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Ambient Lighting Design Utilizing RGB LEDs

Ambient Lighting Design Utilizing RGB LEDs

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0% found this document useful (0 votes)
118 views17 pages

Ambient Lighting Design Utilizing RGB LEDs

Ambient Lighting Design Utilizing RGB LEDs

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h2oo2h
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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www.osram-os.

com

Application Note No. AN117

Ambient lighting design utilizing RGB LEDs

Application Note
Valid for:
MULTILED® (LRTB GVSG)

Abstract
In recent years tunable color applications for automotive
interior lighting has become a major market trend. Therefore,
OSRAM Opto Semiconductors offers MULTILED® RGB LEDs
for flexible lighting solutions.
This application note describes the advantages and challenges
of utilizing RGB LEDs for ambient lighting control. Besides
pointing out practical challenges, preferred solutions for RGB
LEDs are outlined and discussed to assist customers with
engineering design solutions.

Authors: Retsch Stefanie / Hiller Uli

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Table of contents
A. Advantages of RGB LEDs .......................................................................................2
B. RGB LED design .....................................................................................................3
C. Challenges in driving RGB LEDs ............................................................................4
Temperature drifts ..............................................................................................4
Current fluctuations ............................................................................................6
Binning size .........................................................................................................7
Single bin versus calibration ...............................................................................8
Lifetime degradation ...........................................................................................9
D. Solutions for color control ....................................................................................10
Calibration .........................................................................................................11
Color and brightness stabilization over temperature ........................................11
Thermal management .......................................................................................11
E. Sylvania ColorCalculator .......................................................................................14
F. Example for color mixing .......................................................................................14
G. Summary ..............................................................................................................16

A. Advantages of RGB LEDs


Color tunable ambient lighting functions enhance customer comfort and user
experience. The large color gamut that is feasible with RGB LEDs provides a lot
of room for individualization based on the user preference and also allows to
match certain light functions e.g. to user biometrics or device infotainment.
The applications for RGB LEDs differ from classical single-color LEDs. RGB
LEDs have significant benefits when it comes to tunable and/or multi-color
applications. However, color control with RGB LEDs does come with its
challenges. LED variation, temperature shifts, and driver noise make color
consistency a challenging topic. These issues will be discussed in this
application note followed by optimized technical solutions for RGB ambient
lighting.
While an RGB LED can be used to create white light, it should not be mistaken
for an ideal light source for artificial illumination. The color rendering index (CRI)

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describes a light sources ability to render an objects color compared to a


reference light source. While phosphor-based white LEDs have CRI values
between 70 and 90, the CRI of RGB LEDs is < 50. This is due to the lack of an
RGB LED’s of spectral content in cyan, yellow and orange, as observable in
Figure 1. Thus for illumination applications, high CRI white LEDs are
recommended. An overview of the major differences between both LED types is
given in Table 1.

Figure 1: Spectral emission profile of an RGB LED and the sun

RGB chips + +

400 500 600 nm

Sunlight
6500K

400 500 600 700 nm


Wavelength [nm]

Table 1: Major differences between RGB and white LEDs

RGB LED White LED

One package combining chips of 3 Package with one chip (blue) and
different colors (red, green, blue) a convertor (yellow)
Multi-color capacity Single-color
Tunable color White color
Low CRI High CRI

Challenging color control Non-tunable output color

B. RGB LED design


RGB LEDs from OSRAM Opto Semiconductor are available in many form factors
suitable for a large variety of applications. For example Multi CHIPLED® LEDs
are used in applications requiring a small footprint, DISPLIX® Black are utilized
in outdoor video walls and OSRAM OSTAR® Stage are incorporated for
architectural and stage lighting.
The MULTILED® LED, shown in Figure 2, is the standard RGB package and
contains three independent chips assembled into one package.

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Figure 2: MULTILED®

InGaAlP for Red: 620 - 632 nm


InGaN for True Green: 519 - 546 nm
InGaN for Blue: 447 - 476 nm

C. Challenges in driving RGB LEDs


Most RGB LEDs have 6 pads to connect the cathode and the anode of each LED
chip, allowing each die to be driven independently from one another. The output
results in an additive mixture of ocular stimuli to achieve a desired final color.
Controlling the color of RGB LEDs comes with its challenges, as variation in the
chip, together with other influencing factors including temperature shifts have a
major impact on the color point of the LED.
Most multi-color LEDs from OSRAM Opto Semiconductors are binned for both
color and intensity of each chip in the package. A standard RGB MULTILED will
have 6 binning categories. Since there is inherent variation between individual
LED dies during production, brightness binning significantly reduces the
variation of the optical characteristics of the LEDs within a single reel.
Additionally, wavelength binning for RGB LEDs is done to assist customers with
achieving a specific gamut.
This application note discusses in detail the major challenges (listed below) for
achieving a stable color point and delivers solutions to overcome them.
1. Temperature drifts
2. Current fluctuations
3. Binning size
4. Lifetime degradation

Temperature drifts
Temperature variations have an impact on the spectrum of the LED. Therefore,
the temperature dependence of the LED parameters are evaluated in the
temperature range from - 40 °C to + 120 °C (TJ).
For the LED chips, an increase in temperature leads to an expansion of the
crystal lattice. This results in an increase in the lattice constant and a smaller
band gap energy. The band gap energy has an inverse correlation with the
emission wavelength of the semiconductor material. Thus, an increase in
temperature results in a shift towards a longer emission wavelength and a
reduced forward voltage VF. Figure 3 shows the data sheet curves for the
dominant wavelength for all colors.

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This effect needs to be taken into account in a color correction algorithm in order
to achieve good color accuracy.

Figure 3: Dominant wavelength versus temperature of the OSRAM MULTILED®


LRTB GVSG LED (IF = 20 mA)

As the temperature of the LED increases, the dominant emission wavelength for
all three dies increases (see Figure 3). The blue and green spectra shift into the
region of increased eye sensitivity, whereas the red spectrum shifts towards
decreased luminous eye sensitivity (Figure 4). This effect contributes to the
overall behavior of intensity versus temperature. The other effect is the reduced
electron hole recombination with increasing temperature.

Figure 4: Dominat wavelength shifts in relation to increasing LED temperature

T T T
Normalized
intensity
Photopic response
curve
Blue LED
Green LED
Red LED
T Temperature increase

400 500 600 700 nm

Figure 5 shows the intensity versus temperature behavior for all three chips used
in the LRTB GVSG LED. The luminous intensity of red InGaAlP LEDs significantly
decreases with increasing LED operating temperatures. For blue and green
InGaN LEDs the decrease in luminous intensity is less pronounced. If the
application shows a temperature gradient between the LEDs, this can result in
visible color variations.
For temperature control, it is recommended to monitor the temperature of the
LED solder joint. Temperature information can be utilized to compensate for

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shifts in LED parameters and correctly hit desired color targets. Please refer to
the chapter “Solutions for color control” for a detailed description.

Figure 5: Relative luminous intensity IV/IV(25 °C) = f (TJ), IF = 20 mA

Current fluctuations
Forward current plays an additional role in color consistency. LEDs do not follow
a perfectly linear relationship between forward current and luminous intensity, an
effect called LED droop. The details on the curves can be found in the data sheet.
In addition there is also a dependency of the dominant wavelength of the LED
chip on the forward current. Figure 6 shows the details for different colors. For
red there is hardly any color shift as a function of current, whereas blue and green
show a reduction of the dominant wavelength with increasing forward current.
Green shows a larger effect than blue. Taking these current density effects into
account is very complex and therefore it is recommended to drive each LED chip
with a constant current source and using pulse width modulation (PWM) to
adjust the individual brightness of each chip. This approach will result in better
color control. Please refer to the chapter “Solutions for color control” for a
detailed explanation.

Figure 6: Wavelength change per LED die as a function of forward current


Odom shift /nm
8
Green
6 Blue
Red
4

0
0 10 20 30 40 50 60
-2

-4

-6

-8
Forward current /mA

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Binning size
The color and intensity of all three dies in the RGB package determine the
achievable color of the LED. The range of colors available in a system is called
color gamut.
Tight chromaticity binning enables customers to improve the overall color gamut
of their system. The number of selected color bins influences the size of the
common color gamut achievable with that LED binning group. This is illustrated
in Figure 7, where a small selection of color bins allows for more saturated color
options and a larger gamut than in the case of all the color bins combined. Tight
binning also ensures that products can attain desired color target points,
particularly those set by the end customer to maintain color homogeneity.
To improve color consistency, OSRAM Opto Semiconductors provides
extremely tight intensity and color binning. For example the MULTILED
LRTB GVSG has 22 color bins and 31 intensity bins. Each reel that is delivered
will have only one color bin and one intensity bin for each die in the RGB LED.
While binning significantly reduces possible color distribution, it does not
remove color inconsistencies completely. Figure 8 shows that an RGB LED
without temperature control will not consistently hit the desired color target, even
for single color and brightness bins. Thus, tightening manufacturing tolerances
alone will not improve the color precision of RGB LEDs.

Figure 7: Color gamut size as a function of color bin selection

0.8

0.6 Selected bins

0.4
All bins

0.2

0
0 0.2 0.4 0.6 0.8

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Single bin versus calibration


The target for RGB ambient lighting is to achieve color stability within the defined
color gamut with an accuracy of typically ± 0.01 (u´v´) under all operating
conditions. This includes the full temperature range and lifetime of the LED. The
color point variation for a single color and brightness bin is shown in Figure 8.
This Figure shows that RGB LEDs must be calibrated and corrected with
temperature compensation, even for single color and brightness bins. With
calibration, target points can be accurately obtained, as shown in Figure 9.
Calibration also allows the use of multiple intensity and color bins without any
reduction of color accuracy, assuming that the desired targets are within the bin
selection´s color gamut.

Figure 8: Color point and distribution for a single color and brightness bin, but without
calibration and temperature control

Figure 9: Calibrated module with temperature compensation

Table 2: Bins used in Figure 9

Red Green Blue

Iv UI, UJ, VC, VD AM, AN, AO, AP TC, TD, TE, TF

Color 2, 3 4, 5, 6 M, N, O

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Lifetime degradation
An LEDs performance diminishes over time due to environment and aging. While
OSRAM Opto Semiconductors does recommend specific operating conditions
to maximize LED lifetime, LED output degradation over continued use is a natural
process. While the gradual dimming of one die is quite tolerable for single color
LEDs, the effects are compounded in RGB LEDs.
Package aging is a factor that needs to be considered for color accurate RGB
LED applications. Package aging is mainly driven by the reduction in reflectivity
(“also known as browning”) of the LED cavity material. This aging effect is mainly
caused by high operating temperatures in combination with high levels of short
wavelength (blue light) irradiation. For more details on aging please refer to the
application note “Reliability and lifetime of LEDs”.
For an RGB LED, package aging will start in the vicinity of the blue LED die.
Therefore, the blue intensity will decrease first while red and green will decrease
more slowly over a longer time period. In order to estimate the effect of package
aging it is important to take an exemplary mission profile of the application into
account. Table 3 shows an exemplary mission profile that is relevant for an
automotive interior RGB application. This mission profile can be converted into
equivalent operating hours under reliability test conditions. In this example, the
test conditions TA test= 85 °C and IF test= 40 mA are applied, which result in
TJ test= 132 °C. The corresponding models used for this conversion are based
on the Arrhenius model.

Table 3: Exemplary mission profile

Profile TAmbient TLED [Tj] “On” time profile AF “On” time test

6% - 40 °C 1 °C 480 h 465.84 1h

20 % 23 °C 64 °C 1,600 h 13.21 121 h

65 % 40 °C 81 °C 5,200 h 6.28 829 h

8% 75 °C 116 °C 640 h 1.66 385 h

1% 80 °C 121 °C 80 h 1.40 57 h

8,000 h 1,392 h

For this mission profile, the 8,000 hours lifetime corresponds to ~ 1,400 hours
under reliability test conditions (85 °C ambient temperature @ 40 mA driving
current for blue). The intensity reduction for blue is the best indicator for package
degradation and will be used for a worst case assessment of package aging. The
reliability test results, which are shown in Figure D, serves as an example for the
package aging process. The intensity distribution after 1400 hours ranges
between 95 % and 100 % of the initial brightness with an average intensity
degradation of about 2.5 % which will not be visible to the eye. On the other
hand the eye is very sensitive to color differences and therefore color accuracy

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is a much better indicator when considering package aging effects for RGB
applications.

Figure 10: Lifetime degradation of the LRTB GVSG for the blue chip exemplary
LRTB GVSG (Blue)
T = 85 °C / 40 mA; Blue chip 100 % DC operation during test (worst case)

1392 h
„On“ time test*

IV [%] = 95 %

Typical color accuracy requirements for an RGB applications are ± 0.01 in u’v’.
For a worst case estimate on package aging, we assume a 5 % reduction in the
blue intensity and no intensity reduction in the red and green. Of course if the
intensity of all colors would decrease at the same rate there would be no impact
in color but just on intensity. Targeting a typical white point leads to a maximum
color difference of 0.003 (u’v’) between the two extreme LEDs (95 % versus
100 % intensity) which is well below the requirement of 0.01. Additionally, in a
real world application, the blue LED die will not always be driven constantly at
full power over the whole lifetime. From the data above it can be clearly
concluded that for an automotive interior application based on the LRTB GVSG
it is not necessary to take package aging into account and feed it into a
compensation algorithm.

D. Solutions for color control


Methods to control both LED color and intensity must be implemented to
overcome the numerous challenges previously described in RGB LED systems.
The main reasons for variation in color output of RGB LEDs are variations of
intensity and wavelength within the individual bins and forward current and
temperature dependencies.
For good color control of the RGB LEDs the following points have to be
considered:
• Calibration
• Temperature stabilization
• Thermal management

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Calibration
Many RGB modules can undergo a calibration procedure to maximize LED color
and brightness consistency. Either populated on an open PCB, or integrated into
the final product, the module is pre-programmed with the LED’s initial properties.
During normal operation, the module utilizes this stored information and adjusts
the driving conditions based on temperature measurement to hit the desired
color and intensity target.
Application specific integrated circuits (ASICs) are available in many form factors
and are integrated with a microprocessor, constant current controllers and on-
board memory. They can be passively (generic) calibrated with the RGB LED’s
performance information, including wavelength and intensity from prior
measurements. In order to achieve good color accuracy, active calibration with
the measured LED parameters on PCB, at the default driving conditions, needs
to be incorporated. While requiring a more complex production setup, active
calibration does not require prior LED performance information. Calibration
improves the module´s color accuracy, and allows for a more relaxed LED
binning selection (see Figure 9).

Color and brightness stabilization over temperature


RGB LEDs must be electrically driven by using a constant current source and the
LED´s luminous intensity should be controlled through pulse width modulation
(PWM). An on-board thermistor is required to measure the local temperature of
the LED. This information is used by the microprocessor´s algorithm to adjust the
PWM duty cycles to compensate for shifts in the LED´s wavelength and intensity.
For detailed information on PWM please refer to the application note “Dimming
InGaN LEDs”.
The location of the thermistor is important in accurately determining real-time
thermal conditions of the RGB LED. With the red die being the most sensitive to
temperature changes, OSRAM Opto Semiconductors recommends placing the
thermistor near the red anode’s footpad of the RGB LED. Some ASICs have a
thermistor conveniently packaged inside the component to minimize design
footprint requirements.

Thermal management
Thermal management is important to stabilize the LED´s output. The LED´s p-n
junction temperature (Tj) represents one of the major factors which influence the
lifetime and the reliability of LEDs. Lower the junction temperatures result in
higher expected lifetimes. The maximum allowed value for Tj can be found in the
product data sheet. Detailed information on this topic is provided in the
application notes “Package related thermal resistance of LEDs” and “The
thermal measurement point of LEDs”.
Determining the junction temperature of RGB LEDs is challenging because the
direct thermal measurement of the p-n junction is almost impossible. The
measurement point and estimated junction temperature depend on the RGB
LEDs mode of operation. In general, the junction temperature can be

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theoretically calculated from the LED´s thermal resistance and temperature


readings from thermocouples placed as temperature sensors on the LEDs solder
joints.
Since RGB LEDs operate over various modes, only simulated examples for Tj
can be given. These simulations can be used either as a starting point or as an
initial guide. However, the junction temperature is dependent on the boundary
conditions, which have to be determined by the customer.
An exemplary thermal simulation of the LRTB GVSG LED is provided to illustrate
the procedure in determining the LED’s junction temperature. The simulation
model and boundary conditions for this example are shown in Figure 11. Thermal
simulations were performed to show the dependency of the junction temperature
on the driving conditions of the LED. The simulation was performed for a
common white point (Cx, Cy = 0.31), as shown in Figure 12 as well as for driving
all three dies at a current of 20 mA, as shown in Figure 13.

Figure 11: Boundary conditions of the thermal simulation of the junction temperatures
TJ
Simulation model: Boundary conditions:
• Ambient temperature Tamb = 20 °C
MULTILED LRTB GVSG • Still air
• Conjugate heat transfer
• Steady state solution
• Conjugate heat transfer

Solder pad
A = 16 mm²
Single sided FR4 PCB
t = 1.6 mm
35 μm Copper

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Figure 12: Thermal simulations of white point (Cx = 0.32/ Cy = 0.33)

Conditions:

• Red (IF = 20 mA; VF = 2.05 V; PHeat = 0.035 W (η=14 %))


• Blue (IF eff = 10 mA (20 mA peak, duty cycle = 0.5);
VF = 2.85 V; PHeat = 0.025 W (η=13 %))
• True green (IF = 20 mA; VF = 3.2 V; PHeat = 0.06 W (η=7 %))

Temperature scale: Junction temperatures


Temperature (°C) @ Tamb = 20 °C
—50.6

Red (20 mA): TJ = 43.9 °C


—43
True green (20 mA): TJ = 50.6 °C
—35.3 Blue (10 mA): TJ = 41.2 °C

—27.7

—20

Figure 13: Thermal simulation of all chips operated at 20 mA


Conditions:

• Red (IF = 20 mA; VF = 2.05 V; PHeat = 0.035 W (η=14 %))


• Blue (IF = 20 mA; VF = 2.85 V; PHeat = 0.05 W (η=13 %))
• True green (IF = 20 mA; VF = 3.2 V; PHeat = 0.06 W (η=7 %))

Temperature scale: Junction temperatures


Temperature (°C) @ Tamb = 20 °C
—53.1

Red (20 mA): TJ = 46.3 °C


—44.8
True green (20 mA): TJ = 53.1 °C
—36.5 Blue (20 mA): TJ = 50.5 °C

—28.3

—20

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Based on these thermal simulations the junction temperatures of each chip


depend on the driving current for each die under the same boundary conditions.
Thus, a careful evaluation of the thermal setup is crucial to predict the LED´s
junction temperature.

E. Sylvania ColorCalculator
OSRAM Opto Semiconductors offers a free tool for its customers, the Sylvania
ColorCalculator. This software allows the user to import spectra of multiple LED
dies and mix them at specified output levels to calculate the final color point.
Additionally, if LED spectrum and a desired chromaticity point are specified, the
ColorCalculator can determine the required die intensities to generate that
desired color target. Individual filters can be uploaded to simulate the
transmission curves of the materials used for the application system.
For information on the Sylvania ColorCalculator and the download link, please
visit here.

F. Example for color mixing


This is a step-by-step guide in determining the required PWM duty cycles (x) for
a measured RGB LED (A) to hit a specified color target (T):
1. Take optical measurement of the RGB LED for both brightness & color
points for each of the individual dies. Each die ( i = R, G, B) will exhibit a
luminous intensity (Ii) and a CIE color point (Cyi, Cyi).

E.g. Tristimulus or cd/lm with CIEx CIEy


2. Build the Tristimulus matrix (A) of the input RGB LED values.
XR XG XB
A = YR YG YB
ZR ZG ZB

C xi 1 – C xi – C yi
, with Yi = Ii, X i = Y i  -------- and Z i = Y i  ---------------------------------
C yi C yi

Tristimulus values need to be adjusted as a function of the temperature


based on the curves of the data sheet.
3. Set the color target T (in Tristimulus values) inside the RGB LED´s gamut.
TX
T = TY
TZ

4. Allow x to be the PWM duty cycles required to reach the target.

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R
x = G
B

5. Solve the linear equation by inverse matrix or determinant calculations:


A  x = T  x = T  1  A

TX XG XB
det T Y Y G Y B
TZ ZG ZB
det  A 1 
R = ------------------ = -------------------------------------------
det  A 
XR XG XB
d et Y R Y G Y B
ZR ZG ZB

XR T X XB
det Y R T Y Y B
ZR T Z ZB
det  A 2 
G = ------------------ = --------------------------------------
det  A 
XR XG XB
det Y R Y G Y B
ZR ZG ZB

XR XG TX
det Y R Y G TY
ZR ZG TZ
det  A 3 
B = ------------------ = --------------------------------------
det  A 
XR XG XB
det Y R Y G Y B
ZR ZG ZB

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A determinant of a 3x3 matrix can be calculated using the following equation:

a 11 a 12 a 13
det a 21 a 22 a 23 = a11• a22 • a33 + a12 • a23 • a31 + a13 • a21 • a32
a 31 a 32 a 33 - (a12 • a21 • a33) - (a13 • a22 • a31) - (a23 • a32 • a11)

G. Summary
RGB LEDs enable ambient light solutions that offer very large color gamut as well
as color tunability. The challenges of tight color control over all operating
conditions can be overcome by using suitable connective algorithms and LED
driving schemes.

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Don't forget: LED Light for you is your place to


be whenever you are looking for information or
worldwide partners for your LED Lighting
project.

www.ledlightforyou.com

ABOUT OSRAM OPTO SEMICONDUCTORS


OSRAM, Munich, Germany is one of the two leading light manufacturers in the world. Its subsidiary, OSRAM
Opto Semiconductors GmbH in Regensburg (Germany), offers its customers solutions based on semiconduc-
tor technology for lighting, sensor and visualization applications. OSRAM Opto Semiconductors has produc-
tion sites in Regensburg (Germany), Penang (Malaysia) and Wuxi (China). Its headquarters for North America
is in Sunnyvale (USA), and for Asia in Hong Kong. OSRAM Opto Semiconductors also has sales offices th-
roughout the world. For more information go to www.osram-os.com.

DISCLAIMER
PLEASE CAREFULLY READ THE BELOW TERMS AND CONDITIONS BEFORE USING THE INFORMA-
TION SHOWN HEREIN. IF YOU DO NOT AGREE WITH ANY OF THESE TERMS AND CONDITIONS, DO
NOT USE THE INFORMATION.
The information provided in this general information document was formulated using the utmost care; howe-
ver, it is provided by OSRAM Opto Semiconductors GmbH on an “as is” basis. Thus, OSRAM Opto Semicon-
ductors GmbH does not expressly or implicitly assume any warranty or liability whatsoever in relation to this
information, including – but not limited to – warranties for correctness, completeness, marketability, fitness
for any specific purpose, title, or non-infringement of rights. In no event shall OSRAM Opto Semiconductors
GmbH be liable – regardless of the legal theory – for any direct, indirect, special, incidental, exemplary, con-
sequential, or punitive damages arising from the use of this information. This limitation shall apply even if
OSRAM Opto Semiconductors GmbH has been advised of possible damages. As some jurisdictions do not
allow the exclusion of certain warranties or limitations of liabilities, the above limitations and exclusions might
not apply. In such cases, the liability of OSRAM Opto Semiconductors GmbH is limited to the greatest extent
permitted in law.
OSRAM Opto Semiconductors GmbH may change the provided information at any time without giving notice
to users and is not obliged to provide any maintenance or support related to the provided information. The
provided information is based on special conditions, which means that the possibility of changes cannot be
precluded.
Any rights not expressly granted herein are reserved. Other than the right to use the information provided in
this document, no other rights are granted nor shall any obligations requiring the granting of further rights be
inferred. Any and all rights and licenses regarding patents and patent applications are expressly excluded.
It is prohibited to reproduce, transfer, distribute, or store all or part of the content of this document in any form
without the prior written permission of OSRAM Opto Semiconductors GmbH unless required to do so in ac-
cordance with applicable law.

OSRAM Opto Semiconductors GmbH

Head office:

Leibnizstr. 4
93055 Regensburg
Germany
www.osram-os.com

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