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Catalogo NordLock

NordLock Washer

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0% found this document useful (0 votes)
121 views16 pages

Catalogo NordLock

NordLock Washer

Uploaded by

jimote
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ENGLISH • METRIC

NORD-LOCK WASHERS
The original wedge-locking solution
The proven
original

Since the Nord-Lock Group began operations in 1982 we


have focused on providing the world’s most effective bolt
securing system. Our products are based on leading wedge-
locking technology and are recognized for their ability to
safely secure bolted joints exposed to severe vibration and
dynamic loads.

When you choose Nord-Lock you do not only choose a


supplier or a manufacturer, you also benefit from a
partner­ship with an expert in bolted joint technology. Our
global team of sales engineers work with our clients to solve
bolt securing problems in the most demanding applications.

Nord-Lock wedge-locking technology

Nord-Lock washers secure bolted joints with tension instead


of friction. The system is comprised of a pair of washers with
cams on one side and radial teeth on the opposite side.
Since the cam angle ‘α’ is greater than the thread pitch ‘β’
a wedge effect is created by the cams, preventing the bolt
from rotating loose.

Nord-Lock wedge-locking products are the ideal choice


for critical bolted joints.

2
Over the years, Nord-Lock washers have been rigorously tested and approved by independent
institutes as well as certification authorities.

Proven in Junker vibration test Proven according to NASM impact & vibration test
The Junker test, according to DIN 65151, is considered the The National Aerospace test, according to NASM 1312-7, is a
most severe vibration test for bolted connections. During the test method originally developed by the U.S. military to test
test, the joint is exposed to transverse movements underneath bolted connections’ resilience against impact and vibration.
the bolt head / nut, while the clamping force is continuously
measured.

Vibration test
Bolt M8 (8.8) with clamp length 25 mm
Untightening
Clamp load [kN]

Regular nut M8 on bolt with Nord-Lock


at 70% of yield point
Regular nut M8 on bolt with extension
socket, clamp length 50 mm
Nylon-inserted nut
Split ring
Regular nut M8 on bolt

Fig 2: Drawing of the test rig. The assembled parts are vibrated
vertically and the joints are subjected to two impacts per cycle.
The impacts are parallel to the bolt. The arrow displays the
direction of vibration during the test. After testing, the fasteners
are inspected for rotation.
Load cycles
Nord-Lock washers are proven as a safe bolt securing
Fig 1: The Junker test shows that Nord-Lock washers safely secured system according to NASM 1312-7 tests performed by the
the bolted connection; only a limited amount of tension is initially independent organization Det Norske Veritas (DNV). If you
lost due to normal settlements. The wedge-locking function is
verified through the clear increase in tension during untightening. All
wish to perform your own real-life testing and evaluation
other bolt locking methods in the test failed to prevent loosening of of Nord-Lock washers for your application, you can order
the joint. samples through www.nord-lock.com/contact

Nord-Lock washers are proven as a safe bolt securing system Proven and certified by TÜV
according to DIN 65151 tests performed by the independent Nord-Lock washers have been certified for
research organizations IMA and CETIM. In addition, safety and quality by TÜV, a leading
Nord-Lock personnel performs over 10,000 live Junker international institute in quality and safety
vibration tests around the globe every year. Would you like certification. In a two-step process, TÜV
to see a live demonstration? Find your nearest representative monitored and successfully approved both
through www.nord-lock.com/contact Nord-Lock washers and Nord-Lock’s
production facilities.

3
Widely used &
globally approved

Nord-Lock washers are high end products with Traceability


documented success in many industries. Our washers are Nord-Lock washers are rigorously tested in all steps of
approved by several industry standards and specified by production to verify that the quality requirements are met.
numerous international companies. Each batch is assigned a control number which ensures
full traceability and confirms that the washer is a genuine
Industries where Nord-Lock washers are used Nord-Lock article. The control number is printed on the
Nord-Lock washers are used in industries such as: energy, package and products are laser marked, enabling full
transportation, offshore, mining and quarrying, construction traceability down to first assembly – even when using bin
and bridge building, manufacturing and processing, ship systems for fastener supply.
building, forestry and agriculture, heavy vehicles, and
military. The number of industries that use Nord-Lock
washers is continuously growing. Often joints do not start to
loosen until an application is in regular use, therefore
Nord-Lock washers are commonly retrofitted during
maintenance, repair and overhaul procedures.

Certificates & approvals


The most prominent certificates are
from:
• DIBt (Deutsches Institut für
Bautechnik)
• DNV (Det Norske Veritas)
• EBA (Eisenbahn-Bundesamt)
• TÜV (Technischer Überwachungs-
Verein)

Quality & environmental


assurance Nord-Lock laser marks various sizes of our products with the Nord-
• ISO 9001 Lock brand name, control number and a type code. This is to ensure
that all of our customers receive genuine Nord-Lock washers and
• ISO 14001 enables full traceability down to the first assembly.
• Licensed by Dörken to perform Delta Protekt®
surface coating in-house Laser marking, type code table
• RoHs, ELV and Reach compliant
• Full traceability Washer type Code

Steel, Delta Protekt coating


®
flZn
For more information or a complete list of certificates and Stainless steel SS
254 SMO® 254
approvals, please visit our website or contact your nearest INCONEL® / HASTELLOY® C-276 276
Nord-Lock representative. INCONEL® 718 718

4
The key to efficient
& secure operations

Nord-Lock washers provide more than just a safe locking Life Cycle Profitability
function, using our washers also improves the general Over the operational life cycle, Nord-Lock products give
performance of a bolted joint. increased operational reliability and lower maintenance costs
while significantly reducing the risks of production stops,
Product benefits accidents and warranty claims. We help you examine all cost
• Maintains high clamp load and thereby ensures factors related to bolted joints.
the function of the joint
• Quick and easy to install and remove with standard tools
Failure costs
• Locking function not affected by lubrication
• Defined and uniform friction conditions which result
Maintenance and
in a more accurate preload re-tightening costs

• Same temperature characteristics as standard bolt / nut


• Reusable – in addition, Nord-Lock washers do not First installation
affect the reusability of fasteners
• The washers are hardened and can support and Design
costs
distribute great loads
• Washers with enlarged outer diameter available Product
costs
for flanged bolts / nuts
• High corrosion resistance
• Can be used with fasteners up to grade 12.9 (ASTM A574)
• Reliable locking, even for joints with short clamp length
Nord-Lock products can help you increase your profitability by
• Secures fasteners at both high and low preloads considering the complete life cycle cost for bolt securing.
• No retightening needed
• Verifiable locking function
• Elegant solution and problem solving – modern Technical Center
engineering Our skilled and innovative staff is available to help, review
and discuss your applications in order to optimize the design
More than a physical product of your bolted connections. Many companies take advantage
Nord-Lock offers more than just secure bolted joints. When of the extended services we offer in our in-house laboratories
designing an application, it is important to consider the result located in Europe, North America and Asia. These services
it will generate throughout the entire lifespan. When using comprise customized tests, failure analysis and joint
Nord-Lock products you also benefit from our experience calculations. In addition, we offer on-site and remote product
and knowledge. We guide you towards the most beneficial training and installation services.
and effective bolt design.

5
Using Nord-Lock
washers

Nord-Lock washers are easy and effective to use while Possible to verify the locking function
ensuring structural security for applications exposed to
vibration and dynamic loads.

Installing the washers


The pre-assembled washers are installed in pairs, cam face to
cam face. Nord-Lock recommends lubrication when possible.

Tightening
Tighten Nord-Lock washers with standard tools according When untightening a bolt secured by Nord-Lock washers,
check that sliding occurs between the cam faces.
to the guidelines (on page 9-11). Tightening guidelines for
other bolt grades are available through your Nord-Lock
representative.

Untightening
Untightening Nord-Lock washers is as simple as tightening.
Note that since the locking function is not based on increased
friction, the untightening torque is generally lower than the
tightening torque. Therefore it is not possible to measure off-
torque as verification of locking function. After disassembly, impression marks must be visible on
both the fastener and the contact surface.
Reusing Nord-Lock
Nord-Lock washers can normally be reused. As with
When the two criteria above are met, you have verified
all fasteners, they should be inspected for wear before
the locking function of the Nord-Lock washers.
reassembly. Make sure that the washers are reinstalled
correctly cam face to cam face. Nord-Lock recommends
Utilize the advantages of lubrication
lubrication of fasteners before reuse in order to minimize
Nord-Lock recommends the use of a high quality, anti-seize
changes in friction conditions.
lubricant as it improves the tightening results. It is especially
beneficial for large sized bolts and stainless steel applications.
The Nord-Lock wedge-locking function provides safe locking
in both dry and lubricated conditions. Benefits of lubricated
fasteners include:
• Improved reusability
• Reduced friction and deviation
• Facilitated assembly and disassembly
• Reduced torsion stress due to minimized thread friction
• Avoided galling and thread seizure
• Additional protection against corrosion

6
Nord-Lock washer material / type guide
Application Steel Stainless steel (ss) 254 SMO ® INCONEL®/ INCONEL® 718
parameter washers washers washers HASTELLOY® C-276 washers washers

Steel type (EN) 1.7182 or equivalent 1.4404 or equivalent 1.4547 or equivalent 2.4819 or equivalent 2.4667 or equivalent

Examples of General steel General stainless General salt water General acidic Applications with high
applications applications steel applications. applications, pumps, environments, process temperatures, gas
Non chlorine / acid chloride applications, and chemical industry, turbines, turbo
environments heat exchangers, nuclear, evaporators, offshore charges, incinerators
desalination, food downhole tooling
processing & medical
equipment

Available for M3-M130 (see page 8 M3-M80 (see page 10 M3-M39 (see page 11 M3-M39 available upon M3-M39 available upon
bolt sizes for dimensions) for dimensions) for dimensions) request request

Washer types Regular outer diameter Regular outer diameter Regular outer diameter Regular outer diameter Regular outer diameter
(NL3–NL130) (NL3ss–NL80ss) (NL3ss-254–NL39ss-254) (NL3ss-276–NL39ss-276) (NL3ss-718–NL39ss-718)

Enlarged outer diameter Enlarged outer diameter Enlarged outer diameter Enlarged outer diameter Enlarged outer diameter
(NL3,5sp–NL36sp) (NL3,5spss–NL30spss) (NL3,5spss-254– (NL3,5spss-276– (NL3,5spss-718–
NL27spss-254) NL27spss-276) NL27spss-718)

Treatment Through hardened Surface hardened Surface hardened Surface hardened Surface hardened

Surface coating Delta Protekt base coat


®

(KL100) and top coat


(VH302GZ)

Washer hardness* ≥ 465 HV1 ≥ 520HV0,05 ≥ 600HV0,05 ≥ 520HV0,05 ≥ 620HV0,05

Corrosion Minimum 600 hours PREN 27** PREN 45** PREN 68** PREN 29**
resistance in salt spray test
(according to IS09227)

Bolt grades Up to 12.9 Up to A4-80 Up to A4-80 Up to A4-80 Up to A4-80

Temperature -50°C to 200°C -160°C to 500°C -160°C to 500°C -160°C to 500°C -160°C to 700°C
range***

* In order to assure the unique mechanical locking function of the Nord-Lock washers, the hardness of the mating surfaces
must be lower than the hardness of the Nord-Lock washers (see table above).
** PREN (Pitting Resistance Equivalent Number) = %Cr + 3,3x%Mo + 16x%N. Figures in table valid for base material. A higher PRE number
indicates better corrosion resistance.
*** Temperature recommendations based on information from the raw material supplier and from tests. Locking function not affected within
the specification.

7
Nord-Lock steel washers
EN 1.7182 or equivalent, zinc flake coating (Delta Protekt®), through hardened

Dimension chart
Washer size Bolt size øi øo Thickness T Min. package Approx. weight
[mm] [mm] [mm] [pairs] kg  /  100 pairs
Metric UNC

NL3 M3 #5 3,4 7,0 1,8 200 0,03 NL3 – N L8


Ø i ± 0,1 mm
NL3,5 M3,5 #6 3,9 7,6 1,8 200 0,04
NL3,5sp M3,5 #6 3,9 9,0 1,8 200 0,06 NL10 – N L42
Ø i ± 0,2 mm Øi
NL4 M4 #8 4,4 7,6 1,8 200 0,04
NL4sp M4 #8 4,4 9,0 1,8 200 0,06 NL45 – N L130
NL5 M5 #10 5,4 9,0 1,8 200 0,05 Ø i +0,5 / -0,0 mm
NL5sp M5 #10 5,4 10,8 1,8 200 0,11
NL6 M6 6,5 10,8 1,8 200 0,07
NL6sp M6 6,5 13,5 2,5 200 0,20
NL3 – N L24
NL1/4” 1/4” 7,2 11,5 2,5 200 0,08 Øo ± 0,2 mm
NL1/4”sp 1/4” 7,2 13,5 2,5 200 0,18
NL27 – N L42
NL8 M8 5/16” 8,7 13,5 2,5 200 0,15 Øo ± 0,3 mm Øo
NL8sp M8 5/16” 8,7 16,6 2,5 200 0,28
NL45 – N L130
NL3/8” 3/8” 10,3 16,6 2,5 200 0,23
Øo +0,0 / -2,0 mm
NL3/8”sp 3/8” 10,3 21,0 2,5 200 0,48
NL10 M10 10,7 16,6 2,5 200 0,22
NL10sp M10 10,7 21,0 2,5 200 0,47
NL11 M11 7/16” 11,4 18,5 2,5 200 0,29
NL12 M12 13,0 19,5 2,5 200 0,29 NL3 – N L42
NL12sp M12 13,0 25,4 3,4 100 0,93 T ± 0,25 mm
NL1/2” 1/2” 13,5 19,5 2,5 200 0,27
T
NL45 – N L130
NL1/2”sp 1/2” 13,5 25,4 3,4 100 0,90 T ± 0,75 mm
NL14 M14 9/16” 15,2 23,0 3,4 100 0,56
NL14sp M14 9/16” 15,2 30,7 3,4 100 1,41
Note that washers with thickness 6,6 mm
NL16 M16 5/8” 17,0 25,4 3,4 100 0,67 have a thickness tolerance +0,0 / -0,5 mm
NL16sp M16 5/8” 17,0 30,7 3,4 100 1,28
NL18 M18 19,5 29,0 3,4 100 0,89
NL18sp M18 19,5 34,5 3,4 100 1,58
NL3/4” 3/4” 20,0 30,7 3,4 100 1,05
• Please consult our website for current
NL3/4”sp 3/4” 20,0 39,0 3,4 100 2,21
dimensions and 2D / 3D CAD models:
NL20 M20 21,4 30,7 3,4 100 0,93
www.nord-lock.com/cad
NL20sp M20 21,4 39,0 3,4 100 2,09
NL22 M22 7/8” 23,4 34,5 3,4 100 1,25
NL22sp M22 7/8” 23,4 42,0 4,6 50 3,19
NL24 M24 25,3 39,0 3,4 100 1,74
NL24sp M24 25,3 48,5 4,6 50 4,51
NL1” 1” 27,9 39,0 3,4 100 1,53
NL1”sp 1” 27,9 48,5 4,6 50 4,20
NL27 M27 28,4 42,0 5,8 50 3,14
NL27sp M27 28,4 48,5 5,8 25 5,27
NL30 M30 1 1/8” 31,4 47,0 5,8 50 4,10
NL30sp M30 1 1/8” 31,4 58,5 6,6 25 8,58
NL33 M33 1 1/4” 34,4 48,5 5,8 25 3,89
NL33sp M33 1 1/4” 34,4 58,5 6,6 25 8,00
NL36 M36 1 3/8” 37,4 55,0 5,8 25 5,49
NL36sp M36 1 3/8” 37,4 63,0 6,6 25 9,15
NL39 M39 1 1/2” 40,4 58,5 5,8 25 5,89
NL42 M42 43,2 63,0 5,8 25 7,97
NL45 M45 1 3/4” 46,2 70,0 7,0 25 10,20
NL48 M48 49,6 75,0 7,0 25 12,00
NL52 M52 2” 53,6 80,0 7,0 25 13,00
NL56 M56 2 1/4” 59,1 85,0 7,0 10 13,50
NL60 M60 63,1 90,0 7,0 10 15,20
NL64 M64 2 1/2” 67,1 95,0 7,0 10 16,70
NL68 M68 71,1 100,0 9,5 1 28,20
NL72 M72 75,1 105,0 9,5 1 30,70
NL76 M76 3” 79,1 110,0 9,5 1 33,30
NL80 M80 3 1/8” 83,1 115,0 9,5 1 36,00
NL85 M85 88,1 120,0 9,5 1 37,80
NL90 M90 92,4 130,0 9,5 1 47,70
NL95 M95 97,4 135,0 9,5 1 49,80
NL100 M100 4” 103,4 145,0 9,5 1 58,90
NL105 M105 108,4 150,0 9,5 1 61,30
NL110 M110 113,4 155,0 9,5 1 63,50
NL115 M115 118,4 165,0 9,5 1 75,30
NL120 M120 123,4 170,0 9,5 1 77,90 Nord-Lock steel washers of sizes 3-42
NL125 M125 128,4 173,0 9,5 1 76,60 and with zinc flake coating are standard
NL130 M130 5” 133,4 178,0 9,5 1 79,20 stock items, yet subject to prior sale.

8
Torque guidelines
Nord-Lock steel washers with zinc flake coating (Delta Protekt®)

Nord-Lock steel washers with electro zinc plated bolt grade 8.8

Oil, GF=75% Cu/C paste, GF=75% Dry, GF=62% Cu/C paste = copper/graphite paste (Molykote® 1000)
µth= 0,15, µh= 0,19 µth = 0,13, µh = 0,18 µth = 0,18, µh= 0,2
Oil = WD40 has been used.
Washer Bolt Pitch Torque Clamp Torque Clamp Torque Clamp
size size [mm] [Nm] load [kN] [Nm] load [kN] [Nm] load [kN] GF  =  Ratio of yield point. When tightening according to
guidelines and with no deviation, this is the pre-stress achieved
NL3 M3 0,5 1,7 2,4 1,5 2,4 1,5 2,0 expressed as % of yield point.
NL4 M4 0,7 3,8 4,2 3,6 4,2 3,5 3,5 µth =  thread friction coefficient
NL5 M5 0,8 7,5 6,8 6,9 6,8 6,8 5,6 µh =  under head friction coefficient
NL6 M6 1,0 13 9,7 12,1 9,7 12 8,0
NL8 M8 1,25 32 18 29 18 29 15 Thread friction coefficients have theoretical values but are
NL10 M10 1,5 62 28 57 28 56 23 verified through testing. Under head friction coefficients have
NL12 M12 1,75 107 40 99 40 97 33 been established by tests.
NL14 M14 2,0 170 55 157 55 155 46
NL16 M16 2,0 260 75 240 75 237 62 Torque guidelines for other bolt grades are available through
NL18 M18 2,5 364 92 336 92 331 76 your local Nord-Lock representative.
NL20 M20 2,5 510 118 470 118 464 97
NL22 M22 2,5 696 146 642 146 634 120
NL24 M24 3,0 878 169 809 169 800 140
NL27 M27 3,0 1 284 221 1183 221 1172 182
NL30 M30 3,5 1750 269 1 613 269 1596 222
NL33 M33 3,5 2360 333 2173 333 2155 275
NL36 M36 4,0 3043 392 2803 392 2 776 324
NL39 M39 4,0 3931 468 3619 468 3589 387
NL42 M42 4,5 4860 538 4476 538 4436 445

Nord-Lock steel washers with non-plated bolt grade 10.9 Nord-Lock steel washers with non-plated bolt grade 12.9

Oil, GF=71% Cu/C paste, GF=75% Oil, GF=71% Cu/C paste, GF=75%
µth = 0,15, µh = 0,15 µth = 0,13, µh = 0,15 µth = 0,15, µh= 0,13 µth = 0,13, µh = 0,14
Washer Bolt Pitch Torque Clamp load Torque Clamp load Washer Bolt Pitch Torque Clamp load Torque Clamp load
size size [mm] [Nm]  [kN] [Nm]  [kN] size size [mm] [Nm]  [kN] [Nm]  [kN]

NL3 M3 0,5 2,0 3,2 2,0 3,4 NL3 M3 0,5 2,2 3,9 2,3 4,1
NL4 M4 0,7 4,5 5,6 4,5 5,9 NL4 M4 0,7 5,1 6,7 5,3 7,1
NL5 M5 0,8 8,9 9,1 8,9 9,6 NL5 M5 0,8 10,0 10,9 10,3 11,5
NL6 M6 1,0 15,5 12,9 15,5 13,6 NL6 M6 1,0 17,4 15,4 18 16,3
NL8 M8 1,25 37 23 37 25 NL8 M8 1,25 42 28 43 30
NL10 M10 1,5 73 37 73 39 NL10 M10 1,5 82 44 85 47
NL12 M12 1,75 126 54 126 57 NL12 M12 1,75 142 65 146 68
NL14 M14 2,0 201 74 201 78 NL14 M14 2,0 226 89 233 94
NL16 M16 2,0 307 100 306 106 NL16 M16 2,0 345 120 355 127
NL18 M18 2,5 430 123 429 130 NL18 M18 2,5 483 148 498 156
NL20 M20 2,5 602 156 600 165 NL20 M20 2,5 676 188 696 198
NL22 M22 2,5 821 194 818 205 NL22 M22 2,5 921 233 948 246
NL24 M24 3,0 1036 225 1034 238 NL24 M24 3,0 1 165 270 1199 286
NL27 M27 3,0 1514 294 1509 310 NL27 M27 3,0 1700 352 1749 372
NL30 M30 3,5 2064 358 2058 378 NL30 M30 3,5 2316 430 2386 454
NL33 M33 3,5 2782 443 2772 468 NL33 M33 3,5 3124 532 3213 562
NL36 M36 4,0 3589 522 3576 551 NL36 M36 4,0 4029 626 4145 662
NL39 M39 4,0 4632 624 4613 659 NL39 M39 4,0 5199 748 5346 790
NL42 M42 4,5 5731 716 5709 757 NL42 M42 4,5 6434 860 6617 908

1 N = 0,225 lb
1 Nm = 0,738 ft-lb

9
Nord-Lock stainless steel washers
EN 1.4404 (AISI 316L) or equivalent, surface hardened

EN 1.4404 is an austenitic chromium-nickel stainless steel containing molybdenum. NL3 ss –  NL8ss


This stainless steel also has extra low carbon content in order to reduce the risk Ø i ± 0,1 mm
of chromium-carbide precipitation. EN 1.4404 is one of the most commonly used NL10 ss –  NL42ss
stainless steel grades and Nord-Lock washers made of EN 1.4404 are suitable for Ø i ± 0,2 mm Øi
most applications where no chlorides or acids are present. NL45ss – NL80ss
Ø i +0,5 / -0,0 mm

Dimension chart
Washer size Bolt size øi øo Thickness T Min. Approx.
[mm] [mm] [mm] package weight NL3ss  –  N L24ss
Metric UNC [pairs] kg /  100 pairs Øo ± 0,2 mm
NL27ss  –  N L42ss
Øo ± 0,3 mm Øo
NL3ss M3 #5 3,4 7,0 2,2 200 0,04
NL3,5ss M3,5 #6 3,9 7,6 2,2 200 0,04 NL45 ss –  N L80ss
Øo +0,0 / -2,0 mm
NL3,5spss M3,5 #6 3,9 9,0 2,2 200 0,07
NL4ss M4 #8 4,4 7,6 2,2 200 0,04
NL4spss M4 #8 4,4 9,0 2,2 200 0,07
NL5ss M5 #10 5,4 9,0 2,2 200 0,06 NL3ss –  N L24ss
NL5spss M5 #10 5,4 10,8 2,2 200 0,11 T ± 0,25 mm
NL6ss M6 6,5 10,8 2,2 200 0,09 NL27ss –  N L42ss
NL6spss M6 6,5 13,5 2,0 200 0,16 T +0,0 / -0,5 mm T
NL1/4”ss 1/4” 7,2 11,5 2,2 200 0,09 NL45ss  –  N L80ss
NL1/4”spss 1/4” 7,2 13,5 2,2 200 0,15 T ± 0,75 mm
NL8ss M8 5/16” 8,7 13,5 2,0 200 0,12
NL8spss M8 5/16” 8,7 16,6 2,0 200 0,23
NL3/8”ss 3/8” 10,3 16,6 2,0 200 0,19 • Please consult our website for current dimensions and 2D / 3D CAD
NL3/8”spss 3/8” 10,3 21,0 2,0 200 0,38 models: www.nord-lock.com/cad
NL10ss M10 10,7 16,6 2,0 200 0,18
NL10spss M10 10,7 21,0 2,0 200 0,37
NL11ss M11 7/16” 11,4 18,5 2,2 200 0,26
NL12ss M12 13,0 19,5 2,0 200 0,23
NL12spss M12 13,0 25,4 3,0 100 0,82 Torque guidelines
NL1/2”ss 1/2” 13,5 19,5 2,0 200 0,22 Nord-Lock stainless steel washers with stainless steel bolt,
NL1/2”spss 1/2” 13,5 25,4 3,2 100 0,80
NL14ss M14 9/16” 15,2 23,0 3,0 100 0,49
lubricated with copper/graphite paste (Molykote® 1000).
NL14spss M14 9/16” 15,2 30,7 3,2 100 1,31 A4-70, Cu/C paste, A4-80, Cu/C paste,
NL16ss M16 5/8” 17,0 25,4 3,0 100 0,59 GF =65%, µth = 0,13, µh = 0,13 GF =65%, µth = 0,13, µh= 0,13
NL16spss M16 5/8” 17,0 30,7 3,2 100 1,13 Washer Bolt Pitch Torque Clamp load Torque Clamp load
size size [mm] [Nm] [kN] [Nm] [kN]
NL18ss M18 19,5 29,0 3,2 100 0,80
NL18spss M18 19,5 34,5 3,2 100 1,56
NL3/4”ss 3/4” 20,0 30,7 3,2 100 0,96 NL3 ss M3 0,5 0,8 1,5 1,1 2,0
NL3/4”spss 3/4” 20,0 39,0 3,2 100 2,10 NL4 ss M4 0,7 1,8 2,6 2,4 3,4
NL20ss M20 21,4 30,7 3,0 100 0,82 NL5 ss M5 0,8 3,6 4,1 4,8 5,5
NL20spss M20 21,4 39,0 3,2 100 2,06 NL6 ss M6 1,0 6,3 5,9 8,4 7,8
NL22ss M22 7/8” 23,4 34,5 3,2 100 1,23 NL8 ss M8 1,25 15 11 20 14
NL22spss M22 7/8” 23,4 42,0 3,2 50 2,22 NL10 ss M10 1,5 30 17 39 23
NL24ss M24 25,3 39,0 3,2 100 1,59 NL12 ss M12 1,75 51 25 68 33
NL24spss M24 25,3 48,5 3,2 50 3,50 NL14 ss M14 2,0 81 34 108 45
NL1”ss 1” 27,9 39,0 3,2 100 1,42 NL16 ss M16 2,0 124 46 165 61
NL1”spss 1” 27,9 48,5 3,2 50 2,79 NL18 ss M18 2,5 173 56 231 75
NL27ss M27 28,4 42,0 6,8 50 3,45 NL20 ss M20 2,5 243 72 323 95
NL27spss M27 28,4 48,5 6,8 25 5,34 NL22 ss M22 2,5 330 89 440 118
NL30ss M30 1 1/8” 31,4 47,0 6,8 50 4,49 NL24 ss M24 3,0 418 103 557 137
NL30spss M30 1 1/8” 31,4 58,5 6,8 25 9,18 NL27 ss M27 3,0 609 134 812 179
NL33ss M33 1 1/4” 34,4 48,5 6,8 25 4,28 NL30 ss M30 3,5 831 164 1108 219
NL36ss M36 1 3/8” 37,4 55,0 6,8 25 5,96 NL36ss M36 4,0 1444 239 1925 319
NL39ss M39 1 1/2” 40,4 58,5 6,8 25 6,74
NL42ss M42 43,2 63,0 6,8 25 7,50
NL45ss M45 1 3/4” 46,2 70,0 6,8 25 10,20
Cu/C paste = Copper/graphite paste (Molykote ® 1000)
NL48ss M48 49,6 75,0 6,8 25 12,00
GF =  ratio of yield point. When tightening according to guidelines and
NL52ss M52 2” 53,6 80,0 9,0 1 18,04
with no deviation, this is the pre-stress achieved expressed as % of yield
NL56ss M56 2 1/4” 59,1 85,0 9,0 1 21,30 point.
NL60ss M60 63,1 90,0 9,0 1 23,50 µth =  thread friction coefficient
NL64ss M64 2 1/2” 67,1 95,0 9,0 1 25,80 µh =  under head friction coefficient
NL68ss M68 71,1 100,0 9,0 1 28,20 1 N = 0,225 lb
NL72ss M72 75,1 105,0 9,0 1 30,70 1 Nm = 0,738 ft-lb
NL76ss M76 3” 79,1 110,0 9,0 1 33,30
NL80ss M80 3 1/8” 83,1 115,0 9,0 1 36,00
Thread friction coefficients have theoretical values but are verified
through testing. Under head friction coefficients have been established
Nord-Lock washers made of stainless steel are standard stock items, by tests. Torque guidelines for other bolt grades are available through
yet subject to prior sale. your local Nord-Lock representative.

10
Nord-Lock 254 SMO® washers
EN 1.4547 or equivalent, surface hardened

254 SMO® is a high performance austenitic stainless steel (according to EN 1.4547) NL3 ss-254
with greater mechanical strength and resistance against corrosion than most – N L8ss-254
Ø i ± 0,1 mm
austenitic stainless steel grades. The material is resilient against pitting and crevice
corrosion due to high contents of chromium, nickel, molybdenum and nitrogen. NL10 ss-254 Øi
– N L39ss-254
Nord-Lock 254 SMO® washers are specially designed for chloride rich processes and Ø i ±0,2 mm
salt water solutions / atmospheres, i.e. environments where stainless steel washers
made of EN 1.4404 are not suitable.

Dimension chart NL3ss254


 – NL24ss -254
Øo ± 0,2 mm
Washer size Bolt size øi øo Thickness T Min. Approx weight
[mm] [mm] [mm] package kg /  100 pairs NL27ss-254   Øo
Metric UNC [pairs] –NL39ss-254
Øo ± 0,3 mm

NL3ss-254 M3 #5 3,4 7,0 2,2 200 0,04


NL3,5ss-254 M3,5 #6 3,9 7,6 2,2 200 0,04
NL3,5spss-254 M3,5 #6 3,9 9,0 2,2 200 0,07
NL4ss-254 M4 #8 4,4 7,6 2,2 200 0,04
NL4spss-254 M4 #8 4,4 9,0 2,2 200 0,07 NL3ss-254
NL5ss-254 M5 #10 5,4 9,0 2,2 200 0,06 –NL39ss-254 T
T ± 0,25 mm
NL5spss-254 M5 #10 5,4 10,8 2,2 200 0,11
NL6ss-254 M6 6,5 10,8 2,2 200 0,09
NL6spss-254 M6 6,5 13,5 2,0 200 0,16
NL1/4"-254 1/4" 7,2 11,5 2,2 200 0,09
NL1/4"spss-254 1/4" 7,2 13,5 2,2 200 0,15 • Please consult our website for current dimensions and
NL8ss-254 M8 5/16" 8,7 13,5 2,0 200 0,12 2D / 3D CAD models: www.nord-lock.com/cad
NL8spss-254 M8 5/16" 8,7 16,6 2,2 200 0,22
NL3/8"ss-254 3/8" 10,3 16,6 2,0 200 0,19
NL3/8"spss-254 3/8" 10,3 21,0 2,2 200 0,38
NL10ss-254 M10 10,7 16,6 2,0 200 0,18
NL10spss-254 M10 10,7 21,0 2,2 200 0,37
NL11ss-254 M11 7/16" 11,4 18,5 2,2 200 0,26
Torque guidelines
NL12ss-254 M12 13,0 19,5 2,0 200 0,23 Nord-Lock 254 SMO® washers with stainless steel bolt,
NL12spss-254 M12 13,0 25,4 3,2 100 0,83 lubricated with copper/graphite paste (Molykote® 1000).
NL1/2"ss-254 1/2" 13,5 19,5 2,0 200 0,23
NL1/2"spss-254 1/2" 13,5 25,4 3,0 100 0,80 A4-70, Cu/C paste, A4-80, Cu/C paste,
NL14ss-254 M14 9/16" 15,2 23,0 3,0 100 0,49 GF =65%, µth = 0,13, µh = 0,13 GF =65%, µth = 0,13, µh= 0,13
NL14spss-254 M14 9/16" 15,2 30,7 3,0 100 1,13 Washer Bolt Pitch Torque Clamp load Torque Clamp load
NL16ss-254 M16 5/8" 17,0 25,4 3,0 100 0,59 size size [mm] [Nm] [kN] [Nm] [kN]

NL16spss-254 M16 5/8" 17,0 30,7 3,2 100 1,13


NL3 ss-254 M3 0,5 0,8 1,5 1,1 2,0
NL18ss-254 M18 19,5 29,0 3,2 100 0,80
NL4 ss-254 M4 0,7 1,8 2,6 2,4 3,4
NL18spss-254 M18 19,5 34,5 3,2 100 1,56
NL5 ss-254 M5 0,8 3,6 4,1 4,8 5,5
NL3/4"ss-254 3/4" 20,0 30,7 3,2 100 0,96
NL6 ss-254 M6 1,0 6,3 5,9 8,4 7,8
NL3/4"spss-254 3/4" 20,0 39,0 3,2 100 2,14
NL8 ss-254 M8 1,25 15 11 20 14
NL20ss-254 M20 21,4 30,7 3,0 100 0,83
NL10 ss-254 M10 1,5 30 17 39 23
NL20spss-254 M20 21,4 39,0 3,2 100 1,98
NL12 ss-254 M12 1,75 51 25 68 33
NL22ss-254 M22 7/8" 23,4 34,5 3,2 100 1,19
NL14 ss-254 M14 2,0 81 34 108 45
NL22spss-254 M22 7/8" 23,4 42,0 3,2 50 2,44
NL16 ss-254 M16 2,0 124 46 165 61
NL24ss-254 M24 25,3 39,0 3,2 100 1,65
NL18 ss-254 M18 2,5 173 56 231 75
NL24spss-254 M24 25,3 48,5 3,2 50 3,50
NL20 ss-254 M20 2,5 243 72 323 95
NL1"ss-254 1" 27,9 39,0 3,2 100 1,42
NL22 ss-254 M22 2,5 330 89 440 118
NL1"spss-254 1" 27,9 48,5 5,8 50 5,40
NL24 ss-254 M24 3,0 418 103 557 137
NL27ss-254 M27 28,4 42,0 5,8 50 3,10
NL27 ss-254 M27 3,0 609 134 812 179
NL27spss-254 M27 28,4 48,5 5,8 25 5,34
NL30 ss-254 M30 3,5 831 164 1108 219
NL30ss-254 M30 1 1/8" 31,4 47,0 5,8 50 4,04
NL36ss-254 M36 4,0 1444 239 1925 319
NL33ss-254 M33 1 1/4" 34,4 48,5 5,8 25 3,86
NL36ss-254 M36 1 3/8" 37,4 55,0 5,8 25 5,50 Cu/C paste = Copper/graphite paste (Molykote ® 1000)
NL39ss-254 M39 1 1/2" 40,4 58,5 5,8 25 6,74 GF =  ratio of yield point. When tightening according to guidelines
and with no deviation, this is the pre-stress achieved expressed as
Nord-Lock washers made of 254 SMO® quality are standard stock items, % of yield point.
yet subject to prior sale. µth =  thread friction coefficient
µh =  under head friction coefficient
1 N = 0,225 lb
1 Nm = 0,738 ft-lb

Thread friction coefficients have theoretical values but are verified


through testing. Under head friction coefficients have been established
by tests. Torque guidelines for other bolt grades are available through
your local Nord-Lock representative.

11
Nord-Lock washers joint guide

Tapped holes
Nord-Lock washers safely lock the bolt against the underlying surface.

Counter bores
The outer diameter of regular Nord-Lock washers is designed for counter-bore
holes according to DIN 974, i.e. the washers fit under the head of standard bolts.

Through holes
As for all locking washers, through holes require two pairs of Nord-Lock washers – one pair
for securing the bolt and a second pair for securing the nut.
Turn both fasteners in order to close the cams on both washer pairs before tightening to
minimize settlements. Keep the nut secure whilst tightening the bolt.

Stud bolts
Nord-Lock washers safely lock the nut on stud bolts and eliminate the need for adhesives.

Applications with large / slotted holes or soft underlying surfaces


To optimize the load distribution for applications with large / slotted holes
or with soft underlying surface, use a flanged nut / bolt together with
Nord-Lock “sp” washers with enlarged outer diameter.

Large / slotted holes Soft underlying surfaces

Designs where Nord-Lock washers are not recommended


• Mating surfaces that are not locked in place (see left figure)
• Mating surfaces harder than the washers
• Very soft mating surface, e.g. wood, plastic
• Applications with extremely large settlements
• Non-preloaded joints

If your application corresponds to one or more of the above mentioned design criteria, contact
your Nord-Lock representative and we will help you find an alternative solution.

12
Nord-Lock “sp” (enlarged outer diameter) washers
Nord-Lock washers are available with an enlarged outer diameter, A flanged nut and Nord-Lock “sp”
referred to as “sp” washers. “sp” washers are designed for washers increase the load
use on large / slotted holes, painted / sensitive surfaces or soft supporting surface for
applications with slotted holes.
materials. Use Nord-Lock “sp” washers with flanged bolts or
nuts for optimum load distribution.

Ø inner regular  =  Ø inner “sp”


Ø outer regular  <  Ø outer “sp”

By using “sp” washers, the load is distributed over a larger surface which
can be more gentle for sensitive surfaces. Please consult Nord-Lock to
find the optimal solution for your application.

Nord-Lock “sp” Nord-Lock “sp” Nord-Lock “sp”


washers on soft metal. washers on painted washers on fibre
surface. surface.

Uniform friction with Nord-Lock washers


It is important to have control over the friction conditions in order to obtain the desired preload when tightening a joint.

Untightening Tightening When no washer is used under the fastener, the friction depends on
the contact surface. At a given torque, the obtained preload will vary
depending on the contact material.
Regular nut
Load [kN]

M8 on steel
without
washer

Regular nut M8
on aluminium
without washer

Torque [Nm]

Untightening Tightening When using Nord-Lock washers, sliding always occurs between the
upper washer and the bolt head / nut. At a given torque, the preload
will be the same, regardless of the contact material.
Regular nut M8
Load [kN]

on steel with
Nord-Lock
Nord-Lock provides customized torque guidelines for your application,
washers
contact your nearest representative.

Regular nut M8 on
aluminium with
Nord-Lock washers

Torque [Nm]
13
Your partner for
bolting solutions

The Nord-Lock Group is continuously developing new innovative solutions. In addition to the Nord-Lock washers, our product
offering consists of several technologies, all developed and designed in-house. Contact us to learn more about our current
range of products or please visit www.nord-lock.com

Nord-Lock wedge-locking
Nord-Lock’s innovative and multiple award-winning X-series
washers provide maximum security for critical bolted Multi-jackbolt tensioning
joints that are exposed to spontaneous bolt loosening and Superbolt multi-jackbolt tensioning is an innovative
slackening. Nord-Lock has also developed the SC-washers technology for tightening of medium to large bolts and
which increase the security for steel construction and are studs. The method is simple, accurate and cost effective.
designed for HV/HR sets. Only hand tools are required to tighten even the largest of
bolts. Superbolt tensioners can be threaded onto a new or
Customer unique solutions existing bolt, stud, threaded rod or shaft.
Over the years, the Nord-Lock Group has entered several
partnerships to develop unique solutions for the most Expansion bolting
creative designs. Let us help you find the optimum solution Superbolt Expansion bolts replace traditional interference or
for your specific requirements. force fit bolts. They offer tremendous radial expansion and
joint clamping power in one bolting system. Radial expansion
is critical for rotating couplings or alignment systems that
require the bolts to be able to handle transfer of forces
in shear. Expansion bolts are available for blind hole and
through hole applications.

Hydraulic bolt tensioning


Boltight bolt tensioning tools are used all over the world,
from the high performance standard tool range to the
uniquely designed tools to suit market and application
requirements. The tools are lightweight, compact and easy
to use with a focus on safe operation and product quality.
Products include hydraulic bolt tensioners, subsea bolt
tensioners, hydraulic nuts, echometer and more.

14
Performance Services Presence in your market
Nord-Lock Performance Services will assist you in identifying The Nord-Lock Group includes subsidiaries, in-house
ways which your company can increase its competitiveness. laboratories on three continents, and a worldwide network of
A Performance Services project can be initiated to solve a authorized distributors. Our philosophy is to be close to our
specific problem; alternatively the goal can be to create an customers, to speak your language and to help you achieve
overview of possible improvements. Each project is designed secure and effective bolted joints. To find the complete list of
to meet customer specific needs and challenges. We can Nord-Lock representatives, please go to
investigate current applications as well as future designs. www.nord-lock.com/contact

Nord-Lock global chain of services

Sourcing Design / Production Aftermarket


Life Cycle Profitability Application Engineers, On-site and remote product training
and cost justification Technical Centers & Project Engineering as well as service and retrofitting

Profits
Rationalisation

Productivity
Reliability

Cost savings generated by Joint calculation and simulation. Real life Increasing the knowledge for operators
optimized bolted joints. testing and validation. Custom designs. and engineers. Installation support.

15
When safety really matters

Joining parts together is one of the most critical steps when The tools available through Nord-Lock Performance Services

English • Revised, not printed • 2017-03 • 70025EN


delivering a product or system. The Nord-Lock Group is add value throughout a project and ensure that your bolting
focused on solving the toughest bolting challenges. We application pays back multiple times. We can also assist
offer a unique combination of bolting expertise and a wide you in the design phase with joint simulation and testing.
product range, including wedge-locking technology and Additionally, we help you ensure successful operations over
Superbolt tensioners — all designed and developed in-house. time with our onsite support and remote product training.

Nord-Lock holds decades of documented success in every Our mission is to safeguard human lives and customer
major industry, including oil and gas, energy, transportation investments by securing the world’s most demanding
and mining. Our Production System includes rigorous internal applications. The Nord-Lock Group looks forward to being
testing and full traceability, and our products hold several your partner in bolting solutions.
certificates from independent institutes including ABS, DIBt,
DNV and TÜV.

© Copyright 2017 Nord-Lock Group. NORD-LOCK, SUPERBOLT, BOLTIGHT and


Authorized distributor:
EXPANDER SYSTEM are trademarks owned by different companies within the
Nord-Lock Group. All other logos, trademarks, registered trademarks or service
marks used herein are the property of the Nord-Lock Group. All rights reserved.

Nord-Lock Group
Tel: +46 40 602 46 00
Email: info@nord-lock.com
www.nord-lock.com

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