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Civil Structural Checking Guidleines DRAFT

This document provides a quality checklist for civil/structural engineering designs for a project in Saudi Arabia. It outlines the applicable building codes, regulations, and standards that must be followed. It also includes checklists for structural calculations, steel drawings, concrete drawings, civil utilities/grading/paving drawings, and site survey requirements. The purpose is to ensure engineering design quality and compliance with relevant standards.

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Raj
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100% found this document useful (1 vote)
361 views47 pages

Civil Structural Checking Guidleines DRAFT

This document provides a quality checklist for civil/structural engineering designs for a project in Saudi Arabia. It outlines the applicable building codes, regulations, and standards that must be followed. It also includes checklists for structural calculations, steel drawings, concrete drawings, civil utilities/grading/paving drawings, and site survey requirements. The purpose is to ensure engineering design quality and compliance with relevant standards.

Uploaded by

Raj
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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CIVIL \ STRUCTURAL DEPARTMENT

ENGINEERING DESIGN QUALITY


CHECKLIST

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Revision Date Description By Review Approved

A 11 AUG 2016 CIVIL STRUCTURAL QUALITY CHECKLIST FAM

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ENGINEERING DESIGN QUALITY CHECK LIST

TABLE OF CONTENTS
1.0 SCOPE ............................................................................................................................................................................................... 3
2.0 APPLICABLE BUILDING CODES, REGULATIONS AND STANDARDS........................................................................................... 3
2.1 Applicable Codes and Regulations ......................................................................................................................... 3
2.2 Local Codes ........................................................................................................................................................... 3
2.3 Engineering Standards and Specification ............................................................................................................... 3
2.4 Client Standards and Specifications ....................................................................................................................... 3
3.0 INDEX-A (Civil / Structural Calculations) CHECKLIST ......................................................................... Error! Bookmark not defined.
3.1 DESIGN UNITS .......................................................................................................................................................... 4
3.2 DESIGN SYMBOLS ..................................................................................................................................................... 4
3.3 DESIGN EQUATIONS .................................................................................................................................................. 4
3.4 DESIGN ASSUMPTIONS .............................................................................................................................................. 4
3.5 DESIGN PARAMETERS…………………………………………………………………………...5
3.6 DESIGN LOADS ……………………………………………………………………………………5
3.7 COMPUTER CALCULATIONS ...................................................................................................................................... 5
3.8 STRUCTURE STABILITY .................................................................................................Error! Bookmark not defined.
3.9 STRUCTURE FOUNDATIONS & ANCHOR BOLTS and BASE PLATE ......................................................................................
3.10 MATERIAL SPECIFICATIONS ..........................................................................................................................................
3.11 MINIMUM VERTICAL CLEARANCE OF OVERHEAD STRUCTURES .............................................. ……………...5
3.12 CIVIL DESIGN ……………………………………………………………………………… ...................................... ……5
3.13 CIVIL SANITARY SEWER SYSTEMS ..................................................................................Error! Bookmark not defined.
3.14 CIVIL OILY WATER DRAINAGE SYSTEMS ........................................................................Error! Bookmark not defined.
3.15 CIVIL STORM DRAINAGE SYSTEMS ................................................................................Error! Bookmark not defined.
3.16 GENERAL PRESENTATION.............................................................................................Error! Bookmark not defined.
4.0 INDEX- M (Structural Steel Drawings) CHECKLIST ............................................................................. Error! Bookmark not defined.
4.1 DRAWING TITLE BLOCK................................................................................................Error! Bookmark not defined.
4.2 GENERAL NOTES AND REFERENCES ...............................................................................Error! Bookmark not defined.
4.3 DRAWING PRESENTATION ...........................................................................................Error! Bookmark not defined.
4.4 DRAWING TECHNICAL CONTENTS .................................................................................Error! Bookmark not defined.
4.5 STEEL MATERIAL TAKE OFF CHECKLIST...........................................................................Error! Bookmark not defined.
5.0 INDEX- Q (Structural Concrete Drawings) CHECKLIST ...................................................................... Error! Bookmark not defined.
5.1 DRAWING TITLE BLOCK................................................................................................Error! Bookmark not defined.
5.2 GENERAL NOTES AND REFERENCES ...............................................................................Error! Bookmark not defined.
5.3 DRAWING PRESENTATION ……………………………………………………………………....5
5.4 DRAWING TECHNICAL CONTENTS …………………………………………………………….5
5.5 CONCRETE MATERIAL TAKE OFF CHECKLIST ……………………………………………..5
6.0 INDEX-S (Civil Utilities / Grading / Paving / Earth Work Drawings) CHECKLIST................................ Error! Bookmark not defined.
6.1 DRAWING TITLE BLOCK................................................................................................Error! Bookmark not defined.
6.2 GENERAL NOTES AND REFERENCES ...............................................................................Error! Bookmark not defined.
6.3 DRAWING PRESENTATION ...........................................................................................Error! Bookmark not defined.
6.4 DRAWING TECHNICAL CONTENTS .................................................................................Error! Bookmark not defined.
6.5 DRAWING TECHNICAL CONTENTS OF GRADING…………………………………………….
6.6 CICIL MATERIAL TAKE OFF CHECKLIST………………………………………………………..
7.0 SITE SURVEY ( VISIT ) CHECK LIST ..................................................................................................... Error! Bookmark not defined.
7.1 DRAWING SEARCH FROM I - PLANT ...............................................................................Error! Bookmark not defined.
7.2 JOURNEY MANAGEMENT.............................................................................................Error! Bookmark not defined.
7.3 ENGINEERING DATA AND TOOLS REQUIRED FOR SITE VISIT………………………………………….
7.4 IN - PLANT & PIPELINE SITE SURVEY………………………………………………………………………...
7.5 MPP SITE SURVEY ……………………………………………………………………………………………….
7.6 SITE VISIT REPORT ………………………………………………………………………………………………
8.0 APPENDIX-I ………………………………………………………………………………………………………..
9.0 APPENDIX - II …………………………………………………………………………………………………….

Updated AUG 2016 2


ENGINEERING DESIGN QUALITY CHECK LIST

1.0 SCOPE
This checklist is applicable to the Civil Structural Architectural portion of the Jacobs Zate at
Kingdom of Saudi Arabia. Any revisions or deviations from this document shall be in accordance
with engineering design quality check list.

2.0 APPLICABLE BUILDING CODES, REGULATIONS AND STANDARDS

2.1 Applicable Codes and Regulations


 ANSI - American National Standards Institute
 ASME - American Society of Mechanical Engineers
 ASTM - American Society of Testing Materials
 AWS - American Welding Society
 OSHA - Occupational Safety and Health Administration
 IBC – International Building Code
 ASCE – American Society of Civil Engineers
 AISC - American Institute of Steel Construction
 ACI-318 - American Concrete Institute

2.2 Local Codes


 Saudi Building Code
 Royal Commission Codes

2.3 Engineering Standards and Specification


 Engineering standards as per Process Industry Practices (PIP)
 Saudi Aramco Engineering Standards ( SAES )

2.4 Client Standards and Specifications


 Reference applicable client standards

3.0 INDEX-A (Civil / Structural Calculations) CHECKLIST

3.1 DESIGN UNITS


 All Design units are as per Standard International (SI) Metric System except for
special cases as per SAES-A-204 section 5

Updated AUG 2016 3


ENGINEERING DESIGN QUALITY CHECK LIST

3.2 DESIGN SYMBOLS

 Design symbols for are as per AISC Steel Manual and ACI-318

3.3 DESIGN EQUATIONS

1. Derived equations are clear


2. Referred equations to relevant standards is made
3. Referred equations to text books with a copy of the pertinent pages is made

3.4 DESIGN ASSUMPTIONS

1. General design Methodology is provided


2. All Design assumptions are clearly described

3.5 DESIGN PARAMETERS

1. Allowable soil bearing pressure is provided


2. Allowable total settlement is provided
3. Allowable differential settlements is provided
4. Soil unit weight is provided
5. Water table is provided
6. Young's modulus is provided
7. Poison's ratio is provided
8. Coefficient of thermal expansion is provided
9. Temperature differential is provided
10. Allowable beams deflection is provided

3.6 DESIGN LOADS

 All Design loads are as per SAES-M-001, ASCE-7 and AASHTO

3.7 COMPUTER CALCULATIONS

1. Computer Models are accompanied by sketches for Joints & member numbers,
Supports conditions and Loadings
2. Computer output is accompanied by input data
3. Computer input electronic file is attached with the Hardcopy of the calculations
4. Summary of analysis results is provided
5. Effective Column Length Ratio Kz, Ky are considered in design parameters
6. Column Unbraced Length Lz, Ly in Local axis are considered in design
parameters
7. Beams Unbraced Length (UNL) is considered in design parameters

3.8 STRUCTURE STABILITY

3.8.1 For the Structure Lateral Stability:

1. Rigid Moment Connection Frames are used for Steel Structures


2. Braced Frames are used for Steel Structures
3. Combination of Rigid and Braced Frames are used

Updated AUG 2016 4


ENGINEERING DESIGN QUALITY CHECK LIST

3.8.2 For the Structure Longitudinal Stability:

1. Rigid Moment Connection Frames are used for Steel Structures


2. Braced Frames are used for Steel Structures
3. Combination of Rigid and Braced Frames are used

3.8.3 For the Drifts and Deflections:

1. Structure drift is within the allowable limits as per SAES-M-001


2. Beams deflection is within the allowable limits as per SAES-M-001

3.9 STRUCTURE FOUNDATIONS & ANCHOR BOLTS and BASE PLATE

1. Foundation Type is determined as per Equipment/Structure Load requirements


2. Stability is satisfying SAES-Q-005 requirements
3. Footing design is carried out as per SAES-Q-005, ACI-318
4. Anchor bolts are designed as per ACI-318 Appendix D
5. Anchor Bolt assembly galvanizing system is as per 12-SAMSS-007 and Standard
drawing AA-036322 Sht. 001 (Rev. 08 or later)
6. All Base Plates are Designed as per AISC Manual of Steel Construction

3.10 MATERIAL SPECIFICATIONS

3.10.1 For the Structural Concrete:

1. Minimum design concrete compressive strength of concrete is 28 MPa at 28


days
2. Cement type & Specifications are as per Soil Report Requirements
3. Portland cement and reinforcing rebars are in accordance with exposure types in
Table-1 SAES-Q-00

3.10.2 For the Structural Steel:

1. Materials of all Structural Steel Shapes, Plates, Checkered Plates, Pipes,


Tubes, Metal Bar Gratings, Connection Bolts, Welds, etc. are conforming to 12-
SAMSS-007

3.11 MINIMUM VERTICAL CLEARANCE OF OVERHEAD STRUCTURES

1. Vertical Clearance for elevated pipe racks and other obstructions crossing over
primary and secondary roads in Plants are not less than 7.5 m
2. Vertical Clearance for elevated pipe racks and other obstructions crossing over
access ways in Plants are not less than 5.5 m
3. Vertical Clearance for overhead obstructions are not less than 5.5 m for roads
and access ways for GOSPs and bulk plants

3.12 CIVIL DESIGN

For the general civil design:

Updated AUG 2016 5


ENGINEERING DESIGN QUALITY CHECK LIST

1. Design is carried out as per Applicable Reference Standards: SAES-A-112,


SAES-S-010, SAES-S-020, & SAES-S-030 (Check other Clients applicable
Standards)
2. Design basis including time of concentration, return frequency, rainfall intensity,
runoff coefficient, culvert material, and roughness coefficient, in accordance with
the specifications
3. Plot plan established including buildings layout and top of floor elevation, roads,
storage tanks, piperacks, and major equipment.
4. Rough grading ground slopes are adequate to ensure positive drainage at all
times
5. Hydraulic design of ditches is based upon use of Manning’s equation, allows for
free board, and satisfies minimum and maximum velocities requirement
6. Hydraulic flow rates through culverts have been investigated for types of flow
7. Retention pond sized to accommodate the anticipated run-off and designed in
accordance with environmental regulations.
8. High/Low Point Levels are correctly shown
9. High Point Finish Surface (HPFS) is correctly shown and is matching with plot
plans
10. Surface drainage from unpaved areas is not drained over paved areas
11. Oily water drainage systems is not combined with Sanitary sewer systems
12. Storm water runoffs from contaminated water is discharged into oily water
drainage system

3.13 CIVIL SANITARY SEWER SYSTEMS

1. Pipe material is Reinforced Thermosetting Resin (RTR) Sewer Pipe and Fittings
80FE0D as per SAES-L-105 and as specified in 01-SAMSS-029
2. All Gravity Flow Piping Systems are sized for the Peak Flow Rate (PFR) as per
the requirements of Client Standards
3. Minimum Wastewater Generation Rates are as per Table-4 of SAES-A-104
4. Minimum velocity considered in the calculations is 0.77 m/s (2.5 ft./s) at 75% of
Full Flow Rate
5. Minimum slope for sewer pipes is not be less than .0033 with a minimum velocity
of 0.6 m/s (1.97 ft./s) at 50% of Full Flow Rate
6. Maximum depth-of-flow is not to exceed 75% of Pipe internal diameter at Peak
Flow Rate (PFR)
7. Gravity public sewer is designed to carry the Peak Flow Rate (PFR), which is the
average flow rate (AFR) multiplied by the appropriate peaking factor (PF)
8. Peaking factor (PF) for AFR from 0 to 24 million liters per day is PF =
(0.00163)(AFR)² - (0.08790)(AFR) + 2.90 AFR in millions liters per day
9. Peaking factor (PF) for AFR greater than 24 million liters per day, PF = 1.73
10. Sanitary Sewer pipe flow velocities are determined from the Manning formula:
Average velocity, V = R2/3 S1/2 / n (m/s) R = Hydraulic radius (cross-sectional
area ÷ wetted perimeter) in meters, S = slope of the pipe (m/m), n =
Roughness coefficient of pipe or channel, given in SAES-S-030 Table 2
11. Public Sewer minimum pipe diameter is 200 mm.

3.14 CIVIL OILY WATER DRAINAGE SYSTEMS

1. Pipe Material is 12FE0U per SAES-L-105, 01-SAMSS-034 RTR (fiberglass) pipe


and fittings with restrained joints
2. All Gravity Flow Piping Systems are Sized for the maximum anticipated Flow
Rates as per the requirements of Client Standards

Updated AUG 2016 6


ENGINEERING DESIGN QUALITY CHECK LIST

3. Gravity flow piping is sized to maintain a minimum flow velocity of 0.9 meters per
second (3 feet per second) at the peak flow rate under full flow condition
4. Oily Water drainage pipe flow velocities are determined from the Manning
formula, see point no. 4.10
5. OWS Sublaterals minimum pipe diameter is 200 mm
6. Pipe Slopes and Invert Elevations are correctly computed
7. Minimum and maximum Pipe slopes are considered as per Client Standards
8. Maximum Coverage Area for a single catch basin < 232 square meters is
considered
9. Maximum surface travel of any liquid to a catch basin is less than 15 meters
10. The surface slope to catch basins is not less than 1.5%
11. Sublaterals minimum Flow Rate is 31.5 L/s (500 gpm) from each catch basin
12. Laterals minimum Flow Rate is not less than 63 L/s (1000 gpm)
13. Submains minimum Flow Rate is not less than 63 L/s (1000 gpm)

3.15 CIVIL STORM DRAINAGE SYSTEMS

1. All Gravity Flow Piping Systems & Open Channels are Sized for the maximum
anticipated Flow Rates as per the requirements of Client Standards
2. Storm water drainage system is not combined with Oily water drainage systems
3. Pipe/Open Channel Slopes and Invert Elevations are correctly computed
4. Minimum and maximum slopes are considered as per Client Standards
5. Pipe/Channel Sizes and Direction of Flow are correctly shown
6. Pipe material is Reinforced Thermosetting Resin (RTR) Sewer Pipe and Fittings
80FE0D as per SAES-L-105 and as specified in 01-SAMSS-029
7. Pipe Material is PVC pipe, 80PV0D as per SAES-L-105; 300 mm (12 inch) or
less diameter. Joints is as per ASTM D2855 or elastomeric ring gasket per ASTM
D3212
8. Pipe Material is Reinforced concrete pipe, ASTM C76M Class III, Wall B, for
pipes 300 mm and larger. Joints is sealed using "O" rings according to ASTM
C443
9. Pipe material is concrete pipe 250 mm and smaller is in accordance with ASTM
C14 Class III non-reinforced, bell and spigot, or tongue and groove sewer pipe.
10. Initial time of concentration (Tc) for drainage area is determined from FAA
(Federal Aviation Administration) formula: Tc = 3.26 (1.1-C) D1/2 / S1/3 ³ 10
minutes
11. The runoff coefficient "C" is as per SAES-S-30 Table 1, S = Average slope of
ground in the drainage area(m/m), D = Distance to the most remote point (m)
12. Storm Return Frequencies for Saudi Aramco facilities and types of drainage
systems is 5 years
13. Rainfall intensity I = K/(Tc + b) (mm/hour), K = 2443 for 5 years Frequencies
(SI units), b = 27.5
14. Runoff quantity for each drainage area is determined by the use of the Rational
formulae: Q = 0.002755 * C * I * A (m 3 / s), A = Drainage area in hectares (£
81 hectares)
15. Drainage area more than 81 hectares to be divided into smaller parcels less than
81 hectares each and the runoff quantity is calculated separately
16. Storm drain pipe and open channel flow velocities are determined from the
Manning formula, see point no. 4.10
17. Flow velocity in a storm drain, culvert, or a fully lined open channel is not less
than 0.9 m/s or more than 3 m/s at peak flow

Updated AUG 2016 7


ENGINEERING DESIGN QUALITY CHECK LIST

18. Flow velocity is not more than 0.76 m/s in constructed open channels without
side slope protection, and not more than 1.52 m/s in constructed channels with
rip-rap or concrete side slopes
19. Design Flow depth for Gravity Piping is not to exceed 2/3 of the pipe diameter.
Box culverts shall be designed at no less than 50% greater than required by
hydraulic calculation
20. Minimum size of Storm Drainage Pipes is 300 mm
21. Minimum size of Branch lines to individual drain inlet is 200 mm.

3.16 GENERAL PRESENTATION

1. General Presentation is as per SAES-A-204

4.0 INDEX- M (Structural Steel Drawings) CHECKLIST

This index-M includes the detailed design checklist but not limited of the following:

 Process structure drawings,


 Pipe rack drawings,
 Access platform drawings,
 Well site fence,
 Steel supports drawings,
 Equipment sunshade drawings,
 Steel material take offs

4.1 DRAWING TITLE BLOCK

1. Drawing Title, Drawing Index and Drawing Type are correct


2. Drawing Number, Sheet Number, Revision Number are correct
3. Plant Number and Plant Title are correct
4. Job Order/EWO Number is correct
5. Design Certification Initials and Dates are filled out correctly
6. Review for Key Drawing Initials and Dates are correctly marked
7. Revision Validation is filled out correctly

4.2 GENERAL NOTES AND REFERENCES

1. All Relevant Client standards are listed


2. All Relevant industry standards are listed
3. All Reference drawings are listed
4. Drawing Control Sheet is referenced
5. Cross Referenced Drawings listed are correct

4.3 DRAWING PRESENTATION

1. Scale & Graphic Scale


2. North Arrow, Direction and Location (as per Client Standards)
3. Lettering sizes are correct and legible
4. Lines are clear and thickness is correct
5. Units (ISO metric or Imperial) are correct

Updated AUG 2016 8


ENGINEERING DESIGN QUALITY CHECK LIST

6. Abbreviation, Symbols, Legend and Notes are shown


7. Foundation Hold Clouds and Reason for Holds are shown
8. Revision Clouds & Diamonds after IFC are shown

4.4 DRAWING TECHNICAL CONTENTS

4.4.1 General

1. Check Applicable Reference Standards: 12-SAMSS-007 (Check other Clients


applicable Standards)
2. Materials of all Structural Steel Shapes, Plates, Checkered Plates, Pipes, Tubes,
Metal Bar Gratings, Bolts, and Galvanizing are conforming to 12-SAMSS-007
3. Check Spellings correctness
4. Refer to Design Sketches for correct sizes
5. General notes specific to this drawings are shown
6. Top of Steel Elevations (TOS EL) are correctly shown
7. Top of Gratings Elevations (TOG EL) are correctly shown and matching with
Equipment / Piping Plans
8. Bottom of Steel Elevations (BOS EL) are correctly shown
9. Structure Framing Plans, Orientation, dimensions and member sizes are shown
correctly and Structure layout is matching with Equipment / Piping plans.
10. Access Platform Plans, Horizontal bracings and Orientation are shown correctly
and matching with Equipment / Piping plans and Foundation Location Plans
11. Access Platform Section Elveations, Knee / Vertical bracings, member sizes, Toe
plates, Gratings, Handrails TOG EL, HPFS EL, BOS are correctly shown
12. Out of function Layout of served Valve / Equipment are shown correctly and
matching with Equipment / Piping plans
13. Column grid lines are correctly shown and matching with foundation location
plans and Equipment / Piping Plans
14. Orientation of Steel Columns related to Foundation Details and Foundation
Location Plans are correctly shown.
15. Structure Framing Elevations / Sections, dimensions, member sizes, Grid lines
and TOS EL , BOS EL, & Finish Grade Elevation are correctly shown
16. Structure members & Bracings are not blocking the access to any Equipment,
Pipes, Walkways, Stairs, Ladders, etc.
17. Minimum thickness of any part of a structural shape is not less than 5 mm.
18. Call outs for Structural Details are clearly identified on Framing Plans and
Framing Elevations/Sections
19. Structural details refer to drawings from which they are taken are correctly shown
and cross reference is made
20. Location of Column / Beam Splice is clearly identified and correctly shown and
reference is made to splice details
21. Column Base Plate Dimensions and Orientation are correctly shown
22. Columns Locations and orientation are matching with foundation location plans.
23. Base Plate Bolt Hole Diameters & Locations are correctly shown and matching
with anchor bolt locations in Foundation Details Index-Q drawings
24. Cross Reference between Pipe Support schedule Index-Q, Index-M, Foundation
Location Plans and other related drawings are correctly provided
25. Holds for input data from Equipment Vendor to determine Equipment Support
Locations are correctly identified
26. Vendor input data are properly used to release the holds from Structure drawings
and to fix Equipment Support Locations

Updated AUG 2016 9


ENGINEERING DESIGN QUALITY CHECK LIST

27. Vendor input data are properly used to release the holds from Platform drawings
and to fix Platform location and TOG EL.
28. Details of Equipment Support and mounting bolt Locations are correctly shown
29. Pipe handrailing for access platforms are correctly shown as per PIP STF05520
30. Metal Bar Gratings are correctly shown as per PIP STF05530 and 12-SAMSS-
007
31. Fixed industrial stairs details are correctly shown as per PIP STF05511
32. Number of Stair Risers are correctly computed and shown on drawings
33. Fixed Ladders and Cages details are correctly shown as per PIP STF05501
34. Weld Sizes are correctly shown as per design sketches. Minimum & maximum
weld sizes are as per AISC manual of steel construction
35. Interference with existing structures is clearly identified and correctly shown
36. Vertical Clearance for elevated Pipe Racks crossing over primary and secondary
roads in Plants are not less than 7.5 m
37. Vertical Clearance for elevated Pipe Racks crossing over accessways in Plants
are not less than 5.5 m
38. Vertical Clearance for elevated Pipe Racks crossing over primary, secondary
roads and accessways for GOSPs and Bulk Plants are not less than 5.5 m
39. Pipe Rack Framing Plans, Orientation, dimensions and member sizes are shown
correctly and layout is matching with Equipment / Piping plans.
40. Pipe Rack Framing Elevations / Sections, dimensions, member sizes, Grid lines
and TOS EL , BOS EL, & Finish Grade Elevation are correctly shown
41. Metal Bar Gratings are correctly shown as per PIP STF05530 and 12-SAMSS-
007
42. Orientation of Steel Member is matching with Pipe Support Index-Q drawings
and Foundation Location Plans
43. Orientation of Steel member related to pedestal is correctly shown.
44. Typical Details of Steel Pipe Supports for all Support Types are correctly shown
45. Typical Details of Base Plates for all Support Types are correctly shown
46. Typical Details of End Plates for all Support Types are correctly shown

4.4.2 Connections

1. Connection Plan, Sections, Dimensions and Member Sizes are correctly shown
as per design sketches and matching with Structure Framing Plans & Sections
2. Thicknesses and Sizes of Connection Plates, Angles, Tees & orientation are
correctly shown as per design sketches
3. Connection Bolt Type, Size, Locations, Hole Size , Edge Distance, Pitch are
correctly shown as per AISC Detailing Manual and design sketches
4. Minimum Diameter of ASTM A325M High Strength Bolts is 20 mm is correctly
shown
5. Connection Weld Type, Size, Locations, Symbols, Shop Weld, Field Weld are
correctly shown as per AISC Detailing Manual and engineer sketches
6. Minimum fillet weld size is 5 mm for structural welds is correctly provided
7. Minimum number of bolts in a framed beam connection are two bolts
8. All bolt holes are standard holes with a diameter 2 mm larger than the nominal
bolt diameter are correctly provided
9. Slotted / Oversized hole dimensions (if required) are correctly provided as per
Table 1 of AISC Manual and design sketches.
10. All Column splices are field-bolted and conform to AISC Detailing Manual,
Appendix D
11. Field connections are bolted and Shop connections are either bolted or welded
12. Column splices are field-bolted and conform to AISC Detailing Manual

Updated AUG 2016 10


ENGINEERING DESIGN QUALITY CHECK LIST

13. Minimum bolts at Cross-bracings intersections are one bolt for angles and two
bolts for tees are correctly shown.
14. Minimum thickness of gusset and stiffener plates of 10 mm is correctly provided
15. All vertical bracing and knee bracing are having gusset plates on column
centerlines
16. Working points for all connection of framing members with Horizontal / Vertical
bracings are correctly shown as per 12-SAMSS-007 and AISC Detailing Manual
17. Weld Sizes are correctly shown as per design sketches. Minimum & maximum
weld sizes are as per AISC manual of steel construction
18. Welding symbols are in accordance with American Welding Society (AWS)
19. Ring Girder Details are as per Standard Drawing AB-036774 for Welding to
Support

4.4.3 Access and Egress (Ref. SAES-B-054)

1. A secondary means of egress (a fixed ladder or a fixed stairway) is provided for


elevated working surface by ≥ 3 m above grade / floor / deck level and has area
≥ 19 m²
2. Dead ends in elevated working Surface is less than 7.6 m long
3. Minimum clear width of 760 mm for walkways, stairways and stiles are correctly
provided
4. Minimum clear width of 910 mm is provided for working area in front of Valve /
Equipment, etc.
5. Minimum headroom of 2030 mm above working surfaces to an overhead
obstacle is correctly provided
6. Minimum vertical clearance of 2030 mm above stair tread to an overhead
obstruction is correctly provided.
7. Deck plates and grating around equipment are removable for maintenance
purposes are held in place with bolts/ clips are correctly shown
8. Removable sections in floors, walls, and roofs are provided for removing and
lowering machinery components to grade level.
9. Monorail beam with enough details is provided for lifting heavy equipment
(heavier than 70 kg) to shift it to an accessible area as necessary
10. Fixed stairs installed at an angle ranging from 30 to 45 degrees (preferred
37degrees) to the horizontal are correctly provided.
11. A stairway landing every 5 m of vertical rise of a stairway is correctly provided
12. A cage, well, or ladder safety system provided for climb length of 6 m or more
above ground level is correctly shown as per PIP STF05501
13. Access ladders provided with safety guards at the top of the ladder are correctly
shown
14. Safety guards for fixed ladders serving elevations 1.2 m or more above ground,
existing platforms are correctly shown

4.4.4 Metal Decks

1. Metal deck for Roof and Sides (if required) of Sunshade with minimum thickness
of 0.5 mm (26 Gage) are shown correctly as 12-SAMSS-007

4.4.5 Pipe Support Schedule

Updated AUG 2016 11


ENGINEERING DESIGN QUALITY CHECK LIST

1. Pipe Support numbers, types and required numbers are correctly shown and
matching with Pipe Support schedule Index-Q
2. Top of Steel Elevations (TOS EL) are correctly shown.
3. TOS EL = BOP EL - Saddle Height or Ring Girder Height or Wearpad Thickness
(as applicable).
4. Bottom of Pipe Elevations (BOP EL) are correctly shown as per Piping Plans
5. Base Plate Dimensions (G, N, & Tp) and Orientation are correctly shown.
6. Base Plate Bolt Hole Diameters are correctly shown as per 12-SAMSS-007.
7. Hole Location and Details (S1, S2, Hole f & Required Numbers) are correctly
shown and matching with anchor bolt locations in Pipe Support Index-Q
drawings.
8. Base Plate Bolt Hole Diameters are correctly shown as per 12-SAMSS-007.
9. Structural Steel Member Details (Hs, F, Section Size, Stiff Plate, Connection
Plate, and End Plate) are correctly shown as per design sketches.
10. Weld Sizes (W1 & W2) are correctly shown as per design sketches. Minimum &
maximum weld sizes are as per AISC manual of steel construction
11. Reference Drawings (Foundation Location Plans) numbers are correctly Shown
12. Reference Drawings (Piping Plans) numbers are correctly Shown

4.4.6 DRAWING TECHNICAL CONTENTS for WELL SITE FENCE CHECKLIST

4.4.6.1 GENERAL

1. Check Spellings correctness


2. Check Applicable Reference Standards: SAES-M-006, SAES-Q-001, SAES-Q-
005, STD DWGs AA-036322, AA-036754 & AB-036677

4.4.6.2 FENCE LAYOUT

1. Fence Layout, Orientation, Dimensions, Corners Coordinates and Fence Type


are correctly shown and matching with Plot Plans / Piping Plans
2. Well Head Number, Location, Orientation and Coordinates are correctly shown
and matching with Plot Plans / Piping Plans
3. Fence Post Foundation Details are provided and correctly shown

4.4.6.3 FENCE GATES

1. Rig Gate Layout, Orientation and Dimensions are correctly shown and matching
with Plot Plans / Piping Plans
2. Drive Gate Layout, Orientation and Dimensions are correctly shown and
matching with Plot Plans / Piping Plans
3. Pedestrian Gate Layout, Orientation and Dimensions are correctly shown and
matching with Plot Plans / Piping Plans
4. Rig Gate, Drive Gate and Pedestrian Gate Details are provided and correctly
shown

4.4.6.4 GATE FOUNDATION

1. Foundation Plan, Sections and Details are correctly Shown


2. Size & Location of Foundation Vertical bars and Ties are correctly Shown
3. Foundation bar mark and bar bending details are correctly Shown
4. Anchor bolt Size, Type and details are correctly Shown as per STD DWG AA-
036322

Updated AUG 2016 12


ENGINEERING DESIGN QUALITY CHECK LIST

4.4.7 Fireproofing

1. Concrete Fireproofing of steel members (if required) is correctly detailed and


shown as per SAES-B-006 and Standard Drawing AD-036711

4.4.8 Galvanizing

1. Steel items embedded in concrete (including ASTM A36, ASTM A307, ASTM
and F1554 anchor bolts) are hot-dip galvanized
2. Galvanizing of steel shapes, plates is in accordance with ASTM A123
3. Galvanizing of steel gratings is in accordance with ASTM A123
4. High Strength Bolts ASTM A325 / ASTM A325M Type 1, Nuts and washers are
galvanized in accordance with ASTM F2329
5. ASTM A36 / A36M threaded bars or ASTM A307 bolts, Nuts and washers are
galvanized in accordance with ASTM F2329
6. Galvanizing of steel shapes, plates, Gratings, High Strength Bolt Assemblies,
Machine Bolt Assemblies, etc. are correctly specified as per 12-SAMSS-007

4.4.9 Coating Systems

1. Shop applied coating system for Floor plates are as per APCS-12 of SAES-H-
101v
2. Steel Members are coated with APCS-26T of SAES-H-101v for Temp. up to 80oC
3. Steel Members are coated with APCS-26 of SAES-H-101v for Temp. up to 120oC
4. Concrete Fireproofed Structural Steel members are coated with SAES-H-101v,
APCS-1B
5. Intumescent Fireproofed Structural Steel members are coated with SAES-H-
101v, APCS-1B primer
6. Coating Systems for Structural Steel members are specified as per 12-SAMSS-
007 and SAES-H-001 & H-101v

4.5 STEEL MATERIAL TAKE OFF CHECKLIST

4.5.1 MTO TITLE BLOCK

1. T/O Title, Drawing Index are correct


2. T/O Number, Sheet Number, Revision Number are correct
3. Date and Revision Description are correct
4. Plant Number and Plant Title are correct
5. Job Order/EWO Number is correct
6. Compiled by name is correct
7. Checked by name and date are correct
8. Project Engineer name and date are correct

4.5.2 REFERENCES DRAWINGS

1. Reference drawings Numbers, Revision are correctly listed


2. Reference drawings status: Preliminary or Final is correctly shown

4.5.3 PRESENTATION

Updated AUG 2016 13


ENGINEERING DESIGN QUALITY CHECK LIST

1. MTO format conforms to the Client standards


2. Units (ISO metric or Imperial) are correct
3. Hold Clouds and Reason for Holds are shown
4. Revision Clouds & Diamonds after IFC are shown

4.5.4 TECHNICAL CONTENTS

4.5.4.1 GENERAL

1. 9-COM Number (if applicable) is correctly shown


2. SRB MR No / Line Item Number is correctly shown
3. Issue Unit is correctly shown
4. Material description is correctly specified as per Client material
specification system
5. Quantity is correctly computed as per standard engineering practices

4.5.4.2 STRUCTURAL STEEL

1. I sections
2. T Sections
3. H Piles
4. Channel Sections
5. Angles
6. Structural Tubes
7. Structural Pipes
8. High Strength Bolts
9. Machine Bolts
10. Flat Bars
11. Steel Plates
12. Checkered Floor Plates
13. Metal decking
14. Stairs Treads and Nosing
15. Steel Ladders & Ladder cage
16. Pipe Handrails
17. Steel Gratings
18. Pipe Sleeves

5.0 INDEX- Q (STRUCTURAL CONCRETE DRAWINGS) CHECKLIST

This index-Q includes the detailed design checklist but not limited of the following:

 Foundation Location Plan Checklist


 Equipment Foundation Drawings Checklist
 Structure Foundation Drawings Checklist
 Transformer Foundation Drawings Checklist
 Ringwall Foundation Drawings Checklist
 Vertical Vessel Foundation Checklist
 Horizontal Vessel Foundation Checklist
 Concrete Pad Drawings Checklist
 Anchor Block Drawings Checklist

Updated AUG 2016 14


ENGINEERING DESIGN QUALITY CHECK LIST

 Dike Wall Drawings Checklist


 Retaining Wall Drawings Checklist
 Concrete Manhole Drawings Checklist
 Concrete Supports Drawings Checklist
 Sump Pit Drawings Checklist
 Lift Station Drawings Checklist
 Box Culvert Drawings Checklist
 Valve Box Drawings Checklist
 Concrete Vault Drawings Checklist
 Thrust Block Drawings Checklist
 Neutralization Pit Drawings Checklist
 Drain Pit Drawings Checklist
 Steel Bending Drawings Checklist
 Concrete Material Take Offs Checklist

5.1 DRAWING TITLE BLOCK

1. Drawing Title, Drawing Index and Drawing Type are correct


2. Drawing Number, Sheet Number, Revision Number are correct
3. Plant Number and Plant Title are correct
4. Job Order/EWO Number is correct
5. Design Certification Initials and Dates are filled out correctly
6. Review for Key Drawing Initials and Dates are correctly marked
7. Revision Validation is filled out correctly

5.2 GENERAL NOTES AND REFERENCES

1. All Relevant Client standards are listed


2. All Relevant industry standards are listed
3. All Reference drawings are listed
4. Drawing Control Sheet is referenced
5. Cross Referenced Drawings listed are correct

5.3 DRAWING PRESENTATION

1. Scale & Graphic Scale


2. North Arrow, Direction and Location (as per Client Standards)
3. Lettering sizes are correct and legible
4. Lines are clear and thickness is correct
5. Units (ISO metric or Imperial) are correct
6. Abbreviation, Symbols, Legend and Notes are shown
7. Hold Clouds and Reason for Holds are shown
8. Revision Clouds & Diamonds after IFC are shown

5.4 DRAWING TECHNICAL CONTENTS

5.4.1 General

1. Check Applicable Reference Standards: SAES-A-114, SAES-Q-001, SAES-Q-


005, SAES-Q-007, SAES-Q-009, SAES-S-020, SAES-S-010, SAES-S-030,
SAES-A-401, SAES-L-440, STD DWG AA-036322, STD DWG AA-036054
(Check other Clients applicable Standards) see Appendix II

Updated AUG 2016 15


ENGINEERING DESIGN QUALITY CHECK LIST

2. Check Spellings correctness


3. Finish Grade Elevation is correctly shown
4. Top of concrete above finished grade is fixed based on Piping drawings / Vendor
& drawings and not less than 150 mm is correctly shown
5. Top of Concrete Elevation (TOC EL) is correctly shown
6. Bottom of Concrete Elevation (BOC EL) is correctly shown
7. Bottom of Pipeline Elevation (BOP EL) is correctly shown as per Piping Plans
8. Lean concrete of 50 mm thickness is placed beneath concrete foundations,
bottom slab of Sump Pit and Manhole and culvert and Valve Box and Concrete
Vault and Drain Pit is provided
9. Minimum Cementitious grout thickness of 25 mm for structural supports/sleepers
is provided.
10. Chamfering all above grade concrete corners is correctly specified
11. Top of concrete Footing placed at least 600 mm below finish grade level is
considered and correctly shown
12. Bottom of concrete pad supporting equipment/Skids placed at 600 mm below
finish grade level is correctly shown
13. Concrete structural such as Foundations, Sump pit and Manhole and Culvert and
Valve Box and Concrete Vault …etc. are not placed on top of other foundations,
underground piping, telecommunication or electrical items
14. Grout for Vessel is provided as per Vessel Vendor drawings of NMR-602 is
correctly shown
15. Grout for Transformer supports is provided as per vendor input data
16. Epoxy grout for Equipment is provided as per Equipment vendor Drawings
17. Refer to Engineer Sketches for correct sizes
18. Drainage system is provided behind the retaining wall using weepholes with
course gravel french drains
19. Drainage system with longitudinal drains placed behind the wall with outlets at
the ends of the wall is correctly shown.
20. Minimum two drains are provided for counterfort walls for each pocket formed by
the counterforts
21. Top of concrete of Manhole and Neutralization Pit is at least 150 mm above
finished grade level at non-paved areas is correctly shown
22. Top of Manhole and Pit Cover is flushed with Asphalt level at paved areas is
correctly shown
23. Top of concrete of Sum Pit and Wet Well are at least 600 mm above finished
grade level is correctly shown
24. Top of concrete is at least 600 mm above finished grade at non paved areas is
correctly shown
25. Epoxy Grout for Pump base is provided as per Pump Vendor drawings of NMR-
602 is correctly shown
26. Concrete compressive strength is 35 MPa as per SAES-Q-001
27. Clearance between top of Pipeline and Culvert Ceiling is greater than or equal
culvert length divided by 20 as per SAES-L-460.
28. Box Culverts for pipeline crossing is not used in areas where moving sand can
bury the pipeline.
29. For Process Pipe Culverts crossing Government Roads, Traffic Barriers is
extended at least 30 m from the edge of the culvert at both sides of the culvert.
30. Ends of road crossing culvert and exit of storm drainage open channel is
provided with 0.60 m concrete headwalls
31. Road crossing Culvert is provided with 0.60 m a cut-off wall at entrance & exit lip
below Culvert Invert

Updated AUG 2016 16


ENGINEERING DESIGN QUALITY CHECK LIST

32. For Process Pipe Culverts crossing Saudi Aramco Roads, Traffic Barriers is
extended at least 15 m from the edge of the Culvert at both sides of the culvert
33. Concrete Vault with working space around CSD tank provided as per Piping Plan
and Tank Vendor drawings of NMR-602 is correctly shown
34. If Oily Water System (OWS) is not available pit is provided with pumping out
connection and detail is correctly shown
35. Pipeline Diameter, Wall thickness are as shown on Piping Plans
36. Orientation of Pipe Support Foundations are as per Foundation Location Plans
37. Orientation of Steel member related to pedestal is correctly shown
38. Typical Details of Foundation Plan and Sections for all Support Types are
correctly shown
39. Typical details of Anchor Bolts for Sleeper Support and Structural Support are
correctly Shown
40. Anchor Bolts Typical Arrangements are correctly shown
41. Typical Detail of Sleeper Top (Bearing) Plate is correctly shown
42. Minimum 600 mm of overburden soil on top of footing is correctly shown
43. A plasticized sheet vapor barrier, minimum 0.15 mm (6 mils) in thickness is
placed beneath only Pedestal Type foundations

5.4.2 Concrete Dimensions and Details

1. Foundation type & Number required are correctly shown


2. Foundation Orientation as shown on Foundation Location Plan is correctly shown
3. Foundation dimensions, Plan and Sections are shown correctly
4. Cross Reference Between Concrete structural such as Foundations, Manhole,
Sump Pit, Lift Station, Box Culvert and Valve Box and Concrete Vault Plans and
Details and other related drawings are correctly provided
5. Horizontal Vessel Pier dimensions are in 50 mm (2.0") increments are
considered and correctly shown
6. Horizontal Vessel Pier minimum width is not less than 250 mm (10.0") or 10% of
Pier height is considered and correctly shown
7. Horizontal Vessel Pier minimum width is sized to provide adequate anchor bolt
edge distance is considered and correctly shown
8. Transformer Orientation & Tag Numbers as per equipment Layouts / Vendor data
are correctly shown
9. Concrete Pad thickness to accommodate equipment anchor bolts as per vendow
drawings of NMR-602 is considered and correctly shown
10. Orientation of Steel member related to pedestal is correctly shown.
11. Top of concrete is at least 150 mm above finished grade except pedestals inside
buildings
12. Location and Size of Base Plate Bolt Holes in Index M Drawings are matching
with Anchor Bolt Sizes and Locations in Index Q Drawings
13. Equipment Orientation, Skid Dimensions & Tag Numbers as per equipment
Layouts / Vendor Drawings are correctly shown
14. Orientation of Dike Wall is correctly shown as per Piping Plans.
15. Dike Wall Location Plan and Sections are correctly shown
16. Cross Reference between Dike Wall Location Plan and Dike details drawings are
correctly shown
17. Minimum Earth cover of 600 mm on top of Wall Toe is correctly shown
18. Maximum height of Dike Wall is 2.0 meters measured from grade on either side
of the Dike Wall.
19. The top of intermediate Dike Wall is 300 mm below the top of the peripheral Dike.
20. The minimum height of intermediate Dike Wall is 450 mm

Updated AUG 2016 17


ENGINEERING DESIGN QUALITY CHECK LIST

21. Dike Wall penetrations for piping, conduit, or cable is sealed with three hour rated
fire resistant sealant and maintain same tightness of the Dike Walls.
22. Joints in Dike Walls are sealed with a three hour rated fire resistant sealing
system. Fire resistant materials shall meet ASTM E814, UL 1479, UL 2079, or
BS 476
23. Dike wall is provided with stainless steel water stop for dike wall expansion joints
as per figure-2 of SAES-B-005
24. Orientation of Retaining Wall is correct as shown on Foundation Location Plan.
25. Retaining Wall Plan & dimensions are shown correctly
26. Retaining Wall Sections & dimensions are correctly shown.
27. Vertical V-notch type contraction joints spaced no more than 9 m and vertical
expansion-type joints spaced no more than 27 m are provided
28. Expansion, Control & Construction Joints are correctly shown
29. Water stop size, location and Shear Key are correctly shown
30. Manhole Orientation is correctly shown as per Gravity Sewer Layouts
31. Manhole Location, Plan & dimensions are correctly shown as per Gravity Sewer
layouts and design sketches.
32. Manhole Sections and Details are correctly shown as per design sketches.
33. Invert Elevation of Inlet & Outlet pipes are correctly shown and matching with
gravity sewer layouts
34. Sealed Pipe and Vent Pipe Penetrations are correctly shown as per Standard
Drawing AB-036054 and detail is correctly shown.
35. Invert of the outlet in a manhole is 25 mm lower than the invert of the lowest
incoming drainage in the manhole
36. Invert of Pit outlet is 25 mm lower than invert of incoming drainage to
neutralization Pit
37. Top Surface of Chemical Rock inside Neutralization Pit lower than Invert of outlet
pipe
38. Manhole and Pit Cover as per Standard Drawing AE-036083, sheet 002 is
correctly shown
39. Location and Details of Steel Ladder Rungs are correctly shown
40. Drain Pit and Sump Pit and Lift Station and Box Culvert and Valve Box and
Concrete Vault Orientation are correctly shown as per Piping Plans
41. Drain Pit and Sump Pit and Lift Station, Box Culvert and Valve Box and
Concrete Vault Plan & dimensions are correctly shown as per Piping Plans and
design sketches
42. Pit , Lift Station, Box Culvert and Valve Box and Concrete Vault Sections &
Details are correctly shown as per design sketches
43. Pit Orientation is correctly shown as per Gravity Sewer Layouts
44. Ensure that Neutralization Pit dimensions are correctly shown as per Process
Sizing Calculations and Drawings
45. Pit Location, Plan & dimensions are correctly shown as per Gravity Sewer
layouts and design sketches.
46. Small Sump Pit of 600mm x 600mm x 500 mm depth at bottom slab is correctly
shown
47. Details of Precast Removable Concrete Covers with lifting lugs are correctly
shown
48. Details of Removable Steel Covers and lifting lugs are correctly shown
49. Mounting Details of Pumps and sole plate as per Pump Vendor drawings on
NMR-602 are correctly shown
50. Sump Pit is vapor-tight construction and provided with a vent
51. Vent connection installed at top of Sump Pit is correctly shown

Updated AUG 2016 18


ENGINEERING DESIGN QUALITY CHECK LIST

52. Vent Pipe material is 80CG0D1 per SAES-L-105, Steel pipe, ASTM A53,
galvanized, above and below ground.
53. Incoming drainage to a Sump and Drain Pit provided with a water seal similar to
that provided on sealed manholes
54. Outlet of incoming drainage is terminated not less than 150 mm below Pump
shut-off liquid level.
55. Sump Pit access ladder is made of fiberglass material or plastic coated
aluminum. Ladder is rail type as per ANSI A14
56. Lifting monorail beam is provided for equipment heavier than 70 kgs
57. Wet well ends and corners are sloped 10 deg and floor sloped 1.5% to the pump
intakes
58. Wet Well access ladder is made of fiberglass material or plastic coated
aluminum. Ladder is rail type as per ANSI A14
59. Lift Station is air tight construction and is provided with a 75 mm size gooseneck
vent terminates at 3 m above lift station deck level
60. Vent Pipe material is Steel Pipe 12CG0U as per SAES-L-105, ASTM A53, or API
SPEC 5L Grade B, galvanized and coated externally as per SAES-H-002
61. Bolted-down steel hatches is provided for the removal of each pump
62. Wet Well High Liquid Level (HLL) is at least 300 mm below the invert of the
lowest incoming sewer but not more than 600 mm
63. Location/details of Pipe Sleepers inside Culvert are correctly shown as per Piping
plans
64. Details of Wingwalls of Culvert are correctly shown as per design sketches
65. Details of Headwalls at top of Culvert are correctly shown as per design sketches
66. Details of Cutoff walls at top of Culvert are correctly shown as per design
sketches
67. Pedestal bearing plate size and anchor bolt hole diameter are correctly provided
68. Steel Grating Dimensions, thickness and details are correctly shown
69. Details of Grating Supporting Structural Steel Members are correctly shown
70. Location and details of Expansion, Control and Construction Joints are correctly
shown.

5.4.3 Transformer Oil Containment

1. Capacity and Details of Oil Containment for Transformer Foundation provided


are correctly shown as per SAES-P-119 , Section 7.3 and Vendor NMR-602
Drawings
2. Oil Containment is provided for transformers containing more than 2500 liters of
oil
3. Oil Containment to contain twice of Transformer Oil Volume is provided for
Power Transformers < 2.5 MVA and correctly shown (No Crushed Rock is
required)
4. Oil Containment (Concrete pit) constructed around Transformer Foundation is
provided for Power transformers ≥ 2.5 MVA and correctly shown
5. Concrete pit constructed around Transformer ( ≥ 2.5 MVA) Foundation is
provided to contain 100% of Transformer Oil Volume and Rain Water is
considered
6. Concrete pit constructed around Transformer Foundation is provided with a steel
grating covered with crushed rock of 300 mm correctly shown
7. Steel Grating mesh (opining) size is less than 25 mm² (25mm x 25mm)
8. Crushed rock is a minimum sieve size of 25 mm uniformly graded
9. Removable section, with a steel cover (not covered with crushed rock) is
provided in one corner (near to access road) of steel grating and correctly shown

Updated AUG 2016 19


ENGINEERING DESIGN QUALITY CHECK LIST

10. Sump is provided at one corner (near to access road) of Concrete Pit with
pumping out connection is correctly shown

5.4.4 Steel Slide Plate / Low Friction Slide Plate

1. Steel Slide Plate or low-friction Slide Plate assembly is provided at Vessel /


Exchanger sliding end is correctly shown as per Vendor drawings of NMR-602
2. Steel Slide Plate instead of low-friction slide plate is provided for exchangers with
bundle pull is considered and correctly shown
3. Low-friction slide plate assembly consists of multiple individual slide plate
components spaced out along length of Vessel saddle is correctly shown
4. Slide Plate component consists of Upper element and Lower element. All
elements are fabricated with carbon steel backer plates attached to elements are
correctly shown
5. Upper elements are welded to Vessel saddle and Lower elements are welded to
Steel bearing plate are correctly shown
6. Continuous steel bearing plate is provided under the lower elements and lower
elements are welded to bearing plate is correctly shown
7. Clear distance between lower elements ≤ 450 mm (18") is considered and
correctly shown
elements
8. Minimum width of bearing plate is 25 mm (1.0") larger than width of lower
elements is correctly shown
9. Minimum length of bearing plate is 25 mm (1.0") larger than saddle length is
correctly shown

5.4.5 Pipe Support Schedule

1. Pipe Support numbers, types and required numbers are correctly shown and
matching with Foundation Location Plans and Piping Plans
2. High Point Finish Surface Elevations (HPFS EL) are correctly shown as per
Piping Plans and Foundation Location Plans
3. Top of Concrete Elevations (TOC EL) are correctly computed
4. Bottom of Pipe Elevations (BOP EL) are correctly shown as per Piping Plans
5. Footing Dimensions (L, B, T & Df) are correctly shown as per design sketches.
6. Pedestal Dimensions (C, D, J & K) are correctly shown as per design sketches.
7. Base Plate Dimensions (G, N, Tp & Hole f) and Orientation are correctly shown.
8. Base Plate Bolt Hole Diameters are correctly shown as per 12-SAMSS-007.
9. Anchor Bolts Location and Details (S1, S2, Type, da, Proj, Required Numbers)
are correctly shown and matching with base plate bolt Holes
10. Clearance between Anchor Bolt Heads and Reinforcing Rebars is provided
11. Anchor bolts set in the pedestal is not extend into the footing
12. Minimum edge distance for Anchor Bolt and spacing are correctly provided
13. Footing Reinforcement (R1 (Top), R1 (Bottom), R2 (Top) & R2 (Bottom)) are
correctly shown as per design sketches.
14. Pedestal Reinforcement (R3(Vertical) & R4(Ties)) are correctly shown as per
design sketches
15. Reference Drawings (Foundation Location Plans) numbers are correctly Shown
16. Reference Drawings (Piping Plans) numbers are correctly Shown

5.4.6 DRAWING TECHNICAL CONTENTS CHECKLIST FOR STEEL BENDING DETAILS

Updated AUG 2016 20


ENGINEERING DESIGN QUALITY CHECK LIST

1. Check Applicable Reference Standards: SAES-Q-001 (Check other Clients


applicable Standards)
2. Check Spellings correctness
3. Bar Mark for all rebars are correctly provided and matching with Location
Reference drawing
4. Bar Type as per Client format is clearly specified and shown
5. Number of each Bar type required are correctly provided
6. Bar Bending Dimensions are accurately computed as per ACI3-318 and ACI
Detailing Manual SP-66.
7. Bar Cutting Length for each Bar Type is accurately computed
8. Total Bar Length for each Bar Type is accurately computed
9. Location Reference drawing is clearly identified and shown
10. Structure/Structural Member/Element Name and Number is identified and
correctly provided and matching with Location reference drawing

5.4.7 RTR Pipes Protection from Concrete

1. Thrust blocks / Concrete Encasement are not covering RTR piping joints
2. Plastic pipes such as RTR are protected from contact with concrete by tape
wrapping as per SAES-S-070
3. Edges of RTR pipe or fitting enters or leaves a thrust block wrapped with
neoprene wrapping protruded from block is correctly shown
4. Thickness and width of wrap is as per Table 5 of SAES-S-070, unless otherwise
specified by piping manufacturer are correctly shown

5.4.6 Drawing Technical Contents for Foundation Location Plan Checklist

5.4.6.1 General

1. Check Applicable Reference Standards: SAES-A-114, SAES-Q-001, SAES-Q-


007 (Check other Clients applicable Standards)
2. Check Spellings correctness
3. Refer to Design Sketches for correct foundations sizes
4. Benchmark reference is correctly shown as per Equipment/Piping Plans
5. Battery Limits and Proper Match lines are correctly shown as per Plot Plans and
Equipment / Piping Plans
6. Coordinates of Reference Points are correctly shown as per Plot Plans and
Equipment / Piping Plans
7. Plant Coordinates and UTM Coordinates are correctly shown as per Plot Plans
and Equipment / Piping Plans
8. Existing/Finish Grade Elevations are correctly shown as per Plot Plans and
Equipment / Piping Plans
9. Plant Elevations and MSL Elevations are correctly shown as per Plot Plans and
Equipment / Piping Plans

5.4.6.2 Foundation numbering and Locations

1. Numbering of Foundations, Piles, Pipe Supports, etc. are correctly shown and
matching with Plot Plans and Equipment / Piping Plans
2. Location of all Foundations are correctly shown as per Plot Plans and Equipment
/ Piping Plans
3. Orientation of all Foundations are correctly shown as per Plot Plans and
Equipment / Piping Plans

Updated AUG 2016 21


ENGINEERING DESIGN QUALITY CHECK LIST

4. Equipment Tag Numbers for Equipment Foundations are correctly shown as per
Plot Plans and Equipment / Piping Plans
5. Dimensions of all Foundations are correctly shown as per Foundation Details
6. Cross Reference between Foundation Location Plans, Foundation Details, Pipe
Support Schedules and other related drawings are correctly provided
7. Pipe Centerline and location of Pipe Grade Penetration point are correctly shown
as per Piping Plans

5.4.6.3 Foundation Interferences

1. Ensure no interference between new Foundations themselves


2. Ensure no interference between new Foundations and Existing Foundations
3. Ensure no Interference between new Foundations and any underground new or
existing utilities (piping, cables, etc.)
4. Ensure no Interference between new Foundations and any new or existing above
or underground Structure
5. Ensure no Interference between new Foundations and any new or existing
access roads

5.4.6.4 Foundation Clearances

1. Minimum clear spacing between Machine Foundations = 2.5 × width of the


smallest Machine Foundation as per SAES-Q-007
2. Ensure accessibility to equipment, Valves, Vessels and Tanks, etc. are provided
as per Equipment / Piping Plans
3. Ensure Clearances between equipment, Vessels, Tanks, etc. are provided as per
Equipment / Piping Plans
4. Ensure Clearances between equipment, Vessels, Tanks, etc. and edge of roads
etc. are provided as per Equipment / Piping Plans

5.4.7 Reinforcement Details

1. Sizes and Spacing of Reinforcing Bars are correctly shown


2. Bar size & spacing for Wall (Stem), Toe & Heel Slabs are correctly provided
3. Minimum concrete covers for Wall (Stem), Toe & Heel Slabs are correctly
provided
4. Lap splices lengths and Locations are as per ACI-318 requirements and correctly
shown. Staggered "B" Lab Splices as per ACI-318 are correctly considered
5. Sizes and Spacing of Ties for pedestals are correctly shown
6. Sizes and Spacing of Ties for Ringwall are correctly shown
7. Bars Marks are correctly shown and matching with Steel bending details
8. Location of Main & Secondary bars are correctly shown
9. Vessel Orientation and Tag Numbers as per Vessel Vendor drawings of NMR-
602 are correctly shown
10. Vertical Vessel Pedestals smaller than 1.8 m (6.0') are square or round are
considered and correctly shown
11. Vertical Vessel Pedestals of 1.8 m (6.0') and larger are Octagonal with
dimensions of 50 mm (2.0") increments are correctly shown
12. Vertical Vessel minimum pedestal reinforcement of 16 -12mm dia with 10 mm dia
ties @ 380 mm for Octagons 1.8 m (6.0') to 2.60 m (8.5') is correctly considered
13. Vertical Vessel minimum pedestal reinforcement of 24 -16 mm dia with 12 mm
dia ties @ 380 mm for Octagons 2.60 m(8.5') to 3.66 m (12.0') is correctly
considered

Updated AUG 2016 22


ENGINEERING DESIGN QUALITY CHECK LIST

14. Vertical Vessel minimum pedestal reinforcement of 16 mm dia @ 450 mm with


12 mm dia ties @ 380 mm for Octagons > 3.66 m (12.0') is correctly considered
15. Vertical Vessel Pedestal provided with minimum top Reinforcement of 12mm dia
@ 300 mm across the flats in both directions is correctly shown
16. Vertical Vessel Footing of diameter < 2.1 m (7.0') is square with dimensions of 50
mm (2.0") increments are correctly shown
17. Vertical Vessel Footing of diameter ≥ 2.1 m (7.0') is Octagonal with dimensions
of 50 mm (2.0") increments are correctly shown

5.4.8 Embedded Items

1. Anchor bolt numbers, locations, type, size, projection, sleeves and double nuts
are correctly provided
2. Clearance between Anchor Bolt Heads and Equipment Nozzles or Manways or
Reinforcing Bars is provided
3. Edge distances for Anchor Bolts and Spacing are not less than specified values
in STD DWG AA-036322, Sheet-001, latest revision
4. Location and Size of Anchor Bolts are checked against Vessel or Tank Vendor
drawings of NMR-602 and are correctly shown
5. Location and Size of Anchor Bolts are checked against Equipment Vendor
drawings of NMR-602 and are correctly shown
6. Pockets for Anchor bolts (if required by Vendor) are correctly shown as per
Vessel or Equipment Vendor Drawings of NMR-602
7. Embedded items, cables, sleeves, conduits are identified and detailed

5.4.9 Cast-in place Concrete Piles

1. Cast-in place concrete piles size & specifications are correctly provided
2. Pile safe working loads, pile maximum test loads are correctly provided
3. Number of piles required for test are correctly specified
4. Reference to Foundation Location Plan is correctly provided
5. Pile Bar dowels with pile cap are correctly shown as per engineer design sketch

5.4.10 Coating Systems

For the Structural concrete coating system, see Appendix I

5.5 CONCRETE MATERIAL TAKE OFFS CHECKLIST

5.5.1 MTO TITLE BLOCK

1. T/O Title, Drawing Index are correct


2. T/O Number, Sheet Number, Revision Number are correct
3. Date and Revision Description are correct
4. Plant Number and Plant Title are correct
5. Job Order/EWO Number is correct
6. Compiled by name is correct
7. Checked by name and date are correct
8. Project Engineer name and date are correct

5.5.2 REFERENCES DRAWINGS

Updated AUG 2016 23


ENGINEERING DESIGN QUALITY CHECK LIST

1. Reference drawings Numbers, Revision are correctly listed


2. Reference drawings status: Preliminary or Final is correctly shown

5.5.3 PRESENTATION

1. MTO format conforms to the Client standards


2. Units (ISO metric or Imperial) are correct
3. Hold Clouds and Reason for Holds are shown
4. Revision Clouds & Diamonds after IFC are shown

5.5.4 TECHNICAL CONTENTS

5.5.4.1 General

1. Check Spellings correctness


2. Revision Code is correctly shown
3. Material description is correctly specified as per Client material specification
system
4. Quantity is correctly computed as per standard engineering practices

5.5.4.2 Concrete Work

1. Concrete Demolition
2. Lean Concrete
3. Structural Concrete
4. Reinforcement for Concrete
5. Post-Tensioned Concrete
6. Precast structural concrete
7. Concrete Masonry units
8. Reinforcing Rebars
9. Welded Wire Fabric
10. Standard Anchor Bolts
11. High Strength Anchor Bolts
12. Expansion Anchors
13. Metal Inserts / Embedded Metals
14. Cementitious Grout
15. Epoxy Grout
16. Fiber glass Ladders
17. Fiber glass Gratings

5.5.4.3 Moisture Protection

1. Damp proofing / Waterproofing


2. Water Stops
3. Polyethylene Sheet Vapor Barrier

5.5.4.4 Expansion Joints

1. Expansion board
2. Back road
3. Joint Sealant

Updated AUG 2016 24


ENGINEERING DESIGN QUALITY CHECK LIST

6.0 INDEX-S (Civil Utilities / Grading / Paving / Earth Work Drawings) CHECKLIST

6.1 DRAWING TITLE BLOCK

1. Drawing Title, Drawing Index and Drawing Type are correct


2. Drawing Number, Sheet Number, Revision Number are correct
3. Plant Number and Plant Title are correct
4. Job Order/EWO Number is correct
5. Design Certification Initials and Dates are filled out correctly
6. Review for Key Drawing Initials and Dates are correctly marked
7. Revision Validation is filled out correctly

6.2 GENERAL NOTES AND REFERENCES

1. All Relevant Client standards are listed


2. All Relevant industry standards are listed
3. All Reference drawings are listed
4. Drawing Control Sheet is referenced
5. Cross Referenced Drawings listed are correct

6.3 DRAWING PRESENTATION

1. Scale & Graphic Scale


2. North Arrow, Direction and Location (as per Client Standards)
3. Lettering sizes are correct and legible
4. Lines are clear and thickness is correct
5. Units (ISO metric or Imperial) are correct
6. Abbreviation, Symbols, Legend and Notes are shown
7. Revision Clouds & Diamonds after IFC are shown

6.4 DRAWING TECHNICAL CONTENTS

6.4.1 General

1. Check Spellings correctness


2. Check Applicable Reference Standards: SAES-A-114, SAES-B-005, SAES-S-
020, SAES-S-070 (Check other Clients applicable Standards)
3. Survey Monuments or Benchmarks are included in the drawing
4. Stationing and Coordinates of station points are correctly shown
5. Existing/Finish Grade Elevation is shown and correct
6. Existing/New Underground Utilities, Pipes, Cables\Cable Trenches , Ductbanks,
etc are identified and sufficient clearance is provided as per Client Standards
7. Oily water drainage line and Sewers piping is separated from a parallel potable
water line by a minimum of 3 meters is considered
8. Oily water drainage line and Sewers piping crosses under potable water line with
a minimum vertical surface clearance of 300 mm is considered
9. Oily water drainage and Sewers piping crossing potable water line is encased in
concrete for distance of 3 meters in both directions beyond the crossing point is
considered
10. Minimum Concrete incensement of 150 mm around Pipe is correctly shown
11. Fiberglass (RTR) Pipes / Fittings wrapped with neoprene wrapping at the edges
of concrete encasement is correctly shown

Updated AUG 2016 25


ENGINEERING DESIGN QUALITY CHECK LIST

12. Storm water runoffs from off-plot areas and uncontaminated water not
discharged into oily water drainage system is considered
13. Corrosive chemicals is connected to neutralization pit prior to discharging into
oily water drainage system is considered
14. Storm water drainage and Sanitary sewer system are not combined with Oily
water drainage systems
15. Building Sewer connection is at least 0.60 m from Building external wall

6.4.2 Gravity Piping and Fittings

1. Sewer Layouts are correctly shown


2. Plan and Profiles (if required) are correctly shown
3. Pipe size, Direction of Flow are correctly shown
4. Pipe material is Reinforced Thermosetting Resin (RTR) Sewer Pipe and Fittings
80FE0D as per SAES-L-105 and as specified in 01-SAMSS-029.
5. Pipe Invert Elevations are shown correctly
6. Pipe slopes are correctly provided as per design sketches
7. Minimum and maximum Pipe slopes are considered as per Client Standards
8. Minimum Earth cover on top of pipe is provided as per Client standard
requirements.
9. Gravity sewer piping of ≤ 400 mm diameter have no more than two horizontal
bends are considered
10. Bend exceed 45 degrees have a cleanout is considered
11. Sub laterals minimum pipe diameter of 200 mm is considered

6.4.3 Neutralization Pits

1. Neutralization Pit outlet drain line is connected to Oily Water System (OWS)
2. If Oily Water System is not available pit is provided with pumping out connection

6.4.4 Diked Tank Farm Areas

1. Direct buried valve with position indicator provided for drain line outside diked
area is correctly shown
2. Catch basin with beehive cover for diked area is provided and correctly shown

6.4.5 Storm Drainage Gravity Piping & Open Channels

1. Drainage Piping / Open Channels layouts are correctly shown


2. Drainage Piping / Open Channels Plan & Profiles (if required) are correctly
shown
3. Pipe / Open Channel size, Direction of Flow are correctly shown
4. Pipe material is Reinforced Thermosetting Resin (RTR) Sewer Pipe and Fittings
80FE0D as per SAES-L-105 and as specified in 01-SAMSS-029.
5. Or Pipe Material is PVC pipe, 80PV0D as per SAES-L-105; 300 mm (12 inch) or
less diameter. Joints is as per ASTM D2855 or elastomeric ring gasket per ASTM
D3212
6. Or Pipe Material is Reinforced concrete pipe, ASTM C76M Class III, Wall B, for
pipes 300 mm and larger. Joints is sealed using "O" rings according to ASTM
C443
7. Or Pipe material is concrete pipe 250 mm and smaller is in accordance with
ASTM C14 Class III non-reinforced, bell and spigot, or tongue and groove sewer
pipe.

Updated AUG 2016 26


ENGINEERING DESIGN QUALITY CHECK LIST

8. Pipe / Open Channel Invert Elevations are shown correctly


9. Pipe / Open Channel slopes are correctly shown
10. Minimum and maximum Pipe / Open Channel slopes are considered
11. Minimum Earth cover on top of pipe is provided as per Client standard
requirements.
12. Minimum size of Storm Drainage Pipes is 300 mm
13. Minimum size of Branch lines to individual drain inlet is 200 mm.
14. Ends of road crossing culvert and exit of storm drainage open channel is
provided with 0.60 m concrete headwalls
15. Road crossing Culvert is provided with 0.60 m a cut-off wall at entrance & exit lip
below Culvert Invert
16. Solid Stone grouted Rip-rap is provided for a distance of not less than 3 m
upstream and downstream of concrete box culverts
17. Solid Stone grouted Rip-rap is provided along the outside face of all open
channel curves plus 3 m upstream and downstream of the curve tangent points
18. Rip-rap is solid stone or concrete measuring at least 300 mm in all dimensions
19. Steel Grating (if required) for open channels are correctly shown and reference is
made to channel details

6.4.6 Public and Building Sewers

1. Piping layouts are correctly shown


2. Piping Plan & Profiles (if required) are correctly shown
3. Pipe size, Direction of Flow are correctly shown
4. Pipe material is Reinforced Thermosetting Resin (RTR) Sewer Pipe and Fittings
80FE0D as per SAES-L-105 and as specified in 01-SAMSS-029.
5. Public Sewer is laid in a straight line between manholes. No elbows, wyes, other
fittings that change direction of sewers is provided between manholes
6. Pipe Invert Elevations are shown correctly
7. Pipe slopes are correctly shown
8. Minimum and maximum Pipe slopes are considered
9. Minimum Earth cover on top of pipe is provided as per Client standard
requirements.
10. Public Sewer minimum pipe diameter is 200 mm.

6.4.7 Catch Basins

1. Catch basins with beehive covers are used for unpaved areas.
2. Cast iron catch basins per Std. DWG AC-036078 in no traffic areas are used
3. Cast iron catch basins per Std. DWG. AB-036013 in traffic areas are used
4. Catch basins for paved area is flush with the low point of the finished surface
5. Coverage area for single catch basin not more than 232 square meters is
considered
6. Maximum surface travel of any liquid to a catch basin is less than 15 meters
7. Minimum surface slope of 1.5% to catch basins is considered
8. Catch Basin not located beneath any equipment, vessels, or structures is
considered

6.4.8 Manholes

1. Sealed and vented manholes as per STD. DWG AB-036054 are provided
2. Manholes are provided at changes in horizontal direction for main pipes and for
Submains, lateral & Sub laterals larger than 400 mm pipe diameter.

Updated AUG 2016 27


ENGINEERING DESIGN QUALITY CHECK LIST

3. Manhole maximum spacing of 90 meters is considered for main pipes and for
Submains, laterals & Sub laterals larger than 400 mm pipe diameter
4. Invert of Outlet in a manhole is 25 mm lower than Invert of lowest incoming
drainage in this manhole
5. Manholes are clearly shown and reference is made to Manhole Details

6.4.9 Cleanouts

1. Cleanout is provided at upper terminal of each run of piping of each section of


oily water drainage system
2. Cleanout is provided at 30 meters for straight length drainage piping for oily
water drainage ≤ 400 mm pipe diameter.
3. Cleanouts inside plot limits can be used in lieu of manholes and at a change of
direction of 45 degree or smaller
4. Cleanout is provided for each horizontal change of direction exceeding 45 degree
for drainages ≤ 400 mm pipe diameter.
5. Spacing between a Cleanout and next manhole ≤ 30 meters
6. Spacing between a Cleanout and next cleanout on downstream ≤ 30 meters
7. Cleanout size is 100 mm (4 inch) for drainage pipes ≤ 250 mm (10 inch)
diameter
8. Cleanout size is 150 mm (6 inch) for drainage pipes > 250 mm (10 inch)
diameter
9. Cleanout is installed vertically above flow line of pipe and opens to allow cleaning
in direction of flow of drainage pipe
10. Cleanout is accessible and extended to grade level. Each 90-degree cleanout
extension is extended from a wye type fitting or other approved fitting of
equivalent sweep.
11. Cleanouts is gastight and watertight without use of any gasket, packing, or
washer

6.4.10 Vents

1. Vents installed for all sealed manholes and Lift Stations are correctly shown
2. Vent connection installed at top of Lift Station is correctly shown
3. Vent installed upstream of first sealed manhole is correctly shown
4. Vent installed downstream of farthest catch basin are correctly shown
5. Minimum Vent size of 100 mm diameter is correctly shown
6. Vent supported at horizontal-to-vertical transitions is correctly shown
7. Vents protected against mechanical accidental damage are correctly shown
8. Vents are not closer than 15 meters horizontally from any source of ignition
9. Vents within 30 meters of a furnace or other source of ignition is terminated at
least 15 meters above grade
10. Vents are terminated at least 3 meter above grade
11. Vents are terminated at least 3 meters above any equipment handling
hydrocarbons or their derivatives, Piperacks, or any platforms
12. Horizontal Spacing between terminating points of adjacent vents ≥ 1.0 meter
13. Vents openings are not having any flame arrestors, goosenecks, bird screens,
rain caps, etc.
14. The horizontal part of the vent pipe is sloped back to the lift station/manholes
15. Vent piping installation details is in accordance with Standard Dwg. no. AB-
036054
16. Vent Pipe material is 80CG0D1 per SAES-L-105, Steel pipe, ASTM A53,
galvanized, above and below ground.

Updated AUG 2016 28


ENGINEERING DESIGN QUALITY CHECK LIST

17. Vent belowground piping and piping not less than 150 mm above the finished
surface is coated externally in accordance with SAES-H-002
18. Vent Pipe Material is RTR Pipe & Fittings are 12FE0U per SAES-L-105 with
restrained joints below ground
19. Steel Pipe Riser for RTR Vent is 80CG0D1 per SAES-L-105, Steel pipe, ASTM
A53, galvanized, below and above ground
20. The connection between RTR (fiberglass) pipe and steel pipe is flanged
connection

6.4.11 Lift Stations (Sump Pits)

1. Lift station is not installed inside Diked areas


2. Incoming drainage to a lift station provided with a water seal similar to that
provided on sealed manholes
3. Outlet of incoming drainage is terminated not less than 150 mm below Pump
shut-off liquid level.
4. Lift Station is vapor-tight construction and provided with a vent
5. Thrust blocks are provided for underground force mains
6. Applicable Pipe supports are fireproofed as per SAES-B-006
7. Lift Station is having facilities for bypassing Sump and Pumps
8. Lifting Stations are clearly shown and reference is made to Lifting Station Details
9. Sluice Gate (if required) Size and Specifications are correctly shown

6.5 DRAWING TECHNICAL CONTENTS OF GRADING

6.5.1 General

1. Check Spellings correctness


2. Check Applicable Reference Standards: SAES-A-114, SAES-B-005, SAES-B-
054, SAES-B-055, SAES-Q-006, SAES-S-030 (Check other Clients applicable
Standards)
3. Survey Monuments or Benchmarks are included in the drawing
4. Battery Limits and Match lines are correctly shown and matching with Piping
Plans
5. Stationing and Coordinates of station points are correctly shown
6. Loading Rack layout is correctly shown and matching with Piping Plot Plan
7. Typical sections to show marl cap, Subbase , Base course type, thickness,
Pavement type and thickness are provided
8. Cross sections, side slops, top of slope and toe of slope are correctly shown as
per client and design standards
9. Existing ground contours are correctly provided as per topographic survey
drawings
10. Design Contours are correctly provided as per surface drainage requirements
11. High Point Finish Surface (HPFS) is correctly shown and is matching with Piping
Plot Plans
12. High point Level (HPL) and Low Point Levels (LPL) for Valve Station are as per
surface drain design requirements and are correctly shown
13. New Finish grade level is matching with existing Finish grade level at the
interface line and correctly shown
14. Surface drainage from unpaved areas is not drained over paved areas.
15. Storm Drainage swales / ditches location and layouts are correctly shown
16. Pavement marking for asphalt roads is correctly shown as per client standards

Updated AUG 2016 29


ENGINEERING DESIGN QUALITY CHECK LIST

17. Roads layouts and location are correctly shown and matching with Piping Plot
Plans
18. Abbreviation, Symbols, Legend, Notes are correctly shown as per Client
Standards
19. Curve data is correctly provided
20. Spot elevations are correctly shown
21. Surface design slopes are correctly shown
22. Soil improvement type, specifications and locations are correctly shown
23. Valve Station layout is correctly shown and matching with Piping Plot Plan
24. Pipeline berm layout and location are correctly shown and matching with Piping
Plot Plan
25. Scraper Trap Area layout is correctly shown and matching with Piping Plot Plan
26. Metering Station layout is correctly shown and matching with Piping Plot Plan
27. Fire hydrants, monitors, and fire water piping and valving inside plants is
protected by posts as per AD-036010 or roll curbs as per SAES-B-017
28. Footprint of above grade portion of Buildings, Foundations, Sumps, manholes ,
catch basins, etc. are correctly shown

6.5.2 Roads and Clearances

1. Roads layouts and locations are correctly shown and matching with Plot Plans
2. Roads sections and details are correctly shown and reference is made to road
layouts drawings
3. Typical sections to show marl cap, Subbase , Base course type, thickness,
Pavement type and thickness are provided
4. Curves design data, Vehicle Turning Radius , etc. are complying with AASHTO
design requirements and correctly shown
5. Pavement marking for asphalt roads or areas is correctly shown
6. New Pavement level is matching with existing pavement level at the interface line
and correctly shown
7. In plant Primary roads have 8 meters wide with 2 meters shoulders on each side
are correctly shown.
8. In plant Secondary roads have 7 meters wide with 1.5 meters shoulders on each
side are correctly shown
9. Access Way with 6 m wide for maintenance Equipment and distance from end of
Access Way to nearest edge of Equipment skid ≥ 6 m are correctly provided
10. Edge of Primary or Secondary road shoulder to the nearest edge of building, pipe
way or equipment not handling flammable materials ≥ 5 m
11. Edge of Primary or Secondary road shoulder to the nearest edge of pumps
handling flammable materials ≥ 15 m
12. Edge of Primary or Secondary road shoulder to the nearest edge of edge of
compressors handling flammable gases ≥ 15 m
13. Edge of Primary or Secondary road shoulder to the nearest edge of equipment
operating at over 315°C ≥ 15 m
14. Edge of Primary or Secondary road shoulder to the nearest edge of any other
high risk equipment ≥ 15 m
15. Vehicle barriers are provided to protect exposed above ground piping near
primary and secondary roads.

6.5.3 Surface Storm Water Drainage

1. Paved sites are devided into areas with slopes to catch basins, ditches and
swales are correctly shown

Updated AUG 2016 30


ENGINEERING DESIGN QUALITY CHECK LIST

2. Surface drainage from unpaved areas is not drained over paved areas.
3. Storm Drainage swales, ditches, gutters location and layouts are correctlly shown
4. Concrete open channels, layouts, sizes, details, invert elevations, slopes and
flow direction are correctly shown and reference is made to channel details
5. Steel Grating for open channels are correctly shown and reference is made to
channel details
6. Storm Drainage Culverts, layouts, sizes, details, invert elevations, slopes and
flow direction are correctly shown and reference is made to Culvert details
7. Ends of road crossing culvert and exit of storm drainage open channel is
provided with 0.60 m concrete headwalls
8. Road crossing Culvert is provided with 0.60 m a cut-off wall at entrance & exit lip
below Culvert Invert
9. Solid Stone grouted Rip-rap is provided for a distance of not less than 3 m
upstream and downstream of concrete box culverts
10. Solid Stone grouted Rip-rap is provided along the outside face of all open
channel curves plus 3 m upstream and downstream of the curve tangent points
11. Rip-rap is solid stone or concrete measuring at least 300 mm in all dimensions

6.5.4 Process Equipment Spillage Containment

1. Concrete curbs with 150 mm minimum height are provided at hydrocarbon pump
bases, oil-filled transformers, etc. are provided
2. Surface area within Concrete curbs graded to direct effluent away from
equipment to the nearest catch basin is correctly shown.
3. Spillage Containment for Process Equipment made of reinforced Concrete with
curb of 150 mm height and catch basins are provided and correctly shown
4. Minimum slope toward the catch basins is 1.5 % and Maximum slope is 4 % are
considered in the design
5. Area served by a single catch basin not exceeding 232 square meters is
considered in the design
6. Maximum surface travel distance of any liquid to a catch basin ≤ 15 m is
considered in the design
7. Catch basin of a pump area is separtated from Catch basin of another pump by
at least 3 meters
8. Surface drainage outside the Containment or Concrete Pavement is sloped away
from the concrete

6.5.5 Scraper Spillage Containment

1. Spillage Containment for Scraper Trap made of reinforced Concrete with curb of
150 mm height and catch basin is provided and correctly shown for Liquid
services
2. Reinforced Concrete Pavement without curb or catch basin provided under
Scraper Trap for Gas services is correctly shown.
3. Minimum slope toward the catch basins is 1.5 % and Maximum slope is 4 %
4. Area served by a single catch basin is not exceeding 232 square meters
5. Maximum surface travel distance of any liquid to a catch basin ≤ 15 m
6. Surface drainage outside the Containment or Concrete Pavement is sloped away
from the concrete

6.5.6 Storage Tank Diked Areas

Updated AUG 2016 31


ENGINEERING DESIGN QUALITY CHECK LIST

1. One Ramp of 6 m wide is provided over tank dike for access of mobile
equipment.
2. Ramp having approach and departure angles not exceeding fourteen percent
(14%) is correctly provided and shown on drwaings
3. A Flat crest of 3.0 m long is provided for all access ramps
4. Minimum two stiles are provided for each diked area for dike over 910 mm high.
5. Stiles are located on opposite sides of the diked and near fire hydrants
6. The top of intermediate dike wall is 300 mm below the top of the peripheral dike.
7. The minimum height of intermediate dike wall is 450 mm
8. The maximum height of dike walls is 2 meters measured from grade on either
side of the dike wall.
9. The minimum distance between a tank and dike wall is 3 meters
10. Surfaces inside a diked area is sloped away from the tank, from piping, and other
equipment to a single catch basin near the dike wall.
11. Surface slope inside diked area to the catch basin is not less than 1.5%
12. Surfaces inside diked areas are not asphalted.

6.5.7 Filled Engineered Dike Wall (SAES-B-005)

1. Filled Engineered Dike Wall is constructed from sub-base material Class “A” as
per SAES-Q-006 and compacted as per SAES-Q-006
2. Dike Wall top width is 1.2 meter with crown slope 1:50
3. Side slopes of Dike wall is 1.0 m vertical to 1.5 m horizontal
4. Side Slopes and top surface are protected by 50 mm thick lean concrete.
5. Lean concrete is complying with 09-SAMSS-097. Contraction joints 12 mm wide
at 6000 mm centers are provided.
6. Filled Engineered Dike Wall cross sections and destails are correctly shown as
per Figure-1 of SAES-B-005.

6.5.8 Loading Bays

1. Reinforced concrete pavement with curb and ridge line considered for spill
containment for each rack area are correctly shown
2. Roll curbs of 1.2 meters width and 75 mm minimum height at center smoothly
tapering to edges are correctly shown
3. Minimum length between roll curbs of 19.2 meters and sloped to permit drainage
of spills is correctly shown
4. Curbes or barries provided for Equipment near any bay are correctly shown
5. Loading bays catch basins located at bays entrance and exit are correctly shown
6. Offloading bays catch basins located at bays entrance are correctly shown
7. Bays catch basins located offset from Vehicle lane are correctly shown
8. Minimum slope toward catch basins is 1.5 % and Maximum slope is 4 %
9. Areas around loading arms and manifolds curbed and sloped with 1.5% to
dedicated catch basins are correctly shown
10. Surface Drainage sloped away from rack, equipment, entrance gates and exit
gates are correctly provided

6.5.9 Site Preparation and Improvement

1. General Fill to raise the grade to the required elevations is complying with SAES-
A-114 and correctly specified

Updated AUG 2016 32


ENGINEERING DESIGN QUALITY CHECK LIST

2. Soil Improvement under foundations with replacing existing loose soil with select
fill material as per soil report recommendations and SAES-A-114 is correctly
specified
3. Extent of Soil Improvement areas on layouts are correctly specified
4. Soil Improvement with stone columns as per soil report recommendations carried
out by specialized contractor is correctly specified in drawing notes
5. Select Fill Material for backfill in contact with concrete or steel structures is used
and correctly specified.
6. Select Fill Material within 0.6 m of the bottom elevation of foundations or slabs on
grade when fill is required to achieve final grade is used and correctly specified

6.5.10 Concrete Pavements

1. Typical sections to show concrete pavement thicknes, reinforcement, joints,


vapor barrier, etc. are correctly shown as per SAES-Q-001

6.5.11 Fire Hydrants / Monitors

1. Fire hydrants, monitors, and fire water piping and valving inside plants is
protected by posts as per AD-036010 or roll curbs as per SAES-B-017
2. Fire hydrants is accessible from a roadway or designated access way
3. Fire Hydrants are located within 6 m of roads or accessways
4. Fire Monitors are not located within 3 m of any catch basin or drainage channel,
etc.

6.5.12 Guard Rails

1. Guard rail location, layout and details are correctly shown and matching with
Piping Plot Plans and Piping Plans

6.5.13 Evaporation Pond & Burn Pit Lining

1. Evaporation Pond lined with a 30-mil rough-surface HDPE liner (UV resistant)
over 300 mm of compacted marl are correctly shown
2. Burn pits lined with 600mm compacted marl to 95% standard Proctor (per ASTM
D698)

6.5.14 Earth Embankment

1. Burn Pit & Pond Embankment are constructed from marl and compacted to 95%
standard Proctor
2. Interior and exterior slopes of the embankment wall is not steeper than 1 m
vertical to 3 m horizontal
3. Embankment cross sections and details are correctly shown
4. Embankment top width is at least 3 meter and graded as access road.

6.6 CIVIL MATERIAL TAKE OFF CHECK LIST

6.6.1 MTO TITLE BLOCK

1. T/O Title, Drawing Index are correct


2. T/O Number, Sheet Number, Revision Number are correct

Updated AUG 2016 33


ENGINEERING DESIGN QUALITY CHECK LIST

3. Date and Revision Description are correct


4. Plant Number and Plant Title are correct
5. Job Order/EWO Number is correct
6. Compiled by name is correct
7. Checked by name and date are correct
8. Project Engineer name and date are correct

6.6.2 REFERENCES DRAWINGS

1. Reference drawings Numbers, Revision are correctly listed


2. Reference drawings status: Preliminary or Final is correctly shown

6.6.3 PRESENTATION

1. MTO format conforms to Client standards


2. Units (ISO metric or Imperial) are correct
3. Hold Clouds and Reason for Holds are shown
4. Revision Clouds & Diamonds after IFC are shown

6.6.4 TECHNICAL CONTENTS

6.6.4.1 General

1. Check Spellings correctness


2. Revision Code is correctly shown
3. Material description is correctly specified as per Client material specification
system
4. Quantity is correctly computed as per standard engineering practices

6.6.4.2 Site Work

1. Site Demolition
2. Site Clearing
3. Site Grading
4. Excavation
5. General Fill material
6. Select Fill, Marl
7. Marl Topping
8. Subbase material
9. Base coarse material
10. Asphalt Pavement
11. Ballast material
12. Cast-in-situ Piles
13. Driven Precast Piles
14. Driven H Piles / Driven Steel Pipe Piles
15. Pipe casing for Pump Can
16. Sanitary Sewer Pipes
17. Fiberglass manholes
18. Storm Water Drainage Pipes
19. Oily Water Drainage Pipes
20. Manhole covers and Frames
21. Ponds lining materials

Updated AUG 2016 34


ENGINEERING DESIGN QUALITY CHECK LIST

22. Concrete Pavement, such as Walkways, Ramps, Driveways etc.


23. Curbs and Gutters
24. Fence and Gates
25. Guard rails
26. traffic signs

7.0 SITE SURVEY (VISIT) CHECK LIST

7.1 DRAWING SEARCH FROM I-PLANT

1. All existing drawings required for the proposed facilities are searched from I-plant
before starting site visits and hard copy is available with the team for site survey
2. Grading and Paving plans and details "Index-S" are available
3. Pump curbed area layouts and details "Index-S" are available
4. Existing drawings of underground utilities "Index-S" such as sewer lines,
firewater lines, potable waterlines, etc. are available
5. Existing drawings of underground utilities "Index-P" such as cables, ductbanks,
manholes, etc. are available
6. Foundation Location Plans and Foundation Details "Index-Q" are available
7. Concrete Structures Layouts and Details "Index-Q" such Lift Stations, Sumps,
Drain Pits, Manholes, Culverts, etc. are available.
8. Structural Steel Framing Plans, Elevations and Details "Index-M" are available
9. Any other relevant information deemed necessary for site visit recorded and
noted

7.2 JOURNEY MANAGEMENT

1. Site Visit is Planned and Approved


2. Site Access Permit for personnel and Vehicle are approved and hard copy is
available
3. SPA Prepared and Approved
4. Long Distance travel booking / Lodging approval obtained
5. Meeting point & time at Site with proponent are recorded
6. Leave request form (as a business trip) is filled for more than a day site visit
7. Vehicle request form is filled with required Vehicle Type (4WD or 2WD)
8. Driver have already attended the desert driving training course
9. First Aid Box is Available and Complete
10. Vehicle Equipment is Available and Complete / with seat belt working condition
11. Mobile Phone is Available and Working
12. GPS is Available and Working
13. Satellite Phone is Available and Working
14. Spare Tire / Tire is Available and Working
15. Drinking Water is Available and provided by Company
16. Safety Gadgets, PPE, H2S Detectors, etc. are available
17. Any untoward incidence and Incidence Report is Submitted

7.3 ENGINEERING DATA AND TOOLS REQUIRED FOR SITE VISIT

1. Measuring Tapes (5.0 m and 50.0 m) are available


2. Pencils, Pens, Markers , Spare Papers and Note Pads are available
3. Plot Plan and Relevant Existing Drawings are available
4. Scope of Work is available
5. Any other relevant gadget deemed necessary for the site visit is collected

Updated AUG 2016 35


ENGINEERING DESIGN QUALITY CHECK LIST

7.4 IN – PLANT & PIPELINE SITE SURVEY

7.4.1 Fencing Work

1. Existing Fence Layout at site matches with Piping plans are verified and
recorded
2. Existing Fence Type is identified / verified and recorded
3. Location, Numbers and Sizes of Walk Gates are verified and recorded
4. Location, Numbers and Sizes of Drive Gates are verified and recorded
5. Existing Fencing is as per Standard Drawings: AB-036677, AA-036678,AB-
036679, AC-036680, AE-036881, AE-036882, AE-036883, AE-03688 & AE-
036904
6. Fencing is Zinc-Coated Galvanized or Vinyl-Clad Galvanized is verified and
recorded
7. Fence Type-I Footings are as per Standard Drawing AC-036680
8. Existing Fence Gate opens direction inside or outside is verified and recorded
9. Existing Fence is isolated Fencing or Shared Fencing is verified and recorded
10. Obstructions of proposed Fence Extension are identified, measured and
recorded
11. Minimum safety distances of Vital Equipment, Surveillance Cameras, area
lighting poles, etc. from Fencing / Gates are measured & recorded
12. Existing Fence & Gates are complying with latest Aramco Standards.
13. Deviation of structural items of Fence & Gates from Standard Drawings are
recorded
14. Fence & Gates required modifications / extensions are measured and recorded
15. Extent of Fence demolition is verified and recorded

7.4.2 Site Topography

1. All Features, ground terrain, Profile, Soil Type (Good, Poor, Sabkha, Rocky) at all
locations of proposed facilities are identified and recorded.
2. General slope of Surface is specified and recorded
3. Elevation difference from surroundings are specified and recorded
4. Existing survey control points are specified and recorded
5. Existing Important Land Mark are specified and recorded
6. Lower areas required backfilling are identified and marked up on existing
drawings
7. Existing Pavement extent is identified and marked up on existing drawings
8. Existing Roads widths are measured and marked up on existing drawings

7.4.3 Oily Water Drainage System

1. Existing Oily Water System: Pipe route, Manholes, Catch Basins & Sumps are
verified with existing drawings
2. Existing Oily Water System is complying with SAES-S-020
3. Manhole / Sump for tie-ins are clearly identified and marked on existing drawings
4. Proposed route is identified with no obstructions and marked on existing
drawings
5. Relocation of any obstruction is clearly identified and marked on existing
drawings
6. Deviations of routes and System from existing drawings are marked and
recorded

Updated AUG 2016 36


ENGINEERING DESIGN QUALITY CHECK LIST

7.4.4 Sanitary Sewer System

1. Existing Sanitary Sewer System: Pipe route, Manholes & Sumps are verified with
existing drawings
2. Existing Sanitary Sewer System is complying with SAES-S-010
3. Manhole / Sump for tie-ins are clearly identified and marked on existing drawings
4. Proposed route is identified with no obstructions and marked on existing
drawings
5. Relocation of any obstruction is clearly identified and marked on existing
drawings
6. Deviations of routes and System from existing drawings are marked and
recorded

7.4.5 Storm Water Drainage System

1. Existing Storm Water Drainage System: open channels, ditches, gravity pipes
route, Manholes, Catch Basins & Sumps are verified with existing drawings
2. Existing Storm Water Drainage System is complying with SAES-S-030
3. Manhole / Sump for tie-ins are clearly identified and marked on existing drawings
4. Proposed route is identified with no obstructions and marked on existing
drawings
5. Relocation of any obstruction is clearly identified and marked on existing
drawings
6. Sizes and details of open channels, ditches, swales, etc are clearly identified
and recorded
7. Condition of open channels, ditches, lining material such as marl, grouted riprap
and concrete are clearly identified and recorded
8. Deviations of Dimensions and Sizes from existing drawings are marked and
recorded

7.4.6 New Foundations and Structures

1. Space for Proposed Foundations and Structures are available and free from
underground utilities & above ground obstructions
2. Access to proposed Equipment and structures is available and free from any
obstruction

7.4.7 Modifications of Existing Equipment Foundation

1. Space for Proposed Extension is available and free from underground utilities &
above ground obstructions
2. Size & Type of Foundation/Pedestal, and TOC above finished grade level are
measured and recorded
3. Concrete conditions (Deterioration, Cracks, etc.) are specified and recorded
4. Sole Plate Size and Conditions (Deformation, Corrosion, etc.) are specified and
recorded
5. Existing Anchor bolt numbers, locations, size and projection are recorded
6. Existing Anchor bolt conditions (Deformation, Corrosion, etc.) are recorded
7. Vessels Sliding Element Conditions (Deformation, Corrosion, etc.) are recorded
8. Photos of Foundation from all angles are taken with permission of Client
Representative
9. Deviations of Dimensions and Sizes from existing drawings are marked and
recorded

Updated AUG 2016 37


ENGINEERING DESIGN QUALITY CHECK LIST

7.4.8 Extension of Existing Pipe Sleepers

1. Space for Proposed Extension is available and free from underground utilities &
above ground obstructions
2. Size of Pedestal and TOC above finished grade level are measured and
recorded
3. Sleepers Orientation, dimensions and Spacing are matching with Existing
drawings
4. Concrete conditions (Deterioration, Cracks, etc.) are specified and recorded
5. Base Plate Size and Conditions (Deformation, Corrosion, etc.) are specified and
recorded
6. Existing Anchor bolt numbers, locations, size and projection are recorded
7. Existing Anchor bolt conditions (Deformation, Corrosion, etc.) are recorded
8. Coating of Concrete Surfaces above grade is specified and recorded
9. Deviations of Dimensions and Sizes from existing drawings are marked and
recorded

7.4.9 Extension of Concrete Box Culvert

1. Space for Proposed Extension is available and free from underground utilities &
above ground obstructions
2. Culvert Orientation, clear height and clear width are verified and matching with
Existing drawings
3. Top Slab, Bottom Slab, Walls thicknesses are verified and matching with existing
drawings
4. Deviations of Dimensions and Sizes from existing drawings are marked and
recorded
5. Concrete conditions (Deterioration, Cracks, etc.) are specified and recorded
6. Base Plate Size and Conditions (Deformation, Corrosion, etc.) are specified and
recorded
7. Existing Anchor bolt numbers, locations, size and projection are recorded
8. Existing Anchor bolt conditions (Deformation, Corrosion, etc.) are recorded
9. Coating of Concrete Surfaces above grade is specified and recorded

7.4.10 Extension of Existing Dike Wall

1. Existing Dike wall layout, height and details are complying with SAES-B-005
2. Space for Proposed Extension is available and free from underground utilities &
above ground obstructions
3. Height of Dike Wall above finished grade level in both sides is measured and
recorded
4. Height of intermediate Dike Wall above finished grade level in both sides is
measured and recorded
5. Thicknesses of Dike Walls are measured and recorded
6. Concrete conditions (Deterioration, Cracks, etc.) are specified and recorded
7. Coating of Concrete Surfaces above grade is specified and recorded
8. Deviations of Dimensions and Sizes from existing drawings are marked and
recorded

7.4.11 Extension of Existing pump / Process Equipment Curbed Area

1. Space for Proposed Extension is available and free from underground utilities &
above ground obstructions

Updated AUG 2016 38


ENGINEERING DESIGN QUALITY CHECK LIST

2. Height of curb Wall above finished grade level is measured and recorded
3. Height of curb Wall above finished level from inside is measured and recorded
4. Thicknesses of curb Walls are measured and recorded
5. Coating of Concrete Surfaces above grade is specified and recorded

7.4.12 Expansion of Existing Piperack / Platform / Loading Rack Structure, etc.

1. Space for Proposed Extension is available and free from underground utilities &
above ground obstructions
2. Piperack / Platform / Loading Rack Structure, etc layouts, dimensions and
member sizes are matching with Existing drawings otherwise As Built of all sizes
is required.
3. Pipe Sizes, numbers & Cables Trays on every tear of Piperack are required for
adequacy check clearly identified and recorded and verified against piping plans
4. Clear Height of Piperack / Pipe bridge above road level is measured and
recorded
5. Top of Concrete Pedestal above finished grade level is measured and recorded
6. Steel Members Conditions (Deformation, Corrosion, etc.) are specified and
recorded
7. Metal Decking (if any) Conditions (Deformation, Corrosion, etc.) are specified
and recorded
8. Metal bar Grating / Stair Treads sizes and Conditions are measured and
recorded
9. Ladder / Ladder Cage, handrails sizes and Conditions are measured and
recorded
10. Connections Types and Conditions (Deformation, Corrosion, etc.) are identified
and recorded
11. Base Plate Size and Conditions (Deformation, Corrosion, etc.) are specified and
recorded
12. Existing Anchor bolt numbers, locations, size and projection are recorded
13. Existing Anchor bolt conditions (Deformation, Corrosion, etc.) are recorded
14. Deviations of Dimensions and Sizes from existing drawings are marked and
recorded
15. Coating Systems and color for Structural Steel members is specified and
recorded
16. Concrete Fireproofing of steel members is specified and recorded

7.4.13 Relocation of Existing Structure

1. Space for Proposed Relocation is available and free from underground utilities &
above ground obstructions
2. Structure layout is matching with Existing drawings otherwise As Built of all
members is required
3. Size of Pedestal and TOC above finished grade level are measured and
recorded
4. Base Plate Size is measured and recorded
5. Existing Anchor bolt numbers, locations, size and projection are recorded
6. Deviations of Dimensions and Sizes from existing drawings are marked and
recorded
7. Coating of Concrete Surfaces above grade is specified and recorded
8. Concrete Fireproofing of steel members is specified and recorded

7.5 MPP SITE SURVEY

Updated AUG 2016 39


ENGINEERING DESIGN QUALITY CHECK LIST

Expansion/Modification:

Select / Mark with (P):

Well Site: Tie-in: Trunkline:


Header: E& I: Scraper Area:
Other:

7.5.1 Well Site, Tie-in , Trunkline & Header:

9. Well Site, Tie-in, Trunkline, Header lines & North direction are noted.

10. Well site Fence is Exist

11. Well Marl Pad is Exist

12. Drain pit is Exist

13. Drain pit, fence Type V and size are verified & noted.

14. Well Head guard is Exist

15. Well Site Marker Exists.

16. Corrosion inhibition Pad / Shelter are Exist

17. PDHMS (permanent downhole monitoring System ), Switch Racks are Exist

18. HIPPS ZV Pad is Exist

19. CCTV Post with Foundation are Exist

20. Battery Shelter is Exist

21. Electrical Submersible Pump( ESP) Pad Exists

22. Well Site portable Platform Exists.

23. Drum Marker for Wells is Exist

24. Wind Sock / Post are Exist

Updated AUG 2016 40


ENGINEERING DESIGN QUALITY CHECK LIST

25. Size of existing and new are pipe recorded

26. Gin Pole is Exist

27. Removable Thrust anchor / Drag anchor are Exist

28. Removable Pipe Support(PS) is Exist

29. T pipe support TPS is Exist

30. Camel crossing Area Soil / Rocky conditios are recorded

31. Instrument Portable Support (IPS) is Exist

32. Handhole / Connector Disconnector box are Exist

33. Electrical /inst.Junction Box Structural support are Exist

34. Cable Tray Support is Exist

35. H2S Beacon Structural Support is Exist

36. SSV /SSSV Panel & Pilot Values Structural Support are Exist

37. Flange Enclosure or Valve Enclosure are Exist

38. Crash Barrier at pipe buried location is Exist

39. Area lighting poles are Exist and no. of Poles are rerecorded

40. Details of Valve Operating Platforms /Cross Over need extension/modifications


are recorded

7.5.2 E & I Area

1. Grading, Paving and Fencing of E & I Area is required and Noted


2. Smart Well Completion shed is Exist
3. Record RTU shelter type and location
4. Record MPFM (Multiphase flowmeter) Shed type and location

7.5.3 Scraper Area

1. Grading, Paving and Fencing for Scraper Area is required and Noted
2. A provision is available to accommodate new scraper in existing scraper area
3. Record Drain Sump details location and provision
4. Record exist Switch rack & note for provision
5. Record exist lighting pole locations and provision for new
6. Wind Sock / Post is Exist

7.5.4 Fence Extension /Modification at Wellhead, Scraper Area, E &I , others

Updated AUG 2016 41


ENGINEERING DESIGN QUALITY CHECK LIST

1. Existing Fence Layout at site matches with Piping plans are verified and
recorded

2. Record Existing Fence Type location, size and numbers of existing and new
gates
3. Existing Fence Gate opens direction inside or outside is verified and recorded
4. Existing Fence is isolated Fencing or Shared Fencing is verified and recorded
5. Obstructions of proposed Fence Extension are identified, measured and
recorded
6. Minimum safety distances of Vital Equipment, Surveillance Cameras, area
lighting poles, etc. from Fencing / Gates are measured & recorded
7. Extent of Fence demolition is verified and recorded
8. Any obstruction, type and detail, falling in proposed extended fencing area
recorded
9. Space exists for providing Val. Access Platforms,
Footings/Sleepers/Foundations, Pipe & Valve Supports etc., as applicable per
scope
10. Nos and type of existing Val. Access Platforms & approximate TOG EL. noted
and recorded in consultation with Piping Discipline
11. Extent of Demolition work identified and verified as per CER SOW at site
12. Items of demolition / Reconstruction, viz. PLATF, SCRAPER FDNS, MISC.
FDNS, Pipe & Valve Supports etc. Noted, recorded
13. Extent of modification to existing items viz, PLATF, FDNS, SL, Pipe & Valve
Supports, Crane Portals noted, measured and recorded with dimension.
14. Any obstruction (U/g, A/g) requiring demolition / Reconstruction noted & recorded
15. Any abnormality (existing supports & Platforms at site conflict with CER Scope)
noticed & recorded
16. Anchor block location is clear of any obstruction
17. If Jib/hoist crane portal needs relocation / amendment or modification in size or
elevation, record it in consultation with concerned discipline.
18. Any other point of concern not covered above noticed at site has been recorded
19. CER Scope has thoroughly been understood and discussed with PMT and / or
his representative at site and adequate clarification got, noted and recorded

7.5.5 As Built Data Collection at Well Site, Tie-ins, Header, E&I, Scraper Area and Others

1. Fence line and distance from tie-in point noted, recorded and drawn on paper
2. Any obstruction required to be demolished / reconstructed noted and recorded at
site
3. Dimensions of various items, viz. pedestals, FDNS, Platform width & length, etc.
recorded
4. TOG of platform/member sizes/connection types and stair location is identified
and recorded
5. Location of drain sump is noted and recorded
6. Crash barrier dimension, location is noted and recorded
7. Jib crane location and capacity is noted and recorded
8. Extension of Grading and paving area requirement is noted and recorded
9. Site drum marker/ Gin pole/wind sock is noted and recorded
10. Pipeline Size for scraper trap area is noted and recorded

Updated AUG 2016 42


ENGINEERING DESIGN QUALITY CHECK LIST

11. C/L distances between various items noted and recorded at site.
12. Below ground items of concern identified and recorded at site
13. Any other point deemed necessary for developing As-Built Data has been noted
and recorded with dimensions and dimensional location from the Tie-In Point or
reference point
14. Before leaving site, it is ascertained that all relevant data collected, neatly drawn
and recorded.
15. Finally check that all information existing at site under the extent of As Built
Scope has been collected, recorded and neatly drawn on papers

7.6 SITE VISIT REPORT

1. Detailed Report addressing all findings, recommendations and concerns is


prepared
2. All Field marked up drawings and Sketches copies are provided along with the
report
3. Site Visit Report and Relevant Markups Data are uploaded on JPI

Updated AUG 2016 43


ENGINEERING DESIGN QUALITY CHECK LIST

APPENDIX I

Updated AUG 2016 44


ENGINEERING DESIGN QUALITY CHECK LIST

Foundation & Pad Coating Systems


Concrete Surfaces above grade coated with APCS-1B as per SAES-H-003 / H-101v is correctly specified
Concrete Surfaces above grade coated with APCS-2G as per SAES-H-003 / H-101v for Acid & Caustic Pumps and Chemical Inection
Concrete Surfaces below grade coated with APCS-3 as per SAES-H-003 / H-101v is correctly specified
Anchor Coating Systems
Concrete Surfaces above grade coated with APCS-1B as per SAES-H-003 / H-101v is correctly specified
Concrete Surfaces below grade coated with APCS-3 as per SAES-H-003 / H-101v is correctly specified
Anchor Flange and Pipe Sleeve coated with APCS-113A as per SAES-H-001 / H-101v is correctly specified
Dike Wall Coating Systems
Concrete Surfaces above grade coated with APCS-1B as per SAES-H-003 / H-101v is correctly specified
Concrete Surfaces below grade coated with APCS-3 as per SAES-H-003 / H-101v is correctly specified
Manhole Coating Systems
Concrete manhole interior surfaces coated with APCS-3 of SAES-H-003 / H-101v is correctly specified
Concrete manhole exterior suraces below grade coated with APCS-3 of SAES-H-003 / H-101v is correctly specified
Concrete manhole exterior surfaces above grade coated with APCS-1B coating system per SAES-H-003 / H-101v is correctly specified
Concrete surfaces sealed with a low molecular weight epoxy sealer before coating, is correctly specified
Sump pit Coating Systems
Concrete Cover interior surface coated with APCS-3 per SAES-H-003 / H-101v is correctly specified
Concrete Cover exterior surfaces coated with APCS-1B coating system per SAES-H-003 / H-101v is correctly specified
Concrete Sump interior surfaces coated with APCS-3 of SAES-H-003 / H-101 is correctly specified
Concrete Sump exterior surfaces below grade protected with a 3-coat mastic, 2-layer felt or a 2-coat mastic and polyethylene coating is
Concrete sump exterior surfaces above grade coated with APCS-1B coating system per SAES-H-003 / H-101v is correctly specified
Concrete surfaces sealed with a low molecular weight epoxy sealer before coating, is correctly specified
Lift Station Wet Well Coating Systems
Concrete Cover interior surface coated with APCS-19B per SAES-H-003 / H-101v is correctly specified
Concrete Cover exterior surfaces coated with APCS-1B coating system per SAES-H-003 / H-101v is correctly specified
Wet Well interior surfaces coated with APCS-19B epoxy is correctly specified
Wet Well exterior surfaces below grade coated with APCS-3 per SAES-H-003 / H-101v is correctly specified
Wet Well exterior surfaces above grade coated with APCS-1B coating system per SAES-H-003 / H-101v is correctly specified
Concrete surfaces sealed with a low molecular weight epoxy sealer before coating, is correctly specified
Culvert Coating Systems
Concrete Surfaces above grade coated with APCS-1B as per SAES-H-003 / H-101v is correctly specified
Concrete Surfaces below grade coated with APCS-3 as per SAES-H-003 / H-101v is correctly specified
Valve Box Coating Systems
Concrete Cover interior surface coated with APCS-1B per SAES-H-003 / H-101v is correctly specified
Concrete Cover exterior surfaces coated with APCS-1B coating system per SAES-H-003 / H-101v is correctly specified
Interior surfaces coated with APCS-1B epoxy is correctly specified
Exterior surfaces below grade coated with APCS-3 per SAES-H-101v is correctly specified
Exterior surfaces above grade coated with APCS-1B coating system per SAES-H-101v is correctly specified
Concrete surfaces sealed with a low molecular weight epoxy sealer before coating, is correctly specified
Concrete Vault Coating Systems
Concrete Cover surfaces coated with APCS-1B per SAES-H-003 / H-101v is correctly specified
Vault Interior surfaces coated with APCS-1B epoxy is correctly specified
Exterior surfaces below grade coated with APCS-3 per SAES-H-003 / H-101v is correctly specified
Exterior surfaces above grade coated with APCS-1B coating system per SAES-H-101v is correctly specified
Concrete surfaces sealed with a low molecular weight epoxy sealer before coating, is correctly specified
Pit Coating Systems
Concrete Pit interior surfaces coated with APCS-2E of SAES-H-003 / H-101v is correctly specified
Concrete Pit exterior suraces below grade coated with APCS-3 of SAES-H-003 / H-101v is correctly specified
Concrete Pit exterior surfaces above grade coated with APCS-1B coating system per SAES-H-003 / H-101v is correctly specified
Concrete surfaces sealed with a low molecular weight epoxy sealer before coating, is correctly specified
Drain Pit Coating Systems
Concrete Cover interior surface coated with APCS-3 per SAES-H-003 / H-101v is correctly specified
Concrete Cover exterior surfaces coated with APCS-1B coating system per SAES-H-003 / H-101v is correctly specified
Drain Pit exterior surfaces below grade coated with APCS-3 of SAES-H-003 / H-101 is correctly specified
Drain Pit exterior surfaces above grade coated with APCS-1B coating system per SAES-H-003 / H-101v is correctly specified
Concrete surfaces sealed with a low molecular weight epoxy sealer before coating, is correctly specified

Updated AUG 2016 45


ENGINEERING DESIGN QUALITY CHECK LIST

APPENDIX II

Updated AUG 2016 46


ENGINEERING DESIGN QUALITY CHECK LIST

CLIENT : SAUDI ARAMCO


APPLICABLE STANDARDS FOR DEVELOPMENT AND CHECKING OF CIVIL/STRUCTURAL DRAWINGS

General Standards and Guides Steel Concrete Civil Standard Drawings PIP Standards

PIP STF05501

PIP STF05511

PIP STF05520

PIP STF05530
SAES-H-101V

SAES-M-006
SABP-Q-004

SAES-Q-001
SAES-Q-002
SAES-Q-003
SAES-Q-004
SAES-Q-005
SAES-Q-006
SAES-Q-007
SAES-Q-009
SAES-A-102
SAES-A-104
SAES-A-114
SAES-A-401

SAES-H-001
SAES-H-002
SAES-H-003
SAES-B-005
SAES-B-006
SAES-B-017
SAES-B-054
SAES-B-055

SAES-P-119

SAES-S-010
SAES-S-020
SAES-S-030
SAES-S-070

AA-036322
AA-036754

AD-036010
AD-036711
SAES-L-105
SAES-L-440
SAES-L-450
SAES-L-460

AB-036013
AB-036054
AB-036677
AB-036774
AC-036013

AE-036083
Drawing Types

Process Structures Drawings ● ● ● ● ● ● ● ●


Pipe Rack Drawings ● ● ● ● ●
Access Plaforms Drawings ● ● ● ● ● ● ●
Equipment Sunshade Drawings ● ●
Steel Supports Drawings ● ● ● ● ●
Well Site Fence ● ● ● ● ● ●

Foundation Location Plan ● ● ●


Equipment Foundation Drawings ● ● ● ● ● ● ●
Structure Foundation Drawings ● ● ● ● ● ● ●
Transformer Foundation Drawings ● ● ● ● ● ● ●
Ringwall Foundation Drawings ● ● ● ● ● ●
Vertical Vessel Foundation ● ● ● ● ● ● ●
Horizontal Vessel Foundation ● ● ● ● ● ● ●
Concrete Pad Drawings ● ● ● ● ● ●
Anchor Block Drawings ● ● ● ● ● ●
Dike Wall Drawings ● ● ● ● ● ● ●
Retaining Wall Drawings ● ● ● ● ● ●
Concrete Manhole Drawings ● ● ● ● ● ● ●
Concrete Supports Drawings ● ● ● ● ● ●
Sump Pit Drawings ● ● ● ● ● ● ● ●
Lift Station Drawings ● ● ● ● ● ● ● ● ● ● ●
Box Culvert Drawings ● ● ● ● ● ● ● ●
Valve Box Drawings ● ● ● ● ● ● ●
Concrete Vault Drawings ● ● ● ● ● ● ● ●
Thrust Block Drawings ● ● ●
Neutralization Pit Drawings ● ● ● ● ● ● ●
Drain Pit Drawings ● ● ● ● ● ● ● ● ● ●
Steel Bending Drawings ●

Oily Water System ● ● ● ● ● ● ● ● ● ●


Storm Water System ● ● ● ● ● ● ●
Sanitary Sewer System ● ● ● ● ●
Plant Area Grading ● ● ● ● ● ● ● ●
Scraper Area Grading ● ● ● ● ● ● ●
Valve Station Grading ● ● ●
Metering Station Grading ● ● ● ● ● ●
Loading Facility Grading ● ● ● ● ● ● ● ● ●
Tank Area Grading ● ● ● ● ● ● ● ●
Burn Pit Drawings ● ● ● ●
Evaporation Pond Drawings ● ● ●

Updated AUG 2016 47

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