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Cocoa Bean Separating Machine: Hour 1 in Pods All Finish To Units 4 7 - 3 / 900 3 - 3333 Separators of No

This document describes a cocoa bean processing facility with a capacity of 3333.3kg per day. Key components include cocoa pod shellers to separate the beans from the pods at a rate of 800-1000kg per hour each, dryers to reduce the moisture content of the beans, roasters to further dry the beans, crackers and winnowing equipment to separate the nibs from the shells, grinding machines to produce cocoa nibs, and automatic packaging machines. The overall daily energy consumption of the facility is estimated to be 230.93 kWh.

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57 views7 pages

Cocoa Bean Separating Machine: Hour 1 in Pods All Finish To Units 4 7 - 3 / 900 3 - 3333 Separators of No

This document describes a cocoa bean processing facility with a capacity of 3333.3kg per day. Key components include cocoa pod shellers to separate the beans from the pods at a rate of 800-1000kg per hour each, dryers to reduce the moisture content of the beans, roasters to further dry the beans, crackers and winnowing equipment to separate the nibs from the shells, grinding machines to produce cocoa nibs, and automatic packaging machines. The overall daily energy consumption of the facility is estimated to be 230.93 kWh.

Uploaded by

Farrahxviii
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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COCOA BEAN SEPARATING MACHINE

Price: $4,389.00 - $11,799.00

(https://www.alibaba.com/product-
detail/Cocoa-seeds-picker-cocoa-pod-
sheller_60709537859.html)

CAPACITY: 800-1000 KG/HR


Power rating: 3.75 KW

MASS IN: 3333.3KG/DAY

3333 .3kg
No. of separators   3.7  4 units to finish all pods in 1 hour
900 kg / hr

Dryer
Power rating= 15 KW no. of trays=48

Weight: 600kg Dimension(L*W*H): 2300*1200*2000mm

Capacity=300KG/Batch

Hot air circulating drying oven applies a low-noise and high temperature-proof axial flow blower and an
automatic temperature control system which is fully sealed, making that the heat efficiency of the drying
oven increases from 3-7% of traditional oven to 35-45% of the present one, the highest heat efficiency
can reach 50%. WKS series special drying oven adopts the axial flow fan, with automatic constant
temperature control system. Its thermal efficiency is more than 95%, which uses electricity as heating
source and adopts convective heat transfer method to heat the air by axial flow fan and heat exchanger .

Steam heating at 50-150 C average temp= 100 C

HEATER Dryer

Cocoa beans
Dried Cocoa beans
781.3255 kg/day
334.50 kg/day 60% Moisture
7.5% Moisture

ROASTING MACHINE
Capacity: 280-350 kg/hr Moisture removed

35.07 kg/day

347.6 kg/day 312.53 kg/day (cocoa


bean)
(cocoa bean)
Roasting Machine

Q=18,524.89 KJ/day

M=1099.4 kg/day

CACAO SHELL SOLID FUEL

INITIAL MASS= 2551.97 kg /day %MOISTURE 55-65 (Spilacek M. 2014)

W = Bdw + %W

2551.97 kg /day= Bdw + 0.6(2551.97 kg /day)

Bdw= 1020.788 kg/day

After Solar drying

Moisture Content = 7.15 % (Spilacek M. 2014)

W= Bdw+%W

W= 1020.788+ 0.0715W

W= 1099.4 kg/day
Cocoa shell heating value

HHV= 18.098 KJ/Kg LHV=16.85 KJ/kg (Spilacek M. 2014)

E= 1099.4 kg/day (16.85 KJ/Kg) = 18,524.89 KJ/day

COCOA BEAN CRACKING AND WINNOWING

Capacity: 400kg/h

main power: 0.75kw

fan power: 0.37kw

peeling rate: 99%

Material: 304 Stainless Steel

Application: cocoa bean

Voltage: 220V/380V

Dimension: 1400*700*1400mm

Weight: 300kg

Number of units= 1

Electric Cocoa Bean Processing Equipment Cocoa Nibs Grinding Machine


Capacity: 0.07-0.5 tons/h

Power: 4Kw

Time of usage: 1 hour


1 bag
320.48 kg /day   642 .24 bags ≈ 624 bags
0.5kg

Average packing speed= 30 bags/min


624 bags / 30 bags/min = 21.408 min

Power No. of units Time of Daily Energy


rating usage/unit Consumption

Cocoa pod sheller 3.75 KW 4 1 15 kwh

Dryer 15 KW 2 7 210 kwh

COCOA BEAN 1.12 KW 1 1 1.12 kwh


CRACKING AND
WINNOWING

Cocoa Nibs 4 kw 1 1 4 kwh


Grinding Machine

Automatic cocoa 2.2kw 1 22 min 0.607 kwh


powder packing
machine

total 230.93 kwh

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