PROPOSED PRE ENGINEERED BUILDING FOR CEAT SPECIALITY

TYRES LTD. (CSTL) AMBERNATH, INDIA. (Phase II expansion)

DESIGN BASIS REPORT

R0 02-10-2018 For Approval ARB KAK KAK

Rev. No. Date Description Prepared By Checked By Approved By
Sr.No Contents Page no.
1 Preamble 3
2 Scope of Structural design basis report 3
3 Standards, Codes and Specifications 3
4 Design Loads 4
5 Load Combinations 13
6 Serviceability checks for Steel Buildings 15
7 Material Specifications 16
8 Building Description 17

THIS DOCUMENT AND THE SUBJECT MATTER THEREOF ARE CONFIDENTIAL AND CONSTITUTES THE EXCLUSIVE PROPERTY OF GROUP SURYA PEB ENGINEERING AND
CONSTRUCTIONS.NEITHER THIS DOCUMENT NOR ITS SUBJECT MATTER MAY BEREPRODUCED WITHOUT THE EXPRESS PERMISSION OF “GROUP SURYA PEB ENGINEERING
AND CONSTRUCTIONS”.

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1. Preamble:
CEAT SPECIALITY TYRES LIMITED (CSTL) has proposed to build Pre-Engineered
Industrial Building for Finished Goods Storage (FGS).

2. Scope ofStructural Design Basis Report:

This design basis report is intended to provide general guidelines for selection of materials,
design loads, load combinations and design philosophy for Pre Engineered Industrial Building.

3. Standards, Codes And Specifications:

The Pre-Engineered Building described in these calculations was designed
according to the latest U.S.A. Buildings and Design Codes that have been referred to
in the design:

1. The loads as described in the Design Summary Sheet have been applied on the
structure in accordance with:

MBMA "Metal Buildings Manufacturers Association" Low Rise Building Systems

Manual,2012 Edition.1300 Sumner Ave. Cleveland, Ohio 44115.

2. Wind calculation as per IS -875-I2015-III “Indian Standard Code for design loads for
Building & Structures (Wind load)”.

3. Seismic calculation as per 1893-2002 “Indian Standard Criteria for Earthquake

Resistance Design of Structures”

4. Hot rolled sections and built up components have been designed in accordance with:
Manual of Steel Construction- Allowable Stress Design, By American Institute of
Steel Construction, (AISC-2005).

THIS DOCUMENT AND THE SUBJECT MATTER THEREOF ARE CONFIDENTIAL AND CONSTITUTES THE EXCLUSIVE PROPERTY OF GROUP SURYA PEB ENGINEERING AND
CONSTRUCTIONS.NEITHER THIS DOCUMENT NOR ITS SUBJECT MATTER MAY BEREPRODUCED WITHOUT THE EXPRESS PERMISSION OF “GROUP SURYA PEB ENGINEERING
AND CONSTRUCTIONS”.

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4. Design Loads:
4.1. Dead Load:
Dead load for proposed industrial building comprises of self weight of structural members, weight of
sheeting, purlins and fixtures & fasteners.
Dead load on frame for sheeting, purlins, fixtures and fasteners = 0.15 kN/sq.m

Design dead load on frames = 0.15 kN/sq.m + Self weight

Tributary = 7.6m (Full loaded) – For gl. 1 to 16.
Dead load on frame = 7.6 x (0.15) = 1.14 kN/m (for grid line 1 to 16.)

4.2. Live Load:

Live load for proposed FGS building comprises of the load of man movement on roof for
maintenance purpose.
Design live load = 0.57 kN/sq.m

Live load applied on frame = 7.6 x 0.57 = 4.332 kN/m (for grid line 1 to 16)

4.3. Collateral Load:

Collateral load for proposed FGS building comprises of the load of Solar load + Sprinkler load +
Lighting load on rafter and purlin.
Solar load = 0.20 kN/sq.m (on south side of roof only);
Sprinkler Load = 0.15 kN/sq.m;
Lighting Load = 0.05kN/sq.m.
Total Collateral Load (on south side rafters) = 0.20+0.15+0.05 = 0.4 kN/sq.m
Total Collateral Load (on north side rafters) = 0.15+0.05 = 0.2 kN/sq.m

Collateral load applied on frame (south side) = 7.6 x 0.4 = 3.04 kN/m (for grid line 1 to 16)
Collateral load applied on frame (north side) = 7.6 x 0.2 = 1.52 kN/m (for grid line 1 to 16)

THIS DOCUMENT AND THE SUBJECT MATTER THEREOF ARE CONFIDENTIAL AND CONSTITUTES THE EXCLUSIVE PROPERTY OF GROUP SURYA PEB ENGINEERING AND
CONSTRUCTIONS.NEITHER THIS DOCUMENT NOR ITS SUBJECT MATTER MAY BEREPRODUCED WITHOUT THE EXPRESS PERMISSION OF “GROUP SURYA PEB ENGINEERING
AND CONSTRUCTIONS”.

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4.4. Wind Load:
Wind load acting on structures is calculated as per IS: 875-2015. The coefficients and wind pressure
are calculated as per the provisions made by IS: 875-2015.
As per IS: 875-2015 (Part III Cl. 6) Design Wind Speed can be calculated as
Vz= Vb x k1 x k2 x k3 x k4
Where,
k1 = Risk Coefficient (As per Clause 6.1)
k1 = 1.0

k2 = Terrain, Height and Structure Size Factor (As per Clause 6.2.1)
k2 = Considering terrain category -2 – Open terrain with well scattered obstructions.
= 1.03 for 12.7m (eave height) (As per Clause 6.2.2)

k3 = Topography Factor (As per Clause 6.3)

k3 = 1.0 (for proposed warehouse building)

k4 = Importance Factor Cyclonic region (As per Clause 6.4)

k4 = 1.15 (for industrial building)

Vb= Basic Wind Speed, for Ambernath, Vb = 44 m/s.

Vz = 44 x 1 x 1.03 x 1 x 1.15 = 52.12 m/s

Design Wind Pressure as per IS:875 -2015 (Part III Cl. 7.2),
Pz = 0.6 x Vz2
Where Pz - Design Wind Pressure in N/m2 at a height z
Vz – Design Wind Velocity in m/s at a height z

Pz= 0.6 x 52.122 = 1630 N/m2 = 1.63 kN/m2

The design wind pressure Pd can be obtained as,

Pd = Kd x Ka x Kc x Pz.

THIS DOCUMENT AND THE SUBJECT MATTER THEREOF ARE CONFIDENTIAL AND CONSTITUTES THE EXCLUSIVE PROPERTY OF GROUP SURYA PEB ENGINEERING AND
CONSTRUCTIONS.NEITHER THIS DOCUMENT NOR ITS SUBJECT MATTER MAY BEREPRODUCED WITHOUT THE EXPRESS PERMISSION OF “GROUP SURYA PEB ENGINEERING
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Kd – wind directionality factor
Kd = 0.9 from clause 7.2.1

Ka – area averaging factor

Ka= 0.8 For Area > 100 m2 (From clause 7.2.2)
(Area = 7.6 (tributary) x 54.0 (width) = 410.4 m2) - For GL. 1 to 16. – For Rafter
(Area = 7.6 (tributary) x 11.6 (height) = 88.16 m2) - For GL. 1 to 16. – For Column
Ka = 0.82
Kc – combination Factor.
Kc = from 7.3.3.13 = 0.9

Pd = 0.9 x 0.82 x 0.9 x 1.63 = 1.08 Kn/m2.

And Pd = 0.7x Pz Kn/m2. Minimum criteria from clause 7.2

Pd = 0.7 x 1.63 = 1.14 Kn/m2

Therefore Pd = 1.14 kN/m2 > 1.08 Kn/m2

Wind Force on Building/Structure as per IS: 875-2015 (Part III Cl. 7.3.1)
F = (Cpe – Cpi) x A x Pd
Where, Cpe – External Pressure Coefficient
Cpi – Internal pressure Coefficient
A – Surface area of structural unit/cladding unit
Pd – Design wind pressure

THIS DOCUMENT AND THE SUBJECT MATTER THEREOF ARE CONFIDENTIAL AND CONSTITUTES THE EXCLUSIVE PROPERTY OF GROUP SURYA PEB ENGINEERING AND
CONSTRUCTIONS.NEITHER THIS DOCUMENT NOR ITS SUBJECT MATTER MAY BEREPRODUCED WITHOUT THE EXPRESS PERMISSION OF “GROUP SURYA PEB ENGINEERING
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Width (W) = 54.675 m
Height (H) = 11.6 m appx. (10.5 clear ht + 0.9 Rafter depth + 0.20 Eave Purlin)
Length (L) = 114.96 m
H/W= 0.21 L/W= 2.1

THIS DOCUMENT AND THE SUBJECT MATTER THEREOF ARE CONFIDENTIAL AND CONSTITUTES THE EXCLUSIVE PROPERTY OF GROUP SURYA PEB ENGINEERING AND
CONSTRUCTIONS.NEITHER THIS DOCUMENT NOR ITS SUBJECT MATTER MAY BEREPRODUCED WITHOUT THE EXPRESS PERMISSION OF “GROUP SURYA PEB ENGINEERING
AND CONSTRUCTIONS”.

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THIS DOCUMENT AND THE SUBJECT MATTER THEREOF ARE CONFIDENTIAL AND CONSTITUTES THE EXCLUSIVE PROPERTY OF GROUP SURYA PEB ENGINEERING AND
CONSTRUCTIONS.NEITHER THIS DOCUMENT NOR ITS SUBJECT MATTER MAY BEREPRODUCED WITHOUT THE EXPRESS PERMISSION OF “GROUP SURYA PEB ENGINEERING
AND CONSTRUCTIONS”.

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 Bay spacing (Meter) = 7.60
Wind Column spacing (Meter) = 6.0
Pd = 1.14
Full loaded Frame -Frame Tributary-7.6m
Coefficient Bay Pd FORCE
spacing(M) (KN/M)
1 Wind load Pressure (Trans.Left)
A 0.2 7.60 1.14 1.73
H -1.44 7.60 1.14 -12.48
L -0.90 7.60 1.14 -7.80
B -0.75 7.60 1.14 -6.50

(Z direction) C -1.10 6.0 1.14 -7.52

D -1.10 6.0 1.14 -7.52

2 Wind load Suction(Trans. Left)

A 1.20 7.60 1.14 10.40
H -0.44 7.60 1.14 -3.81
L 0.1 7.60 1.14 0.87
B 0.25 7.60 1.14 2.17

(Z direction) C -0.10 6.0 1.14 -0.69

D -0.10 6.0 1.14 -0.69
3 Wind load Pressure (Trans. Right)
A -0.75 7.60 1.14 -6.50
H -0.90 7.60 1.14 -7.80
L -1.44 7.60 1.14 -12.48
B -0.20 7.60 1.14 -1.73

(Z direction) C -1.10 6.0 1.14 -7.52

D -1.10 6.0 1.14 -7.52

4 Wind load Suction (Trans. Right)

A -0.75 7.60 1.14 -6.50
H 0.1 7.60 1.14 0.87
L -0.44 7.60 1.14 -3.81
B 0.20 7.60 1.14 1.73

(Z direction) C -0.10 6.0 1.14 -0.69

D -0.10 6.0 1.14 -0.69

THIS DOCUMENT AND THE SUBJECT MATTER THEREOF ARE CONFIDENTIAL AND CONSTITUTES THE EXCLUSIVE PROPERTY OF GROUP SURYA PEB ENGINEERING AND
CONSTRUCTIONS.NEITHER THIS DOCUMENT NOR ITS SUBJECT MATTER MAY BEREPRODUCED WITHOUT THE EXPRESS PERMISSION OF “GROUP SURYA PEB ENGINEERING
AND CONSTRUCTIONS”.

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5 Wind load Pressure (Longi. + Z direction)
A -1.00 7.60 1.14 -8.67
H -1.30 7.60 1.14 -11.26
L -1.30 7.60 1.14 -11.26
B -1.00 7.60 1.14 -8.67

(Z direction) C 0.20 6.0 1.14 1.37

D -0.60 6.0 1.14 -4.11

6 Wind load Suction (Longi. + Z direction)

A 0.00 7.60 1.14 0.00
H -0.30 7.60 1.14 -2.60
L -0.30 7.60 1.14 -2.60
B 0.00 7.60 1.14 0.00

(Z direction) C 1.20 6.0 1.14 8.21

D 0.40 6.0 1.14 2.74

7 Wind load Pressure (Longi. - Z direction)

A -1.00 7.60 1.14 -8.67
H -1.30 7.60 1.14 -11.26
L -1.30 7.60 1.14 -11.26
B -1.00 7.60 1.14 -8.67

(Z direction) C -0.60 6.0 1.14 -4.11

D 0.20 6.0 1.14 1.37

8 Wind load Suction (Longi.- Z direction)

A 0.00 7.60 1.14 0.00
H -0.30 7.60 1.14 -2.60
L -0.30 7.60 1.14 -2.60
B -0.00 7.60 1.14 0.00

(Z direction) C 0.40 6.0 1.14 2.74

D 1.20 6.0 1.14 8.21

THIS DOCUMENT AND THE SUBJECT MATTER THEREOF ARE CONFIDENTIAL AND CONSTITUTES THE EXCLUSIVE PROPERTY OF GROUP SURYA PEB ENGINEERING AND
CONSTRUCTIONS.NEITHER THIS DOCUMENT NOR ITS SUBJECT MATTER MAY BEREPRODUCED WITHOUT THE EXPRESS PERMISSION OF “GROUP SURYA PEB ENGINEERING
AND CONSTRUCTIONS”.

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4.4. Seismic Load:
Earthquake analysis will be carried out using STAAD as per the provisions of IS-1893:2002 (Part 1).
The Response reduction factor shall be taken from the table 9 (IS 1893-Part1, page 20). As per IS
1893 base shear shall be calculated as
Vb = Ah x W
Where Ah is base shear co-efficient and W is the nodal mass of all the floors
Ah = Z x I x Sa / (2 x R x g)
4.4.1. Seismic Parameters –
Item Analysis Parameters Clause/ Table of IS 1893: 2015
Seismic Zone Zone - III ANNEX – E (IS 1893-Part 1)
Zone Factor, Z 0.10 Table 2
Importance factor, I 1.5 Table 6
Response 3.0, for Ordinary Moment Resisting
Reduction factor, Frame (OMRF) Table 7
RF 4.0, for concentrically braced frames.
SS, Rock or soil sites
2.0, for medium soil
factor
ST 2.0, for Steel Frame Building
Average Response
1+1.5T 0.00 ≤ T ≤ 0.10 Fig. 2 Response Spectra for
Acceleration
Sa/g 2.5 0.10 ≤ T ≤ 0.40 Rock & Soil Sites for 5percent
Coefficient (Sa/g):
1.00 / T 0.00 ≤ T ≤ 0.10 damping.
For hard soil sites
5 % for RCC Structure
DM,Damping Ratio Clause 7.8.2.1 of IS 1893 -Part 1
5 % for Steel Structure
Px =0.09* H / W Clause 7.6.2 of IS 1893 -Part 1
Pz =0.09* H / L Clause 7.6.2 of IS 1893 - Part 1

Where:
SS = Rock or soil sites factor (=1 for hard soil, 2 for medium soil, 3 for soft soil). Dependingon type
of soil, average response acceleration coefficient Sa/g is calculated corresponding to5% damping.
Refer Clause 6.4.5 of IS: 1893 (Part 1).
ST = Optional value for type of structure (=1 for RC frame building, 2 for Steel framebuilding, 3 for
all other buildings).

THIS DOCUMENT AND THE SUBJECT MATTER THEREOF ARE CONFIDENTIAL AND CONSTITUTES THE EXCLUSIVE PROPERTY OF GROUP SURYA PEB ENGINEERING AND
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DM=Damping ratio to obtain multiplying factor for calculating Sa/g for different damping.Damping
will be considered based on type of structures corresponding to which multiplyingfactor will be
taken referring Table 3 of IS: 1893(Part 1).
Px & Py= 0.085 x (h) 0.75 Clause 7.6.2 of IS: 1893(Part 1).
Ta=0.085 h*0.75 for steel frame building & Ta =0.075 h*0.75 for RC frame building… ‘Ta’ is
approximate fundamental natural period of vibration & ‘h’ is considered as height of buildingup to
terrace.
Contribution of permanent dead loads and live loads as specified in IS: 1893 (Part 1) will be
considered while calculating nodal masses. Live load on the roof shall not be accountedin the
calculation of nodal masses.

4.4.2 Seismic Weight Calculation

Seismic weight of floor and building shall be calculated as per clause-7.4 of IS 1893: Part-1.
The seismic weight of building includes all permanent rigidly attached structural and
nonstructuralcomponents of a building, such as walls, floors, roofs, total weight of
permanentequipment, utility weight of permanent equipment, normal operating weight of contents
invessels and pipe etc.
The contribution of live load to be considered in the seismic weight calculation will be takenas per
the Clause 7.3.1 and as specified in Table – 8 of IS 1893 (Part 1).

THIS DOCUMENT AND THE SUBJECT MATTER THEREOF ARE CONFIDENTIAL AND CONSTITUTES THE EXCLUSIVE PROPERTY OF GROUP SURYA PEB ENGINEERING AND
CONSTRUCTIONS.NEITHER THIS DOCUMENT NOR ITS SUBJECT MATTER MAY BEREPRODUCED WITHOUT THE EXPRESS PERMISSION OF “GROUP SURYA PEB ENGINEERING
AND CONSTRUCTIONS”.

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5. Load Combinations as per AISC 2005:
Primary Load Cases:
Number Name Type

1 SEISMIC(+X) Seismic

2 SEISMIC(-X) Seismic

3 SEISMIC(+Z) Seismic

4 SEISMIC(-Z) Seismic

5 DEAD LOAD Dead

6 COLLATERAL LOAD Snow

7 LIVE LOAD Roof Live

8 WIND LOAD PRESSURE (TRANS.LEFT) Wind

WIND LOAD PRESSURE

9 Wind
(TRANS.RIGHT)

10 WIND LOAD SUCTION(TRANS. LEFT) Wind

11 WIND LOAD SUCTION(TRANS.RIGHT) Wind

WIND LOAD PRESSURE (LONGI. + Z

12 Wind
DIRECTION)
WIND LOAD SUCTION (LONGI. + Z
13 Wind
DIRECTION)
WIND LOAD PRESSURE (LONGI. - Z
14 Wind
DIRECTION)
WIND LOAD SUCTION (LONGI. - Z
15 Wind
DIRECTION)

16 TEMPERATURE LOAD +VE TEMPERATURE

17 TEMPERATURE LOAD -VE TEMPERATURE

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Load Combinations:
For Strength: (Unfactored)
1. (DL + LL+RLL +CL+Temp)
2. (DL + LL+RLL +WL+CL+Temp)
3. (DL + LL+EQ+CL+Temp)
4. (DL + EQ+CL)
5. (DL + LL+RLL+EQ+CL+Temp)

For Serviceability:
1. (DL + LL+RLL +CL+Temp)
2. (DL + LL+RLL +WL+CL+Temp)
3. (DL + LL+EQ+CL+Temp)
4. (DL + EQ+CL)
5. (DL + LL+RLL+EQ+CL+Temp)

THIS DOCUMENT AND THE SUBJECT MATTER THEREOF ARE CONFIDENTIAL AND CONSTITUTES THE EXCLUSIVE PROPERTY OF GROUP SURYA PEB ENGINEERING AND
CONSTRUCTIONS.NEITHER THIS DOCUMENT NOR ITS SUBJECT MATTER MAY BEREPRODUCED WITHOUT THE EXPRESS PERMISSION OF “GROUP SURYA PEB ENGINEERING
AND CONSTRUCTIONS”.

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6. Serviceability checks for Steel Buildings:
Permissible
Sr.no Structural Members
Deflection
For Vertical Deflections (Live/Wind load deflections)
1 Purlins (Elastic cladding) Span /150
2 Rafter (Elastic cladding) Span /180
Gantry girder for electric overhead crane
3 Span /750
(Capacity upto 50T).
Elastic
cladding:Span /
4 Simply supported members 240
Brittle cladding:
Span / 300
Elastic
cladding:Span /
5 Cantilever members 240
Brittle cladding:
Span / 300
For Lateral Deflections
6 Wind load deflections (Elastic cladding) height /150
7 Earth quake deflections height /250
8 Crane + Wind ----Gantry (Lateral) 10 mm
9 Crane + Wind ---Column/Frame (Elastic cladding) height /200

THIS DOCUMENT AND THE SUBJECT MATTER THEREOF ARE CONFIDENTIAL AND CONSTITUTES THE EXCLUSIVE PROPERTY OF GROUP SURYA PEB ENGINEERING AND
CONSTRUCTIONS.NEITHER THIS DOCUMENT NOR ITS SUBJECT MATTER MAY BEREPRODUCED WITHOUT THE EXPRESS PERMISSION OF “GROUP SURYA PEB ENGINEERING
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7. Material Specifications
1) Built-up sections -
Built-up sections shall be fabricated from hot rolled steel plates conforming to Indian
Standards with minimum yield strength of 345 Mpa.
2) Cold formed sections -
Cold formed sections shall be pressed (“C” or “Z” shape) from steel with minimum yield
strength of 345 Mpa. Minimum thickness = 2.0mm
3) Hot rolled sections –
Minimum yield strength of 250 Mpa.
4) Bracing -
All the bracings are rod bracings with minimum yield strength of 250 Mpa.
5) Sag rods –
Solid round steel bars conforming to IS used to brace purlins & girts to provide lateral
stability & reduce span of purlins along minor axis shall have minimum yield strength of 250
Mpa.
6) Flange braces & Gable angles
In form of angles of minimum size 30mm x 30mm x 3mm with minimum yield strength of
250 Mpa.
7) Wall, Roof flashing & trims:
Made of cold-formed steel matching with wall sheeting (in colour & finish) including ridge
cap.
8) Anchor / Foundation bolts:
Based on requirement, high strength bolts/Anchor bolts having minimum yield strength as
250Mpa conforming to applicable Indian Standards.
9) Connection bolts
All Connection bolts shall be electroplated high strength bolts of class 8.8.

THIS DOCUMENT AND THE SUBJECT MATTER THEREOF ARE CONFIDENTIAL AND CONSTITUTES THE EXCLUSIVE PROPERTY OF GROUP SURYA PEB ENGINEERING AND
CONSTRUCTIONS.NEITHER THIS DOCUMENT NOR ITS SUBJECT MATTER MAY BEREPRODUCED WITHOUT THE EXPRESS PERMISSION OF “GROUP SURYA PEB ENGINEERING
AND CONSTRUCTIONS”.

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8. Building Description:
1. Finished Goods Storage.
Sr.no Description Information
1 Building Size Length: 114.96 m o/o of brick wall
Width: 54.675 m o/o of brick wall
2 Length Module 15 @ 7.60 c/c approx
3 Width Module 2 bay @ 27.0m c/c of steel column.
4 Crane Specifications N/A
5 Gantry Bracket Top N/A
6 Clear Height 10.5m at knee connection between column and end rafter.
7 Type of end frame Expandable
8 Type of Base Connection Fixed base

THIS DOCUMENT AND THE SUBJECT MATTER THEREOF ARE CONFIDENTIAL AND CONSTITUTES THE EXCLUSIVE PROPERTY OF GROUP SURYA PEB ENGINEERING AND
CONSTRUCTIONS.NEITHER THIS DOCUMENT NOR ITS SUBJECT MATTER MAY BEREPRODUCED WITHOUT THE EXPRESS PERMISSION OF “GROUP SURYA PEB ENGINEERING
AND CONSTRUCTIONS”.

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