Document No.

GAS LINE SIZING

SMRG-PIPA-PRO-CAL-001

Job No. : C.1589 SMRG Prepared by : CDW

Project Title : EPC Pipa Semarang Checked by : JHP
Client : PT. Pertamina Approved by : KK
Location : Semarang Revision No. : 1
Line No. : Pipeline Revision Date : 20-Nov-15
Routing : From Tambak Lorok to Kaligawe
Case : DESIGN

OBJECTIVES
This calculation was performed to determine the size of pipeline from Tambak Lorok to Kaligawe.

CALCULATION METHOD
1. Sizing was carried out by EXCEL Inhouse Program.
2. Unit of Measurement : SI

REFERENCE
1. API RP 14 E Recommended Practice for Design and Installation of Offshore Production Platform
Piping Systems, Section 2, "Piping Design"
2. Darby, R., Chemical Engineering Fluid Mechanics, Chapter 7, "Internal Flow Application"
3. Crane, Flow of Fluids through Valves, Fittings and Pipe, Technical Paper 410
4. GPSA Engineerng Data Book, 12ed, Section 17, Fluid Flow and Piping
5. C.1589-PRO-DB-001 Process Design Basis

LINE SIZING CRITERIA

1 Maximum Velocity is 60 ft/s (18.28 m/s) as per API RP 14 E.
2 Pressure drop < 0.27 bar/100 m as per Process Design Basis

ASSUMPTION
1 Pipeline length : 7000 m
2 Elevation Difference : No

DESIGN BASIS
1 Flowrate : 368108 Nm3/day 13 MMSCFD
2 Pressure : 16 barg
3 Temperature : 30.5 deg C
4 Material : Carbon Steel
5 Roughness : 0.045 mm
6 Molecular Weight : 17.39 (from HYSYS Simulation)
7 Z factor : 0.9622 (from HYSYS Simulation)
8 Viscosity ; 0.011 cP (from HYSYS Simulation)

CALCULATION RESULT SUMMARY

Selected pipe size for pipeline is 8 in.

Lampiran 1 : Halaman 1 dari 4

 Document No.
GAS LINE SIZING
SMRG-PIPA-PRO-CAL-001

Project No. : C.1589 SMRG Prepared by : CDW

Project Title : EPC Pipa Semarang Checked by : JHP
Client : PT. Pertamina Approved by : KK
Location : Semarang Revision No. : 1
Line No. : Pipeline Revision Date : 20-Nov-15
Routing : From Tambak Lorok to Kaligawe
Case : DESIGN

DESIGN CRITERIA
Line Sizing Criteria = General Recommendation
Maximum Fluid Velocity Vmax = 18.28 m/s
Allowable Pressure Drop DP / 100 m = 0.27 bar/100 m
Allowable Noise Level at 3 ft = 85 dB
Capacity Design Margin = 0%

DESIGN DATA
Pressure P = 16.0 barg
Temperature T = 30.5 °C
Molar Flow Q = 15337.83 Nm3/hr
13.0 MMSCFD
Molecular Weight = 17.39
Viscosity m = 0.011 cP
Compressibility Factor Z = 0.962
Pipe Material = Carbon Steel
Pipe Roughness Value e = 0.045 mm 1.143
Correction factor for pipe roughness c = 1.00
Specific Heat Ratio Cp/Cv = 1.312

CALCULATION
Design Molar Flow = 15337.8 Nm3/hr
Mass Flow W = 11750.8 kg/hr
Density ρ = 12.0 kg/m3
Specific Gravity SG = 0.60
Minimum Diameter Dmin = 137.73 mm
Sonic Velocity Vsonic = 417.8 m/s

Option NPS Schedule ID, mm Velocity, m/s Remarks

Option 1 50 80 49.251 142.97 NOT OK
Option 2 100 40 102.260 33.16 NOT OK
Option 3 150 40 154.051 14.61 OK
Option 4 200 40 202.717 8.44 OK

Option є / ID Re Friction Factor, f ΔP, bar/100 m Remarks

Option 1 9E-04 7.70E+06 0.019 47.791 NOT OK
Option 2 4E-04 3.71E+06 0.016 1.056 NOT OK
Option 3 3E-04 2.46E+06 0.015 0.126 OK
Option 4 2E-04 1.87E+06 0.015 0.031 OK

Option Noise Level, dB Remarks

Option 1 107.16 NOT OK
Option 2 83.28 OK
Option 3 65.94 OK
Option 4 52.85 OK

SELECTED PIPE SIZE 200 mm

8 in
 Document No.
GAS LINE SIZING
SMRG-PIPA-PRO-CAL-001

Project No. : C.1589 SMRG Prepared by : CDW

Project Title : EPC Pipa Semarang Checked by : JHP
Client : PT. Pertamina Approved by : KK
Location : Semarang Revision No. : 1
Line No. : Pipeline Revision Date : 20-Nov-15
Routing : From Tambak Lorok to Kaligawe
Case : DESIGN
Lampiran 1 : Halaman 2 dari 4
 Document No.
GAS LINE SIZING
SMRG-PIPA-PRO-CAL-001

Job No. : C.1589 SMRG Prepared by : CDW

Project Title : EPC Pipa Semarang Checked by : JHP
Client : PT. Pertamina Approved by : KK
Location : Semarang Revision No. : 1
Line No. : Pipeline Revision Date : 20-Nov-15
Routing : From Tambak Lorok to Kaligawe
Case : DESIGN

OBJECTIVES
This calculation was performed to determine the size of pipeline from Tambak Lorok to Kaligawe.

CALCULATION METHOD
1. Sizing was carried out by EXCEL Inhouse Program.
2. Unit of Measurement : SI

REFERENCE
1. API RP 14 E Recommended Practice for Design and Installation of Offshore Production Platform
Piping Systems, Section 2, "Piping Design"
2. Darby, R., Chemical Engineering Fluid Mechanics, Chapter 7, "Internal Flow Application"
3. Crane, Flow of Fluids through Valves, Fittings and Pipe, Technical Paper 410
4. GPSA Engineerng Data Book, 12ed, Section 17, Fluid Flow and Piping
5. C.1589-PRO-DB-001 Process Design Basis

LINE SIZING CRITERIA

1 Maximum Velocity is 60 ft/s (18.28 m/s) as per API RP 14 E.
2 Pressure drop < 0.27 bar/100 m as per Process Design Basis

ASSUMPTION
1 Pipeline length : 7000 m
2 Elevation Difference : No

DESIGN BASIS
1 Flowrate : 368108 Nm3/day 13 MMSCFD
2 Pressure : 10 barg
3 Temperature : 30.5 deg C
4 Material : Carbon Steel
5 Roughness : 0.045 mm
6 Molecular Weight : 17.39 (from HYSYS Simulation)
7 Z factor : 0.9622 (from HYSYS Simulation)
8 Viscosity ; 0.011 cP (from HYSYS Simulation)

CALCULATION RESULT SUMMARY

Selected pipe size for pipeline is 8 in.

Lampiran 1 : Halaman 3 dari 4

 Document No.
GAS LINE SIZING
SMRG-PIPA-PRO-CAL-001

Project No. : C.1589 SMRG Prepared by : CDW

Project Title : EPC Pipa Semarang Checked by : JHP
Client : PT. Pertamina Approved by : KK
Location : Semarang Revision No. : 1
Line No. : Pipeline Revision Date : 20-Nov-15
Routing : From Tambak Lorok to Kaligawe
Case : DESIGN

DESIGN CRITERIA
Line Sizing Criteria = General Recommendation
Maximum Fluid Velocity Vmax = 18.28 m/s
Allowable Pressure Drop DP / 100 m = 0.27 bar/100 m
Allowable Noise Level at 3 ft = 85 dB
Capacity Design Margin = 0%

DESIGN DATA
Pressure P = 10.0 barg
Temperature T = 30.5 °C
Molar Flow Q = 15337.83 Nm3/hr
13.0 MMSCFD
Molecular Weight = 17.39
Viscosity m = 0.011 cP
Compressibility Factor Z = 0.962
Pipe Material = Carbon Steel
Pipe Roughness Value e = 0.045 mm 1.143
Correction factor for pipe roughness c = 1.0000
Specific Heat Ratio Cp/Cv = 1.312

CALCULATION
Design Molar Flow = 15337.8 Nm3/hr
Mass Flow W = 11750.8 kg/hr
Density ρ = 7.8 kg/m3
Specific Gravity SG = 0.60
Minimum Diameter Dmin = 171.19 mm
Sonic Velocity Vsonic = 410.53 m/s

Option NPS Schedule ID, mm Velocity, m/s Remarks

Option 1 50 80 49.251 220.86 NOT OK
Option 2 100 40 102.260 51.23 NOT OK
Option 3 150 40 154.051 22.57 NOT OK
Option 4 200 40 202.717 13.04 OK

Option є / ID Re Friction Factor, f ΔP, bar/100 m Remarks

Option 1 9E-04 7.70E+06 0.019 73.827 NOT OK
Option 2 4E-04 3.71E+06 0.016 1.631 NOT OK
Option 3 3E-04 2.46E+06 0.015 0.195 OK
Option 4 2E-04 1.87E+06 0.015 0.047 OK

Option Noise Level, dB Remarks

Option 1 111.21 NOT OK
Option 2 88.10 NOT OK
Option 3 71.68 OK
Option 4 59.06 OK

SELECTED PIPE SIZE 200 mm

8 in
 Document No.
GAS LINE SIZING
SMRG-PIPA-PRO-CAL-001

Project No. : C.1589 SMRG Prepared by : CDW

Project Title : EPC Pipa Semarang Checked by : JHP
Client : PT. Pertamina Approved by : KK
Location : Semarang Revision No. : 1
Line No. : Pipeline Revision Date : 20-Nov-15
Routing : From Tambak Lorok to Kaligawe
Case : DESIGN
Lampiran 1 : Halaman 4 dari 4
 GUIDANCE FOR LINE SIZING STANDARDIZATION
No. Gas Line Sizing
1 Select the line sizing criteria :
-General Recommendation
-Suction of Centrifugal Compressor
-Suction of Reciprocating Compressor
-Discharge of Centrifugal Compressor
-Discharge of Reciprocating Compressor
-Anti Surge Recycle
-Intermittent Service
-Vacuum Service
This criteria will determine maximum velocity criteria.

2 Input the design margin for capacity. This value may refer to client requirements (state in design basis) or follow API
14 E, Table 2.1

3 Design Data :
-Input all required design data (fluid properties)
-select pipe material, this will impact to pipe roughness value
-input correction factor for pipe roughness (in case using the existing pipe), value larger than 1
-Input line length
-Input elevation of pipe at source and at destination

4 Calculate Dmin with equation 2.13 from API RP 14 E to define the minimum diameter required (flowrate already
accommodated with margin).

5 Calculate velocity for each possible diameter with equation 2.13 from API RP 14 E.

6 Determination of pressure drop in a line should include the effects of valves and fittings. Input all required data for
fittings. These data will be used to calculate total pressure drop from source to destination (hydraulic calculation).
7 Calculate the Reynold Number (Re)

8 Moody Friction Factor can be calculated based on Swamee Jain equation. This equation is used to solve directly for
the Darcy–Weisbach friction factor f for a fullflowing circular pipe. It is an approximation of the implicit Colebrook–
White equation. The Swamee-Jain Equation is accurate to 1.0% of the Colebrook-White Equation for 10 -6<є/D<10-2
and 5,000 < Re<10 8 ( source :http://piping-designer.com/Friction_Factor)

9 Calculate pressure drop with two conditions:

- If operating pressure > 50 psig (3.5 barg), use equation 2.17 from API RP 14 E.
 - If operating pressure < 50 psig (3.5 barg), use empirical Spitzglass equation 2.12 from API RP 14 E.

10 Noise calculation is estimated as follow:

- Input all data required.

- Calculate ring frequency of pipe (Hz) and strouhal frequency of flow (f o); based on Hydrocarbon Processing, James
G. Seebold - Standard Oil Co. of California, San Fransisco

- Calculate sound level for each octave band center frequency (f c) defined; SPL = 40 log U + 20 log K - 10 log [(T/D)
(1+6/D)] - 5 log [(fc/fr) (1-fc/fr)] + S; based on Hydrocarbon Processing, James G. Seebold - Standard Oil Co. of
California, San Fransis

- Calculate overall SPL for each given fc; Average SPL = 10 log {(1/n)[10^(SPL1/10)+…+10^(SPLn/10)]}

Select the line size (NPS and Sch) then check the following criteria :
- velocity, pipe size ia adequate if the velocity is within the range of allowable velocity
- pressure drop (psi) /100 ft or pressure drop (bar)/100m, pipe size is adquate if the pressure drop is below the
11 maximum pressure drop criteria
- outlet pressure, pipe size is adequate if the outlet pressure is greater than the minimum outlet pressure.
- noise criteria, not exceed 85 dB.

For the calculation require only velocity and pressure drop criteria, please select the following spreadsheet :
-Calc_USC_wo_DPtotal
-Calc_SI_wo_DPtotal
12

Additional Info : Colebrook Equation - to calculate Friction Factor

Annex A
Annex A

References :
- API 14E,
- Manning, Francis S.; Thompson, Richard E. (1991), Oilfield Processing of Petroleum. Vol. 1: Natural Gas, PennWell
Books, ISBN 0878143432 , 420 pages. See page 293.
-Colebrook, C. F. and White, C. M. (1937). "Experiments with Fluid Friction in Roughened Pipes". Proceedings of the
Annex B Royal Society of London. Series A, Mathematical and Physical Sciences 161 (906): 367--381.
-Swamee, P.K.; Jain, A.K. (1976). "Explicit equations for pipe-flow problems". Journal of the Hydraulics Division
(ASCE) 102 (5): 657–664.
-http://piping-designer.com/Friction_Factor