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DoD RCM Presentation

This document provides information on reliability-centered maintenance (RCM) and condition-based maintenance plus (CBM+). It discusses how CBM+ uses RCM analysis and other processes to improve reliability and maintenance of DoD systems. The document then describes the RCM process, which involves identifying functions, failures, failure modes, effects, and consequences to determine optimal maintenance tasks. It lists points of contact and instructions for various military branches on applying RCM.

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Raul Chavero
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165 views13 pages

DoD RCM Presentation

This document provides information on reliability-centered maintenance (RCM) and condition-based maintenance plus (CBM+). It discusses how CBM+ uses RCM analysis and other processes to improve reliability and maintenance of DoD systems. The document then describes the RCM process, which involves identifying functions, failures, failure modes, effects, and consequences to determine optimal maintenance tasks. It lists points of contact and instructions for various military branches on applying RCM.

Uploaded by

Raul Chavero
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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RELIABILITY-CENTERED MAINTENANCE

RCM
CONDITION BASED MAINTENANCE PLUS
CBM+
DoD CBM+

CBM+ is the application and integration of


appropriate processes, technologies and
knowledge-based capabilities to improve the
reliability and maintenance effectiveness of DoD
systems and components. At its core CBM+ is
maintenance performed on evidence of need
provided by Reliability-Centered Maintenance
(RCM) analysis and other enabling processes
and technologies.
DoD CBM+
RELIABILITY-CENTERED MAINTENANCE
(RCM)

• A logical, structured process used to


determine the optimal failure strategies
for any system.
• Based on system reliability
characteristics and the intended
operating context.
RELIABILITY-CENTERED MAINTENANCE
(RCM)

• RCM defines what must be done to a


system to achieve the desired levels of
safety, reliability, environmental
soundness, and operational readiness at
best cost.
• RCM is to be applied continuously
throughout the life cycle of any system.
RCM HISTORY
1965: FAA and Commercial Aviation
Industry form group to study Preventative
Maintenance.
1968: Becomes Maintenance Steering
Group, produces MSG-1 first applied to
Boeing 747.
1972: U.S. Navy applies MSG principles to
aircraft and submarines.
1978: “Reliability-Centered Maintenance”
(Nowlan and Heap) released.
The RCM Process
A DoD-approved RCM process includes identifying
the following items in sequence.
The desired capability of the system, how well it performs, and
1. Functions under what circumstances

The failed state of the system (e.g., the system falls outside the
2. Functional Failures desired performance parameters)

3. Failure Modes The specific condition causing a functional failure

Description of what happens when each failure mode occurs,


4. Failure Effects detailed enough to correctly evaluate the consequences of each

The description of how the loss of function matters (e.g. safety,


5. Failure Consequences environmental, mission, or economics

6. Maintenance Tasks The description of applicable and effective tasks, if any, performed
and Intervals to predict or prevent failures

Including, but not limited to, run-to-failure, engineering redesigns,


7. Other Logical Actions and changes/additions to operating procedures or technical manuals
POC: Marc Borkowski, NAVSEA 04RM
Marc.Borkowski@navy.mil
202-781-3284

OPNAVINST 4790.16
CBM Instruction
OPNAVINST 4700.7
Maintenance Policy for USN Ships
MIL-P-24534A
Planned Maintenance System Development

CLASSIC RCM for Maintenance ePMS Gateway


Developers (Certification) https://altair.seajax.navy.mil/epmsgateway
(5 Days)
eRCM (web-enabled)
BACKFIT RCM (Certification)
(2 Days) eWAIVER (web-enabled)
NAVSEA RCM Overview NAVSEA RCM Handbook
(2 Hours)
POC: Sean Olin
Sean.olin@navy.mil
904-317-1537

OPNAVINST 4790.16
CBM Instruction
NAVAIRINST 4790.20
RCM Program Instruction
NAVAIR 00-25-403
Naval Aviation RCM Process

Fundamentals of RCM Analysis IRCMS (client server)


(3 days) IRCMS (web-enabled)
RCM Management Brief RCM Scorecard
(2-4 Hours) RCM Task Analysis Worksheets
POC: Yvonne Romero
Yvonne.romero@usmc.mil
703-432-3798

MIL-HDBK-502
Acquisition Logistics
MCO 4790.1
Marine Corps Maintenance Policy (MCMP)
MCO 4000.57
Maintenance/Support Policy for Ground Systems
RCM Practitioner Course
(15 Days)
RCM Facilitator Course
(10 Days)
RCM Introductory Course for Physical Assets
(3 days)
MEA Enabler Suite
RCM General Course for Requirements Analysis,
(web-enabled, under development
Policies, and Processes
(1 Day)
Marine Corps RCM Overview
(4 Hours)
Marine Corps RCM Executive Overview
(1.5 Hours)
POC: Douglas Felker
Douglas.felker@us.army.mil
252-842-2760

ARMY REGULATION 750-1


Army Material Maintenance Policy

ARMY MATERIAL COMMAND

Army RCM Facilitator Training RCM Scorecard


(2 Weeks) PM/FM Matrix
Army RCM for the Warfighter CBM Gap Analysis
(2 Days)
Army RCM Overview for Management
(1.5 hours)
POC: Maryann Kaczmarek
Maryann.kaczmarek@pentagon.af.mil
703-693-4481

AFI 21-101
Maintenance Management of Aircraft
AFI 63-107
Integrated Product Support Planning and Assessment
AFMCINST 21-103
Reliability -Centered Maintenance Programs
PCOE BP 99-4
Best Practices for Application of RCM for USAF Gas Turbine
Engines

LOG 032: RCM for In-Service Engines


(4 Days)

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