Referance Year 2009 Present Year

Equipment
Referance Capacity Cost($) Original Capacity Original Cost($) Cost Index Capacity Cost Index Capacity ExpPresent Cost($)
Reactor 450 Gallon 10005 $ 1023.875399Gallon 22764.16303$ 1023.875399
Gallon 0.56 38153.41249
$
Flash unit 125 Gallon 51187 $ 218.86 Gallon 89622.29456$ 218.86 Gallon 0.5 150209.6241
$
Scrubber 688 Gallon 1110 $ 1333.256 Gallon 2151.038023$ 1333.256 Gallon 0.5 3605.203532
$
556.8 588.9
Acetone Column 1000 Gallon 91187 $ 1555.677 Gallon 141857.5186$ 1555.677 Gallon 0.49 237757.409$
IPA Column 1000 Gallon 75363 $ 1388.202 Gallon 104619.0673$ 1388.202 Gallon 0.49 175344.6601
$
Feed Drum 150 Gallon 9000 $ 229.413 Gallon 13764.78 $ 229.413 Gallon 0.4 23070.17958
$
Total Purchased Cost = $
628140.4888

Sr. No Direct Cost Average Normalized Avg Range Cost

1 Purchased Equipment 28 22.4 628140.4888
$
2 Purchased Equipment installaion 10 8 224335.8889
$
3 Instrumentation & controlling installing 5 4 112167.9444
$
4 Piping 12 9.6 269203.0666
$
5 Electrical 6 4.8 134601.5333
$
6 Builiding 11 8.8 246769.4778
$
7 Yard improvement 4 3.2 89734.35555
$
8 Service facilites 14 11.2 314070.2444
$
9 Land 2 1.6 44867.17777
Sr No Indirect Cost
1 Engineering and Supervision 13 10.4 291636.6555
$
2 Construction and Expenses 10 8 224335.8889
$
3 Contractors fee 4 3.2 89734.35555
$
4 Contigency 6 4.8 134601.5333
$
Total 125 100 Total Cost 2804198.611
$
Estimation of capital cost
Typical factors for estimation of capital cost
Total Product Cost Items Factors
Equipment Erection 0.45
Piping 0.45
Estimation of working capital Instrumentation 0.15
Working Capital = 5% of Fixed Capital Cost Electrical 0.1
= 140209.9305 $ Building, Processes 0.1
Utilities 0.45
Total Investment = Fixed Capital Cost + Working Capital Storage 0.02
= 2944408.541 $ Site Development 0.05
Ancillary Buildings 0.2
Physical Plant Cost 628140.4888
Summary of Production Cost: Design and Engineering 0.25
A) Fixed Cost Construction Fee 0.05
Plant attainment = 85 % Contingency 0.1
Operating time = 310.25 days/year Fixed Capital 2804198.611
= 944.1573271
tonns/year

Maintenance cost = 10% of FCI Acetone Production = 52.4692171

Kmol/day
= 280419.8611 $ = 3043.214592
Kg/day
= 3.043214592
Tonn/day
Operating labour = 15% of FCI
= 420629.7916 $

Plant overhead = 50% of operating labour

= 1402099.305 $

capital charges = 10% of FCI

= 280419.8611 $

Insurance = 1% of FCI
= 28041.98611 $

Local taxes = 2% of FCI

= 56083.97222 $

Royalties and license fee = 5% of FCI

= 140209.9305 $

Total fixed cost = 2607904.708 $

B) Variable Cost:
Variable Cost = Raw Materials + Miscellaneous Materials + Utilities
Raw material cost
1. Isopropanol
IPA Cost = 12.5 $ per kg
IPA Used = 1976.70549 kg/day
Total Cost = 24708.81863 $/day
= 7665910.978 $/year

3. Process Water
Cost of water = 0.5 $ per tons
Water used = 550 kglhr
Total Cost = 2233.8 $/year
Total raw materials cost = Biomass Cost + Process Water Cost + Selexol cost
= 7668144.778 $/year

Miscellaneous Materials Cost:

Miscellaneous Materials Cost = 10% of Maintenance Cost
= 28041.98611 $

Utilities Cost
Utilities Cost = 5% of Maintenance Cost
= 140209.9305

Total Variable Cost = 7836396.695 $/year

C) Direct Production Cost:

 Direct Production Cost = (Total Fixed Cost + Total Variable Cost)
= 10444301.4 $/year
Sales Expenses + General Overhead = 20% of Direct Production Cost
2088860.281 $/year

D) Annual Production Cost:

Annual Production Cost = Total Fixed Cost + Total Raw Materials Cost + (Sales expenses + General Overheads)
= 9925256.976 $/year
= 31991.15866 $/day
E) Production Cost:
Production Cost = Annual Production cost/ Annual Production Rate

Annual Production Rate = 3047.415202

kg/day

Total Production Cost = 10.4978011 $/kg