CRANE DATA SHEET

No. of Wheels = 4 4 1
Crane capacity = 10 Tons
Crane span = 29.65 mtrs
Gantry Girder span = 6.91 mtrs Vt. Load Max 4
Min. Hook Approach = 0.7 mtrs 8
Wt. of crane Bridge = 9.8 Tons From crane Load = 7.77
Wt. of crab = 0.9 Tons 25 % Impact = 1.95
Wt. of crab + Lif = 10.9 Tons
Self wt. of rail (Approx) = 0 kg / Rn mtrs
Extra Load (like DSL) = 0 KN
Fy from staad for max. wheel load = 414 KN Wheel Load (MAX.) = 9.73
Fy from staad for min. wheel load = 154.3 KN Wheel Load (MIN.) = 3.22
Gantry wt./ running mtr. = 1.3 KN Traverse wheel load = 0.27
Max hoz. Load for top flange from staad = 25.3 KN

Fy 422.983 KN
Max. Nodal Reactions
Fx 25.3 KN
Fy 163.283 KN
Min. Nodal Reactions
Fx 25.3 KN

Some Symbols used in this sofware are:

Fy = Vertical Reaction at Gantry Support
Fx = Horizontal Reaction at Gantry Support
Mv (max.) = Maximum Vertical Bending Moment in Gantry
Zxc = Section Modulus of Gantry Section for Compression
Zxt = Section Modulus of Gantry Section for Tension
Tons
Tons

Tons on each wheel

Tons on each wheel
Tons on each wheel (from SP : 38 (S&T)-1987 page no.48)
 CRANE GANTRY CALCULATION
Mv (Max.) 60 Ton-mtr. (From staad)
Length of gantry girder 6.91 mtr.
Yield Stress (fy) 300 Mpa
Max. Shear 34 Ton (From Staad) GANTRY WT. = 72.61

depth thk
top flange (mm) 300 12
web (mm) 750 5
bottom flange (mm) 250 8

top flange area 36 cm^2 A (cm^2) Y (cm) A x Y (cm^2) H (cm) Ax H^2 (cm^4)
web area 36.5 cm^2 TOP 36 74.4 2678.4 30.64 33797.1456
bottom flange area 20 cm^2 WEB 36.5 37.3 1361.45 7.26 1923.8274
total area 92.5 cm^2 BOTTOM 20 0.4 8 43.36 37601.792
43.76
C.G. FROM TOP 31.24 cm
CG. FROM BOTTOM 43.76 cm
TOTAL Ix 89537 cm^4
TOTAL Iy 3742 cm^4 ω
Rx (full section) 31.11 cm 0
Ry (full section) 6.36 cm 0.1
0.2
As per IS:800-1984 Clause 6.2.4 0.3
Elastic critical stress is given by fcb = k1*(X+k2*Y)*(C2/C1) 0.4
C1 31.24 0.5
C2 43.76 0.6
L (effctive length of compression flange) = 0.85 x Gantry length = 5.8735 mtr. (As per IS: 800-1984 clause 6.6.1 page no. 76) 0.7
L/Ry (full section) 92.35 (As per IS: 800-1984 page no. 56) 0.8
K1 1 0.9
D 75 cm 1
T 1.2 cm
ω 0.7215393 (from BS 449-2:1969 page no. 17)
k2 0.22 d1
Y 310.72 t
X 327.24 1344 / sqrt( fy)
C2/C1 1.4 d1/t
fcb 553.84 N/mm^2 T/t
σbc 1538 kg/cm^2 (Max. Allowable Bending Compressive Stress)
σbt 2018 kg/cm^2 (Max. Allowable Tensile Stress)

Check for Combined Stress :

Mv/Zxc full section + MH/Zyy top flange
(Refer Example by Prof. Satish Kumar
IIT Madras) σbc 0.66*fy

= 1.3351 + 0.47148 = 1.81 < 1 ERROR

Check for Tension:
= Mv/Z xt full section
σbt

= 1.44 < 1 ERROR

Actual Vt. bending stress Compressive : 2053.4 kg/cm² ERROR

Actual Vt. bending stress Tensile : 2905.6 kg/cm² ERROR

Max. Vertical Deflection from Staad = 10.3 (from staad)

Allowable Vertical Deflection = 9.213333 mm ERROR

Horizontal Deflection = 6.9 mm < 10 mm O.K.

Check for shear :

Average Shear Stress in Web of I-Section =
Tav = 931.51 kg/cm²
Permissible Shear Stress = 1200 kg/cm²
Since, Permissible Shear Stress > Calculated Shear Stress O.K.
kg/mtr.

30 1.2 Zxc 2922

73 0.5 Zxt 2065
25 0.8

(Ixx) (cm^4) Iyy (cm^4) Zyy (cm^3)

33801 2700 180
18133 0 0
37603 1042 83

k2
-1
-0.8
-0.6
-0.4
-0.2
0
0.1
0.2
0.3
0.4
0.5
 73
0.5
77.6
146 >85
2.4 <=2