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Pistons and Connecting Rods - Install

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422 views3 pages

Pistons and Connecting Rods - Install

item 5

Uploaded by

sergio blandon l
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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120G Motor Grader 4HD00001-UP (MACHINE) POWERED BY 3304 Engine(SEBP1...

Página 1 de 3

Previous Screen

Welcome: r462jgu

Product: MOTOR GRADER


Model: 120G MOTOR GRADER 4HD02034
Configuration: 120G Motor Grader 4HD00001-UP (MACHINE) POWERED BY 3304 Engine

Disassembly and Assembly


3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013

i00976704

Pistons and Connecting Rods - Install


SMCS - 1225-012

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3525 Piston Ring Compressor 1

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Rotate the crankshaft until the bearing journals are at the bottom center. The bearing journals
that are at the bottom center are for the piston installation.

2. Put clean engine oil on the crankshaft journals and on the inside of the cylinder liners. Put clean
engine oil on the piston rings and the connecting rod bearings.

https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 21/03/2018
120G Motor Grader 4HD00001-UP (MACHINE) POWERED BY 3304 Engine(SEBP1... Página 2 de 3

3. Move the piston rings on the pistons until the ring openings are separated by approximately 120
degrees.

Illustration 1 g00483337

4. Put the piston in the cylinder liner with the "V" mark on the piston in alignment with the "V"
mark on the cylinder block. Put tool (A) in position on the cylinder block and compress the
piston rings.

NOTICE

The "V" mark must be visible on the piston and the cylinder block. If
the "V" mark is not visible, the piston must be installed with the relief
for the valve positioned toward the pushrod opening in the cylinder
block. Damage may result if the pistons are not installed properly.

5. Push the piston into the cylinder liner and out of the ring compressor.

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120G Motor Grader 4HD00001-UP (MACHINE) POWERED BY 3304 Engine(SEBP1... Página 3 de 3

Illustration 2 g00483701

6. Guide connecting rod (1) into position on the crankshaft.

7. Put clean engine oil (SAE 30) on the lower half of the connecting rod bearing and on the
connecting rod bolts.

NOTICE

When the connecting rod caps are installed, ensure that the
identification marks are aligned.

8. Install connecting rod cap (2) and the nuts that secure the connecting rod cap. Torque both of
the nuts to 40 ± 4 N·m (30 ± 3 lb ft). Mark the position of the nuts. Tighten each nut for an
additional 90 degrees (1/4 turn).

9. Repeat Steps 1 through 8 for the remainder of the piston and connecting rods.

End By:

a. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install".
b. Install the engine oil pan plate. Refer to Disassembly and Assembly, "Engine Oil Pan Plate -
Remove and Install".
c. Install the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
install".

Copyright 1993 - 2018 Caterpillar Inc. Wed Mar 21 16:05:59 EST 2018
All Rights Reserved. r462jgu
Private Network For SIS Licensees.

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