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High Pressure Filters

High Pressure Filters

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Kristine Reyes
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0% found this document useful (0 votes)
226 views108 pages

High Pressure Filters

High Pressure Filters

Uploaded by

Kristine Reyes
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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HIGH PRESSURE FILTERS

High Pressure Filters


3000-6000 psi
Robust carbon steel/ductile iron construction filters, provide reliability in
demanding industrial applications. Inline, manifold-mount, reverse-flow,
bi-directional-flow configurations provide flexibility to accommodate any
application. Duplex filters allow for uninterrupted operation during element
change-out.

PN#02081318 / 03.16 / FIL1505-1696 F1


HIGH PRESSURE FILTERS
DF Series
Inline Filters
6090 psi • up to 200 gpm Hydraulic Symbol
A

Technical Specifications
Mounting Method 4 mounting holes
Features Port Connection
30 SAE-8, 1/2” NPT, 1/2” BSPP
• N on-welded housing design reduces stress concentrations and 60/110 SAE-12, 3/4” NPT, 3/4” BSPP
prevents fatigue failure. 3/4” SAE, Code 62
• Choice of NPT, BSPP, SAE straight thread O-ring boss, and SAE 160/240/280 SAE-20, 1 1/4” NPT, 1 1/4” BSPP
4-bolt flange porting (sizes 60 - 1320) to allow easy installation 1 1/4” SAE, Code 62
with maximum flexibility. 330/660/1320 SAE-24, 1 1/2” NPT, 1 1/2” BSPP
• O -ring seals are used to provide positive, reliable sealing. Choice 2” SAE Flange Code 62
of O-ring materials (nitrile rubber, fluorocarbon elastomer, and Flow Direction Inlet: Side Outlet: Side
ethylene propylene rubber) provides compatibility with petroleum
oils, synthetic fluids, water-glycols, oil/water emulsions, and high Construction Materials
water based fluids. Head Ductile iron
Bowl (30-660) Steel
• Screw-in bowl or lid (on 2-pc. bowls) mounted below the
Housing/Bowl (660-1320 - 2.0) Steel
filter head requires minimal clearance to remove the element
Cap/Lid (660-1320 type) Steel
for replacement and contaminated fluid cannot be washed
downstream when element is serviced. Flow Capacity
• HYDAC Differential Pressure Indicators have no external dynamic 30 8 gpm (30 lpm)
seal. This results in a high system reliability due to magnetic 60 16 gpm (60 lpm)
actuation, thus eliminating a potential leak point. 110 29 gpm (110 lpm)
• A poppet-type bypass valve located in the filter head provides 160 42 gpm (160 lpm)
positive sealing during normal operation and fast opening during 240 63 gpm (240 lpm)
cold starts and flow surges. (Optional non-bypass available) 280 74 gpm (280 lpm)
330 87 gpm (330 lpm)
• For special finishes and coatings – consult HYDAC for minimum
660 174 gpm (660 lpm)
quantities, availability and pricing.
1320 200 gpm (757 lpm)
• Fatigue pressure ratings equal maximum allowable working
pressure rating. Housing Pressure Rating
Max. Allowable Working
Pressure 6090 psi (420 bar)
Applications Fatigue Pressure 6090 psi (420 bar) @ 1 million cycles
Burst Pressure 30 15950 psi (1100 bar)
60/110 17400 psi (1200 bar)
160/240/280 17110 psi (1180 bar)
330/660/1320 15080 psi (1040 bar
Element Collapse Pressure Rating
BH4HC, V 3045 psid (210 bar)
Agricultural Automotive Construction Gearboxes
ON, W/HC 290 psid (20 bar)
Fluid Temp. Range 14°F to 212°F (-10°C to 100°C)
Consult HYDAC for applications operating below 14ºF (-10ºC)
Fluid Compatibility
Compatible with all hydrocarbon based, synthetic, water glycol,
oil/water emulsion, and high water based fluids when the
Industrial Offshore Commercial Power appropriate seals are selected.
Municipal Generation Indicator Trip Pressure
∆P = 29 psid (2 bar) -10% (optional)
∆P = 72 psid (5 bar) -10% (standard)
∆P = 116 psid (8 bar) -10% (optional non bypass)
Bypass Valve Cracking Pressure
∆P = 43 psid (3 bar) +10% (optional)
Pulp & Paper Railways Shipbuilding Steel / Heavy
∆P = 87 psid (6 bar) +10% (standard)
Industry Non Bypass Available

F2 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
DF ON 30 T B 5 D 1 . X / 12 - V B6 L24.
Filter Type
DF = Inline filter
Element Media
ON = Optimicron® BH/HC = Betamicron® (High Collapse)
W/HC = Wire Mesh V = Metal Fiber
Size
30, 60, 110, 160, 240, 280, 330, 660, 1320
Pressure Range
T = 420 bar
Size and Nominal Connection
B = 1/2” Threaded (size 30 only) I = 3/4” SAE Code 62 Flange (sizes 60-140 only)
C = 3/4” Threaded (sizes 60-140 only) J = 1 1/4” SAE Code 62 Flange (sizes 160-280 only)
E = 1 1/4” Threaded (sizes 160-280 only) L = 2” SAE Code 62 Flange (sizes 330-1320 only)
F = 1 1/2” Threaded (sizes 330-1320 only)
Filtration Rating (microns)
1, 3, 5, 10, 15, 20 = ON 3, 5, 10, 20 = BH/HC 25, 74, 149 = W/HC 3, 5, 10, 20 = V
Type of ∆P Clogging Indicator
A, B, BM, C, D (others available upon request)
Type Number
1 = One piece bowl (sizes 30-660 only) 2 = Two piece bowl (sizes 660-1320 only)
3 = Upside down mount (two-piece bowl) - (sizes 330-1320)
Modification Number (latest version always supplied)
Port Configuration
0 = BSPP
3 = NPT ports – NPT ported filters will be SAE with adaptors in each port
12 = SAE straight thread O-ring boss ports
16 = SAE flange ports (sizes 60-1320 only)
Seals
(omit) = Nitrile rubber (NBR) (standard) V = Fluorocarbon elastomer (FKM) EPR = Ethylene propylene rubber (EPR)
Bypass Valve
(omit) = Non-bypass B3 = Bypass (3 bar) B6 = Bypass (6 bar)
Supplementary Details
SO263 = Modification of ON & W/HC elements for Skydrol or HYJET phosphate ester fluids
SO155H = Modification of BH4HC (High Collapse) Element For Phosphate Esters
SO184 = G-1/2 Drain in Bowl Option For Sizes 60 - 280 (comes standard for sizes 330, 660, & 1320)
SO210H = Alternate Bowl (sizes 160, 240, & 280) - 16 mm longer
W = “VD…” indicator modified with a brass piston for use with High water based emulsions/solutions (HFA) & (HFC)
or when using “V” elements
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
T100 = Indicator Thermal Lockout, 100ºF (C and D indicators only)
cRUus = Electrical Indicators with underwriter’s recognition
SFREE = Element specially designed to minimize electrostatic charge generation

Replacement Element Model Code Clogging Indicator Model Code


0030 D 005 ON / V . VD 5 D . X / V L24 .
Size Indicator Prefix
0030, 0060, 0110, 0160, VD = G 1/2 6000 psi
0240, 0280, 0330, 0660, 1320 Trip Pressure
Filtration Rating (micron) 2 = 29 psid (2 bar) (option)
3, 5, 10, 20 = BH4HC 1, 3, 5, 10, 15, 20 = ON 5 = 72 psid (5 bar) (standard)
Optional 15 psid (1 bar) & 116 psid (8 bar)
25, 74, 149 = W/HC 3, 5, 10, 20 = V available upon request
Element Media Type of Indicator
BH4HC, ON, W/HC, V A = No indicator, plugged port
B = Pop-up indicator (auto reset)
Seals BM = Pop-up indicator (manual reset)
(omit) = Nitrile rubber (NBR) (standard) C = Electric switch – SPDT
V = Fluorocarbon elastomer (FKM) D = Electric switch and LED light – SPDT
EP = Ethylene propylene rubber (EPR)
Modification Number
Supplementary Details Supplementary Details
SO263 = (same as above) Seals
W = Modication of “V” elements for use with oil water (omit) = Nitrile rubber (NBR) (standard)
emulsions (HFA) and water polymer solutions (HFC) V = Fluorocarbon elastomer (FKM)
usually polyglycol EP = Ethylene propylene rubber (EPR)
SFREE = (same as above) Light Voltage (D type indicators only)
L24 = 24V L110 = 110V
Thermal Lockout (VM, VD types C, D, J, and J4 only)
T100 = Lockout below 100°F
Underwriters Recognition (VM, VD types C, D, J, and J4 only)
cRUus = Electrical Indicators with underwriter’s recognition
W = “ VD…” indicator modified with a brass piston for use
with High water based emulsions/solutions (HFA) & (HFC)
(For additional details and options, see Section G - Clogging Indicators.)
Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F3


HIGH PRESSURE FILTERS
Dimensions
DF 30
2.68
68

OUTLET

INLET

2.73 1.77
← 1/2" Port
69.3 45 4 Places

Mounting Holes [0.24]


10-32UNF-2B IN. x 6 DP

1.18
30

0.24 Indicator Port


6 G 1/2"

1.50
38

1/2" NPT optional


6.61 w/ adapters
168 3/4-16UNF-2B IN.
2 Places

2.99
76

0.94
HEX 24

2.06 Optional G1/4"


52.2 Drain Port
[2.95]
75
Clearance required
for element removal

Size 30
Weight (lbs.) 5.1
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F4 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
DF 60-330
Mounting Holes
d4 x †1
4 Places

c1

d1 b3 b2
c2

d5 x †2
b4 Flange
2 Places

b1

0.24 Indicator Port


6 G 1/2"
d3
2 Places

h2

OUTLET INLET

h1

d2

Optional G 1/2"
Drain Port
h4 HEX
Clearance
required
for element
removal

Size 60 110 160 240 280 330


Weight (lbs.) 10 12 22.8 26.1 36 54.1
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F5


HIGH PRESSURE FILTERS
Dimensions
DF 60-330 (cont’d)
d3
Size b1 b2 b3 b4 c1 c2 d1 d2 NOM d4* d5 h1 h2 h4 HEX †1 †2
60...C... (3.54) (2.8) (2.2) (1.26) (3.39) (2.68) (7.22) (1.57) (3.35) (1.06) (0.35)
- - - -
1.X 90 71 56 32 86 68 1/4- 183.5 40 85 27 9
3/4" 28UNF- 2B 3/8-
60...I... (3.50) (2.8) (2.2) (1.26) (2.00) (0.94) (3.39) (2.68) M6x1.0 16UNC- 2B (7.22) (1.57) (3.35) (1.06) (0.35) (0.59)
1.X 89 71 56 32 50.8 23.8 86 68 183.5 40 85 27 9 15
M10 X 1.5
110...C... (3.54) (2.8) (2.2) (1.26) (3.39) (2.68) (9.88) (1.57) (3.35) (1.06) (0.35)
- - - -
1.X 90 71 56 32 86 68 1/4- 251 40 85 27 9
3/4" 28UNF- 2B 3/8-
110...I... (3.50) (2.8) (2.2) (1.26) (2.00) (0.94) (3.39) (2.68) M6x1.0 16UNC- 2B (9.88) (1.57) (3.35) (1.06) (0.35) (0.59)
1.X 89 71 56 32 50.8 23.8 86 68 251 40 85 27 9 15
M10 X 1.5
160...E... (4.92) (3.74) (3.35) (1.38) (4.69) (3.74) (9.57) (1.85) (4.13) (1.26) (0.55)
- - - -
1.X 125 95 85 35 119 95 3/8- 243 47 105 32 14
1-
24UNF- 2B 1/2-
160...J... (4.92) (3.74) (3.35) (1.38) (2.63) (1.25) (4.69) (3.74) 1/4" M10x1.5 13UNC- 2B (9.57) (1.85) (4.13) (1.26) (0.55) (0.75)
1.X 125 95 85 35 66.7 31.8 119 95 243 47 105 32 14 19
M14 X 2
240...E... (4.92) (3.74) (3.35) (1.38) (4.69) (3.74) (11.91) (1.85) (4.13) (1.26) (0.55)
- - - -
1.X 125 95 85 35 119 95 3/8- 302.5 47 105 32 14
1-
24UNF- 2B 1/2-
240...J... (4.92) (3.74) (3.35) (1.38) (2.63) (1.25) (4.69) (3.74) 1/4" M10x1.5 13UNC- 2B (11.91) (1.85) (4.13) (1.26) (0.55) (0.75)
1.X 125 95 85 35 66.7 31.8 119 95 302.5 47 105 32 14 19
M14 X 2
280...E... (4.92) (3.74) (3.35) (1.38) (4.69) (3.74) (19.06) (1.85) (4.13) (1.26) (0.55)
- - - -
1.X 125 95 85 35 119 95 3/8- 484 47 105 32 14
1-
24UNF- 2B 1/2-
280...J... (4.92) (3.74) (3.35) (1.38) (2.63) (1.25) (4.69) (3.74) 1/4" M10x1.5 13UNC- 2B (19.06) (1.85) (4.13) (1.26) (0.55) (0.75)
1.X 125 95 85 35 66.7 31.8 119 95 484 47 105 32 14 19
M14 X 2
330...F... (6.30) (5.24) (4.53) (2.36) (6.42) (5.12) (12.16) (2.05) (4.53) (1.42) (0.67)
- - - -
1.X 160 133 115 60 163 130 1/2- 309 52 115 36 17
2" 20UNF- 2B 3/4-
330...L... (6.30) (5.24) (4.53) (2.36) (3.81) (1.75) (6.42) (5.12) M12x1.75 10UNC- 2B (12.16) (2.05) (4.53) (1.42) (0.67) (0.98)
1.X 160 133 115 60 96.8 44.5 163 130 309 52 115 36 17 25
M2O X 2.5
330...F... (6.30) (5.24) (4.53) (2.36) (6.42) (5.12) (12.16) (2.05) (7.09) (1.42) (0.67)
- - - -
2.X 160 133 115 60 163 130 1/2- 309 52 180 36 17
2" 20UNF- 2B 3/4-
330...L... (6.30) (5.24) (4.53) (2.36) (3.81) (1.75) (6.42) (5.12) M12x1.75 10UNC- 2B (12.16) (2.05) (7.09) (1.42) (0.67) (0.98)
2.X 160 133 115 60 96.8 44.5 163 130 309 52 180 36 17 25
M2O X 2.5
*d4 - UN Threads for SAE (/12) & Flanged (/16) ports
- M Threads for BSPP ports & Flanged metric ports

Notes

F6 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
DF 660-1320
660 1.0 Version 660-1320 2.0 Version
[Mounting Bolts] Note - See 1.X Version for mounting
d4 x t1
4 Places

b2 b3
b1

OUTLET b4 INLET
d1
b1

c1 G 1/2"
0.24 Indicator Port d3
Indicator
6 G 1/2" 2 Places d5 x t2 Port

h2 c2
OUTLET INLET Inlet

h1

h1 d2
d2

4.41
112

HEX 5.98
G 1/2" G 1/2"
h4 Drain Port Drain Port 152
Clearance required
for element removal

d3
Size b1 b2 b3 b4 c1 c2 d1 d2 NOM d4* d5 h1 h2 h4 HEX †1 †2
660...F... (6.3) (5.24) (4.53) (2.36) (6.42) (5.12) 1- (18.93) (2.05) (4.53) (1.42) (0.67)
- - - -
1.X 160 133 115 60 163 130 1/2" 1/2- 481 52 115 36 17
20UNF- 2B 3/4-
660...L... (6.3) (5.24) (4.53) (2.36) (3.81) (1.75) (6.42) (5.12) M12x1.75 10UNC- 2B (18.93) (2.05) (4.53) (1.42) (0.67) (0.98)
2"
1.X 160 133 115 60 96.8 44.5 163 130 481 52 115 36 17 25
M20x2.5
660...F... (6.3) (5.24) (4.53) (2.36) (6.42) (5.12) 1- (18.54) (2.05) (4.53) (1.42) (0.67)
- - - -
2.X 160 133 115 60 163 130 1/2" 1/2- 471 52 115 36 17
20UNF- 2B 3/4-
660...L... (6.3) (5.24) (4.53) (2.36) (3.81) (1.75) (6.42) (5.12) M12x1.75 10UNC- 2B (18.54) (2.05) (4.53) (1.42) (0.67) (0.98)
2"
2.X 160 133 115 60 96.8 44.5 163 130 471 52 115 36 17 25
M20x2.5
1320...F... (6.3) (5.24) (4.53) (2.36) (6.42) (5.12) 1- (29.25) (2.05) (26.38) (1.42) (0.67)
- - - -
2.X 160 133 115 60 163 130 1/2" 1/2- 743 52 670 36 17
20UNF- 2B 3/4-
1320...L... (6.3) (5.24) (4.53) (2.36) (3.81) (1.75) (6.42) (5.12) M12x1.75 10UNC- 2B (29.25) (2.05) (26.38) (1.42) (0.67) (0.98)
2"
2.X 160 133 115 60 96.8 44.5 163 130 743 52 670 36 17 25
M20x2.5

Size 660 1.0 660 2.0 1320 2.0


Weight (lbs.) 70 75.9 112.7
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F7


HIGH PRESSURE FILTERS
Dimensions
DF 330/660/1320 3.0 Version

h4
Clearance
[0.39] required for
1.42 HEX 10 element removal 5.98
Vent Port 152
HEX 36 G1/2"

5.87
149

1.26
SAE- 32 Flange 5.20
Code 62 (2") 132
h1

1.75
44.5 INLET
OUTLET

2.05
52 HEX 8 Drain Port
G3/8"

[1.06] ∆ P Clogging
HEX 27 3.81 0.24 6.30 Indicator Cavity
6 G 1/2"
96.8 160

1-7/8-12UN-2B
SAE-24 Port

M12X22/27
0.40
deep 10.2
2.36
Threaded Port
60

Size h1 h4
4.53
330...F..3.X [10.35] [3.15]
115
330...L..3.X 263 80
6.42 660...F..3.x [16.85] [9.84]
163 660...L..3.x 428 250
1320...F..3.x [29.49] [22.44]
1320...L..3.x 749 570

Size 330 660 1320


Weight (lbs.) 61.5 74.8 112.0
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F8 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)

DF 30 Housing DF 60/110 Housing


Q (l/min) Q (l/min)
0 10 20 30 40 0 20 40 60 80 100
15 1.0 15
1.0
12 0.8 12 0.8

9 9

ΔP in bar

ΔP in bar
ΔP in psi

ΔP in psi
0.6 0.6

6 0.4 6 0.4

3 0.2 3 0.2

0 0 0 0
0 3 6 9 12 0 5 10 15 20 25 30
Q (gpm) Q (gpm)
DF 160/240/280 Housing DF 330/660/1320 Housing
Q (l/min) Q (l/min)
0 50 100 150 200 250 300 350 0 100 200 300 400 500 600 700
15 15
1.0 1.0

0.8 0.8
10 10
ΔP in bar

ΔP in bar
ΔP in psi

ΔP in psi
0.6 0.6

0.4 0.4
5 5
0.2 0.2

0 0 0 0
0 20 40 60 80 100 0 40 80 120 160 200
Q (gpm) Q (gpm)

Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
∆P Elements = Elements (From
(K) Flow Factor x Flow Rate (gpm) x
Tables Below) 141 SUS 0.86

Betamicron® ...D...BH4HC Elements (High Collapse) Optimicron …D…ON Elements


Size 3 µm 5 µm 10 µm 20 µm Size 1 µm 3 µm 5 µm 10 µm 15 µm 20 µm
0030 D XXX BH4HC 5.005 2.782 1.992 1.043 0030 D XXX ON 4.27 3.507 2.376 1.251 0.768 0.62
0060 D XXX BH4HC 3.216 1.789 0.993 0.670 0060 D XXX ON 2.936 1.427 1.004 0.664 0.537 0.347
0110 D XXX BH4HC 1.394 0.818 0.489 0.307 0110 D XXX ON 1.416 0.735 0.527 0.333 0.254 0.164
0160 D XXX BH4HC 0.922 0.571 0.324 0.241 0160 D XXX ON 1.015 0.604 0.423 0.225 0.204 0.175
0240 D XXX BH4HC 0.582 0.373 0.214 0.159 0240 D XXX ON 0.631 0.379 0.293 0.175 0.134 0.115
0280 D XXX BH4HC 0.313 0.187 0.099 0.088 0280 D XXX ON 0.304 0.185 0.15 0.082 0.075 0.064
0330 D XXX BH4HC 0.423 0.247 0.154 0.110 0330 D XXX ON 0.452 0.23 0.185 0.135 0.085 0.067
0660 D XXX BH4HC 0.181 0.104 0.055 0.049 0660 D XXX ON 0.207 0.106 0.086 0.051 0.039 0.031
1320 D XXX BH4HC 0.088 0.055 0.033 0.022 1320 D XXX ON 0.102 0.053 0.042 0.025 0.019 0.015

Wire Mesh …D…W/HC Elements Metal Fiber …D…V Elements (High Collapse)
Size 25, 50, 74, 100, 149, 200 µm Size 3 µm 5 µm 10 µm 20 µm
0030 D XXX W/HC 0.166 0030 D XXX V 1.011 0.740 0.411 0.200
0060 D XXX W/HC 0.042 0060 D XXX V 0.877 0.511 0.296 0.183
0110 D XXX W/HC 0.230 0110 D XXX V 0.452 0.304 0.182 0.118
0160 D XXX W/HC 0.016 0160 D XXX V 0.251 0.177 0.123 0.079
0240 D XXX W/HC 0.010 0240 D XXX V 0.169 0.137 0.093 0.062
0280 D XXX W/HC 0.009 0280 D XXX V 0.126 0.093 0.064 0.041
0330 D XXX W/HC 0.008 0330 D XXX V 0.121 0.097 0.065 0.043
0660 D XXX W/HC 0.004 0660 D XXX V 0.063 0.050 0.034 0.021
1320 D XXX W/HC 0.002 1320 D XXX V 0.032 0.026 0.018 0.012
All Element K Factors in psi / gpm.

PN#02081318 / 03.16 / FIL1505-1696 F9


HIGH PRESSURE FILTERS
DF/DFF 1500 Series
Inline Filters
6090 psi • up to 250 gpm Hydraulic Symbol
DFF FILTER
INLET REVERSE FLOW
CIRCUIT

Filter
Bypass
Element
Valve

Pop-up
Indicator

OUTLET

Features Technical Specifications


• Available in T ported or L ported configurations Mounting Method 4 Mounting holes
• Handles high flows to 250 GPM (pricing competitive) in the filter head - M-12 Threads
• Available in bidirectional flow and single flow configurations Port Connection SAE-32 four bolt code 62 Flange
• Two part bowl for ease of operation and element (DN 51) with metric bolt threads
change-out (M20 x 30mm deep)
• Filter head made of ductile iron 2” SAE 32 straight thread O-Ring
• Filter housing (bowl) and lid made of steel Boss / 2” BSPP thread
• Can mount head on top with bottom access (2.x) or head Flow Direction Side inlet and outlet
on bottom with top access (3.x) - Indicator on top
• Single flow version (DF) can be supplied with bypass Side inlet and top outlet
(located in head assembly). - Indicator on side
• Bidirectional flow version (DFF) can only be supplied with Construction Materials Head: Ductile Iron (GGG40)
no-bypass. Filter housing (bowl) & lid: Steel
Flow Capacity 250 gpm (950 lpm)
Housing Pressure Rating
Max. Allowable Working
Pressure 6090 psi (420 bar)
Fatigue Pressure 6090 psi (420 bar) @ 300,000 cycles
Applications Burst Pressure Contact HYDAC
Element Collapse Pressure Rating
ON, W/HC 290 psid (20 bar)
BH4HC, V 3045 psid (210 bar)
Fluid Temperature Range 14ºF to 212ºF (-10ºC to 100ºC)
Consult HYDAC for applications operating below 14°F (-10°C)
Agricultural Automotive Construction Gearboxes Fluid Compatibility
Compatible with all hydrocarbon based, synthetic, water glycol,
oil/water emulsion, and high water based fluids when the
appropriate seals are selected
Indicator Trip Pressure
∆P = 29 psid (2 bar) -10%
∆P = 72 psid (5 bar) -10%
Industrial Offshore Commercial Power ∆P = 116 psid (8 bar) -10% (non-bypass)
Municipal Generation
Bypass Valve Cracking Pressure
∆P = 43 psid (3 bar) +10%
∆P = 87 psid (6 bar) +10%
Non Bypass Available

Pulp & Paper Railways Shipbuilding Steel / Heavy


Industry

F10 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
DF BH/HC 1500 T G 10 B 2 . X / 12 V .
Filter Type
DF = Inline filter DFF = Inline filter - Reverse flow
Element Media
ON = Optimicron® BH/HC = Betamicron® (High Collapse) (required on DFF)
W/HC = Wire Mesh V = Metal Fiber
Size and Nominal Connection
1500 = 2” BSPP / SAE 32 Straight Thread / 2” SAE DN 51 Flange
Pressure
T = 6090 psi / 420 bar
Type of Head
(omit) = T Port L = L Port
Type of Connection
G = 2” Threaded L = 2” Flanged SAE DN 51 Code 62
Filtration Rating (microns)
1, 3, 5, 10, 15, 20 = ON 3, 5, 10, 20 = BH/HC
25, 74, 149 = W/HC 3, 5, 10, 20 = V
Type of ∆P Clogging Indicator
A, B, BM, C, D (others available upon request)
Type Number
2 = Standard Mounting - Bottom Accessible (two-piece bowl)
3 = Upside Down Mounting w/o Drain Port in Head (two-piece bowl) - (cust. to supply low point drain external to filter)
Modification Number (latest version always supplied)
Port Configuration
(omit) = 2” SAE DN 51 Flange Ports (metric bolt threads M20) 0 = 2” BSPP 12 = 2” SAE Straight Thread O-Ring Boss Ports
Seals
(omit) = Nitrile rubber (NBR) (standard) V = Fluorocarbon elastomer (FKM) EPR = Ethylene propylene rubber (EPR)
Bypass Valve
(omit) = Without Bypass (BH4HC or “V” High Collapse elements recommended))
B3 = 43 psid Bypass (optional)
No bypass on DFF 1500
B6 = 87 psid Bypass (standard)
Supplementary Details
SO263 = Modification of ON & W/HC elements for Skydrol or HYJET phosphate ester fluids
SO155H = Modification of BH4HC (High Collapse) Element For Phosphate Esters
W = “VD…” indicator modified with a brass piston for use with High water based emulsions/solutions
(HFA) & (HFC) or when using “V” elements
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
T100 = Indicator Thermal Lockout, 100ºF (C and D indicators only)
cRUus = Electrical Indicators with underwriter’s recognition
SFREE = Element specially designed to minimize electrostatic charge generation

Replacement Element Model Code Clogging Indicator Model Code


1500 D 010 BH4HC / V VD 5 B . X / V .
Size Indicator Prefix
1500 VD = G 1/2 6000 psi
Trip Pressure
Filtration Rating (micron) 2 = 29 psid (2 bar) (option)
1, 3, 5, 10, 15, 20 = ON 3, 5, 10, 20 = BH4HC 5 = 72 psid (5 bar) (standard)
25, 74, 149 = W/HC 3, 5, 10, 20 = V Optional 15 psid (1 bar) & 116 psid (8 bar)
available upon request
Element Media
ON, BH4HC, W/HC, V Type of Indicator
Seals A = No indicator, plugged port
B = Pop-up indicator (auto reset)
(omit) = Nitrile rubber (NBR) (standard) BM = Pop-up indicator (manual reset)
V = Fluorocarbon elastomer (FKM) C = Electric switch – SPDT
EPR = Ethylene propylene rubber (EPR) D = Electric switch and led light – SPDT
Supplementary Details Modification Number
SO263 = (same as above)
Supplementary Details
SO155H = (same as above) Seals
W = Modification of “V” elements for use with oil/water (omit) = Nitrile rubber (NBR) (standard)
emulsions (HFA) and water polymer (usually polyglycol) V = Fluorocarbon elastomer (FKM)
solutions (HFC) EP = Ethylene propylene rubber (EPR)
SFREE = (same as above) Light Voltage (D type indicators only)
L24 = 24V L110 = 110V
Thermal Lockout (VM, VD types C, D, J, and J4 only)
T100 = Lockout below 100°F
Underwriters Recognition (VM, VD types C, D, J, and J4 only)
cRUus = Electrical Indicators with underwriter’s recognition
W = “ VD…” indicator modified with a brass piston for use
with High water based emulsions/solutions (HFA) & (HFC)
(For additional details and options, see Section G - Clogging Indicators.)
Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F11


HIGH PRESSURE FILTERS
Dimensions
DF/DFF 1500 2.0 L Configuration

0.98 0.24
25 6

3.81 6.93
96.8 176

1.75 5.28
44.5 134

Mounting Pattern
OUTLET
3.86 3.86 3.81
4.33 98 98 96.8 2.36 G 1/2"
110 2.13 60 Indicator
54 INLET 1.75 Port
44.5

Mounting
Surface SAE 6000PSI
DN 50

M12x1.75 M20x2.5
x 22 DP x 30 DP

INLET

34.76
883
6.00
152.4

4.80
122

36 HEX G 1/2"
Drain Port

6.93
[27.56] 176
700
Clearance required
for element removal

Size DF/DFF 1500 2.0 “L”


Weight (lbs.) 152.8
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F12 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
DF/DFF 1500 3.0 L Configuration

6.93
176
G 1/2"
Vent Port HEX 36

4.80
122

6.00
152.4 34.76
883

M12x1.75
x 22 DP M20x
2.13 2.5x30 DP Inlet
54
OUTLET
INLET

4.33 SAE 6000PSI 2.36 1.75 G 1/2"


60 3.81 44.5 Indicator
110 DN 50 96.8 Port
3.86 3.86
98 OUTLET 98

1.75
44.5

3.81 5.28 6.93


96.8 134 176

0.98 0.24
25 6

Size DF/DFF 1500 3.0 “L”


Weight (lbs.) 152.6
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F13


HIGH PRESSURE FILTERS
Dimensions
DF/DFF 1500 2.0 T Configuration
Threaded Version
Mounting Pattern
M12x1.75 2-1/2"-12UN-2B IN.
SAE-32 Port
x 22 DP 2 Places

1.06 4.33 5.28 6.93


Hex 27 110 134 176

1.06
27
2.13
54
7.72
196
0.24 3.81
6 Indicator Port 96.8
G 1/2"
1.75
44.5
M20x2.5
x 30 DP

2.36
60
OUTLET INLET
INLET

34.76
883

6.00
152.4

4.80
122

36 HEX
G1/2"
Drain Port
[27.56] 6.93
700 176
Clearance required
for element removal

Size DF/DFF 1500 2.0 “T”


Weight (lbs.) 152.8
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F14 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
DF/DFF 1500 3.0 T Configuration
[27.56]
700
Clearance required
6.93 for element removal
176 G1/2"
Vent Plug HEX 36

4.88
124

34.29
871
6.00
152.4

INLET OUTLET

M20x2.5
1.75
x 30 DP
44.5
3.81
0.24
96.8 G 1/2" Indicator
6 Port

7.72
196
2.13
Threaded Version
54 1.06
HEX 27

5.28 6.93
134 176

M12x1.75
x 23 DP
2-1/2"-12UN-2B IN. 4.33
Mounting Pattern 110
SAE 32 Port
2 Places
Size DF/DFF 1500 3.0 “T”
Weight (lbs.) 152.6
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F15


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)

DF 1500 DFF 1500


Flow in l/min Flow in l/min
0 200 400 600 800 1000 0 200 400 600 800
25 50 3.5
1.6
3.0
20 40
1.2 2.5
15 30 2.0
Reverse
0.8 1.5
10 20 Forward
1.0
5 0.4 10 0.5
0 0 0 0
0 50 100 150 200 250 300 0 50 100 150 200 250
Flow in gpm Flow in gpm

Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
∆P Elements = Elements (From
(K) Flow Factor x Flow Rate (gpm) x
Tables Below) 141 SUS 0.86

Optimicron …D…ON (Pressure Elements)


Size 1 µm 3 µm 5 µm 10 µm 15 µm 20 µm
1500 D XXX ON 0.09 0.053 0.038 0.026 0.02 0.015

Betamicron ...D…BH4HC (High Collapse)


Size 3 µm 5 µm 10 µm 20 µm
1500 D XXX BH4HC 0.077 0.044 0.033 0.027

Wire Mesh ...D…W/HC Elements


Size ...D…W/HC Elements 25, 50, 74, 100, 149, 200 µm
1500 D XXX W/HC 0.020

Metal Fiber ...D…V Elements (High Collapse)


Size 3 µm 5 µm 10 µm 20 µm
1500 D XXX V 0.016 0.011 0.011 0.005

All Element K Factors in psi / gpm.

F16 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Notes

PN#02081318 / 03.16 / FIL1505-1696 F17


HIGH PRESSURE FILTERS
DFFX Series
Reverse Flow Differential Pressure Optimized Filters
6090 psi • up to 160 gpm Hydraulic Symbol
DFFX FILTER
REVERSE FLOW ∆P Indicator
or CIRCUIT

Reverse Flow Valve

INLET OUTLET

BY-PASS
VALVES
(OPTIONAL)

Features Technical Specifications


• D FFX Reverse Flow models filter fluid in the forward direction and Mounting Method 4 mounting holes
bypass the filter element when the flow direction is reversed. Port Connection
• O -ring seals are used to provide positive, reliable sealing. Choice DFFX 330/660/1320 2” SAE Flange Code 62
of O-ring materials provide compatibility with petroleum oils,
synthetic fluids, water-glycols, oil/water emulsions, and high Flow Direction Inlet: Side Outlet: Side or Top
water based fluids. Construction Materials
• Screw-in bowl/lid mounted below the filter head requires minimal Head Ductile iron
clearance to remove the element for replacement; contaminated Single piece bowl “1.X”
fluid cannot be washed downstream when element is serviced. Bowl Steel
• Clogging indicators have no external dynamic seal. This results in Two piece bowl “2.X”
high reliability due to magnetic actuation which eliminates a leak Housing Steel
point. Lid/Cap Steel
• A poppet-type bypass valve (optional) located in the filter head Flow Capacity
provides positive sealing during normal operation and fast
330 80 gpm (303 lpm)
opening during cold starts and flow surges.
660/1320 100 gpm (379 lpm)/160 gpm (606 lpm)
Housing Pressure Rating
Applications Max. Allowable Working
Pressure 6090 psi (420 bar)
Fatigue Pressure Contact HYDAC Office
Burst Pressure Contact HYDAC Office
Element Collapse Pressure Rating
BH4HC, V 3045 psid (210 bar)
Agricultural Automotive Construction Industrial ON, W/HC 290 psid (20 bar)
Fluid Temperature Range 14ºF to 212ºF (-10ºC to 100ºC)
Consult HYDAC for applications operating below 14°F (-10°C)
Fluid Compatibility
Compatible with all hydrocarbon based, synthetic, water glycol,
oil/water emulsion, and high water based fluids when the
appropriate seals are selected.
Railways Indicator Trip Pressure
∆P = 29 psid (2 bar) -10% (optional)
∆P = 72 psid (5 bar) -10% (standard)
∆P = 116 psid (8 bar) -10% (optional)
Bypass Valve Cracking Pressure
∆P = 43 psid (3 bar) +10% (optional)
∆P = 87 psid (6 bar) +10% (standard)
Non Bypass Available

F18 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
DFFX BN/HC 1320 T L L 3 BM 2 . X / 16 V .
Filter Type
DFFX = Reverse Flow Bypass Filter
Element Media
ON = Optimicron® BH/HC = Betamicron® (High Collapse)
W/HC = Wire Mesh V = Metal Fiber
Size and Nominal Connection
330 = 2” Flange SAE Code 62
660 = 2” Flange SAE Code 62
1320 = 2” Flange SAE Code 62
Pressure Range
T = 6000 psi (414 bar)
Head Design
(omit) = T head L = L Head
Size and Nominal Configuration
L = 2” SAE Code 62 Flange)
Filtration Rating (microns)
3, 5, 10, 20 = BH/HC 1, 3, 5, 10, 15, 20 = ON
25, 74, 149 = W/HC 3, 5, 10, 20 = V
Type of ∆P Clogging Indicator
A, BM, C, D (others available upon request)
Type Number
1 = One piece bowl (sizes 330-660 only
2 = 2 Piece Bowl (size 660 - 1320)
3 = Upside-down Mounting (size 660 - 1320)
Modification Number (latest version always supplied)
Port Configuration
16 = SAE flange ports
Seals
(omit) = Nitrile rubber (NBR) (standard) V = Fluorocarbon elastomer (FKM) EPR = Ethylene propylene rubber (EPR)
Bypass Valve
(omit) = Non-bypass – Critical applications (high collapse element required)
B3 = 43 psid (3 bar) (Optional)
B6 = 87 psid (6 bar) (Standard setting for pressure filters)
Supplementary Details
SO263 = Modification of ON & W/HC elements for Skydrol or HYJET phosphate ester fluids
W = “VD…” indicator modified with a brass piston for use with high water based emulsions/solutions (HFA) & (HFC)
or when using “V” elements
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
T100 = Indicator Thermal Lockout, 100ºF (C and D indicators only)
cRUus = Electrical Indicators with underwriter’s recognition
SFREE = Element specially designed to minimize electrostatic charge generation

Replacement Element Model Code Clogging Indicator Model Code


1320 D 003 BH4HC / V . VD 8 BM . X / V .
Size Indicator Prefix
0330, 0660, 1320 VD = G 1/2 6000 psi
Filtration Rating (micron) Trip Pressure
1, 3, 5, 10, 15, 20 = ON 3, 5, 10, 20 = BH4HC 2 = 29 psid (2 bar) (option)
25, 74, 149 = W/HC 3, 5, 10, 20 = V 5 = 72 psid (5 bar) (standard)
8 = 116 psid (8 bar)
Element Media Type of Indicator
BH4HC, ON, W/HC, V A = No indicator, plugged port
Seals BM = Pop-up indicator (manual reset)
(omit) = Nitrile rubber (NBR) (standard) C = Electric switch – SPDT
V = Fluorocarbon elastomer (FKM) D = Electric switch and LED light – SPDT
EP = Ethylene propylene rubber (EPR) Modification Number
Supplementary Details Supplementary Details
SO263 = (same as above) Seals
SFREE = (same as above) (omit) = Nitrile rubber (NBR) (standard)
V = Fluorocarbon elastomer (FKM)
EP = Ethylene propylene rubber (EPR)
Light Voltage (D type indicators only)
L24 = 24V L48 = 48V L110 = 110V L220 = 220V
Thermal Lockout (VM, VD types C, D, J, and J4 only)
T100 = Lockout below 100°F
Underwriters Recognition (VM, VD types C, D, J, and J4 only)
cRUus = Electrical Indicators with underwriter’s recognition
W = “ VD…” indicator modified with a brass piston for use
with high water based emulsions/solutions (HFA) & (HFC)
(For additional details and options, see Section G - Clogging Indicators.)
Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F19


HIGH PRESSURE FILTERS
Dimensions
DFFX 330 / 660 TL 1.X Version

[0.78]
1/2"-20UNF-2Bx20 DP

0.16
4

5.91 6.69
150 170

0.79
0.79 20
20
8.27
210
9.02
229

5.87
149 6.85
174
3.81±0.01 3.23
96.8±0.2 82 3.15 3.54 3.23
80 90 82
2.24 0.24 0.16 1.77
57 6 4 45
2" SAE
Code 62 Flange
2 PL'S 2.56
INLET 2.95
65 3.94
75
100
1.75±0.01 7.28
44.5±0.2 185
G 1/2"
Vent Plug

13.64
OUTLET
DFFX 330: 346.5
[1.00]
G 1/2" [20.35]
3/4"-10UNC-2Bx25.3 DP
Clogging DFFX 660: 517
Indicator
Port

G 1/2" 1.42
Drain Plug 36
[4.53]
115 HEX
Clearance required 5.13
for element removal 130.2

Size 330 TL1.0v 660 TL1.0v


Weight (lbs.) 109.2 124.8
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F20 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
DFFX 330 / 660 TLL 1.X Version

9.02
229
2.56
65
2" SAE
Code 62 Flange
2 PL'S
INLET

3.23
82

3.81±0.01
96.8±0.2 [1.00]
3/4"-10UNC-2Bx25.3 DP
1.75±0.01
44.5±0.2

5.79
147 8.27
6.46
164 210
5.08
129 0.24 3.23 0.79
6 82 0.98 20
25
3.15
80 6.10
7.28 2.95 155
185 75
G1/2" Clogging
Indicator OUTLET
Port [13.64]
DFFX 330: 346.5 [0.79]
20.35 1/2"-20UNFx20 DP
DFFX 660: 517 4 PL'S

1.42 [4.53] G1/2"


36 115 Drain Plug
HEX Clearance
required
5.13 for element
130.2 removal

Size 330 TLL1.0v 660 TLL1.0v


Weight (lbs.) 109.2 124.8
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F21


HIGH PRESSURE FILTERS
Dimensions
DFFX 660 / 1320 TL 2.X & 3.X Version

660 / 1320 2.X Version


660-1320 3.X
FILTER HEAD SAME [9.84]
AS 2.X VERSION DFFX 660: 250 MIN
[22.44]
5.98 DFFX 1320: 570 MIN
[0.78] Clearance required
152 1.42
1/2"-20UNF-2Bx20 DP G1/2" for element removal
Vent plug 36
HEX

5.91 6.69 5.87


150 170 149

0.79
0.79 20 20.31
20 DFFX 660: 516
[32.99]
8.27
DFFX 1320: 838
210
9.02
229

G 1/2"
Drain plug
5.87
149
3.15 3.54
3.81±0.01 3.23
80 90 6.85
96.8±0.2 82
0.24 0.16 174 1.77
2.56 2.24 3.23
6 4 45
65 57 82
1.75±0.01
3.94 2.95
44.5±0.2
100 75
7.28
185 G1/2"
Vent plug
G 1/2" 20.04
Clogging OUTLET
DFFX 660: 509
2" SAE Indicator
Code 62 Flange port [32.72]
2 PL'S DFFX 1320: 831
INLET

[1.00]
3/4"-10UNC-2Bx25.3 DP 4.41
112

G1/2" 1.42
Drain plug 36
HEX [13.78]
5.20 DFFX 660: 350 MIN
132 [26.38]
DFFX 1320: 670 MIN
5.98 Clearance required
152 for element removal

Size 660 TL2.0_3.0v 1320 TL2.0_3.0v


Weight (lbs.) 124.8 167.8
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F22 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
DFFX 660 / 1320 TLL 2.X Version

2" SAE 9.02


Code 62 Flange 229
2 PL'S 2.56
INLET 65

3.23
82

3.81±0.01
96.8±0.2
[1.00]
1.75±0.01
3/4"-10UNC-2Bx25.3 DP
44.5±0.2

5.79
147 6.46 8.27
164 210
5.08
0.24 3.23
129 0.79
6 82 0.98
20
25

3.15 2.95
80 75
6.10
7.28 155
G1/2" Clogging 185
Indicator
Port

20.04 OUTLET
[0.79]
DFFX 660: 509 1/2"-20UNFx20 DP
[32.72] 4 PL'S
DFFX 1320: 831

4.41
112

1.42 G1/2"
36 Drain Plug
[13.78]
HEX DFFX 660: 350
5.20 [26.38]
132 DFFX 1320: 670
Clearance required
5.98 for element removal
152

Size 660 TLL2.0v 1320 TLL2.0v


Weight (lbs.) 124.8 167.8
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F23


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)

DFFX 330 / 660 / 1320 TL Housing DFFX 330 / 660 / 1320 TLL Housing

0 100 200 300 400 500 600 700 0 100 200 300 400 500 600 700
25 25
1.6 1.6
Forward
20 20
Forward
1.2 1.2
15 15
Reverse
Reverse
0.8 0.8
10 10

5 0.4 5 0.4

0 0.0 0 0.0
0 40 80 120 160 200 0 40 80 120 160 200
Flow in gpm Flow in gpm

Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
∆P Elements = Elements (From
(K) Flow Factor x Flow Rate (gpm) x
Tables Below) 141 SUS 0.86

Betamicron ...D...BH4HC Elements (High Collapse) Optimicron …D…ON Elements


Size 3 µm 5 µm 10 µm 20 µm Size 1 µm 3 µm 5 µm 10 µm 15 µm 20 µm
0330 D XXX BH4HC 0.423 0.247 0.154 0.110 0330 D XXX ON 0.452 0.23 0.185 0.135 0.085 0.067
0660 D XXX BH4HC 0.181 0.104 0.055 0.049 0660 D XXX ON 0.207 0.106 0.086 0.051 0.039 0.031
1320 D XXX BH4HC 0.088 0.055 0.033 0.022 1320 D XXX ON 0.102 0.053 0.042 0.025 0.019 0.015

Wire Mesh …D…W/HC Elements Metal Fiber …D…V Elements (High Collapse)
Size 25, 50, 74, 100, 149, 200 µm Size 3 µm 5 µm 10 µm 20 µm
0330 D XXX W/HC 0.008 0330 D XXX V 0.121 0.097 0.065 0.043
0660 D XXX W/HC 0.004 0660 D XXX V 0.063 0.050 0.034 0.021
1320 D XXX W/HC 0.002 1320 D XXX V 0.032 0.026 0.018 0.012

All Element K Factors in psi / gpm.

F24 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Notes

PN#02081318 / 03.16 / FIL1505-1696 F25


HIGH PRESSURE FILTERS
HDF/HDFF Series
Inline Filters & Inline Filters With Reversible Flow
4060 psi • up to 100 gpm
Hydraulic Symbol
A A

B B

Features Technical Specifications


• N on-welded housing design reduces stress concentrations and Mounting Method 4 mounting holes
prevents fatigue failure. Port Connection
• Choice of SAE straight thread O-ring boss, and straight thread 300, 450, 650, 900: 1” SAE-16 parallel straight thread or
BSPP (sizes 300 - 900) to allow easy installation without costly 1” BSPP or
adapters. 1 1/4” SAE-20 parallel straight thread
• O -ring seals are used to provide positive, reliable sealing. We or 1 1/4” BSPP or
offer a choice of O-ring materials (Nitrile rubber or Fluorocarbon 1 1/2” SAE-24 parallel straight thread
elastomer), to provide compatibility with petroleum oils, synthetic or 1 1/2” BSPP
fluids, water-glycols, oil/water emulsions, and high water based Flow Direction Inlet: Side Outlet: Top
fluids.
Construction Materials
• Screw-in bowl mounted below the filter head requires
Head Ductile iron
minimal clearance to remove the element for replacement
Bowl Steel
and contaminated fluid cannot be washed downstream when
element is serviced. Flow Capacity
• HYDAC Differential Pressure Indicators have no external dynamic 300 30 gpm (114 lpm)
seal. This results in a high system reliability due to magnetic 450 60 gpm (227 lpm)
actuation, thus eliminating a potential leak point. 650 90 gpm (340 lpm)
900 100 gpm (378.5 lpm)
• A poppet-type bypass valve (optional) provides positive sealing
during normal operation and fast opening during cold starts and
flow surges. Housing Pressure Rating
• The HDF is available with a bypass valve. The HDFF is offered in Max. Allowable Working
non bypass only. Pressure 4060 psi (280 bar)
• Fatigue pressure ratings equal maximum allowable working Fatigue Pressure 4060 psi (280 bar) @ 1 million cycles
pressure rating. 6090 psi (420 bar) @ 250,000 cycles
• Inlet/outlet ports in “L” configuration Burst Pressure (Consult HYDAC)
• No element valve-only available with HDF in “L” configuration. Element Collapse Pressure Rating
BH4HC 3045 psid (210 bar)
Applications ON 290 psid (20 bar)
Fluid Temp. Range 14°F to 212°F (-10°C to 100°C)
Consult HYDAC for applications operating below 14ºF (-10ºC)
Fluid Compatibility
Compatible with all hydrocarbon based, synthetic, water glycol,
oil/water emulsion, and high water based fluids when the
Agricultural Automotive Construction Gearboxes appropriate seals are selected.
Indicator Trip Pressure
∆P = 29 psid (2 bar) -10% (optional)
∆P = 72 psid (5 bar) -10% (standard)
∆P = 116 psid (8 bar) -10% (optional non bypass)
Bypass Valve Cracking Pressure
∆P = 43 psid (3 bar) +10% (optional-HDF only)
∆P = 87 psid (6 bar) +10% (standard)
Industrial Offshore Commercial Power
Municipal Generation Non Bypass Available for HDF (HDFF available only with no bypass)

Pulp & Paper Railways Shipbuilding Steel / Heavy


Industry

F26 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
HDF BH/HC 450 O L E 10 D 1 . X / 12 V .
Filter Type
HDF or HDFF (HDFF on request)
Element Media
ON = Optimicron® BH/HC = Betamicron® (High Collapse)
Size
300, 450, 650, 900
Pressure Range
O = 4060 psi (280 bar); 6090 psi (420 bar) at 250,000 cycles
Type of Connection
L = Flow path in L-configuration (standard version)
Size and Nominal Connection
D = 1” Threaded
E = 1 1/4” Threaded
F = 1 1/2” Threaded
Filtration Rating (microns)
3, 5, 10, 20 = BH/HC 1, 3, 5, 10, 15, 20 = ON
Type of ∆P Clogging Indicator
A, BM, C, D, Y
Type Modification Number
1
Modification Number (latest version always supplied)
Port Configuration
0 = BSPP straight thread
12 = SAE parallel straight thread o-ring boss ports
Seals
(omit) = Nitrile rubber (NBR) (standard) V = Fluorocarbon elastomer (FKM)
Bypass Valve
(omit) = Non-bypass - critical applications (high collapse element required)
B3 = 43 psid (3 bar) - optional
B6 = 87 psid (6 bar - standard setting for pressure filters)
Supplementary Details
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
LED = 2 light-emitting diodes up to 24 Volt (only for clogging indicator type “D”)
NEV = No Element valve (only for HDF filters in L-configuration)
SO184 = pressure release drain screw (G-1/2”)
SFREE = Element specially designed to minimize electrostatic charge generation
W = “VD…” indicator modified with a brass piston for use with high water based
emulsions/solutions (HFA) & (HFC) or when using “V” elements

Replacement Element Model Code Clogging Indicator Model Code


0450 D 010 BH4HC / V . VD 8 D . X / V .
Size Indicator Prefix
0300, 0450, 0650, 0900 VD = differential pressure
indicator up to 420 bar
Type
operating pressure
D
Pressure setting
Filtration Rating (micron) 5 = standard 5 bar (for HDF filters)
3, 5, 10, 20 = BH4HC
8 = standard 8 bar (for HDFF filters)
1, 3, 5, 10, 15, 20 = ON Others available upon request
Element Media Type of Indicator
BH4HC, ON A = No indicator, plugged port
Seals BM = Pop-up indicator (manual reset)
C = Electric switch – SPDT
(omit) = Nitrile rubber (NBR) (standard) D = Electric switch and LED light – SPDT
V = Fluorocarbon elastomer (FKM) Y = Plastic blanking plug in indicator port
Supplementary Details
W = (same as above) Modification Number (latest version always supplied)
SFREE = (same as above) Supplementary Details
Seals
(omit) = Nitrile rubber (NBR) (standard)
V = Fluorocarbon elastomer (FKM)
Light Voltage (D type indicators only)
L24 = 24V L110 = 110V
W = “ VD…” indicator modified with a brass piston for use
with high water based emulsions/solutions (HFA) & (HFC)
(For additional details and options, see Section G - Clogging Indicators.)

Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F27


HIGH PRESSURE FILTERS
Dimensions
HDF/HDFF 300-900
HDF/HDFF h1
[9.680]
300
246
2.48 2.83
[13.35]
63 72 450
339
2 [18.11]
650
460
[22.28]
900
566

5.16 3.50 ød3 †1 ød4 †2


131.1 88.9
[0.71]
G1
18
[0.79] [0.71]
G1-1/4 M10 X 1.5
20 18

Mounting Holes [0.87]


G1-1/2
22
OUTLET d4 x t2
Port 1.69 4 Places [0.75]
SAE-16
42.9 19
[0.75] [0.55]
SAE-20 3/8-24UNF-2B
19 14
[0.75]
SAE-24
19

d3 t1

∆ P Clogging
Indicator Port t1
INLET
G 1/2" 57 Port

d3

h1

4.14
105.2

Drain Port (Optional)


G 1/2" -(SO184) 1.26
HEX 32

Size 300 450 650 900


Weight (lbs.) 24.7 28.9 35.8 47.4
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F28 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)

HDF Housing HDFF Housing

Q (l/min) Q (l/min)
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
10 30
2.0
9
0.6
25
8
7 0.5 1.5
20
6

ΔP in bar

ΔP in bar
0.4
ΔP in psi

ΔP in psi
5 15 1.0
0.3
4
10
3 0.2
0.5
2
0.1 5
1
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Q (gpm) Q (gpm)

Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
∆P Elements = Elements (From
(K) Flow Factor x Flow Rate (gpm) x
Tables Below) 141 SUS 0.86

Optimicron …D…ON Elements


Size 1 µm 3 µm 5 µm 10 µm 15 µm 20 µm
0300 D XXX ON 0.801 0.488 0.391 0.268 0.154 0.143
0450 D XXX ON 0.401 0.244 0.193 0.131 0.077 0.069
0650 D XXX ON 0.245 0.148 0.121 0.081 0.047 0.044
0900 D XXX ON 0.185 0.115 0.092 0.06 0.036 0.035

Betamicron ...D…BH4HC Elements (High Collapse)


Size 3 µm 5 µm 10 µm 20 µm
0300 D XXX BH4HC 0.878 0.488 0.390 0.181
0450 D XXX BH4HC 0.428 0.236 0.187 0.088
0650 D XXX BH4HC 0.258 0.143 0.115 0.055
0900 D XXX BH4HC 0.192 0.110 0.088 0.038

All Element K Factors in psi / gpm.

PN#02081318 / 03.16 / FIL1505-1696 F29


HIGH PRESSURE FILTERS
HF2P Series
Inline Filters
4000 psi • up to 25 gpm Hydraulic Symbol
A

Features Technical Specifications


• N on-welded housing design reduces stress concentrations and Mounting Method 2 mounting holes
prevents fatigue failure. Port Connection SAE-12, 3/4” BSPP,
• Inlet/Outlet port options include SAE straight thread O-ring boss, Manifold Mount – (0.689”)
BSPP and subplate mounting to allow easy installation without Flow Direction Inlet: Side Outlet: Side
costly adapters.
• O -ring seals are used to provide positive, reliable sealing. A Construction Materials
choice of O-ring materials (nitrile, fluorocarbon elastomer, Head Ductile iron
ethylene propylene rubber) provides compatibility with petroleum Bowl Steel
oils, synthetic fluids, water-glycols, oil/water emulsions, and high Flow Capacity
water based fluids. 4” 16 gpm (60 lpm)
• Screw-in bowl mounted below the filter head requires minimal 8” 25 gpm (95 lpm)
clearance to remove the element for replacement and
contaminated fluid cannot be washed downstream when element Housing Pressure Rating
is serviced. Max. Allowable Working
• Clogging indicators are actuated by differential pressure and Pressure 4000 psi (276 bar)
have no external dynamic seal. High reliability is achieved and Fatigue Pressure 4000 psi (276 bar) @ 1 million cycles
magnetic indicator actuation eliminates a potential leak point. Burst Pressure 14,680 psi (1012 bar)
• A poppet type bypass valve is typically mounted in the filter head Element Collapse Pressure Rating
out of the flow path between the inlet and outlet port to provide BH4HC 3045 psid (210 bar)
positive sealing during normal operation and fast response during BN 290 psid (20 bar)
cold starts and flow surges.
Fluid Temperature Range 14°F to 212°F (-10°C to 100°C)
• Fatigue pressure rating equals maximum allowable working Consult HYDAC for applications operating below 14ºF (-10ºC)
pressure rating.
Fluid Compatibility
Compatible with all hydrocarbon based, synthetic, water glycol,
Applications oil/water emulsion, and high water based fluids when the
appropriate seals are selected.
Indicator Trip Pressure
∆P = 29 psid (2 bar) -10% (optional)
∆P = 72 psid (5 bar) -10% (standard)
∆P = 116 psid (8 bar) -10% (optional on bypass)
Agricultural Automotive Construction Industrial Bypass Valve Cracking Pressure
∆P = 43 psid (3 bar) +10% (optional)
∆P = 87 psid (6 bar) +10% (standard)
Non Bypass Available

Railways

F30 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
HF2P BN 08 O I 3 C 1 . 2 / 12 V - B6 - T100
Filter Type
HF2P = Inline pressure filter
Element Media
BN = Betamicron® (Low Collapse) BH = Betamicron® (High Collapse)
Element Length
04 = 4 inches 08 = 8 inches
Pressure Range
O = 276 bar
Size and Nominal Connection
I = 3/4” Threaded In-Line P = Manifold Mount
Filtration Rating (microns)
3, 6, 12, 25 = BN 3, 6, 10, 17 = BH
Type of Clogging Indicator
A, B, BM, C, D, J, J4 (others available upon request)
Type Code
1
Modification Number (the latest version is always supplied)
Port Configuration
(omit) = Manifold Filter
12 = SAE 12” straight thread O-ring boss
0 = BSPP straight thread G 3/4” (contact factory for minimum quantity & availability)
Seals
(omit) = Nitrile rubber (NBR) (standard) V = Fluorocarbon elastomer (FKM) EPR = Ethylene propylene rubber (EPR)
Bypass Valve
(omit) = Non-bypass - Critical applications (high collapse element required)
B3 = 43 psid (3 bar) - Optional
B6 = 87 psid (6 bar) (standard)
Supplementary Details
SO263 = Modification of ON & W/HC elements for Skydrol or HYJET phosphate ester fluids
W = “VD…” indicator modified with a brass piston for use with high water based emulsions/solutions (HFA) & (HFC)
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
T100 = Thermal lockout on indicator at 100ºF (C, D, J, and J4 indicators only)
cRUus = Electrical Indicator with underwriter’s recognition
SFREE = Element specially designed to minimize electrostatic charge generation

Replacement Element Model Code Clogging Indicator Model Code


1 . 07 . 08 D 03 BN / V VD 5 C . X / V .
Length (nominal inches) Indicator Prefix
04, 08 VD = G 1/2 6000 psi
Filtration Rating (micron) Trip Pressure
3, 6, 12, 25 = BN 2 = 29 psid (2 bar) (option)
3, 6, 10, 17 = BH 5 = 72 psid (5 bar) (standard)
Optional 116 psid (8 bar) available upon request
Element Media
BN, BH Type of Indicator
A = No indicator, plugged port
Seals B = Pop-up indicator (auto reset)
(omit) = Nitrile rubber (NBR) (standard) (Top mount only)
V = Fluorocarbon elastomer (FKM) BM = Pop-up indicator (manual reset)
EPR = Ethylene propylene rubber (EPR) C = Electric switch - SPDT
D = Electric switch and LED light - SPDT
Supplementary Details J = Electric switch
SO263 = (same as above) (Brad Harrison 5-pin mini connector)
SFREE = (same as above) J4 = Electric switch - M12
(Brad Harrison 4-pin micro connector)
Modification Number
Supplementary Details
Seals
(omit) = Nitrile RUBBER (NBR) (standard)
V = Fluorocarbon elastomer (FKM)
EPR = Ethylene propylene rubber (EPR)
Light Voltage (D type indicators only)
L24 = 24V L110 = 110V
Thermal Lockout (VM, VD types C, D, J, and J4 only)
T100 = Lockout below 100°F
Underwriters Recognition (VM, VD types C, D, J, and J4 only)
cRUus = Electrical Indicator with underwriter’s recognition
W = “VD…” indicator modified with a brass piston for use
with high water based emulsions/solutions (HFA) & (HFC)
(For additional details and options, see Section G - Clogging Indicators.)
Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F31


HIGH PRESSURE FILTERS
Dimensions
HF2P Inline Mounting

2.05 3.39
52 86

0.84
21.4 ∆ P Clogging
Indicator Port
G 1/2

4.02
102

3.13
79.4
0.24
6

INLET OUTLET

3.86
98

1.00
25.4

[8.43] Mounting Holes


HF2P-04 214 [0.27]
[12.09] 6.75
HF2P-08 307 Thru
2 Places

[0.95]
3.00 HEX
24
76.2
[2.96]
75
Clearance required
for element removal

Size 04 08
Weight (lbs.) 10.7 14.3
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F32 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
HF2P Subplate Mounting
3.50
Mounting Holes 88.9
(4 Places)
0.34 0.63
8.6 15.9

1.46
37

1.25
OUTLET 31.8
INLET
0.689
0.689
17.5
0.28 17.5
7
1.25 0.67
31.8 17

∆ P Clogging
indicator port 4.09 3.41
G 1/2 104 1.02 86.5
26

3.78
96

[8.34]
HF2P-04 212
[12.01]
HF2P-08 305

[0.95]
3.00 HEX
24
76

Size 04 08
Weight (lbs.) 10.7 14.3
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F33


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)

Q in l/min
0 20 40 60 80 100
14 1.2
12
10 0.8
8
6
4 0.4
2
0.0
0 5 10 15 20 25
Q in gpm

Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
∆P Elements = Elements (From
(K) Flow Factor x Flow Rate (gpm) x
Tables Below) 141 SUS 0.86

Autospec HF2 Depth 1.07.08DXXBN (Low Collapse)


Size 3 µm 6 µm 12 µm 25µm
1.07.04DXXBN 2.046 1.735 0.925 0.531
1.07.08DXXBN 0.975 0.815 0.457 0.257

Autospec HF2 Depth 1.07.08DXXBH (High Collapse)


Size 3 µm 6 µm 10 µm 17 µm
1.07.04DXXBH 2.400 1.690 1.027 0.538
1.07.08DXXBH 1.165 0.820 0.499 0.262
All Element K Factors in psi / gpm.

F34 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Notes

PN#02081318 / 03.16 / FIL1505-1696 F35


HIGH PRESSURE FILTERS
HF3P Series
Inline Filters
6090 psi • up to 120 gpm Hydraulic Symbol
A

Features Technical Specifications


• N on-welded housing design reduces stress concentrations and Mounting Method 4 mounting holes
prevents fatigue failure. Port Connection SAE-16, SAE-24, 1” BSPP,
• Inlet/Outlet port options include SAE straight thread O-ring boss, 1 1/2” BSPP, 1 1/2” SAE Flange
BSPP and flange mounting to allow easy installation without Code 61, 2” SAE Flange Code 62
costly adapters. Flow Direction Inlet: Side Outlet: Side
• O -ring seals are used to provide positive, reliable sealing. Choice
of O-ring materials (nitrile rubber, fluorocarbon elastomer, Construction Materials
ethylene propylene rubber) provides compatibility with petroleum Head Ductile iron
oils, synthetic fluids, water-glycols, oil/water emulsions, and high Bowl Steel
water based fluids. Housing (size 16) Steel
• Screw-in bowl or lid (on 2 piece bowls), mounted below the Cap (size 16) Ductile iron
filter head requires minimal clearance to remove the element Flow Capacity
for replacement, and contaminated fluid cannot be washed 4” 28 gpm (106 lpm)
downstream when element is serviced. 8” 55 gpm (208 lpm)
• Clogging indicators are actuated by differential pressure and 13” 91 gpm (344 lpm)
have no external dynamic seal. High reliability is achieved and 16” 120 gpm (454 lpm)
magnetic indicator actuation eliminates a potential leak point.
Housing Pressure Rating
• A poppet type bypass valve, located in filter head, mounted
between the inlet and outlet port to provides positive sealing Max. Allowable Working
during normal operation and fast response during cold starts Pressure 6090 psi (420 bar)
and flow surges, while additionally providing low operating ∆P. Fatigue Pressure 6090 psi (420 bar) @ 1 million cycles
Burst Pressure 15,080 psi (1040 bar)
• Fatigue pressure rating equals maximum allowable working
pressure rating. Element Collapse Pressure Rating
BH 3045 psid (210 bar)
Applications BN 290 psid (20 bar)
Fluid Temperature Range 14°F to 212°F (-10°C to 100°C)
Consult HYDAC for applications operating below 14ºF (-10ºC)
Fluid Compatibility
Compatible with all hydrocarbon based, synthetic, water glycol,
oil/water emulsion, and high water based fluids when the
appropriate seals are selected.
Automotive Construction Industrial Railways
Indicator Trip Pressure
∆P = 29 psid (2 bar) -10% (optional)
∆P = 72 psid (5 bar) -10% (standard)
∆P = 116 psid (8 bar) -10% (optional)
Bypass Valve Cracking Pressure
∆P = 43 psid (3 bar) +10% (optional)
Steel / Heavy ∆P = 87 psid (6 bar) +10% (standard
Industry Non Bypass Available

F36 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
HF3P BN 08 T F 3 B 1 . X / 12 V B6 .
Filter Type
HF3P = In-Line pressure filter
Element Media
BN = Betamicron® (Low Collapse) BH = Betamicron® (High Collapse)
Element Length
04 = 4 inches (non-standard) 13 = 13 inches
08 = 8 inches 16 = 16 inches (non-standard)
Pressure Range
T = 420 bar
Size and Nominal Connection
D = 1” Threaded F = 1-1/2” Threaded
K = 1-1/2” Flanged SAE Code 61 L = 2” Flanged SAE Code 62
Filtration Ratings (microns)
3, 6, 12, 25 = BN 3, 6, 10, 17 = BH
Type of ∆P Clogging Indicator
A, B, BM, C, D, J, J4
Type Number
1 = One piece bowl (lengths 4-13) 2 = Two piece bowl (lengths 13 & 16)
Modification Number (the latest version is always supplied)
Port Configuration
0 = BSPP Threaded Ports G 1 1/2” or G 1”
12 = SAE straight thread O-ring boss SAE 24” or SAE 16”
16 = SAE flange ports - SAE 2”, code 62 (6000 psi) or 1 1/2” code 61
Seals
(omit) = Nitrile rubber (NBR) (standard) V = Fluorocarbon elastomer (FKM) EPR = Ethylene propylene rubber (EPR)
Bypass Valve
(omit) = without bypass (BH elements recommended)
B3 = 3 bar/43 psid
B6 = 6 bar/87 psid (standard)
Supplementary Details
SO263 = Modification of ON & W/HC elements for Skydrol or HYJET phosphate ester fluids
W = “VD…” indicator modified with a brass piston for use with high water based emulsions/solutions (HFA) & (HFC)
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
T100 = Thermal lockout on indicator at 100°F (C, D, J, and J4 indicators only)
cRUus = Electrical Indicator with underwriter’s recognition
SFREE = Element specially designed to minimize electrostatic charge generation

Replacement Element Model Code Clogging Indicator Model Code


1 . 11 . 08 D 03 BN / V VD 5 C . X / V .
Length (nominal inches) Indicator Prefix
04, 08, 13, 16 VD = G 1/2 6000 psi
Filtration Rating (micron) Trip Pressure
3, 6, 12, 25 = BN 2 = 29 psid (2 bar) (option)
3, 6, 10, 17 = BH 5 = 72 psid (5 bar) (standard)
Element Media Optional 116 psid (8 bar) available upon request
BN, BH Type of Indicator
Seals A = No indicator, plugged port
(omit) = Nitrile rubber (NBR) (standard)
B = Pop-up indicator (auto reset)
BM = Pop-up indicator (manual reset)
V = Fluorocarbon elastomer (FKM) C = Electric switch - SPDT
EPR = Ethylene propylene rubber (EPR) D = Electric switch and LED light - SPDT
Supplementary Details J = Electric switch
(Brad Harrison 5-pin mini connector)
SO263 = (same as above) J4 = Electric switch - M12
SFREE = (same as above) (Brad Harrison 4-pin micro connector)
Modification Number
Supplementary Details
Seals
(omit) = Nitrile rubber (NBR) (standard)
V = Fluorocarbon elastomer (FKM)
EPR = Ethylene propylene rubber (EPR)
Light Voltage (D type indicators only)
L24 = 24V L110 = 110V
Thermal Lockout (VM, VD types C, D, J, and J4 only)
T100 = Lockout below 100°F
Underwriters Recognition (VM, VD types C, D, J, and J4 only)
cRUus = Electrical Indicator with underwriter’s recognition
W = “VD…” indicator modified with a brass piston for use
with high water based emulsions/solutions (HFA) & (HFC)
(For additional details and options, see Clogging Indicators section.)
Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F37


HIGH PRESSURE FILTERS
Dimensions
HF3P-04/08/13/16
a b c d
1-1/2” (1.406) (2.750) 1/2-13UNC-2B (0.87)
Code 61 35.71 69.85 22
[0.67] 2” Code (1.750) (3.812) 3/4-10UNC-2B (0.98)
1/2"-20UNF x
17 2.36 62 44.45 96.80 25
4 Places 60
b

6.42 5.23 4.53 c x d DP


163 133 115 4 Places a

6.30 6.42
160 163
Flange

HF3P-16
2.05 0.24
52 6 ∆P Clogging 6.30
Indicator ∆P Clogging
160 Indicator
Port G 1/2"
Port G 1/2"

Outlet Inlet

[10.00]
HF3P-04 254 5.12
[74.00] 130
HF3P-08 349
18.98 22.40
HF3P-13 482.1 HF3P-16 569

5.12
130

4.41
1.42 112
HEX 36 Drain Port
G 1/2"
[4.53]
115 Drain Port
Clearance required G 1/2"
for element removal
1.42 [16.81]
HEX 36 427
5.98 Clearance
152 required for
element
removal

Size 04 08 13 16
Weight (lbs.) 49.2 56.1 72.5 107.3
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F38 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)

Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
∆P Elements = Elements (From
(K) Flow Factor x Flow Rate (gpm) x
Tables Below) 141 SUS 0.86

Autospec HF3 Depth 1.11.08DXXBN (Low Collapse)


Size 3 µm 6 µm 12 µm 25 µm
1.11.04DXXBN 0.590 0.500 0.266 0.153
1.11.08DXXBN 0.289 0.241 0.135 0.076
1.11.13DXXBN 0.175 0.146 0.082 0.046
1.11.16DXXBN 0.132 0.110 0.062 0.035

Autospec HF3 Depth 1.11.08DXXBH (High Collapse)


Size 3 µm 6 µm 10 µm 17 µm
1.11.04DXXBH 0.937 0.660 0.401 0.210
1.11.08DXXBH 0.460 0.321 0.195 0.102
1.11.13DXXBH 0.274 0.193 0.117 0.615
1.11.16DXXBH 0.206 0.145 0.089 0.046
All Element K Factors in psi / gpm.

PN#02081318 / 03.16 / FIL1505-1696 F39


HIGH PRESSURE FILTERS
HF4P Series
Inline Filters
5000 psi • up to 120 gpm Hydraulic Symbol
A

Features Technical Specifications


• Meets HF4 automotive standard Mounting Method 4 mounting holes
• Non-welded housing design reduces stress concentrations and Port Connection SAE-24, 1 1/2” BSPP, 1 1/2” SAE
prevents fatigue failure. Flange Code 61, 1 1/2” SAE Flange
• Inlet/Outlet port options include SAE straight thread O-ring boss, Code 62, Manifold Mount
SAE flange code 62 and code 61 (optional) BSPP and subplate Flow Direction Inlet: Side Outlet: Side
mounting to allow easy installation without costly adapters. (opposite each other)
• O -ring seals are used to provide positive, reliable sealing.
Construction Materials
A choice of O-ring materials (nitrile rubber or fluorocarbon
elastomer) provides compatibility with petroleum oils, synthetic Head, Cap Ductile iron
fluids, water-glycols, oil/water emulsions, and high water based Housing Steel
fluids. Flow Capacity
• The element filter housing is permanently mounted above the 9” 50 gpm (189 lpm)
filter head for easy top access and minimal clearance to remove 18” 100 gpm (378 lpm)
elements for replacement. 27” 120 gpm (454 lpm)
• Clogging indicators are actuated by differential pressure and Housing Pressure Rating
have no external dynamic seal. High reliability is achieved and
magnetic indicator actuation eliminates a potential leak point. Max. Allowable Working
Pressure 5000 psi (345 bar)
• A poppet type bypass valve located in filter head base is
Fatigue Pressure 5000 psi (345 bar) @ 1 million cycles
mounted between the inlet and outlet port to provide positive
Burst Pressure 15,000 psi (1040 bar)
sealing during normal operation and fast response during cold
starts and flow surges. Element Collapse Pressure Rating
• Fatigue pressure rating equals maximum allowable working BH 3045 psid (210 bar)
pressure rating. BN 145 psid (10 bar)
Fluid Temperature Range 14°F to 212°F (-10°C to 100°C)
Applications Consult HYDAC for applications operating below 14ºF (-10ºC)
Fluid Compatibility
Compatible with all hydrocarbon based, synthetic, water glycol,
oil/water emulsion, and high water based fluids when the
appropriate seals are selected.
Indicator Trip Pressure
∆P = 29 psid (2 bar) -10% (optional)
Automotive Construction Industrial Power
Generation ∆P = 72 psid (5 bar) -10% (standard)
∆P = 116 psid (8 bar) -10% (optional on non-bypass filters)
Bypass Valve Cracking Pressure
∆P = 43 psid (3 bar) +10% (optional)
∆P = 87 psid (6 bar) +10% (standard)
Non Bypass Available
Pulp & Paper Railways Steel / Heavy
Industry

F40 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
HF4P BN 09 G 3 D 1 . 1 / 12 V B6 L115
Filter Type
HF4P = Inline pressure filter
Element Media
BH = Betamicon® (High Collapse) BN = Betamicron® (Low Collapse) W = Wire Mesh
Element Length
09 = 9 inches 18 = 18 inches 27 = 27 inches
Type of Connection
P = Manifold Mount G = Threaded In-Line F = Flanged
Filtration Rating (microns)
3, 5, 10, 20 = BH, BN 25, 74, 149 = W
Type of Clogging Indicator
A, BM, C, D, J, J4 (others available upon request)
Type Code
1
Modification Number (the latest version is always supplied)
Port Configuration
(omit) = Manifold mount (use when “P” connection type is selected)
0 = 1 1/2” BSPP Straight Threads
12 = SAE-24 straight thread O-ring boss
16 = 1 1/2” SAE 4 bolt flange code 61 or 62
Seals
(omit) = Nitrile rubber (NBR) (standard) V = Fluorocarbon elastomer (FKM)
Bypass Valve
(omit) = Non-bypass – Critical applications (high collapse element required)
B3 = 43 psid (3 bar)
B6 = 87 psid (6 bar) Standard setting for pressure filters
Supplementary Details
W = “VD…” indicator modified with a brass piston for use with high water based emulsions/solutions (HFA) & (HFC)
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
T100 = Thermal lockout on indicator at 100°F (C, D, J, and J4 indicators only)
Code 61 = 4 Bolt Code 61 (changes MAWP from 5000 PSI to 3000 PSI)
cRUus = Electrical Indicator with underwriter’s recognition

Replacement Element Model Code Clogging Indicator Model Code


5 . 03 . 09 D 03 BN / V VD 5 D . X / V .
Length (nominal inches) Indicator Prefix
09, 18, 27 VD = G 1/2 6000 psi
Filtration Rating (micron) Trip Pressure
3, 5, 10, 20 = BN, BH 2 = 29 psid (2 bar) (option)
25, 74, 149, = W 5 = 72 psid (5 bar) (standard)
Element Media Optional 15 psid (1 bar) & 116 psid (8 bar)
available upon request
BN, BH, W
Seals Type of Indicator
(omit) = Nitrile rubber (NBR) (standard) A = No indicator, plugged port
V = Fluorocarbon elastomer (FKM) BM = Pop-up indicator (manual reset)
C = Electric switch - SPDT
D = Electric switch and LED light - SPDT
J = Electric switch
(Brad Harrison 5-pin mini connector)
J4 = Electric switch - M12
(Brad Harrison 4-pin micro connector)
Modification Number
Supplementary Details
Seals
(omit) = Nitrile rubber (NBR) (standard)
V = Fluorocarbon elastomer (FKM)
Light Voltage (D type indicators only)
L24 = 24V L48 = 48V L110 = 110V L220 = 220V
Thermal Lockout (VM, VD types C, D, J, and J4 only)
T100 = Lockout below 100°F
Underwriters Approval (VM, VD types C, D, J, and J4 only)
cRUus = Electrical Indicators with underwriter’s recognition
W = “ VD…” indicator modified with a brass piston for use
with high water based emulsions/solutions (HFA) & (HFC)
(For additional details and options, see Section G - Clogging Indicators.)
Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F41


HIGH PRESSURE FILTERS
Dimensions
HF4P Inline

5.75
146

5.25
133.4
[12.00]
HF4P-09
305
[21.00]
HF4P-18
533
[30.00]
HF4P-27
762
Clearance required
for element removal
0.88
22.4
Vent Plug
SAE-4
(7/16-20UNF)

HF4P-09
[16.33]
415
HF4P-18
[25.62]
651
HF4P-27
[35.00]
∆ P Clogging 889
indicator port
G 1/2"

1.38
35
2.75
69.9

INLET Drain Plug


14 1-1/2" Nominal Port SAE 8
6.25 Mounting 2 Places (3/4"-16UNF)
159 holes Through
4 Places

b
5.00
Flange
a b c d 127
Details
a
Code (1.406) (2.750) 1/2-13UNC (1.06)
61 35.7 69.8 27
Code (1.437) (3.125) 5/8-11UNC (1.38) 38.1
62 36.50 79.38 35 c x d DP
4.50 SAE Flange
114.3

Size 09 18 27
Weight (lbs.) 69.9 98.4 132.8
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F42 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
HF4P Manifold

5.25 5.75 [12.00]


133.4 146 HF4P-09
305
[21.00]
HF4P-18
533
[30.00]
HF4P-27
762
Clearance required
for element removal
Vent Plug
SAE 4
(7/16"-20UNF)

0.88
22

HF4P-09
[16.30]
414
HF4P-18
[25.59]
650
HF4P-27
[34.98]
888
Drain Plug
SAE 8
(3/4"-16UNF)
1.38
35
2.75
69.9

∆P Clogging
6.25 0.58 Indicator Port
G 1/2"
159 15
0.56
14
Mounting
holes Through
4 Places

4.50
114.3
2.25
57.2

0.81
20.6 OUTLET
[1.25]
2.00 32
50.8
INLET
5.00 [1.25]
127 32

Size 09 18 27
Weight (lbs.) 71.7 100.2 134.6
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F43


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)

Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
∆P Elements = Elements (From
(K) Flow Factor x Flow Rate (gpm) x
Tables Below) 141 SUS 0.86

Autospec HF4 Depth 5.03.XXDXXBN (Low Collapse)


Size 3 µm 5 µm 10 µm 20 µm
5.03.09DXXBN 0.168 0.141 0.079 0.044
5.03.18DXXBN 0.080 0.067 0.038 0.021
5.03.27DXXBN 0.052 0.043 0.024 0.014

Autospec HF4 Depth 5.03.XXDXXBH (High Collapse)


Size 3 µm 5 µm 10 µm 20 µm
5.03.09DXXBH 0.207 0.146 0.089 0.047
5.03.18DXXBH 0.097 0.068 0.041 0.022
5.03.27DXXBH 0.063 0.044 0.027 0.014

Autospec HF4 Wire Mesh 5.03.XXDXXW


Size 25, 74, 149, µm
5.03.09DXXW 0.007
5.03.18DXXW 0.004
5.03.27DXXW 0.002
All Element K Factors in psi / gpm.

F44 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Notes

PN#02081318 / 03.16 / FIL1505-1696 F45


HIGH PRESSURE FILTERS
MFM Series
Inline Filters
4060 PSI • up to 25 GPM Hydraulic Symbol
A

Features Technical Specifications


• B ecause of their efficient design and construction, MFM filters Mounting Method 4 mounting holes - filter head
are considered a cost effective solution for new equipment, or as Port Connection SAE-12, 3/4” BSPP
a replacement for filters already specified on existing equipment.
Flow Direction Inlet: Side Outlet: Side
• The MFM filter is available in 4 sizes comprised of four different (opposite each other)
bowl and element lengths. The models 35, 55, 75, and 95, provide
maximum flow rates of 10, 18, 20, and 25 GPM respectively. Construction Materials
• A quick-response bypass valve located in filter head protects Head Ductile iron
against high differential pressures caused by cold startups, flow Bowl Steel
surges and pressure spikes. Flow Capacity
• The high bypass pressure setting (100 psid) minimizes the 35 10 gpm (35 lpm)
possibility of contamination due to premature bypassing. 55 18 gpm (68 lpm)
• Filter materials are compatible with all mineral, lubricating oils, 75 20 gpm (76 lpm)
and commonly used fire retardant fluids per ISO 2943. 95 25 gpm (95 lpm)
• Fatigue pressure rating equals maximum allowable working Housing Pressure Rating
pressure rating.
Max. Allowable Working
Pressure 4060 psi (280 bar)
Fatigue Pressure 4060 psi (280 bar) @ 1 million cycles
Applications 4641 psi (320 bar) @ 100,000 cycles
Burst Pressure 13,920 psi (960 bar)
Element Collapse Pressure Rating
ON 290 psid (20 bar)
Fluid Temperature Range 14°F to 212°F (-10°C to 100°C)
Consult HYDAC for applications operating below 14ºF (-10ºC)

Agricultural Automotive Construction Gearboxes


Fluid Compatibility
Compatible with all hydrocarbon based, synthetic, water glycol,
oil/water emulsion, and high water based fluids when the
appropriate seals are selected.
Indicator Trip Pressure
∆P = 72 psid (5 bar) -10%
Bypass Valve Cracking Pressure
Industrial Commercial ∆P = 50.75 psid (3.5 bar) +10% (optional)
Municipal ∆P = 100 psid (7 bar) +10% (standard)

F46 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
MFM ON 35 O I 10 C 4 . 0 / V B7 .
Filter Type
MFM = In-Line High Pressure Filter
Element Media
ON = Optimicron® (Low Collapse)
Size
35 = 10 gpm
55 = 18 gpm
75 = 20 gpm
95 = 25 gpm
Operating Pressure
O = 4000 psi (280 bar)
Type of Connection
I = 3/4” Threaded SAE 12 (1-1/16-12UN-2B))
H = 3/4” Threaded G 3/4 (BSPP)
(Other connections available on request)
Filtration Rating (microns)
1, 3, 5, 10, 15, 20 = ON
Type of Clogging Indicator
A, B, BM, C, D (Others available upon request)
Type Number
4 = Indicator port on top of head - 4 mounting holes (standard)
3 = Indicator port on side of head - 3 mounting holes
Type Modification Number (latest version always supplied)
Seals
(omit) = Nitrile rubber (NBR) (standard) V = Fluorocarbon elastomer (FKM)
Bypass Valve
B3.5 = 50.75 psid (3.5 bar) - Optional
B7 = 101.5 psid (7 bar) - Standard
Supplementary Details
W = “VD…” indicator modified with a brass piston for use with high water based emulsions/solutions (HFA) & (HFC)
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
LED = 2 LEDs up to a voltage of 24 Volt
T100 = Indicator Thermal Lockout, 100°F (C and D indicators only)
SFREE = Element specially designed to minimize electrostatic charge generation
cRUus = Electrical Indicator with underwriter’s recognition

Replacement Element Model Code Clogging Indicator Model Code


0035 D 010 ON / V VD 5 C . X / V .
Size Indicator Prefix
0035, 0055, 0075, 0095 VD = G 1/2 6000 psi
Filtration Rating (micron) Trip Pressure
2 = 29 psid (2 bar) (option)
1, 3, 5, 10, 15, 20 = ON 5 = 72 psid (5 bar) (standard)
Element Media Type of Indicator
ON = Optimicron® A = no indicator, plugged port
Seals B = Pop-up indicator (auto reset)
- top mount only
(omit) = Nitrile rubber (NBR) (standard) BM = Pop-up indicator (manual reset)
V = Fluorocarbon elastomer (FKM) C = Electric switch - SPDT
Supplementary Details D = Electric switch and LED light - SPDT
SFREE = (same as above)
Modification Number
Supplementary Details
Seals
(omit) = Nitrile rubber (NBR) (standard)
V = Fluorocarbon elastomer (FKM)
Light Voltage (D type indicators only)
L24 = 24V L110 = 110V
Thermal Lockout (VM, VD types C, D, J, and J4 only)
T100 = Lockout below 100°F
Underwriters Recognition (VM, VD types C, D, J, and J4 only)
cRUus = Electrical Indicator with underwriter’s recognition
W = “ VD…” indicator modified with a brass piston
for use with high water based emulsions/solutions
(HFA) & (HFC)
(For additional details and options, see Section G - Clogging Indicators.)

Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F47


HIGH PRESSURE FILTERS
Dimensions
MFM 4.X Version (Standard)

2.17
55
Mounting Holes
3/8-16 UNC-2B x 12 DP
4 Places INLET

1.57 3.54
40 90
OUTLET

∆ P Clogging 1.01
Indicator Port 25.7
G 1/2
HEX 27

3.62
0.24 92
6

1.38
35

3.54
90

[6.30]
Size 35 160
[8.11]
Size 55 206
10.20 3.00
Size 75 259 76.2
[11.77]
Size 95 297

0.94
HEX 24
[2.91]
74 3.39
Clearance Required 86
for Element Removal

Size 35 55 75 95
Weight (lbs.) 8.2 9.3 10.4 11.3
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F48 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
MFM 3.X Version

1.26
0.93
32
23.5

55°

1.77 2.20 3.54


45 56 90

OUTLET INLET

Mounting Holes
3/8-16UNC-2B
3 Places

3.62
92
∆P Clogging
Indicator Port
G1/2
1.38 HEX 27
35
3.54
90

[6.30]
Size 35 160
[8.11]
Size 55 206
10.20 3.00
Size 75 259 76.2
[11.77]
Size 95 297

0.94
HEX 24

3.39
[2.91] 86
74
Clearance Required
for Element Removal

Size 35 55 75 95
Weight (lbs.) 8.2 9.3 10.4 11.3
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F49


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)

Q in l/min
0 10 20 30 40 50 60 70 80 90 100
25.0 1.72

20.0 1.38

15.0 1.03

10.0 0.69

5.0 0.34

0.0 0.00
0 3 5 8 11 13 16 18 21 24 26
Q in gpm

Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
∆P Elements = Elements (From
(K) Flow Factor x Flow Rate (gpm) x
Tables Below) 141 SUS 0.86

Optimicron …D…ON (Pressure Elements)


Size 1 µm 3 µm 5 µm 10 µm 15 µm 20 µm
0035 D XXX ON 2.755 1.169 0.938 0.752 0.549 0.408
0055 D XXX ON 1.427 0.675 0.543 0.434 0.284 0.211
0075 D XXX ON 0.916 0.461 0.37 0.296 0.183 0.136
0095 D XXX ON 0.724 0.37 0.296 0.238 0.144 0.105

All Element K Factors in psi / gpm.

F50 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Notes

PN#02081318 / 03.16 / FIL1505-1696 F51


HIGH PRESSURE FILTERS
HFM Series
Inline Filters
5800 psi • up to 37 gpm Hydraulic Symbol
A

Features Technical Specifications


• T he HFM filter is available in two sizes comprised of two different Mounting Method 3 or 4 mounting holes - filter head
bowl and element lengths. The models 75 and 95 provide Port Connection SAE 16, 1” BSPP
maximum flow rates of 29 and 37 GPM respectively.
Flow Direction Inlet: Side Outlet: Side
• A quick-response by-pass valve located in the filter head, (opposite each other)
protects against high differential pressures caused by cold start-
ups, flow surges and pressure spikes. Construction Materials
• The high bypass pressure setting (100 psid) minimizes the Head Ductile iron
possibility of contamination due to premature bypassing. Bowl Steel
• Filter materials are compatible with all mineral, lubricating oils, Flow Capacity
and commonly used fire retardant fluids per ISO 2943. 75 29 gpm (110 lpm)
• Fatigue pressure rating equals maximum allowable working 95 37 gpm (140 lpm)
pressure rating.
Housing Pressure Rating
• Wide variety of indicators available with standard setting of
72 psid (5 bar). Max. Allowable Working
Pressure 5800 psi (400 bar)
Fatigue Pressure Contact HYDAC office
Burst Pressure 13,920 psi (960 bar)
Applications Element Collapse Pressure Rating
ON 290 psid (20 bar)
Fluid Temperature Range 14°F to 212°F (-10°C to 100°C)
Consult HYDAC for applications below 14˚F (-10˚C)
Fluid Compatibility
Compatible with all hydrocarbon based, synthetic, water glycol,
Agricultural Automotive Construction Gearboxes oil/water emulsion, and high water based fluids when the
appropriate seals are selected.
Indicator Trip Pressure
∆P = 72 psid (5 bar) -10% (standard)
Bypass Valve Cracking Pressure
∆P = 101.5 psid (7 bar) +10% (standard)
Industrial Commercial Power
Municipal Generation

F52 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
HFM ON 95 S K 10 A 1 . 0 / V B7
Filter Type
HFM = In-Line High Pressure Filter
Element Media
ON = Optimicron® (Low Collapse)
Size
75 = 29 gpm
95 = 37 gpm
Operating Pressure
S = 5800 psi (400 bar)
Type of Connection
J = 1” threaded (1” BSPP)
K = 1” threaded (1 5/16” threaded-12UN)=SAE 16
Filtration Rating (microns)
1, 3, 5, 10, 15, 20 = ON
Type of Clogging Indicator
A, B, BM, C, D (Others available upon request)
Type Number
1
Type Modification Number (latest version always supplied)
Seals
(omit) = Nitrile rubber (NBR) (standard)
V = Fluorocarbon elastomer (FKM)
Bypass Valve
B3.5 = 50.75 psid (3.5 bar) (optional)
B7 = 101.5 psid (7 bar) (standard)
Supplementary Details
SO263 = Modification of ON & W/HC elements for Skydrol or HYJET phosphate ester fluids
W = “VD…” indicator modified with a brass piston for use with high water based emulsions/solutions (HFA) & (HFC)
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
LED = 2 LEDs up to a voltage of 24 Volt
T100 = Thermal lockout on indicator at 100°F (C and D indicators only)
SFREE = Element specially designed to minimize electrostatic charge generation
cRUus = Electrical Indicator with underwriter’s recognition

Replacement Element Model Code Clogging Indicator Model Code


0095 D 010 ON / V VD 5 B . X / V .
Size Indicator Prefix
0075, 0095 VD = G 1/2 6000 psi
Filtration Rating (micron) Trip Pressure
1, 3, 5, 10, 15, 20 = BN4HC 2 = 29 psid (2 bar) (option)
5 = 72 psid (5 bar) (standard)
Element Media Optional 15 psid (1 bar) & 116 psid (8 bar)
ON = Optimicron® available upon request
Seals Type of Indicator
(omit) = Nitrile rubber (NBR) (standard) A = No indicator, plugged port
V = Fluorocarbon elastomer (FKM) B = Pop-up indicator (auto reset)
BM = Pop-up indicator (manual reset)
Supplementary Details C = Electric switch - SPDT
SO263 = (same as above) D = Electric switch and LED light - SPDT
SFREE = (same as above)
Modification Number
Supplementary Details
Seals
(omit) = Nitrile rubber (NBR) (standard)
V = Fluorocarbon elastomer (FKM)
Light Voltage (D type indicators only)
L24 = 24V L110 = 110V
Thermal Lockout (VM, VD types C, D, J, and J4 only)
T100 = Lockout below 100°F
Underwriters Recognition (VM, VD types C, D, J, and J4 only)
cRUus = Electrical Indicator with underwriter’s recognition
W = “ VD…” indicator modified with a brass piston for use
with high water based emulsions/solutions (HFA) & (HFC)
(For additional details and options, see Section G - Clogging Indicators.)

Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F53


HIGH PRESSURE FILTERS
Dimensions
HFM 75/95

SAE mounting Pattern BSPP Mounting Pattern


[0.47]
4.09 1.26 M8 x 1.25 x 12 DP
104 32 Mounting holes
OUTLET INLET 3 Places
1.10 INLET
28 OUTLET

2.20
3.86 2.01 2.20 2.20 56
98 51 56 56

0.75
[0.33]
19
5/16-24UNF-2B x 8.5 DP [0.43]
Mounting holes M6 x 1.0 x 11 DP 0.35
1.26 4 Places Mounting Holes 9
32 4 Places

0.24 ∆P Clogging
6 Indicator Port
G 1/2 Inlet
HEX 27

1.38
35

4.21
107

10.67
HFM 75 271

[12.24] 3.00
HFM 95 311 76.2

0.94
HEX 24
[2.95]
75
Clearance required
for element removal

Size 75 95
Weight (lbs.) 12.4 13.5
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F54 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)

Q in l/min
0 20 40 60 80 100 120 140
10.1 0.7

8.7 0.6

7.2 0.5

5.8 0.4

4.3 0.3

2.9 0.2

1.4 0.1

0.0 0.0
0 5.3 10.6 15.8 21.1 26.4 31.7 37.0
Q in gpm

Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
∆P Elements = Elements (From
(K) Flow Factor x Flow Rate (gpm) x
Tables Below) 141 SUS 0.86

Optimicron …D…ON (Pressure Elements)


Size 1 µm 3 µm 5 µm 10 µm 15 µm 20 µm
0075 D XXX ON 0.916 0.461 0.37 0.296 0.183 0.136
0095 D XXX ON 0.724 0.37 0.296 0.238 0.144 0.105
All Element K Factors in psi / gpm.

PN#02081318 / 03.16 / FIL1505-1696 F55


HIGH PRESSURE FILTERS
FMND Series
Inline Duplex Filters
3000 psi • up to 100 gpm Hydraulic Symbol
OUTLET

VA
INLET

Features Technical Specifications


• T he FMND filter consists of a ductile iron filter head with built-in Mounting Method 4 Mounting holes
changeover valve and three different lengths of screw-in filter Port Connections Inlet / Outlet
bowls. 1-1/4” Threaded – SAE 20, 1-1/4” BSPP
• The FMND filter can be supplied with or without bypass valve, 1-1/2” Threaded – SAE 24, 1-1/2” BSPP
(located in head assembly) but includes vent and drain screws, 1-1/2” Flange-SAE-DN 38 Code 61
and also a connection for a differential pressure clogging Flow Direction Inlet: Side Outlet: Opposite Side
indicator.
• Pressure equalization requirement is achieved by raising the Construction Materials
changeover lever prior to switching it to the relevant filter side. Head Ductile iron
• Fatigue pressure rating = maximum allowable working pressure Bowl Steel
rating. Flow Capacity
• Germanischer Lloyd (GL) approved 160 42 gpm (160 lpm)
• This filter meets the requirements of DIN 24550 as follows: 250 66 gpm (250 lpm)
- Filter size 0160 with G 1-1/4” port selection 400 100 gpm (400 lpm)
- Filter size 0250 with G 1-1/2” port selection Housing Pressure Rating
- Filter size 0400 with SAE-DN 38 1-1/2” Flange Port Selection
Max. Allowable Working
Pressure 3000 psi (207 bar)
Fatigue Pressure 3000 psi (210 bar) @ 1 million cycles
Burst Pressure 10,650 psi (735 bar)
Applications Element Collapse Pressure Rating
BH4HC 3045 psid (210 bar)
BN4HC, W/HC 290 psid (20 bar)
Fluid Temperature Range 14°F to 212°F (-10°C to 100°C)
Consult HYDAC for applications operating below 14ºF (-10ºC)
Fluid Compatibility
Agricultural Automotive Construction Industrial Compatible with all hydrocarbon based, synthetic, water glycol,
oil/water emulsion, and high water based fluids when the
appropriate seals are selected.
Indicator Trip Pressure
∆P = 36.25 psid (2.5 bar) -10% (optional)
∆P = 50.75 psid (3.5 bar) +10% (optional)
∆P = 72 psid (5 bar) -10% (standard)
Power Railways Steel / Heavy ∆P = 116 psid (8 bar) -10% (optional) [Used with non-bypass]
Generation Industry Bypass Valve Cracking Pressure
∆P = 102 psid (7 bar) +10%

F56 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
FMND BN/HC 250 L D F 10 C 1 . X / 12 - V - .
Filter Type
FMND = Inline Duplex Filter
Element Media
BH/HC = Betamicron® (High Collapse) BN/HC = Betamicron® (Low Collapse)
W/HC = Wire Mesh
Size
160, 250, 400
Operating Pressure
L = 3000 psi (210 bar)
Type of Changeover
D = segment valve
Type and Size of Port
E = 1-1/4” Threaded – SAE 20, 1-1/4” BSPP
F = 1-1/2” Threaded – SAE 24, 1-1/2” BSPP
K = 1-1/2” Flange-SAE-DN 38 Code 61
Filtration Rating (micron)
3, 6, 10, 25 = BH/HC 3, 6, 10, 25 = BN/HC 25, 50, 100, 200 = W/HC
Type of ∆P Clogging Indicator
A, B, BM, C, D (Others available upon request)
Type Code
1
Modification Number (the latest version is always supplied)
Port Configuration
(omit) = SAE DN Flange
0 = BSPP Threaded
12 = SAE Straight Threaded
Seals
(omit) = Nitrile rubber (NBR)
V = Fluorocarbon elastomer (FKM) (standard)
Bypass Valve
(omit) = no bypass (optional)
B3.5 = 50.75 psid (3.5 bar) (optional)
B7 = 101.5 psid (7 bar) (standard)
Supplementary Details
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
RL = Flow Path reversed - Right inlet/Left outlet
SO263 = Modification of ON & W/HC elements for Skydrol or HYJET phosphate ester fluids
SO155H = Modification of BH4HC (High Collapse) Element For Phosphate Esters
cRUus = Electrical Indicator with underwriter’s recognition
SFREE = Element specially designed to minimize electrostatic charge generation

Replacement Element Model Code Clogging Indicator Model Code


0250 DN 010 BN4HC / V . VM 8 C . X / V .
Size Indicator Prefix
0160, 0250, 0400 VM = G 1/2 3000 psi
Type Trip Pressure
DN 2 = 29 psid (2 bar) (optional)
5 = 72 psid (5 bar)
Filtration Rating (micron) 8 = 116 psid (8 bar)
3, 6, 10, 25 = BN4HC
Type of Indicator
25, 50, 100, 200 = W/HC
A = No indicator, plugged port
Element Media B = Pop-up indicator (auto reset)
BN4HC, W/HC BM = Pop-up indicator (manual reset)
C = Electric switch - SPDT
Seals
D = Electric switch and LED light - SPDT
(omit) = Nitrile rubber (NBR) (standard)
V = Fluorocarbon elastomer (FKM) Modification Number
Supplementary Details Supplementary Details
SFREE = (same as above) Seals
SO263 = (same as above) (omit) = Nitrile rubber (NBR) (standard)
SO155H = (same as above) V = Fluorocarbon elastomer (FKM)
Light Voltage (D type indicators only)
L24 = 24V L110 = 110V
Thermal Lockout (VM types C, D, J, and J4 only)
T100 = Lockout below 100°F
Underwriters Recognition (VM types C, D, J, and J4 only)
cRUus = Electrical Indicator with underwriter’s recognition
(For additional details and options, see Section G - Clogging Indicators.)
Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F57


HIGH PRESSURE FILTERS
Dimensions
FMND 160/250/400 See chart
4 Places
8.27
210
2.68 2.26 0.98 2.05
68 57.5 25 52 2.44
62

Model Mounting Hole 7.58


FMND160-400LDE M12X1.75 x 19mm Deep 192.5
FMND160-400LDE/12 3/8-24UNF x 14mm Deep
FMND160-400LDF M12X1.75 x 19mm Deep ∆P Clogging
FMND160-400LDF/12 3/8-24UNF x 14mm Deep indicator
4.9 Port
FMND160-400LDK M12X1.75 x 19mm Deep Dirty side G 1/2"
124.5
Vent port 4.49
SW5 114 Dirty side
G 1/8" Vent port
SW5
G 1/8"

-LDE
1 5/8"-12UN-2B
SAE-20
OR 11.02
-LDF
1 7/8"-12UN-2B 280 LDK
SAE-24 1.97 [11.10]
OR 50 282 LDE/LDF
-LDK
1 1/2" SAE DN 38
Flange
INLET AND OUTLET
FMND 160: INLET OUTLET
11.95
303.5
FMND 250:
[15.49]
393.5
FMND 400: 4.13
105 4.17
[21.39] 106
543.5

[3.35] 5.12
85 130
Clearance required
2.75 for element removal
69.9

[1.26]
32
0.75 HEX
1.41
M12 X 1.75 X 19 DP
35.7 Flange
LDK Version 4 Places

Dirty side drain port


drain plug (included)
SW8
G 3/8"
2 Places

Before changing the element, relieve pressure in the filter housing.

Size 160 250 400


Weight (lbs.) 52.7 59.8 71.0
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F58 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)

Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
∆P Elements = Elements (From
(K) Flow Factor x Flow Rate (gpm) x
Tables Below) 141 SUS 0.86

Betamicron ...DN…BN/HC Elements (Low Collapse)


Size 3µm 6 µm 10 µm 25 µm
0160 DN XXX BN4HC 0.434 0.280 0.187 0.143
0250 DN XXX BN4HC 0.280 0.176 0.115 0.099
0400 DN XXX BN4HC 0.176 0.110 0.071 0.055

Wire Mesh ...DN…W/HC Elements


Size 25 µm 50 µm 100 µm 200 µm
0160 DN XXX W/HC 0.009 0.009 0.009 0.009
0250 DN XXX W/HC 0.006 0.006 0.006 0.006
0400 DN XXX W/HC 0.004 0.004 0.004 0.004

Betamicron ...DN…BH/HC Elements (High Collapse)


Size 3 µm 6 µm 10 µm 25 µm
0160 DN XXX BH4HC 0.439 0.280 0.209 0.137
0250 DN XXX BH4HC 0.296 0.187 0.154 0.104
0400 DN XXX BH4HC 0.187 0.115 0.093 0.060
All Element K Factors in psi / gpm.

FMND 160/250/400 LDK

FMND 160/250/400 LDK [0.75] FMND 160/250/400 LDF FMND 160/250/400 LDE
[2.75] M12X1.75X19 DP
69.9

[1.41]
35.7

1-7/8"-12UN-2B 1-5/8"-12UN-2B
SAE-24 Port SAE-20 Port
INLET & OUTLET INLET & OUTLET
Flange SAE (1 1/2" Flanged)
DN38 3000 PSI
INLET & OUTLET

PN#02081318 / 03.16 / FIL1505-1696 F59


HIGH PRESSURE FILTERS
DFDK Series
Inline Duplex Filters
4568 psi • up to 90 gpm Hydraulic Symbol
DFDK…QT
DFDK…QL
“L” Ball Valve A “T” Ball Valve
(sizes 330 or larger)
A

B B

Features Technical Specifications


• T he DFDK Filters have a filter head of ductile iron and a screw-in Mounting Method 4 mounting holes
bowl of cold-formed steel. Port Connection
• The filter housings are designed to withstand pressure surges as 60/110 SAE-12
well as high static pressure loads. 160/240/280 SAE-24
• The screw-in bowl or lid, allows the filter element to be easily 330/660/1320 2” SAE-DN 51 Code 62 Flange
removed for replacement or cleaning.
Flow Direction 60 - 280 330 - 1320
• A visual (pop-up), electrical, electrical/visual (lamp), or other
electronic differential types of clogging indicators are available to Inlet Top Top
suit each application. Outlet Side Back
• DFDK filters are available only with high collapse pressure Construction Materials
elements since no bypass is provided. Head Ductile iron
• DFDK sizes 330 and above can be ordered with a T Ball Valve Bowl Steel
which can operate in mid position with both elements fully open Housing (1320) Steel
and online in parallel. Lid/Cap (1320) Ductile iron
Flow Capacity
60/110 13 gpm (50 lpm)
160/240/280 35 gpm (132 lpm)
330/660/1320 90 gpm (340 lpm)
Applications Housing Pressure Rating
Max. Allowable Working
Pressure 4568 psi (315 bar)
Fatigue Pressure Contact HYDAC Office
Burst Pressure > 18,270 psi (1260 bar)
Element Collapse Pressure Rating
Automotive Industrial Power Pulp & Paper BH4HC, V 3045 psid (210 bar)
Generation
Fluid Temperature Range 14°F to 212°F (-10°C to 100°C)
Consult HYDAC for applications operating below 14ºF (-10ºC)
Fluid Compatibility
Compatible with all hydrocarbon based, synthetic, water glycol,
oil/water emulsion, and high water based fluids when the
appropriate seals are selected.
Railways Steel / Heavy Indicator Trip Pressure
Industry
∆P = 116 psid (8 bar) -10% (standard)
Non-bypass Only

F60 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
DFDK BH/HC 60 Q L C 3 A 1 . 2 - .
Filter Type
DFDK = Duplex Pressure Filter with Ball Valve Selector
Element Media
BH/HC = Betamicron® (High Collapse) V = Metal Fiber
Size
60, 110, 160, 240, 280, 330, 660, 1320 (larger sizes available - contact HYDAC)
Pressure Range
K = 2320 psi (160 bar) (sizes 1320 with type code 3 only - larger sizes upon request)
Q = 4568 psi (315 bar) (sizes 30 - 1320 with type code 1 or 2 only)
Valve
L = ball change-over valve in “L” configuration (standard)
T = ball change-over valve in “T” configuration
(full simultaneous flow through both sides - sizes 330 and larger)
Connection
B = 1/2” SAE 8 (size 30 only) L = 2” SAE DN 51 Code 62 (sizes 330 - 1320 only)
C = 3/4” SAE 12 (sizes 60/110 only) M = 2 1/2” SAE DN 64 Code 62 (sizes 1320 only) - 3.0 only
F = 1 1/2” SAE 24 (sizes 160 - 280 only)
Filtration Rating (micron)
3, 5, 10, 20 = BH/HC 3, 5, 10, 20 = V
Type of ∆P Clogging Indicator
A, B, BM, C, D (others available upon request)
Type Code
1 = One Piece Bowl (sizes 60 - 660 only)
2 = Two Piece Bowl (size 660 to 1320 only)
3 = Upside down mounting - Element top access (size 1320 only - larger sizes upon request)
Modification Number (latest version always supplied)
Port Configuration
omit = 2” SAE DN 50 Flange Ports (sizes 330-1320 only)
12 = SAE Straight thread O-ring Boss Ports (sizes 60-280 only)
Seals
(omit) = Nitrile rubber (NBR) (standard) V = Fluorocarbon elastomer (FKM) EPR = Ethylene Propylene (EPR)
Supplementary Details
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
W = “VD…” indicator modified with a brass piston for use with high water based emulsions/solutions (HFA) & (HFC)
SO263 = Modification of ON & W/HC elements for Skydrol or HYJET phosphate ester fluids
T100 = Thermal lockout on indicator at 100°F (C, D, J, and J4 indicators only)
cRUus = Electrical Indicator with underwriter’s recognition
SFREE = Element specially designed to minimize electrostatic charge generation

Replacement Element Model Code Clogging Indicator Model Code


0060 D 003 BH4HC / V VD 8 B . X / .
Size Indicator Prefix
0060, 0110, 0160, 0240, VD = G 1/2 6000 psi
0280, 0330, 0660, 1320 Trip Pressure
8 = 116 psid (8 bar)
Filtration Rating (micron)
3, 5, 10, 20 = BH4HC Type of Indicator
3, 5, 10, 20 = V A = No indicator, plugged port
B = Pop-up indicator (auto reset)
Element Media BM = Pop-up indicator (manual reset)
BH4HC, V C = Electric switch - SPDT
D = Electric switch and LED light - SPDT
Seals
(omit) = Nitrile rubber (NBR) (standard) Modification Number
V = Fluorocarbon elastomer (FKM) Supplementary Details
EPR = Ethylene propylene rubber (EPR) Seals
(omit) = Nitrile rubber (NBR) (standard)
Supplementary Details V = Fluorocarbon elastomer (FKM)
SO263 = (same as above) EPR = Ethylene propylene rubber (EPR)
SFREE = (same as above)
Light Voltage (D type indicators only)
W = Modification of “V” elements for use with oil water L24 = 24V L110 = 110V
emulsions (HFA) and water polymer solutions (HFC)
Thermal Lockout (VM, VD types C, D, J, and J4 only)
T100 = Lockout below 100°F
Underwriters Recognition (VM, VD types C, D, J, and J4 only)
cRUus = Electrical Indicator with underwriter’s recognition
W = “ VD…” indicator modified with a brass piston for use
with high water based emulsions/solutions (HFA) & (HFC)
(For additional details and options, see Section G - Clogging Indicators.)
Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F61


HIGH PRESSURE FILTERS
Dimensions
DFDK 60 / 110 / 160 / 240 / 280

∆P Clogging b10 Vent Plug G1/8


Indicator Clean Side
Port
G 1/2"

b4
b11

b8

b9 INLET
d1
Vent Plug G1/8
Dirty Side

220.3

b14 b13

b2 b7 b1 b12
0.24 SQ1
6
OUTLET
d2

h2 h1
h5 h7 MAX h4
h6

d4 x t1
h3

HEX 1

d3 HEX 2
h9 b5 drain
G 1/2" Drain
b6

h8
Clearance Required
for Element Removal

Size 60 110 160 240 280


Weight (lbs.) 33.1 37.5 72.8 79.4 99.3
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F62 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
DFDK 60 110 160 240 280

b1 [5.43] 138 [5.43] 138 [7.48] 190 [7.48] 190 [7.48] 190

b2 [6.69] 170 [6.69] 170 [8.27] 210 [8.27] 210 [8.27] 210

b4 [3.62] 92 [3.62] 92 [5.04] 128 [5.04] 128 [5.04] 128

b5 [1.77] 45 [1.77] 45 [2.07] 52.5 [2.07] 52.5 [2.07] 52.5

b6 [4.78] 121.5 [4.78] 121.5 [6.20] 157.5 [6.20] 157.5 [6.20] 157.5

b7 [2.13] 54 [2.13] 54 [2.97] 75.5 [2.97] 75.5 [2.97] 75.5

b8 [1.02] 26 [1.02] 26 [1.40] 35.5 [1.40] 35.5 [1.40] 35.5

b9 [3.43] 87 [3.43] 87 [4.13] 105 [4.13] 105 [4.13] 105

b10 [1.91] 48.5 [1.91] 48.5 [2.07] 52.5 [2.07] 52.5 [2.07] 52.5

b11 [2.13] 54 [2.13] 54 [2.97] 75.5 [2.97] 75.5 [2.97] 75.5

b12 [0.63] 16 [0.63] 16 [0.39] 10 [0.39] 10 [0.39] 10

b13 (≈) [5.91] 150 [5.91] 150 [7.60] 193 [7.60] 193 [7.60] 193

b14 (≈) [7.13] 181 [7.13] 181 [8.70] 221 [8.70] 221 [8.70] 221

d1*
1-1/16-12UN-2B 1-7/8-12UN-2B
SAE-12 SAE-24
d2*

d3 [2.69] 68.2 [2.69] 68.2 [3.75] 95.2 [3.75] 95.2 [3.75] 95.2

d4 1/4-28UNF-2B 3/8-24UNF-2B

h1 [3.07] 78 [3.07] 78 [3.78] 96 [3.78] 96 [3.78] 96

h2 [4.61] 117 [4.61] 117 [6.38] 162 [6.38] 162 [6.38] 162

h3 [0.77] 19.5 [0.77] 19.5 [1.30] 33 [1.30] 33 [1.30] 33

h4 [2.54] 64.5 [2.54] 64.5 [4.17] 106 [4.17] 106 [4.17] 106

h5 [2.99] 76 [2.99] 76 [3.94] 100 [3.94] 100 [3.94] 100

h6 [8.07] 205 [10.89] 276.5 [11.20] 284.5 [13.60] 345.5 [20.69] 525.5

h7 (≈) [8.07] 205 [8.07] 205 [9.65] 245 [9.65] 245 [9.65] 245

h8 [2.95] 75 [2.95] 75 [3.35] 85 [3.35] 85 [3.35] 85

h9 [0.20] 5 [0.20] 5 [0.20] 5 [0.20] 5 [0.20] 5

t1 [0.28] 7 [0.28] 7 [0.43] 11 [0.43] 11 [0.43] 11

HEX1 [1.06] 27 [1.06] 27 [1.26] 32 [1.26] 32 [1.26] 32

HEX2 [0.39] 10 [0.39] 10 [0.39] 10 [0.39] 10 [0.39] 10

SQ1 [0.47] 12 [0.47] 12 [0.55] 14 [0.55] 14 [0.55] 14

Dimensions shown are [inches] millimeters for general information and overall envelope size only.

PN#02081318 / 03.16 / FIL1505-1696 F63


HIGH PRESSURE FILTERS
Dimensions
DFDK 330 / 660…1.2

Dirty Side
Vent Plug G1/8 Clean Side
Vent Plug G1/8
12.8
325 ∆P Clogging
0.62 6.89 indicator port
15.7 175 G1/2"
Approx.
Vent Plug
G1/8"

10.63
5.91
270
Lifting holes 150
Approx. [0.67]
1/2-20UNF-2B x 17 DP

2.38
INLET 60.5
Indexing plunger SAE 2"(DN50)
for locking 6000 PSI
the lever
(optional)
0.62
Pressure 15.7 5.39
0.24 Equalization 137
6 Valve 3.27
8.98 83
228
Approx.
3.86
7.87 98
200 SIZE 330
[14.51]
368.5
SIZE 660
[21.18] OUTLET
538 SAE 2" (DN50)
0.31 6000 PSI
8 Mounting
ring size
660 only

Drain Port 5.13


G 1/2" [3.74]
130.2 95
Clearance required
5.98 for element removal
152

INLET / OUTLET
4.69 11.61 0.59 Flange
119 295 15
5.08 0.79 3.81
129 20 96.8

8.23
209 6.69
170
3/4-10UNC-2B x
1.75
[0.98] Min.
44.5
25 Full Thread
4 PL's
0.67 1.42
1/2-20UNF-2B X 17 DP 36 HEX
4 PLS 3.23
82
9.65
245

Size 330 660


Weight (lbs.) 213.9 249
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F64 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
DFDK 660 / 1320…2.2
Dirty Side Clean Side
Vent Plug G1/8 Vent Plug G1/8

12.8 ∆P Clogging
325 Indicator Port
0.62 G 1/2"
6.89
15.7
175 Vent plug
Approx.
G1/8"

10.63 5.91
270 Lifting Holes 150
[0.67]
Approx. 1/2-20UNF-2B x 17
DP
2.38
Indexing INLET 60.5
plunger for SAE 2" (DN50)
locking lever 6000 PSI
(Optional)
5.39
137
0.62
15.7
8.98 Pressure
228 equalization
0.24 valve
Approx.
6

3.86
98
7.87
200

SIZE 660 3.27


[20.91] 83
531
SIZE 1320 OUTLET
[33.58] SAE 2" (DN50)
853 6000 PSI

4.41
112

Drain port SIZE 660


5.2
G 1/2" [13.78]
132
350
SIZE 1320 5.98
[26.38] 152
670

INLET / OUTLET
11.61 0.59
Flange 4.69
295 15
119
3.81 5.08 0.79
96.8 129 20

8.23
209
1.75 3/4-10UNC-2B x
44.5 [0.98] Min.
25 Full Thread 6.69
170
0.67 1.42
1/2-20UNF-2B X 17 DP 36 HEX
4 PLS 3.23
82
9.65
245
Size 660 1320
Weight (lbs.) 262.5 335.1
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F65


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)

DFDK 60 / 110 Housing DFDK 160 / 240 / 280 Housing

Q (l/min) Q (l/min)
0 20 40 60 80 100 0 30 60 90 120 150 180
35 50
2.0
30 3.0
40
25 1.5 2.5

30

ΔP in bar

ΔP in bar
2.0
ΔP in psi

ΔP in psi
20
1.0
15 1.5
20

10 1.0
0.5
10
5 0.5

0 0 0 0
0 10 20 30 0 10 20 30 40 50
Q (gpm) Q (gpm)

DFDK 330 / 660 / 1320 QLL Housing “L” Ball Valve DFDK 330 / 660 / 1320 QTL Housing “T” Ball Valve

Q (l/min) Q (l/min)
0 100 200 300 400 500 600 0 100 200 300 400 500 600 700 800 900
30 35
2.0

25 30
2.0
1.5 25
20
1.5
ΔP in bar

ΔP in bar
ΔP in psi

ΔP in psi

20
15 1.0
15 1.0
10
10
0.5
0.50
5 5

0 0 0 0
0 20 40 60 80 100 120 140 160 0 50 100 150 200 250
Q (gpm) Q (gpm)

F66 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
∆P Elements = Elements (From
(K) Flow Factor x Flow Rate (gpm) x
Tables Below) 141 SUS 0.86

Betamicron ...D…BH4HC Elements (High Collapse)


Size 3 µm 5 µm 10 µm 20 µm
0060 D XXX BH4HC 3.216 1.789 0.993 0.670
0110 D XXX BH4HC 1.394 0.818 0.489 0.307
0160 D XXX BH4HC 0.922 0.571 0.324 0.241
0240 D XXX BH4HC 0.582 0.373 0.214 0.159
0280 D XXX BH4HC 0.313 0.187 0.099 0.088
0330 D XXX BH4HC 0.423 0.247 0.154 0.110
0660 D XXX BH4HC 0.181 0.104 0.055 0.049
1320 D XXX BH4HC 0.088 0.055 0.033 0.022

Metal Fiber ...D…V Elements (High Collapse)


Size 3 µm 5 µm 10 µm 20 µm
0060 D XXX V 0.877 0.511 0.296 0.183
0110 D XXX V 0.452 0.304 0.182 0.118
0160 D XXX V 0.251 0.177 0.123 0.079
0240 D XXX V 0.169 0.137 0.093 0.062
0280 D XXX V 0.126 0.093 0.064 0.041
0330 D XXX V 0.121 0.097 0.065 0.043
0660 D XXX V 0.063 0.050 0.034 0.021
1320 D XXX V 0.032 0.026 0.018 0.012

All Element K Factors in psi / gpm.

Notes

PN#02081318 / 03.16 / FIL1505-1696 F67


HIGH PRESSURE FILTERS
HFDK4P Series
Inline Duplex Filters
4568 psi • up to 90 gpm Hydraulic Symbol

Features Technical Specifications


• T he HFDK4P pressure duplex filter meets HF4 automotive Mounting Method 4 mounting holes
specification element requirements. Port Connection 2” SAE Flange Code 62
• The HFDK4P filters have a filter head and lid of ductile iron Flow Direction Inlet: Bottom Outlet: Left Side
and a cold formed steel housing to meet high fatigue pressure
requirements. Construction Materials
• The filter housings are designed to withstand pressure surges as Head, Lid Ductile iron
well as high static pressure loads. Housing Steel
• The screw-in lids allow top access for the filter element to be Flow Capacity
easily removed for replacement. 9” 50 gpm (189 lpm)
• Visual (pop-up), electrical, electrical/visual (lamp), or electronic 18” 75 gpm (284 lpm)
differential type clogging indicators are available. 27” 90 gpm (340 lpm)
• HFDK4P filters are available only with high collapse Housing Pressure Rating
pressure elements with no bypass provided.
Max. Allowable Working
Pressure 4568 psi (315 bar)
Fatigue Pressure 4500 psi (315 bar)
Applications Burst Pressure Contact HYDAC Office
Element Collapse Pressure Rating
BH 3045 psid (210 bar)
Fluid Temperature Range 14ºF to 212ºF (-10ºC to 100ºC)
Consult HYDAC for applications operating below 14°F (-10°C)
Fluid Compatibility
Automotive Industrial Power Pulp & Paper
Generation Compatible with all hydrocarbon based, synthetic, water glycol, oil/
water emulsion, and high water based fluids when the appropriate
seals are selected.
Indicator Trip Pressure
∆P = 116 psid (8 bar) -10% (standard)
∆P = 72 psid (5 bar) -10% (optional)
Shipbuilding Steel / Heavy
Industry

F68 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
HFDK4P BH 27 Q L L 5 C 2 . 2 / 16 A5 V .
Filter Type
HFDK4P = Inline duplex pressure filter
Element Media
BH = Betamicon® (High Collapse)
Element Length
09 = 9 inches
18 = 18 inches
27 = 27 inches
Pressure Range
Q = 4568 psi (315 bar)
Valve
L = ball change over valve in “L” configuration (standard)
Type of Connection
L = 2” SAE 4 Bolt Flange (code 62)
Filtration Rating (micron)
3, 5, 10, 20 = BH
Type of Clogging Indicator
A, B/BM, C, D
Type Code
2
Modification Number (the latest version is always supplied)
Port Configuration
16 = 2” SAE 4 bolt flange (code 62)
Indicator Trip Pressure
(omit) = 116 psid (8 Bar) (standard)
A5 = 72 psid (5 Bar)
Seals
(omit) = Nitrile rubber (NBR) (standard) V = Fluorocarbon elastomer (FKM)
Supplementary Details
SO155H = Modification of BH elements for phosphate ester fluids
W = “VD…” indicator modified with a brass piston for use with high water based emulsions/solutions (HFA) & (HFC)
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
T100 = Indicator Thermal Lockout, 100ºF (C and D indicators only)
cRUus = Electrical Indicator with underwriter’s recognition
SFREE = Element specially designed to minimize electrostatic charge generation

Replacement Element Model Code Clogging Indicator Model Code


5 . 03 . 27 D 05 BH /-V VD 8 C . X / V .
Length (nominal inches) Indicator Prefix
09, 18, 27 VD = G 1/2 6000 psi
Filtration Rating (micron) Trip Pressure
3, 5, 10, 20 = BH 5 = 72 psid (5 bar) (optional)
Element Media 8 = 116 psid (8 bar) (standard)
BH Type of Indicator
Seals A = No indicator, plugged port
(omit) = Nitrile rubber (NBR) (standard) B = Pop-up indicator (auto reset)
BM = Pop-up indicator (manual reset)
V = Fluorocarbon elastomer (FKM) C = Electric switch - SPDT
Supplementary Details D = Electric switch and led light - SPDT
SFREE = (same as above)
Modification Number
Supplementary Details
Seals
(omit) = Nitrile rubber (NBR)
V = Fluorocarbon elastomer (FKM)
Light Voltage (D type indicators only)
L24 = 24V L110 = 110V
Thermal Lockout (VD types C, D, J, and J4 only)
T100 = Lockout below 100°F
Underwriters Recognition (VD types C, D, J, and J4 only)
cRUus = Electrical Indicator with underwriter’s recognition
W = “VD…” indicator modified with a brass piston for use
with high water based emulsions/solutions (HFA) & (HFC)
(For additional details and options, see Section G - Clogging Indicators.)

Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F69


HIGH PRESSURE FILTERS
Dimensions
HFDK4P 09, 18, 27…1.2

6.42 3.23
163 82
1.00
25.4
HEX

10.65 5.08
4.69
270.5 129
119

[12.00]
1.57 HFDK4P-09 305
40 [21.00]
18 533
[30.00]
27 762
Clearance required
Vent Plug 0.88 for element removal
SAE-4 22.4
(7/16-20 UNF)

5.25
133.4
Pressure 18.02
Equalization
Valve HFDK4P-09 457.8
[27.41]
18 696.1
[36.79]
27 934.6
7.87
200
4.02 3.27
102 83
Drain Plug
Dirty side
SAE-8
OUTLET 5.39 (3/4-16UNF) 1.77
137 7.01 5.85
45
178 148.5
8.23
12.80 0.61
209
325 15.6

INLET
1/2"-20UNF-2B x 17DP
3.81
96.8 SAE Flange
2" SAE CODE 62
6.69
170 5.85 3/4"-10UNC-2B
148.5 x 25DP

0.59 1.75
15 44.5
6.89
175
11.61
295

Size 09 18 27
Weight (lbs.) 233.7 270.5 306.4
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F70 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)

HFDK4P Housing

Q (l/min)
0 50 100 150 200 250 300
20
18 1.2
16
1.0
14
12

ΔP in bar
0.8
ΔP in psi

10
0.6
8
6 0.4
4
0.2
2
0 0
0 10 20 30 40 50 60 70 80 90
Q (gpm)

Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
P Elements = Elements (K) Flow Factor x Flow Rate (gpm) x
(From Tables Below) 141 SUS 0.86

Autospec HF4 Depth 5.03.XXDXXBH (High Collapse)


Size 3 µm 5 µm 10 µm 20 µm
5.03.09DXXBH 0.207 0.146 0.089 0.047
5.03.18DXXBH 0.097 0.068 0.041 0.022
5.03.27DXXBH 0.063 0.044 0.027 0.014
All Element K Factors in psi / gpm.

PN#02081318 / 03.16 / FIL1505-1696 F71


HIGH PRESSURE FILTERS
DFFH & DFFHM Series
Reverse Flow Bypass & Bi-Directional Filters
6090 psi • up to 100 gpm Hydraulic Symbol
DFFH FILTER DFFHM FILTER
REVERSE FLOW BI-DIRECTIONAL
CIRCUIT CIRCUIT

BY-PASS
VALVES
(OPTIONAL)

Features Technical Specifications


• D FFH Reverse bypass Flow models filter fluid in the forward Mounting Method DFFH: 4 mounting holes
direction and bypass the filter element when the flow direction is DFFHM: 8 mounting holes
reversed. Port Connection
• DFFHM Bi-Directional model provides fluid filtering in both DFFH 160/240/280 SAE-20, 1 1/4” SAE Flange Code 62
directions. There are separate filter elements for each direction. DFFH 330/660/1320 SAE-24, 2” SAE Flange Code 62
• Inlet/outlet port options include SAE 4-bolt flange code 62, or DFFHM 160/240/280 1 1/4” SAE Flange Code 62
SAE ports (DFFHM flange only) to allow easy installation without DFFHM 330/660/1320 2” SAE Flange Code 62
costly adapters.
Flow Direction Inlet: Side Outlet: Side
• O -ring seals are used to provide positive, reliable sealing.
A choice of O-ring materials (nitrile rubber, Fluorocarbon Construction Materials
elastomer, and ethylene propylene rubber) provides compatibility Head Ductile iron
with petroleum oils, synthetic fluids, water-glycols, oil/water Single piece bowl “1.X”
emulsions, and high water based fluids. Bowl Steel
• Screw-in bowl or lid, mounted below the filter head requires Two piece bowl “2.X”
minimal clearance to remove the element for replacement; Housing Steel
contaminated fluid cannot be washed downstream when element Lid/Cap Steel
is serviced. Flow Capacity
• Clogging indicators have no external dynamic seal. This results in 160 42 gpm (160 lpm)
high reliability due to magnetic actuation which eliminates a leak 240 63 gpm (240 lpm)
point. 280 74 gpm (280 lpm)
• A poppet-type bypass valve, located in filter head, (optional) 330 87 gpm (330 lpm)
provides positive sealing during normal operation and fast 660/1320 100 gpm (378.5 lpm)
opening during cold starts and flow surges.
Housing Pressure Rating
Max. Allowable Working
Applications Pressure 6090 psi (420 bar)
Fatigue Pressure 6000 psi (420 bar)
Burst Pressure Contact HYDAC Office
Element Collapse Pressure Rating
BH4HC, V 3045 psid (210 bar)
ON, W/HC 290 psid (20 bar)
Agricultural Automotive Construction Industrial Fluid Temperature Range 14ºF to 212ºF (-10ºC to 100ºC)
Consult HYDAC for applications operating below 14°F (-10°C)
Fluid Compatibility
Compatible with all hydrocarbon based, synthetic, water glycol, oil/
water emulsion, and high water based fluids when the appropriate
seals are selected.
Indicator Trip Pressure
Railways ∆P = 29 psid (2 bar) -10% (optional)
∆P = 72 psid (5 bar) -10% (standard)
∆P = 116 psid (8 bar) (non-bypass appplication)
Bypass Valve Cracking Pressure
∆P = 43 psid (3 bar) +10% (optional)
∆P = 87 psid (6 bar) +10% (standard)

F72 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
DFFH BH/HC 160 T E 3 B 1 . 0 / 12 .
Filter Type
DFFH = Reverse Flow bypass Filter DFFHM = Bi-Directional Filter
Element Media
ON = Optimicron® (Low Collapse) BH/HC = Betamicron® (High Collapse)
W/HC = Wire Mesh V = Metal Fiber
Size
160, 240, 280, 330, 660, 1320
Pressure Range
T = 420 bar
Type of Connection
E = 1-1/4 Threaded (DFFH sizes 160-280 only)
F = 1-1/2 Threaded (DFFH sizes 330-1320 only)
J = 1-1/4 Flanged SAE Code 62 (DFFH & DFFHM sizes 160-280 only)
L = 2 Flanged SAE Code 62 (DFFH & DFFHM sizes 330-1320 only)
Filtration Rating (micron)
3, 5, 10, 20 = BH/HC, BN/HC 3, 5, 10, 20 = V 1, 3, 5, 10, 15, 20 = ON 25, 74, 149 = W/HC
Type of ∆P Clogging Indicator
A, B, BM, C, D (Others available upon request)
Type Number
1
2 = 2 Piece Bowl (size 660/1320 only)
Modification Number (latest version is always supplied)
Port Configuration
12 = SAE Straight Thread O-Ring Boss Ports (available on DFFH only) 16 = SAE Flange Ports
Seals
(omit) = Nitrile rubber (NBR) (standard) V = Fluorocarbon elastomer (FKM) EPR = Ethylene Propylene rubber (EPR)
Bypass Valve
(omit) = Non-bypass - Critical applications (high collapse element required)
B3 = 43 psid (3 bar) - Optional
B6 = 87 psid (6 bar) - Standard setting for pressure filters
Supplementary Details
SO263 = Modification of ON & W/HC elements for Skydrol or HYJET phosphate ester fluid
SO184 = G-1/2” Drain in Bowl Option For Sizes 160 - 280 (standard for sizes 330 & 660)
W = “VD…” indicator modified with a brass piston for use with high water based emulsions/solutions (HFA) & (HFC)
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
T100 = Indicator Thermal Lockout, 100°F (C and D indicators only)
cRUus = Electrical Indicator with underwriter’s recognition
SFREE = Element specially designed to minimize electrostatic charge generation

Replacement Element Model Code Clogging Indicator Model Code


0160 D 003 BH4HC / VD 5 B . X / .
Size Indicator Prefix
0160, 0240, 0280, VD = G 1/2 6000 psi
0330, 0660, 1320 Trip Pressure
2 = 29 psid (2 bar) (option)
Filtration Rating (micron) 5 = 72 psid (5 bar) (standard)
3, 5, 10, 20 = BH4HC 1, 3, 5, 10, 15, 20 = ON Optional 116 psid (8 bar) available upon request
3, 5, 10, 20 = V 25, 74, 149 = W/HC
Type of Indicator
Element Media A = No indicator, plugged port
BH4HC, ON, V, W/HC B = Pop-up indicator (auto reset)
BM = Pop-up indicator (manual reset)
Seals C = Electric switch - SPDT
(omit) = Nitrile rubber (NBR) (standard) D = Electric switch and LED light - SPDT
V = Fluorocarbon elastomer (FKM) Modification Number
EPR = Ethylene propylene rubber (EPR)
Supplementary Details
Supplementary Details Seals
SO263 = (same as above) (omit) = Nitrile rubber (NBR) (standard)
SFREE = (same as above) V = Fluorocarbon elastomer (FKM)
EPR = Ethylene propylene rubber (EPR)
Light Voltage (D type indicators only)
L24 = 24V L110 = 110V
Thermal Lockout (VD types C, D, J, and J4 only)
T100 = Lockout below 100°F
Underwriters Recognition (VD types C, D, J, and J4 only)
cRUus = Electrical Indicator with underwriter’s recognition
W = “VD…” indicator modified with a brass piston for use
with high water based emulsions/solutions (HFA) & (HFC)
(For additional details and options, see Section G - Clogging Indicators.)
Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F73


HIGH PRESSURE FILTERS
Dimensions
DFFH 160 / 240 / 280

5.63
142.9

1.38
35 OUTLET
INLET

3.35 3.88 4.57


85 98.6 116

Mounting Holes 0.56


[0.55] 14.2
3/8-24UNF-2B x 14
4 Places

2.63 0.24
66.7 6 ∆ P Clogging
[1.00] Indicator Port
1/2"-13UNC-2B x 25.4 DP G 1/2"
4 Places
1.85
47.1
1.25
31.8

SAE 20 Thread or
SAE 20 Flange code
62 (1-1/4")
[9.68]
DFFH 160 246
12.05
DFFH 240 306
[19.17]
DFFH 280 487

(Optional) 1.26
Drain Port HEX 32
G 1/2"
3.75
[3.35] 95.2
85
Clearance required
for Element Removal

Size - DFFH 160 240 280


Weight (lbs.) 25.6 29.2 39.6
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F74 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
DFFH 330 / 660 / 1320

6.3
[0.67] 160
1/2-20UNF-2B IN. x 17 DP
2.36 SAE Ported Version
60
1-7/8-12UNC
SAE-24 PORT

6.26 5.43 4.53


159 138 115

OUTLET
INLET 0.71
(Filtered 18
Flow)
DFFH 660 & 1320 2.X
[0.95] Two Piece Bowl
3/4-10UNC-2B x 24 DP
4 Places
0.24 0.24
6 3.81 6
∆P Clogging 96.8
Indicator Port
G 1/2"
2.39 2.39
60.7 60.7
1.75
44.5
6.98
177.4

SAE 24 Thread
Or SAE 32 flange
[13.19] code 62 (2") 19.57
DFFH 330 335 DFFH 660 497
19.88 [32.28]
DFFH 660 505 DFFH 1320 820

5.2
132

4.41
112

Drain Port Drain Port


G 1/2" 1.42
5.98 G 1/2"
HEX 36
152
[3.74] 5.13
95 130.2
Clearance required 13.78
for element removal DFFH 660 350
[26.38]
DFFH 1320 670
Clearance required
for element removal

Size - DFFH 330 660 1320


Weight (lbs.) 61.3 78.7 127
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F75


HIGH PRESSURE FILTERS
Dimensions
DFFHM 160 / 240 / 280

Mounting holes
11.1 0.55
∆ P Clogging
Indicator Port 282 3/8-24UNF-2B x 14
0.56 0.56 8 Places
G 1/2"
2 Places 14.2 14.2

3.35 4.57
85 116

1.67
0.69 5.47 5.63 42.5
18 139 142.9

1.38
35

16.73
425 0.24
6

1.85
47

9.68
DFFHM 160 F 246
[12.05]
DFFHM 240 F 306
[19.17]
DFFHM 280 F 487

Drain Port 1.26 3.75


G 1/2" HEX 32 95.2
(Optional) [3.35]
85
Clearance required
for element removal

A1
A3
Flange bolt holes
(4 Places)
Size A1 A2 A3
A2
DFFHM 160/240/280 66.7±0.3 31.8±0.3 1/2-13UNC-2B x [1.00] 25.4 DP

Size - DFFHM 160 240 280


Weight (lbs.) 59.1 66.3 77
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F76 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
DFFHM 330 / 660

13.07 0.71 ∆P Clogging


Mounting Holes Indicator Port
332 18
0.67 G 1/2"
1/2-20UNF-2B x 17 DP 2 Places
4 Places

4.53 6.26
115 159
Inlet

1.18 2.26
30 6.77 6.3 57.5
172 160
2.36
60

0.24
19.37 6
492

2.39
60.7

[13.19]
DFFHM 300 335
[19.88]
DFFHM 660 505

1.42
Drain Port HEX 36 5.13
G 1/2"
130.2
[3.74]
95
Clearance required
A1 for element removal
A3
Flange bolt holes
(4 Places)
Size A1 A2 A3
A2 DFFHM 160/240/280 66.7±0.3 31.8±0.3 1/2-13UNC-2B x [1.00] 25.4 DP

Size - DFFHM 330 660


Weight (lbs.) 139.4 175.5
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F77


HIGH PRESSURE FILTERS
Dimensions
DFFHM 1320

19.37
492 Flange Detail
13.07 3/4-10UNC-2B x 1.97
332 0.94 50
24 DP

6.26 4.53 1.75


159 115 44.5

1.18
30 6.77 6.30 2.26 3.81
172 160 57.5 96.8
2.36
60

[0.24]
6
Indicator Port 2.39
G 1/2" 60.7

32.26
819.4

5.20
132

4.41
112

Drain Port 1.42 5.98


G 1/2"
HEX 36 152

[26.38]
670
Clearance Required
for Element Removal

Size - DFFHM 1320


Weight (lbs.) 271.2
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F78 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)

DFFH 160/240/280 Forward Flow DFFH 330/660/1320 Forward Flow DFFHM 160/240/280 Forward & Reverse Flow

40 20.0 150

30 15.0
100
20 10.0
50
10 5.0

0 0.0 0
0 20 40 60 80 0 20 40 60 80 100 0 20 40 60 80
Flow in gpm Flow in gpm Flow in gpm

DFFH 160/240/280 Reverse Flow DFFH 330/660/1320 Reverse Flow DFFHM 330/660/1320 Forward & Reverse Flow

40 20.0 50

40
30 15.0
30
20 10.0
20
10 5.0
10
0 0.0 0
0 20 40 60 80 0 15 30 45 60 75 90 0 50 100 150
Flow in gpm Flow in gpm Flow in gpm

Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
∆P Elements = Elements (From
(K) Flow Factor x Flow Rate (gpm) x
Tables Below) 141 SUS 0.86

Optimicron …D…ON Elements


Size 1 µm 3 µm 5 µm 10 µm 15 µm 20 µm
0160 D XXX ON 1.015 0.604 0.423 0.225 0.204 0.175
0240 D XXX ON 0.631 0.379 0.293 0.175 0.134 0.115
0280 D XXX ON 0.304 0.185 0.15 0.082 0.075 0.064
0330 D XXX ON 0.452 0.23 0.185 0.135 0.085 0.067
0660 D XXX ON 0.207 0.106 0.086 0.051 0.039 0.031
1320 D XXX ON 0.102 0.053 0.042 0.025 0.019 0.015

Betamicron ...D…BH4HC (High Collapse) Wire Mesh ...D…W/HC Elements


Size 3 µm 5 µm 10 µm 20 µm Size 25, 50, 74, 100, 149, 200 µm
0160 D XXX BH4HC 0.922 0.571 0.324 0.241 0160 D XXX W/HC 0.016
0240 D XXX BH4HC 0.582 0.373 0.214 0.159 0240 D XXX W/HC 0.010
0280 D XXX BH4HC 0.313 0.187 0.099 0.088 0280 D XXX W/HC 0.009
0330 D XXX BH4HC 0.423 0.247 0.154 0.110 0330 D XXX W/HC 0.008
0660 D XXX BH4HC 0.181 0.104 0.055 0.049 0660 D XXX W/HC 0.004
1320 D XXX BH4HC 0.088 0.055 0.033 0.022 1320 D XXX W/HC 0.002

Metal Fiber ...D…V Elements (High Collapse)


Size 3 µm 5 µm 10 µm 20 µm
0160 D XXX V 0.251 0.177 0.123 0.079
0240 D XXX V 0.169 0.137 0.093 0.062
0280 D XXX V 0.126 0.093 0.064 0.041
0330 D XXX V 0.121 0.097 0.065 0.043
0660 D XXX V 0.063 0.050 0.034 0.021
1320 D XXX V 0.032 0.026 0.018 0.012

All Element K Factors in psi / gpm.

PN#02081318 / 03.16 / FIL1505-1696 F79


HIGH PRESSURE FILTERS
DF...QE Series
Manifold Mount Filters
4568 psi • up to 110 gpm Hydraulic Symbol
A

Features Technical Specifications


• T he DF...QE Filters have a filter head of ductile iron and a Mounting Method 4 mounting holes (manifold mount)
screw-in bowl of cold-formed steel for high fatigue strength. Port Connection Diameters
• The filter housings are designed to withstand pressure surges 30 0.551” (14mm)
as well as high static pressure loads. 60/110 0.787” (20mm)
• The screw-in bowl or lid/cap allows the filter element to be easily 160/240/280 1.260” (32mm)
removed for replacement or cleaning. 330/660/1320 1.181” (30mm)
• Visual (pop-up), electrical, electrical/visual (lamp), or electronic
Flow Direction Inlet: Side Outlet: Side
differential type clogging indicators can be installed.
• DF...QE filters are available with or without a bypass valve Construction Materials
located in filter head, so either high or low collapse pressure Head Ductile iron
elements may be used. Single piece bowl “1.X”
• Fatigue pressure rating equals maximum allowable working Bowl Steel
pressure rating. Two piece bowl “2.X”
Housing Steel
Lid/Cap Steel
Flow Capacity
30 8 gpm (30 lpm)
60 16 gpm (60 lpm)
110 29 gpm (110 lpm)
160 42 gpm (160 lpm)
240 63 gpm (240 lpm)
280 74 gpm (280 lpm)
330 87 gpm (330 lpm)
660 100 gpm (378.5 lpm)
1320 110 gpm (416.4 lpm)
Housing Pressure Rating QE MHE
Applications
Max. Allowable Working
Pressure 4568 psi (315 bar) 3625 psi (250 bar)
Fatigue Pressure 4568 psi (315 bar) 3625 psi (250 bar)
@ 1 mil. cycles @ 100 mil. cycles
Burst Pressure Contact HYDAC
Element Collapse Pressure Rating
Industrial Railways Steel / Heavy BH4HC, V 3045 psid (210 bar)
Industry ON, W/HC 290 psid (20 bar)
Fluid Temperature Range 14ºF to 212ºF (-10ºC to 100ºC)
Consult HYDAC for applications operating below 14°F (-10°C)
Fluid Compatibility
Compatible with all hydrocarbon based, synthetic, water glycol,
oil/water emulsion, and high water based fluids when the
appropriate seals are selected.
Indicator Trip Pressure
∆P = 29 psid (2 bar) -10% (optional)
∆P = 72 psid (5 bar) -10% (standard)
Bypass Valve Cracking Pressure
∆P = 43 psid (3 bar) +10% (optional)
∆P = 87 psid (6 bar) +10% (standard)

F80 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
DF BH/HC 30 Q E 3 B 1 . X / .
Filter Type
DF
Element Media
ON = Optimicron® (Low Collapse) BH/HC = Betamicron® (High Collapse)
V = Metal Fiber W/HC = Wire Mesh
Size
30, 60, 110, 160, 240, 280, 330, 660, 1320
Operating Pressure
Q = 4500 psi (300 bar)
MH = 3625 psi (250 bar) (high dynamic @ 100 million cycles)
Type of Connection
E = Manifold Block Mounting - Side of Filter Head - 4 mounting holes
Filtration Rating (microns)
3, 5, 10, 20 = BH/HC 1, 3, 5, 10, 15, 20 = ON 3, 5, 10, 20 = V 25, 74, 149 = W/HC
Type of ∆P Clogging Indicator
A, B, BM, C, D (Others available upon request)
Type Number
1 = Filters with one piece bowls (sizes 30-660)
2 = Filters with two piece bowls (sizes 660-1320)
Modification Number (the latest version is always supplied)
Seals
(omit = Nitrile rubber (NBR) (standard) V = Fluorocarbon elastomer (FKM) EPR = Ethylene propylene rubber (EPR)
Bypass Valve
(omit) = Without Bypass (BH4HC or V elements recommended)
B3 = 43 psid Bypass (optional)
B6 = 87 psid Bypass (standard)
Supplementary Details
SO263 = Modification of ON, BH/HC & W/HC elements for Skydrol or HYJET phosphate ester fluids
SO184 = G-1/2 Drain in Bowl Option For Sizes 30 - 280 (standard for sizes 330 - 1320)
W = “VD…” indicator modified with a brass piston for use with high water based emulsions/solutions (HFA) & (HFC)
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
T100 = Indicator Thermal Lockout, 100°F (C and D indicators only)
SFREE = Element specially designed to minimize electrostatic charge generation
cRUus = Electrical Indicator with underwriter’s recognition

Replacement Element Model Code Clogging Indicator Model Code


0030 D 003 BH4HC / VD 5 B . X / .
Size Indicator Prefix
0030, 0060, 0110, 0160, 0240, VD = G 1/2 6000 psi
0280, 0330, 0660, 1320 Trip Pressure
2 = 29 psid (2 bar) (option)
Filtration Rating (micron) 5 = 72 psid (5 bar) (standard)
3, 5, 10, 20 = BH4HC Optional 116 psid (8 bar) available upon request
1, 3, 5, 10, 15, 20 = ON
Type of Indicator
3, 5, 10, 20 = V A = No indicator, plugged port
25, 74, 149 = W/HC B = Pop-up indicator (auto reset)
Element Media BM = Pop-up indicator (manual reset)
BH4HC, ON, V, W/HC C = Electric switch - SPDT
D = Electric switch and LED light - SPDT
Seals
Modification Number
(omit) = Nitrile rubber (NBR) (standard)
V = Fluorocarbon elastomer (FKM) Supplementary Details
Seals
EPR = Ethylene propylene rubber (EPR) (omit) = Nitrile rubber (NBR) (standard)
Supplementary Details V = Fluorocarbon elastomer (FKM)
SO263 = (same as above) EPR = Ethylene propylene rubber (EPR)
SFREE = (same as above) Light Voltage (D type indicators only)
L24 = 24V L110 = 110V
Thermal Lockout (VM, VD types C, D, J, and J4 only)
T100 = Lockout below 100°F
Underwriters Recognition (VM, VD types C, D, J, and J4 only)
cRUus = Electrical Indicator with underwriter’s recognition
W = “ VD…” indicator modified with a brass piston for use
with high water based emulsions/solutions (HFA) & (HFC)
(For additional details and options, see Section G - Clogging Indicators.)

Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F81


HIGH PRESSURE FILTERS
Dimensions
DF 30 – 280 QE 1.X
DF 30 QE DF 60/110 QE
[2.44] [2.83] DF 30 QE
57 72 [0.512]
DF 160/240/280 QE 13
DF 60/110 QE
3.74 [0.709]
95 18
Indicator Port
DF 160/240/280 QE
G 1/2"
[0.866]
DF 30 QE 22
[1.77]
45
DF 30 QE
DF60/110 QE
[1.10]
[2.17]
28
55
DF60/110 QE
DF 160/240/280 QE
[1.38]
[2.36]
35
60
DF 160/240/280 QE
[2.05]
DF 30 QE DF 60/110 QE 52
[0.551] [0.79] Mounting Pattern
14 20
DF 160/240/280 QE
[1.26]
DF 30 QE DF 60/110 QE 32 DF 30 QE DF 60/110 QE
[3.15] [4.37] [3.66] [4.37]
80 110 93 111
DF 160/240/280 QE DF 160/240/280 QE
6.22 [1.50]
5.51 DF30 QE 38
140 158
DF60/110QE [1.89]
48
[3.11]
INLET DF160/240/280 QE 79
DF 30 QE
[7.72]
OUTLET 196
DF 60 QE
[8.62]
219
DF 110 QE
[11.34]
288
DF 160 QE
[11.14]
283
DF 240 QE
[13.50] DF30 QE [2.05]
343 52.2
DF 280 QE [2.68]
DF60/110 68.2
[20.62]
524 [3.75]
DF160/240/280 95.2

Drain Port
G 1/2" DF60-280 [2.95] DF 30 QE DF 60/110 QE
G 1/4" DF30 DF 30/60/110 75 [2.64] [3.31]
(Optional SO184) [3.35] 67 84
DF 160/240/280 85 DF 160/240/280 QE
Clearance required [4.57]
for element removal 116

[0.94]
DF30 QE 24
[1.06]
HEX DF60/110 QE 27
[1.26]
DF 160/240/280 QE 32

Size 30 60 110 160 240 280


Weight (lbs.) 6.4 11.5 13.5 21.2 25.6 35.1
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F82 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
DF 330 – 660 QE 1.X

Indicator Port
G 1/2"

5.51
140
3.13
3.74 0.16 79.5
OUTLET 95 4

2.28 2.05
58 52

0.91
23

INLET 14.06
DF 330 QE 357

DF 660 QE [20.70]
526

Drain Port
G 1/2" (Standard) 5.12
130
[4.53]
115
Clearance required 6.06
for element removal 154

1.42
HEX 36

Size 330 660


Weight (lbs.) 50.5 75.2
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F83


HIGH PRESSURE FILTERS
Dimensions
DF 660 – 1320 QE 2.X

6.06
154
6.16
5.51
156.5
140 0.16
4 3.13 ∆ P Clogging
3.74
2.05 79.5 Indicator Port
95 G 1/2"
52

2.28
58

[20.31]
DF 660 QE 516
32.99
DF 1320 QE 838

5.2
132

4.41
112

Drain Port
5.98 G 1/2"
152 [13.82]
351 DF 660 QE

[25.59]
650 DF1320 QE
Clearance required
for elemental removal

1.42
HEX 36

Size 660 1320


Weight (lbs.) 50.5 75.2
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F84 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)
DF...QE 30 DF...QE 60/110
Q in l/min
Q in l/min
0 10 20 30 40 50 60 0 10 20 30 40 50 60 70
24 1.6 9 0.6

18 1.2
6 0.4
12 0.8
3 0.2
6 0.4

00 0.0 0
4 8 12 16 0 3 6 9 12 15 18
Q in gpm Q in gpm

DF...QE 160/240/280 DF...QE 330/660/1320


Q in l/min Q in l/min
0 40 80 120 160 0 100 200 300 400 500
7.5 0.5 27 1.6

0.4 1.4
5.0 18
0.3 1.2
0.2 9
2.5 0.8
0.1
0.4
0 0
0 6 12 18 24 30 36 42 0 22 44 66 88 110 132

Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
∆P Elements = Elements (From
(K) Flow Factor x Flow Rate (gpm) x
Tables Below) 141 SUS 0.86

Optimicron …D…ON Elements Betamicron ...D…BH4HC Elements (High Collapse)


Size 1 µm 3 µm 5 µm 10 µm 15 µm 20 µm Size 3 µm 5 µm 10 µm 20 µm
0030 D XXX ON 4.27 3.507 2.376 1.251 0.768 0.62 0030 D XXX BH4HC 5.005 2.782 1.992 1.043
0060 D XXX ON 2.936 1.427 1.004 0.664 0.537 0.347 0060 D XXX BH4HC 3.216 1.789 0.993 0.670
0110 D XXX ON 1.416 0.735 0.527 0.333 0.254 0.164 0110 D XXX BH4HC 1.394 0.818 0.489 0.307
0160 D XXX ON 1.015 0.604 0.423 0.225 0.204 0.175 0160 D XXX BH4HC 0.922 0.571 0.324 0.241
0240 D XXX ON 0.631 0.379 0.293 0.175 0.134 0.115 0240 D XXX BH4HC 0.582 0.373 0.214 0.159
0280 D XXX ON 0.304 0.185 0.15 0.082 0.075 0.064 0280 D XXX BH4HC 0.313 0.187 0.099 0.088
0330 D XXX ON 0.452 0.23 0.185 0.135 0.085 0.067 0330 D XXX BH4HC 0.423 0.247 0.154 0.110
0660 D XXX ON 0.207 0.106 0.086 0.051 0.039 0.031 0660 D XXX BH4HC 0.181 0.104 0.055 0.049
1320 D XXX ON 0.102 0.053 0.042 0.025 0.019 0.015 1320 D XXX BH4HC 0.088 0.055 0.033 0.022

Metal Fiber ...D…V Elements (High Collapse) Wire Mesh ...D…W/HC Elements (Low Collapse)
Size 3 µm 5 µm 10 µm 20 µm Size 25, 50, 74, 100, 149, 200 µm
0030 D XXX V 1.011 0.740 0.411 0.200 0030 D XXX W/HC 0.166
0060 D XXX V 0.877 0.511 0.296 0.183 0060 D XXX W/HC 0.042
0110 D XXX V 0.452 0.304 0.182 0.118 0110 D XXX W/HC 0.230
0160 D XXX V 0.251 0.177 0.123 0.079 0160 D XXX W/HC 0.016
0240 D XXX V 0.169 0.137 0.093 0.062 0240 D XXX W/HC 0.010
0280 D XXX V 0.126 0.093 0.064 0.041 0280 D XXX W/HC 0.009
0330 D XXX V 0.121 0.097 0.065 0.043 0330 D XXX W/HC 0.008
0660 D XXX V 0.063 0.050 0.034 0.021 0660 D XXX W/HC 0.004
1320 D XXX V 0.032 0.026 0.018 0.012 1320 D XXX W/HC 0.002

All Element K Factors in psi / gpm.

PN#02081318 / 03.16 / FIL1505-1696 F85


HIGH PRESSURE FILTERS
DFP Series
Manifold Mount Filters
4568 psi • up to 125 gpm Hydraulic Symbol
A

Features Technical Specifications


• T he filter housings are designed to withstand pressure surges as Mounting Method (manifold mount)
well as high static pressure loads. 60 - 280 4 mounting holes
• The screw-in bowl or lid/cap allows the filter element to be easily 330 - 1320 6 mounting holes
removed for replacement or cleaning. Port Connection Diameter
• A visual (pop-up), electrical, electrical/visual (lamp), or electronic 60/110 0.689” (17.5mm)
differential type clogging indicator can be installed. 160/240/280 0.843” (21.4mm)
• DFP filters are available with or without a bypass valve (located in 330/660/1320 1.181” (30mm)
filter head) so either high or low collapse pressure elements may
Flow Direction Inlet: Top Outlet: Top
be used.
• Multiple indicator port locations (DFP330/660/1320 only) also Construction Materials
allow two different types of indicators to be installed into the filter. Head Ductile iron
Indicators of the same type, but with different trip pressures can Bowl Steel
also be installed. (both ports machined and plugged) Housing (660-1320) Steel
Cap/Lid (660-1320) Low Carbon Steel
• Fatigue pressure rating equals maximum allowable working
pressure rating. Flow Capacity
60 16 gpm (60 lpm)
110 29 gpm (110 lpm)
160 42 gpm (160 lpm)
240 63 gpm (240 lpm)
280 74 gpm (280 lpm)
330 87 gpm (330 lpm)
660 174 gpm (660 lpm)
1320 180 gpm (680 lpm)
Housing Pressure Rating
Applications Max. Allowable Working
Pressure 4568 psi (315 bar)
Fatigue Pressure 4568 psi (315 bar) @ 1 milllion cycles
Burst Pressure 60/110 15,805 psi (1090 bar)
160/240/280 >18,000 psi (1240 bar)
330/660/1320 15,660 psi (1080 bar)
Agricultural Construction Industrial Power Element Collapse Pressure Rating
Generation BH4HC, V 3045 psid (210 bar)
ON, W/HC 290 psid (17 bar)
Fluid Temperature Range 14°F to 212°F (-10°C to 100°C)
Consult HYDAC for applications operating below 14ºF (-10ºC)
Fluid Compatibility
 Compatible with all hydrocarbon based, synthetic, water
Railways Steel / Heavy glycol, oil/water emulsion, and high water based fluids when the
Industry appropriate seals are selected.
Indicator Trip Pressure
∆P = 29 psid (2 bar) -10% (optional)
∆P = 72 psid (5 bar) -10% (standard)
Bypass Valve Cracking Pressure
∆P = 43 psid (3 bar) +10% (optional))
∆P = 87 psid (6 bar) +10% (standard)

F86 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
DFP BH/HC 60 Q B 3 B 1 . X / V .
Filter Type
DFP = Manifold mount filter
Element Media
ON = Optimicron® (Low Collapse) BH/HC = Betamicron® (High Collapse)
W/HC = Wire Mesh V = Metal Fiber
Size and Nominal Port Dimension
60 = 3/4” 280 = 1”
110 = 3/4” 330 = 1 1/4”
160 = 1” 660 = 1 1/4”
240 = 1” 1320 = 1 1/4”
Operating Pressure
Q = 4500 psi (315 bar)
Port Size
B = 0.69 (sizes 60 - 110)
C = 0.84 (sizes 160 - 280)
D = 1.18 (sizes 330 - 1320)
Filtration Rating (microns)
3, 5, 10, 20 = BH/HC 3, 5, 10, 20 = V 25, 74, 149 = W/HC 1, 3, 5, 10, 15, 20 = ON
Type of ∆P Clogging Indicator
A, B, BM, C, D (others available upon request)
Type Number
1 = Single piece bowl (sizes 60 - 660)
2 = Two piece bowl (size 330, 660 & 1320 only)
Modification Number (the latest version is always supplied)
Seals
(omit) = Nitrile rubber (NBR) (standard) V = Fluorocarbon elastomer (FKM) EPR = Ethylene propylene rubber (EPR)
Bypass Valve
(omit) = Without Bypass (BH4HC or V elements recommended)
B3 = 43 psid Bypass (optional)
B6 = 87 psid Bypass (standard)
Supplementary Details
SO263 = Modification of ON & W/HC elements for Skydrol or HYJET phosphate ester fluids
SO184 = G-1/2 Drain in Bowl Option For Sizes 60 - 280 (standard for sizes 330, 660, & 1320)
W = “VD…” indicator modified with a brass piston for use with high water based emulsions/solutions (HFA) & (HFC)
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
T100 = Indicator Thermal Lockout, 100°F (C and D indicators only)
SFREE = Element specially designed to minimize electrostatic charge generation
cRUus = Electrical Indicator with underwriter’s recognition

Replacement Element Model Code Clogging Indicator Model Code


0060 D 003 BH4HC / V VD 5 B . X / V .
Size Indicator Prefix
0060, 0110, 0160, 0240, VD = G 1/2 6000 psi
0280, 0330, 0660, 1320 Trip Pressure
2 = 29 psid (2 bar) (option)
Filtration Rating (micron) 5 = 72 psid (5 bar) (standard)
3, 5, 10, 20 = BH4HC 25, 74, 149 = W/HC Optional 116 psid (8 bar) available upon request
3, 5, 10, 20 = V 1, 3, 5, 10, 15, 20 = ON
Type of Indicator
Element Media A = No indicator, plugged port
BH4HC, ON, V, W/HC B = Pop-up indicator (auto reset)
BM = Pop-up indicator (manual reset)
Seals C = Electric switch - SPDT
(omit) = Nitrile rubber (NBR) (standard) D = Electric switch and LED light - SPDT
V = Fluorocarbon elastomer (FKM) Modification Number
EPR = Ethylene propylene rubber (EPR)
Supplementary Details
Supplementary Details Seals
SO263 = (same as above) (omit) = Nitrile rubber (NBR) (standard)
SFREE = (same as above) V = Fluorocarbon elastomer (FKM)
EPR = Ethylene propylene rubber (EPR)
Light Voltage (D type indicators only
L24 = 24V L110 = 110V
Thermal Lockout (VM, VD types C, D, J, and J4 only)
T100 = Lockout below 100°F
Underwriters Recognition (VM, VD types C, D, J, and J4 only)
cRUus = Electrical Indicator with underwriter’s recognition
W = “ VD…” indicator modified with a brass piston for use
with high water based emulsions/solutions (HFA) & (HFC)
(For additional details and options, see Section G - Clogging Indicators.)
Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F87


HIGH PRESSURE FILTERS
Dimensions 60 / 110 160 / 240 / 280
DFP 60 – 280…1.X B3
[3.15]
80
[4.33]
110
b11 [3.50] [3.54]
B4
89 90
b8 [1.25] [3.39]
B5
31.8 86
b9 d4 THRU [2.40]
B6 –
Mounting Holes 61
INLET b12
4 Places [2.24]
B7 –
57
[1.24] [1.50]
OUTLET B8
31.6 38
[0.55]
B9 –
14
b3 b5 b7 [0.30] [0.49]
B10
7.5 12.5
D5 x T1/T2 [2.20] [2.26]
B11
Mounting Holes 55.9 57.5
4 Places B12 –
[0.35]
9
[0.95] [0.47]
b13 b14 B13
24.1 12
[1.04]
B14 –
b10 b4 26.5
[0.41]
B15 –
b15 b6 10.5
[0.33] [0.35]
ø d4
8.5 9
60/110 160/240/260
[4.09] [4.53] ∆ P Clogging ø d5 - 7/16-14UNC-2B
104 115 Indicator Port
0.24 G 1/2" [0.51]
t1 -
6 13
[0.639] 0.843”
Inlet
17.5 21.4
[0.689] [0.843]
Outlet
17.5 21.4

[6.30]
DFP 60 160
[9.06]
DFP 110 230
[7.99]
DFP 160 203
10.35 DFP [2.68]
DFP 240 263 60/110 68.2
[17.48] 3.75
DFP 280 444 DFP 95.2
160/240/280

DFP 60/110 G 1/2"


[2.95] Drain Plug
75 Optional (SO184)
DFP 160/240/280
[3.35]
85
Clearance required
for element removal [1.06]
DFP60/110 27
HEX 1.26
DFP 160/240/280 32

Size 60 110 160 240 280


Weight (lbs.) 11.3 13.3 20.1 23 32.5
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F88 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
DFP 330/660…1.X
6.61
168
3.81 0.24
96.8 6
1.91
(Locating
48.4
Pin Hole)
0.84
21.4 INLET
1.18
30

3.31 2.00
84.1 50.7

0.75
1.66 19
42.1
0.45
0.66 OUTLET 11.5
16.7 1.18 Mounting
30 Holes
6 Places

6.22
158

∆ P Clogging
Indicator Ports
G 1/2"
[13.54] 2 Places
(Both Machined)
DFP 330 344
20.24
DFP 660 514

5.13
130.2

G 1/2"
Drain Plug
[3.74] 1.42
95 HEX 36
Clearance
required for
element
removal

Size 330 660


Weight (lbs.) 46.3 64
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F89


HIGH PRESSURE FILTERS
Dimensions
DFP 660 & 1320…2.X
6.61
168 INLET
3.81 1.18
96.8 30
1.91
48.4
0.75
0.84 19
21.4 2.00
50.7
3.31
84.1

1.66
42.1
OUTLET 0.45
0.66 1.18 11.5
16.7 30 Mounting Holes
6 Places
6.22
158

∆ P Clogging
Indicator Ports
G 1/2"
2 Places
(Both Machined)

[19.80]
DFP 660 503
32.48
DFP 1320 825

5.20
132

4.41
112

5.98 G 1/2"
[13.78] 152 Drain Plug
DFP 660 350
[26.38]
1.42
DFP 1320 670
Clearance HEX 36
required
for element
removal

Size 660 1320


Weight (lbs.) 64 103.9
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F90 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)

DFP 60/110 Housing DFP 160/240/280 Housing DFP 330/660/1320 Housing

30 60 30

20 40 20

10 20 10

0 5 10 15 20 25 30 0 10 20 30 40 50 60 0 50 100 150 200


Q in gpm Q in gpm Q in gpm

Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
∆P Elements = Elements (From
(K) Flow Factor x Flow Rate (gpm) x
Tables Below) 141 SUS 0.86

Optimicron …D…ON Elements Betamicron ...D…BH4HC Elements (High Collapse)


Size 1 µm 3 µm 5 µm 10 µm 15 µm 20 µm Size 3 µm 5 µm 10 µm 20 µm
0060 D XXX ON 2.936 1.427 1.004 0.664 0.537 0.347 0060 D XXX BH4HC 3.216 1.789 0.993 0.670
0110 D XXX ON 1.416 0.735 0.527 0.333 0.254 0.164 0110 D XXX BH4HC 1.394 0.818 0.489 0.307
0160 D XXX ON 1.015 0.604 0.423 0.225 0.204 0.175 0160 D XXX BH4HC 0.922 0.571 0.324 0.241
0240 D XXX ON 0.631 0.379 0.293 0.175 0.134 0.115 0240 D XXX BH4HC 0.582 0.373 0.214 0.159
0280 D XXX ON 0.304 0.185 0.15 0.082 0.075 0.064 0280 D XXX BH4HC 0.313 0.187 0.099 0.088
0330 D XXX ON 0.452 0.23 0.185 0.135 0.085 0.067 0330 D XXX BH4HC 0.423 0.247 0.154 0.110
0660 D XXX ON 0.207 0.106 0.086 0.051 0.039 0.031 0660 D XXX BH4HC 0.181 0.104 0.055 0.049
1320 D XXX ON 0.102 0.053 0.042 0.025 0.019 0.015 1320 D XXX BH4HC 0.088 0.055 0.033 0.022

Wire Mesh ...D…W/HC Elements (Low Collapse) Metal Fiber ...D…V Elements (High Collapse)
Size 25, 50, 74, 100, 149, 200 µm Size 3 µm 5 µm 10 µm 20 µm
0060 D XXX W/HC 0.042 0060 D XXX V 0.877 0.511 0.296 0.183
0110 D XXX W/HC 0.230 0110 D XXX V 0.452 0.304 0.182 0.118
0160 D XXX W/HC 0.016 0160 D XXX V 0.251 0.177 0.123 0.079
0240 D XXX W/HC 0.010 0240 D XXX V 0.169 0.137 0.093 0.062
0280 D XXX W/HC 0.009 0280 D XXX V 0.126 0.093 0.064 0.041
0330 D XXX W/HC 0.008 0330 D XXX V 0.121 0.097 0.065 0.043
0660 D XXX W/HC 0.004 0660 D XXX V 0.063 0.050 0.034 0.021
1320 D XXX W/HC 0.002 1320 D XXX V 0.032 0.026 0.018 0.012

All Element K Factors in psi / gpm.

PN#02081318 / 03.16 / FIL1505-1696 F91


HIGH PRESSURE FILTERS
DFZ Series
Modular Stacking Filters
4568 psi • up to 10 gpm Hydraulic Symbol

OUTLET OUTLET

T A P B T A P B T
INLET INLET

Features Technical Specifications


• A visual (pop-up), electrical, electrical/visual (lamp) differential Mounting Method 4 mounting holes (manifold mount)
type clogging indicator can be installed. Port Connection
• The DFZ filter can be ordered with the bowl on the left or the 30 ø.25” ANSI DO3/A6 DIN 24340 / Cetop R35
right side for easy element changeout. 60/110 ø.44” ANSI DO5/A10 DIN 24340 / Cetop R35
• The DFZ filter is available in two mounting patterns to fit
different hydraulic manifolds: Flow Direction Inlet: Side Outlet: Side
ANSI/B93.7M-D03 / Cetop R35 Construction Materials
(was B93.7-D01) DF 30 Z Head, Bowl Steel
ANSI/B93.7M-D05 / Cetop R35 Flow Capacity
(was V93.7-D02)* DF 60 Z or DF 110 Z
*includes fifth port for optional tank connection 30 6 gpm (23 lpm)
• F
 ilter does not contain a bypass valve. Only available with non 60/110 10 gpm (38 lpm)
bypass, high collapse elements required. Housing Pressure Rating
Max. Allowable Working
Pressure 4568 psi (315 bar)
Fatigue Pressure 30 4568 psi (315 bar)
@ 250,000 cycles
Applications 60/110 4568 psi (315 bar)
@ 1 million cycles
Burst Pressure > 18,270 psi (1260 bar)
Element Collapse Pressure Rating
BH4HC, V 3045 psid (210 bar)
Fluid Temperature Range 14°F to 212°F (-10°C to 100°C)
Agricultural Automotive Construction Industrial Consult HYDAC for applications operating below 14ºF (-10ºC)
Fluid Compatibility
Compatible with all hydrocarbon based, synthetic, water glycol,
oil/water emulsion, and high water based fluids when the
appropriate seals are selected.
Indicator Trip Pressure
∆P = 116 psid (8 bar) -10% (standard)
Power Railways Steel / Heavy
Generation Industry

F92 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
DFZ BH/HC 60 Q C 10 B 1 . 0 / - 1 -
Filter Type
DFZ = Pressure Filter
Element Media
BH/HC = Betamicron® (High Collapse) V = Metal Fiber
Size & Connection
30 = D03 manifold pattern
60 = D05 manifold pattern
110 = D05 manifold pattern
Operating Pressure
Q = 4500 psi (315 bar) (all sizes)
Type / Port Size
B = 4 ports / A 6 DIN 24340/Cetop R 35 H (DFZ 30 only) .25” dia.
C = 5 ports / A 10 DIN 24340/Cetop R 35 H (DFZ 60 & 110 only) .44” dia.
Filtration Rating (micron)
3, 5, 10, 20 = BH/HC 3, 5, 10, 20 = V
Type of ∆P Clogging Indicator
A, B, BM, C, D (others available upon request)
Type Number
1
Modification Number (latest version is always supplied)
Seals
(omit) = Nitrile rubber (NBR) (standard) V = Fluorocarbon elastomer (FKM) EPR = Ethylene propylene rubber (EPR)
Bowl Location
(omit) = Right Side (standard)
1 = Left Side
Supplementary Details
SO263 = Modification of ON & W/HC elements for Skydrol or HYJET phosphate ester fluids
W = “VD…” indicator modified with a brass piston for use with high water based emulsions/solutions (HFA) & (HFC)
L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage)
SFREE = Element specially designed to minimize electrostatic charge generation
cRUus = Electrical Indicator with Underwriter’s Recognition

Replacement Element Model Code Clogging Indicator Model Code


0060 D 010 BH4HC / VD 8 B . X / .
Size Indicator Prefix
0030, 0060, 0110 VD = G 1/2 6000 psi
Filtration Rating (micron) Trip Pressure
8 = 116 psid (8 bar)
3, 5, 10, 20 = BH4HC
3, 5, 10, 20 = V Type of Indicator
B = Pop-up indicator (auto reset)
Element Media BM = Pop-up indicator (manual reset)
BH4HC, V C = Electric switch - SPDT
D = Electric switch and led light - SPDT
Seals
(omit) = Nitrile rubber (NBR) (standard) Modification Number
V = Fluorocarbon elastomer (FKM) Supplementary Details
EPR = Ethylene propylene rubber (EPR) Seals
(omit) = Nitrile rubber (NBR) (standard)
Supplementary Details V = Fluorocarbon elastomer (FKM)
SO263 = (same as above) EPR = Ethylene propylene rubber (EPR)
Light Voltage (D type indicators only)
L24 = 24V L48 = 48V L110 = 110V L220 = 220V
Thermal Lockout (VM, VD types C, D, J, and J4 only)
T100 = Lockout below 100°F
Underwriters Recognition (VM, VD types C, D, J, and J4 only)
cRUus = Electrical Indicator with Underwriter’s Recognition
W = “ VD…” indicator modified with a brass piston for use
with high water based emulsions/solutions (HFA) & (HFC)
(For additional details and options, see Section G - Clogging Indicators.)

Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

PN#02081318 / 03.16 / FIL1505-1696 F93


HIGH PRESSURE FILTERS
Dimensions
DF 30 Z

(Right Hand Version) - (optional)

Indicator Port
G 1/2" INLET Face

1.89 B 1.81
48 A 46
T

0.3 0.48 1.06


7.6 12.2 27
0.24 8.66 [1.77]
6 220 45
Clearance required
for element removal

(Left Hand Version) - (optional)

P
B
A
T

D03 Pattern
0.23
6
0.03 1.59 0.64
0.8 40.5 16.3

1.22 B 1.05 1.28


31 A 26.6 32.5

0.41
0.209 10.3
5.3 THRU
4 Places 0.75
19
1.09
27.8

Size 30
Weight (lbs.) 5.3
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F94 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
DF 60 / 110 Z

(Right Hand Side Version) - (standard)


0.26
0.26
6.6 Mounting through
0.62 1.06
0.4 0.62 D05 Pattern 6.6 Mounting
Holes through
(4 Places)
0.4
15.7 HEX 1.06
27
10.2 15.7 D05 Pattern Holes (4 Places) HEX 27
10.2 5 Places
5 Places
T T
2.76 T T 2.69
2.76
70 A B 2.69
68.2
70 A B 68.2
P
P

Indicator Port
G 1/2" Port
Indicator DF 60 Z DF 110 Z [3.15]
G 1/2" 0.24 [9.88]
DF [12.63]
60 Z DF 110 Z 80
[3.15]
0.24
6 251
[9.88] 321
[12.63] Clearance
80 required
6 251 321 for elementrequired
Clearance removal
for element removal

Indicator Port
(Left Hand Side Version) - (optional) G 1/2" Port
Indicator
G 1/2"

T T
T T
A B
A B
P
P

D05 Pattern
D05 Pattern

D05 Pattern
0.79
0.79
20
20
0.47
0.47
12
12

T T
1.81 T T
1.81
46 1.28
1.28
32.5 A B
46
32.5 A B
P
P

0.84 0.13
0.84 0.13
3.2
21.4
21.4 0.25 3.2
0.66
0.25
6.3 0.66
16.7
6.3 16.7
1.06
1.06
27
27
1.47
1.47
37.3
37.3
2
2
50.8
50.8
2.13
2.13
54
54
Size 60 110
Weight (lbs.) 13.1 15
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F95


HIGH PRESSURE FILTERS
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ∆P = Housing ∆P + Element ∆P
Housing Curve:
Pressure loss through housing is as follows:
Actual Specific Gravity
Housing ∆P = Housing Curve ∆P x
0.86
Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see “Sizing HYDAC Filter Assemblies” in Section B - Overview)

DFZ 30 Housing DFZ 60 / 110 Housing

60 80
50
60
40
30 40
20
20
10

0 1 2 3 4 5 6 7 0 5 10 15 20
Q in gpm Q in gpm

Element K Factors
Actual Viscosity (SUS) x Actual Specific Gravity
∆P Elements = Elements (From
(K) Flow Factor x Flow Rate (gpm) x
Tables Below) 141 SUS 0.86

Betamicron ...D…BH4HC Elements (High Collapse)


Size 3 µm 5 µm 10 µm 20 µm
0030 D XXX BH4HC 5.005 2.782 1.992 1.043
0060 D XXX BH4HC 3.216 1.789 0.993 0.670
0110 D XXX BH4HC 1.394 0.818 0.489 0.307

Metal Fiber ...D…V Elements (High Collapse)


Size 3 µm 5 µm 10 µm 20 µm
0030 D XXX V 1.011 0.740 0.411 0.200
0060 D XXX V 0.877 0.511 0.296 0.183
0110 D XXX V 0.452 0.304 0.182 0.118
All Element K Factors in psi / gpm.

F96 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Notes

PN#02081318 / 03.16 / FIL1505-1696 F97


HIGH PRESSURE FILTERS
CF Series
Manifold Cartridge Filters
3000 psi • up to 25 gpm Hydraulic Symbol
A

CFxx20 CFxx45

Features Technical Specifications


• Made of aluminum for light weight and low cost. Port Connections CF20 SAE-16 Modified Cavity
• Made to dispose of when fully clogged. CF45 SAE-20 Cavity (VC20-S3)
• Low price - market competitive. Direction of Flow Outside to Inside flow
Materials of Construction Aluminum
Flow Capacity
CF20 5 GPM (15 micron - fiberglass media)
2.5 GPM recommended design flow max. -
for high efficiency media
CF45 12 GPM (25, 149 micron - wire screen media)
12 GPM (15 micron - fiberglass media)
6 GPM recommended design flow max. - for
high efficiency media
25 GPM (25, 149 micron - wire screen media)
Applications Housing Pressure Rating
Max. Allowable Working
Pressure: 3000 psi (207 bar)
Proof Pressure: 4500 psi (310 bar)
Element Performance Rating
MM, W 290 psid (20 bar)
Fluid Temperature Range -22°F to 250°F (-30°C to 121°C)
Agricultural Construction Industrial Commercial Consult HYDAC for applications operating below -22ºF (-30ºC)
Municipal
Fluid Compatibility
Compatible with all hydrocarbon based, synthetic, water glycol,
oil/water emulsion, and high water based fluids when the
appropriate seals are selected.

Railways

F98 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
CF W 20 G 25 W 1 . 0 / 12 .
Filter Type
CF = Manifold Cartridge Filter
Element Media
MM = Mobilemicron® W = Wire Mesh
Size
20, 45
Type of Connection
G = Threaded
Filtration Rating (micron)
25, 149 = W 15 = MM
Type of Indicator
W = No Indicator Available
Type Number
1 = Standard Configuration
Modification Number (latest version always supplied)
Port Configuration
12 = SAE-16 Modified Cavity (CF 20)
12 = SAE-20 Cavity (VC20-S3) (CF 45)
Seals
(omit) = Nitrile rubber (NBR) (standard)
V = Fluorocarbon elastomer (FKM)
Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

Pressure Drop Curves

CFMM20G15W1.0/12 CFW20G25/149W1.0/12
Q in l/min Q in l/min
0 3 6 9 12 15 0 10 20 30 40 50 60
21.0 21.0
18.0 1.3 18.0 1.3

15.0 15.0
ΔP in psid

ΔP in psid

1.0 1.0
ΔP in bar

ΔP in bar
12.0 12.0
0.8 0.8
9.0 9.0
0.5 0.5
6.0 6.0
3.0 0.3 3.0 0.3

0.0 0.0 0.0 0.0


0 1 2 3 4 0 3 6 9 12 15 18
Q in gpm Q in gpm

CFMM45G15W1.0/12 CFW45G25/149W1.0/12
Q in l/min Q in l/min
0 5 10 15 20 25 30 35 40 45 50 55 0 10 20 30 40 50 60 70 80 90 100110120130
21.0 21.0
18.0 1.3 18.0 1.3

15.0 15.0
ΔP in psid

ΔP in psid

1.0 1.0
ΔP in bar

ΔP in bar

12.0 12.0
0.8 0.8
9.0 9.0
0.5 0.5
6.0 6.0
3.0 0.3 3.0 0.3

0.0 0.0 0.0 0.0


0 3 6 9 12 15 0 5 10 15 20 25 30 35
Q in gpm Q in gpm

PN#02081318 / 03.16 / FIL1505-1696 F99


HIGH PRESSURE FILTERS
Dimensions
CFxx20

6
R a1 .
1.50" HEX

15°

0.008 +0.012
0.13 - 0.000
R0.2
0.3
3.3+0

3.16 DETAIL Z
80.2 2.63 SCALE 1.5 : 1
67 45°±5°

1.93
49
1.00 Spot Face
25.4 +0.004
1.398 - 0.000
0.1 0.1 A
35.5+0
1-5/16-12UN-2A IN.

1-5/16-12UN-2B IN. A 0.03 0.05 A


0.8

Z
Ra1.6

0.79 MIN
[1.18] [1.64] 20 MIN
From 30 to 41
2.24 2.60
57 66 2.70
INLET Min Depth 68.5
of the Fitting

0.75
19

0.008
R0.2
.6
R a1

OUTLET

20°
0.75
19
Pilot Drill
1.003±0.002
0.05 A
25.5±0.1
Ra1.6

Size 20
Weight (lbs.) 0.5
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F100 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Dimensions
CFxx45

2.00
51 HEX

6
Ra1.
.6
Ra1
20° 15°±1°
+0.012
0.134 - 0.000
0.3
3.4+0

0.008
R0.2

0.008
R0.2
45°

DETAIL X DETAIL Z
3.52 SCALE 4 : 1 SCALE 1.5 : 1
89.4 3.00
76.2

2.283
58
SPOTFACE

1.713±0.004 0.1 A
1.311 43.5±0.1
33.3
1 5/8"-12UN-2B IN.
A
1-5/8"-12UN-2A IN. SAE-20 PORT
0.031 0.1 A
0.8 Z Ra1.6

0.79 MIN
20 MIN

[1.497] [1.969]
2.293 From to
38 50
2.598 58
3.059 66
77.7

INLET

1.00
25.4

OUTLET X

1.187
30.15
MAX
Ra1.6

+0.002
1.313 - 0.000
0.05 A
0.051
33.35+0

Size 45
Weight (lbs.) 0.5
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

PN#02081318 / 03.16 / FIL1505-1696 F101


HIGH PRESSURE FILTERS
CP-C16 Series
Circuit Protector Manifold Cartridge Filters
3000 psi • up to 12 gpm Hydraulic Symbol
A

Features Technical Specifications


• S imple cost effective method of component protection with Mounting Method C16-2 Cavity (SAE-16 Threaded Port)
minimal space requirements, eliminating design restraints. Flow Direction Inlet: Bottom Outlet: Side
• Fits into a standard manifold Cavity No. C16-2 Port. Construction Materials Steel
• CP Circuit Protector Filters provide backup protection when
upstream pressure filters go into bypass or if element damage Flow Capacity 12 gpm (45 lpm)
occurs. Housing Pressure Rating
• Two (2) different element options: 10 micron, and 141 micron Max. Allowable Working
allow filter to be tailored to individual application needs. Pressure 3000 psi (210 bar)
• Suitable for petroleum based fluids. Fatigue Pressure Contact HYDAC Office
• Flow Path - inside to outside. Burst Pressure Contact HYDAC Office
Element Collapse Pressure Rating
W/HC 250 psid (17 bar)
Fluid Temperature Range 14°F to 212°F (-10°C to 100°C)
Consult HYDAC for applications operating below 14ºF (-10ºC)
Fluid Compatibility
Compatible with all petroleum oils rated for use with Nitrile rubber
(NBR) seals.

Applications

Agricultural Automotive Construction

F102 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
CP-C16 W 40 G 10 W 1 . 0 / 12 .
Filter Type
CP-C16 = Circuit Protector
(Common Cavity No. C16-2)
Element Media
W = Wire Mesh
Size
40
Inline Port
G = 1” Male Thread 1 5/16-12UN-2A (SAE-16)
Filtration Rating (micron)
10 = 10 micron
141 = 141 micron
Bypass Indicator
W = No indicator Port
Type Number
1 = Standard Configuration
Modification Number
Port Configuration
12
Seals
(omit) = Nitrile rubber (NBR) (standard)
V = Fluorocarbon elastomer (FKM)
Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

Pressure Drop Curves


Based on testing conducted with 150 SUS fluid at 105˚F.

10 µm
60

50

40

30

20
141 µm
10

0
0 4 8 12
Q in gpm

PN#02081318 / 03.16 / FIL1505-1696 F103


HIGH PRESSURE FILTERS
Dimensions
CP-C16

1.5
38.1 HEX

0.49
12.5

Installation Torque:
200 lb – ft into Steel Block

2.29
58.3 155 lb – ft into
Aluminum Block

1.12
28.52
1.93
49
1-5/16-12UN-2A IN.

15°
[ 0.004 A ] 1.4±0.002
35.55±0.05
0.1 A
1-5/16-12UN-2B IN.
0.13 MAX
3.2 MAX A
0.14±0.008
3.5±0.2 1.22
31
[ 0.008 A ]
0.2 A 0.75
19 0.97
1.34 24.6
1.844 MIN 34
46.84 MIN

0.53
13.5

[0.06]
R1.5
0.03
R0.75
0.53
13.5
20°
1.6

+0.002
1.126 - 0.000
[ 0.002 A ]
0.05
0.05 A 28.6+0

Size 40
Weight (lbs.) 0.75
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F104 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Notes

PN#02081318 / 03.16 / FIL1505-1696 F105


HIGH PRESSURE FILTERS
CP-SAE Series
Circuit Protector Manifold Cartridge Filters
6090 psi • up to 30 gpm Hydraulic Symbol
B

Features Technical Specifications


• S imple cost effective way to provide component protection with Mounting Method
minimal space required eliminating design restraints. CP-SAE-15 SAE-10 Port (5/8”)
• Fits into a standard manifold SAE O-ring Port. CP-SAE-40 SAE-16 Port (1”)
• CP Circuit Protector Filters provide backup protection when CP-SAE-120 SAE-24 Port (1 1/2”)
upstream pressure filters go into bypass or if element damage Flow Direction Inlet: Bottom Outlet: Side
occurs.
Construction Materials
• CP-SAE provides operations protection through supply of a
bypass to assure flow to critical components if filter becomes CP-SAE-15 Carbon steel
clogged. CP-SAE-40 Carbon steel
• Increased range of product use through three (3) different sizes CP-SAE-120 Stainless steel
available, 15 at 4 gpm, 40 at 12 gpm, and size 120 at 30 gpm. Flow Capacity
• Suitable for petroleum based fluids. CP-SAE-15 4 gpm (15 lpm)
• Flow Path - inside to outside. CP-SAE-40 12 gpm (45 lpm)
CP-SAE-120 30 gpm (113 lpm)
Housing Pressure Rating
Max. Allowable Working
Pressure 6090 psi (420 bar)
Fatigue Pressure Contact HYDAC Office
Applications Burst Pressure Contact HYDAC Office
Element Collapse Pressure Rating
W 100 psid (6.9 bar)
Fluid Temperature Range 14°F to 212°F (-10°C to 100°C)
Consult HYDAC for applications operating below 14ºF (-10ºC)
Fluid Compatibility
Agricultural Automotive Construction Compatible with all petroleum oils rated for use with Nitrile rubber
(NBR) seals.
Bypass Valve Cracking Pressure
∆P = 50 psid (3.4 bar) +10% (standard)

Replacement Elements
Part Number Description Flow Rate
02069397 0015 D 010 W 0015 - 4 gpm
02069398 0040 D 010 W 0040 - 12 gpm
02069399 0120 D 010 W 0120 - 30 gpm

F106 PN#02081318 / 03.16 / FIL1505-1696


HIGH PRESSURE FILTERS
Model Code
CP-SAE W 15 G 10 W 1 . 0 / 12 B3.5 .
Filter Type
CP-SAE = Circuit Protector
(SAE O-ring Port)
Element Media
W = Wire Mesh
Size
15 = 4 gpm 40 = 12 gpm 120 = 30 gpm
Inline Port
G = Male Threaded 15 = 5/8” SAE 10 Port-Threaded
40 = 1” SAE 16 Port-Threaded
120 = 1 1/2” SAE 24 Port-Threaded
Filtration Rating (micron)
10 = 10 micron 75 = 75 micron 149 = 149 micron
Bypass Indicator
W = No indicator Port
Type Number
1 = Standard Configuration
Modification Number
Port Configuration
12
Bypass Valve
B3.5 = 50 psi
Seals
(omit) = Nitrile rubber (NBR) (standard)
V = Fluorocarbon elastomer (FKM)
Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

Pressure Drop Curves


Based on testing conducted with 150 SUS fluid at 105˚F.

CP-SAE 15 CP-SAE 40
Q (l/min) Q (l/min)
0 7.57 20.8 33.1 0 18.9 37.8 56.7 75.6
50 3.44 50 3.44

10 µm
40 40
ΔP in bar

ΔP in bar
ΔP in psi

ΔP in psi

30 2.06 30 2.06
10 µm
20 20
75/141 µm 75/141 µm
10 0.68 10 0.68

0 0 0 0
0 2 4 6 8 10 0 5 10 15 20
Q (gpm) Q (gpm)

CP-SAE 120
Q (l/min)
0 37.8 75.6 113.4 151.2
50 3.44

40
10 µm
ΔP in bar
ΔP in psi

30 2.06

20
75/141 µm
10 0.68

0 0
0 10 20 30 40
Q (gpm)

PN#02081318 / 03.16 / FIL1505-1696 F107


HIGH PRESSURE FILTERS
Dimensions
CP-SAE

A
A A

Bypass
Valve Assembly

50 P.S.I.D.
Bypass Valve
(Initial Cracking)

C
Filter
Element (10 Micron
Wire Cloth Standard)

OUTLET PORT
D

INLET PORT

0.030 Max Radius J


0.076
Or Chamfer H

Manifold Filter
Cavity Configuration
E SAE Torque
Model A B C D F G H J
O-Ring Port Alu. Steel
1.12/28.4 min 0.781/19.8 min 65 85
CP-SAE 15 1.00/25.4 0.41/10.4 1.75/44.5 0.74/18.8 -10 (7/8-14) 2.41/61.2 0.266/6.8
1.87/47.5 max 0.814/20.7 max ft-lb ft-lb
1.49/37.8 min 1.140/29.0 min 150 200
CP-SAE 40 1.5/38.1 0.5/12.7 2.50/63.5 1.00/25.4 -16 (1 5/16-12) 3.34/84.8 0.531/13.5
2.53/64.3 max 1.1875/30.1 max ft-lb ft-lb
1.92/48.8 min 1.750/44.5 min 230 305
CP-SAE 120 2.13/54.1 0.65/16.5 4.00/101.6 1.50/38.1 -24 (1 7/8-12) 5.01/127.3 0.875/22.2
3.81/96.8 max 1.803/45.8 max ft-lb ft-lb

Size 15, 40, 120


Weight (lbs.) 1.5
Dimensions shown are [inches] millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.

F108 PN#02081318 / 03.16 / FIL1505-1696

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