1-Principles of Flight: 30: Helicopter Conversion Basic Course) 6 Weeks (
1-Principles of Flight: 30: Helicopter Conversion Basic Course) 6 Weeks (
2. Airframe Structure: 30
a) Structural Principles :
1. Tubular Construction.
2. Shoot Metal Construction.
3. Bonded Construction.
4. Stress and loads.
Landing – Vibration level – Tail Section.
5. Wheel and skid gear.
6. Visibility.
Issue 5, Rev. 0 Page 1
Dated May, 2012
Ministry of Civil Aviation Training Standard Handbook
Egyptian Civil Aviation Authority HELICOPTER CONVERSION BASIC COURSE
7. Structural Components.
(Body – Bottom – Cabin – Rear Section Tail Boom – Lower Vertical Fin-
Horizontal Stabilizer – Skid Gear – Anti – Vibration Device – Windows
And Fairing.
8. Typical structural examples.
9. Fuselage maintenance.
Hard landings – sudden stoppage.
b) Main rotor construction :
1. Rotor heads.
2. Sami – rigid rotor heads ( bell 47 – hiller 12 – bell 206 ).
3. Fully articulated heads (S-58) – hinges 500c & 500d – (s-76).
4. Rotor blades ( wooden – metal – fiberglass or composite blades).
5. Rotor head construction and maintenance – blade alignment –
static main rotor balance – vibration - tracking – spanwise dynamic
Balance – blade sweeping – electronic – balancing – dampener –
maintenance – counter – weight adjustment – autorotation adjustments.
e) Tail rotors:
1. Operation.
2. Tail rotor system.
Drive shaft – gear box – blades – pitch – change mechanism.
3. Bell 47 tail rotor system.
Forward shaft middle shaft – aft shaft – universal jeint – extension
tube – gear box – tail rotor ( construction – control system ).
4. Examples.
5. Servicing
Temperature – drive shaft inspection – couplings alignment – gear box –
types of lubricant – 90 gear box – vibrations.
6. Balancing.
7. Tail rotor track
8. Tail rotor system rigging.
F) weight and balance:
1.befinitions and terms used.
2.weight and balance records.
3.effect of improper leading.
4.examples to determine the not weight.
Calculations of true empty weight and c.g. location, weight shift.
5.weighting equipment. Procedure and applications.
3. aircraft systems :
a) hydraulic system :
1) Hydraulic fluids.
2) Packing seals & gaskets.
3) Hydraulic components.
b) Applications.
c) special purpose equipment :
1) high skid gear
2) Floats.
3) Rescue hoist.
4) Cargo hooks
5) Litter installation
6) Light installation.
7) Spray equipment
8) Stabilization devices
9) Rotor brake.
10) Air filter
11) flap restraints.
d) fuel system
4. powerplants :
a) Fixed wing power plant changes.
b) Modifications.
Issue 5, Rev. 0 Page 3
Dated May, 2012
Ministry of Civil Aviation Training Standard Handbook
Egyptian Civil Aviation Authority HELICOPTER CONVERSION BASIC COURSE