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Selective Leaching Type Corrosion

The document discusses selective leaching, also known as de-alloying or dezincification. It describes selective leaching as the selective removal of one element from an alloy by corrosion processes. As an example, it explains how dezincification results in the removal of zinc from brass, leaving behind a porous copper structure. The document outlines the mechanisms, characteristics, types (uniform and plug/localized), and prevention of selective leaching corrosion. It provides examples of how different alloys are susceptible to selective leaching in various environments.

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Rifqi Mumtaz
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135 views14 pages

Selective Leaching Type Corrosion

The document discusses selective leaching, also known as de-alloying or dezincification. It describes selective leaching as the selective removal of one element from an alloy by corrosion processes. As an example, it explains how dezincification results in the removal of zinc from brass, leaving behind a porous copper structure. The document outlines the mechanisms, characteristics, types (uniform and plug/localized), and prevention of selective leaching corrosion. It provides examples of how different alloys are susceptible to selective leaching in various environments.

Uploaded by

Rifqi Mumtaz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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14 February 2016

Selective Leaching Type


Corrosion

Name - Parekh Jayesh M


Roll no. - 388
Class - M.E(welding)
Subject - Corrosion of Weldment
Introduction
 Corrosion is defined as the destruction or deterioration of a
material because of reaction with environment. Corrosion is a
natural process which converts a refined metal to a more
stable form, such as its oxide or hydroxide.

• Types of Corrosion

1) Galvanic Corrosion
2) Crevice Corrosion
3) Pitting
4) Intergrainnular Corrosion
5) Selective leaching
6) Erosion Corrosion
7) Stress corrosion
8) Hydrogen Damage
Selective leaching

 De-alloying or selective leaching refers to the selective


removal of one element from an alloy by corrosion
processes.
 A common example is the dezincification of brass, whereby
a weakened, porous copper structure is produced, without
modification of overall part dimensions.
 Selective leaching is also called de-alloying, de-
metalification, parting, and selective corrosion.
 The selective removal of one element can proceed in
uniform manner or localize (plug type) scale.
Mechanism
There are three steps of mechanism for dezincification.

1) First entire brass alloy is dissolved.


2) The Nobel metal is replated (e.g. Cu in Brass)
3) Active metal is leached away. (e.g. Zn in Brass)

 Zinc is quite reactive to corrosive environment while copper is


more Nobel metal.
 Zinc can corrode slowly in corrosive environment and
leaching of zinc occurs in brass which makes porous
structure of copper. This mechanism is called dezincification.
 The analysis of dezincified area shows 90 to 95% copper
with present as copper oxide.
 When oxygen is present then it also enters into cathodic
reaction and increase rate of attack.
 The material remaining is a copper-rich sponge with poor
mechanical properties, and a color changed from yellow to
red.
 Dezincification can be caused by water containing sulfur,
carbon dioxide, and oxygen. Stagnant or low velocity waters
tend to promote dezincification.

Characteristics of dezincification
 Common yellow brass consists of approximately 30% zinc
and 70% copper.
 Dezincification is readily observed with the naked eye
because the alloy color visible in red color.
There are two types of dezincification
a) Uniform type

 In uniform type or layer type dezincification result in relatively


uniform zone of dezincified material, with the underlying
material remain unaffected.
 Brass is with high zinc content in acidic environment is highly
prone to uniform dezincification.

Fig.(a) Uniform or layer type selective leaching


b) Plug or localized type
 Plug type dezincification results in localized penetration of
dezincified areas that progress through wall thickness of the
material.
 Plug type corrosion is most likely to occur in basic or natural
environment and at high temperatures.
 The plug type corrosion generally occur in brasses in which
zinc content is low.

Fig.(b) Plug Type Selective Leaching


Prevention
 Dezincification can be minimized by reducing aggressiveness
of the environment.
 Usually less susceptible material is used
 Addition of 1%Sn in 70-30 brass which improve resistance
towards dezincification.
 Addition of small amount of arsenic, antimony and
phosphorous as inhibitors.
 Cupronickel (70%-90% Cu, 30%-10% Ni) is used in severely
corrosive environment.

2.Graphitic Corrosion
 Grey cast iron shows the effect of selective leaching
particularly in mild environments.
 In graphitization selective leaching of iron from grey cast iron.
Affected surfaces develop a layer of graphite, rust, and
metallurgical impurities.
 The degree of loss depends on depth of attack. Graphitization
is usually slow process.
 It results from exposures of 50 years or more. Pipelines made
of cast iron and buried in soil containing sulphates.
 Graphitization not occurs in nodular or malleable cast iron
because free graphite network not available.
 White cast iron has no essential free graphite so it is not
subjected to graphitization.

Fig.(c) Graphitic Corrosion


Selective leaching of material depend on,
1) Alloy composition
2) Environment

Alloy Environment Element removed


composition
Brass Waters, especially Zinc
in stagnant
condition
Gray iron Soils, water Iron
Aluminum Hydrofluoric acid Aluminum
bronze
Tin bronze High temperature Tin
steam and hot
brine
Gold alloy with Sulfide solution Copper, Silver
copper or silver and
Case Study
Material  Inlet pipe of condenser made of brass

Environmen  River water


t
Component  Inlet pipe of condenser on cooling side
Observation  The internal surface was generally covered
with a layer of porous copper-based corrosion
products, indicating that layer-type
dezincification had occurred in addition to plug-
type attack.
 High salt content of the water and high
temperatures likely promoted layer-type
dezincification.
 Water analyses indicated high conductivity and
sulfate concentration in the water.
 Microscopic examinations indicated that the
Tools

Internal surface Micrograph


(cooling water showing deep,
side) of a brass plug-type
condenser tube dezincification on
the cooling water
side of a brass
Condenser tube.
 The addition of an adequate concentration
of a corrosion-inhibiting element may have
prevented the plug-type dezincification
Prevention and limited layer-type dezincification.
 It was recommended that tube surfaces be
kept clean to minimize the possibility of
concentration of aggressive species
beneath occlusive material.
Thank You…

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