CPU2 detected an Connection failure (1)Reset the alarm.

inconsistency of contactor 1 (2)If the alarm occurs again, check the followings.
signal (KMMB1). ·Connected confirmation of wiring for pin numbers A5, A6, B5, and B6
of YSU unit (CN214 connector) and contactor 1

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after replacement the contactor or relay
that drives contactor, execute the following contents. Save the
CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit

8.4 Alarm Message List

·Replacement of connection cable
18 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of servo ON 2 (2)If the alarm occurs again, replace the YSU unit. Save the
signal (SFRDY2). CMOS.BIN before replacing the YSU unit to be safe.
19 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of contactor 2 (2)If the alarm occurs again, check the followings.
signal (KMMB2). ·Wiring confirmation of pin numbers A5, A6, B5, and B6 of YSU unit
8-469

(CN213 connector)
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after replacement the contactor or relay
that drives contactor, execute the following contents. Save the
CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable
20 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of servo ON 3 (2)If the alarm occurs again, replace the YSU unit. Save the
RE-CHO-A109

signal (SFRDY3). CMOS.BIN before replacing the YSU unit to be safe.

21 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of contactor 3 (2)If the alarm occurs again, check the followings.
signal (KMMB3). ·Wiring confirmation of pin numbers 5, 6, 7, and 8 of YSU unit (CN215
connector)

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after replacement the contactor or relay
that drives contactor, execute the following contents. Save the
CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit

8.4 Alarm Message List

·Replacement of connection cable
22 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of servo ON 4 (2)If the alarm occurs again, replace the YSU unit. Save the
signal (SFRDY4). CMOS.BIN before replacing the YSU unit to be safe.
23 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of contactor 4 (2)If the alarm occurs again, check the followings.
signal (KMMB4). ·Wiring confirmation of pin numbers 27, 28, 29, and 30 of YSU unit
8-470

(CN215 connector)
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after replacement the contactor or relay
that drives contactor, execute the following contents. Save the
CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable
24 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of contactor 1 (2)If the alarm occurs again, check the followings.
RE-CHO-A109

enable signal. ·Wiring confirmation of pin numbers 1, 2, 3, and 4 of YSU unit (CN211
connector)
25 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of contactor 2 (2)If the alarm occurs again, check the followings.

171768-1CD
enable signal. ·Wiring confirmation of pin numbers 5, 6, 7, and 8 of YSU unit (CN211
connector)

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
26 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of external (2)If the alarm occurs again, check the followings.
overrun 2 signal. ·Wiring confirmation of pin numbers 9, 10, 11, and 12 of YSU unit
(CN211 connector)
27 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of contactor 3 (2)If the alarm occurs again, check the followings.
enable signal. ·Wiring confirmation of pin numbers 9, 10, 11, and 12 of YSU unit
(CN215 connector)
28 CPU2 detected an Connection failure (1)Reset the alarm.

8.4 Alarm Message List

inconsistency of overrun 3 (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of pin numbers 13, 14, 15, and 16 of YSU unit
(CN215 connector)
29 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of contactor 4 (2)If the alarm occurs again, check the followings.
enable signal. ·Wiring confirmation of pin numbers 31, 32, 33, and 34 of YSU unit
(CN215 connector)
8-471

30 CPU2 detected an Connection failure (1)Reset the alarm.

inconsistency of overrun 4 (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of pin numbers 35, 36, 37, and 38 of YSU unit
(CN215 connector)
31 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of SVMAIN (2)Turn the power OFF then back ON.
signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
41 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of fun alarm 1 (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of pin numbers A1 and B1 of YSU unit (CN212
connector)
RE-CHO-A109

42 CPU2 detected an Connection failure (1)Reset the alarm.

inconsistency of fun alarm 2 (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of pin numbers A2 and B2 of YSU unit (CN212
connector)

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
43 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of fun alarm 3 (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of pin numbers A3 and B3 of YSU unit (CN212
connector)
44 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of WDGER1 (2)Turn the power OFF then back ON.
signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
45 CPU2 detected an Connection failure (1)Reset the alarm.

8.4 Alarm Message List

inconsistency of WDGER2 (2)Turn the power OFF then back ON.
signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
46 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of YSF03_0 (2)Turn the power OFF then back ON.
signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
8-472

47 CPU2 detected an Connection failure (1)Reset the alarm.

inconsistency of YSF03_1 (2)Turn the power OFF then back ON.
signal. (3)If the alarm occurs again, replace the YSU unit. Save the
CMOS.BIN before replacing the YSU unit to be safe.
48 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of link signal (2)If the alarm occurs again, check the followings.
between YSU unit. ·Wiring confirmation of pin numbers 6, 8, 31, and 33 of YSU unit
(CN205 connector) and pin numbers 5, 7, 30, and 32 of YSU unit
(CN206 connector)
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the wiring, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.
RE-CHO-A109

·Replacement of YSU unit

·Replacement of connection cable

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
49 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of link feedback (2)If the alarm occurs again, check the followings.
signal between YSU unit. ·Wiring confirmation of pin numbers 6, 8, 31, and 33 of YSU unit
(CN205 connector) and pin numbers 5, 7, 30, and 32 of YSU unit
(CN206 connector)
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the wiring, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.

8.4 Alarm Message List

·Replacement of YSU unit
·Replacement of connection cable
50 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of enable switch (2)If the alarm occurs again, check the followings.
signal between YSU unit. ·Wiring confirmation of pin numbers 12, 14, 37, and 39 of YSU unit
(CN205 connector) and pin numbers 11, 13, 36, and 38 of YSU unit
(CN206 connector)
8-473

YSU Unit or connection (1)Reset the alarm.

cable failure (2)If the alarm occurs again after confirming the wiring, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.
·Replacement of YSU unit
·Replacement of connection cable
51 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of enable switch (2)If the alarm occurs again, check the followings.
feedback signal between YSU ·Wiring confirmation of pin numbers 12, 14, 37, and 39 of YSU unit
unit. (CN205 connector) and pin numbers 11, 13, 36, and 38 of YSU unit
(CN206 connector)
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the wiring, execute the
RE-CHO-A109

following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.
·Replacement of YSU unit
·Replacement of connection cable

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
52 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, check the followings.
zero signal between YSU unit. ·Wiring confirmation of pin numbers 17, 19, 42, and 44 of YSU unit
(CN205 connector) and pin numbers 18, 20, 43, and 45 of YSU unit
(CN206 connector)
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the wiring, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.

8.4 Alarm Message List

·Replacement of YSU unit
·Replacement of connection cable
53 CPU1 detected an Connection failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, check the followings.
zero feedback signal between ·Wiring confirmation of pin numbers 17, 19, 42, and 44 of YSU unit
YSU unit. (CN205 connector) and pin numbers 18, 20, 43, and 45 of YSU unit
(CN206 connector)
8-474

YSU Unit or connection (1)Reset the alarm.

cable failure (2)If the alarm occurs again after confirming the wiring, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.
·Replacement of YSU unit
·Replacement of connection cable
54 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, execute the following contents.
1 signal between YSU unit. ·Wiring confirmation of pin numbers 23, 25, 48, and 50 of YSU unit
(CN205 connector) and pin numbers 22, 24, 47, and 49 of YSU unit
(CN206 connector)
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the wiring, execute the
RE-CHO-A109

following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.
·Replacement of YSU unit
·Replacement of connection cable

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
55 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, check the followings.
1 feedback signal between ·Wiring confirmation of pin numbers 23, 25, 48, and 50 of YSU unit
YSU unit. (CN205 connector) and pin numbers 22, 24, 47, and 49 of YSU unit
(CN206 connector)
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the wiring, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit
to be safe.

8.4 Alarm Message List

·Replacement of YSU unit
·Replacement of connection cable
56 CPU2 detected an Cable failure (1)Reset the alarm.
inconsistency of category1 (2)If the alarm occurs again, check the following connection cable.
signal between YSU unit. ·Connection of the cable between YSU units.
·Replece the cable between YSU units.
YSU unit failure (1)Reset the alarm.
8-475

(2)If the alarm occurs again, replace the YSU unit.

Save the CMOS.BIN before replacing the YSU unit to be safe.
57 CPU2 detected an Cable failure (1)Reset the alarm.
inconsistency of category1 (2)If the alarm occurs again, check the following connection cable.
feedback signal between YSU ·Connection of the cable between YSU units.
unit. ·Replece the cable between YSU units.
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU unit.
Save the CMOS.BIN before replacing the YSU unit to be safe.
58 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of error signal (2)If the alarm occurs again, check the followings.
between YSU unit. ·Connection confirmation of pin No. 1, 2, 14 and 15 wiring of YSU unit
and YSU unit
RE-CHO-A109

YSU Unit or connection (1)Reset the alarm.

cable failure (2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
Replacement of YSU unit
replacement of connection cable

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
59 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of error (2)If the alarm occurs again, check the followings.
feedback ready signal ·Connected confirmation of wiring for pin numbers 3, 4, 16, and 17 of
between YSU unit. YSU unit (CN207 connector) and YSU unit
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
Replacement of YSU unit

8.4 Alarm Message List

Replacement of connection cable
60 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, check the followings.
zero feedback signal between ·Connected confirmation of wiring for pin numbers 8, 9, 21, and 22 of
YSU unit. YSU unit (CN207 connector) and function safety unit
YSU Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the connection, execute
8-476

the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
Replacement of YSU unit
Replacement of connection cable
61 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, replace the YSU unit. Save the
zero feedback ready signal CMOS.BIN before replacing the YSU unit to be safe.
between YSU unit.
62 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, check the followings.
1 feedback signal between ·Connected confirmation of wiring for pin numbers 12, 13, 25, and 26
function safety unit. of YSU unit (CN207 connector) and function safety unit
YSU Unit or connection (1)Reset the alarm.
RE-CHO-A109

cable failure (2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
Replacement of YSU unit
Replacement of connection cable

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
63 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of speed mode (2)If the alarm occurs again, replace the YSU unit. Save the
1 feedback ready signal CMOS.BIN before replacing the YSU unit to be safe.
between function safety unit.
64 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of universal (2)If the alarm occurs again, replace the YSU unit. Save the
output ready signal. CMOS.BIN before replacing the YSU unit to be safe.
65 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of universal (2)If the alarm occurs again, check the followings.

8.4 Alarm Message List

output feedback signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers
45, 46, 49, and 50 of MXT terminal block
66 CPU2 detected an Connection failure (1)Reset the alarm.
inconsistency of brake release (2)If the alarm occurs again, check the followings.
signal in the EAXA board. ·Wiring confirmation of pin numbers A3, A5, B3, and B5 of YSU unit
(CN210 connector)
Unit or connection cable (1)Reset the alarm.
8-477

failure (2)If the alarm occurs again after confirming the connection, execute
the following contents. Save the CMOS.BIN before replacing the YSU
unit to be safe.
·Replacement of YSU unit
·Replacement of EAXA board
·Replacement of connection cable
68 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of (2)If the alarm occurs again, replace the YSU unit.
YSF02_REV0 signal. Save the CMOS.BIN before replacing the YSU unit to be safe.
69 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of (2)If the alarm occurs again, replace the YSU unit.
YSF02_REV1 signal. Save the CMOS.BIN before replacing the YSU unit to be safe.
RE-CHO-A109

70 CPU2 detected an YSU unit failure (1)Reset the alarm.

inconsistency of YSF02_0 (2)If the alarm occurs again, replace the YSU unit.
signal. Save the CMOS.BIN before replacing the YSU unit to be safe.
71 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of YSF02_1 (2)If the alarm occurs again, replace the YSU unit.
signal. Save the CMOS.BIN before replacing the YSU unit to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
76 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of (2)If the alarm occurs again, replace the YSU unit.
YSF04_REV0 signal. Save the CMOS.BIN before replacing the YSU unit to be safe.
77 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of (2)If the alarm occurs again, replace the YSU unit.
YSF04_REV1 signal. Save the CMOS.BIN before replacing the YSU unit to be safe.
78 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of YSF04_0 (2)If the alarm occurs again, replace the YSU unit.
signal. Save the CMOS.BIN before replacing the YSU unit to be safe.

8.4 Alarm Message List

79 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of YSF04_1 (2)If the alarm occurs again, replace the YSU unit.
signal. Save the CMOS.BIN before replacing the YSU unit to be safe.
4392 M-SAFETY INPUT 0 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
CHECK emergency stop signal in the (2)If the alarm occurs again after confirming the confirming the rotary
ERROR(CPU2) programming pendant by the switch, replace the YSU unit. Save the CMOS.BIN before replacing the
self-diagnostic check. YSU unit to be safe.
8-478

1 CPU2 detected an error of YSU unit failure (1)Reset the alarm.

enable switch signal in the (2)If the alarm occurs again, replace the YSU unit. Save the
programming pendant by the CMOS.BIN before replacing the YSU unit to be safe.
self-diagnostic check.
2 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
emergency stop signal in (2)If the alarm occurs again, replace the YSU unit. Save the
robot controller by the self- CMOS.BIN before replacing the YSU unit to be safe.
diagnostic check.
3 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
external emergency stop (2)If the alarm occurs again, replace the YSU unit. Save the
signal by the self-diagnostic CMOS.BIN before replacing the YSU unit to be safe.
check.
RE-CHO-A109

4 CPU2 detected an error of YSU unit failure (1)Reset the alarm.

external enable switch signal (2)If the alarm occurs again, replace the YSU unit. Save the
by the self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
5 CPU2 detected an error of YSU unit failure (1)Reset the alarm.

171768-1CD
safeguarding signal by the (2)If the alarm occurs again, replace the YSU unit. Save the
self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.

599 of 764
 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
6 CPU2 detected an error of full YSU unit failure (1)Reset the alarm.
speed test signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the
diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
8 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
overrun 1 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the
diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
9 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
universal input zero signal by (2)If the alarm occurs again, replace the YSU unit. Save the
the self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.

8.4 Alarm Message List

10 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
universal input 1 signal by the (2)If the alarm occurs again, replace the YSU unit. Save the
self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
24 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
contactor 1 enable signal by (2)If the alarm occurs again, replace the YSU unit. Save the
the self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
8-479

25 CPU2 detected an error of YSU unit failure (1)Reset the alarm.

contactor 2 enable signal by (2)If the alarm occurs again, replace the YSU unit. Save the
the self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
26 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
overrun 2 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the
diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
27 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
contactor 3 enable signal by (2)If the alarm occurs again, replace the YSU unit. Save the
the self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
28 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
overrun 3 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the
diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
29 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
RE-CHO-A109

contactor 4 enable signal by (2)If the alarm occurs again, replace the YSU unit. Save the
the self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
30 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
overrun 4 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the
diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
48 CPU2 detected an error of link YSU unit failure (1)Reset the alarm.
signal between YSU unit by (2)If the alarm occurs again, replace the YSU unit. Save the
the self-diagnostic check. CMOS.BIN before replacing the YSU unit to be safe.
50 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
enable switch signal between (2)If the alarm occurs again, replace the YSU unit. Save the
YSU unit by the self- CMOS.BIN before replacing the YSU unit to be safe.
diagnostic check.
52 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
speed mode zero signal (2)If the alarm occurs again, replace the YSU unit. Save the

8.4 Alarm Message List

between YSU unit by the self- CMOS.BIN before replacing the YSU unit to be safe.
diagnostic check.
54 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
speed mode 1 signal between (2)If the alarm occurs again, replace the YSU unit. Save the
YSU unit by the self- CMOS.BIN before replacing the YSU unit to be safe.
diagnostic check.
58 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
8-480

error signal between function (2)If the alarm occurs again, replace the YSU unit. Save the
safety unit by the self- CMOS.BIN before replacing the YSU unit to be safe.
diagnostic check.
60 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
speed mode zero feedback (2)If the alarm occurs again, replace the YSU unit. Save the
ready signal between function CMOS.BIN before replacing the YSU unit to be safe.
safety unit by the self-
diagnostic check.
62 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
speed mode 1 feedback ready (2)If the alarm occurs again, replace the YSU unit. Save the
signal between function safety CMOS.BIN before replacing the YSU unit to be safe.
unit by the self-diagnostic
check.
RE-CHO-A109

4393 M-SAFETY OUTPUT 49 CPU2 detected no change of Connection failure (1)Reset the alarm.
CHECK ERROR the feedback signal within a (2)If the alarm occurs again, check the followings.
CPU2 certain time period in link ·Connector connection confirmation of YSU unit (CN205/CN206)
signal between YSU units.

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Rotary switch setting error (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1";
set rotary switch (S1) settings of slave control YSU unit to "2".
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary
switch, replace the YSU unit. Save the CMOS.BIN before replacing the
YSU unit to be safe.

8.4 Alarm Message List

51 CPU2 detected no change of Connection failure (1)Reset the alarm.
the feedback signal within a (2)If the alarm occurs again, check the followings.
certain time period in enable ·Connector connection confirmation of YSU unit (CN205/CN206)
switch signal between YSU
units.
Rotary switch setting error (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
8-481

the following contents.

·Set rotary switch (S1) settings of the master control YSU unit to "1";
set rotary switch (S1) settings of slave control YSU unit to "2".
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary
switch, replace the YSU unit. Save the CMOS.BIN before replacing the
YSU unit to be safe.
53 CPU2 detected no change of Connection failure (1)Reset the alarm.
the feedback signal within a (2)If the alarm occurs again, check the followings.
certain time period in speed ·Connector connection confirmation of YSU unit (CN205/CN206)
mode zero signal between
YSU units.
Rotary switch setting error (1)Reset the alarm.
RE-CHO-A109

(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1";
set rotary switch (S1) settings of slave control YSU unit to "2".

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary
switch, replace the YSU unit. Save the CMOS.BIN before replacing the
YSU unit to be safe.
55 CPU2 detected no change of Connection failure (1)Reset the alarm.
the feedback signal within a (2)If the alarm occurs again, check the followings.
certain time period in speed ·Connector connection confirmation of YSU unit (CN205/CN206)
mode 1 signal between YSU
units.

8.4 Alarm Message List

Rotary switch setting error (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1";
set rotary switch (S1) settings of slave control YSU unit to "2".
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary
8-482

switch, replace the YSU unit. Save the CMOS.BIN before replacing the
YSU unit to be safe.
57 CPU2 detected no change of Connection failure (1)Reset the alarm.
the feedback signal within a (2)If the alarm occurs again, check the followings.
certain time period in category ·Connector connection confirmation of YSU unit (CN205/CN206)
1 stop signal between YSU
units.
Rotary switch setting error (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1";
set rotary switch (S1) settings of slave control YSU unit to "2".
YSU unit failure (1)Reset the alarm.
RE-CHO-A109

(2)If the alarm occurs again after confirming the confirming the rotary
switch, replace the YSU unit. Save the CMOS.BIN before replacing the
YSU unit to be safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
66 CPU02 detected signal error. Connection failure (1)Reset the alarm.
Concerning the brake release (2) If the alarm occurs again, check the followings.
signal ·Wiring confirmation of pin numbers A4, A5, B4, and B5 of YSU unit
between YSU unit and EAXA (CN210 connector)
board, there is no change of
the feedback signal within a
specified time.
YSU unit failure or (1) Reset the alarm.
Connection cable failure (2) If the alarm occurs again, check the followings.Save the CMOS.BIN

8.4 Alarm Message List

before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of EAXA board
·Replacement of connection cable
4394 M-SAFETY 1 CPU2 detected feedback Connection failure (1)Reset the alarm.
CONTACTOR value (KMMB) did not turn (2)If the alarm occurs again, execute the following contents.
STICK(CPU2) ON/OFF within a certain time ·Connection confirmation between YSU unit (CN214 connector) and
8-483

period from contactor 1 the contactor

SERVO ON/OFF, or CPU2
detected poor connection
between YSU unit and
contactor.
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay
that drives contactor, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
RE-CHO-A109

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 CPU2 detected feedback Connection failure (1)Reset the alarm.
value (KMMB) did not turn (2)If the alarm occurs again, check the followings.
ON/OFF within a certain time ·Connected confirmation of YSU unit (CN213 connector) and contactor
period from contactor 2
SERVO ON/OFF, or CPU2
detected poor connection
between YSU unit and
contactor.
Contactor failure (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay
that drives contactor, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
8-484

3 CPU2 detected feedback Connection failure (1)Reset the alarm.

value (KMMB) did not turn (2)If the alarm occurs again, check the followings.
ON/OFF within a certain time ·Connected confirmation of YSU unit (CN215 connector) and contactor
period from contactor 3
SERVO ON/OFF, or CPU2
detected poor connection
between YSU unit and
contactor.
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor
YSU unit failure (1)Reset the alarm.
RE-CHO-A109

(2)If the alarm occurs again after replacement the contactor or relay
that drives contactor, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 CPU2 detected feedback Connection failure (1)Reset the alarm.
value (KMMB) did not turn (2)If the alarm occurs again, check the followings.
ON/OFF within a certain time ·Connected confirmation of YSU unit (CN215 connector) and contactor
period from contactor 4
SERVO ON/OFF, or CPU2
detected poor connection
between YSU unit and
contactor.
Contactor failure (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again after confirming the connection, execute
the following contents.
·Replacement the connected contactor or relay that drives contactor
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after replacement the contactor or relay
that drives contactor, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
8-485

4395 M-SAFETY SERVO 1 CPU2 detected feedback YSU unit failure (1)Reset the alarm.
ON ERROR(CPU2) value (SFRDY) did not turn (2)If the alarm occurs again, replace the YSU unit. Save the
ON/OFF within a certain time CMOS.BIN before replacing the YSU unit to be safe.
period from contactor 1
SERVO ON/OFF.
2 CPU2 detected feedback YSU unit failure (1)Reset the alarm.
value (SFRDY) did not turn (2)If the alarm occurs again, replace the YSU unit. Save the
ON/OFF within a certain time CMOS.BIN before replacing the YSU unit to be safe.
period from contactor 2
SERVO ON/OFF.
3 CPU2 detected feedback YSU unit failure (1)Reset the alarm.
value (SFRDY) did not turn (2)If the alarm occurs again, replace the YSU unit. Save the
ON/OFF within a certain time CMOS.BIN before replacing the YSU unit to be safe.
RE-CHO-A109

period from contactor 3

SERVO ON/OFF.
4 CPU2 detected feedback YSU unit failure (1)Reset the alarm.
value (SFRDY) did not turn (2)If the alarm occurs again, replace the YSU unit. Save the
ON/OFF within a certain time CMOS.BIN before replacing the YSU unit to be safe.
period from contactor 4
SERVO ON/OFF.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4396 M-SAFETY TOOL 1 CPU1 detected an Setting error (1)Reset the alarm.
SIGNAL inconsistency of feedback2 (2)If the alarm occurs again, check the followings.
ERROR(CPU1) signal (KMMB2). ・When the CN213 connector of the YSU unit is short circuit, check the
value of parameter S2C1097.
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the insertion and connection of the
followings.
・YSU-CN213 connector.
YSU unit failure (1)Reset the alarm.

8.4 Alarm Message List

(2)If the alarm occurs again after replacing the YPU unit, replace the
YSU unit. Save the CMOS.BIN before replacing the YSU unit to be
safe.
2 CPU1 detected an Setting error (1)Reset the alarm.
inconsistency of feedback3 (2)If the alarm occurs again, check the followings.
signal (KMMB3). ・When the CN215 connector(1-20 pin) of the YSU unit is short circuit,
check the value of parameter S2C1097.
8-486

Connection failure (1)Reset the alarm.

(2)If the alarm occurs again, check the insertion and connection of the
followings.
・YSU-CN215 connector.
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after replacing the YPU unit, replace the
YSU unit. Save the CMOS.BIN before replacing the YSU unit to be
safe.
3 CPU1 detected an Setting error (1)Reset the alarm.
inconsistency of feedback4 (2)If the alarm occurs again, check the followings.
signal (KMMB4). ・When the CN215 connector(21-40 pin) of the YSU unit is short
circuit, check the value of parameter S2C1097.
RE-CHO-A109

Connection failure (1)Reset the alarm.

(2)If the alarm occurs again, check the insertion and connection of the
followings.
・YSU-CN215 connector.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after replacing the YPU unit, replace the
YSU unit. Save the CMOS.BIN before replacing the YSU unit to be
safe.
10 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of feedback2 (2)If the alarm occurs again after replacing the YPU unit, replace the
signal (SFRDY2). YSU unit. Save the CMOS.BIN before replacing the YSU unit to be
safe.
20 CPU1 detected an YSU unit failure (1)Reset the alarm.

8.4 Alarm Message List

inconsistency of feedback3 (2)If the alarm occurs again after replacing the YPU unit, replace the
signal (SFRDY3). YSU unit. Save the CMOS.BIN before replacing the YSU unit to be
safe.
30 CPU1 detected an YSU unit failure (1)Reset the alarm.
inconsistency of feedback4 (2)If the alarm occurs again after replacing the YPU unit, replace the
signal (SFRDY4). YSU unit. Save the CMOS.BIN before replacing the YSU unit to be
safe.
8-487

4397 M-SAFETY TOOL 1 CPU2 detected an Setting error (1)Reset the alarm.
SIGNAL inconsistency of feedback2 (2)If the alarm occurs again, check the followings.
ERROR(CPU2) signal (KMMB2). ・When the CN213 connector of the YSU unit is short circuit, check the
value of parameter S2C1097.
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the insertion and connection of the
followings.
・YSU-CN213 connector.
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after replacing the YPU unit, replace the
YSU unit. Save the CMOS.BIN before replacing the YSU unit to be
safe.
RE-CHO-A109

2 CPU2 detected an Setting error (1)Reset the alarm.

inconsistency of feedback3 (2)If the alarm occurs again, check the followings.
signal (KMMB3). ・When the CN215 connector(1-20 pin) of the YSU unit is short circuit,
check the value of parameter S2C1097.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the insertion and connection of the
followings.
・YSU-CN215 connector.
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after replacing the YPU unit, replace the
YSU unit. Save the CMOS.BIN before replacing the YSU unit to be
safe.
3 CPU2 detected an Setting error (1)Reset the alarm.

8.4 Alarm Message List

inconsistency of feedback4 (2)If the alarm occurs again, check the followings.
signal (KMMB4). ・When the CN215 connector(21-40 pin) of the YSU unit is short
circuit, check the value of parameter S2C1097.
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the insertion and connection of the
followings.
・YSU-CN215 connector.
8-488

YSU unit failure (1)Reset the alarm.

(2)If the alarm occurs again after replacing the YPU unit, replace the
YSU unit. Save the CMOS.BIN before replacing the YSU unit to be
safe.
10 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of feedback2 (2)If the alarm occurs again after replacing the YPU unit, replace the
signal (SFRDY2). YSU unit. Save the CMOS.BIN before replacing the YSU unit to be
safe.
20 CPU2 detected an YSU unit failure (1)Reset the alarm.
inconsistency of feedback3 (2)If the alarm occurs again after replacing the YPU unit, replace the
signal (SFRDY3). YSU unit. Save the CMOS.BIN before replacing the YSU unit to be
safe.
RE-CHO-A109

30 CPU2 detected an YSU unit failure (1)Reset the alarm.

inconsistency of feedback4 (2)If the alarm occurs again after replacing the YPU unit, replace the
signal (SFRDY4). YSU unit. Save the CMOS.BIN before replacing the YSU unit to be
safe.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4400 NOT READY (ARITH) 1 The arithmetic process for Software operation error (1)Reset the alarm, and then try again.
motion control did not occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
complete within regulated mode, and then contact your Yaskawa representative about
time. No motion command occurrence status (operating procedure).
was prepared.
2 The arithmetic processing Software operation error (1)Reset the alarm, and then try again.
section is not ready for JOG occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
operation. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

3 The arithmetic processing Software operation error (1)Reset the alarm, and then try again.
section is not ready for the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
playback operation. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4 The prereading processing in Software operation error (1)Reset the alarm, and then try again.
the arithmetic processing occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
section has not completed. mode, and then contact your Yaskawa representative about
8-489

occurrence status (operating procedure).

5 The arithmetic processing Software operation error (1)Reset the alarm, and then try again.
section is not ready for the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
timer follow-up of the mode, and then contact your Yaskawa representative about
conveyor tracking function. occurrence status (operating procedure).
6 The prereading processing in Software operation error (1)Reset the alarm, and then try again.
the arithmetic processing occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
section has not completed mode, and then contact your Yaskawa representative about
when specifying the target occurrence status (operating procedure).
position.
4401 SEQUENCE TASK 1 Unused A_BANK does not Software operation error (1)Reset the alarm, and then try again.
CONTR ERROR exist in the prereading occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
processing of move mode, and then contact your Yaskawa representative about
RE-CHO-A109

instruction. occurrence status (operating procedure).

2 Unused bank priority does not Software operation error (1)Reset the alarm, and then try again.
exist in the prereading occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
processing of move mode, and then contact your Yaskawa representative about
instruction. occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 A_BANK pointer is not set. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
6 A_BANK conversion could not Software operation error (1)Reset the alarm, and then try again.
be performed. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
7 The specified A_BANK Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

number does not exist. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
20 An error occurred when Software operation error (1)Reset the alarm, and then try again.
system number (MSS) was occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
obtained. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-490

21 An error occurred in RMS960 Software operation error (1)Reset the alarm, and then try again.
system call. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
22 Undefined interrupt command Software operation error (1)Reset the alarm, and then try again.
was received. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
23 Job start condition is not Software operation error (1)Reset the alarm, and then try again.
defined. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

24 An error occurred in Software operation error (1)Reset the alarm, and then try again.
instruction prefetch queue occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
operation. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
26 Intermediate code is not Software operation error (1)Reset the alarm, and then try again.
defined. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
29 Instruction prereading Software operation error (1)Reset the alarm, and then try again.
processing has not been occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
completed normally. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
30 An error occurred in job data Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

change. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
31 The specified sequence Software operation error (1)Reset the alarm, and then try again.
number at job execution start occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
is incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-491

32 The added area for Software operation error (1)Reset the alarm, and then try again.
interruption command is occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
33 System number (MSS) for Software operation error (1)Reset the alarm, and then try again.
interruption command is occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
38 An error occurred at start of Software operation error (1)Reset the alarm, and then try again.
twin synchronous operation. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

39 An error occurred when SYNC Software operation error (1)Reset the alarm, and then try again.
specification was reset. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
41 An error occurred in Software operation error (1)Reset the alarm, and then try again.
occupation control group occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
setting in MOTION section. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
45 An error occurred in path/ Software operation error (1)Reset the alarm, and then try again.
trace control. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
47 An error occurred when Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

waiting for a completion of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
main system task (job) in mode, and then contact your Yaskawa representative about
SYNC specification. occurrence status (operating procedure).
48 An attempt was made to Software operation error (1)Reset the alarm, and then try again.
execute an instruction that occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
could not be executed at line mode, and then contact your Yaskawa representative about
sequence execution. occurrence status (operating procedure).
8-492

Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
80 An exceptional error occurred Software operation error (1)Reset the alarm, and then try again.
in job execution process. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
100 Main processing command is Software operation error (1)Reset the alarm, and then try again.
incorrect in prereading occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
processing. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

101 Subprocessing command is Software operation error (1)Reset the alarm, and then try again.
incorrect in prereading occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
processing. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
102 Prereading processing has Software operation error (1)Reset the alarm, and then try again.
not been completed at job occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
execution. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
103 A_BANK conversion has not Software operation error (1)Reset the alarm, and then try again.
been completed. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
104 System number (MSS) is Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

incorrect in prereading occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
processing. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
105 An error occurred in Software operation error (1)Reset the alarm, and then try again.
instruction prefetch queue occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
operation in prereading mode, and then contact your Yaskawa representative about
processing. occurrence status (operating procedure).
8-493

106 An error occurred at IES Software operation error (1)Reset the alarm, and then try again.
switching in prereading occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
processing. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4402 UNDEFINED Software operation error (1)Reset the alarm, and then try again.
COMMAND (ARITH) occurred (2)Check the following settings.
·The base-axis position must be registered for the system with base-
axis
MOVL P00001 BP00001
(3)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4404 ARITHMETIC ERROR 8 Interpolation such as linear Setting error Check the following settings.
RE-CHO-A109

and circular interpolation ·Change the step (move instruction), where the alarm occurred, to
cannot be performed with this MOVJ.
manipulator.
10 The setting of the form data Setting error Check the following settings.
for Flip/No Flip is not "B-axis ·Set "1" to "S2C658: Type data detail settings".
Angle. "

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
11 An attempt was made to pass Setting error Check the following settings.
the B-axis zero degree ·Check the teaching position of the job so that the manipulator does
position (singular area). not pass the B-axis zero degree position (singular area).
4406 GROUP AXIS 1 Designation error for master Software operation error (1)Reset the alarm, and then try again.
CONTROL ERROR and slave occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 Slave designation error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

8.4 Alarm Message List

mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
3 Slave interpolation error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4 No designation of master axis Software operation error (1)Reset the alarm, and then try again.
8-494

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
6 Master-axis designation error Software operation error (1)Reset the alarm, and then try again.
for JOG motion occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
7 Slave-axis designation error Software operation error (1)Reset the alarm, and then try again.
for JOG motion occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8 Occupation control error Software operation error (1)Reset the alarm, and then try again.
RE-CHO-A109

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
9 Designation error of Software operation error (1)Reset the alarm, and then try again.
occupation control for JOG occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

171768-1CD
motion mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
10 Designation error of Software operation error (1)Reset the alarm, and then try again.
occupation control for Bank occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
position mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
11 Designation error of Software operation error (1)Reset the alarm, and then try again.
occupation control group for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
tracking motion mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
12 No master and slave Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

designated for tracking motion occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4407 TWO STEPS SAME Setting error Check the following settings.
POSITION (CIRC) ·Check the settings for teaching position of circular interpolation steps
so that each point is different.
4408 TWO STEPS SAME Setting error Check the following settings.
8-495

POSITION (SPLINE) ·Check the settings for teaching position of spline interpolation step so
that each point is different.
4409 TWO STEPS SAME Setting error Check the following settings.
POSITION (3 STEPS) ·Check the settings for three taught points to create an user coordinate
system so that each point is different.
4410 TWO STEPS SAME Setting error Check the following settings.
POSITION (WEAV) ·Check the settings for taught points (start, end, and reference points)
so that each point is different.
4411 TEACH ERROR Setting error Check the following settings.
(SPLINE) ·Check the settings for the teaching position of spline interpolation
section so that the distance between the teaching points is even.
4412 IMPOSSIBLE LINEAR Setting error Check the following settings.
RE-CHO-A109

MOTION(L/U) ·Perform the teaching again to make the form of L- and U-axes same
at start point and end point.
·Use a MOVJ instruction again.
4413 IMPOSSIBLE LINEAR Setting error Check the following settings.
MOTION(S/L) ·Perform the teaching position again to make the form of S- and L-axes
same at start point and end point.
Use a MOVJ instruction again.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4414 EXCESSIVE Sub Code: Control group and Setting error (1)Reduce the speed in the step where the alarm occurred.
SEGMENT (LOW/ axis (2)Change the move instruction to joint interpolation (MOVJ).
HIGH) * Be careful to the peripheral interference since its movement changes.
4416 PULSE LIMIT Sub Code: Control group and Setting error Check the following settings.
(MIN./MAX.) axis ·Perform the teaching again to correct positions for manipulators so
that the step where the alarm occurred is within the motion range.
4418 CUBE LIMIT Sub Code: Control group and Setting error Check the following settings.
(MIN./MAX.) XYZ ·Perform the teaching again to correct positions for manipulators so
that the step where the alarm occurred is within the motion range.

8.4 Alarm Message List

4420 SPECIAL SOFTLIMIT Sub Code: Control group and Setting error Check the following settings.
(MIN./MAX.) axis ·Perform the teaching again to correct positions for manipulators so
that the step where the alarm occurred is within the motion range.
4422 MECHANICAL Sub Code: Control group and Setting error Check the following settings.
INTERFERENCE axis ·Perform the teaching again to correct positions for manipulators so
(MIN./MAX.) that the step where the alarm occurred is within the motion range.
8-496

4424 SPECIAL Sub Code: Control group and Setting error Check the following settings.
MECHANICAL INTRF axis ·Perform the teaching again to correct positions for manipulators so
(MIN./MAX.) that the step where the alarm occurred is within the motion range.
4426 PULSE MECHANICAL Sub Code: Control group and Setting error Check the following settings.
LIMIT(MIN./MAX.) axis ·Perform the teaching again to correct positions for manipulators so
that the step where the alarm occurred is within the motion range.
4428 SEGMENT CONTROL 1 RT-buffer control command Software operation error (1)Reset the alarm, and then try again.
ERROR error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 Segment-receiving control Software operation error (1)Reset the alarm, and then try again.
command error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
RE-CHO-A109

occurrence status (operating procedure).

3 No bank priority Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about

171768-1CD
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 Answer error at MOVE Software operation error (1)Reset the alarm, and then try again.
simulating occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
5 The value of Software operation error (1)Reset the alarm, and then try again.
bank_refresh_flag(x) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
exceeded its limit. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8 RT-buffer tracking option error Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
9 The segment was received Software operation error (1)Reset the alarm, and then try again.
although the previous occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
segment had not been sent. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-497

4429 WRONG SPECIFIED 1 Control group not designated Software operation error (1)Reset the alarm, and then try again.
CONTROL GROUP occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 Slave control-group error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
3 Master control-group error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

4 Master and Slave control- Software operation error (1)Reset the alarm, and then try again.
group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 Control-group error for a job Software operation error (1)Reset the alarm, and then try again.
file occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
6 Control-group error for a user Software operation error (1)Reset the alarm, and then try again.
coordinate file occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
7 Control-group error for a Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

calibration file between occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
manipulators mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8 Control-group error for a tool Software operation error (1)Reset the alarm, and then try again.
calibration file occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-498

10 Control-group error for Software operation error (1)Reset the alarm, and re-select the job from [select job] window
prereading-calculation start occurred before starting the job again.
point (for adv_st_pos) (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
11 Control-group error for the Software operation error (1)Reset the alarm, and then try again.
current-value preset position occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
12 Control-group error for the Software operation error (1)Reset the alarm, and then try again.
conveyor prereading- occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
calculation start point mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

13 Occupation control-group Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
15 Control-group error for servo Software operation error (1)Reset the alarm, and then try again.
hand occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
18 Control-group error for the Software operation error (1)Reset the alarm, and then try again.
prereading-calculation start occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
point (for dm_st_pos) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
19 Control-group error for Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

prereading-calculation start occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
point (for dm_st_pos) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4430 CPU 1 Interrupt processing error Software operation error (1)Reset the alarm, and then try again.
COMMUNICATION between MOTION section and occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
ERROR system control section mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-499

2 Interrupt processing error Software operation error (1)Reset the alarm, and then try again.
between MOTION section and occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
SL#1 mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
3 Interrupt processing error Software operation error (1)Reset the alarm, and then try again.
between MOTION section and occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
SL#2 mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4 Interrupt processing error Software operation error (1)Reset the alarm, and then try again.
between MOTION section and occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
SL#3 mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

5 Interrupt processing error Software operation error (1)Reset the alarm, and then try again.
between MOTION section and occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
SL#4 mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
6 Interrupt processing error Software operation error (1)Reset the alarm, and then try again.
between MOTION section and occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
CV#1 mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
7 Interrupt processing error Software operation error (1)Reset the alarm, and then try again.
between MOTION section and occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
CV#2 mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8 Interrupt processing error Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

between MOTION section and occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
PS#1 mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
9 Interrupt processing error Software operation error (1)Reset the alarm, and then try again.
between MOTION section and occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
PS#2 mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-500

4431 JHM ERROR 1 An error occurred in JMS Software operation error (1)Reset the alarm, and then try again.
system call when an attempt occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
was made to open a job. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 No space was found in job Software operation error (1)Reset the alarm, and then try again.
handle value storage area occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
when an attempt was made to mode, and then contact your Yaskawa representative about
open a job. occurrence status (operating procedure).
3 No job handle was found. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

4 Job control proprietary is Software operation error (1)Reset the alarm, and then try again.
incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 Job control proprietary could Software operation error (1)Reset the alarm, and then try again.
not be changed. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
6 An error occurred in exclusive Software operation error (1)Reset the alarm, and then try again.
control. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4432 INSTRUCTION 1 The intermediate code of the Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

INTERPRETER instruction that is to be occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
ERROR executed is incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
3 Destination (variable) tag Software operation error (1)Reset the alarm, and then try again.
arrangement is incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-501

4 Tag data type is incorrect. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
5 Box number is incorrect. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
6 An error occurred in block Software operation error (1)Reset the alarm, and then try again.
separation processing of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
intermediate code. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

8 Box number definition is Software operation error (1)Reset the alarm, and then try again.
duplicated. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
9 Undefined instruction was Software operation error (1)Reset the alarm, and then try again.
found at block separation of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
intermediate code. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
10 IPRM is not set. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
11 An error occurred in tag data Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

search process. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
12 An error occurred move Software operation error (1)Reset the alarm, and then try again.
instruction search process. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-502

14 Variable information does not Software operation error (1)Reset the alarm, and then try again.
exist. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
16 An error occurred at position Software operation error (1)Reset the alarm, and then try again.
file data reading. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
17 Variable data type is not Software operation error (1)Reset the alarm, and then try again.
defined. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

18 An instruction is included with Software operation error (1)Reset the alarm, and then try again.
incorrect intermediate code in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
expression instruction. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
19 The syntax in expression Software operation error (1)Reset the alarm, and then try again.
instruction is incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
20 The tag data length is zero Software operation error (1)Reset the alarm, and then try again.
when tag data is read. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
21 The necessary tag data is not Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

set. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
22 The object to be processed Software operation error (1)Reset the alarm, and then try again.
was secret variable in position occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
file control process, so it could mode, and then contact your Yaskawa representative about
not be processed. occurrence status (operating procedure).
8-503

23 The object to be processed Software operation error (1)Reset the alarm, and then try again.
was position type variable in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
position file control process, mode, and then contact your Yaskawa representative about
so it could not be processed. occurrence status (operating procedure).
24 Job argument settings do not Software operation error (1)Reset the alarm, and then try again.
match when a variable is occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
given and/or taken between mode, and then contact your Yaskawa representative about
jobs. occurrence status (operating procedure).
25 An attempt was made to Software operation error (1)Reset the alarm, and then try again.
perform undefined operation occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
at four-rule operation mode, and then contact your Yaskawa representative about
instruction. occurrence status (operating procedure).
RE-CHO-A109

26 Arithmetic stack used for Software operation error (1)Reset the alarm, and then try again.
expression operation occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
exceeded. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
27 Arithmetic stack used for Software operation error (1)Reset the alarm, and then try again.
expression operation is empty. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
28 Operation items are lacking in Software operation error (1)Reset the alarm, and then try again.
expression operation and occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
operation processing cannot mode, and then contact your Yaskawa representative about
be performed. occurrence status (operating procedure).
254 Access mechanism for old Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

parameters is used. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
255 An exceptional error occurred. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-504

4433 UNDEFINED GLOBAL 0 The set data for byte type Software operation error (1)Reset the alarm, and then try again.
VARIABLE variable area is incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1 The set data for integer type Software operation error (1)Reset the alarm, and then try again.
variable area is incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 The set data for double- Software operation error (1)Reset the alarm, and then try again.
precision integer-type variable occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
area is incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

3 The set data for real type Software operation error (1)Reset the alarm, and then try again.
variable area is incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 The set data for character- Software operation error (1)Reset the alarm, and then try again.
string type variable area is occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
5 The set data for robot-axis Software operation error (1)Reset the alarm, and then try again.
position-type variable area is occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
6 The set data for base-axis Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

position-type variable (S1D occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
parameter) area is incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
7 The set data for station-axis Software operation error (1)Reset the alarm, and then try again.
position-type variable (S1D occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
parameter) area is incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-505

4435 UNDEFINED LOCAL- 0 The byte type variable is not Setting error Check the following settings.
VARIABLE defined. ·Set the number of local variables to be used in the job header.
1 The integer type variable is Setting error Check the following settings.
not defined. ·Set the number of local variables to be used in the job header.
2 The double-precision integer- Setting error Check the following settings.
type variable is not defined. ·Set the number of local variables to be used in the job header.
3 The real-number type variable Setting error Check the following settings.
is not defined. ·Set the number of local variables to be used in the job header.
4 The character-string type Setting error Check the following settings.
variable is not defined. ·Set the number of local variables to be used in the job header.
5 The robot-axis position-type Setting error Check the following settings.
variable is not defined. ·Set the number of local variables to be used in the job header.
RE-CHO-A109

6 The base-axis position-type Setting error Check the following settings.

variable is not defined. ·Set the number of local variables to be used in the job header.
7 The station-axis position-type Setting error Check the following settings.
variable is not defined. ·Set the number of local variables to be used in the job header.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4436 LESS THAN 3 STEP Setting error Check the following settings.
(CIRCULAR) ·Perform teaching so that circulation interpolation steps are continuous
three points or more.
4437 LESS THAN 3 STEPS Setting error Check the following settings.
(SPLINE) ·Perform teaching so that spline interpolation steps are continuous
three points or more.
4438 UNDEFINED JOB Setting error Check the following settings.
·Check if the CALL/JUMP destination job is registered. If the job is not
registered, delete the JUMP instruction where an alarm occurred.

8.4 Alarm Message List

4439 UNDEFINED LABEL Setting error Check the following settings.
·Check if the JUMP destination label is registered. If the label is not
registered, delete the JUMP instruction where alarm occurred.
4440 UNDEFINED RETURN Setting error Check the following settings.
JOB ·If there is an illegal RETinstruction in the start job, delete the RET
instruction.
·Check if RET instruction is not executed under the condition that there
8-506

is no job in the job call stack. In that case, execute it from master (start)
job.
4441 LACK OF LOCAL- Setting error Check the following settings.
VARIABLE AREA ·Reduce the number of local variables to be used.
4444 UNSUCCESSFUL Sub Code: Bit specification of Effect of external force Check the following settings.
FINE POSITIONING axis where error occurred ·Move the manipulator by the axis operation, etc. to remove the
external force of axis where alarm occurred.
4445 DATA PRESET 1 The token for prereading Software operation error (1)Reset the alarm, and then try again.
ERROR processing could not be occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
obtained. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 The prereading processing Software operation error (1)Reset the alarm, and then try again.
RE-CHO-A109

has not been completed within occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the time, and the waiting time mode, and then contact your Yaskawa representative about
for completion exceeded the occurrence status (operating procedure).
limit.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
3 The prereading operation Software operation error (1)Reset the alarm, and then try again.
processing has not been occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
completed within the time, and mode, and then contact your Yaskawa representative about
the waiting time for completion occurrence status (operating procedure).
exceeded the limit.
4 An error occurred in Software operation error (1)Reset the alarm, and then try again.
prereading operation process. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

5 A_BANK conversion has not Software operation error (1)Reset the alarm, and then try again.
been completed. occurred (2)If the alarm occurs again, turn the main power of controller off and
then turn it on. Re-select the job from [select job] window before
starting the job again .
(3)If the alarm occurs again even though you do above (2), save the
CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8-507

255 An exceptional error occurred Software operation error (1)Reset the alarm, and then try again.
in job execution process. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4446 OVER VARIABLE 0 The variable value exceeded Setting error Check the following settings.
LIMIT the limit. ·Check the settings for variable, and then correct the job to fall within
the input range of the tag.
1 The value for the binary (0/1) Setting error Check the following settings.
data type variable exceeded ·Check the settings for variable, and then correct the job to fall within
the limit. the input range of the tag.
2 The value for the signed 1- Setting error Check the following settings.
byte data type variable is less ·Check the settings for variable, and then correct the job to fall within
than the minimum value. the input range of the tag.
RE-CHO-A109

3 The value for the unsigned 1- Setting error Check the following settings.
byte data type variable is less ·Check the settings for variable, and then correct the job to fall within
than the minimum value. the input range of the tag.
4 The value for the signed 2- Setting error Check the following settings.
byte data type variable is less ·Check the settings for variable, and then correct the job to fall within
than the minimum value. the input range of the tag.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 The value for the unsigned 2- Setting error Check the following settings.
byte data type variable is less ·Check the settings for variable, and then correct the job to fall within
than the minimum value. the input range of the tag.
6 The value for the signed 4- Setting error Check the following settings.
byte data type variable is less ·Check the settings for variable, and then correct the job to fall within
than the minimum value. the input range of the tag.
7 The value for the unsigned 4- Setting error Check the following settings.
byte data type variable is less ·Check the settings for variable, and then correct the job to fall within
than the minimum value. the input range of the tag.

8.4 Alarm Message List

8 The value for the real-number Setting error Check the following settings.
4-byte data type variable is ·Check the settings for variable, and then correct the job to fall within
less than the minimum value. the input range of the tag.
14 The value for the character- Setting error Check the following settings.
string type variable is less ·Check the settings for variable, and then correct the job to fall within
than the minimum value. the input range of the tag.
8-508

32770 The value for the signed 1- Setting error Check the following settings.
byte data type variable ·Check the settings for variable, and then correct the job to fall within
exceeded the maximum the input range of the tag.
value.
32771 The value for the unsigned 1- Setting error Check the following settings.
byte data type variable ·Check the settings for variable, and then correct the job to fall within
exceeded the maximum the input range of the tag.
value.
32772 The value for the signed 2- Setting error Check the following settings.
byte data type variable ·Check the settings for variable, and then correct the job to fall within
exceeded the maximum the input range of the tag.
value.
32773 The value for the unsigned 2- Setting error Check the following settings.
RE-CHO-A109

byte data type variable ·Check the settings for variable, and then correct the job to fall within
exceeded the maximum the input range of the tag.
value.
32774 The value for the signed 4- Setting error Check the following settings.

171768-1CD
byte data type variable ·Check the settings for variable, and then correct the job to fall within
exceeded the maximum the input range of the tag.
value.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
32775 The value for the unsigned 4- Setting error Check the following settings.
byte data type variable ·Check the settings for variable, and then correct the job to fall within
exceeded the maximum the input range of the tag.
value.
32776 The value for the real-number Setting error Check the following settings.
4-byte data type variable ·Check the settings for variable, and then correct the job to fall within
exceeded the maximum the input range of the tag.
value.
32782 The value for the character- Setting error Check the following settings.

8.4 Alarm Message List

string type variable exceeded ·Check the settings for variable, and then correct the job to fall within
the maximum value. the input range of the tag.
4447 DEFECTIVE TAUGHT Setting error Check the following settings.
POINT(CIRC) ·Check the settings for three teaching points so that circular
interpolation steps do not lie in a straight line.
4448 WEAVING CONTROL 1 Weaving control-group Software operation error (1)Reset the alarm, and then try again.
ERROR designation error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-509

mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
4 When the speed is specified Setting error Check the following settings.
by weaving time in the ·Reset the value 0.1 seconds or more.
weaving file, zero or the
negative value is set for the
weaving time.
5 When the speed is specified Setting error Check the following settings.
by frequency in the weaving ·Reset the value 0.1 Hz or more.
file, zero or the negative value
is set for the frequency.
6 When the timer mode is Setting error Check the following settings.
RE-CHO-A109

specified in the weaving file, a ·Set a positive value for the timer value.
negative value is set for the
timer value.
7 For triangle or L-type weaving, Setting error Check the following settings.
zero is set for the vertical or ·Set a positive value for the vertical and horizontal distance.
horizontal distance.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
8 The coordinate control axis Setting error Check the following settings.
designation for the reference ·Match the control group designation of the wall point and weaving
point is different from actual execution.
control axis.
9 The distance between the Setting error Check the following settings.
point P and the TCP could not ·Set the correct dimensions in the tool data.
be calculated in wrist weaving.
10 The distance between the Setting error Check the following settings.
point P and the TCP could not ·Set the correct dimensions in the tool data.

8.4 Alarm Message List

be calculated in circular wrist
weaving.
11 The Y-direction element of Setting error Check the following settings.
circular coordinate system for ·Check the settings for wall and horizontal direction.
circular wrist weaving could
not be calculated.
12 The X-direction element of Setting error Check the following settings.
8-510

circular coordinate system for ·Check the settings for wall and horizontal direction.
circular wrist weaving could
not be calculated.
14 Weaving basic-orientation Software operation error (1)Reset the alarm, and then try again.
calculation error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
15 Calculation error of horizontal- Software operation error (1)Reset the alarm, and then try again.
and wall-direction vector for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
weaving mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
16 Weaving synchronization file Setting error Check the following settings.
RE-CHO-A109

number selection range error ·Check the number of the weaving synchronizing file for use.
4449 UNMATCHED POSN Setting error Check the following settings.
VAR DATA TYPE ·Match the data type of position type variable.
4450 FILE NO. ERROR 1 An error occurred in tool file Setting error Check the following settings.

171768-1CD
number check. ·Confirm that the specified tool file number is 0 to 63.

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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 An error occurred in user Setting error Check the following settings.
coordinate file number check. ·Confirm that the specified user coordinate file number is 1 to 63.
3 An error occurred in Setting error Check the following settings.
calibration file number check ·Confirm that the specified robot calibration file number is 1 to 32.
between the manipulators.
4 An error occurred in tool Setting error Check the following settings.
calibration file number check. ·Confirm that the specified tool file number is 0 to 63.
5 An error occurred in reference Setting error Check the following settings.

8.4 Alarm Message List

point number check. ·Confirm that the specified robot calibration file number is 1 to 8.
7 An error occurred in check for Setting error Check the following settings.
welding start condition file ·Confirm that the specified welding condition start file number is 1 to
number. 48.
8 An error occurred in check for Setting error Check the following settings.
welding end condition file ·Confirm that the specified welding condition end file number is 1 to 48.
number.
8-511

9 An error occurred in conveyor Setting error Check the following settings.

characteristic file number ·Confirm that the specified conveyor condition file number is 1 to 6.
check.
10 An error occurred in press Setting error Check the following settings.
characteristic file number ·Confirm that the specified press characteristic file number is 0 to 3.
check.
12 An error occurred in conveyor Setting error Check the following settings.
calibration file number check. ·Confirm that the specified conveyor calibration file number is 1 to 6.
13 An error occurred in argument Setting error Check the following settings.
number check. ·Confirm that the argument number is 1 to 16.
14 An error occurred in check for Setting error Check the following settings.
motor gun characteristic file ·Confirm that the specified servo gun characteristic file number is 1 to
RE-CHO-A109

number. 24.
4451 UNDEFINED Sub Code: Reference point Setting error Check the following settings.
REFERENCE POINT number in binary ·Set the reference point.
4452 STACK MORE THAN Setting error Check the following settings.
10 (JOB CALL) ·Change the job configuration so that the number of nests for CALL
instruction is twelve or less.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4453 OVER VARIABLE NO. The variable number is out of Setting error Check the following settings.
range. ·Correct the job using the variable number within the range.
Sub Code: The variable
number which an attempt was
made to use
4454 UNDEFINED POWER Setting error Check the following settings.
SOURCE COND. ·Complete the settings for the arc welding characteristic file.
4455 UNDEFINED ARC Setting error Check the following settings.
START COND FILE ·Complete the settings for the welding start condition file.

8.4 Alarm Message List

4456 UNDEFINED ARC Setting error Check the following settings.
END COND FILE ·Complete the settings for the welding end condition file.
4457 WRONG WELDER Setting error Check the following settings.
SELECTION ·Check the settings for the reference unit of the welding voltage.
4459 EXCESSIVE Setting error Check the following settings.
INSTRUCTION ·Separate the operation expression, shorten the expression, and then
8-512

EQUATION check the settings for the job.

4460 ZERO DIVIDED Setting error Check the following settings.
OCCURRENCE ·Do not divide by zero.
4461 UNDEFINED AUTO- Setting error Check the following settings.
WELD RELEASE ·Check the settings for the number of times of welding release
COND condition.
4462 UNDEFINED Setting error Check the following settings.
POSITION FOR ARC ·Check the settings for the move instruction following ARCON
RETRY instruction.
4463 PARITY ERROR Setting error Check the following settings.
·Check the settings for the parity data of the user I/O group.
4464 OVER BCD RANGE Setting error Check the following settings.
RE-CHO-A109

·Correct the BCD data so that it is within the limit.

4465 OVER BINARY Setting error Check the following settings.
RANGE (PARITY ·Correct the binary data so that it is within the limit.
CHECK)

171768-1CD
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 171768-1CD
Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4466 OFFLINE 0 An undefined command was Software operation error (1)Reset the alarm, and then try again.
UNDEFINED issued to the offline position- occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
COMMAND (ARITH) data preparation section. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4467 USER COORD STEP Setting error Check the following settings.
NOT ENOUGH ·Correct the JOB that the number of steps will be three or more.
4468 ROBOT 1 The calibration between Setting error Check the following settings.
CALIBRATION DATA manipulators cannot be ·Do not use a coordinated motion with this manipulator.
ERROR executed for this model.

8.4 Alarm Message List

2 The master group and the Software operation error (1)Reset the alarm, and then try again.
slave group are set to the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
same group. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
3 Incorrect designation of the Software operation error (1)Reset the alarm, and then try again.
control group for master group occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
8-513

occurrence status (operating procedure).

4 Incorrect designation of the Software operation error (1)Reset the alarm, and then try again.
control group for slave group occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
5 Incorrect designation of the Software operation error (1)Reset the alarm, and then try again.
occupation control group for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
calibration data mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
6 Incorrect designation of the Software operation error (1)Reset the alarm, and then try again.
enabling control group for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
calibration data mode, and then contact your Yaskawa representative about
RE-CHO-A109

occurrence status (operating procedure).

7 Among three points in the Setting error Check the following settings.
master-group's calibration ·Teach the data for calibration so that each point is different.
data, two or three points are
on the same point.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
8 Among three points in the Setting error Check the following settings.
slave-group's calibration data, ·Teach the data for calibration so that each point is different.
two or three points are on the
same point.
9 The number of the teaching Software operation error (1)Reset the alarm, and then try again.
points for calibration data is occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
insufficient. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4469 ROBOT 1 The calibration between Setting error Check the following settings.

8.4 Alarm Message List

CALIBRATION manipulators cannot be ·The calibration function between manipulators cannot be used for this
FRAME ERROR executed for this model. model.
2 The master group and the Setting error Check the following settings.
slave group are set to the ·Set the different groups for the master group and the slave group.
same group.
3 Incorrect designation of the Software operation error (1)Reset the alarm, and then try again.
control group for master group occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-514

mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
4 Incorrect designation of the Software operation error (1)Reset the alarm, and then try again.
control group for slave group occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
5 Calibration data setting error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4470 ROBOT CARIB STEP Setting error Check the following settings.
NOT ENOUGH ·Check the settings for number of the job steps
RE-CHO-A109

4471 ROBOT 1 Incorrect number of teaching Software operation error (1)Reset the alarm, and then try again.
CALIBRATION DATA points for tool calibration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
ERROR mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
635 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 Incorrect designation of the Software operation error (1)Reset the alarm, and then try again.
occupation control group for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
calibration data mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
3 Incorrect designation of the Software operation error (1)Reset the alarm, and then try again.
enabling control group for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
calibration data mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4 Incorrect designation of the Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

control group for calibration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
data mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4472 ARITHMETIC ERR 1 The reference point is not set. Setting error Check the following settings.
(COMPACT RMT ·Set the reference point.
WELD)
2 The start point and end point Setting error Check the following settings.
8-515

are on the same point. ·Change the teaching positions so that the start point and end point are
different.
3 The straight line which Setting error Check the following settings.
connects the start point and ·Correct the teaching positions so that the angle that the Z direction of
an end point, and the angle the tool and the straight line which connects the start point with the end
which the Z direction of a tool point make becomes 10 degrees or more.
makes are less than 10°
4473 ARITHMETIC ALARM Software operation error (1)Reset the alarm, and then try again.
RESET ERROR occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4474 WRONG CONTROL Sub Code:The related control- Setting error Check the following settings.
RE-CHO-A109

GROUP AXIS group ·Make the setting in advance so that the control group of the CALL/
JUMP designation job is included in that of the CALL/JUMP source
job.
·Don't start the job which including control group under already
operation by "PSTART" instruction.

171768-1CD
4475 CANNOT EXECUTE Setting error Check the following settings.
JOB (NO ROBOT) ·Add the robot axis to the control-group of the job.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4476 CANNOT EDIT (EDIT 0 An attempt was made to Setting error Check the following settings.
LOCK JOB) change the tag data. ·Release the prohibition.
1 An attempt was made to Setting error Check the following settings.
change the speed tag data. ·Release the prohibition.
2 An attempt was made to Setting error Check the following settings.
change the board thickness ·Release the prohibition.
tag data.
4477 SELECT ERROR Sub Code: Application Setting error Check the following settings.

8.4 Alarm Message List

(APPLICATION) number ·Set the application to a specified robot by the application selection of
maintenance mode.
4480 SELECT ERROR Sub Code:Sensor number Setting error Check the following settings.
(SENSOR 1) ·Select the option function for the specified robot in the option function
selection of maintenance mode.
4484 WRONG PORT NO. Sub Code: Application Setting error Check the following settings.
(ANALOG OUTPUT) number ·Set following value to the AxP010 parameter.
8-516

For arc: 1
Arc + arc: 3
Three arc: 5
Four arc: 7
4485 WRONG SELECTION Software operation error (1)Reset the alarm, and then try again.
(SENSOR) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4486 PATH OVER Setting error Check the following settings.
·Set the path over radius within the allowable range.
4487 WRONG MECH Software operation error (1)Reset the alarm, and then try again.
PARAMETER FILE occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
RE-CHO-A109

occurrence status (operating procedure).

4489 DEFECTIVE TAUGHT 1 The C- and W-axis position at Setting error Check the following settings.
POINT(CUTTING) the cutting start position is not ·Check the settings for the cutting start position (zero pulse).
zero pulse.

171768-1CD
2 Zero is set for the cutting Setting error Check the following settings.
radius. ·Check the settings for radius (a value bigger than zero).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
3 The cutting machine axis is Setting error Check the following settings.
not mounted. ·The CUT instruction can be used for the manipulator with small-circle
cutting axis only.
4 This manipulator cannot Setting error Check the following settings.
perform a hexagonal cutting ·Select an other cutting form.
motion.
4490 DEFECTIVE TAUGHT 1 After the Endless rotation Setting error Check the following settings.
POINT(ENDLESS) completed, an attempt was ·To perform an interpolation motion such as MOVL and MOVC after an
made to execute an Endless rotation, execute an MRESET instruction beforehand.

8.4 Alarm Message List

interpolation instruction such
as MOVL and MOVC before
executing an MRESET
instruction.
2 The base axis is set as an Setting error Check the following settings.
Endless rotation axis. The ·Check the parameter setting that designates the Endless rotation axis.
Endless function cannot be
8-517

used with the base axis.

3 An attempt was made to Setting error Check the following settings.
execute the Endless function ·Check the parameter setting that designates the Endless rotation axis.
although the endless axis was
not designated.
4 The Endless axis exceeded Setting error Check the following settings.
the maximum pulse value (+- ·Set the rotation amount so that the Endless axis does not exceed the
536870911). maximum pulse value.
4491 CORRECTIONAL 1 Control-group designation Software operation error (1)Reset the alarm, and then try again.
DIRECTION ERROR error for correcting-direction occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
preparation mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

2 Designation error for the Software operation error (1)Reset the alarm, and then try again.
correcting-direction occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
coordinates mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
638 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
3 When "any direction" is set for Setting error Check the following settings.
the correcting direction, the ·Check the settings for the correcting direction with the reference point
correction coordinates is not (REFP).
prepared.
4 When "any direction" is set for Setting error Check the following settings.
the correcting direction, the ·Check the settings for the reference points (REFP) so that each point
reference points (REFP) are is different.
taught on the same point.
5 Designation error for the Setting error Check the following settings.

8.4 Alarm Message List

coordinated motion control ·Match the control group designation of the wall point and weaving
axis at the reference point execution.
4492 POSITION 1 Data unmatched between the Software operation error (1)Reset the alarm, and then try again.
CORRECTION correction amount data and occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
ERROR the job data: mode, and then contact your Yaskawa representative about
The information about the occurrence status (operating procedure).
control groups designated for
8-518

the series of jobs, which is

added to the correction
amount data, does not include
the valid control-group for the
job.
2 Data unmatched between the Software operation error (1)Reset the alarm, and then try again.
correction amount data and occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the job data: mode, and then contact your Yaskawa representative about
The valid control-group occurrence status (operating procedure).
information that is added to
the correction amount data
disagrees with the valid
control-group for the job.
RE-CHO-A109

4493 OVER TOOL FILE NO. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4494 DEFECTIVE TAUGHT 1 The weaving start point and Setting error Check the following settings.

171768-1CD
POINT(WEAV) end point are on the same ·Check the settings for the positions so that the weaving start point and
point. end point are different.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 Among the weaving start Setting error Check the following settings.
point, end point, and ·Check the settings for the positions so that the weaving start point,
reference point, two or three end point, and reference point are different.
points are on the same point.
4495 UNDEFINED ROBOT Sub Code: Control group Setting error Check the following settings.
CALIBRATION which calibration is not ·Before using the coordinated motion, execute the calibration between
completed manipulators.
4496 PARAMETER ERROR 1 The setting of the manipulator Software operation error (1)Reset the alarm, and then try again.
number is incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

8.4 Alarm Message List

mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 Zero is set for the resolution. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
3 Zero is set in the feedback Software operation error (1)Reset the alarm, and then try again.
8-519

pulse parameter. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4 The setting of L-axis ball- Software operation error (1)Reset the alarm, and then try again.
screw data is incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
5 The setting of U-axis ball- Software operation error (1)Reset the alarm, and then try again.
screw data is incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
6 Zero or a negative value is set Software operation error (1)Reset the alarm, and then try again.
RE-CHO-A109

for MAXPPS. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
7 Zero or a negative value is set Software operation error (1)Reset the alarm, and then try again.
for the maximum acceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

171768-1CD
speed. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

640 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
8 Zero or a negative value is set Software operation error (1)Reset the alarm, and then try again.
for the maximum deceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
speed. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
9 Zero or a negative value is set Software operation error (1)Reset the alarm, and then try again.
for the play-mode servo occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
averaging time. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
10 The setting of the manipulator Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

number is incorrect. An occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
undefined type is designated. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
11 The incorrect coordinate Software operation error (1)Reset the alarm, and then try again.
system is designated for the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
cubic interference. An mode, and then contact your Yaskawa representative about
undefined coordinate system occurrence status (operating procedure).
8-520

is set.
12 The designation of the user Software operation error (1)Reset the alarm, and then try again.
coordinates number is occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
incorrect. A number out of the mode, and then contact your Yaskawa representative about
setting range is set. occurrence status (operating procedure).
13 The reduction ratio ≤ 0 is Software operation error (1)Reset the alarm, and then try again.
output. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
14 Zero or a negative value is set Software operation error (1)Reset the alarm, and then try again.
for the spring constant. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

15 Zero or a negative value is set Software operation error (1)Reset the alarm, and then try again.
for the motor inertia. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
641 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
16 Zero or a negative value is set Software operation error (1)Reset the alarm, and then try again.
for the speed calculation occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
constant. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
17 Dividing number setting error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
18 The setting of allowable Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

torque for the speed reducer occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
is incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
19 The setting of allowable Software operation error (1)Reset the alarm, and then try again.
torque for the motor is occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-521

20 The manipulator type is not Software operation error (1)Reset the alarm, and then try again.
applicable for torque occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
acceleration/deceleration. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
21 Zero or a negative value is set Software operation error (1)Reset the alarm, and then try again.
for the balancer. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
22 The angle of hexagon set for Software operation error (1)Reset the alarm, and then try again.
the CUT instruction is out of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the range "0 degree < angle < mode, and then contact your Yaskawa representative about
60 degrees." occurrence status (operating procedure).
RE-CHO-A109

23 Encoder type designation Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
24 Observer sampling time error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
25 Two-degree-of-freedom Software operation error (1)Reset the alarm, and then try again.
system Kp value error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
26 The setting of torque Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

acceleration/deceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
designation parameter is mode, and then contact your Yaskawa representative about
incorrect. occurrence status (operating procedure).
27 Observer polarity setting error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-522

28 The inertia value error for the Software operation error (1)Reset the alarm, and then try again.
shift value calculation occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
29 Observer attenuation constant Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
30 Torque estimation parameter Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

31 The segment clock error Software operation error (1)Reset the alarm, and then try again.
occurred when the PV loop is occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
1 ms. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
32 Non-robot axis observer Software operation error (1)Reset the alarm, and then try again.
selection error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
33 Zero is set for the response Software operation error (1)Reset the alarm, and then try again.
time constant. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
34 Efficiency data error Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
35 Zero is set for the averaging Software operation error (1)Reset the alarm, and then try again.
time constant. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-523

36 Torque limit ratio data error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
37 Coulomb friction data error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
38 Kinematic friction coefficient Software operation error (1)Reset the alarm, and then try again.
data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

39 The setting in the optimized Software operation error (1)Reset the alarm, and then try again.
acceleration/deceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
designation parameter is mode, and then contact your Yaskawa representative about
incorrect. occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
40 An uninstalled function is Software operation error (1)Reset the alarm, and then try again.
designated. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
41 The dynamics-model Software operation error (1)Reset the alarm, and then try again.
calculation at the optimized occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
acceleration/deceleration is mode, and then contact your Yaskawa representative about
invalid. occurrence status (operating procedure).
42 Zero is set for the inertia of Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

dynamics fixed model. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
43 Designation error for Software operation error (1)Reset the alarm, and then try again.
dynamics-model calculation occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
type mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-524

44 The optimized acceleration/ Software operation error (1)Reset the alarm, and then try again.
deceleration control of speed occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
limit function is disabled. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
45 The axis designation Software operation error (1)Reset the alarm, and then try again.
parameter for the speed limit occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
function is not set. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
46 The setting in the mode Software operation error (1)Reset the alarm, and then try again.
designation parameter for the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
speed limit function is mode, and then contact your Yaskawa representative about
incorrect. occurrence status (operating procedure).
RE-CHO-A109

47 Zero or negative value is set Software operation error (1)Reset the alarm, and then try again.
in the allowable braking occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
torque parameter for the mode, and then contact your Yaskawa representative about
speed limit function. occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
48 Zero or a negative value is set Software operation error (1)Reset the alarm, and then try again.
in the speed adjustment ratio occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
parameter for the speed limit mode, and then contact your Yaskawa representative about
function. occurrence status (operating procedure).
49 Zero or a negative value is set Software operation error (1)Reset the alarm, and then try again.
in the torque limit adjustment occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
ratio parameter for the mode, and then contact your Yaskawa representative about
acceleration/deceleration occurrence status (operating procedure).
tuning.

8.4 Alarm Message List

50 Zero or a negative value is set Software operation error (1)Reset the alarm, and then try again.
in the parameter that sets the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
shortest acceleration/ mode, and then contact your Yaskawa representative about
deceleration time for when the occurrence status (operating procedure).
excessive torque is applied at
the optimized acceleration/
deceleration.
8-525

51 Zero is set for the dimension Software operation error (1)Reset the alarm, and then try again.
information "a3" for the SKR occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
manipulator. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
52 The setting of sealer-gun Software operation error (1)Reset the alarm, and then try again.
control-group parameter for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the servo sealer control is mode, and then contact your Yaskawa representative about
incorrect. occurrence status (operating procedure).
53 The parameter setting for the Software operation error (1)Reset the alarm, and then try again.
Cartesian manipulator X-axis occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
data is incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
54 The parameter setting for the Software operation error (1)Reset the alarm, and then try again.
RE-CHO-A109

Cartesian manipulator Y-axis occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
data is incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
55 The setting for the Dual-arm Software operation error (1)Reset the alarm, and then try again.
manipulator is incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
56 Zero or a negative value is set Software operation error (1)Reset the alarm, and then try again.
in the FORMCUT maximum occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
acceleration/deceleration time mode, and then contact your Yaskawa representative about
parameter. occurrence status (operating procedure).
57 The setting of expanded Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

check-point designating bits occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
for the arm interference check mode, and then contact your Yaskawa representative about
is incorrect. occurrence status (operating procedure).
60 Zero or a negative value is set Software operation error (1)Reset the alarm, and then try again.
for the sphere at the arm occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
interference check point. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-526

61 Zero or a negative value is set Software operation error (1)Reset the alarm, and then try again.
for the cylinder at the arm occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
interference check point. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
62 The number of designated Software operation error (1)Reset the alarm, and then try again.
check points for the arm occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
interference check is mode, and then contact your Yaskawa representative about
insufficient. occurrence status (operating procedure).
70 All of X, Y, and Z value of the Software operation error (1)Reset the alarm, and then try again.
expanded check-point 1 for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the arm interference check mode, and then contact your Yaskawa representative about
are set to zero. occurrence status (operating procedure).
RE-CHO-A109

71 All of X, Y, and Z value of the Software operation error (1)Reset the alarm, and then try again.
expanded check-point 2 for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the arm interference check mode, and then contact your Yaskawa representative about
are set to zero. occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
85 The setting of wrist axis angle Software operation error (1)Reset the alarm, and then try again.
for tube-incorporated wrist occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
type manipulators or three-roll mode, and then contact your Yaskawa representative about
wrist type manipulators is occurrence status (operating procedure).
incorrect.
86 The special link JOG Software operation error (1)Reset the alarm, and then try again.
operation cannot be used with occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
this manipulator. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

87 The setting in the parameter Software operation error (1)Reset the alarm, and then try again.
for special angle limit check occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
designation is incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
91 The setting of the deceleration Software operation error (1)Reset the alarm, and then try again.
speed for the path-priority occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
control is less than zero. mode, and then contact your Yaskawa representative about
8-527

occurrence status (operating procedure).

92 A negative value is set in the Software operation error (1)Reset the alarm, and then try again.
roundness parameter for the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
path-priority control. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
93 The link parameter for the Software operation error (1)Reset the alarm, and then try again.
cutting device is not set. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
95 The real-time bending Software operation error (1)Reset the alarm, and then try again.
correction function is enabled occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
for a control-group other than mode, and then contact your Yaskawa representative about
robot axis. occurrence status (operating procedure).
RE-CHO-A109

96 Zero is set for the dimension Software operation error (1)Reset the alarm, and then try again.
information "a2" for the Arc occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
Cell Torch Arm type mode, and then contact your Yaskawa representative about
manipulators. occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
97 Zero is set for the deceleration Software operation error (1)Reset the alarm, and then try again.
ratio for double T-axis unit of occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the V-shaped double T-axis mode, and then contact your Yaskawa representative about
manipulator. occurrence status (operating procedure).
134 The higher-order acceleration/ Software operation error (1)Reset the alarm, and then try again.
deceleration is prohibited occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
when using operation mode, and then contact your Yaskawa representative about
acceleration/deceleration occurrence status (operating procedure).
138 Notch filter supported Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

acceleration and deceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
turning: Notch filter function mode, and then contact your Yaskawa representative about
setting error occurrence status (operating procedure).
139 Notch filter supported Software operation error (1)Reset the alarm, and then try again.
acceleration and deceleration occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
turning: Notch filter (z2) mode, and then contact your Yaskawa representative about
setting error occurrence status (operating procedure).
8-528

4497 DEFECTIVE TAUGHT 1 Some of the teaching points Setting error Check the following settings.
POINT(CALIB) for master-group are on the ·Perform the teaching again so that the teaching points are different
same point. from one another.
2 Some of the teaching points Setting error Check the following settings.
for slave-group are on the ·Perform the teaching again so that the teaching points are different
same point. from one another.
3 The 2nd-axis positions of C3, Setting error Check the following settings.
C4, and C5 of station axes are ·Perform the teaching again so that the 2ndaxis positions of C3, C4,
not the same. and C5 of the station axes are the same.
4 The 1st-axis positions of C1, Setting error Check the following settings.
C2, and C3 of station axes are ·Perform the teaching again so that the 1staxis positions of C1, C2,
not the same. and C3 of station axes are the same.
RE-CHO-A109

5 The 2nd-axis positions of C1, Setting error Check the following settings.
C2, and C3 of station axes are ·Perform the teaching again so that the teaching positions are different
the same. from one another.
6 The 1st-axis rotation direction Setting error Check the following settings.

171768-1CD
of C3, C4, and C5 of station ·Perform the teaching again so that the 1staxis rotation direction of C3,
axes are not the same. C4, and C5 of station axes are the same.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
7 The 1st-axis (elevation axis) Setting error Check the following settings.
positions of C1, C2, and C3 of ·Perform the teaching again so that the 1staxis (elevation axis)
station axes are not the same. positions of C1, C2, and C3 of station axes are the same.
8 The 1st-axis (elevation axis) Setting error Check the following settings.
positions of C3, C4, and C5 of ·Perform the teaching again so that the 1staxis (elevation axis)
station axes are not the same. positions of C3, C4, and C5 of station axes are the same.
4498 CANNOT EXECUTE An attempt was made to Setting error Check the following settings.
JOB (NO GRP AXIS) execute an instruction that ·Check the settings for the job instruction with control group.
could not be executed in a job

8.4 Alarm Message List

without control group.
4499 UNDEFINED Sub Code: The variable Setting error Check the following settings.
POSITION VARIABLE number ·Check the settings for the position type variable.
4500 UNDEFINED USER Sub Code: User coordinate Setting error Check the following settings.
FRAME number ·Check the settings for the user coordinate.
4501 OUT OF RANGE Sub Code: Task number Software operation error (1)Reset the alarm, and then try again.
8-529

(PARALLEL occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
PROCESS) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4502 SL BOARD ON-LINE The option board was Software operation error (1)Reset the alarm, and then try again.
ERROR detected not to operate occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
normally at power ON. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
YCP02 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP02 board. Save the
CMOS.BIN before replacing the board to be safe.

4505 UNDEFINED Setting error Check the following settings.

POSITION FOR ARC ·Register a step before the ARCON instruction.
RE-CHO-A109

ON
4506 UNDEFINED POS Setting error Check the following settings.
FOR RESTART ·Check the settings for the job.
RETURN

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4507 REFP POS ERROR Setting error Check the following settings.
(SEARCH MOTION) ·Perform the teaching again so that the search start point and the
motion target point are not the same.
·Increase the distance between the search start point and the motion
target point.
4508 SPECIFIED ERROR 0 The specified coordinate Setting error Check the following settings.
(COORDINATE) system does not exist. ·Check the settings for the coordinate system which can be used.
1 Designation error of the Setting error Check the following settings.
master tool coordinate ·Check the settings for the coordinate system which can be used.

8.4 Alarm Message List

system. This coordinate
system cannot be used.
2 Designation error of the tool Setting error Check the following settings.
coordinate system. This ·Check the settings for the coordinate system which can be used.
coordinate system cannot be
used.
3 Designation error of the Setting error Check the following settings.
8-530

direction of travel coordinate ·Check the settings for the coordinate system which can be used.
system (for a shared function).
This coordinate system
cannot be used.
4 Designation error of the any Setting error Check the following settings.
direction coordinate system ·Check the settings for the coordinate system which can be used.
(for a shared function). This
coordinate system cannot be
used.
5 Designation error of the Setting error Check the following settings.
approximation tool coordinate ·Check the settings for the coordinate system which can be used.
system (for a shared function).
This coordinate system
RE-CHO-A109

cannot be used.
6 Designation error of the Setting error Check the following settings.
conveyor coordinate system. ·Check the settings for the coordinate system which can be used.
This coordinate system

171768-1CD
cannot be used.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
8 Designation error of the Setting error Check the following settings.
COMARC coordinate system. ·Check the settings for the coordinate system which can be used.
This coordinate system
cannot be used.
9 Designation error of the power Setting error Check the following settings.
sensor coordinate system. ·Check the settings for the coordinate system which can be used.
This coordinate system
cannot be used.
10 Designation error of the Setting error Check the following settings.

8.4 Alarm Message List

cylindrical coordinate system. ·Check the settings for the coordinate system which can be used.
This coordinate system
cannot be used.
11 Designation error of the Setting error Check the following settings.
coordinate system for the ·Check the settings for the coordinate system which can be used.
external reference point. This
coordinate system cannot be
8-531

used.
12 Designation error of the Setting error Check the following settings.
coordinate system for 3D ·Check the settings for the coordinate system which can be used.
shifting. This coordinate
system cannot be used.
13 Designation error of the Setting error Check the following settings.
KOMATSU tool Z-direction ·Check the settings for the coordinate system which can be used.
operation coordinate system.
This coordinate system
cannot be used.
14 Designation error of the Setting error Check the following settings.
KOMATSU tool JOG ·Check the settings for the coordinate system which can be used.
operation coordinate system.
RE-CHO-A109

This coordinate system

cannot be used.
15 Designation error of the Setting error Check the following settings.
coordinate system at IMOV for ·Check the settings for the coordinate system which can be used.

171768-1CD
3D shifting. This coordinate
system cannot be used.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
16 Designation error of the H- Setting error Check the following settings.
LINK type cylindrical ·Check the settings for the coordinate system which can be used.
coordinate system. This
coordinate system cannot be
used.
17 Designation error of the Setting error Check the following settings.
FSER_FRAME type ·Check the settings for the coordinate system which can be used.
cylindrical coordinate system.
This coordinate system

8.4 Alarm Message List

cannot be used.
4509 MFRAME ERROR 1 The master-tool user Setting error Check the following settings.
coordinates could not be ·Execute the MFRAME instruction in coordinated job when you make
prepared. the master tool user coordinate.
4510 CANNOT EXECUTE Setting error Check the following settings.
INST RUCTION ·Check the job settings so that the second argument of SQRT
(SQRT) instruction does not become negative.
8-532

4511 OUT OF RANGE Sub Code: Control group Setting error Check the following settings.
(DROP-VALUE) exceeding the allowable value ·Confirm the load setting to the robot.
4512 TWO STEPS SAME Setting error Check the following settings.
LINE ·Check the settings so that the teaching points are not aligned in a
(3 STEPS) straight line.
4513 EXCESSIVE Sub Code: Control group and Setting error Check the following settings.
SEGMENT (SAFETY axis ·Reduce the speed of the step where the alarm occurred.
1): LOW/HIGH ·Change the move instruction to joint interpolation (MOVJ).
* Be careful to the peripheral interference since its movement changes.
4515 EXCESSIVE Sub Code: Control group and Setting error Check the following settings.
SEGMENT (SAFETY axis ·Reduce the speed of the step where the alarm occurred.
2): LOW/HIGH ·Change the move instruction to joint interpolation (MOVJ).
RE-CHO-A109

* Be careful to the peripheral interference since its movement changes.

4517 SEARCH MONITOR Sub Code: The related Software operation error (1)Reset the alarm, and then try again.
SET ERROR control-group occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
(SERVO) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4518 SEARCH MON Sub Code: The related Software operation error (1)Reset the alarm, and then try again.
RELEASE ERR control-group occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
(SERVO) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4520 AXIS BLOCKING Sub Code: Control group Setting error Check the following settings.
·Check the settings for the general-purpose input signal set in the
parameter.
4521 WRONG JOB TYPE Sub Code Setting error Check the following settings.
0000_0001: A robot job was ·Check the settings for the job to be started.

8.4 Alarm Message List

started from the concurrent
job at CALL/JUMP instruction
execution.
0000_1001: A concurrent job
was started from the robot job
at CALL/JUMP instruction
execution.
8-533

1000_0001: A system job was

started from the robot job at
CALL/JUMP instruction
execution.
4522 TAG DATA CHANGE 0 An attempt was made to Setting error Check the following settings.
PROCESS ERROR change the contents of ·The variable tag cannot be changed. Correct the job so as not to use
variable tag data. the variable tag.

1 An attempt was made to Setting error Check the following settings.

change the tag data for the job ·Release the prohibition.
prohibited from being edited.
2 An error occurred at Software operation error (1)Reset the alarm, and then try again.
instruction read-in. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
RE-CHO-A109

mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
3 The tag is not registered. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about

171768-1CD
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 The tag data was variable Setting error Check the following settings.
specification. ·The variable tag cannot be changed. Correct the job so as not to use
the variable tag.

5 The value which it was made Setting error Check the following settings.
to change exceeded the limit ·Check the contents of changing data.
of tag data.
7 An error occurred at tag data Software operation error (1)Reset the alarm, and then try again.
change. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

8.4 Alarm Message List

mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4524 CANNOT EXECUTE Setting error Check the following settings.
INST (COUCUR JOB) ·Delete an instruction that cannot be executed such as move
instruction in the concurrent job.
4527 UNDEFINED PORT Setting error Check the following settings.
NO.(AOUT) ·Check the settings for the specified analog output port number.
8-534

4528 SYNTAX ERROR 1 A syntax error was found in Software operation error (1)Reset the alarm, and then try again.
the IF sentence. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4529 TWIN COORDINATED 1 A job without control group Setting error Check the following settings.
ERROR was started by SYNC ·Check the control group setting of the job to be started by SYNC.
instruction.
2 A job only with robot axes was Setting error Check the following settings.
started by SYNC instruction. ·Check the control group setting of the job to be started by SYNC.
3 A job only with master control Setting error Check the following settings.
group axes was started by ·Check the control group setting of the job to be started by SYNC.
SYNC instruction.
RE-CHO-A109

4 At full synchronization, the Software operation error (1)Reset the alarm, and then try again.
completion timings of move occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
instructions for the master and mode, and then contact your Yaskawa representative about
the slave disagreed. occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 At full synchronization, no Software operation error (1)Reset the alarm, and then try again.
operation request from the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
master was sent. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
6 At full synchronization, the Software operation error (1)Reset the alarm, and then try again.
execution timings of move occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
instructions for the master and mode, and then contact your Yaskawa representative about
the slave disagreed. occurrence status (operating procedure).
7 The twin synchronous ID Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

number is incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8 An attempt was made to Setting error Check the following settings.
execute triple synchronization ·Match the system number specification of the master between the job
when specified Sub-master to be started by SYNC.
for the master was different.
8-535

4530 CONVEYOR 1 The base axis specification is Setting error Check the following settings.
TRACKING ERROR other than 1 or 2 for conveyor ·Set the base axis specification of conveyor characteristic file to either
characteristic file. 0, 1, or 2.
2 No robot axis in the job for Setting error Check the following settings.
robot axis tracking ·Correct the job setting so that the robot axis tracking is executed in
the job where robot axis exists.
3 No base axis in the job for Setting error Check the following settings.
base axis tracking ·Correct the job settings so that the base axis tracking is executed in
the job where base axis exists.
4 The conveyor board number Setting error Check the following settings.
and conveyor characteristic ·Check the specification of conveyor condition file number for use.
file number used are incorrect.
RE-CHO-A109

5 There was no conveyor start Software operation error (1)Reset the alarm, and then try again.
position data at prereading occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
processing. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
10 No base axis in the job for arc Setting error Check the following settings.
tracking ·Correct the job setting so that the arc tracking is executed in the job
where robot axis exists.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4531 UNDEFINED Sub Code: Conveyor Setting error Check the following settings.
CONVEYOR COND characteristic file number ·Set "Use state" of conveyor characteristic file to "1: Use."
FILE
4532 CONVEYOR SPEED Sub Code: Conveyor number Setting error Check the following settings.
DOWN ·Correct the "Conveyor Lowest Speed" set in the conveyor
characteristic file.
4533 ARITHMETIC ERROR 1 Designation error of the Software operation error (1)Reset the alarm, and then try again.
(CV TRACKING) conveyor tracking control- occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
group mode, and then contact your Yaskawa representative about

8.4 Alarm Message List

occurrence status (operating procedure).
2 Designation error of the user Software operation error (1)Reset the alarm, and then try again.
coordinates for the conveyor occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
tracking mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
3 An attempt was made to use Setting error Check the following settings.
the conveyor tracking function ·The conveyor tracking cannot be executed to the slave manipulator of
8-536

with the slave manipulator at the coordinate system. Correct the job so that the conveyor tracking
coordinate motion. perform by the robot unit or without coordinated motion.
4 Zero is set for the resolution Setting error Check the following settings.
for the turn-table ·Check the settings for the resolution.
synchronization.
4534 TORQUE Setting error Check the following settings.
INTERFERENCE ·Correctly set the weight information in the tool file. (Are the weight: W
and the number set to the load value of either Xg, Yg or Zg· )
·Reduce the speed in the step where the alarm occurred.

4535 TARGET VARIABLE 0 An attempt was made to Setting error Check the following settings.
TYPE UNMATCHED obtain the byte type system ·Obtain as the byte type variable.
RE-CHO-A109

variable by the other type

variable.
1 An attempt was made to Setting error Check the following settings.
obtain the integer type system ·Obtain as the integer type variable.
variable by the other type

171768-1CD
variable.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 An attempt was made to Setting error Check the following settings.
obtain the double-precision ·Obtain as the double-precision integer-type variable.
integer-type system variable
by the other type variable.
3 An attempt was made to Setting error Check the following settings.
obtain the real-number type ·Obtain as the real-number type variable.
system variable by the other
type variable.
4 An attempt was made to Setting error Check the following settings.

8.4 Alarm Message List

obtain the character-string ·Obtain as the character-string type variable.
type system variable by the
other type variable.
4539 CORNER R 1 The Corner-R motion cannot Setting error Check the following settings.
CONTROL ERROR be used for coordinated ·Do not use the Corner-R motion for coordinated motion.
motion.
2 An attempt was made to Setting error Check the following settings.
8-537

execute the Corner-R motion ·Check the settings for the teaching so that the start step and end step
for the same point. are not on the same point.
3 The Corner-R zone is taught Setting error Check the following settings.
on a straight line. ·Check the settings for teaching so that the Corner-R zone is not on a
strait line.
4 The start position or end Setting error Check the following settings.
position for the Corner-R ·Make the setting for the Corner-R radius small.
motion could not be calculated ·Make the moving amount of the Corner-R start step long.
inside the start zone or the ·Make the moving amount of the Corner-R start end long.
end zone.
5 The Corner-R motion cannot Setting error Check the following settings.
be used for coordinated ·Do not use the Corner-R motion for master manipulators at
RE-CHO-A109

motion (with master coordinated motion.

manipulators).
6 The Corner-R motion cannot Setting error Check the following settings.
be used for MOVC, MOVS, ·Use a MOVL instruction when using the Corner-R motion.
and EIMOVC instructions.

171768-1CD
7 The Corner-R motion is Setting error Check the following settings.
disabled during weaving. ·Do not perform weaving when using the Corner-R motion.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
8 Different tool numbers are set Setting error Check the following settings.
in a Corner-R zone (for the ·Use the same tool number in a Corner-R zone.
Corner-R middle step and end
step).
9 The Corner-R motion is Setting error Check the following settings.
disabled when the higher- ·Disable the higher-order acceleration/deceleration when using the
order acceleration/ Corner-R motion.
deceleration is specified.
17 The Corner-R motion is Setting error Check the following settings.

8.4 Alarm Message List

disabled during conveyor ·Do not perform the conveyor tracking when using the Corner-R
tracking. motion.
18 Arithmetic error occurred Setting error Check the following settings.
when calculating the ·Do not perform the conveyor tracking when using the Corner-R
acceleration and deceleration motion.
time for the Corner-R
operation
8-538

19 Arithmetic error occurred Setting error Check the following settings.

when calculating acceleration ·Do not perform the conveyor tracking when using the Corner-R
and deceleration during test motion.
run in consideration of servo
delay for the Corner-R motion.
4540 JOB QUE EMPTY Setting error Check the following settings.
ERROR ·Use "CALL QUE" under the condition that the job data is set to the job
queue.
4541 INVALID INPUT 1 There was no character string Setting error Check the following settings.
STRING(VAL) representing a constant in ·Check the settings for the data of the character string to be extracted.
character string to be
extracted at VAL instruction
execution.
RE-CHO-A109

4542 MRESET ERROR 1 An MRESET instruction was Setting error Check the following settings.
executed while no endless ·Set the endless axis.
axis was designated.

171768-1CD
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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4543 STACK LESS THAN 0 At job return, an attempt was Software operation error (1)Reset the alarm, and then try again.
(JOB CALL) made to fetch a data from an occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
empty job call stack or to mode, and then contact your Yaskawa representative about
stack a data in the job call occurrence status (operating procedure).
stack that is full.
4544 MID$ INST ERROR 1 The first character of Setting error Check the following settings.
character string to be ·Check the settings for the data of the character string to be extracted.
extracted is null at MID$
instruction execution.

8.4 Alarm Message List

2 The extraction start position Setting error Check the following settings.
exceeds the character string ·Check the settings for the data of the character string to be extracted.
length at MID$ instruction
execution.
4546 CANNOT EXCUTE Sub Code: System number Software operation error (1)Reset the alarm, and then try again.
SYSTEM JOB occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
8-539

occurrence status (operating procedure).

4547 PRIMITIVE ERROR Sub Code: Error code Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4548 CANNOT OPERATE Sub Code: System number Software operation error (1)Reset the alarm, and then try again.
SPECIFIED EVENT occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4549 NOT EXECUTION OF Sub Code: System number Setting error Check the following settings.
INIEVNT ·Execute an INIEVNT instruction before executing an event related
instruction.
RE-CHO-A109

4550 CANNOT EXECUTE Sub Code: System number Setting error Check the following settings.
INST (USER JOB) ·This instruction cannot be executed in the system job. Correct the job
so that the instruction is executed in the user job.
4551 CANNOT MEASURE Sub Code: Gun number Setting error Check the following settings.
TIP INSTALL COEF ·Execute the "SVGUNCL TWC-AE", and then execute the "SVGUNCL

171768-1CD
TWC=BE".

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4565 SOFTWARE 1 The multi-layer welding Software operation error (1)Reset the alarm, and then try again.
UNMATCH function is not used. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 The observer function is not Software operation error (1)Reset the alarm, and then try again.
used. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
3 The TURBO function is not Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

used. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4 The COMARC function is not Software operation error (1)Reset the alarm, and then try again.
used. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-540

5 The conveyor/press Software operation error (1)Reset the alarm, and then try again.
synchronization function is not occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
used. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
6 The shared motion function is Software operation error (1)Reset the alarm, and then try again.
not used. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
7 The layer motion function is Software operation error (1)Reset the alarm, and then try again.
not used. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

8 The general sensor function is Software operation error (1)Reset the alarm, and then try again.
not used. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
9 The servo float function is not Software operation error (1)Reset the alarm, and then try again.
used. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
10 The laser cutting function Software operation error (1)Reset the alarm, and then try again.
(with small circle cutter) is not occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
used. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
11 The motor gun function (for Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

spot welding application) is occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
not used. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
12 The speed control function Software operation error (1)Reset the alarm, and then try again.
(VCON/VCOF) is not used. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-541

13 The servo hand function (for Software operation error (1)Reset the alarm, and then try again.
handling application) is not occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
used. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
14 The laser cutting function (for Software operation error (1)Reset the alarm, and then try again.
form cutting operation) is not occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
used. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
15 The series communication Software operation error (1)Reset the alarm, and then try again.
function between the systems occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
(PSEND/PRECV) is not used. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

16 The motion extension function Software operation error (1)Reset the alarm, and then try again.
is not used. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

171768-1CD
662 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
17 The bending function is not Software operation error (1)Reset the alarm, and then try again.
used. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
18 The ME-NET function is not Software operation error (1)Reset the alarm, and then try again.
used. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
255 An attempt was made to Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

execute an undefined occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
instruction. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4566 USER FRAME 1 The teaching points are Software operation error (1)Reset the alarm, and then try again.
MAKING ERROR incorrect. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-542

2 The teaching points for user- Setting error Check the following settings.
coordinate turning are ·Among three taught points in the teaching position. Teach the three
incorrect. points again so that they do not lie in the straight line.
3 The robot axis is not specified Software operation error (1)Reset the alarm, and then try again.
for the control group of the job occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
to prepare the user mode, and then contact your Yaskawa representative about
coordinates. occurrence status (operating procedure).
5 Position data error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
6 Setting error of the slave Software operation error (1)Reset the alarm, and then try again.
RE-CHO-A109

group for user coordinate occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
conversion mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4567 CANNOT MONITOR Setting error Check the following settings.
DISTANCE ·Change the interpolation instruction to MOVL/MOVC.

171768-1CD
·Change the setting so that the arc retry or restart operation does not
perform.

663 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4568 UNDEFINED PRESS Sub Code: Press Setting error Check the following settings.
COND DATA FILE characteristic file number ·Set the status of press characteristic file to be used in the job to "Used
State."
4569 UNDEFINED PRESS Sub Code: Press Setting error Check the following settings.
RESOLUTION DATA characteristic file number ·Set the press resolution data to be used in the job.
4571 SERVO FLOAT MODE Software operation error (1)Reset the alarm, and then try again.
RELEASE ERR occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

4572 NO SERVO GUN Setting error Check the following settings.
CONTROL GROUP ·Set the "motor gun axis" in the control group setting of maintenance
mode.
4573 SPOT WELDER NO. Sub Code: Welder number Setting error Check the following settings.
ERROR ·Correct the welder number set in the gun characteristic file.
4574 SPOT WELD Sub Code: Welder number Setting error Check the following settings.
8-543

COMPLETE TIME ·Turn ON the timer contactor power.

LIMIT ·If the response from the timer takes too long time due to the system
layout, increase the timeout time.
4575 ERROR IN WELD Setting error Check the following settings.
START TIMING SET ·Check the settings for the "WST" tag.
·Check the settings for the pressure file.
4576 ERR IN MOTOR GUN Software operation error (1)Reset the alarm, and then try again.
CONT MODE occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4577 ERR IN MOTOR GUN Software operation error (1)Reset the alarm, and then try again.
MODE RELEASE occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
RE-CHO-A109

occurrence status (operating procedure).

4578 SPOT WELD ERROR Sub Code: Welder number Setting error Check the following settings.
·Check the settings for the timer conductor where the welding error
occurred.

171768-1CD
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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4579 ANTICIPATION 1 No availability in anticipation Setting error Check the following settings.
CONTROL ERROR control ·Maximum simultaneous execution number of anticipation control is
five. Correct the settings for the job so that it is within five.
2 The anticipation data Software operation error (1)Reset the alarm, and then try again.
exceeded the maximum occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
length. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4580 ANTICIPATION Setting error Check the following settings.
DISTANCE NOT ·Operate the manipulator to the start position of the step where the

8.4 Alarm Message List

ENOUGH alarm occurred, and then re-execute.
4581 DEFECTIVE 1 Incorrect setting of OT output Setting error Check the following settings.
ANTICIPATION OT number for anticipation output ·Check the setting value of OT output number.
FILE file
2 Incorrect setting of OG output Setting error Check the following settings.
number for anticipation output ·Check the setting value of OG output number.
file
8-544

4583 CANNOT EXECUTE Setting error Check the following settings.

GUN TYPE ·Check the settings for the motion mode set to the gun.
4584 STRWAIT TIME LIMIT Setting error Check the following settings.
·Check the cause such as defective limit switch.
4585 SERVO PG ON Connection failure (1)Reset the alarm, and then try again.
ERROR (2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·Each axes encoder cable
4587 MOTOR GUN 1 A GUNCHG instruction was Setting error Check the following settings.
CHANGE ERROR executed in the system ·Validate the gun change parameter.
configuration that did not allow
the gun change function.
RE-CHO-A109

2 A GUNCHG/PICK instruction Setting error Check the following settings.

was executed while the motor ·Execute GUNCHG/PICK instruction when the motor gun motor is
gun motor was servo ON. servo OFF.
3 A GUNCHG/PICK instruction Setting error Check the following settings.

171768-1CD
was executed while the ATC ·Execute GUNCHG/PICK instruction when the ATC is in chuck status.
was in unchuck status.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 A GUNCHG/PLACE Setting error Check the following settings.
instruction was executed ·Execute GUNCHG/PLACE instruction when the ATC is in chuck
while the ATC was in unchuck status.
status.
5 The encoder power supply Connection failure (1)Reset the alarm, and then try again.
could not be turned ON when (2)If the alarm occurs again, check the connection and inserting state
executing a GUNCHG/PICK of the following cables and connectors.
instruction. ·The encoder cable of motor gun
6 The encoder power supply Connection failure (1)Reset the alarm, and then try again.

8.4 Alarm Message List

could not be turned OFF when (2)If the alarm occurs again, check the connection and inserting state
executing a GUNCHG/PLACE of the following cables and connectors.
instruction. ·The encoder cable of motor gun
7 The gun number specified by Setting error Check the following settings.
the GUNCHG instruction did ·Change the gun characteristic file number specified by GUNCHG
not agree with the gun instruction to object gun number.
identification signal. ·Change the gun identification signal so that it become the objective
8-545

gun number.
8 The 1st gun axis selection Setting error Check the following settings.
signal is not set when ·Check the 1st gun axis selection signal setting.
executing the twin-wrist gun
change.
9 The right and left gun axis Setting error Check the following settings.
selection signals were ·Check the setting for the gun axis selection signal.
duplicated when executing the
twin-wrist gun change.
10 The control group for gun axis Setting error Check the following settings.
is not set in the gun change ·Check the settings for the control-group of the job.
job.
RE-CHO-A109

11 Multiple manipulators are not Setting error Check the following settings.
set in the gun change job. ·Check the settings for the control-group of the job.
4589 ABRASION BASIS Setting error Check the following settings.
POS UNSETTING ·Resister the reference position of wear correction.

171768-1CD
4590 NO SERVO HAND Setting error Check the following settings.
CONTROL GROUP ·Set the "servo hand axis" in the control group setting of maintenance
mode.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4591 SPEED CTRL MODE Software operation error (1)Reset the alarm, and then try again.
SET ERR(SERVO) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4592 SPEED CTRL MODE Software operation error (1)Reset the alarm, and then try again.
CANCEL ERR(SV) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4593 SVHAND CTRL Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

MODE SET occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
ERR(SERVO) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4594 SVHND CTRL MODE Software operation error (1)Reset the alarm, and then try again.
CANCEL ERR(SV) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-546

4595 CAN'T DO FIXED 1 The setting for radius is Setting error Check the following settings.
FORM CUT MOTION incorrect. ·Setting of the radius data
(1) For a circle, it is incorrectly
set as: radius ≤ 0, radius <
minimum radius value, or
radius > maximum radius
value.
(2) For an ellipse, it is
incorrectly set as: radius ≤ 0,
radius < minimum radius
value/2, or radius > (maximum
radius/2 - width/2).
RE-CHO-A109

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 The setting for width is Setting error Check the following settings.
incorrect. ·Setting of the width data
(1) For a rectangle, it is
incorrectly set as: width < 1.0,
width > sqrt (maximum
diameter2 − height2), or width
> maximum diameter.
(2) It is incorrectly set as:
width < 0, width > maximum
diameter −2 * radius.

8.4 Alarm Message List

3 The setting for height is Setting error Check the following settings.
incorrect. ·Setting of the height data
(1) For a rectangle, it is
incorrectly set as: height >
maximum diameter, height <
minimum diameter/2, or
height > sqrt (maximum
8-547

diameter2 - width2).
4 The setting for the corner Setting error Check the following settings.
radius is incorrect. ·Setting of the corner radius
(1) For a rectangle, it is
incorrectly set as: corner
radius > width/2 or corner
radius > height/2.
5 The setting for overlap is Setting error Check the following settings.
incorrect. ·Setting of the overlap data
(1) For a rectangle, it is
incorrectly set as overlap >
width/2.
(2) For a circle, it is incorrectly
RE-CHO-A109

set as overlap > ABS (2π *

radius).
(3) For an ellipse, it is
incorrectly set as overlap > π *
radius +ABS (width/2).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
6 The setting for the cutting Setting error Check the following settings.
speed is incorrect. It is set as ·Setting of the cutting speed
the cutting speed > maximum
linear speed.
7 Coordinated motion cannot be Setting error Check the following settings.
used with the Form Cutting ·Do not use the coordinated motion.
motion.
8 Zero or a negative value is set Setting error Check the following settings.
in the minimum diameter ·The setting of the minimum diameter parameter (S1CxG063) for the

8.4 Alarm Message List

parameter (S1CxG063) for the Form Cutting motion.
Form Cutting motion.
9 Zero or a negative value is set Setting error Check the following settings.
in the maximum diameter ·The setting of the maximum diameter parameter (S1CxG063) for the
parameter (S1CxG064) for the Form Cutting motion.
Form Cutting motion.
10 Although "PLACEMENT" or Setting error Check the following settings.
8-548

"AUTO" is set for the start ·Execute the FORMAPR instruction.

point designation on the
FORM CUT SETTING
window, the FORMAPR
instruction was not executed.
11 The Cut file setting of the Setting error Check the following settings.
FORMAPR instruction is ·The Cut file settings of FORMAPR and FORMCUT instructions must
different from that of the be same.
FORMCUT instruction.
12 A FORMAPR instruction was Setting error Check the following settings.
used for the conventional ·The FORMAPR instruction cannot be used for the conventional
FORMCUT instruction. FORMCUT instruction.
·Validate the new FORMCUT instruction.
RE-CHO-A109

13 A form other than a circle, Setting error Check the following settings.
rectangle, and ellipse was ·A form other than a circle, rectangle, and ellipse cannot be designated
designated for the for the conventional FORMCUT instruction.
conventional FORMCUT ·Validate the new FORMCUT instruction.

171768-1CD
instruction.

669 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
90 The radius data setting for Setting error Check the following settings.
special circular interpolation is ·Setting of the radius data
incorrect. It is incorrectly set
as the radius ≤ 0.
91 The arc center coordinates Setting error Check the following settings.
could not be calculated at ·Setting of the teaching
special circular interpolation.
Incorrect teaching may be the
cause.

8.4 Alarm Message List

93 The averaging time at special Setting error Check the following settings.
circular interpolation motion is ·Moving distance
too short. ·Motion speed
94 Because the designated plane Setting error Check the following settings.
included reference points at ·Setting of the reference point 2
special circular interpolation
motion, the arc center
8-549

coordinates could not be

calculated. Incorrect teaching
of the reference point 2 may
be the cause.
100 The arc center position is not Setting error Check the following settings.
set for the special circular ·Check the settings for the reference point 1 as the arc center position.
interpolation motion.
4596 FORMCUT ERROR 1 An attempt was made to re- Execute condition failure Check the following settings.
execute the FORMCUT ·Re-execute the move instruction executed before the FORMCUT
instruction after interrupting it. instruction, and then execute the FORMCUT instruction again.
4597 OFFLINE POSITION 1 Incorrect information of Software operation error (1)Reset the alarm, and then try again.
DATA CONVERT ERR reference position data for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
offline position data mode, and then contact your Yaskawa representative about
RE-CHO-A109

conversion occurrence status (operating procedure).

2 Incorrect user-coordinate Software operation error (1)Reset the alarm, and then try again.
number designation in the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
standard position data for mode, and then contact your Yaskawa representative about

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offline position data occurrence status (operating procedure).
conversion

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
3 Incorrect reference-point data Software operation error (1)Reset the alarm, and then try again.
for offline position data occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
conversion mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4 The standard position data for Setting error Check the following settings.
offline position data ·The variable position may be out of the robot motion range. Check if
conversion could not correctly the variable position is within the robot motion range.
be calculated.
5 Incorrect pulse incremental Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

value for offline position data occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
conversion mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
6 The position data could not Software operation error (1)Reset the alarm, and then try again.
correctly be added by the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
pulse incremental value at the mode, and then contact your Yaskawa representative about
offline position data occurrence status (operating procedure).
8-550

conversion.
7 Incorrect Cartesian Software operation error (1)Reset the alarm, and then try again.
incremental value for offline occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
position data conversion mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8 The position data could not Setting error Check the following settings.
correctly be added by the ·The variable position may be out of the robot motion range. Check if
Cartesian incremental value at the variable position is within the robot motion range.
the offline position data
conversion.
9 The position conversion could Software operation error (1)Reset the alarm, and then try again.
not be done in the designated occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
coordinate system at the mode, and then contact your Yaskawa representative about
RE-CHO-A109

offline position data occurrence status (operating procedure).

conversion.
10 Incorrect incremental value of Software operation error (1)Reset the alarm, and then try again.
angle for offline position data occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

171768-1CD
conversion mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
11 The position data could not Software operation error (1)Reset the alarm, and then try again.
correctly be added by the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
incremental value of angle at mode, and then contact your Yaskawa representative about
the offline position data occurrence status (operating procedure).
conversion.
12 The reverse shift value for 3D Software operation error (1)Reset the alarm, and then try again.
shifting could not correctly be occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
calculated at the offline mode, and then contact your Yaskawa representative about
position data conversion. occurrence status (operating procedure).

8.4 Alarm Message List

13 The reverse shift value for 3D Software operation error (1)Reset the alarm, and then try again.
shifting could not correctly be occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
added at the offline position mode, and then contact your Yaskawa representative about
data conversion. occurrence status (operating procedure).
14 The reverse shift value could Software operation error (1)Reset the alarm, and then try again.
not correctly be calculated at occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the offline position data mode, and then contact your Yaskawa representative about
8-551

conversion. occurrence status (operating procedure).

15 The reverse shift value could Software operation error (1)Reset the alarm, and then try again.
not correctly be calculated at occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
the offline position data mode, and then contact your Yaskawa representative about
conversion. occurrence status (operating procedure).
16 The 3D shifting value could Software operation error (1)Reset the alarm, and then try again.
not correctly be added at the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
offline position data mode, and then contact your Yaskawa representative about
conversion. occurrence status (operating procedure).
17 The shift value could not Software operation error (1)Reset the alarm, and then try again.
correctly be added at the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
offline position data mode, and then contact your Yaskawa representative about
conversion. occurrence status (operating procedure).
RE-CHO-A109

18 No reference point is specified Software operation error (1)Reset the alarm, and then try again.
for the offline position data occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
conversion. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
19 The positions for the mirror Software operation error (1)Reset the alarm, and then try again.
shift function could not occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
correctly be calculated at the mode, and then contact your Yaskawa representative about
offline position data occurrence status (operating procedure).
conversion.
20 The positions could not Setting error Check the following settings.
correctly be converted for the ·The variable position may be out of the robot motion range. Check if
mirror shift function at the the variable position is within the robot motion range.
offline position data

8.4 Alarm Message List

conversion.
21 The expansion positions for Setting error Check the following settings.
the mirror shift function could ·The variable position may be out of the robot motion range. Check if
not correctly be converted at the variable position is within the robot motion range.
the offline position data
conversion.
22 Incorrect designation of Software operation error (1)Reset the alarm, and then try again.
8-552

coordinates for a new mirror- occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
shift conversion function at the mode, and then contact your Yaskawa representative about
offline position data occurrence status (operating procedure).
conversion
4598 PAINTOUT ERROR 1 The parameter setting for the Setting error Check the following settings.
universal input group number ·Check the settings for the AxP011.
is incorrect.
4599 SERVO COMMAND An attempt was made to issue Software operation error (1)Reset the alarm, and then try again.
ERROR the command while the servo occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
control processing has not mode, and then contact your Yaskawa representative about
completed. occurrence status (operating procedure).
Sub Code: Servo CPU bit
number
RE-CHO-A109

4603 WIRE STICKING Sub Code: Welder number Setting error Check the following settings.
·Remove the cause of wire stick.
4604 SPECIFIED Setting error Check the following settings.
ERR(ABSO ·Registration for the home position correction data.

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RECOVER AXIS)

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4605 SETTOOL ERROR 1 The difference between the Setting error Check the following settings.
current tool constant and a ·Correct the job so that the setting value of tag is allowable value.
new set value exceeded the ·Set the allowance amount of the tool data automatic setting function
allowable range (parameter maximum deviation (S3C1192) to large value.
set value).
4606 LACK OF GLOBAL Software operation error (1)Reset the alarm, and then try again.
VARIABLE AREA occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

8.4 Alarm Message List

4607 WRONG EXECUTION 1 The execution macro job is Setting error Check the following settings.
OF MACRO INST not set. ·Check the settings for execution macro job.
2 The interrupt macro job is not Setting error Check the following settings.
set. ·Check the settings for interrupt macro job.
3 An attempt was made to start Setting error Check the following settings.
the job that could not be ·Check the settings for macro job.
started by the macro
8-553

instruction.
5 An error occurred in the Software operation error (1)Reset the alarm, and then try again.
operation process of job call occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
stack when the execution of mode, and then contact your Yaskawa representative about
macro instruction was occurrence status (operating procedure).
cancelled.
6 Incorrect macro number Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4608 WRONG EXECUTION 1 The job argument is not set. Setting error Check the following settings.
OF GETARG INST ·Check the settings for jobs.
RE-CHO-A109

2 No number of the specified Setting error Check the following settings.

job argument ·Check the settings for jobs.
3 The data types of job Setting error Check the following settings.
argument disagreed. ·Check the settings for jobs.

171768-1CD
4609 MEMOPLAY ERROR 2 The memory play file was Setting error Check the following settings.
being used in another system. ·Check the setting of the used memory play file number.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 The control group in the Setting error Check the following settings.
memory play file did not agree ·Check the control group setting of the used memory play file.
with the control group of
execution job.
6 An attempt was made to clear Setting error Check the following settings.
the memory play file by a ·Execute the MEMOF instruction, and then execute the CLEAR
CLEAR instruction before instruction.
having executed a MEMOF
instruction.

8.4 Alarm Message List

4610 MEMOPLAY 1 Failed to read the memory Software operation error (1)Reset the alarm, and then try again.
SAMPLING ERROR play sampling data. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 Failed to write the memory Software operation error (1)Reset the alarm, and then try again.
play sampling data. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
8-554

occurrence status (operating procedure).

3 Failed to seek the memory Software operation error (1)Reset the alarm, and then try again.
play sampling data. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4 Failed to read the memory Software operation error (1)Reset the alarm, and then try again.
play file. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
5 Incorrect mode setting at Setting error Check the following settings.
memory play sampling ·Check the settings for the memory play mode.
6 Incorrect designation of the Software operation error (1)Reset the alarm, and then try again.
RE-CHO-A109

control group at memory play occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
sampling mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
7 Designation of the control Setting error Check the following settings.
group in the memory play file ·Check the number of the memory play file for use.
did not agree with the
designation of the control
group at MEMON instruction
execution (when the start
point was specified).
8 Designation of the control Setting error Check the following settings.
group in the memory play file ·Check the number of the memory play file for use.

8.4 Alarm Message List

did not agree with the
designation of the control
group at MEMON instruction
execution (at initialization).
9 designation of the control Setting error Check the following settings.
group in the memory play file ·Check the number of the memory play file for use.
did not agree with the
8-555

designation of the control

group at MEMON instruction
execution (at continue).
10 It started reproducing though Setting error Check the following settings.
it did not record. ·Record and then play.
11 Correction amount to record is Setting error Check the following settings.
out of the allowable range. ·Correct the position of object workpieces so that the correction
amount fall within allowable range.
12 The number of recorded Setting error Check the following settings.
correction-amount exceeded ·Correct the job so that the movement section of memory play object is
the limit. shorter.
13 Memoplay file Create error Software operation error (1)Reset the alarm, and then try again.
(REC) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
RE-CHO-A109

mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
14 Memoplay debug error Software operation error (1)Reset the alarm, and then try again.
C_BANK.func_ctrl (initial) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

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mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
15 Memoplay debug error Software operation error (1)Reset the alarm, and then try again.
C_BANK.func_ctrl (continue) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
16 Memoplay debug error Software operation error (1)Reset the alarm, and then try again.
C_BANK RT_BANK.func_ctrl occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
(continue) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
17 Memoplay debug error MOVL, Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

MOVC (continue) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
18 Memoplay debug error Same Software operation error (1)Reset the alarm, and then try again.
point, moving amount is zero occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
(continue) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-556

19 Memoplay debug error Software operation error (1)Reset the alarm, and then try again.
Dividing number error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4611 OVER OPTON INST Setting error Check the following settings.
EXECUTION LIMIT ·Check the settings for the OPTON instruction. OPTON instruction can
use only the function to five simultaneously.
4612 TSYNC ERROR Sub code: the number of Setting error Check the following settings.
synchronizations of the first ·Check the settings for the number of synchronizations of the TSYNC
executed TSYNC instruction.
4613 SERVO SEALER GUN 1 The function designation Setting error Check the following settings.
CONTROL ERROR parameter is not set. ·Check the settings for the function designation parameter.
RE-CHO-A109

2 No sealer gun axis exists at Setting error Check the following settings.
the job for which the sealer ·Check the settings for the control-group of the job.
gun control was attempted to
be executed.

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3 No robot axis exists at the job Setting error Check the following settings.
at which an attempt was made ·Check the settings for the control-group of the job.
to execute sealer gun control.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 Incorrect designation of the Setting error Check the following settings.
control method for sealer gun ·Set either "1" or "2" for PRM1 control method designation of the
control OPTON instruction.
5 Incorrect designation of the Setting error Check the following settings.
control method for sealer gun ·If "1" is set for PRM1 of the OPTON instruction, set the PRM2 needle
control position designation to a value between 0 and 100.
6 Incorrect designation of the Setting error Check the following settings.
sealing width for sealer gun ·If "2" is set for PRM1 of the OPTON instruction, set PRM2 sealing
control width designation to a value between 0 and 30.

8.4 Alarm Message List

4614 UNDEFINED Setting error Check the following settings.
SEALERGUN COND ·Check the settings for servo sealer gun condition file.
FILE
4615 I/O AXIS OPERATING An attempt was made to Setting error Check the following settings.
command a job whose control ·Does not the I/O axis motion executed for the control group that
group was in I/O axis motion. executing the job·
·Does not the job executed for the control group that operating by the I/
8-557

O axis motion·
The control group where the I/O axis is operating cannot execute the
job. Moreover, the I/O axis motion cannot perform for the control group
where the job is executing.
4616 AXIS SHIFT ERROR 1 The file could not be switched Software operation error (1)Reset the alarm, and then try again.
because of incorrect start occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
point designation. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 The control group with which Software operation error (1)Reset the alarm, and then try again.
the axis shifting is performed occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
disagrees with the control mode, and then contact your Yaskawa representative about
group set for the axis shifting occurrence status (operating procedure).
function in the calibration file.
RE-CHO-A109

3 The calibration file number for Setting error Check the following settings.
axis shifting function is out of ·Correct the settings for the OPTON instruction tag so that value of the
the applicable range. file number specification is 1 to 32.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4617 S/U IMPOSSIBLE 1 For the CSL15D manipulator, Setting error Check the following settings.
MOVE (L/R POS) the motion speed of S- and U- ·Reduce the teaching speed of S- and U-axes.
axes exceeded the upper ·Teach the positions of L- and R-axes again so that S- and U-axes can
limit. move.
2 For the CSL15D manipulator, Setting error Check the following settings.
S- and U-axes were going to ·Teach the positions of L- and R-axes again so that S- and U-axes can
move regardless of the limit move.
speed "0" when the positions
of L- and R-axes exceeded

8.4 Alarm Message List

the upper limit.
4618 SHIFT INST 1 For the tool shift with Euler Setting error Check the following settings.
EXECUTE ERROR angle +-90 degrees, the shift ·Check if the shift value is setting for Y-axis only.
value for axes other than Y-
axis is set.
4619 UNDEFINED JOB Sub Code: Designated Setting error Check the following settings.
ENTRY TABLE registration number ·Check the settings for the job registration table.
8-558

4620 ARM (TOOL) Sub Code: Bit specification of Setting error Check the following settings.
INTERFERENCE interfered axis ·Check the teaching position setting of manipulators.
4621 WELD COMPLETE Sub Code: Welder number Setting error Check the following settings.
SIGNAL ERROR ·Check the settings for welding completion signal.
4622 SELF- Sub Code: Manipulator Setting error Check the following settings.
INTERFERENCE number ·Check the teaching position setting of manipulators.
4623 WRONG EXECUTION 1 An attempt was made to Setting error Check the following settings.
OF GETPOS INST obtain the step that used a ·Check the settings for the GETPOS instruction.
local position type variable.
(The step with local position
type variable cannot be
fetched. Example: MOVJ
RE-CHO-A109

LP000 VJ=25.00)

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2 An attempt was made to Setting error Check the following settings.
obtain the step that used a ·Check the settings for the GETPOS instruction.
local position type variable.
(The step with local position
type variable cannot be
fetched. Example: MOVJ
LP000 VJ=25.00)
3 The specified step did not Setting error Check the following settings.
exist. ·Check the settings for the GETPOS instruction.

8.4 Alarm Message List

4624 PLUG VOLUME Setting error Check the following settings.
SETTING ERROR ·Check the setting for the amount of fillings.
4625 WRONG EXECUTION 1 No file Software operation error (1)Reset the alarm, and then try again.
OF LOADDB INST occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 No directory Software operation error (1)Reset the alarm, and then try again.
8-559

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4 There was no directory entry Software operation error (1)Reset the alarm, and then try again.
after this point. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-1 No file name Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-2 File presence error Software operation error (1)Reset the alarm, and then try again.
RE-CHO-A109

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-3 Incorrect file name Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance

171768-1CD
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
-4 The disk is full. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-5 The directory is full. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-6 I/O error Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-7 Invalid handle Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-560

-8 Handle overflow Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-9 File has already been opened. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-10 File attribute error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

-11 Open mode error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
-12 The hardware disk with large Software operation error (1)Reset the alarm, and then try again.
capacity is used. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-14 The door is open. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-15 The disk is write-protected. Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-30 Card controller access error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-561

-31 No card Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-32 Card drive information Software operation error (1)Reset the alarm, and then try again.
readout error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-33 Partition table error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

-34 No drive number Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
-35 No specified partition number Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-36 Cluster size error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-37 Incorrect number of sectors Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-38 Sector/byte error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-562

-40 Card not applicable for I/O Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-41 Unsupported version Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-42 The setting register did not Software operation error (1)Reset the alarm, and then try again.
exist. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

-43 Card not applicable for ATA Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
-44 Double chain error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-45 Media error (not fixed disk) Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-50 ATA command incomplete Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
-51 Sector read command error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-563

-52 Sector write command error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4626 IMPOSSIBLE S-AXIS Setting error Check the following settings.
MOV ·Check the settings for the limit distance for S-axis rotation center
(IN SPHERE) motion (S1CG067).
4627 GUN RECOGNITION Sub Code: Gun number Setting error Check the following settings.
SIGNAL OFF ·Check the settings for the gun identification signal.
4628 WRITE VARIABLE Sub Code: Duplicated Setting error Check the following settings.
NO. MULTI SETTING variable number ·Check the settings for the written destination variable numbers.
4629 GROUP CHANGE 1 The group change parameter Setting error Check the following settings.
RE-CHO-A109

ERROR was invalid. ·Validate the group change parameter.

2 The GRPCHG instruction was Setting error Check the following settings.
executed while the external ·Execute the GRPCHG instruction when the external axis motor was
axis motor was servo ON. servo OFF.

171768-1CD
3 The GRPCHG instruction was Setting error Check the following settings.
executed in unchuck status. ·Execute the GRPCHG instruction in chuck status.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 The group identification signal Setting error Check the following settings.
was not received. ·Check the settings for group identification signal.
5 The specified control group Setting error Check the following settings.
number and the group ·Check the settings for the specified control group number.
identification number were
unmatched.
6 The encoder PG power supply Setting error Check the following settings.
was OFF when the GRPCHG ·Turn ON the encoder PG power supply when GRPCHG is ON.
was ON.

8.4 Alarm Message List

7 The encoder PG power supply Setting error Check the following settings.
was ON when the GRPCHG ·Turn OFF the encoder PG power supply when GRPCHG is OFF.
was OFF.
8 The control group that Setting error Check the following settings.
corresponded to the received ·Check the settings for group identification signal.
group identification signal did
not exist.
8-564

4630 DUPLICATED GUN Sub Code: The overlapped Setting error Check the following settings.
NUMBER gun number ·Check the settings for gun numbers.
4631 DEFECTIVE Sub Code: Control group and Setting error Check the following settings.
OPERATION axis ·Check if the speed is hold down by the speed override and special
VELOCITY operations etc.
4632 UNDEFINED LNR Sub Code: Linear scale Setting error Check the following settings.
SCALE FILE characteristic file number ·Complete the settings for the linear scale condition file.
4633 FOLLOWING ERROR 1 An error occurred when Setting error Check the following settings.
executing a FOLLOW ·Re-execute the move instruction executed before the FOLLOW
instruction. instruction, and then execute the FOLLOW instruction again.
An attempt was made to re-
execute the FOLLOW
RE-CHO-A109

instruction after interrupting it.

4634 FOLLOWING SPEED Setting error Check the following settings.
OVER ·Reduce the bending speed.
·Reduce the manipulator moving distance.

171768-1CD
4635 CANNOT EXECUTE Sub Code: The related Setting error Check the following settings.
COMMON JOB control-group ·Check the settings for control group specified by the CALL instruction.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4636 THICKNESS ERROR Sub code: Gun number Setting error Check the following settings.
·Weld the spot by thickness within allowable range.
4637 TRACK CHG WORK Sub Code: Conveyor Setting error Check the following settings.
IN/NOT NOT FOUND characteristic file number ·Check the workpiece presence/absence and data settings for the
synchronization section.
4638 TRACKING CHG Sub Code: Conveyor Setting error Check the following settings.
WORK ID NOT characteristic file number ·Check the workpiece presence/absence and data settings for the
FOUND synchronization section.

8.4 Alarm Message List

4639 SYMOVJ INST 2 The conveyor moving amount Setting error Check the following settings.
EXECUTE ERROR is not specified for the ·Set the conveyor moving amount for the SYMOVJ motion.
SYMOVJ motion.
3 An error occurred in the Software operation error (1)Reset the alarm, and then try again.
preparation process of the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
manipulator motion start mode, and then contact your Yaskawa representative about
position for the SYMOVJ occurrence status (operating procedure).
motion.
8-565

4 An error occurred in the Software operation error (1)Reset the alarm, and then try again.
preparation process of the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
manipulator motion end mode, and then contact your Yaskawa representative about
position for the SYMOVJ occurrence status (operating procedure).
motion.
4640 WRONG EXECUTION 1 No axis data of control group Setting error Check the following settings.
OF PSTART INST to be disconnected ·Check the settings for PSTART instruction.
2 An attempt was made to Setting error Check the following settings.
disconnect a control group ·Check the settings for PSTART instruction.
other than the occupation
control group during
prereading processing.
RE-CHO-A109

3 An attempt was made to Setting error Check the following settings.

disconnect a control group ·Check the settings for PSTART instruction.
other than the occupation
control group when executing
a PSTART instruction.

171768-1CD
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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4641 CANNOT EXECUTE Sub Code: The disconnected Setting error Check the following settings.
JOB (SEPARATE control group used by a move ·Correct the teaching so that the control group disconnected by itself is
GRP) instruction not to operate for move instruction of own system.
4644 SPOT WELDER I/F 8 The controller could not send Connection failure (1)Reset the alarm.
ERROR(ASW) an instruction to the welder (2)If the alarm occurs again, check the connection and inserting state
because the welder was busy of the following cables and connectors.
in processing. ·DENGENSHA welding I/F board
·NADEX DeviceNet cable
9 Welding current error at Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

welding is completed occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
successfully. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
10 Abnormal code error at Software operation error (1)Reset the alarm, and then try again.
welding is completed occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
successfully. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-566

11 Welding command process Software operation error (1)Reset the alarm, and then try again.
exceptional error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
102 The specified welder number Setting error Check the following settings.
(system) could not be found. ·Confirm the specified welder number (system) and the setting.
4645 NOT PERMIT FIXED- Setting error Check the following settings.
WEAV ON SWVON ·Check the settings for jobs.
4650 TRQ CLEAR ERROR Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

4651 PALLETIZING 1 The setting of the palletizing Setting error Check the following settings.
EXECUTE ERROR condition configuration file is ·Set the palletizing condition setting file to "Completed."
incomplete.
4 Palletize completion universal Setting error Check the following settings.
output number range exceeds ·Change the palletize completion universal output signal number of the
the limit. palletizing condition setting file in the user output signal point of contact
number.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
5 During the palletize start Setting error Check the following settings.
instruction execution, the ·Delete the palletize start instruction in the palletize section.
palletize start instruction is
executed again (double
execution).
6 The value of the palletizing Setting error Check the following settings.
number present value output ·Check if the palletizing number of current position output register (or I
register (or I variable) is more variable) and total number of output register (or I variable) is not
than the total number output changed by another function.

8.4 Alarm Message List

register (or I variable).
7 Palletize completion universal Setting error Check the following settings.
output signal is turned ON at ·Reset the palletize completion universal output signal.
palletize start instruction
execution.
8 Palletize end instruction is not Setting error Check the following settings.
registered. ·Register the palletizing end instruction.
8-567

4652 TRQ MEASURE Software operation error (1)Reset the alarm, and then try again.
MODE SET ERR(SV) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4653 TRQ MEASURE Software operation error (1)Reset the alarm, and then try again.
MODE CANCEL occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
ERR(SV) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4654 WRONG EXECUTION 1 An attempt was made to Setting error Check the following settings.
OF SETREG INST change the value of the ·The SETREGM instruction cannot change the register values used in
register currently used by TMR/CNT. Correct the setting of tag that specifies register number of
TMR/CNT. SETREG instruction.
RE-CHO-A109

4655 WRONG EXECUTION 1 An attempt was made to Software operation error (1)Reset the alarm, and then try again.
OF GETREG INST acquire the value of the occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
register not existing. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4656 WRONG EXECUTION 1 An attempt was made to Setting error Check the following settings.
OF SETPRM INST change a parameter other ·The SETPRM instruction cannot change the parameter values other
than the cube-related than the parameter related to the cube. Correct the setting of tag that
parameter. specifies parameter number of SETPRM instruction.
2 The SETPRM instruction was Setting error Check the following settings.
executed while another ·The SETPRM instruction cannot execute while another system is
system was in execution. operating. Correct the job.
4657 WVADJ ERROR 1 The correction amplitude Setting error Check the following settings.
value did not fall in the limit ·Correct the settings for "groove width correction limit value" specified

8.4 Alarm Message List

range. for S2C1259 and 1260.
4658 OVER SPEED LIMIT 1 The taught speed was going Setting error Check the following settings.
to exceed the limit during the ·Reduce the teaching speed of the step where the alarm occurred to
multi arm simultaneous the speed limit or less.
operation.
4657 WVADJ ERROR 1 The correction amplitude Setting error Check the following settings.
value did not fall in the limit ·Correct the settings for "groove width correction limit value" specified
8-568

range. for S2C1259 and 1260.

4660 TIP DRESS WATCH Software operation error (1)Reset the alarm, and then try again.
CANCEL ERROR occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4661 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(PRESS COND FILE) (2)If the alarm occurs again, initialize the press characteristic file in
maintenance mode, and then load the press characteristic file saved in
the external memory device.
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the
CMOS.BIN before replace the board to be safe. Replace the YCP01
RE-CHO-A109

board, and then insert the CF card which inserted original YCP01
board into the new YCP01 board.
YIF board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YIF board. Save the
CMOS.BIN before replace the board. Replace the YIF board, and then
load the CMOS.BIN saved before alarm occurred.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4667 Sub Code: Gun pressure file Setting error Check the following settings.
number ·Match the number of "END WAIT" in the gun pressure file, and the
number of "Welding Conditions(WTM)" in the instruction.
4669 DETECT BRAKE SLIP Sub Code: Signifies the axis Module failure(motor) (1)Reset the alarm.
in which the alarm occurred (2)If the alarm occurs again, replace the motor.
(3)If the alarm of "external brake" is occurred. , replace the external
brake.
Setting error (1)Reset the alarm.
(2)Check the following settings.

8.4 Alarm Message List

• Check torque value
4670 INSUFFICIENT NUM Sub Code: Signifies the axis Setting error Lengthen the measurement section.
OF SAMPLE DATA in which the alarm occurred
4671 SAMPLE BUFFER Sub Code: Signifies the axis Setting error Shorten the measurement section.
OVER FLOW in which the alarm occurred
4672 BASIC SPEED Sub Code: Signifies the axis Setting error Increase the speed specification value of a measurement job or set a
8-569

UNREACHED in which the alarm occurred small value for BASICV.

Or set a small value for BASICT, or lengthen the measurement section.
4673 MAX TRQ Sub Code: Signifies the axis Setting error Set a large value for the BASICT, and then check again.
UNDETECTED in which the alarm occurred
4676 BROKEN FAN FUSE Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check if there is a ground fault or short
circuit in the fan power line.
Fuse failure (After cancellation of the short-circuit and ground fault) Replace the
fuse.
4675 ERRSVCPU SIGNAL Sub Code: Connection failure (1)Reset the alarm.
ERROR 0000_0001 SV#1 (2)If the alarm occurs again, check the connection and inserting state
0000_0010 SV#2 of the following cables and connectors.
0000_0100 SV#3 ·CN210 YSU unit
RE-CHO-A109

0000_1000 SV#4
0001_0000 SV#5
0010_0000 SV#6
0100_0000 SV#7
1000_0000 SV#8

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4676 BROKEN FAN FUSE 1 Sub Code 1to 8: Signifies the Connection failure (1)Reset the alarm.
EAXA/EAXB board No. in (2)If the alarm occurs again, check if the short circuit or the ground
which the alarm occurred fault has happened to the fan power supplying cable.
2 Sub Code 1to 8: Signifies the Connection failure (1)Reset the alarm.
EAXA/EAXB board No. in (2)If the alarm occurs again, check if the short circuit or the ground
which the alarm occurred fault has happened to the fan power supplying cable.
3 Sub Code 1to 8: Signifies the Connection failure (1)Reset the alarm.
EAXA/EAXB board No. in (2)If the alarm occurs again, check if the short circuit or the ground
which the alarm occurred fault has happened to the fan power supplying cable.

8.4 Alarm Message List

4 Sub Code 1to 8: Signifies the Connection failure (1)Reset the alarm.
EAXA/EAXB board No. in (2)If the alarm occurs again, check if the short circuit or the ground
which the alarm occurred fault has happened to the fan power supplying cable.
5 Sub Code 1to 8: Signifies the Connection failure (1)Reset the alarm.
EAXA/EAXB board No. in (2)If the alarm occurs again, check if the short circuit or the ground
which the alarm occurred fault has happened to the fan power supplying cable.
8-570

6 Sub Code 1to 8: Signifies the Connection failure (1)Reset the alarm.
EAXA/EAXB board No. in (2)If the alarm occurs again, check if the short circuit or the ground
which the alarm occurred fault has happened to the fan power supplying cable.
7 Sub Code 1to 8: Signifies the Connection failure (1)Reset the alarm.
EAXA/EAXB board No. in (2)If the alarm occurs again, check if the short circuit or the ground
which the alarm occurred fault has happened to the fan power supplying cable.
8 Sub Code 1to 8: Signifies the Connection failure (1)Reset the alarm.
EAXA/EAXB board No. in (2)If the alarm occurs again, check if the short circuit or the ground
which the alarm occurred fault has happened to the fan power supplying cable.
101 FAN ALARM4:DIRECT- Connection failure (1)Reset the alarm.
IN(SYSTEM)1 (2)If the alarm occurs again, check if the short circuit or the ground
fault has happened to the fan power supplying cable.
102 FAN ALARM5:DIRECT- Connection failure (1)Reset the alarm.
RE-CHO-A109

IN(SYSTEM)2 (2)If the alarm occurs again, check if the short circuit or the ground
fault has happened to the fan power supplying cable.
103 FAN ALARM6:DIRECT- Connection failure (1)Reset the alarm.
IN(SYSTEM)3 (2)If the alarm occurs again, check if the short circuit or the ground
fault has happened to the fan power supplying cable.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
104 FAN ALARM7:DIRECT- Connection failure (1)Reset the alarm.
IN(SYSTEM)4 (2)If the alarm occurs again, check if the short circuit or the ground
fault has happened to the fan power supplying cable.
4677 IMPOSSIBLE LINEAR Sub Code: Signifies the YSU Setting error Check the following settings.
MOTION unit number in which the ·If the sub code display is L- and U-axes, perform the teaching again to
alarm occurred make the form (arm folded direction) of L- and U-axes same at start
point and end point.
·If the sub code display is S- and L-axes, perform the teaching again to
make the form (arm folded direction) of S- and L-axes same at start

8.4 Alarm Message List

point and end point.
·Change the teaching move instruction to MOVJ instruction.
* Be careful to the peripheral interference since its movement changes.
4678 SPOT MONITOR Sub Code: Internal control Software operation error (1)Reset the alarm.
DATA ERROR error in software occurred (2)If the alarm occurs again, initialize the database of spot weld history.
(3)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
8-571

occurrence status (operating procedure).

4682 MOTION RANGE Sub Code: Manipulator Setting error Check the following settings.
LIMIT number ·Check the teaching position setting of manipulators.
INTERFERENCE
4683 AXIS MOTION Sub Code: Control group and Setting error Check the following settings.
RANGE LIMIT OVER axis ·Check the teaching position setting of manipulators.
(MIN./MAX.)
4684 INTERPOLATION Sub Code: Control group Setting error Check the following settings.
INVALID ·At the cartesian jog operation, switch to each-axes jog operations,
and then change the orientation of manipulator.
·Change the teaching position and orientation.
4685 WRITE ERROR Unit failure(NSU01) (1)Reset the alarm, and then try again.
(SAFETY) (2)If the alarm occurs again, save the CMOS.BIN in maintenance
RE-CHO-A109

mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
4686 DATA SETTING Unit failure(NSU01) (1)Reset the alarm, and then try again.
ERROR (SAFETY) (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4687 OPERATION AREA Setting error (1) Select [ROBOT] to open [AXIS RANGE] screen. Set the item to
MON. ERR 2(AXIS) "INVALID" and then cycle the power.
(2)Move the manipulator into the specified range.
(3) Select [ROBOT] to open [AXIS RANGE] screen. Set the item to
"VALID" and then cycle the power.
4688 OPERATION MODE
ERROR (AXIS)
4689 OPERATION AREA Setting error (1) Select [ROBOT] to open [AXIS RANGE] screen. Set the item to
MON. ERR 2 (ROBOT) "INVALID" and then cycle the power.

8.4 Alarm Message List

(2)Move the manipulator into the specified range.
(3) Select [ROBOT] to open [AXIS RANGE] screen. Set the item to
"VALID" and then cycle the power.
(4) If the alarm occurs again, confirm the settings of the tool number
switch. The machine safety unit cannot be used with the tool number
switch. When "1: SWITCHABLE" is set to "S2C431: TOOL NO.
SWITCH", change to use the tool interference No. 0, 1, 2 and 3 for to
8-572

R1, 2, 3, and 4 respectively.

4690 OPERATION MODE Unit failure(NSU01) (1)Reset the alarm, and then try again.
ERROR (ROBOT) (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4691 OPERATION AREA Setting error (1)Reset the alarm.
SET ERR (SAFETY) (2)Check the operation area.
4692 ENCODER BACKUP Encoder battery failure (1)Reset the alarm.
ERROR (SAFETY) (2)If AL4311 occurred simultaneously with this alarm, execute the
trouble shooting for the AL4311.
Unit failure(NSU01) (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
RE-CHO-A109

occurrence status (operating procedure).

4693 READBACK PROC. 0 Duplicated Parameter read Software operation error (1)Reset the alarm, and then try again.
ERROR (SAFETY) back process occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1 Duplicated File read back Software operation error (1)Reset the alarm, and then try again.
process occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 Incorrect file type Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
3 Incorrect file number Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4 Incorrect write data Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-573

5 Process order error Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4694 SPEED MONITOR Setting error (1)Reset the alarm, and then try again.
ERROR 1 (SAFETY) (2)Decrease the operational speed.
(3)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
(4) If the alarm occurs again, confirm the settings of the tool number
switch. The machine safety unit cannot be used with the tool number
switch. When "1: SWITCHABLE" is set to "S2C431: TOOL NO.
SWITCH", change to use the tool interference No. 0, 1, 2 and 3 for to
RE-CHO-A109

R1, 2, 3, and 4 respectively.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4695 SPEED MONITOR Setting error (1)Reset the alarm, and then try again.
ERROR 2 (SAFETY) (2)Decrease the operational speed.
(3)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
(4) If the alarm occurs again, confirm the settings of the tool number
switch. The machine safety unit cannot be used with the tool number
switch. When "1: SWITCHABLE" is set to "S2C431: TOOL NO.
SWITCH", change to use the tool interference No. 0, 1, 2 and 3 for to
R1, 2, 3, and 4 respectively.

8.4 Alarm Message List

4696 TURN TABLE 1 There was the same point in Setting error Check the following settings.
CALIBRATION three points where the ·Correct the calibration position so that each point is different.
ERROR calibration had been
executed.
2 The three points where the Setting error Check the following settings.
calibration had been executed ·Check the calibration position so that the three taught points are not
8-574

lie in a straight line. aligned in a straight line.

3 The three points where the Setting error Check the following settings.
calibration had been executed ·Check the calibration position so that the three taught points are not
lie in a straight line. aligned in a straight line.
4697 OFFLINE ARM BEND 1 Incorrect information of Software operation error (1)Reset the alarm, and then try again.
POS CONVERT ERR standard position data for occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
offline arm bend position data mode, and then contact your Yaskawa representative about
conversion occurrence status (operating procedure).
2 Incorrect user-coordinate Software operation error (1)Reset the alarm, and then try again.
number in the standard occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
position data for offline arm mode, and then contact your Yaskawa representative about
bend position data conversion occurrence status (operating procedure).
3 Incorrect reference-point data Software operation error (1)Reset the alarm, and then try again.
RE-CHO-A109

offline arm bend position data occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
conversion mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 The position data could not be Setting error Check the following settings.
converted correctly/ ·The variable position may be out of the robot motion range. Check if
conversely for the standard the variable position is within the robot motion range.
position data at the offline arm
bend position data
conversion.
5 Incorrect pulse incremental Setting error Check the following settings.
value for offline arm bend ·The variable position may be out of the robot motion range. Check if
position data conversion the variable position is within the robot motion range.

8.4 Alarm Message List

6 The position data could not be Setting error Check the following settings.
converted correctly for the ·The variable position may be out of the robot motion range. Check if
pulse incremental value at the the variable position is within the robot motion range.
offline arm bend position data
conversion.
7 Incorrect Cartesian Setting error Check the following settings.
incremental value for offline ·The variable position may be out of the robot motion range. Check if
8-575

arm bend position data the variable position is within the robot motion range.
conversion
8 The position data could not be Setting error Check the following settings.
converted correctly for the ·The variable position may be out of the robot motion range. Check if
Cartesian incremental value at the variable position is within the robot motion range.
the offline arm bend position
data conversion.
9 The position conversion could Setting error Check the following settings.
not be done in the conversion ·The variable position may be out of the robot motion range. Check if
data for offline arm bend the variable position is within the robot motion range.
position data conversion.
10 Incorrect incremental value of Setting error Check the following settings.
angle for offline arm bend ·The variable position may be out of the robot motion range. Check if
RE-CHO-A109

position data conversion the variable position is within the robot motion range.
11 The position data could not be Setting error Check the following settings.
converted correctly for the ·The variable position may be out of the robot motion range. Check if
incremental value of angle at the variable position is within the robot motion range.
the offline arm bend position
data conversion.

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
12 The gravity moment for offline Setting error Check the following settings.
arm bend position data ·The variable position may be out of the robot motion range. Check if
conversion could not be the variable position is within the robot motion range.
calculated.
· 13 The position data could not be Setting error Check the following settings.
converted correctly for the ·The variable position may be out of the robot motion range. Check if
revised conversion data at the the variable position is within the robot motion range.
offline arm bend position data
conversion.

8.4 Alarm Message List

4698 SHIFT VALUE 1 Reference position and target Software operation error (1)Reset the alarm, and then try again.
MAKING ERROR position occupation control- occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
group error mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 Reference position and target Software operation error (1)Reset the alarm, and then try again.
position enabling control- occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
group error mode, and then contact your Yaskawa representative about
8-576

occurrence status (operating procedure).

3 The position data type is not Software operation error (1)Reset the alarm, and then try again.
applicable. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4 Coordinated control-group Software operation error (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
5 User coordinates number on Software operation error (1)Reset the alarm, and then try again.
the specified tag side error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

4699 SYSTEM ERROR Sub Code Software operation error (1)Turn the power OFF then back ON.
1(RSC1) Internal control error in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
software mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4700 SYSTEM ERROR Sub Code Software operation error (1)Turn the power OFF then back ON.
2(RSC1) Internal control error in occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
software mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4701 MEMORY Software operation error (1)Turn the power OFF then back ON.
ALLOCATION ERROR occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4703 OPERATION MODE Setting error (1)Turn the power OFF then back ON.

8.4 Alarm Message List

ERROR (2)If the alarm occurs again, set to home position.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
4704 STOPPING POS. Connection failure (1)Check the connection of CNGS1.0 of the NSU.
MON. ERR (SAFETY) (2)Turn the power OFF then back ON.
(3)If the alarm occurs again, replace the NSU01Unit. Save the
8-577

CMOS.BIN before replace the unit to be safe.

4705 SIGNAL 0 PPDSW inconsistent Connection failure (1)Turn the power OFF then back ON.
COMPARISON (2)If the alarm occurs again, check or replace the CNIFA/CNIFB
ERROR (SAFETY) connector and then cycle the power again.
1 PBESP inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
2 Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
3 EXESP inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace the CNIFA connector
RE-CHO-A109

and then cycle the power again.

Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 EXDSW inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace the CNIFA connector
and then cycle the power again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
5 SAFF inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace the CNIFA connector
and then cycle the power again.

8.4 Alarm Message List

Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
6 FST inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8-578

7 UNUSED_1 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
10 SON inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
11 BON inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
12 SVMAIN inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
13 MODE0 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
14 MODE1Inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
15 SSP inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
16 WDGER_1 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
17 WDGER_2 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

8.4 Alarm Message List

20 SFRDY1 inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8-579

21 SFRFB1 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace the CNSF connector and
then cycle the power again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
22 KMMB1 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace the CNSF connector and
then cycle the power again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
23 UNUSED_3 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
RE-CHO-A109

24 SFRDY2 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
25 SFRFB2 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

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Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
26 KMMB2 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
27 UNUSED_2 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
30 SFRDY3 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

8.4 Alarm Message List

31 SFRFB3 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
32 KMMB3 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8-580

33 UNUSED_5 Inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
34 SFRDY4 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
35 SFRFB4 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
36 KMMB4 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
37 UNUSED_4 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
RE-CHO-A109

(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
40 GSIN0 inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace the CNGS1/CNGS2
connector and then cycle the power again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace the CNGS1/CNGS2
connector and then cycle the power again.
(3)If the alarm occurs again, replace the NSU01Unit. Save the

8.4 Alarm Message List

CMOS.BIN before replace the unit to be safe.
41 GSIN1 inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check or replace the CNGS1/CNGS2
connector and then cycle the power again.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
8-581

42 SFSMDOFB0 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
43 SFSMDOFB1 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
44 SFSMDI0 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
45 SFSMDI1 inconsistent Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.
RE-CHO-A109

46 SFULI inconsistent Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the short plug S1 to S8 on the
board and then cycle the power.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
47 SFULFB inconsistent data failure Execute the trouble shooting for the alarms which simultaneously
occurred with this alarm.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the short plug S1 to S8 on the
board and then cycle the power.
Unit failure(NSU01) (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

8.4 Alarm Message List

4708 MOTOR GUN AUTO Sub Code: Gun number Setting error Please complete the setting of MOTOR GUN AUTO TUNING FILE as
TUNING the following operations.
INCOMPLETE 1. choose [SPOT WELDING] ->[MOTOR GUN AUTO TUNING].
2. change the mode to PLAYBACK, then push [EXECUTE].
3. select [REGIST] after the setting of MOTOR GUN AUTO TUNING
FILE completes.
4710 WELDER ERROR Welding power failure It will be automatically reset after 10 seconds. Then, start again.
8-582

Welding power failure Turn the primary power of welding power OFF then back ON .
4711 24V FUSE BLOWN Parts failure Replace the fuse on the YEW board.
(EW-BOARD)
Board failure Replace the YEW board of the corresponding station.
4712 24V DETECT CIR Board failure Replace the YEW board of the corresponding station.
ERR (EW-BOARD
4713 EXT 24V POWER Wiring failure Check if the 24V line that is input for YEW board is correctly wired.
ERR(EW-BOARD)
Unit failure Replace the unit that supplies with the external 24V power.
4714 YEW01 board failure Replace the YEW board of the corresponding station.
4715 CIP MESSAGE 1 Failed in the generation of the Software operation error (1)Reset the alarm, and then try again.
RE-CHO-A109

SERVER FUNC CIP server task. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
ERROR mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 Failed in the ID take of the CIP Software operation error (1)Reset the alarm, and then try again.
server task. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
3 Failed in the generation of the Software operation error (1)Reset the alarm, and then try again.
class entry table. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4 Library initialize error. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
5 Failed in the generation of the Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

access process. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
10 Detect undefined error. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-583

20 Detect sever function started Software operation error (1)Reset the alarm, and then try again.
processing. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
30 Detect request error. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
31 Detect memory error. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

32 Detect mail send error. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
33 Detect CIP answer error. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
40 Detect CIP server task, mail Software operation error (1)Reset the alarm, and then try again.
receive error. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
41 Detect CIP server task, Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

request data error. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
50 Detect CIP server task, send Software operation error (1)Reset the alarm, and then try again.
error. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-584

4716 BINARY ETHERNET 1 IP address duplicated. IP address setting error (1)Reset the alarm, and then try again.
SERVER FUNC ERR (2)The IP address is duplicated with the DX100 controller. Confirm the
IP address of the communication target.
(3)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
Detect message library Software operation error (1)Reset the alarm, and then try again.
initialize error. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2 Failed in the generation of the Software operation error (1)Reset the alarm, and then try again.
RC connect management occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
task. mode, and then contact your Yaskawa representative about
RE-CHO-A109

occurrence status (operating procedure).

3 Failed in the generation of the Software operation error (1)Reset the alarm, and then try again.
RC server task. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4 Failed in the generation of the Software operation error (1)Reset the alarm, and then try again.
file server task. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1040 Failed in the request take of Software operation error (1)Reset the alarm, and then try again.
the RC connect management occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
task. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1041 Failed in the endian Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

conversion. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1042 Received data area overflow. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-585

1043 Failed in the request error. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1044 Failed in the request error. Software operation error (1)Reset the alarm, and then try again.
occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1059 In a RC connect management Software operation error (1)Reset the alarm, and then try again.
task, undefined error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
detected. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

1060 Failed in the ID take of the RC Software operation error (1)Reset the alarm, and then try again.
server task. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1061 Failed in the mail take of the Software operation error (1)Reset the alarm, and then try again.
RC server task. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1062 In a RC server task, request Software operation error (1)Reset the alarm, and then try again.
mail data error detected. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1063 Answer data area overflow. Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1064 In a RC server task, receive Software operation error (1)Reset the alarm, and then try again.
data area overflow. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-586

1079 In a RC server task, undefined Software operation error (1)Reset the alarm, and then try again.
error detected. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1080 In a file server task, mail Software operation error (1)Reset the alarm, and then try again.
receive error detected. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1081 In a file server task, request Software operation error (1)Reset the alarm, and then try again.
mail data error detected. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

1082 IP address duplicated. IP address setting error (1)Reset the alarm, and then try again.
(2)The IP address is duplicated with the DX100 controller. Confirm the
IP address of the communication target.
(3)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
In a file server task, request Software operation error (1)Reset the alarm, and then try again.
error occurred. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1083 Failed in the endian Software operation error (1)Reset the alarm, and then try again.
conversion. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
1084 In a file server task, receive Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

data area overflow. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2045 In a RC connect management Software operation error (1)Reset the alarm, and then try again.
task, send error detected. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-587

2046 Failed in the endian Software operation error (1)Reset the alarm, and then try again.
conversion. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2065 Detect RC server task, send Software operation error (1)Reset the alarm, and then try again.
error. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2066 Failed in the endian Software operation error (1)Reset the alarm, and then try again.
conversion. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

2085 Detect file server task, send Software operation error (1)Reset the alarm, and then try again.
error. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
2086 Failed in the endian Software operation error (1)Reset the alarm, and then try again.
conversion. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2087 In a file server task, answer Software operation error (1)Reset the alarm, and then try again.
data error detected. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2088 Failed in the endian Software operation error (1)Reset the alarm, and then try again.

8.4 Alarm Message List

conversion. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2089 In a file server task, answer Software operation error (1)Reset the alarm, and then try again.
data area overflow. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-588

2098 Failed in the status error Software operation error (1)Reset the alarm, and then try again.
occurred. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
2099 In a file server task, undefined Software operation error (1)Reset the alarm, and then try again.
error detected. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
3090 In a file sever task, file close Software operation error (1)Reset the alarm, and then try again.
error. occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

4722 SAFETY OUTPUT FB 0 NSU is broken Unit failure (NSU01) (1)Turn the power OFF then back ON.
ERROR (SAFETY) (2)If the alarm occurs again, replace the NSU01Unit. Save the
CMOS.BIN before replace the unit to be safe.

171768-1CD
709 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
1 Communication between NSU Connection failure (1)Turn the power OFF then back ON.
and YSU has bee cut off. (2)If the alarm occurs again, check the connection state of the
following cable.
• Communication cable between NSU (CNSF1 connector) and YSU
(CN207 connector)
2 Communication between NSU Connection failure (1)Turn the power OFF then back ON.
and YSU has bee cut off. (2)If the alarm occurs again, check the connection state of the
following cable.
• Communication cable between NSU (CNSF1 connector) and YSU

8.4 Alarm Message List

(CN609 connector)
4730 CANNOT EXECUTE 1 Brake slip detection was Setting error (1)Reset the alarm, and then try again.
BRAKE SLIP DETECT commanded to be executed (2)If the alarm occurs again, save the CMOS.BIN in maintenance
while another optional mode, and then contact your Yaskawa representative about
function was in execution. occurrence status (operating procedure).
2 Brake slip detection could not Setting error (1)Reset the alarm, and then try again.
be executed in the specified (2)If the alarm occurs again, save the CMOS.BIN in maintenance
8-589

axis. mode, and then contact your Yaskawa representative about

occurrence status (operating procedure).
3 Holding torque data which is Setting error (1)Reset the alarm, and then try again.
calculated by the brake slip (2)If the alarm occurs again, save the CMOS.BIN in maintenance
detection is incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4 Detection torque data which is Setting error (1)Reset the alarm, and then try again.
calculated by the brake slip (2)If the alarm occurs again, save the CMOS.BIN in maintenance
detection is incorrect. mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
5 The torque value for the brake Setting error (1)Reset the alarm.
slip detection device is not set (2)Check the following settings.
• Check torque value
RE-CHO-A109

6 Holding torque data which is Setting error (1)Reset the alarm.

calculated by the brake slip (2)Check the following settings.
detection exceeds the limit. • Check torque value
7 The parameter of the pulse Setting error (1)Reset the alarm.

171768-1CD
operation exceeds the limit. (2)Check the following settings.
• Pulse operation (S1CxG512 to 519)

710 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
8 The parameter of the error Setting error (1)Reset the alarm.
detection value parameter is (2)Check the following settings.
incorrect. • Error detection value(S1CxG520 to 527)
4800 WDT ERROR Sub Code: Signifies the Connection failure (1)Reset the alarm.
(CONVERTER) physical No. of converter in (2)If the alarm occurs again, check the connection and inserting state
which the alarm occurred of the following cables and connectors.
·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553

8.4 Alarm Message List

Module failure (converter) (1)Reset the alarm.
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA and EAXB boards.
Save the CMOS.BIN before replacing the board to be safe.
4850 REGENERATIVE Connection failure Check the connection of regenerative resistor cable.
TROUBLE (SERVO2)
8-590

Overloading Check that the load does not exceed the allowable limit.
Module failure (1)Reset the alarm.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
4851 REGENERATIVE Setting error Check the following settings.
OVERLOAD ·Manipulator motion condition (influence by external force, load
(SERVO2) condition)
·Regenerative resistor capacity
Overloading Check that the load does not exceed the allowable limit.
4852 OVERVOLTAGE Module failure (1)Reset the alarm.
(SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
Voltage failure Check the SERVOPACK Primary supply voltage.
RE-CHO-A109

Setting error Check the settings for manipulator motion condition (influence by
external force, load condition).
4853 VOLTAGE DROP Module failure (1)Reset the alarm.
(SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.

171768-1CD
Voltage failure Check the SERVOPACK Primary supply voltage.

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Setting error Check the settings for manipulator motion condition (influence by
external force, load condition).
4854 OVER SPEED Module failure (1)Reset the alarm.
(SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·The motor power line
·The encoder line

8.4 Alarm Message List

Noise interference Check the noise source and take countermeasures to reduce the
noise.
4855 OVERLOAD Module failure (1)Reset the alarm.
(MOMENT) (SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
Setting error Check the settings for manipulator motion condition (influence by
external force, load condition).
8-591

Connection failure (1)Reset the alarm.

(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·The motor power line
·The encoder line
4856 OVERLOAD Module failure (1)Reset the alarm.
(CONTINUE) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
Setting error Check the settings for manipulator motion condition (influence by
external force, load condition).
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
RE-CHO-A109

·The motor power line

·The encoder line
4857 DB OVERLOAD Module failure (1)Reset the alarm.
(SEVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.

171768-1CD
Setting error Check the settings for manipulator motion condition (influence by
external force, load condition).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4858 RESIST OVERLOAD Module failure (1)Reset the alarm.
(SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
Setting error Reduce the frequency of the main circuit power supply ON/OFF.
4859 HEAT SINK Module failure (1)Reset the alarm.
OVERHEAT (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
Setting error Check the settings for manipulator motion condition (influence by
external force, load condition).

8.4 Alarm Message List

4860 ENCODER BATTERY Module failure (1)Reset the alarm.
ERROR (SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
Connection failure Check the connection of encoder backup battery.
Voltage failure Check the voltage.
Module failure (motor) (1)Reset the alarm.
(2)If the alarm occurs again, replace the motor.
8-592

4861 ENCODER Module failure (1)Reset the alarm.

OVERHEAT (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
Setting error Check the settings for manipulator motion condition (influence by
external force, load condition).
Module failure (motor) (1)Reset the alarm.
(2)If the alarm occurs again, replace the motor.
4862 SPEED A/D ERROR Module failure (1)Reset the alarm.
(SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
4863 TORQUE A/D ERROR Module failure (1)Reset the alarm.
(SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
4864 WRONG MOTOR Module failure (1)Reset the alarm.
RE-CHO-A109

ROTATION (SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·The motor power line

171768-1CD
·The encoder line

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
Module failure (motor) (1)Reset the alarm.
(2)If the alarm occurs again, replace the motor.
4865 POSITION ERROR Module failure (1)Reset the alarm.
(SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
Setting error Check the settings for manipulator motion condition (influence by
external force, load condition).
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state

8.4 Alarm Message List

of the following cables and connectors.
·The SERVOPACK motor power line connector
·The power cable connection of the manipulator cable.
4866 OPEN PHASE Connection failure (1)Reset the alarm.
(SERVO2) (2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·The SERVOPACK motor power line connector
·The power cable connection of the manipulator cable.
8-593

Voltage failure Modify the primary breaker voltage to the specified voltage
200V(+10% to 15%).
Module failure (contactor) (1)Reset the alarm.
(2)If the alarm occurs again, replace the contactor.
Module failure (converter) (1)Reset the alarm.
(2)If the alarm occurs again, replace the SERVOPACK.
EAXA board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the EAXA board. Save the
CMOS.BIN before replacing the board to be safe.
4867 OVERLOAD Module failure (1)Reset the alarm.
WARNING (SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
RE-CHO-A109

Setting error Check the settings for manipulator motion condition (influence by
external force, load condition).
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.

171768-1CD
·The SERVOPACK motor power line connector
·The power cable connection of the manipulator cable.

714 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4868 REGENERATIVE Module failure (1)Reset the alarm.
OVERLOAD (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
WARN(SV2)
Setting error Check the following settings.
·Manipulator motion condition (influence by external force, load
condition)
·Regenerative resistor capacity
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state

8.4 Alarm Message List

of the following cables and connectors.
·The SERVOPACK motor power line connector
·The power cable connection of the manipulator cable.
4869 MECHATROLINK Module failure (1)Reset the alarm.
DATA SET WARNING (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
4870 MECHATROLINK Connection failure (1)Reset the alarm.
COMMAND (2)If the alarm occurs again, check the connection and inserting state
8-594

WARNING of the following cables and connectors.

·MECHATROLINK communication cable
4871 MECHATROLINK2 Connection failure (1)Reset the alarm.
COMMAND (2)If the alarm occurs again, check the connection and inserting state
WARNING of the following cables and connectors.
·MECHATROLINK communication cable
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·MECHATROLINK communication cable
Noise interference Check the noise source of the MECHATROLINK communication cable
and take countermeasures to reduce the noise.
RE-CHO-A109

4872 VOLTAGE DROP Module failure (1)Reset the alarm.

WARING (SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
4873 BATTERY WARNING Connection failure Correct the primary power supply.
(SERVO2)

171768-1CD
Connection failure Check the battery connection.
Module failure(battery) Replace the battery.

715 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4874 MAIN POWER OFF Module failure (1)Reset the alarm.
(SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
4875 INCOMPLETE FINE Connection failure Correct the primary power supply.
POSITIONING (SV2)
4876 POSITION ERROR Setting error Check the settings for manipulator motion condition (influence by
WARNING (SERVO2) external force, load condition).
4877 MAGNETIC POLE Setting error Replace the linear encoder.
DETECT

8.4 Alarm Message List

ERROR(SV2)
4883 SENSOR OVER Sub Code; channel Setting error (1)Reset the alarm and decrease the motion speed in JOB.
RANGE (2)If the alarm occurs again, save the CMOS.BIN in the maintenance
mode and contact your Yaskawa representative about occurrence
status (operating procedure).
4885 SENSOR OUTPUT Sub Code; channel Setting error (1)Reset the alarm.
ERROR (2)If the alarm occurs again, save the CMOS.BIN in the maintenance
8-595

mode and contact your Yaskawa representative about occurrence

status (operating procedure).
4901 CUBE/AXIS Sub Code; Group, axis, and Setting error Check the following settings.
INTERFERENCE interference area number ·Perform the teaching again to correct positions for manipulators so
that the step where the alarm occurred is out of interference area.
·Change the settings for interference area.
4940 MOTION COMMAND Software operation error (1)Reset the alarm.
CODE ERROR (SV) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4941 CANNOT EXECUTE Software operation error (1)Reset the alarm.
MOTION CMD (SV) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
RE-CHO-A109

occurrence status (operating procedure).

4942 AVERAGING TIME Software operation error (1)Reset the alarm.
CHANGE ERR (SV) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about

171768-1CD
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4943 AVERAGING TIME Software operation error (1)Reset the alarm.
ERROR (SERVO) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4944 POSITION LOOP Software operation error (1)Reset the alarm.
GAIN ERROR (SV) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4945 MOTION COMMAND Software operation error (1)Reset the alarm.

8.4 Alarm Message List

DATA ERROR (SV) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4946 PG POWER ON Software operation error (1)Reset the alarm.
INCOMPLETE (SV) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-596

4947 SERVO ON Software operation error (1)Reset the alarm.

MULTIPLE REQUEST occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
(SV) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4948 ENCODER ALARM Software operation error (1)Reset the alarm.
(SERVO) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4949 GUN BEND MULTI Setting error Check the settings for jobs.
CORRECT ERR (SV)
4950 MOTOR GUN POS. Sub Code: Signifies the axis Setting error Check the settings for jobs.
DIFF. OVER (SV) in which the alarm occurred
RE-CHO-A109

4951 WRONG MOTOR Sub Code: Signifies the axis Setting error Check the settings for jobs.
GUN CHANGE AXIS in which the alarm occurred
(SV)
4952 WRONG MOTOR Sub Code: Signifies the axis Setting error Check the settings for jobs.

171768-1CD
GUN FILE NO. in which the alarm occurred
(SERVO)

717 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4953 ENCODER COUNTER Sub Code: Signifies the axis Software operation error (1)Reset the alarm.
DIFF. ERR(SV) in which the alarm occurred occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4954 REALTIME STATUS S/ Software operation error (1)Reset the alarm.
R ERROR (SV) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4955 AVERAGING DATA Software operation error (1)Reset the alarm.

8.4 Alarm Message List

ERROR (SERVO) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4956 AVERAGING SUM Software operation error (1)Reset the alarm.
ERROR (SERVO) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
8-597

4957 AVERAGING STATUS Software operation error (1)Reset the alarm.

ERR (SERVO) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4958 HIGH RESOLUTION Software operation error (1)Reset the alarm.
PRM occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
UNDEFINED(SV) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4959 WRONG GRP Software operation error (1)Reset the alarm.
CHANGE AXIS occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
(SERVO) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
RE-CHO-A109

4960 BELT SNAP DETECT Setting error Check the settings for jobs.
PRM ERROR (SV)
4961 SERIAL ENC OSCILL Software operation error (1)Reset the alarm.
DETECTED (SV) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about

171768-1CD
occurrence status (operating procedure).

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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4962 BRAKE LOCK ERROR Software operation error (1)Reset the alarm.
(SERVO) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4963 BRAKE RELEASE Software operation error (1)Reset the alarm.
ERROR (SERVO) occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4964 CONST.SPD Software operation error (1)Reset the alarm.

8.4 Alarm Message List

MEASURE MULTI occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
REQ (SV) mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4965 DIN SIGNAL Sub Code: Signifies the axis Setting error Check the settings for jobs.
SPECIFIC. ERROR in which the alarm occurred
(SV)
4966 DB REGIST NOT Connection failure (1)Reset the alarm.
8-598

INSTALLED(SV) (2)If the alarm occurs again, check the connection and inserting state
of the following cables and connectors.
·DB resist of CN585 amplifier
·Short-circuit connector CN585 amplifier
DB resist board failure The DB resist may be fired. Replace the DB resist.
Module failure (1)Reset the alarm.
(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
4967 RATED Setting error Check the settings for condition files.
CURRENTAND
MAXIMUM CURRENT
HIGH RESOLUTION
PRM UNDEFINED
RE-CHO-A109

(SERVO)
4969 CONVTR POWER Board or software failure Reset the alarm, and then execute the job.
ERR (FREQUENCY) If the error occurs again, replace the YSV01 board and the YCP01
(SV) board, and then execute the job. Or replace the YIF01 board, and then
initialize the job. Then, load the data saved in the external memory

171768-1CD
device and execute the job again.

719 of 764
 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4970 CONVTR POWER Primary power supply Correct the converter primary power supply.
ERR (PHASE failure
SEQ.)(SV)
4971 CONVTR POWER Primary power supply Correct the converter primary power supply.
ERR(PEAK)(SV) failure
4972 CONVTR Primary power supply Correct the converter primary power supply.
REGENERATE failure
OVERLOAD (SV)

8.4 Alarm Message List

4973 POSITION ERROR Setting error Check the deceleration time parameter.
(COLLISION DETECT)
4974 POSITION ERROR Sub Code: Signifies the axis Software operation error (1)Reset the alarm.
(START LIFT) in which the alarm occurred occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4975 WRONG START LIFT Sub Code: Signifies the axis Software operation error (1)Reset the alarm.
8-599

AXIS(SERVO) in which the alarm occurred occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4976 GUN SEARCH Sub Code: Signifies the axis Setting error Check the following settings.
DETECT RANGE in which the alarm occurred • Home position of gun axis.
OVER • "The pulse-stroke converter" in the gun condition file.
• The value of the wear correction.
Effect of external force (1)Check that no objects exist between workpiece and gun.
(2)Check the lost electrode.
4977 GUN SEARCH POS Sub Code: Signifies the axis Setting error Check the following settings.
ERROR in which the alarm occurred • Home position of gun axis.
• "The pulse-stroke converter" in the gun condition file.
• The value of the wear correction for movable gun electrode.
RE-CHO-A109

Effect of external force (1)Check the amount of the gap between workpiece position and the
teaching position.
(2)Check the lost electrode for movable gun.

171768-1CD
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 Maintenance
DX100 European Standard 8 Alarm
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
4978 UNIV.IN/OUT SIGNAL 1 Universal input/output 1 Connection failure (1)Reset the alarm.
BROKEN (SERVO) between EAXA boards is (2)If the alarm occurs again, check the connection and inserting state
broken. of the following cables and connectors.
• EAXA-CN514
(3)If the alarm occurs again, check if the cable is disconnected.
2 Universal output 1for SV#1 Setting error (1)Reset the alarm.
(SV#2) is inconsistent with (2)If the alarm occurs again, check the connection and inserting state
Universal input 1 for of the following cables and connectors.
SV#2(SV#1). • EAXA-CN514

8.4 Alarm Message List

(3)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
3 Universal output 1for SV#1 Setting error (1)Reset the alarm.
(SV#2) is inconsistent with (2)If the alarm occurs again, check the connection and inserting state
Universal input 1 for of the following cables and connectors.
SV#2(SV#1). • EAXA-CN514
8-600

(3)If the alarm occurs again, save the CMOS.BIN in maintenance

mode, and then contact your Yaskawa representative about
occurrence status (operating procedure).
4 Universal input/output 2 Connection failure (1)Reset the alarm.
between EAXA boards is (2)If the alarm occurs again, check the connection and inserting state
broken or its connector of the following cables and connectors.
(CN514) is disconnected. • EAXA-CN514
(3)If the alarm occurs again, check if the cable is disconnected.
5 Universal output 2 for SV#1 Setting error (1)Reset the alarm.
(SV#2) is inconsistent with (2)If the alarm occurs again, check the connection and inserting state
Universal input 2 for of the following cables and connectors.
SV#2(SV#1). • EAXA-CN514
(3)If the alarm occurs again, save the CMOS.BIN in maintenance
mode, and then contact your Yaskawa representative about
RE-CHO-A109

occurrence status (operating procedure).

171768-1CD
721 of 764
 171768-1CD
DX100 European 8 Alarm
Standard Maintenance 8.4 Alarm Message List

Alarm Alarm Name Sub Meaning Cause Remedy

Number Code
6 Universal output 2 for SV#1 Setting error (1)Reset the alarm.
(SV#2) is inconsistent with (2)If the alarm occurs again, c
Universal input 2 for of the following cables and co
SV#2(SV#1). • EAXA-CN514
(3)If the alarm occurs again, s
mode, and then contact your
occurrence status (operating
4980 DESTINATION PULSE Setting error Check the following settings.
LIMIT ·Check the position setting fo
alarm occurred.
4981 DEST PULSE Setting error Check the following settings.
MECHANICAL LIMIT ·Check the position setting fo
alarm occurred.
4982 DEST MECHANICAL Setting error Check the following settings.
INTRF ·Check the position setting fo
alarm occurred.
4983 DEST MECHANICAL Setting error Check the following settings.
INTRF ·Check the position setting fo
alarm occurred.
4984 DESTINATION SELF- Setting error Check the following settings.
INTERFERENCE ·Check the position setting fo
alarm occurred.

8-601 722 of 764

RE-CHO-A109
171768-1CD
DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

9 Error

9.1 Error Message List

Error warns the operator not to advance to the next operation caused by a
wrong operation or the access method when using the programming
pendant or an external equipment (computer, PLC, etc.).
When an error occurs, confirm the content of the error then release the
error.

To release the error, perform either of the following operations:

• Press [CANCEL] on programming pendant.
• Input alarm/error reset signal (system input).

An error is different from an alarm because it does not stop

NOTE the robot even if it occurred while the robot was operated
(during playback).

Main Menu ShortCut Cannot insert/modify/delete for axis detachment

When two or more errors occur, appears in the message display area.
Activate the message display area and press [SELECT] to view the list of
current errors.

5/9
Cannot load macro job at current security mode

HELP
Cannot insert/modify/delete for group axis detachment

CLOSE
Cannot insert/modify/delete for axis detachment

1. To view details of the selected error contents, select "HELP."

2. To close the error list, select "CLOSE."
3. To release all the errors, press [CANCEL].

9-1 723 of 764

RE-CHO-A109
 171768-1CD
DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

9.1.1 System and General Operation

Error No. Data Error Message Contents

10 - Turn off servo power and perform It cannot be operated while servo power supply
corrective action is ON.

20 - Depress TEACH Out of specified operation mode

30 - Illegal setting for number of variables Parameter setting error

31 - Illegal setting for number of variable-

names
32 - Illegal setting for number of SUB task.

40 - Undefined robot position variables Position variable cannot be used.

50 - Depress MODIFY
60 - Undefined points (ORG, XX, XY) Not registered user coordinates basic 3 points
(ORG, XX, XY)
70 - Program and current tool different The tool number registered with teaching
position data does not match the tool number
selected at the programing pendant.

80 - Same position in the 3 points

90 - Set robot exactly to taught position

100 - On overrun recovery status

110 - Turn ON servo power

120 - Set to PLAY mode
130 - No start using external signal

140 - No start using P.P.

150 - TEACH-LOCK mode ON
160 - ENABLE LED ON
170 - Servo off signal ON
180 - TEACH mode select signal ON

190 - Set variable number

200 - Defined group axis
210 - Undefined coordinated robots

211 - Cannot register between stations

212 - Cannot register at this combination

220 - Taught by other robot

230 - While releasing soft limit
240 - Undefined robot
250 - Defined condition No.

9-2 724 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

Error No. Data Error Message Contents

260 - Undefined file

270 - Undefined gun condition file

280 - Lack of number of I/O points

290 - Cannot set same No.

300 - Undefined user frame
310 - Cannot register Master JOB

320 - Cannot operate CHECK-RUN

330 - Cannot operate MACHINE LOCK

340 - Cannot operate Master JOB

350 - Cannot initialize

360 - Teach point not specified

370 - No SYNCRO operation

380 - Position not checked Second home position was not checked.
383 - Select joint coordinate system and
perform forward operation
390 - Can specify servo off by safety relay

400 - Wrong specification of measure

interval
410 - Time could not be measured Time could not be measured for TRT function.

420 - Incorrect number of taught points The number of the taught points for tool
calibration is incorrect.
430 - Register start reserved JOB

440 - Clear data to teach at the tool

because other tool is set

450 - Wrong JOB for measuring

460 - Excess time for measuring

470 - Calibrated at another file

480 - Calibrated at another robot
combination
490 - Cannot calibrate at this combination

500 - Undefined robot calibration data

510 - Undefined axis

520 - Cannot select two coordinated
combination

9-3 725 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

Error No. Data Error Message Contents

530 - Start reservation mode

540 - Not start reservation mode

550 - Start reserved JOB change prohibit is

set
560 - Cannot teach position while soft limit
released
570 - Turn on all of contactor's servo power

580 - Connect group-axis to one contactor

590 - Register group axis combination [SYNCHRO] was pressed for coordinated job
which was not registered as group.
600 - Out of setting data range

610 - Cannot use the user coordinate

620 - Select JOB (robot)

630 - Not completed to load original tool file

640 - Not specified Tool File

650 - Incorrect measured data
660 - Wrong data type of position variable

670 - Enter path number

680 - Defined data
XXX File no.
690 - Illegal path number
700 - Wrong CMOS memory board type

710 - Canceled pelletizing shift value

720 - Defined name

721 - It is already registered for IN/OUT
signal name.
722 - It is already registered for Variable
name.
723 - It is already registered for Local
variable name.
724 - The existing names cannot be
overwritten
730 - Undefined Name Position file

740 - This name cannot be defined

750 - Undefined Name Position

760 - Error in start condition set

9-4 726 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

Error No. Data Error Message Contents

770 - During robot or station operation

780 - Quittance operation by mini operation
pendant
790 - FWD/BWD don't work in the handle
operation
800 - The gun of designation is not
connected
801 - The group axis of designation is not
connection

810 - Servo power supply is limited

820 - Modification range over

830 - Cannot move while modifying speed

840 - Unregistered key

850 - Cannot register instruction

860 - Please release key registration mode

870 - This key cannot be allocated

880 - Same relay cannot be set

890 - This key has already been registered.
Cannot register them once

900 - Relay No. not set

910 - Cannot be registered because job
control group not same

920 - Cannot modify this setting

930 - Undefined conveyor calibration data

940 - Dry spot input signal is ON

950 - Adjustment stroke is negative

960 - I/O axis mode requesting

970 - ERRSVCPU signal error

971 - ERRCPU signal error
980 - TIMER DATA TRANSMISSON
ERROR

9-5 727 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

9.1.2 Editing

Error No. Data Error Message Contents

1010 - EDIT LOCK mode

1020 - Enter correct value
1030 - Unauthorized ID No.
1050 - Enter correct date
1060 - Enter correct clock
1070 - Enter an ID number in 4-8 figures

1080 - Negative value can’t be set

1090 - Enter correct value (START-END

signal no)

9-6 728 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

9.1.3 Job Defined Data

Error No. Data Error Message Contents

2010 - Incorrect character

2020 - Name not entered
2030 - Undefined JOB name
2040 - Defined JOB name
2050 - Address not found
2060 - Select master
2070 - Set robot exactly to taught position

2080 - Press INSERT or MODIFY

2090 - Only modifying move instruction

possible
2100 - JOB cannot be edited.
2110 - Over soft limit
2111 - Over soft limit. Adjust center position
or pulse width.

2120 - Cannot insert/alter/delete with servo

off

2130 - Only modifying move instruction

possible
2140 - Must press ENABLE to modify

2150 - Inserting is not possible from this point

2160 - Cannot modify or delete this position

2170 - Press INSERT to record same step as

previous step

2180 - Cannot insert data

2190 - Cannot delete data
2200 - Cannot modify data
2210 - Illegal data setting
2220 - Display edit instruction
2230 - Illegal instruction equation

2240 - Excessive instruction equation

2250 - Unmatched number of parentheses in

equation
2260 - Wrong group axis selection

2270 - Cannot insert any more instruction in

JOB

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

Error No. Data Error Message Contents

2280 * JOB memory is full

1 Lack of position file memories
2 Lack of JOB registering memories
3 Lack of instruction file memories
4 Lack of memory pool
5 Lack of pass condition file for multi layer
2290 - Undefined master JOB
2291 * Undefined SUB Master JOB

1 Sub-master 1
2 Sub-master 2
3 Sub-master 3
4 Sub-master 4
5 Sub-master 5
6 Sub-master 6
7 Sub-master 7
8 Sub-master 8
2292 - Undefined MASTER START JOB

2293 * Undefined SUB START JOB

1 Sub-master 1
2 Sub-master 2
3 Sub-master 3
4 Sub-master 4
5 Sub-master 5
6 Sub-master 6
7 Sub-master 7
8 Sub-master 8
2300 - Cannot teach JOB without group-axis
specification

2310 * Same label exists

XXX Line no.
2320 - Cannot create coordinated JOB

2330 - Cannot edit coordinated instruction

2350 - Pasted data not found

2340 - Editing data not found
2360 - Cannot create editing area

2370 - Cannot cut/copy NOP and END

instructions
2380 - Wrong JOB selection
2390 - Wrong group axis selection

9-8 730 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

Error No. Data Error Message Contents

2400 - Cannot move in cut & paste editing

2410 - When variable is used for speed

setting, perform a line-edit

2420 - When variable is used for teach

setting, perform a line-edit

2430 - Reverse data not found

2440 - Move C-and W-axis to basic position Lazor cutting

2450 - Relative JOB not permitted

2460 - Specified JOB is already converted

2470 - Wrong JOB type

2480 - Wrong JOB coordinates setting

2490 - Execute FWD/BWD operation once

2500 - Cannot convert the JOB

2501 - Cannot convert positions as macro
arguments

2510 - Cannot correct position in the JOB

2520 - Enter JOB name

2530 - Illegal step number
2540 - Enter step number
2550 - Duplicated step number
2551 - Duplicated line number
2560 - Cannot correct steps of position
variables and REFP

2570 - The step does not contain speed

2580 - The step dose not contain PL/CONT

2590 - Soft limit range over

2600 - Cannot teach position in concurrent
JOB
2610 - Wrong JOB kind
2620 - Cannot correct play speed in the JOB

2630 - Conveyor position not reset

2640 - Incorrect JOB name

2650 - Defined JOB name

9-9 731 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

Error No. Data Error Message Contents

2660 - Register MOVL after circular block

2670 - Undefined target JOB

2680 - Wrong designation of welding section
2690 - Defined same kind JOB
2700 - Press position not reset
2710 - Relative job can’t be shifted with pulse
type
2720 - Cannot correct position variables

2730 - Cannot use robot macro JOB

2740 - Cannot use concurrent macro JOB

2750 - Cannot use JOB with group-axis

specification
2760 - Cannot insert/modify/delete for group
axis detachment
2761 - Cannot insert/modify/delete for axis
detachment
2770 - The job includes instructions that
cannot execute reverse paste
2771 - Cannot reverse data of SPOTMOV
instruction
2780 - Arithmetic error
2790 - Step exceeding operation range.

9-10 732 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

9.1.4 External Memory Equipment

Error No. Data Error Message Contents

3010 - Floppy disk drive cable not connected

3020 - Floppy disk not inserted into floppy

disk drive
3021 - CompactFlash not inserted into
CompactFlash slot(PP)

3022 - USB media not inserted

3030 - Floppy disk protection is ON

3040 - File not saved on the media

3050 - File saved on the media

3060 - Out of memory on the media

3070 - Number of files on the media

3080 - I/O error on the media

3090 * Transmission error with the media

1 Framing error
2 Overrun error
3 Parity error
4 Data code error
5 Data read error
6 Data write error
7 Data time out
8 Serial I/O error
9 Error other than described above
3100 - Total checksum error
3110 - Syntax error
3120 * HEX code error
1 Specification error of data decode
2 Specification error of EOF record
3 Record type error
4 Total check error of record
3130 - Verify error
3140 - Wrong pseudo instruction

3150 * Concurrent I/O record error

9-11 733 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

Error No. Data Error Message Contents

1 Format error
2 Raddar program is too long
3 Exceed the range of the data
4 Specification error of channel No.
5 Specification error of relay No.
6 Timer value error
7 Specification error of timer No
3160 - Cannot load illegal system data

3170 * Condition file data error

1 Format error
2 Specified file No. is omitted
3 Specified tool No. is omitted
4 User file is not registered.
3180 - Concurrent I/O data transmission
error
3190 * Error in JOB data record
1 Record on the number of position data (NPOS)
is wrong for the format.
2 Record on the user coordinate No. (USER) is
wrong for the format.
3 Record on the tool No. (TOOL) is wrong for the
format.
4 Record on the position data section is wrong for
the format.
5 Record on the robot type of XYZ data (RCONF)
is wrong for the format.
6 Date (DATE) record is wrong for the format.
7 Comment (COMM) record is wrong for the
format.
8 Record on the JOB attribute data (ATTR) is
wrong for the format.
9 Control group (GROUP) record is wrong for the
format.
10 Local variable (LVARS) record is wrong for the
format.
11 JOB argument (JARGS) record is wrong for the
format.
12 Record on the teaching coordinates for relative
job (FRAME) is wrong for the format.

13 Position data coordinates do not match relative

job coordinates.
3200 - NOP or END instruction not found

3210 - Position No. storage area not found

9-12 734 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

Error No. Data Error Message Contents

3220 * Syntax error in instruction data

2 Interior control error

3 Undefined instruction/tag
4 Instruction/tag shortage
5 Disuse instruction/tag
6 Sub instruction
7 No instruction
8 Invalid instruction
9 Invalid tag
10 Invalid character
11 Undefined intermediate code
12 Intermediate code shortage
13 Syntax stack overflow
14 Syntax stack underflow
15 Array type tag uncompleted Tag [ARRAY]
16 Element type tag uncompleted Tag [ELEMENT]

17 Macro JOB unregistered

18 Input format error
19 Data size over
20 MIN value over
21 MAX value over
22 Operation expression error
23 Job call argument setting error
24 Macro job call argument setting error
25 Position vector setting error
26 System error
27 Soft key designate error
28 Numerical input buffer overflow
29 Real type data precision error
30 Element format error
35 BOOL TYPE data error
36 CHAR data error
37 BYTETYPE, BINARY / HEXADECIMAL BYTE
TYPE data error
38 INTEGER TYPE, DECIMAL WORD TYPE data
error
39 BINARY/HEXADECIMAL WORD TYPE data
error
40 DOUBLE PRECISION INTEGER TYPE,
DECIMAL DWORD TYPE data error
41 BINARY/HEXADECIMAL WORD TYPE data
error
42 REAL TYPE data error
43 LADDER SPECIAL TYPE data error

9-13 735 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

Error No. Data Error Message Contents

44 JCL text
45 Invalid text
46 LABEL NAME data error
47 JOB NAME data error
48 STRING data error
49 COMMENT data error
58 Invalid instruction/tag detection
3230 - Syntax not matched
3240 - Undefined application
3250 - Cannot load this file
3260 - Excess input data
3270 - Cannot verify this file
3280 - Wrong welding condition
(STANDARD/ENHANCED)

3290 - Serial port not defined

3300 - Serial port being used
3310 - Protocol being used
3320 - Wrong GUN type
3330 - Undefined multilayer data
3340 - Illegal number of multilayer data

3350 - Not enough memory

3360 - Invalid folder
3370 - Incorrect folder name
3380 - Drive not ready
3390 - File not found
3400 - File already exists on the media

3410 - Out of memory on the media

3420 - Max number of files has been reached

3430 - I/O error on the drive

3440 - Wrong media type
3450 - Cannot load macro JOB at current Load in management mode.
security mode
3460 * Cannot backup the media

1 Insufficient Compact Flash memory.

2 Not accessible to Compact Flash.
3470 - Database not found
3480 - Database access error
3490 - Same database exists
3500 - Check the media insertion
3501 - Check the media insertion

9-14 736 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

Error No. Data Error Message Contents

3510 - Cannot delete folder. Check attribute

and inside file

3520 - Same folder exists

3530 - Cannot load at current security mode

3540 - CMOS not compatible

3550 - Under automatic backup operation.
Operate after the backup is
completed.

3551 - Under automatic backup operation.

Operate "SORT FILE" after the
backup is completed.

3560 - Failed in sorting backup file

3570 - Actuator data transmission error

3580 - Under backup file access. Operate

after the access is completed.

3581 - Under backup file access. Operate

"SORT FILE" after the access is
completed.

3600 - system configuration data not

matched
3610 - Excessive path
3620 - Excess folders

9-15 737 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

9.1.5 Concurrent I/O

Error No. Data Error Message Contents

4010 * Illegal relay No.

XXX Line no.
4020 - Illegal block No.
4030 * Illegal instruction
XXX Line no.
4040 * Relay/register No. duplicated in OUT/ Multiple outputs are instructed to the relay or
GOUT or arithmetic instruction register.

XXX Line no.

4050 * The relay is not used
XXX Line no.
4060 * Excess STR-[-NOT] instructions

XXX Line no.

4070 * Excess AND [OR] STR instructions

XXX Line no.

4080 * Syntax error in CRT instructions

XXX Line no.

4090 * Enter STR [-NOT] at head of block Need STR [-NOT]

XXX Line no.

4100 - Relay No. duplicated in TMR and CNT

4110 - Excessive ladder scan-time

4120 - Concurrent I/O memory is full Exceeds memory capacity (10000 steps)

4130 - END instruction not found END instruction not found

4140 - Wrong ladder program Position and number of PART instruction are
wrong.
4150 * Wrong use of GSTR, GOUT GSTR and GOUT is not used together.
commands
XXX Line no.
4160 - Cannot edit system section

4170 - Cannot modify/delete

4180 - Depress INSERT/MODIFY/DELETE
keys

4190 - Ladder program not found

9-16 738 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

Error No. Data Error Message Contents

4200 - Cannot specify system variables($)

4210 - Cannot edit line

4220 - Excess TMR/CNT or arithmetic More than 100 TMR, CNT or arithmetic
instructions instruction used
4230 - Syntax error in TMR/CNT instructions

9-17 739 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

9.1.6 Maintenance Mode

Error No. Data Error Message Contents

8010 - Too many axes
8011 - Choose the input of overrun

8012 - Equipment data file reading

error
8020 - Too many I/O points
8021 - YIU Unit not found
8030 - Too many boards (DEVICENET)

8031 - Too many boards (MSC01B)

8032 - Too many Timer I/F board

8033 - Too many boards

8034 - Too many channels

8035 - Invalid configuration

8040 - Memory error (ControlNet output
condition)

8041 - Memory error (UNIWIRE

CONNECT DAT
8042 - Memory error(IP Network
Configuration data)

8050 - Robot model is not registered

8051 - Select model

8060 - Cannot get UNIWIRE
connection data
8070 - DHCP is already set to use for
another item
8071 - DNS is already set to use for
another item
8072 - DHCP is not set to use
8073 - DNS is not set to use
8074 - Device Information not found

8075 - Unable to accept same type of

boards simultaneously

8076 - Ethernet is being used by other

function.
8080 - Non support function

9-18 740 of 764

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DX100 European 9 Error
Standard Maintenance 9.1 Error Message List

Error No. Data Error Message Contents

8205 - ENABLE Unit over
8206 - FLASH access error
8210 - IO module configuration is not
modified
8211 - OPTION, BOARD or MODULE
SETUP is not completed.
8212 - Cannot change setting (Function
conflict
8213 - Check EXTERNAL IO setup

9-19 741 of 764

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DX100 European 9 Error
Standard Maintenance 9.2 Particular Error Message

9.2 Particular Error Message

Apart from ordinary alarms or errors, some may display an error box
message on the programming pendant. This message is displayed, when
the system of the programming pendant becomes unauthorized.

9.2.1 Message

9.2.1.1 Fatal Error

This message is displayed when the fatal error occurs.
The message is “Fatal application Error” although the content of the
message box varies depending on the occurrence status.
The programming pendant becomes either of following states
1. The window becomes inoperable.
2. The window disappears and blue background appears.

9.2.1.2 Application Transaction Error

This message is displayed when the system or the software of the
programming pendant becomes unauthorized due to unexpected
transaction or failure in software transaction, etc.
The message in the message box varies depending on the occurrence
status.

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DX100 European 9 Error
Standard Maintenance 9.2 Particular Error Message

Followings are the messages possible to occur.

Message Meaning
syntax error There is an unauthorized part in
internal processing description.
expression too complex (stack overflow) Internal stack has overflowed.
function nesting depth exceeded Nesting of internal processing is
unauthorized.
bad radix The cardinal number used is
unauthorized.
divide by 0 Memory is running out.
out of memory Memory is insufficient.
argument list does not match a function The internal processing of the
pendant program is unauthorized.
register is not available Specified an unavailable system
data.

The programming pendant becomes either of following states

1. The window becomes inoperable.
2. Press [OK] button to disappear the message box and it becomes
operable.

9.2.1.3 Other Errors

Other errors than mentioned above, some can trigger the message box.
In these cases, the tile of the box can be “Ypp” or “YPPMain”.

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DX100 European 9 Error
Standard Maintenance 9.2 Particular Error Message

9.2.2 When the Error is Indicated

9.2.2.1 Fatal Error

Programming pendant becomes inoperable when this message appears.
Please restart the system.

9.2.2.2 Application Transaction Error

It is possible to keep the operation after pressing [OK] button to disappear
the message box. However, in this case, the system might be instable.
Please restart the system if the window becomes inoperable.

9.2.2.3 Other Errors

Most of the cases when an error occurs, it is possible to keep the
operation after pressing [OK] button to disappear the message box.
Please restart the system if the window becomes inoperable.

Sometimes the message appears due to a specific operation although

unstable state of the programming pendant is the main cause of the error
in most cases.
If the pendant becomes inoperable after the message due to a specific
operation invariably, please report the displayed message to your
Yaskaswa representative.

9-22 744 of 764

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DX100 European 10 LED Indicator on Circuit Board
Standard Maintenance 10.1 LED Indicator on YCP 01 Circuit Board

10 LED Indicator on Circuit Board

10.1 LED Indicator on YCP 01 Circuit Board

The LED indicators: LED1/LED2 on the YCP01 circuit board show the
statuses as in the following table. The LED indicators show the operating
statuses for the single YCP01 circuit board.
LED0 KED1 Status
OFF OFF The power is not turned ON.
ON OFF Searches the connecting device.
OFF BLINK Before the BIOS starts
Searches the booting device
ON BLINK Booting device ready
ON ON The BIOS initialization has been
completed./OS boot starts.

LED2LED1

LED2/LED1 CN106

CN105

CN104

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DX100 European 10 LED Indicator on Circuit Board
Standard Maintenance 10.2 LED Indicator on Robot I/F Circuit Board

10.2 LED Indicator on Robot I/F Circuit Board

The 7-segment LED indicator and battery alarm LED lamp are located on
the robot I/F circuit board (JANCD-YIF01).
See section 10.3 “7 SEG-LED Indicator” for details displayed by the 7-
segment LED indicator. The battery alarm LED lamp is lit when the battery
runs out. See section 5.1.1 “Replacing Parts of the CPU Unit”.

Battery alarm
LED lamp
7-segment
LED indicator

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DX100 European 10 LED Indicator on Circuit Board
Standard Maintenance 10.3 7 SEG-LED Indicator

10.3 7 SEG-LED Indicator

The following tables show the operating statues for JANCD-YIF01/SRDA-

EAXA01/JANCD-YCP02. The operating statuses are indicated by 7 SEG-
LED.

[Normal Indication]
Status DX100
YIF01 EAXA01 YCP02
Right after All 7-SEG indicators light up.
applying the power (‘8’, ‘+’, ‘.’ light up.)
During the start-up Counts up from ‘O’ toward ‘d’.
process
After starting up ‘d’, ‘+’, ‘.’ blink every one second.
normally

[Error Indication]
Status DX100
YIF01 EAXA01 YCP02
Alarms occurrence ‘d’, ‘+’, ‘.’ blink The error cause is ‘d’, ‘+’, ‘.’ blink
in the Main CPU every one second. indicated by 7 every one second.
and servo CPU SEG-LED.
communication (See the indication
system spec 1.)
Normal alarms ‘d’, ‘+’, ‘.’ blink
other than alarms every one second.
described above
Fatal alarms The error cause and the address where the error has
occurrence occurred are indicated by 7 SEG-LED.
(See the indication spec 2.)

Indication Spec 1
E.g.)
The cycle: [F]  [0]  [0]  [3]  [.] is repeated.
: Error cause
SUPPLE-
MENT
Indication Spec 2
E.g.)
[-]  [0]  [2]  [0]  [0] : Error cause
The cycle: [,]  [-]  [0]  [0]  [0]  [0]  [F]  [F]  [0]
 [4] is repeated.: Address where the error occurred

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DX100 European 10 LED Indicator on Circuit Board
Standard Maintenance 10.3 7 SEG-LED Indicator

10.3.0.1 7 SEG-LED Indicator Status (1-digit indication) of Each Unit at Error Occurrence

YIF01
All Lit The power has been turned ON.
0 The booting program has started.
1 The system program has started. (Starts up initializations of various kinds.)
2 Starts verifying the existence of other circuit boards. (Verifies the start-up of the booting program.)
3 Starts the system program transmission.
4 Sends the request of the system program start-up.
5 Starts verifying the existence of other circuit boards. (Verifies the start-up of the system program.)
6 Acquires hardware information, etc. of other circuit boards. (Verifies the IO board status, servo IF,
and so on.)
7 Starts the CMOS data transmission.
8 Sends the pre-online request.
9 Waits for CERF communication synchronization.
A
B Sends the start-up request of on-line system.
C The on-line system has started. (Starts up the initialization task.)
D Processes the DX100 setup completion. (Servo ON enabled)
E Alarm occurs at the DX100 setup.
F The maintenance system is starting up.
P Communications interrupted between NCP01 and the programming pendant.
U Updating system software through network.

EAXA01
All Lit The power has been turned ON.
0 The booting program has started. (ROM/RAM/FP register check)
1 Starts the booting system. (Completes initializations of various kinds.)
2 Completes the preparation for receiving the system program.
3 The system program has been received. (Waits for the request of system change.)
4 The system program has started. (Starts up hardware initializations of various kinds.)
5 Starts the system. (Completes initializations of various kinds.)
6 Starts the CMOS data transmission.
7 Receives the CERF mapping. (Waits for pre-online)
8 Starts the servo system. (Starts the process of various initializations.)
9 Waits for RIF communication synchronization. (Completes the process of various initializations.)
A
B Waits for the start-up of on-line system.
C
D Completes the DX100 setup process. (Servo ON enabled)

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DX100 European 10 LED Indicator on Circuit Board
Standard Maintenance 10.3 7 SEG-LED Indicator

YCP02
All Lit The power has been turned ON.
0 The booting program has started. (ROM/RAM/FP register check)
1 Starts the booting system. (Completes initializations of various kinds.)
2 Completes the preparation for receiving the system program.
3 The system program has been received. (Waits for the request of system change.)
4 The system program has started. (Starts up hardware initializations of various kinds.)
5 Starts the system. (Completes initializations of various kinds.)
6 Starts the CMOS data transmission.
7 Receives the CMOS mapping. (Waits for pre-online)
8 Starts the optional system. (Starts the process of various initializations.)
9
A
B
C
D Completes the DX100 setup process.

10.3.0.2 7 SEG-LED Indicator Status (4 digit-indication) of Each Unit at Error Occurrence

YNIF01
0000 Arithmetic error
0001 Debug
0002 NMI
0003 Breakpoint
0004 Overflow
0005 Out of BOUND
0006 Invalid operation code
0007 Device disabled
0008 Double fault
0009 Coprocessor segment overrun
000A Invalid TSS
000B Segment absence
000C Stack segment fault
000D General protection exception
000E Page fault
000F
0010 Floating point error
0011 Alignment check
0012 Machine check
0013 SIMD floating point exception
0014
0015

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YNIF01
0016
0017
0018
0019
001A
001B
001C
001D
001E
001F

0900 WDT error

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EAXA01
0010 ROM error in the boot section
0020 RAM error
0030 FP register error
0040 On-line communications command error
0100 Reset exception
0200 Machine check exception
0210 WDT error
0300 Data access error
0400 Instruction access exception
0500
0600 Alignment exception
0700 Program exception
0800 Unavailable floating point exception
0900
0A00 Undefined exception
0B00 Undefined exception
0C00 System call exception
0D00 Trace exception
0E00 Undefined exception
0F00 Undefined exception
1000 Instruction conversion error exception
1100 Data load conversion error exception
1200 Data store conversion error exception
1300 Instruction brakepoint exception
1400 System management interruption
1500 Undefined exception
1600 Undefined exception
1700 Undefined exception
1800 Undefined exception
1900 Undefined exception
1A00 Undefined exception
1B00 Undefined exception
1C00 Undefined exception
1D00 Undefined exception
1E00 Undefined exception
1F00 Undefined exception
2000 Undefined exception
2100 Undefined exception
2200 Undefined exception
2300 Undefined exception
2400 Undefined exception
2500 Undefined exception
2600 Undefined exception
2700 Undefined exception

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EAXA01
2800 Undefined exception
2900 Undefined exception
2A00 Undefined exception
2B00 Undefined exception
2C00 Undefined exception
2D00 Undefined exception
2E00 Undefined exception
2F00 Undefined exception
3010 Receiving data size error
3020 Receiving data sum error
3030 Receiving data write address error
3040 All receiving data sum error
F001 Communication error to RIF (Send incompletion)
F002 Communication error to RIF (Receive incompletion)
F003 Communication error from RIF (Receive WDT)
F004 Communication error from RIF (Receive WDG inconsistency)
F010 Communication error with RIF (status error)

YCP02
0010 ROM error in the boot section
0020 RAM error
0030 FP register error
0040 On-line communications command error
0100 Reset exception
0200 Machine check exception
0210 WDT error
0300 Data access error
0400 Instruction access exception
0500
0600 Alignment exception
0700 Program exception
0800 Unavailable floating point exception
0900
0A00 Undefined exception
0B00 Undefined exception
0C00 System call exception
0D00 Trace exception
0E00 Undefined exception
0F00 Undefined exception
1000 Instruction conversion error exception
1100 Data load conversion error exception
1200 Data store conversion error exception

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YCP02
1300 Instruction brakepoint exception
1400 System management interruption
1500 Undefined exception
1600 Undefined exception
1700 Undefined exception
1800 Undefined exception
1900 Undefined exception
1A00 Undefined exception
1B00 Undefined exception
1C00 Undefined exception
1D00 Undefined exception
1E00 Undefined exception
1F00 Undefined exception
2000 Undefined exception
2100 Undefined exception
2200 Undefined exception
2300 Undefined exception
2400 Undefined exception
2500 Undefined exception
2600 Undefined exception
2700 Undefined exception
2800 Undefined exception
2900 Undefined exception
2A00 Undefined exception
2B00 Undefined exception
2C00 Undefined exception
2D00 Undefined exception
2E00 Undefined exception
2F00 Undefined exception
3010 Receiving data size error
3020 Receiving data sum error
3030 Receiving data write address error
3040 All receiving data sum error

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11 Trouble Shooting When Alarm is not Displayed

When DX100 doesn’t start and any alarm is not displayed, turn ON and
OFF the power of DX100 controller.
When the condition doesn’t change even after turning ON and OFF the
DX100, follow the steps below.

WARNING
• To check the LED display of each unit, open the door of DX100
while the power is ON. When check the LED indication, be sure not
to touch devices in the DX100.
Touching the devices may result in an electric shock.

The data of robot controller is stored in the CF card of YCP01 circuit board
and the memory of I/F circuit board (YIF01).

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programming LED for
pendant robot I/F
circuit
board
(YIF01)
Lights Power is not provided to Power (1)Check that the LED[SOURCE] of
OFF the CPU unit. supply the YPS01 unit is ON. If the LED is
failure OFF, check the status of the primary
power supply.
The power supply unit YPS01 unit (1)Check that all the red LEDs
(YPS01) is out of order. failure [+5V][+24V][FAN][OHT] of YPS01 unit
The screen does
are OFF. If these LEDs are ON,
not become
replace the YPS01 unit. (refer to *1)
bright and
nothing is The control power supply REMOTE (1)Check that the LED[P-ON] of the
displayed. is turned OFF by the signal YPS01 unit is ON.
external REMOTE signal. (2)If the LED[P-ON] is OFF, check
whether the control power supply is
not turned OFF by the external
REMOTE signal.
(3)Replace the YPS01 unit. (refer to
*1)
Other The power is not provided Connection (1)Turn the power OFF then back ON.
than to the machine safety unit failure (2)If the error occurs again, check the
describe (YSU01). connection and insertion status of the
d above (Power of the following cables and connectors.
programming pendant is -The cable between the YPS01 circuit
provided through YSU01 board (CN154) and the YSU01 circuit
from YPS01.) board (CN200)
-The connector of the YPS01 circuit
board (CN154)
-The connector of the YSU01 circuit
board (CN200)
YSU01 unit (1)Turn the power OFF then back ON.
failure (2)If the error occurs again, replace the
YSU01 unit.
The power is not provided Connection (1)Turn the power OFF then back ON.
to the programming failure (2)If the error occurs again, check the
pendant from the machine connection and insertion status of the
safety unit (YSU01). following cables and connectors.
(Power of the -The cable between the YSU01circuit
programming pendant is board (CN200) and the programming
provided through YSU01 pendant
from YPS01.) -The connector of the YSU01 circuit
board (CN200)
The programming Programmin (1)Turn the power OFF then back ON.
pendant is out of order or g pendant (2)If the error occurs again, replace the
operating improperly. failure programming pendant.

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programming LED for
pendant robot I/F
circuit
board
(YIF01)
Lights The YCP01 circuit board YCP01 (1)Turn the power OFF then back ON.
OFF is out of order or circuit board (2)If the error occurs again, remove
malfunctions. failure the YCP01 circuit board from the CPU
unit and reinstall it.
(3)If the error occurs again, replace the
YCP01 circuit board. After replacing
*Figure of the circuit board, remove the CF card
manipulator inserted into the old YCP01 circuit
board and insert it into the new YCP01
The screen circuit board. (refer to *3)
remains The robot I/F circuit board YIF01 circuit (1)Turn the power OFF then back ON.
unchanged from (YIF01) is out of order or board failure (2)If the error occurs again, remove
the above, or malfunctions. the YIF01 circuit board from the CPU
changes to the unit and reinstall it.
following screen (3)If the error occurs again, replace the
in about 6 YIF01 circuit board. After replacing
minutes. the circuit board, load the CMOS.BIN.
file (refer to *2)
All the One or The YCP01 YCP01 (1)Turn the power OFF then back ON.
LEDs ON more LEDs circuit board circuit board (2)If the error occurs again, remove
(‘8’ + ‘.’ (LED1/ is out of order failure the YCP01 circuit board from the CPU
ON) LED2) of or unit and reinstall it.
YCP01 are
*The message “Con- malfunctions. (3)If the error occurs again, replace the
OFF.
troller<-> Pendant YCP01 circuit board. After replacing
Connection Failed” is the circuit board, remove the CF card
displayed. inserted into the old YCP01 circuit
board and insert it into the new YCP01
circuit board. (refer to *3)
The circuit PCI circuit (1)Turn the power OFF then back ON.
board board failure (2)If the error occurs again, remove
inserted into the circuit board inserted into the PCI
the PCI slot of slot of the CPU rack or the YCP 02
the CPU rack circuit board and reinstall it.
or the YCP 01 (3)If the error occurs again, replace the
circuit board circuit board inserted into the PCI slot
is out of order of the CPU rack or the YCP 02 circuit
or board.
malfunctions.
The Backboard (1)Turn the power OFF then back ON.
backboard is failure (2)If the error occurs again, replace the
out of order. whole CPU unit. (refer to *6)

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programming LED for
pendant robot I/F
circuit
board
(YIF01)
All the Both LEDs The system CF card (1)Turn the power OFF then back ON.
LEDs ON (LED1/ program (inserted (2)If the error occurs again, remove
(‘8’ + ‘.’ LED2) of cannot be into YCP01 the CF card from the YCP01 circuit
ON) YCP01 are read properly circuit board and reinstall it.
ON.
from the CF board) (3)If the error occurs again, replace the
card in the failure the CF card of the YCP01 circuit
YCP01 circuit board. (refer to *4)
board.
The robot I/F YIF01 circuit (1)Turn the power OFF then back ON.
circuit board board failure (2)If the error occurs again, remove
(YIF01) is out the YIF01 circuit board from the CPU
of order or unit and reinstall it.
malfunctions. (3)If the error occurs again, replace the
YIF01 circuit board. After replacing the
circuit board, load the CMOS.BIN. file
(refer to *2)
‘0’ or ‘1’ The YCP01 circuit board YCP01 (1)Turn the power OFF then back ON.
is out of order or circuit board (2)If the error occurs again, remove
malfunctions. failure the YCP01 circuit board from the CPU
unit and reinstall it.
(3)If the error occurs again, replace the
YCP01 circuit board. After replacing
the circuit board, remove the CF card
inserted into the old YCP01 circuit
board and insert it into the new YCP01
circuit board. (refer to *3)
The system program CF card (1)Turn the power OFF then back ON.
cannot be read properly (inserted (2)If the error occurs again, remove
from the CF card in the into YCP01 the CF card from the YCP01 circuit
YCP01 circuit board. circuit board and reinstall it.
board) (3)If the error occurs again, replace the
failure the CF card of the YCP01 circuit
board. (refer to *4)
The specified data cannot Setting error (1)Turn the power OFF then back ON.
be read properly from the (2)If the error occurs again, remove
CF card in the YCP01 the CF card from the YCP01 circuit
circuit board or an invalid board and reinstall it.
value is specified. (3)If the error occurs again, replace the
CF card of the YCP01 circuit board.
(refer to *4)
The robot I/F circuit board YIF01 circuit (1)Turn the power OFF then back ON.
(YIF01) is out of order or board failure (2)If the error occurs again, remove
malfunctions. the YIF01 circuit board from the CPU
unit and reinstall it.
(3)If the error occurs again, replace the
YIF01 circuit board. After replacing the
circuit board, load the CMOS.BIN. file
(refer to *2)

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programming LED for
pendant robot I/F
circuit
board
(YIF01)
‘0’ or ‘1’ The circuit board inserted PCI circuit (1)Turn the power OFF then back ON.
into the PCI slot of the board failure (2)If the error occurs again, remove
CPU rack or the YCP 01 the circuit board inserted into the PCI
circuit board is out of slot or the YCP 02 circuit board and
order or malfunctions. reinstall it.
(3)If the error occurs again, replace the
circuit board inserted into the PCI slot
or the YCP 02 circuit board
The backboard is out of Backboard (1)Turn the power OFF then back ON.
order. failure (2)If the error occurs again, replace the
whole CPU unit. (refer to *6)
Other A communication error Connection (1)Turn the power OFF then back ON.
than has occurred between the failure (2)If the error occurs again, check the
describe YCP01 circuit board and connection and insertion status of the
d above the programming following cables and connectors.
pendant. -The cable between the YCP01 circuit
board (CN105) and the programming
pendant
-The connector of the YCP01 circuit
board (CN105)
The programming Programmin (1)Turn the power OFF then back ON.
pendant is out of order or g pendant (2)If the error occurs again, replace the
operating improperly. failure programming pendant.
The YCP01 circuit board YCP01 (1)Turn the power OFF then back ON.
is out of order or circuit board (2)If the error occurs again, remove
malfunctions. failure the YCP01 circuit board from the CPU
unit and reinstall it.
(3)If the error occurs again, replace the
YCP01 circuit board. After replacing
the circuit board, remove the CF card
inserted into the old YCP01 circuit
board and insert it into the new YCP01
circuit board. (refer to *3)
The robot I/F circuit board YIF01 circuit (1)Turn the power OFF then back ON.
(YIF01) is out of order or board failure (2)If the error occurs again, remove
malfunctions. the YIF01 circuit board from the CPU
unit and reinstall it.
(3)If the error occurs again, replace the
YIF01 circuit board. After replacing
the circuit board, load the CMOS.BIN.
file (refer to *2)

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programming LED for
pendant robot I/F
circuit
board
(YIF01)
Either of The YCP01 circuit board YCP01 (1)Turn the power OFF then back ON.
‘2’ - ‘9’, is out of order or circuit board (2)If the error occurs again, remove
‘b’ and malfunctions. failure the YCP01 circuit board from the CPU
‘C’ unit and reinstall it.
(3)If the error occurs again, replace the
YCP01 circuit board after saving the
*Character CMOS.BIN file to be safe. After
strings are replacing the circuit board, load the
displayed on the CMOS.BIN file saved before the error
white screen and occurs. (refer to *3)
remains The system program CF card (1)Turn the power OFF then back ON.
unchanged for cannot be read properly (inserted (2)If the error occurs again, remove
more than 5 from the CF card in the into YCP01 the CF card from the YCP01 circuit
minutes. YCP01 circuit board. circuit board and reinstall it.
board) (3)If the error occurs again, replace the
failure CF card of the YCP01 circuit board
after saving the CMOS.BIN file to be
safe. After replacing the CF card, load
the CMOS.BIN file saved before the
error occurs. (refer to *4)
The specified data cannot Setting error (1)Turn the power OFF then back ON.
be read properly from the (2)If the error occurs again, remove
CF card in the YCP01 the CF card from the YCP01 circuit
circuit board or an invalid board and reinstall it.
value is specified. (3)If the error occurs again, save the
CMOS.BIN file, then load the
CMOS.BIN file saved before the error
occurs. (refer to *5)
(4)If the error occurs again, replace the
CF card of the YCP01 circuit board
after saving the CMOS.BIN file to be
safe. After replacing the CF card, load
the CMOS.BIN file saved before the
error occurs. (refer to *4)
The robot I/F circuit board YIF01 circuit (1)Turn the power OFF then back ON.
(YIF01) is out of order or board failure (2)If the error occurs again, remove
malfunctions. the YIF01 circuit board from the CPU
unit and reinstall it.
(3)If the error occurs again, replace the
YIF01 circuit board. After replacing
the circuit board, load the CMOS.BIN.
file (refer to *2)
The programming Programmin (1)Turn the power OFF then back ON.
pendant is out of order or g pendant (2)If the error occurs again, replace the
operating improperly. failure programming pendant.
The circuit board inserted PCI circuit (1)Turn the power OFF then back ON.
into the PCI slot of the board failure (2)If the error occurs again, remove
CPU rack or the YCP 02 the circuit board inserted into the PCI
circuit board is out of slot or the YCP 02 circuit board and
order or malfunctions. reinstall it.
(3)If the error occurs again, replace the
circuit board inserted into the PCI slot
or the YCP 02 circuit board.
The backboard is out of Backboard (1)Turn the power OFF then back ON.
order. failure (2)If the error occurs again, replace the
whole CPU unit. (refer to *6)

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programming LED for
pendant robot I/F
circuit
board
(YIF01)
‘E’ A communication error Connection (1)Turn the power OFF then back ON.
has occurred between the failure (2)If the error occurs again, check the
YCP01 circuit board and connection and insertion status of the
the programming following cables and connectors.
pendant. -The cable between the YCP01 circuit
board (CN105) and the programming
pendant
-The connector of the YCP01 circuit
board (CN105)
The specified data cannot Setting error (1)Turn the power OFF then back ON.
be read properly from the (2)If the error occurs again, remove
CF card in the YCP01 the CF card from the YCP01 circuit
circuit board or an invalid board and reinstall it.
value is specified. (3)If the error occurs again, save the
CMOS.BIN file, then load the
CMOS.BIN file saved before the error
occurs. (refer to *4)
(4)If the error occurs again, replace the
CF card of the YCP01 circuit board
after saving the CMOS.BIN file to be
safe. After replacing the CF card, load
the CMOS.BIN file saved before the
error occurs. (refer to *4)
The robot I/F circuit board YIF01 circuit (1)Turn the power OFF then back ON.
(YIF01) is out of order or board failure (2)If the error occurs again, remove
malfunctions. the YIF01 circuit board from the CPU
unit and reinstall it.
(3)If the error occurs again, replace the
YIF01 circuit board after saving the
CMOS.BIN file to be safe. After
replacing the circuit board, load the
CMOS.BIN file saved before the error
occurs. (refer to *2)
The programming Programmin -Turn the power OFF then back ON.
pendant is out of order or g pendant -If the error occurs again, replace the
malfunctions. failure programming pendant.
‘d’, ‘F’ or A communication error Connection (1)Turn the power OFF then back ON.
‘P’ has occurred between the failure (2)If the error occurs again, check the
YCP01 circuit board and connection and insertion status of the
the programming following cables and connectors.
pendant. -The cable between the YCP01 circuit
board (CN105) and the programming
pendant
-The connector of the YCP01 circuit
board (CN105)
The programming Programmin -Turn the power OFF then back ON.
pendant is out of order or g pendant -If the error occurs again, replace the
malfunctions. failure programming pendant.

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programming LED for
pendant robot I/F
circuit
board
(YIF01)
‘P’ or The YCP01 circuit board YCP01 (1)Turn the power OFF then back ON.
‘d’ + ‘.’ is out of order or circuit board (2)If the error occurs again, remove
(dot ON malfunctions. failure the YCP01 circuit board from the CPU
or OFF) unit and reinstall it.
(3)If the error occurs again, save the
CMOS.BIN file to be safe and load the
*The message CMOS.BIN file saved before the error
“Controller<-> occurs. (refer to *4)
Pendant (4))If the error occurs again, replace
disconnected. the CF card of the YCP01 circuit board
Start reconnect.” after saving the CMOS.BIN file to be
or the following safe. After replacing the CF card, load
window is the CMOS.BIN file saved before the
displayed. error occurs. (refer to *4)
A communication error Connection (1)Turn the power OFF then back ON.
has occurred between the failure (2)If the error occurs again, check the
YCP01 circuit board and connection and insertion status of the
the programming following cables and connectors.
pendant. -The cable between the YCP01 circuit
*Message board (CN105) and the programming
“Communication pendant
to controller is -The connector of the YCP01 circuit
disconnected.” board (CN105)
The specified data cannot Setting error (1)Turn the power OFF then back ON.
be read properly from the (2)If the error occurs again, remove
CF card in the YCP01 the CF card from the YCP01 circuit
circuit board or an invalid board and reinstall it.
value is specified. (3)If the error occurs again, save the
CMOS.BIN file, then load the
CMOS.BIN file saved before the error
occurs. (refer to *4)
(4)If the error occurs again, replace the
CF card of the YCP01 circuit board
after saving the CMOS.BIN file to be
safe. After replacing the CF card, load
the CMOS.BIN file saved before the
error occurs. (refer to *4)
The robot I/F circuit board YIF01 circuit (1)Turn the power OFF then back ON.
(YIF01) is out of order or board failure (2)If the error occurs again, remove
malfunctions. the YIF01 circuit board from the CPU
unit and reinstall it.
(3)If the error occurs again, replace the
YIF01 circuit board after saving the
CMOS.BIN file to be safe. After
replacing the circuit board, load the
CMOS.BIN file saved before the error
occurs. (refer to *2)
The programming Programmin (1)Turn the power OFF then back ON.
pendant is out of order or g pendant (2)If the error occurs again, replace the
operating improperly. failure programming pendant.

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programming LED for
pendant robot I/F
circuit
board
(YIF01)
‘F’ The data in the robot I/F Battery (1)Check the connection and insertion
circuit board (YIF01) is failure status of the connector of the YIF01
invalid value. circuit board (CN110/BAT).
(2)If the LED of the YIF01 circuit board
(D5/BAT) is ON, replace the battery.
After replacing the battery, load the
*When the power CMOS.BIN file saved before the error
is turned ON, the occurs. (refer to *5)
maintenance Setting error (1)Turn the power OFF then back ON.
mode starts (2)If the error occurs again, remove
though the mode the CF card from the YCP01 circuit
is not selected. board and reinstall it.
(3)If the error occurs again, save the
CMOS.BIN file, then load the
CMOS.BIN file saved before the error
occurs. (refer to *5)
(4)If the error occurs again, replace the
CF card of the YCP01 circuit board.
(refer to *4)
The robot I/F circuit board YIF01 circuit (1)Turn the power OFF then back ON.
(YIF01) is out of order or board failure (2)If the error occurs again, remove
malfunctions. the YIF01 circuit board from the CPU
unit and reinstall it.
(3)If the error occurs again, replace the
YIF01 circuit board after saving the
CMOS.BIN file to be safe. After
replacing the circuit board, load the
CMOS.BIN file saved before the error
occurs. (refer to *2)

*1: Replacing the control power supply (YPS01)

For the replacement procedure, refer to section 5.1.1 “Replacing Parts of
the CPU Unit” of the DX100 MAINTENANCE MANUAL.
*2: Replacing the robot I/F circuit board (YIF01)
For the replacement procedure, refer to section 5.1.1 “Replacing Parts of
the CPU Unit” of the DX100 MAINTENANCE MANUAL.
*3: Replacing the YCP01 circuit board
For the replacement procedure, refer to section 5.1.1 “Replacing Parts of
the CPU Unit” of the DX100 MAINTENANCE MANUAL.

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*4: Replacing the CF card of the YCP01 circuit board

Replace it in the following procedure.
1. Prepare the CF card of the same version.
Prepare the CF card written the same version of the software as the
currently used CF card.
2. Remove the current CF card from the YCP01 circuit board.
3. Install the new CF card into the YCP01 circuit board.
4. Load the backup data in maintenance mode
Copy the CMOS.BIN file saved in advance to the CF card for saving
data, then insert the CF card into the programming pendant.
Change the security mode to the management mode, then select
{EX.MEMORY}  {LOAD}  “BATCH CMOS”.
*5: Loading the CMOS.BIN file
Replace it in the following procedure.
1. Load the backup data in maintenance mode
Copy the CMOS.BIN file to the CF card for saving data after saving the
CMOS.BIN file in advance, then insert the CF card into the
programming pendant.
Change the security mode to the management mode, then select
{EX.MEMORY}  {LOAD}  “BATCH CMOS”.
*6: Replacing the whole CPU unit
Replace it in the following procedure.
1. Turn OFF the DX100 power supply.
2. Disconnect all the wirings from the CPU unit.
3. Replace the CPU unit to the new one.
4. Connect all the disconnected wirings to the new CPU unit.
5. Set the rotary switch and short pins of each circuit board in the CPU
unit to the value same as the circuit board before the replacement.
6. Load the backup data in maintenance mode
Copy the CMOS.BIN file to the CF card for saving data after saving the
CMOS.BIN file in advance, then insert the CF card into the
programming pendant.
Change the security mode to the management mode, then select
{EX.MEMORY}  {LOAD}  “BATCH CMOS”.

Be sure to backup data after setting change in case the

circuit board is out of order.
Backup data in the following procedure.
Insert the CF card for saving data to the programming
NOTE pendant, and start the system in management mode, then
select {EX.MEMORY}  {SAVE}  “BATCH CMOS”.
*Although backup of the individual data is not imperative,
saving individual data is recommended to be safe in case
something goes wrong.

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RE-CHO-A109
DX100
MAINTENANCE MANUAL
FOR EUROPIAN STANDARD

HEAD OFFICE
2-1 Kurosakishiroishi, Yahatanishi-ku, Kitakyushu 806-0004, Japan
Phone +81-93-645-7703 Fax +81-93-645-7802

YASKAWA America Inc. (Motoman Robotics Division)

100 Automation Way, Miamisburg, OH 45342, U.S.A.
Phone +1-937-847-6200 Fax +1-937-847-6277

YASKAWA Europe GmbH

Robotics Divsion )
Yaskawastrasse 1, 85391 Allershausen, Germany
Phone +49-8166-90-100 Fax +49-8166-90-103

YASKAWA Nordic AB
Bredbandet 1 vån. 3 varvsholmen 392 30 Kalmar, Sweden
Phone +46-480-417-800 Fax +46-480-417-999

YASKAWA Electric (China) Co., Ltd.

22/F One Corporate Avenue No.222, Hubin Road, Huangpu District, Shanghai 200021, China
Phone +86-21-5385-2200 Fax 㧗86-21-5385-3299
YASKAWA SHOUGANG ROBOT Co. Ltd.
No7 Yongchang North Road, Beijing E&T Development AreaChina 100176
Phone +86-10-6788-2858 Fax +86-10-6788-2878

YASKAWA India Private Ltd. (Robotics Division)

#426, Udyog Vihar, Phase- IV,Gurgaon, Haryana, India
Phone +91-124-475-8500 Fax +91-124-475-8542

YASKAWA Electric Korea Co., Ltd

9F, KyoboSecuritiesBldg., 26-4, Yeouido-dong,Yeongdeungpo-gu, Seoul 150-737, Korea
Phone +82-2-784-7844 Fax +82-2-784-8495

YASKAWA Electric Taiwan Corporation

12F, No.207, Sec. 3, Beishin Rd., Shindian District, New Taipei City 23143, Taiwan
Phone +886-2-8913-1333 Fax +886-2-8913-1513

YASKAWA Electric (Singapore) PTE Ltd.

151 Lorong Chuan, #04-02A, New Tech Park, Singapore 556741
Phone +65-6282-3003 Fax +65-6289-3003

YASKAWA Electric (Thailand) Co., Ltd.

252/125-126 27th Floor, Tower B Muang Thai-Phatra Complex Building,
Rachadaphisek Road㧘Huaykwang, Bangkok 10320, Thailand
Phone +66-2693-2200 Fax +66-2693-4200

PT. YASKAWA Electric Indonesia

Secure Building-Gedung B Lantai Dasar & Lantai 1 JI. Raya Protokol Halim Perdanakusuma,
Jakarta 13610, Indonesia
Phone +62-21-2982-6470 Fax +62-21-2982-6741

Specifications are subject to change without notice

for ongoing product modifications and improvements.

YASKAWA ELECTRIC CORPORATION

MANUAL NO. RE-CHO-A109 2
C Printed in Japan November 2014 09-02

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