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IS 3654 (1966): Dimensions for straight sided serrations

[PGD 31: Bolts, Nuts and Fasteners Accessories]

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 --_ IS : 3654 - 1966
(( Reaffirmed 2005
Reaffirmed 1984 ) )
Indian Standard
DIMENSIONS FOR
STRAIGHT SIDED SERRATIONS
‘(second Reprint MAY 1990 )

UDC 621.824.4

@ Copyright 1966

BUREAU OF INDIAN STANDARDS

MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

Cr3_ October 1966

 IS : 3654 - 1366

Indian Standard
DIMENSIONS FOR
STRAIGHT SIDED SERRATIONS

Transmission Devices Sectional Committee, EDC 44

Chairman Representing

SHBI L. N. TANDON Tata Engineering & Locomotive Co Ltd, Jamshedpur

Members

YHBI M. ~..PH~TEBPEKAR ( Altematc to

Shri L. N. Tandon )
SHBI M. G. BAHETI New Allenberry Works, Calcutta
SHBI J. V. RAQHAVAN (Alternate)
SH~I M. B. DEAVALE Indi~oo~acsel Engine Manufacturer’s Association,

SHBI VXNAYAX MAHADEO GADBE Cadre Brothers, Madhavnagar

SHBI GOPAL MAEADEO GADBE
( Altemau )
SHBI V. R. KBISENAYUBTHY Tube Investments of India Ltd, Madras
SHBI D. MASCABENEAS David Brown Greaves Ltd, Poona
SHBI M. NAQARAJ (Alternate)
SHBI N. MITBA Rese Irch, Designs & Standards Organization
( Ministry of Railways )
S~sr S. R. MUBTE~Y Ministry of Defence ( DGI )
SEXI C. J. CHEBIYAN (Alternate)
SHBI V. R. PEATAK Jyoti Limited, Baroda
SFIBI K. S. PATEL ( Aftcrnatc )
SHB1 V. A. S. SETTY Hindustan Machine Tools Ltd, Bangalore
SHBI M. RANC+ASHAI ( Al&mats )
SHBI S. SHANXUQA.Y Southern Industrial Corporation Ltd, Madras
SHBI N. C. SUKEABAYWALA The Mysore Kirloskar Ltd, Harihar
SEBI R; K. RAM~EANDBA RAO

SHEI $A6ZZ!~~~~%AN Greaves Cotton & Co Ltd, Bombay

.%I& S. V. MINI ( Alternate)
SHBI D. S. M. VISHNU Heavy Electricals ( India ) Ltd, Bhopal,
SEBI M. V. PATANKAB, Director General, ISI, (Ex-oficio Member)
Director ( Mech Engg )
Sscfehry

SHBI S . CHINDBAIEKHABAN

Deputy Director (Mcch Engg), ISI

( Continued on p~ga 2 )

BUREAU OF INDI!AN STANDARDS

MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
IS : 3654- 1966

( cbn6inucdfiompage1 )

Splines and Serrations Subcommittee, EDC 44 : 4

Convener Representing
.%a~ R. YO~ESHWAR Hindustan Machine Tools Ltd, Bangalore

Mem bars
SHRI V. A. S. SETTY (Alternate to
Shri R. Yogeshwar )
SHRI M. C. BAHETI New Allenberry Works, Calcutta
SHRI J. V. RAQRAVAN ( Alternate )
CEIEB ENGINEER Heavy Electricals ( India ) Ltd, Bhopal
SERI K. RAMANATE~AN( Alternate )
SHRI D. C. KOHLI Hindustan Motors Ltd. Uttarpara
SERI G. K. RUIKAR The Mysore Kirloskar Ltd, Harihar
SHRI R. K. RAMCHANDRA RAO
( Aftcrnate )
SHBI K. SIJRY ANARAYANA RAO Ashok Leyland Ltd, Madras

2
 IS : 3654 - 1966

Indian Standard
DIMENSIONS FOR
STRAIGHT SIDED SERRATIONS
0. FOREWORD
0.1 Thh Indian Standard was adopted by the Indian Standards Institution
on 22 August 1966, after the draft finalized by the Transmission Devices
Sectional Committee had been approved by the Mechanical Engineering
Division Council.

0.2 Serrated shafts and holes are generally used in automotive, small
tools, machine tools and other industries, mostly with close fit and a large
number of teeth to allow for many index positions.
0.3 This standard deals with straight sided serrations for general engineer-
ing use. The preparation of standards on gauging practice and on rele-
vant manufacturing tools will be taken up later.
0.4 The straight sided serrations bear on flanks and have positive clearance
at root and crest.
0.5 While preparing this standard assistance has been derived from
DIN 5481 : 1952 (Blatt 1 ) ‘ Kerbzahanaben-und kerbzahnwellen-profile
er verzahnungen ). ( Internal and exterrial serrations ) ’ issued by the
b&&her Normenauschuss .

0.6 For the purpose of deciding whether a particular requirement of this

standard is complied with, the final value, observed or calculated,
expressing the result of a test, shall be rounded off in accordance with
IS : 2-1960*. The number of significant places retained in the rounded
off value should be the same as that of the specified value in this
standard.

1. SCOPE
1.1 This standard covers the dimensions and tolerances of straight sided
serrations of 60” and 5.5” serration angles.

2. DEFINITIONS
2.0 For the purpose of this standard, the following definitions shall apply
(see Fig. I ).
*Rules for rounding off numerical values ( reti&).

3
 IS : 3654 - 1966

INTERNAL
SERRATIONS~

DIA
‘T)

(SHAF

&NOR APEX
WA

t I
FIG. 1 DEFINITIONS FOR SERRATIONS

2.1 Alignment Error -The deviation of a serration along its length

from parallelism with the axis of the shaft or hole.

2.2 Crest - The tip of a tooth on a shaft or in a hole.

2.3 Depth of Engagement - The radial difference between the major

diameter of a serrated shaft and the minor diameter of a serrated hole
mating with the serrated shaft.

2.4 Flank -The side of a serration connecting root and crest.

2.5 Major Apex Diameter - The diameter of the circle which passes
through the outer apices of the triangles forming the basis of the teeth.

2.6 Major Diameter

2.6.1 Sfuafl- The diameter of the circle which passes through the
crests of the teeth.

2.6.2 Hole -The diaAArL.cr of the circle, tangential to the root radii
of the serrations.

2.7 Minor Apex Diameter -The diameter of the circle which passes
through the inner apices of the triangles forming the basis of the teeth,

4
2.8 Minor Diameter
2.8.1 Shaft- The diameter of the circle tangential to the root radii
the serrations.
2.8.2 Hole- The diameter of the circle which passes through the
crests of the teeth.
2.9 Pitch-Length of the arc of the pitch circle between the two points
where the pitch circle intersects two adjacent serrations at identical flanks.
2.10 Pitch Circle Diameter - The diameter of an imaginary co-axial
cylinder, the surface of which passes through the serrations at such points
as to make the width of serration equal to width of serration tooth.
2.11 Root Radius - The radius at the bottom of the serration on a shaft
or in a hole.
2.12 Serration - The space between adjacent teeth.
2.13 Serration Angle - The angle included by ‘the flanks of a serration
as applicable to external serrations only.
2.14 Serrated Shaft: Serrated Hole -A cylindrical shaft or a hole
around the periphery of which ( outside or inside respectively ) a series
of teeth of general triangular form have been produced.
2.15 Spacing Error - An angular displacement of a serration in relation
to its design position.

3. DIMENSIONS AND TOLERANCES

3.1 The dimensions and tolerances of straight sided serrations shall be as

given in Tables 1 and 2.
3.2 The sides of the serration teeth may also -be curved when generated
with a straight sided hob.
3.3 Due to considerations of manufacture entailing the production of
internal serrations by generating methods involving shaper cutters with
involute flanks ( straight reference profile )j the tooth sides of the interhal
serrations may also be curved. This shall be the subject of agreement
between the manufacturer and the purchaser.
3.4 The spacing error, tooth thickness error and internal form error shall
be checked by pin method. For the purpose of this method, it is assumed
that the pins touch the sides of the teeth on contact diameter which is
equal to or closely approximates to the pitch diameter d5. The permissi-
ble deviations for this contact diameter, which manifests itself in the
distance as measured over pins, shall be as given in Tables 1 and 2.

5
 TABLE 1 DIMENSIONS AND TOLERANCES OF SERRATIONS WITH SO” SERRATION ANGLE
s
( c/ou,rs 3.1, 3.4, 3.5 07lrf4.1 ) x

.411dimensions in millimetres.

rlNTERNAL SERRATIONS TEXTERNAL SERRATIONS

0-J

dr \ &i
I
I9 I 91 25 TO 35 RAD

RADIUS OF FILLET
 6 PITCH A~~o~oyT~y~Pox PITCH’ -f P\‘CIIBER
N%zY,----- Nom Max Min
da*
D1.i
DIAMETER IN pm
A&. A&. p OF.
TEETH
& BOX BOX

7X8 6’9 7.27 7’18 8’21 8’1 7.82 7.73 6.91 7.5 +63 -63 -126 0’08 0’08 0’842 4T”-8’-35’ 28

8x10 89 8.47 8’38 9.90 IO.1 9.81 9’70 8.26 9.0 +65 -65 -130 0’08 0’08 1’010 47”-8’-35” 28

10x12 10.1 10.50 Iof39 12’Oo 12’0 11.71 11’60 10’20 11.0 +68 -68 -136 0’10 0’10 1’152 48” 30

12x14 12’0 12’40 12.29 14.18 14.2 13’91 13.80 12.06 13.0 +70 -70 -140 0’10 0’10 1’317 48’-23’s14. 31

15x17 14.9 1’6.30 15.19 17’28 17.2 16.91 16.80 14’91 16.0 +75 -75 -150 0.15 0’15 1’571 48O-45’ 32

17x20 17.3 11’70 17.59 2Ow 20’0 1970 19.57 17.37 18.5 $80 -80 -160 0.15 0.20 1’761 49”~Y-27’ 33

21x24 20.8 2lk?$ 21.10 23.76 23.9 23.60 23.47 20’76 22.0 +85 -85 -170 0’15 0’25 2’033 49”-24’-42’ 34
w

26x30 2G5 26.93 26.80 30.06 30’0 29’70 29’57 26.40 28.0 +95 -95 -190 0’25 0’30 2‘513 49Q-42’-52’ 35

30x34 30’5 30’97 3081 34.17 34’0 33.69 33.53 30.38 32’0 +lOO -100 -200 0’30 0.40 2’792 500 36

36xqQ 36.0 36.47 364 1 40.16 39.9 39’59 39’43 35.95 38’0 +110 -110 -220 0’50 0’40 3.226 50”-16’-13” 37

40X44 40’0 40.47 4031 4442 41’0 43’68 43.52 3972 42’0 +115 -115 -230 0’50 0’40 3’472 50”-31’-35” 38

45x50 45.0 45’48 45.32 50.20 50.0 4968 49’52 44.97 47’5 +I25 -125 -250 0’50 0’40 3.826 50’-46’-9’ 39

30x55 30.0 50’48 50’32 55’25 54’9 54’56 51’37 49’72 52’5 +135 -135 -270 0.60 0’40 4.123 51” 40
VI

55x60 551) 55’53 55’34 60’39 WO 59’66 59’47 54’76 57.5 +140 -140 -280 O%O 0’50 4.301 51°-25’.43’ 42

f
*The values given are obtained by chlculations. I
r

. iz
 ALLOWA~OBSFOBCOITACT NUHBEB

Max
‘EL? -_
DIAHETEXIN pm.
---?
OF
TEETH
4

60x65 60 60.53 60’34 65’4 65 64.66 64’47 59.6 61’5t +150 -150 -300 41

65x70 65 65.53 65.34 70’4 70 6964 69’45 64’6 67’5 +160 -160 -320 45

70x75 70 70.55 70’36 75’4 75 7464 74’45 69.6 72’0t +I65 -165 -330 46

75x80 75 75.55 75’36 80’4 80 79’64 7945 74’6 -76’5t +I75 -I75 -350 51

80X85 60 80.55 80.36 85.4 85 64%2 84’40 79.6 82’5 +I85 -185 -370 5s

85x90 65 85.60 85’38 90.4 90 89’62 89’40 846 87=Of i-190 -190 -380 58

90x95 90 90.60 90.38 95.4 95 94’62 94’40 896 91’5f +200 -200 -400 61

c3 95x100 95 95% 95.38 100’4 100 99.62 99’40 94’6 97’5 +205 -205 -410 65

100x105 100 100.60 100’38 105.4 105 10459 104’37 99.6 102.0t +215 -215 -430 68

105x110 105 105.63 10~41 110’4 110 109.59 109.37 104.6 106’5t +220 -220 -440 71

110x11.5 110 110.63 110’41 115’4 115 114’59 11437 109.6 112’5 +230 --2%-J -460 75

il5xi20 115 11563 115’4t 120’4 120 119’59 11937 114.6 117*0t +240 -240 -480 78

120x 125 i20 120.63 120’41 125’4 123 124’54 124.37 1196 121’5.t +250 -250 -500 81
E:
..
*The valuer given are obtained by calculations.

~Tbere semtiooa have profile displacement.

ISt 3654-1966

3.5 The loose allowances specified in Tables 1 and 2 for contact diameter
of external serrations shall apply when the force involved acts in one
direction only ( for example torsion bar springs ).

4. DESIGNATION

4.1 Serrations shall be designated by their nominal size, given in Tables 1

and 2, followed by the number of this standard.

Example:

Set-rations of nominal size 12 x 14 shall be designated as:

Serrations 12 x 14 IS : 3654
4.1.1 When these sex-rations are used to transmit force in one direction
only, it shall be designated as:
Serrations 12 x 14L IS : 3654

10
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