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Introduction To The Course For Coatings Inspector by IW

This document provides an overview of a training course for coating inspectors. The course will cover: [1] basic corrosion and coatings, [2] the roles of QA and QC personnel on coating projects, [3] surface preparation methods and standards for inspection, [4] practical arithmetic for inspectors, [5] coating application equipment and inspection techniques, [6] workshop and lab practice including inspection tools and failure analysis, and [7] a final exam. The goal is to teach inspectors how to properly inspect materials, surface preparation, application and final products, document their findings, and ensure specifications are met.

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223 views14 pages

Introduction To The Course For Coatings Inspector by IW

This document provides an overview of a training course for coating inspectors. The course will cover: [1] basic corrosion and coatings, [2] the roles of QA and QC personnel on coating projects, [3] surface preparation methods and standards for inspection, [4] practical arithmetic for inspectors, [5] coating application equipment and inspection techniques, [6] workshop and lab practice including inspection tools and failure analysis, and [7] a final exam. The goal is to teach inspectors how to properly inspect materials, surface preparation, application and final products, document their findings, and ensure specifications are met.

Uploaded by

Indra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ACTS – An Authorized Training Body for INDOCOR

Coating Inspector

Introduction to the Course


by Idany Wahyudin

INDOCOR – Corrosion Expert Level-1


INDOCOR – Coating Engineer Level-1 & 2
ACTS – An Authorized Training Body for INDOCOR

What will you learn:


1. Basic Corrosion
2. Introduction of Coatings
3. The Roles of QA and QC Inspection Personel on a
Coating Projects
4. Surface Preparation: Methods, Industry Standards and
Inspection
5. Practical Arithmetic for The Protective Coatings
Inspector
6. Coating Mixing, Thinning and Application: Equipment
Overview and Inspection Techniques
7. Workshop Practice
8. Lab. Practice: Inspection Tools, Coating Failures,
Reporting and Recording and Review
9. Final EXAMINATION
ACTS – An Authorized Training Body for INDOCOR

1. Dasar-dasar Pengertian Coating


Defenisi:

“Coating adalah suatu lapisan tipis yang


berfungsi sebagai pemisah / pemutus
hubungan antara lingkungan dan logam yang
akan dilindunginya”
ACTS – An Authorized Training Body for INDOCOR

2. Komposisi Utama Liquid Coating

Extender & Additive

PIGMENT Pewarna

KOMPOSISI
SOLVENT Pelarut LIQUID COATING
( CAT )

BINDER Pengikat
ACTS – An Authorized Training Body for INDOCOR

3. Fungsi Coating (Coating System)

1. Shop Primer : proteksi sementara


2. Primer Coat : cat dasar dgn daya lekat yg baik
3. Intermediate Coat : menciptakan tebal dan kedap air
4. Top / Finish Coat : dekoratif, external protection

Top Coat
Intermediate Coat
Primer Coat

MATERIAL
ACTS – An Authorized Training Body for INDOCOR

4. Cara Coating Memproteksi

1. Barrier Effect : berfungsi sbg pemisah


2. Inhibitor Effect : berfungsi membentuk lap. pasiv
3. Galvanic Effect : berfungsi sbg anoda korban
ACTS – An Authorized Training Body for INDOCOR

5. Bagaimana Coating Melekat?

1. Mechanical Bounding
2. Chemical Bounding
ACTS – An Authorized Training Body for INDOCOR

6. Syarat Aplikasi Coating yg Baik

1. Mempunyai kekasaran permukaan (Surface Profile)


2. Permukaan yg bersih :
a. rust
b. previous paint
c. dirt & Dust
d. oil & Grease
e. salt
f. fabrication detail

GOOD
SURFACE PREPARATION SDM dan Spesifikasi
atau yang baik
persiapan permukaan
yang baik
ACTS – An Authorized Training Body for INDOCOR

SDM ? Spesifikasi ?
(Specification)

SDM dan Spesifikasi


yang baik
ACTS – An Authorized Training Body for INDOCOR

7. Tugas Pokok Coating Inspector

1. Inspection of Materials, Surface Preparation, Coating


Application and Final Product
2. Preparation of Daily Report detailing the above data
(weather, equipment, material, safety)
3. Verification that all specification is correct or properly
4. Attempt to resolve observed deficiencies
ACTS – An Authorized Training Body for INDOCOR

8. Specification
Defenisi:
“Dokumen resmi yang menerangkan data teknis yang
menyangkut pekerjaan pengecatan secara detail”

Biasanya merupakan suatu bagian dari kontrak, yang


berisikan:
1. Ruang lingkup pekerjaan
2. Standard yang digunakan
3. Material
4. Peralatan
5. Safety
6. Amount of Work
ACTS – An Authorized Training Body for INDOCOR

8. Specification (cont’d)
Purpose:
1. To obtain a specific desired product
2. To assure quality material and workmanship
3. To make sure the work is completed on time
4. To avoid delay and disputes
5. To obtain minimum or reasonable cost
6. To avoid costly change order and claim
7. To meet all safety, environment and legal
requirement
ACTS – An Authorized Training Body for INDOCOR

8. Specification (cont’d)
It has to be:
1. Clear
2. Concise
3. Correct
4. Systematic
ACTS – An Authorized Training Body for INDOCOR

Terima Kasih

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