ABB Inc.

Instruction Booklet
Distribution Transformers I.B. 46-060-1, Section C
Jefferson City, MO 1LUJ000001-BLE
ISO 9001 Certified

Effective: August, 2001

Supercedes I.B. 46-060-1,
Section C, dated January, 1998 Instructions for Oil-Immersed
and I.B. 46-060-1, Section C
dated June, 1985 and Distribution Transformers
I.B. 46-060-1, Section C,
dated May, 1991 Section C: Padmounted, 10-500 KVA, Single Phase
Page 2

1.0 INTRODUCTION Opening and closing the composite transformer:

To remove the composite enclosure from the transformer,
The single phase padmounted distribution transformer is use a socket wrench and turn counter clockwise to disengage
designed to provide electrical service on underground distri- the cover from the transformer front panel. The length of the
bution systems. The transformer is designed for outdoor bolt is such that the enclosure is forced from the transformer
mounting on a pad. Primary and secondary cables enter the to provide easy removal. The enclosure can be lifted and
transformer compartment from below, through openings in placed to the side of the transformer allowing for access to
the pad. All exposed live parts are completely enclosed in the cable compartment.
tamper-resistant cabinets with provisions for padlocking. To minimize interference from the latch arm, the slotted
bracket on the tank permits the operator to rotate the arm
The transformers described herein are designed for the
and move it into a vertical position.
conditions normally encountered on electric utility power
To secure the enclosure to the transformer, lower the latch
distribution systems. As such, they are suitable for use under
arm placing it in a horizontal position. Slide the cover into
the “usual service conditions” described in ANSI C57.12.00
place.Two internal ribs on the enclosure will contact the latch
(General Requirements for Liquid-Immersed Distribution,
a rm . This will automatically align the lock bolt and tab into
Power and Regulation Transformers). All other conditions
the latch plate. Engage the bolt and tighten firmly to draw
are considered unusual service and should be avoided.
the enclosure to the transformer. To secure the enclosure,
These instructions cover both the low profile single phase insert a padlock.
padmounted distribution transformer which has a one piece
flip-top cabinet hood, the composite single phase pad-
mounted distribution transformer, and the larger RTP single
phase padmounted distribution transformer which has hinged
cabinet doors. (See Fig. 1.)

Lifting
Pads

Low Profile

Composite
Enclosure
2.0 SAFETY

WARNING: READ THIS INSTRUCTION BOOK CARE-

FULLY BEFORE ATTEMPTING TO INSTALL, MAIN-
TAIN, OPERATE OR SERVICE THE TRANSFORMER.
FAILURE TO FOLLOW INSTRUCTIONS CAN CAUSE
SEVERE INJURY, DEATH, OR PROPERTY DAMAGE.

Composite
Keep this Instruction Book available to those responsible
for the installation, maintenance, operation, and service of the
transformer. Safety as defined in this Instruction Book
involves two conditions.
1. Personal injury.
Lifting 2. Product or property damage
Hooks
SEE IMPORTANT “DISCLAIMER OF WARRANTIES AND
LIMITATION OF LIABILITY” ON PAGE 12.
Safety notations, intended to alert personnel of possible
personal injury, death or property damage, have been inserted
in the instructional text prior to the step in which the condition
is cited. These safety notations are headed by one of three
Jacking
Pads
hazard intensity levels which are defined as follows:

RTP 1. DANGER – Immediate hazard which will cause

severe personal injury, death, or substantial property
damage.
Fig. 1
 Page 3

Oil Fill
2. WARNING – Hazard or unsafe practice which can Oil Level Plug
(Vent) Plug
cause severe personal injury, death or substantial
property damage. 25°C Oil Level

3. CAUTION – Hazard or unsafe practice which will or

can cause minor personal injury or minor property
damage.

The transformer should be operated and serviced only by

competent personnel, familiar with good safety practices.
These instr uctions are written for such personnel and are not Oil Drain Plug

intended as a substitute for adequate training and experience Low Profile Type
in the use of this equipment. Should clarification or further
Oil Fill
information be required, or should problems arise which are Oil Level Plug
(Vent) Plug
not covered sufficiently for the user’s purpose, refer the matter
to ABB Inc. When communicating with ABB regarding the 25°C Oil Level
product covered by this Instruction Book, always include the
fo l l owing items of info rmation from the tra n s fo rm e r ’s
n a m e p l a t e : Serial number, style number, KVA rating, high
voltage and low voltage ratings.
Additionally, all applicable safety procedures such as
OSHA requirements, regional and local safety requirements,
safe working practices, and good judgment must be used by
such personnel.

3.0 RECEIVING
Oil Drain Plug

WARNING – DO NOT LIFT THE TRANSFORMER BY RTP Type

USING CRANES OR JACKS ON ANY PART OF THE Fig. 2
TRANSFORMER OTHER THAN THE LIFTING BOSSES
OR JACKING PADS PROVIDED FOR THE PURPOSE. Polychlorinated Biphenyl (PCB) Regulations 40 CFR 761, et
IMPROPER LIFTING OR JACKING CAN CAUSE seq.The non-PCB fluid contained less than 1 ppm at time of
SEVERE INJURY AND PROPERTY DAMAGE. processing or filling. The owner should take the necessary
precautions so that PCB contamination is not introduced
The tra n s fo rmers are normally shipped completely during field filling or maintenance of the transformer (refer to
assembled and ready to install. Each transformer should be Fig. 2).
carefully inspected upon receipt and the transportation com-
pany notified of any damage that has been incurred. The 5.0 INTERNAL TANK INSPECTION
shipping list should be checked for possible shortages.
The transformer is shipped on either a disposable wooden WARNING: ALWAYS VENT THE TRANSFORMER BY
shipping pallet or a molded pallet intended for final installa- FOLLOWING THE INSTRUCTIONS IN SECTION 7.3.
tion. Transformers having a molded pallet are securely fas- FAILURE TO DO SO CAN CAUSE SEVERE PERSONAL
tened under the tank and cabinet to the pallet. INJURY, DEATH OR SUBSTANTIAL PROPERTY DAM -
If for any reason, the transformer is to be removed from the AGE.
molded pallet, it should be reassembled using the same
hardware as shipped. The palletized transformer may be CAUTION: WHEN A TRANSFORMER IS OPENED,TAKE
moved readily by lift truck, crane or cart. Threaded lifting ACTION TO PREVENT ENTRANCE OF MOISTURE OR
bosses (5⁄8-11) are supplied on the sides of the transformer to FOREIGN OBJECTS. MOISTURE, DIRT OR FOREIGN
enable lifting by crane. Lift the transformer utilizing all the OBJECTS CAN WEAKEN THE INSULATION OF A
bosses and use proper spreaders to obtain a vertical lift and TRANSFORMER AND GREATLY SHORTEN ITS LIFE.
prevent finish damage (refer to Fig.1).
The transformer covered by this instruction is shipped
4.0 EXTERNAL INSPECTION ready for installation and does not require internal inspection;
however, if the transformer must be opened, prevent the
entrance of moisture or other foreign material.
WARNING: THE OIL MUST BE AT THE PROPER LEVEL
(25° C LEVEL) BEFORE VOLTAGE IS APPLIED TO THE
TRANSFORMER. FAILURE TO MAINTAIN THE PROPER 6.0 STORAGE
OIL LEVEL CAN CAUSE SEVERE PERSONAL INJURY,
DEATH OR SUBSTANTIAL PROPERTY DAMAGE. The transformer should be stored completely assembled
(tank sealed and cabinetry closed) as though it were ener-
gized and at its permanent location. Transformers should not
The oil level should be checked by removing the oil level
be stacked on top of one another, and care must be exercised
plug located at the 25° C level. Any unit which does not have
to prevent submersion in water. The transformer should be
the proper oil level should be checked for leaks and refilled
stored on a solid, level foundation.
through the vent plug before placing in service. Use only
quality oil per ASTM D3487 when adding oil to the trans- In the event a transformer is to be held in storage for a
former. The transformer was filled or processed at the factory period in excess of one (1) year, it is recommended the space
with non-PCB dielectric fluid in accordance with Fe d e ra l above the oil be pressurized with dry air to two (2) to three (3)
Page 4

psig. This will prevent moisture ingress due to negative The transformer cabinet should sit flush on the pad allowing
pressure. no gaps which would compromise the tamper-resistance of
the transformer.
The transformer will be ready for service at any time pro-
vided it has received the inspections outlined in Sections 4.0 7.2 Location
and Section 7.0 thru 7.7. Since these transformers contain a flammable insulating fluid
(mineral oil), transformer failure can cause fire and/or explo-
sion. This possibility should be considered when locating
7.0 INSTALLATION these transformers in close proximity to buildings or public
Installation should comply with the latest edition of the thoroughfares. Refer to the latest edition of the National
National Electrical Code. Electrical Code.
7.1 Mounting 7.3 Venting
Vent the transformer by manually operating the pressure relief
WARNING: FAILURE TO PROPERLY MOUNT THE device normally provided, or by removing the vent plug.
TRANSFORMER CAN CAUSE SEVERE INJURY, DEATH The tra n s fo rm e r should be vented before it is energized if it
OR PROPERTY DAMAGE. has been pressurized for leak test or if the unit has been
opened and resealed.

The transformer should be mounted on a flat level pad 7.4 Grounding

strong enough to support the weight of the transformer. The
unit should not be tilted in any direction greater than 1.5 WARNING: THE TRANSFORMER MUST BE PROPERLY
degrees, as a greater tilt will cause deviations in liquid level GROUNDED PRIOR TO ENERGIZING. FAILURE TO
near fuses, pressure relief devices, or other accessories PROPERLY GROUND CAN CAUSE SEVERE INJURY
specifically located at or near the 25 degree C liquid level. OR DEATH.

CAUTION: DEVIATIONS FROM SPECIFIED OIL LEVEL A good, permanent low impedance ground connection
CAN INCREASE THE POSSIBILITY OF A DISRUPTIVE must be made to the tank by using the ground pad(s) provided
FAILURE. near the bottom of the tank for this purpose.
Transformers which are designed for use on a grounded
When supplied, hold down cleats or brackets should be wye system, that is, one having a solidly grounded neutral,
used to bolt the transformer securely to the pad (refer to Fig. 3). must have the tank and other available neutrals permanently
and solidly grounded to the common neutral of the system
before the transformer is energized.
7.5 Connections
During installation, the recommended sequence of connec-
tions is to first make all ground connections, then the low
voltage connections, and finally the high voltage connec-
tions. The transformer should be removed from service by
reversing the above sequence of connections. Carefully
check the transformer nameplate for its rating and the con-
nections that can be made to it. Avoid excessive strain on the
bushing terminals or insulators. This could loosen the contact
joints or damage the insulators.
Cleats (2)
7.5.1 Secondary terminations
Secondary terminations are high current carrying devices and
all bolted or crimped points should be checked prior to
energizing the unit to assure the joints are tight. When
threaded terminators are attached to the threaded secondary
12”on 36 Wide
16”on 46 Wide
stud, install a backup nut on the threaded secondary stud
and back up tightly against the threaded terminator to ensure
RTP Bracket Location maximum contact and to minimize joint resistance and
reduce the possibility of overheating.
7.6 Liquid Level

Sill WARNING: ENERGIZATION OR OPERATION OF THE

TRANSFORMER WITH THE INSULATING LIQUID
LOWER THAN 1⁄2 INCH BELOW THE 25° C LEVEL (1⁄2
INCH BELOW THE BOTTOM EDGE OF THE LIQUID
LEVEL PLUG) CAN CAUSE SEVERE INJURY, DEATH,
OR PROPERTY DAMAGE.

Never operate or apply voltage to tr ansformer if the liquid

level is below the 25 degree C liquid level plug more than 1⁄2
inch.Check the liquid level before the transformer is energized
Typical Bolted Cleat Assembly
to ensure the proper liquid level.
NOTE: Cold temperatures can cause the liquid level to
Fig. 3 d r o p, through contraction, by more than 1⁄ 2 i n c h . When this
 Page 5

happens, the liquid should be heated to allow for expansion to 9.2 Fuses
the proper liquid level or additional liquid is to be added to
bring the liquid level up to within 1⁄2 inch of the liquid level
WARNING: OPERATION OF A FUSE MAY INDICATE A
plug. This liquid will then have to be removed when the unit
FAULTED TRANSFORMER. DO NOT REPLACE THE
has reached normal operating temperature. Follow the main-
FUSE UNLESS THE CAUSE OF THE FUSE OPERATION
tenance information in Section 10.0 when adding and remov-
IS POSITIVELY IDENTIFIED AND CORRECTED. IF THE
ing any liquid.
CAUSE OF THE FUSE OPERATION CANNOT BE POSI-
7.7 Cabinet Security TIVELY IDENTIFIED AND CORRECTED, THE TRANS-
FORMER SHOULD BE REPLACED OR RE-ENERGIZED
WARNING: FAILURE TO PROPERLY SECURE THE FROM A REMOTE LOCATION. FAILURE TO DO SO
CABINET MAY ALLOW ACCESS BY UNAUTHORIZED CAN CAUSE SEVERE INJURY, DEATH OR PROPERTY
PERSONNEL WHICH CAN CAUSE SEVERE INJURY, DAMAGE.
DEATH, OR PROPERTY DAMAGE.

Before leaving the site of an energized transformer, make WARNING: FUSES SHOULD BE OPERATED WITHIN
sure that any protective or insulating barriers are in place, the THEIR RATINGS AND REPLACED WITH FUSES HAV-
cabinet is completely closed, and all locking provisions are ING EQUIVALENT VOLTAGE AND TIME-CURRENT
properly installed. CHARACTERISTICS. FAILURE TO DO SO CAN CAUSE
SEVERE INJURY, DEATH OR PROPERTY DAMAGE.
8.0 OPERATION
This transformer was built and tested in accordance with the
9.2.1 Protective Link
latest version of the following standards of American National
Standards Institute:
ANSI C57.12.00 — General Requirements for Liquid- DANGER: DE-ENERGIZE THE TRANSFORMER BEFORE
Immersed Distribution, Power and Regulating Transformers. INSPECTING OR REPLACING THE PROTECTIVE LINK.
FAILURE TO DO SO WILL CAUSE SEVERE INJURY,
ANSI C57.12.90 — Test Code for Liquid-Immersed Distri- DEATH OR PROPERTY DAMAGE.
bution, Power and Regulating Transformers, and Guide for
Short-Circuit Testing of Distribution and Power Transformers.
The padmounted transformer is an integral part of the WARNING: VENT THE TRANSFORMER BEFORE DIS-
distribution system and consideration must be given to TURBING THE TANK SEAL. FAILURE TO DO SO CAN
proper protection from system disturbances. Protection CAUSE SEVERE INJURY, DEATH OR PROPERTY
from excessive voltage transients and severe overcurrents DAMAGE.
should be provided. To allow proper operation of overcur-
rent devices that may be supplied with the transformer,
The protective link is an oil-immersed high voltage expul-
coordination with system over-current protection must be
sion fuse designed to isolate the transformer from the distribu-
achieved.
tion system in the event of a transformer fault inside the tank
on the load side of the link. It is not designed to provide over-
9.0 ACCESSORIES AND COMPONENTS load or secondary fault current protection for the transformer.
9.1 Bushings On low profile units, the protective link can be (when spec-
ified) made accessible through removable high voltage bush-
CAUTION: REMOVE ALL DIRT AND FOREIGN MATE- ings. On RTP units, the protective link is accessible through the
R I A L FROM ALL BUSHINGS BEFORE PLACING hand-hole cover.
TRANSFORMER IN SERVICE. READ AND FOLLOW
THE MANUFACTURER’S INSTRUCTIONS FOR When inspecting or replacing protective links, always vent
INSTALLING SEPARABLE-INSULATED HIGH VOLTAGE the transformer before disturbing the tank seal as outlined in
CONNECTORS. DO NOT ENERGIZE THE TRANS- Section 7.3. Care should be taken to prevent the entrance of
FORMER WITH THE SHIPPING CAPS ON T H E moisture or foreign material.
BU S H I N G S OR INSERTS. DO NOT OPERATE THE For further technical information, refer to ABB TPL 44-839.
TRANSFORMER BEYOND THE MANUFACTURER’S
9.2.2 Bayonet Oil Fuse
RATING. FAILURE TO DO SO CAN CAUSE PERSONAL
INJURY OR PROPERTY DAMAGE.
WARNING: VENT THE TRANSFORMER BEFORE OPER-
9.1.1 Separable Insulated Connectors ATING THE BAYONET FUSEHOLDER. FAILURE TO DO
Separable insulated connectors may be universal bushing SO CAN CAUSE SEVERE INJURY, DEATH OR PROP-
wells, integral bushings or bushing wells with inserts installed. ERTY DAMAGE.
They may be either loadbreak or non-loadbreak. All connec-
tors must be dry and clear of any contamination before instal- The bayonet oil fuse is a device which permits replace-
lation. Unused terminals should be properly terminated to ment of an under-oil expulsion fuse in the field, and has load-
prevent possible contamination. Follow the manufacturer’s break capability allowing it to energize and de-energize a
instructions and warnings on the use of these terminations. transformer.
To operate or replace the fuse, follow the instructions in
9.1.2 Porcelain Bushings Fig. 4.
High voltage porcelain bushings (more common on RTP) are For further technical information, refer to ABB TPL 44-835.
externally clamped, gasketed bushings with eyebolt-type 9.2.3 Loadbreak Drawout Fuseholder
terminals. The primary cables enter the compartment from
below and attach to the bushing terminals. The eyebolt-type This device combines the high interrupting capability of a
terminals will accommodate No. 8 through 250 kcmil cable. g e n e ra l p u rp o s e, current-limiting fuse with a dry-well fuse-
Page 6

holder.The loadbreak drawout utilizes the rod and bore prin- This device combines the high interrupting capabilities of
ciple to accomplish loadbreak and loadmake within the a general purpose, current-limiting fuse with a dry-well fuse-
fuseholder. holder. The deadbreak drawout is normally mechanically
interlocked with a loadbreak switch. Once the transformer is
To operate or replace the fuse, follow the instructions
de-energized by operation of the loadbreak switch, the safety
shown in Figs. 5 and 6
baffle may be slid to the side, permitting access to the
For further technical information, refer to ABB TPL 44-837. fuseholder.
9.2.4 Deadbreak Drawout Fuseholder To replace the fuse, follow the instructions shown in Fig. 7
and 8.
DANGER: DE-ENERGIZE THE TRANSFORMER BEFORE For further technical information, refer to ABB TPL-44-837.
R E M OV I N G OR INSTALLING THE DEADBREAK
D R AWO U T FUSEHOLDER ASSEMBLY. FAILURE TO
DO SO WILL RESULT IN SEVERE INJURY, DEATH OR
PROPERTY DAMAGE.

BAYONET LOADBREAK FUSEHOLDER

WARNING: OPERATE THE FUSEHOLDER PER THESE INSTRUCTIONS. FAILURE TO DO SO CAN RESULT IN
SEVERE INJURY, DEATH OR PROPERTY DAMAGE.

OPERATING INSTRUCTIONS

① ② ③

WARNING: VENT THE TRANS-

FORMER BEFORE OPERATING
THE BAYONET FUSEHOLDER.
FAILURE TO DO SO CAN CAUSE
SEVERE INJURY, DEATH OR
PROPERTY DAMAGE.

VENT THE TRANSFORMER AS

OUTLINED IN SECTION 7.3.

ATTACH HOT-LINE TOOL TO HAN- PUSH DOWN AND ROTATE THE

DLE EYE, STAND TO ONE SIDE HANDLE 90° CLOCKWISE IN THE
AND UNLOCK THE HANDLE. HOUSING TO BREAK ANY ADHE-
SION BETWEEN THE GASKET AND
THE HOUSING.

④ ⑤ ⑥
TO REPLACE FUSE: TO REINSTALL FUSEHOLDER:

INSTRUCTIONS FOR REPLACING ATTACH HOT-LINE TOOL TO HAN-

FUSE ELEMENT ARE PACKED WITH DLE EYE, STAND TO ONE SIDE AND
EACH REPLACEMENT FUSE. FOL- PLACE THE FUSEHOLDER END
LOW THE FUSE MANUFACTUR- JUST INSIDE THE HOUSING.
ER'S INSTRUCTIONS.
RAPIDLY PUSH THE FUSEHOLDER
DUST IN UNTIL DUST CAP SEATS AGAINST
CAP HOUSING.

PUSH DOWN AND ROTATE THE

LOCKING HANDLE. HOOKING IT
JERK THE FUSEHOLDER OUT OVER THE SHOULDER OF THE
APPROXIMATELY 6” TO OPEN THE HOUSING.
CIRCUIT. WAIT A FEW SECONDS
FOR OIL TO DRAIN BACK INTO
THE TANK, THEN COMPLETELY
WITHDRAW FUSEHOLDER.

Fig. 4
 Page 7

CLT TYPE LOADBREAK DRAWOUT FUSEHOLDER

Dust Cap Spring Contact

Hook Eye Fuse

Insulating Bayonet Contact Probe

WARNING: ASSEMBLE AND OPERATE FUSEHOLDER PER THESE INSTRUCTIONS. FAILURE TO DO SO CAN
RESULT IN SEVERE INJURY, DEATH OR PROPERTY DAMAGE.

OPERATING INSTRUCTIONS

LOADBREAK: ATTACH HOT-LINE TOOL TO HOOK EYE, RAPIDLY WITHDRAW FUSEHOLDER ASSEMBLY
COMPLETELY FROM HOUSING.

LOADMAKE: ATTACH HOT-LINE TOOL TO HOOK EYE, INSERT END OF FUSEHOLDER UNTIL CONTACT
SPRING HAS JUST ENTERED HOUSING. RAPIDLY PUSH ASSEMBLY STRAIGHT INTO THE
HOUSING UNTIL DUST CAP SEATS AGAINST HOUSING AND GROUNDING CLIP.

TO REPLACE FUSE: DISASSEMBLE BY UNSCREWING FUSE FROM INSULATING BAYONET AND CONTACT
PROBE.REPLACE BLOWN FUSE WITH NEW FUSE OF EQUIVALENT RATING AND CHARAC-
TERISTICS.REASSEMBLE BY TIGHTLY SCREWING NEW FUSE ONTO INSULATING BAYONET
AND CONTACT PROBE.

Fig. 5

NX TYPE LOADBREAK DRAWOUT FUSEHOLDER

Dust Cap Locking

Set Screws

Hook Eye Fuse

Contact Probe
Insulating Bayonet Spring Contact

WARNING: ASSEMBLE AND OPERATE FUSEHOLDER PER THESE INSTRUCTIONS. FAILURE TO DO SO CAN
RESULT IN SEVERE INJURY, DEATH OR PROPERTY DAMAGE.

OPERATING INSTRUCTIONS

LOADBREAK: ATTACH HOT-LINE TOOL TO HOOK EYE, RAPIDLY WITHDRAW FUSEHOLDER ASSEMBLY
COMPLETELY FROM HOUSING.

LOADMAKE: ATTACH HOT-LINE TOOL TO HOOK EYE, INSERT END OF FUSEHOLDER UNTIL CONTACT
SPRING HAS JUST ENTERED HOUSING. RAPIDLY PUSH ASSEMBLY STRAIGHT INTO
HOUSING UNTIL DUST CAP SEATS AGAINST HOUSING AND GROUNDING CLIP.

TO REPLACE FUSE: DISASSEMBLE BY LOOSENING THE 4 SET SCREWS, REPLACE BLOWN FUSE WITH NEW
FUSE OF EQUIVALENT RATING AND CHARACTERISTICS. REASSEMBLE WITH PARTS
ORIENTED AS SHOWN. RETIGHTEN THE 4 SET SCREWS.

Fig. 6
Page 8

CLT TYPE DEADBREAK DRAWOUT FUSEHOLDER

DE-ENERGIZED OPERATION ONLY

Dust Cap Spring Contact

End Terminal

Hook Eye Fuse

Fuse Terminals
Insulating Bayonet

DANGER: DE-ENERGIZE THE TRANSFORMER BEFORE REMOVING OR INSTALLING THE DEADBREAK DRAWOUT
FUSEHOLDER ASSEMBLY.FAILURE TO DO SO WILL RESULT IN SEVERE INJURY, DEATH OR PROPERTY DAMAGE.

WARNING: ASSEMBLE AND INSTALL FUSEHOLDER PER THESE INSTRUCTIONS. FAILURE TO DO SO CAN
RESULT IN SEVERE INJURY, DEATH OR PROPERTY DAMAGE.

TO REMOVE FUSE: ATTACH HOT-LINE TOOL TO HOOK EYE AND WITHDRAW FUSEHOLDER STRAIGHT OUT
FROM HOUSING.

TO REPLACE FUSE: DISASSEMBLE BY UNSCREWING THE FUSE FROM THE INSULATING BAYONET. REPLACE
THE BLOWN FUSE WITH A NEW FUSE OF EQUIVALENT RATING AND CHARACTERISTICS.
REASSEMBLE BY TIGHTLY SCREWING FUSE ONTO THE INSULATING BAYONET.

TO INSTALL FUSE: ATTACH HOT-LINE TOOL TO HOOK EYE AND PLACE FUSEHOLDER INTO HOUSING. PUSH
FUSEHOLDER IN FIRMLY UNTIL DUST CAP IS SEATED AGAINST HOUSING AND GROUND
CLIP.

Fig. 7

NX TYPE DEADBREAK DRAWOUT FUSEHOLDER

DE-ENERGIZED OPERATION ONLY

Dust Cap Locking Set Screws

Hook Eye Fuse

Fuse Terminals

Insulating Bayonet Spring Contact

DANGER: DE-ENERGIZE THE TRANSFORMER BEFORE REMOVING OR INSTALLING THE DEADBREAK DRAWOUT
FUSEHOLDER ASSEMBLY.FAILURE TO DO SO WILL RESULT IN SEVERE INJURY, DEATH OR PROPERTY DAMAGE.

WARNING: ASSEMBLE AND INSTALL FUSEHOLDER PER THESE INSTRUCTIONS. FAILURE TO DO SO CAN
RESULT IN SEVERE INJURY, DEATH OR PROPERTY DAMAGE.

TO REMOVE FUSE: ATTACH HOT-LINE TOOL TO HOOK EYE AND WITHDRAW FUSEHOLDER STRAIGHT OUT
FROM HOUSING.

TO REPLACE FUSE: DISASSEMBLE BY LOOSENING THE 2 SET SCREWS, REPLACE THE BLOWN FUSE WITH A
NEW FUSE OF EQUIVALENT RATING AND CHARACTERISTICS. REASSEMBLE WITH PARTS
ORIENTED AS SHOWN ABOVE AND SECURELY TIGHTEN SET SCREWS.

TO INSTALL FUSE: ATTACH HOT-LINE TOOL TO HOOK EYE AND PLACE FUSEHOLDER INTO HOUSING. PUSH
FUSEHOLDER IN FIRMLY UNTIL DUST CAP IS SEATED AGAINST HOUSING AND GROUND
CLIP.

Fig. 8
 Page 9

EFD LOADBREAK DRAWOUT FUSEHOLDER

Alignment F
Ridges U Hook
S Eye
E

4 Brass
Fuseholder Screws
Assembly

DANGER: DO NOT ATTEMPT TO REPLACE FUSES WITHOUT FIRST WITHDRAWING THE FUSEHOLDER ASSEMBLY
FROM THE HOUSING.FAILURE TO DO SO WILL RESULT IN SEVERE INJURY, DEATH OR PROPERTY DAMAGE.

WARNING: ASSEMBLE AND OPERATE FUSEHOLDER PER THESE INSTRUCTIONS. FAILURE TO DO SO CAN
RESULT IN SEVERE INJURY, DEATH OR PROPERTY DAMAGE.

OPERATING INSTRUCTIONS

LOADBREAK: ATTACH HOT-LINE TOOL TO HOOK EYE, RAPIDLY WITHDRAW FUSEHOLDER ASSEMBLY
COMPLETELY FROM HOUSING.

LOADMAKE: ATTACH HOT-LINE TOOL TO HOOK EYE.CAREFULLY POSITION ALIGNMENT RIDGES IN THE
CORRESPONDING GROOVES OF THE HOUSING.RAPIDLY PUSH THE ASSEMBLY INTO THE
HOUSING UNTIL BASE OF HOOK EYE IS FLUSH WITH HOUSING.

TO REPLACE FUSE: ONLY REPLACE FUSE WITH FUSEHOLDER WITHDRAWN FROM HOUSING. DISASSEMBLE
BY REMOVING THE 4 BRASS SCREWS AND SHROUD. REPLACE BLOWN FUSE WITH A NEW
FUSE OF EQUAL RATING AND CHARACTERISTICS. REASSEMBLE WITH PARTS ORIENTED
AS SHOWN.RETIGHTEN THE 4 BRASS SCREWS.

Fig. 9

9.2.5 Internal Partial Range Current-Limiting Fuse To operate or replace the fuse, follow the instructions
The internal partial range current-limiting fuse is used in shown in Fig. 9.
series with a low current interrupting device, such as a protec- 9.3.2 LBOR Switch
tive link or bayonet.The partial range fuse is designed to clear
The ABB LBOR is a gang-operated, two position rotary oil
low impedance (high current) faults with the expulsion fuse
switch. The switch is operated by attaching a hot-line tool to
clearing any high impedance faults or overloads. When prop-
the external hook eye handle and rotating to either the “open”
erly applied, the partial range fuse will only operate for internal
or “closed” position (refer to Fig. 10). Circuit connections are
transformer faults. Upon operation of a partial range fuse, it is
shown on the transformer nameplate.
recommended the unit be removed from service and returned
to ABB Inc. for repair. For further technical information, refer to ABB TPL 44-834.

9.3 High Voltage Switches

WARNING: WHEN DE-ENERGIZING THE TRANS-

FORMER, DO NOT RELY ON SWITCH POSITION OR
OTHER VISUAL INDICATORS. ALWAYS ASSUME THAT
TERMINALS ARE ENERGIZED UNLESS CHECKED AND
G RO U N D E D. C O N TACT WITH AN UNGR O U N D E D
TERMINAL CAN CAUSE ELECTRICAL SHOCK, BURN
OR DEATH.
O C
9.3.1 EFD Switch
The EFD (Externally Fused Disconnect) is an air insulated
loadbreak switch available for radial feel (single pole). A
general purpose current limiting fuse or a solid blade is usu-
ally provided in the transformer connecting pole. The switch
contacts are opened by drawing out the connecting pole so
that they are completely free of the switch housing, leaving a
visible disconnect. Fig. 10
Page 10

9.3.3 Tap Changer C. Rotate the handle to the new position to make the locking
screw line up with the locking hole.
WARNING: DE-ENERGIZE THE TRANSFORMER
BEFORE OPERATING THE TAP CHANGER. FAILURE D. Tighten the locking screw to minimize the possibility of
TO DO SO CAN CAUSE SEVERE INJURY, DEATH OR unintentional movement.
PROPERTY DAMAGE.

The tap changer provides a means of changing the voltage

ratio of a transformer. The transformers are normally supplied Locking
with an externally operated high voltage tap changer, located Screw
near the high voltage bushings. To change taps proceed as
follows (refer to Fig.11):
A. De-energize the transformer.
B. Back out the locking screw on tap changer handle until it is
clear of the locking hole in the boss.
C. Turn the handle to the desired tap position.
D. Tighten the locking screw to minimize the possibility of
unintentional movement.

Locking
Screw

DUAL-VOLTAGE SWITCH

Fig. 12

9.3.5 Arc-Strangler Fused Switch

When furnished, the Arc-Strangler fused switch is mounted in
the high voltage compartment. The fused disconnect(s) will
have NX current-limiting fuses. Follow the McGraw Edison
(Cooper Industries) instructions for operating these devices.

9.3.6 S & C Fused Switch

TAP CHANGER
WARNING: USE THE S & C LOADBUSTER TOOL TO
Fig. 11 OPERATE THE DISCONNECT. FAILURE TO DO SO
CAN CAUSE SEVERE INJURY, DEATH OR PROPERTY
DAMAGE.

When an S & C fused switch is used, follow the manufactur-

9.3.4 Dual Voltage Switch er’s instructions for operating this equipment. When operated
with the S & C loadbuster tool, these disconnects function as
WARNING: DE-ENERGIZE THE TRANSFORMER loadbreak switches.
BEFORE OPERATING THE DUAL VOLTAGE SWITCH.
FAILURE TO DO SO CAN CAUSE SEVERE INJURY,
9.3.7 Surge Arresters
DEATH OR PROPERTY DAMAGE.
The function of a surge arrester is to intercept and divert to
ground various overvoltage transients (such as lightning
WARNING: WHEN CHANGING VOLTAGE POSITION, surges) which occur on the distribution system.
FUSES MAY HAVE TO BE REPLACED WITH THOSE OF
The arresters must be disconnected whenever high poten-
THE PROPER RATINGS.THE USE OF AN IMPROPERLY
tial or induced potential tests are made on transformers with
RATED FUSE CAN CAUSE SEVERE INJURY, DEATH
arresters.
OR PROPERTY DAMAGE.

On a dual voltage switch, Position 1 is the low or multiple 9.4 Low Voltage Oil-Immersed Circuit Breaker
connected position while Position 2 is the high or series con- The low voltage oil-immersed circuit breaker is designed to
nected position. To change the voltage position, proceed as open the low voltage circuit on secondary faults or excessive
follows (refer to Figure 12): overloads. The low voltage breaker is not intended to protect
A. De-energize the transformer. secondary (low voltage) circuits and connected apparatus
(meters, service entrance equipment, etc.) from thermal and
B. Back out the locking screw until it is clear of the locking magnetic effects due to short circuit and overloads. The
hole. b r e a ke r is pri m a rily a protective device designed for only
 Page 11

occasional switching operations; as such it is not intended for

frequent (weekly or daily) switching duty. The handle is located BREAKER MECHANISM
in low voltage compartment and should be operated with a
hot-line tool.

CAUTION: WITH THE SECONDARY CIRCUIT OPEN,

THERE MAY BE SUFFICIENT COUPLING TO THE
WINDING TO CAUSE SHOCK FROM THE SECONDARY
TERMINALS. GROUND THE OPEN SECONDARY TER-
MINALS BEFORE WORKING ON THE SECONDARY
SERVICE.

Prior to transformer installation, reset the breaker by open-

ing and closing it as follows (refer to Fig. 13):
Emergency
• To open the breaker manually, rotate the handle so that Control
the pointer moves from the closed to the open position. Breaker
Handle
Operating
• To close the breaker, rotate the handle past the open Handle
position (to reset the breaker), then back through the open
position to the closed position. When Supplied With
If a fault or excessive overload exists, the breaker will trip Embossed Wording
out even though the handle is held in the closed position.
Following a breaker tripout due to a long term overload, the
transformer oil may not have had time to cool sufficiently to
allow the breaker latch to be set, making it impossible to
reclose the breaker immediately.

CAUTION: AN EMERGENCY CONTROL HANDLE IS

PROVIDED TO RECALIBRATE THE BREAKER TO A
HIGHER TRIP TEMPERATURE.THIS HANDLE SHOULD
BE USED ONLY WHEN ABSOLUTELY NECESSARY
AND FOR AS SHORT A DURATION AS POSSIBLE
BECAUSE ITS USE CAN CAUSE A SIGNIFICANT
REDUCTION IN TRANSFORMER LIFE. Emergency
Control Breaker
Handle Operating
Handle
The breaker can be recalibrated to the emergency position
by removing the meter seal and rotating the emergency con- When Supplied With
trol handle clockwise to the “E” position. To reset the breaker Stencils or Decals
to its previous setting, return the emergency control handle to
the “N”position.It is recommended that a new seal be applied Fig. 13
to the handle when it is returned to the normal position to
avoid inadvertent operation of the emergency control.
9.8 Pressure-Vacuum Gauge
9.5 Pressure Relief Device When supplied, a pressure gauge is located in the low voltage
compartment above the bushings in the air space. The gauge
The standard pressure relief device, located on the tank indicates whether the gas space in the tank is under positive
above the liquid level, relieves excessive internal tank pres- or negative pressure.
sure and reseals at a lower positive pressure. The pressure
relief device is manually operated by grasping the end-cap (or
ring if provided) and slowly pulling the cap away from the tank 9.9 Nameplate
until pressure is relieved.
A nameplate is supplied on each transformer according to
ANSI standard C57.12.00-1980, Section 5.12. Refer to the
9.6 Thermometer nameplate for transformer ratings and for proper connections
of the transformer to the system. No internal connections
When supplied, a thermometer indicates the liquid temper- should be made inside the transformer other than those shown
ature near the top of the tank.The temperature sensitive ele- on the nameplate.
ment is mounted in a leakproof well, permitting removal of the
thermometer without lowering the liquid level. The device is
furnished with an additional pointer, red in color, to show the 10.0 MAINTENANCE
highest temperature attained since last reset.
A periodic visual inspection of the transformer is recommend-
ed.At such times, the general condition of the following should
9.7 Liquid Level Gauge be noted:
When supplied, a liquid level gauge is located in the low volt- A. High voltage bushings.
age compartment to indicate the variation from the 25 degree B. Low voltage bushings.
C liquid level. C. Arresters (if provided).
Page 12

D. Enclosure integrity (hinges, locking provisions, corro- 11.0 REPAIR

sion, etc.)
E. Evidence of oil leakage. WARNING: BEFORE ATTEMPTING REPAIRS, DE-
F. Ground connections. ENERGIZE AND VENT THE TRANSFORMER. FAILURE
G. Accessories. TO DO SO CAN CAUSE SEVERE INJURY, DEATH, OR
H. Safety labels. PROPERTY DAMAGE.
I. Transformer tilt.
It is the responsibility of the owner to inspect, maintain and
WARNING: WHEN BROKEN PARTS, LEAKING OIL OR keep the transformer in good repair.
OTHER POTENTIALLY HAZARDOUS CONDITIONS
ARE OBSERVED, REMOVE THE TRANSFORMER FROM Report all failures during the warranty period to your ABB
SERVICE UNTIL REPAIRS CAN BE COMPLETED. Sales Office. All warranty repairs must be made by ABB or an
FAILURE TO DO SO CAN CAUSE SEVERE INJURY, approved service facility.
DEATH OR PROPERTY DAMAGE.
To assure proper operation, use only ABB approved
Where tanks show evidence of rusting or deterioration of replacement parts.
the finish, they may be cleaned and then retouched with paint
available for that purpose. When bare metal is exposed, a It is recommended that the owner limit repairs to replacing
primer should initially be applied, then retouching paint b r o ken parts unless the owner has we l l - t rained repair
applied. personnel.
A periodic check of the load should be made to ensure that Some internal parts can be replaced without completely
the transformer is not being subjected to excessive overload. draining the tank. In such cases, only the fluid necessary to
Planned overloading should be in accordance with the ANSI expose the part should be drained. There may also be occa-
Loading Guide (C57.91). sions when complete draining of the transformer tank will be
When adding oil to the transformer, the owner should take necessary.
the necessary precautions so that PCB contamination is not
The core and coil assembly can be repaired or replaced by
introduced.
ABB personnel at either the factory or at an authorized repair
facility. Refer to Service Policy 46-315 for details, or contact
WARNING: OIL SAMPLES SHOULD BE TAKEN FROM
ABB Inc.
THE TRANSFORMER ONLY AFTER DE-ENERGIZING
AND MANUA L LY VENTING THE T R A N S F O R M E R .
FAILURE TO DO SO CAN CAUSE SEVERE INJURY,
DEATH OF PROPERTY DAMAGE.
Whenever replacement parts or information regarding
existing transformers are required, COMPLETE NAMEPLATE
data including KVA rating, STYLE NUMBER, SERIAL
NUMBER, and a DESCRIPTION of the part should be given
to ABB.

DISCLAIMER OF WARRANTIES
AND LIMITATION OF LIABILITY

THERE ARE NO UNDERSTANDINGS, AGREEMENTS, REPRESENTATIONS OR WARRANTIES, EXPRESS OR IMPLIED,

INCLUDING WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, OTHER THAN
THOSE SPECIFICALLY SET OUT BY ANY EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT
STATES THE ENTIRE OBLIGATION OF SELLER.THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART
OF OR MODIFY ANY PRIOR OR EXISTING AGREEMENT, COMMITMENT OR RELATIONSHIP.

The information,recommendations, descriptions and safety notations in this document are based on ABB’s experience
and judgment with respect to transformers.THIS INFORMATION SHOULD NOT BE CONSIDERED TO BE ALL INCLUSIVE
OR COVERING ALL CONTINGENCIES.

NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE

OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE
REGARDING THE INFORMATION, RECOMMENDATIONS, DESCRIPTIONS AND SAFETY NOTATIONS CONTAINED
HEREIN.In no event will ABB be responsible to the user in contract,in tort (including negligence), strict liability or otherwise
for any special, indirect, incidental or consequential damage or loss whatsoever including but not limited to damage to
or loss of use of equipment, plant or power system, cost of capital, loss of profits or revenues, cost of replacement
power, additional expenses in the use of existing power facilities, or claims against the user by its customers resulting
from the use of the information, recommendations, descriptions and safety notations contained herein.

ABB Inc.
Distribution Transformers IA66509H01
Jefferson City, MO
August, 2001
ISO 9001 Certified