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General Information: 018-001 Specifications

This document provides specifications for electronic control systems for Cummins QSK power generation engines. It includes electrical specifications for components like the datalink and ECM connector, as well as sensor specifications for pressure, temperature, speed, and position sensors. Ranges are given for voltages, resistances, pressures, and temperatures corresponding to normal operating conditions of these sensors. Warnings are also provided about proper troubleshooting and repair.

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195 views10 pages

General Information: 018-001 Specifications

This document provides specifications for electronic control systems for Cummins QSK power generation engines. It includes electrical specifications for components like the datalink and ECM connector, as well as sensor specifications for pressure, temperature, speed, and position sensors. Ranges are given for voltages, resistances, pressures, and temperatures corresponding to normal operating conditions of these sensors. Warnings are also provided about proper troubleshooting and repair.

Uploaded by

Laiq
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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QSX15, QSK23, QSK45, QSK60, QSK78, and QST30 Power Generation

Electronic Control System Troubleshooting and Repair Manual

018-001 Specifications

General Information
WARNING
This diagram is provided as a diagnostic tool for trained, experienced technicians
only. Improper troubleshooting or repair can result in severe personal injury or
death or property damage. See important instructions in service manual.

Electrical Specifications
Datalink
Transmit wire to receive wire (loaded)
5.0 to 15.0 VDC
Transmit wire to receive wire (unloaded)
OK of less than 25.0 VDC.
All Continuity Checks
OK (no open circuit) if less than 10 Ohms.
5-VDC Power Supply at ECM
4.75 to 5.25 VDC.
ECM Connector
Retaining capscrew torque = 1 N•m [9 in-lb].
Short Circuit to External Voltage
OK if less than 1.5 VDC.
All Shorts to Ground
ESS circuits
OK (no short circuit) if more than 10M Ohms
All other circuits
OK (no short circuit) if more than 100k Ohms.
Sensor Specifications
Coolant Temperature Sensor Torque = 15 N•m [133 in-lb]
Temperature (°C) Temperature [°F] Resistance (Ohms)
0 32 30k to 36k
25 77 9k to 11k
50 122 3k to 4k
75 167 1350 to 1500
100 212 600 to 675
Oil Pressure Sensor Torque = 14 N•m [124 in-lb]
Pressure (kPa) Pressure [psia] Voltage (VDC)
0 0 0.42 to 0.58
172 25 1.42 to 1.58
344 50 2.42 to 2.58
517 75 3.42 to 3.58
689 100 4.42 to 4.58
Engine Speed Sensor
Torque = 34 to 47 N•m [25 to 35 ft-lb]
First coil resistance = 750 to 1100 Ohms
Second coil resistance 1100 to 1500 Ohms
Fuel Shutoff
Resistance = 28 to 32 Ohms
Rack Actuator
Coil resistance = 0.5 to 1.5 Ohms
Rack Position Sensor
Resistance Value = 17 to 32 Ohms (between pins for rack position measure signal and common
signal and between pins rack position reference signal and common signal)

Electrical Specifications
Datalink
Transmit wire to receive wire (loaded)
5.0 to 15.0 VDC
Transmit wire to receive wire (unloaded)
OK if less than 25.0 VDC.
All Shorts to Ground
ESS circuits
OK (no short circuit) if greater than 10MOhms
All other circuits
OK (no short circuit) if greater than 100kOhms.
All Continuity Checks
OK (no open circuit) if less than 10 Ohms.
5-VDC Power Supply at ECM
4.75 to 5.25 VDC.
ECM Connector
Retaining capscrew torque
1 N•m [9 in-lb].
Short Circuit to External Voltage
OK if less than 1.5 VDC.

Sensor Specifications
Oil Pressure Sensor
Pressure (kPa) Pressure [psia] Pressure [inHg] Voltage (VDC)
0 0 0 0.22 to 0.80
103 15 30.54 1.00 to 1.20
172 25 50.90 1.33 to 1.68
345 50 101.80 2.17 to 2.83
517 75 152.70 3.09 to 3.91
689 100 203.60 4.10 to 4.92
Coolant or Intake Manifold Pressure Sensor
Pressure (kPa) Pressure [psia] Pressure [inHg] Voltage (VDC)
0 0 0 0.22 to 0.80
103 15 30.54 1.23 to 1.40
207 30 61.08 1.97 to 2.27
310 45 91.62 2.71 to 3.16
414 60 122.16 3.45 to 4.04
517 75 152.70 4.20 to 4.92
All Temperature Sensors
Temperature (°C) Temperature [°F] Resistance (ohms)
0 32 30k to 36k
25 77 9k to 11k
50 122 3k to 4k
75 167 1350 to 1500
All Temperature Sensors
Temperature (°C) Temperature [°F] Resistance (ohms)
100 212 600 to 675
Engine Speed Sensor
Torque = 34 to 47 N•m [25 to 35 ft-lb]
First coil resistance = 750 to 1100 ohms
Second coil resistance = 1100 to 1500 ohms
Barometric (Ambient) Air Pressure Sensor
Pressure (kPa) Pressure [psia] Pressure [inHg] Voltage (VDC)
0 0 0 0.32 to 0.69
34.47 5 10.18 1.58 to 2.09
68.95 10 20.36 2.89 to 3.45
103.42 15 30.54 4.12 to 4.85
Fuel Pump or Timing Rail Pressure Sensor
Pressure (kPa) Pressure [psia] Pressure [inHg] Voltage (VDC)
0 0 0 0.48 to 0.53
103.42 15 30.54 0.63 to 0.67
345 50 101.80 0.98 to 1.13
1034 150 305.40 1.98 to 2.33
1724 250 509 2.97 to 3.55
2585 375 763.5 4.18 to 4.92
Fuel Rail Pressure Sensor
Pressure (kPa) Pressure [psia] Pressure [inHg] Voltage (VDC)
103 15 30.54 0.48 to 0.52
345 50 101.80 1.03 to 1.17
689 100 203.60 1.81 to 2.09
1034 150 305.40 2.59 to 3.00
1379 200 407.20 3.38 to 3.93
1724 250 509 4.17 to 4.84

Electrical Specifications
Datalink
Positive wire to chassis ground
2.5 to 5.0 VDC
Negative wire to chassis ground
0.0 to 2.5 VDC.
All Continuity Checks
OK (no open circuit) if less than 10 Ohms.
Short Circuit to External Voltage
OK if less than 1.5 VDC.
All Shorts to Ground
ESS circuits
OK (no short circuit) if more than 10M Ohms
All other circuits
OK (no short circuit) if more than 100k Ohms.

Sensor Specifications
Oil Pressure Sensor Torque = 14 N•m [124 in-lb]
Pressure (kPa) Pressure [psig] Pressure [inHg] Voltage (VDC)
0 0 0 0.22 to 0.80
103 15 30.54 1.00 to 1.20
172 25 50.90 1.33 to 1.68
345 50 101.80 2.17 to 2.83
517 75 152.70 3.09 to 3.91
689 100 203.60 4.10 to 4.92
Coolant or Intake Manifold Pressure Sensor Torque = 14 N•m [124 in-lb]
Pressure (kPa) Pressure [psia] Pressure [inHg] Voltage (VDC)
0 0 0 0.22 to 0.80
103 15 30.54 1.23 to 1.40
207 30 61.08 1.97 to 2.27
310 45 91.62 2.71 to 3.16
414 60 122.16 3.45 to 4.04
517 75 152.70 4.20 to 4.92
All Temperature Sensors Torque = 15 N•m [133 in-lb]
Temperature (°C) Temperature [°F] Resistance (Ohms)
0 32 30k to 36k
25 77 9k to 11k
50 122 3k to 4k
75 167 1350 to 1500
100 212 600 to 675
Engine Speed Sensor
Engine Speed Sensor
Torque = 34 to 47 N•m [25 to 35 ft-lb]
First Coil Resistance = 750 to 1100 Ohms
Second Coil Resistance = 1100 to 1500 Ohms
Barometric (Ambient Air) Pressure Sensor Torque = 23 N•m [204 in-lb]
Pressure (kPa) Pressure [psia] Pressure [inHg] Voltage (VDC)
0 0 0 0.32 to 0.69
34.47 5 10.18 1.58 to 2.09
68.95 10 20.36 2.89 to 3.45
103.42 15 30.54 4.12 to 4.85
Fuel Pump or Timing Rail Pressure Sensor Torque = 14 N•m [124 in-lb]
Pressure (kPa) Pressure [psia] Pressure [inHg] Voltage (VDC)
0 0 0 0.48 to 0.53
103.42 15 30.54 0.63 to 0.67
345 50 101.8 0.98 to 1.13
1034 150 305.4 1.98 to 2.33
1724 250 509 2.97 to 3.55
2585 375 763.5 4.18 to 4.92
Fuel Rail Pressure Sensor Torque = 14 N•m [124 in-lb]
Pressure (kPa) Pressure [psia] Pressure [inHg] Voltage (VDC)
103 15 30.54 0.48 to 0.52
345 50 101.80 1.03 to 1.17
689 100 203.6 1.81 to 2.09
1034 150 305.4 2.59 to 3.00
1379 200 407.2 3.38 to 3.93
1724 250 509 4.17 to 4.84

Electrical Specifications
DATALINK
Positive wire to chassis ground 2.5 to 5.0 VDC
Negative wire to chassis ground 0.0 to 2.5 VDC
ALL CONTINUITY CHECKS
OK (no open circuit) if less than 10 Ohms
ALL SHORTS TO GROUND
ESS circuits OK (no short circuit) if more than 100M Ohms
All other circuits OK (no short circuit) if more than 100k Ohms
SHORT CIRCUIT TO EXTERNAL VOLTAGE
OK if less than 1.5 VDC

Sensor Specifications
QSK45 and QSK60
OIL PRESSURE SENSOR
Pressure (kPa) Pressure [psi] Pressure [inHg] Voltage (VDC)
0 0 0 0.22 to 0.80
103 15 30.54 1.00 to 1.20
172 25 50.90 1.33 to 1.68
345 50 101.80 2.17 to 2.83
517 75 152.70 3.09 to 3.91
689 100 203.60 4.10 to 4.92
COOLANT OR INTAKE MANIFOLD PRESSURE SENSORS
Pressure (kPa) Pressure (psia) Pressure [inHg] Voltage (VDC)
0 0 0 0.22 to 0.80
103 15 30.54 1.23 to 1.40
207 30 61.08 1.97 to 2.27
310 45 91.62 2.71 to 3.16
414 60 122.16 3.45 to 4.04
517 75 152.70 4.20 to 4.92
ALL TEMPERATURE SENSORS
Temperature (C°) Temperature [F°] Resistance (Ohms)
0 32 30k to 36k
25 77 9k to 11k
50 122 3k to 4k
75 167 1350 to 1500
100 212 600 to 675
BAROMETRIC (AMBIENT) AIR PRESSURE SENSOR
Pressure (kPa) Pressure (psia) Pressure [inHg] Voltage (VDC)
0 0 0 0.32 to 0.69
34.47 5 10.18 1.58 to 2.09
68.95 10 20.36 2.89 to 3.45
103.42 15 30.54 4.12 to 4.85
FUEL PUMP OR TIMING RAIL PRESSURE SENSOR
Pressure (kPa) Pressure (psia) Pressure [inHg] Voltage (VDC)
0 0 0 0.48 to 0.53
103.42 15 30.54 0.63 to 0.67
345 50 101.8 0.98 to 1.13
1034 150 305.4 1.98 to 2.33
1724 250 509 2.97 to 3.55
2585 375 763.5 4.18 to 4.92
FUEL RAIL PRESSURE SENSOR
Pressure (kpa) Pressure (psia) Pressure [inHg] Voltage (VDC)
103 15 30.54 0.48 to 0.52
345 50 101.80 1.03 to 1.17
689 100 203.60 1.81 to 2.09
1034 150 305.4 2.59 to 3.00
1379 200 407.2 3.38 to 3.93
1724 250 509 4.17 to 4.84
ENGINE SPEED SENSOR
First Coil Resistance = 750 to 1100 Ohms
Second Coil Resistance = 1100 to 1500 Ohms

QSK78 Engines
OIL PRESSURE SENSOR
Pressure (kPa) Pressure [psia] Pressure [inHg] Voltage (VDC)
0 0 0 0.21 to 0.79
103 15 30.54 0.90 to 1.10
172 25 50.90 1.17 to 1.52
345 50 101.80 1.83 to 2.50
517 75 152.70 2.59 to 3.41
689 100 203.60 3.43 to 4.25
827 120 244 4.09 to 4.91
COOLANT OR INTAKE MANIFOLD PRESSURE SENSORS
Pressure (kPa) Pressure (psia) Pressure [inHg] Voltage (VDC)
0 0 0 0.22 to 0.80
103 15 30.54 1.23 to 1.40
207 30 61.08 1.97 to 2.27
COOLANT OR INTAKE MANIFOLD PRESSURE SENSORS
Pressure (kPa) Pressure (psia) Pressure [inHg] Voltage (VDC)
310 45 91.62 2.71 to 3.16
414 60 122.16 3.45 to 4.04
517 75 152.70 4.20 to 4.92
ALL TEMPERATURE SENSORS
Temperature (C°) Temperature [F°] Resistance (Ohms)
0 32 30k to 36k
25 77 9k to 11k
50 122 3k to 4k
75 167 1350 to 1500
100 212 600 to 675
ENGINE SPEED SENSOR
First Coil Resistance = 750 to 1100 Ohms
Second Coil Resistance = 1100 to 1500 Ohms
BAROMETRIC (AMBIENT) AIR PRESSURE SENSOR
Pressure (kPa) Pressure (psia) Pressure [inHg] Voltage (VDC)
44.82 6.50 13.23 0.32 to 0.69
68.95 10 20.36 1.72 to 2.23
89.63 13 26.47 2.96 to 3.52
103.42 15 30.54 3.72 to 4.45
110.30 16 32.58 4.14 to 4.87
TIMING RAIL PRESSURE SENSOR
Pressure (kPa) Pressure (psia) Pressure [inHg] Voltage (VDC)
0 0 0 0.48 to 0.53
103.42 15 30.54 0.63 to 0.67
345 50 101.80 0.98 to 1.13
1034 150 305.40 1.98 to 2.33
1724 250 509 2.97 to 3.55
2585 375 763.50 4.18 to 4.92
FUEL RAIL PRESSURE SENSOR
Pressure (kpa) Pressure (psia) Pressure [inHg] Voltage (VDC)
103 15 30.54 0.48 to 0.52
345 50 101.80 1.03 to 1.17
689 100 203.60 1.81 to 2.09
1034 150 305.40 2.59 to 3.00
FUEL RAIL PRESSURE SENSOR
Pressure (kpa) Pressure (psia) Pressure [inHg] Voltage (VDC)
1379 200 407.20 3.38 to 3.93
1724 250 509 4.17 to 4.84
FUEL PUMP PRESSURE SENSOR
Pressure (kpa) Pressure (psia) Pressure [inHg] Voltage (VDC)
0 0 0 0.48 to 0.53
103.42 15 30.54 0.63 to 0.67
689 100 203.60 1.43 to 1.58
1379 200 407.20 2.28 to 2.63
2068 300 610.80 3.21 to 3.79
2758 400 814.40 4.18 to 4.87

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