CABGOC TANK T60007 MAINTENANCE

ANNULAR PLATE CALCULATION
(THIS CALCULATION NEEDS TO CHECKED AND VERIFIED BY A COMPETENT API TANK DESIGN ENGINEER)
Ref Variable Units Original New Comments
1 ID ft 299.908 299.908 Calculated from ID = D - tt
2 tt inch 1.105 1.105 Nominal 1st shell thickness from Drawing ONS-TKF-600000-049
3 Ca inch 0.0625 0.0625 1st shell corrosion allowance from Drawing ONS-TKF-600000-049
4 tc inch 1.0425 1.0425 Corroded 1st shell thickness = tt - Ca
5 D ft 300.0 300.0 Nominal diameter, i.e. middle of plate to middle of plate from drawing ONS-TKF-600000-049 and ONS-TKF-10-103 (PID)
6 Equivalent Length, L inch 43.32 43.32 Calculated using equation in API 650, Section 5.6.4.1
7 Original Maximum Design Liquid Level, H1 46.779 46.779 From drawing ONS-TKF-600000-049
8 New Maximum Design Liquid Level, H ft 46.779 45.852 Original height, H1, less the concrete 4" sub-base and annular plate thickness being added
9 Design Check L/H 0.926 0.945 Since this ratio is less than 2 & D > 200 use the Variable Point Design Thickness calculation in section 5.6.4 for shell plate
10 G 0.86 0.86 From drawing ONS-TKF-600000-049
11 Minimum Yield Strength psi 50,000 50,000 a
12 Minimum Tensite Strength psi 76,500 76,500 From API 650 table 5.2.b for A537 Grade 1 plate, Note a (assumed to obtain the original tank design nominal thickess)
13 Sd psi 30,600 30,600 From API 650 table 5.2.b for A537 Grade 1 plate, Note a & section 5.6.2.1, lesser of 2/3 Yield Strength of 2/5 Tensilte Strength
14 St psi 32,786 32,786 From API 650 table 5.2.b for A537 Grade 1 plate, Note a & section 5.6.2.2
15 1st Shell Course Design Thickness, t1d 1.039 1.019 From API 650 , Section 5.6.4.4 for Variable Point Design Thickness Calculation
16 1st Shell Course Test Thickness, t1t 1.055 1.033 From API 650 , Section 5.6.4.4 for Variable Point Design Thickness Calculation
17 Product Stress Psi 28,665.4 28,065.2 From API 650 , Table 5.1b, Note b
18 Test Stress Psi 31,298.2 30,641.2 From API 650 , Table 5.1b, Note b
19 Annular plate welds Butt Weld Butt Weld See API 650, Section 5.5.1
20 Projection inch 2 2 See API 650, Section 5.4.2
21 Design Check, H x G ft 40.2 39.4 Per API 650 5.5.3, since this is less than 75 ft use Table 5.1b for design thickness of annular plate
22 t 0.4688 0.4688 Annular plate thickness from API 650, Table 5.1b for stress at maximum of items 13 & 14 above, this is the corroded annular plate thickness

23 Caa 0.125 0.125 Annular Plate Corrosion Allowance from drawing ONS-TKF-600000-049
24 tb Calculated 0.5938 0.5938 This is the Calculated minimum design thickness = tb+Caa
25 tb (Nominal Thickness with CA) inch 0.594 0.594 From drawing ONS-TKF-600000-049 annular plate = 36.1" x 0.594", use existing thickness of 0.594"
26 Actual Calculated Caa inch 0.1253 0.1253 Calculated corrosion allowance = nominal thickness - design thickness
27 Minimum Annular Plate Width, L inch 44.988 45.441 Minimum width for annular plate from tank ID to edge of annular plate, calculated per API 650, section 5.5.2
28 Minimum plate Width including projection & inch 48.093 48.546 This is L + the 1st course Shell Thickness + the projection outside the tank. The distance from the outside of the project to the edge of the plate
shell thickness

Values required for design

Notes:
1) CABGOC does not guarantee the accuracy of the above calculation. This calculcation needs to completed by a competent API Tank design engineer and then carefully reviewed & verified by a second API Tank Design Engineer