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APR 2018 Process Integrator Quarterly Call

Manual

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0% found this document useful (0 votes)
115 views51 pages

APR 2018 Process Integrator Quarterly Call

Manual

Uploaded by

israelalmaguer
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Process Integrator Quarterly Conference Call

Thursday April 12th, 2018 10am EST


Robert Billy Conference ID 3991533
NA Program Manager – Process Partners
rjbilly@ra.rockwell.com Participant Toll-Free Dial-In Number: (866) 393-4517
Participant International Dial-In Number: (832) 445-1741

COMPANY CONFIDENTIAL
Unauthorized Use and Disclosure Prohibited

Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.


COMPANY CONFIDENTIAL - 5058-CO900H
April 2018 - Agenda
Welcome / Agenda / Announcements / Logistics (Billy 5 min.)
PlantPAx v4.5 Preview… (Rapini and Dornan 15 min.)
RATechED’18 Process Track… (Schmidt 10 min.)
PSUG’18 Call for Customer Presentations… (Huter and Petkovic 10 min.)
MPC / APC Integrator Update… (Orona and Billy 15 min.)
Packaged Solutions for SIs (OptiSIS, RAPID and FT CraftBrew)… (Hood and Billy 10 min.)
Q&A Open Discussion… (All)

Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.


Goal – Growing the Process Market TOGETHER…
• Quarterly calls / WebEx’s are FOCUSED at
YOU… our Process Integrator community!

• Timely topics that can help you to deliver


Process control systems…

• Discussion forum with our Process Leadership


team…

• YOU suggest future topics for next calls…


Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
Restrictions and Our Next Call…
• The information presented here is for your use and for use
inside of your company only!

• Please DO NOT send these slides outside of your company

• Contact me Robert Billy for any questions:


rjbilly@ra.rockwell.com

• Our next call…..


Thursday July 12th 2018 - 10am EST
Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
April 2018 - Agenda
Welcome / Agenda / Announcements / Logistics (Billy 5 min.)
PlantPAx v4.5 Preview… (Rapini and Dornan 15 min.)
RATechED’18 Process Track… (Schmidt 10 min.)
PSUG’18 Call for Customer Presentations… (Huter and Petkovic 10 min.)
MPC / APC Integrator Update… (Orona and Billy 15 min.)
Packaged Solutions for SIs (OptiSIS, RAPID and FT CraftBrew)… (Hood and Billy 10 min.)
Q&A Open Discussion… (All)

Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.


4.5
RELEASE PREVIEW
RELEASE TARGET: JULY 2018

The Modern DCS System Release 4.5

PLANT-WIDE SMART SYSTEM CAPABILITIES TO SIMPLIFY


DESIGN AND CONFIGURATION

SCALABLE PRODUCTIVE INTUITIVE DESIGN AND USER EXPERIENCE


FOR MORE PRODUCTIVE OPERATIONS

PROTECTED
STANDARDS DRIVEN APPROACH
OPEN
ALIGNED WITH ENTERPRISE POLICIES

FLEXIBLE

COMPANY INTERNAL Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 6
PlantPAx Server Consolidation
Release information subject to change

Overview
Consolidated servers into a single machine for systems up to
2,000 I/O
• Delivered as a single ISO installer
• Can be used on virtual or physical machine
• Compatible with other server-based system elements
• Server functions can be segregated as system needs grow

Benefits
• Right-sizes infrastructure while delivering full functionality to
reduce cost
• Identical capabilities between small and large systems
ensuring your system is scalable with your operations
• Single license and installer simplifies ordering and
implementation costs
System

4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 7


New standard control panel offerings
Release information subject to change

Overview
New standard control panel offerings for PlantPAx Systems
• Standard design panels built to order
• Two ways to order:
• Basic provides pre-designed panel that can be populated in the
field
• Configured provides pre populated panel that is done at the factory.
• Includes drawings and documentation

Benefits
• Standard designs reducing project costs and risk
• Simple to budget and simple to order
• Reduced time to market with shorter delivery times than
custom panels
System

4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 8


RA Library for Electrical Protection Devices
Overview
Library of objects to integrate electrical protection devices
• Includes objects for RA, SEL, and ABB protection devices
• Communicates either IEC-61850 or via Ethernet/IP
• Includes instructions for deployment

Benefits
• Monitor and control electrical distribution systems with one
common platform to reduce deployment and cost of
ownership

SMART PRODUCTIVE PROTECTED

COMPANY INTERNAL Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 9
PlantPAx® System Estimator updates
Release information subject to change

Overview
Updated PlantPAx System Estimator improving support for
larger systems and latest capabilities
• Allows user to select scope of OWS to improve data server
sizing
• Ability to add thin clients or access points to the network
• Added ThinManager and OS licensing options
• Better alignment of system tree, network, and BOM for
virtualized systems

Benefits
• More flexibility for improved sizing of large systems
• Complete alignment with latest software and reference
architectures
System • Improved integration with the network planning tool within
IAB

4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 10


Redundant PASS Server Enhancements
Release information subject to change

Overview
Enhanced management of PASS Server redundancy:
• Automatic copy from primary to secondary server at initial creation
• Ability to replicate active to standby, even in the active server is the
secondary server
• Services automatically restart after replication w/o reboot
• Project edits automatically saved to both servers
Primary Secondary • Ability to force failover programmatically via command or in View Studio
Server Server
• Built-in display of redundancy status at runtime as a function or display
status
• Improved FTA&E uptime and alarm annunciation behavior during
redundancy change over events

Benefits
• Simplified management of redundant PASS servers
System • Simplified design experience for reduced chance of error

4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 11


Device Integration for EtherNet/IP Devices
New DTM support for EtherNet/IP Process Instrumentation

FactoryTalk® AssetCentre Overview


• Communications Device Type Manager (DTM) bridging
EtherNet/IP capable process devices to hosting Field Device Tool
(FDT) applications
• Compatible with FactoryTalk® AssetCentre and Endress +
Hauser FieldCare software products
• Coexists with the existing Rockwell Automation portfolio of
modules DTM, which are required for HART, FF and PA process
devices
FactoryTalk® • Leverages Rockwell Automation communications software
Linx™ CommDTM
products
EtherNet/IP • Users can choose to use RSLinx® Classic or FactoryTalk® LinxTM
• Free of charge – available now from PCDC

EtherNet/IP Benefits
• Delivers a modern, easy-to-use communications solution for
customers adopting EtherNet/IP based process instruments
• Improved user experience

SMART PRODUCTIVE PROTECTED

COMPANY INTERNAL Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 12
Updated Function Block Diagram Editor
Release information subject to change

Overview
Usability enhancements to the Function Block Diagram Editor
• More clearly identification of coding errors
• Ability to modify operand values from the FBD
• Ability to force I/O values from the FBD
• Ability to change sheet sizes and reorder sheets online
• Ability to invert a Boolean connection without additional
instructions
• Smaller block representations
• Improved routing algorithm

Benefits
• Improved design experience
• Simplified debugging and troubleshooting
System

4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 13


New Structured Text Editor
Release information subject to change

Overview
New Structured Test Editor within Studio 5000 Logix Designer:
• Line numbers and syntax highlighting
• Collapsible code segments
• User definable code segments
• Ability to bookmark code
• Change and verify bars
• Inline value monitoring
• Clear identification of code errors
• Can be used within SFC code

Benefits
• Improved design experience
• Simplified debugging and troubleshooting
System

4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 14


New ControlFLASH PlusTM Functionality
Improved, Productivity, Usability and Scalability
Release information subject to change

New generation firmware update tool


• Modern and simple to use for better firmware management
• Allows for managing firmware kits on system, browsing
existing firmware across system and supporting multiple
devices flash operations simultaneously
• Optional connectivity to Product Compatibility and Download
Center (PCDC) targeted for R2
Product Compatibility • Support for setting preferred firmware revisions for your plant
and Download Center
that can be shared between stakeholders

Benefits
• Improves productivity by allowing shorter time to update
multiple devices
• Easily apply firmware standards
• Can coexist with ControlFLASH
System

4.5
COMPANY INTERNAL
First release targeted for early 2018
SMART PRODUCTIVE PROTECTED

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 15


New Network Management Software
Release information subject to change

Overview
New easy-to-use network management software from
Rockwell Automation, , FactoryTalk® Network Manager™:
• Discovers plant floor network (EtherNet/IP and CIP™) and
provides many enhanced topology views
• Provides real-time capture of alarms and events,
configuration, backup, and export capabilities
• Allows for creation of configuration templates

Benefits
• More easily deploy, commission, and maintain your control
system networks
• Simplifies management and troubleshooting activities
System

4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 16


System Health Integration with Historian
Release information subject to change

Overview
Adoption of PI Performance Monitor capabilities to collect
PlantPAx system performance information:
• Server and workstation performance
• Controller and Data Server diagnostics
• Includes Event Frame templates aligned with System
Element type

Benefits
• Improves troubleshooting capabilities by providing system
performance data history
• Identifies excursions from recommended loading limits as
events for simple review
• Simplifies use of the PlantPAx system checklist to ensure
System alignment to Rockwell Automation recommendations

4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 17


Library of Process Objects
Release information subject to change

Overview
Simplified faceplate design aligned with HMI standards
• Minimized use of color outside of alarms
• Organization of content based on usability by role
• Standard look and feel aligned with new RA products

Benefits
• Lower tag count per faceplate for improved performance
• More intuitive operation
• Alignment with industry standards to reduce the cost of
adoption

System

4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 18


Visualization – Trend Pro w/ Alarms
Release information subject to change

Overview
New data source added to TrendPro. Data Sources now include:
• Live Data
• View SE datalog data sources
• FactoryTalk Historian
• NEW! - FactoryTalk Alarms and Events – ability to add alarm
history and display alarm events on trend

Benefits
• Optimized display of event information with real-time and
historical data on the trend
• Easy to add both ad-hoc at runtime and design time
• Helps troubleshooting efforts

System

4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 19


ThinManager Integration
Release information subject to change

Overview
• Pass-through login from ThinManager to view clients on
Devices
OWS

Benefits
User X
• Login once, even if multiple View clients are launched
Group X Users

Role X

ThinManager provides secure


configuration and delivery of content Location

System

4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 20


Updated Batch Visualization
Overview
Modern and comprehensive batch visualization with consistent
interfaces whether your are in the control room or connecting
from your mobile device
• Manual operations and prompts listing by equipment biew
• Added capabilities for manual phase control and forcing of
transitions to allow operator to handle abnormal conditions
• New batch banners and simplified connections to reports to
ensure data access for improved decision making

Benefits
• Better access to process and prompting for improved
productivity
• More power to operations to handle abnormal conditions to
reduce the chance of production loss
• Easier access to reporting for improved decision making to
enable better decisions leading to productivity gains
SMART PRODUCTIVE PROTECTED

COMPANY INTERNAL Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 21
Mobile Alarming Interface
Release information subject to change

Overview
• See alarms published to ViewPoint in an interface
optimized for mobile devices
• Visual indication of active alarms which can be filtered or
sorted
• Access to complete alarm details
• Acknowledgement or Shelving of alarms from ViewPoint
web client
• Access controlled by FT Security settings

Benefits
• Operators and maintenance personnel do not have to be at
an operator station to act on an alarm – they can take the
alarm list with them!
• Responsive phone & tablet interface
System • Complete alarm details

4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 22


Library of Process Objects
Access definitions by Role and by Plant Areas
Release information subject to change
Domain Domain Groups FactoryTalk Domain
Users Linked Groups Overview
Area 1 Operator Cmds Ability to define access rights both by role and area
Dale • Faceplates will use FactoryTalk Security
Area 1 Operators Area 1 Ack/Shelve Alarms
Barb • FactoryTalk Security groups created for roles – Operator,
Area 1 Run Batches
Engineering, etc.
• Library object has configurable area prefix for area based
Area 2 Operator Cmds
security groups
Julia • Requires FactoryTalk View 9 and later
Area 2 Operators Area 2 Ack/Shelve Alarms
Dave
Area 2 Run Batches Benefits
• Provides way to define access levels for different plant
areas, simplifying design of larger systems
UserHasGroup (Area1 Operator Cmds” ) • Same security model used by rest of portfolio for simplified
system management
“Area1” user defined in instruction
System “Operator Cmds” defined by faceplate

4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 23


PRP Network Support
Release information subject to change

Overview
New 1756 EtherNet adaptor supporting Parallel Redundancy
Protocol (PRP)
• IEC 62439-3 compliant: same frame/packets sent out both
ports
• Acts as an I/O scanner in controller chassis or I/O adapter in
remote chassis
• Provides same performance and capacity as the 1756-
EN2TR

Benefits
• Enables high availability network for I/O communications –
helping to minimize risk of downtime
• Extends CPwE values to the I/O layer by leveraging
standards-based redundancy
System

4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 24


April 2018 - Agenda
Welcome / Agenda / Announcements / Logistics (Billy 5 min.)
PlantPAx v4.5 Preview… (Rapini and Dornan 15 min.)
RATechED’18 Process Track… (Schmidt 10 min.)
PSUG’18 Call for Customer Presentations… (Huter and Petkovic 10 min.)
MPC / APC Integrator Update… (Orona and Billy 15 min.)
Packaged Solutions for SIs (OptiSIS, RAPID and FT CraftBrew)… (Hood and Billy 10 min.)
Q&A Open Discussion… (All)

COMPANY INTERNAL Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 25
TechEd 2018
June 10-15, 2018
San Diego, CA

200 Sessions
20
Process
Demo

140 Discussions Discussion

8
Process
60+ Labs Labs

Register Today!
http://www.rockwellautomation.com/global/events/ra-teched/overview.page

COMPANY CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 26
April 2018 - Agenda
Welcome / Agenda / Announcements / Logistics (Billy 5 min.)
PlantPAx v4.5 Preview… (Rapini and Dornan 15 min.)
RATechED’18 Process Track… (Schmidt 10 min.)
PSUG’18 Call for Customer Presentations… (Huter and Petkovic 10 min.)
MPC / APC Integrator Update… (Orona and Billy 15 min.)
Packaged Solutions for SIs (OptiSIS, RAPID and FT CraftBrew)… (Hood and Billy 10 min.)
Q&A Open Discussion… (All)

COMPANY CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 27
PSUG
NOVEMBER 12 – 13 Keynote & Technology Roadmap Sessions
Pennsylvania Convention Center
Philadelphia, PA Customer Application Case Studies ● Technical Sessions
psug.rockwellautomation.com
Hands-On Labs ● Ask the Expert Sessions ● Voice of Customer

PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 28


Call for Papers – coming soon!
Nominate a customer to
present a success story
1. Deliver a project case study focused on the design and implementation of
your process system
2. Deliver a best practice case study focused on the operation
or maintenance of your system throughout its lifecycle

Benefits
 Peer and leading industry recognition for leadership in process industries
 Exposure to editors from around the globe
 Promotion in PSUG Program Guide and mobile app
 PSUG registration fee waived
Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
April 2018 - Agenda
Welcome / Agenda / Announcements / Logistics (Billy 5 min.)
PlantPAx v4.5 Preview… (Rapini and Dornan 15 min.)
RATechED’18 Process Track… (Schmidt 10 min.)
PSUG’18 Call for Customer Presentations… (Huter and Petkovic 10 min.)
MPC / APC Integrator Update… (Orona and Billy 15 min.)
Packaged Solutions for SIs (OptiSIS, RAPID and FT CraftBrew)… (Hood and Billy 10 min.)
Q&A Open Discussion… (All)

Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.


PlantPAx MPC – Solution Development
MPC Builder
Identification
Control Task Specs Export
Studio 5000
Monitoring/Tuning

Online change monitoring

Development cycle
1. Identify Process Parameters Studio 5000 program download
2. Specify Targeted measurements & Limits
3. Generate MPC Shell AOI Dedicated MPC-Module
4. Import and instantiate AOI (Co-Processor)
5. Download project to Logix AOI on Controller
6. Monitor and tune

Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.


MPC Process Library Accelerators
 PlantPAx MPC Configuration Faceplates – (Available)
 MPC Step Test AOI (available)
 MPC Model Quality AOI (available)
 MPC Control Status AOI (available) PlantPAx MPC Status

PlantPAx MPC Step Test Support


PlantPAx MPC Model Quality

PlantPAx MPC Faceplates

Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.


We can help you get started: MPC Project Initial Consulting Engagement Model
System Pavilion
End User
Integrator Consultant
Review overall project scope, key variables and control strategies
Project Kickoff

HMI MPC/Operator Screen Installation, Module Installation / MPC AOI


DCS MPC Code Connections, Control Transfer AOI Code Connections and other
Enablement designed calculations.
Develop step test plan, Review capabilities of Auto Step Routine,
Step Test Plan Development Implement Step

Execute Step Test From HMI, Collect Data for Model Identification
Step Test Execution

Import Data Set , Model Identification & Initial Tuning


Model Identification

Model Commissioning, KPI Calculation Verification, Model Fine Tuning


Commission (online), Operator Training

XX Day System Operation


Evaluation

As needed system tuning assistance or other solution and product


Support support

Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.


News
 Reduced price on MPC Module (firmware + hardware) suggested
list $65,000 (target accelerated adoption)
 New application deployment success
 Lime Kiln & Coffee Evaporator
 Process Library MPC Accelerator release
 Beta & plans for update to support ‘long’ horizon MPC (from 200
-> 1000) with reduced number of instructions (scaled as needed by
memory requirements).
 Hands on labs (advanced track) in San Diego TechEd.
Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
34
April 2018 - Agenda
Welcome / Agenda / Announcements / Logistics (Billy 5 min.)
PlantPAx v4.5 Preview… (Rapini and Dornan 15 min.)
RATechED’18 Process Track… (Schmidt 10 min.)
PSUG’18 Call for Customer Presentations… (Huter and Petkovic 10 min.)
MPC / APC Integrator Update… (Orona and Billy 15 min.)
Packaged Solutions for SIs (OptiSIS, RAPID and FT CraftBrew)… (Hood and Billy 10 min.)
Q&A Open Discussion… (All)

Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.


Products
Consistent,
Reusable IP

PRODUCT vs. Packaged


Solutions
SYSTEM OFFERINGS
Custom
Engineering
Project Specific
Value Add

COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 36
WHAT are Packaged Solutions?
ROCKWELL AUTOMATION OFFERS A WIDE VARIETY OF PACKAGED SOLUTIONS

 Pre-engineered, pre-built, pre-tested solutions to a pre-defined set


of process, safety, power, and/or information requirements – engineered with
deep domain knowledge
 Ship “ready to install”, all hardware engineering is completed,
all hardware is installed in a control panel, all application programming
is completed and installed, the completed build is factory tested
 Require no programming to achieve the defined capabilities, therefore only configuration
via the provided HMI is required (no programming tools required)
 Use standard Rockwell Automation® control platforms:
 Easily extended in the field to meet additional requirements, using standard
Rockwell Automation® programming tools
 Easily integrated into a plant-wide system (e.g. PlantPAx®, or Integrated Architecture®)

 Several hardware options, which may be selected (catalog string) at time of order
 Contain a broad set of software functions, enabled via configuration,
to cover a wide variety of requirements
 Information-enabled, smart assets, providing contextualized data to your Connected
Enterprise
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 37
WHY Packaged Solutions?
BENEFITS HIGH QUALITY
 Fast delivery time
 Eliminates nonrecurring engineering costs, when requirements are met
by standard build FULL FUNCTIONED
 Reduced unit cost:
 Streamlined Rockwell Automation® processes
 Factory testing eliminates need for hardware and software FAT LOW COST
 Start-up/commissioning time reduced: pre-tested build,
extensive documentation and support

 Built using Rockwell Automation® product


REDUCED DELIVERY TIME
 May be extended, using standard Rockwell Automation ® tools, to meet
requirements outside the standard build.
 Supported globally by Rockwell Automation

COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 38
What is RAPID Line Integration™ Solution
A CONFIGURABLE LINE CONTROL SOLUTION WITH BUILT-IN LINE PERFORMANCE MANAGEMENT

 Provides a flexible approach to integrating discrete manufacturing lines in the


consumer product industry, allowing for a single location to setup, control,
and analyze the performance of an entire line
 Lowers the total cost and time of deploying and optimizing manufacturing
equipment while providing a platform that interfaces with production
machines and operations management systems in a consistent manner
 Can be applied to any discrete manufacturing line in the consumer products
industry
 A few examples: Beverage, Personal Care, Baking, Dairy and many more
 A solution for manufacturers that are seeking to improve:
 Cost and time savings to start up lines
 Achieve a standardized approach for plant floor data access, visibility, and best practices
 Increase production by driving actionable information to the operators
 Reduce customization and “black box” that reduces data access
 Can be implemented on new or existing lines with varying control systems
 Standard Product, lifecycle managed by Rockwell Automation

COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 39
4 KEY VALUE PROPOSITIONS

COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 40
1 Standard Data Collection
Interface for Line Assets

 The RAPID Equipment Interface "normalizes" all


data uniqueness across assets at the equipment
level - providing a standard data access model,
which keeps the supervisory level standardized,
configurable, and repeatable
 Does not require code rewrite at the asset level
 Comprehensive test utility to deliver proper
execution of OEM equipment prior to start up with
test results reporting for verification during FAT

COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 41
2 Line Control And Performance
Management With a Common Architecture

 Requires minimal code development to


implement a system > configuration based
 Automatic event and reason code generation for
Performance Monitoring > No database setup for
events and states or OPC tag mapping required
 Automation level root-cause provides more
accuracy also provides operator input for
unplanned events

COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 42
3 Uses Single Point
of Access

C O N T R O L O P E R AT I O N S D ATA C O L L E C T I O N

V I S U A L I Z AT I O N REPORTING A N A LY S I S

L I N E C O N F I G U R AT I O N M A N A G E M E N T

 Provides actionable information in real time on the plant floor


while also providing traditional daily/weekly/monthly historical
reports for management / productivity improvement roles
 Full Ad hoc reporting environment, simple drag and drop report
customization and creation
 Zero-client for reports and dashboards uses HTML5 for
support on any device

COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 43
4 Project Methodology Allows OEM Coordination
for Commissioning Prior to Start Up

 Equipment Interface can be installed and tested after


FDS and prior to arrival on-site

COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 44
A connected
brewhouse helps you
view real-time data on
the brewing processes,
compare performance
across plants, quickly
scale production up or
down and manage
energy consumption.

COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 45
Why & How
Customer's Challenges and Solving the Challenges

CRAFT BREWER CHALLENGES SOLVING THE CHALLENGES IN VERSION 1.0

Growing and scaling operations – while maintaining the EASES


consistency and “craft” of the beer – is a primary goal Control of All Areas in a Brewing Operation
Consistent
Part artist, Creating and Value quality INTUITIVE
Quality, Improve
scientist, and interacting with the and flavor
entrepreneur process is critical above all else
Yield, Reduce Interfaces Improve Plant-Wide Operations
Production Time

SCALABLE
SI/SP to Information Drives Consistency & is Supportable

Reduced FLEXIBLE
Project efficiency Reduced Solution that
risk – project
– fast ramp up engineering drives FDS Array of Delivery Partners Offer Global Support
deliverables

The Brewer: Drive out Costs - Maintain Quality - Gain Competitive edge Documented Libraries + Scalable Applications + Standard Reports

COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 46
VERSION 1.0

Modular brew house application, specifically for equipment used in


microbreweries and brew pubs
• Designed and priced to provide affordable solution for smaller craft brewers
• Differentiators: Cost, Project complexity, Ease of Use, Customizable
• Functionality restricted to brew house and cellar with CIP™
• For entry into automation with minimal instrumentation or engineering
staff required

Delivered by Rockwell Automation®, and Partner System


Integrators or OEM’s
• Knowledge of specific products and the brewing process is required!
• Deployment Guide and User Manual provided

COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 47
Packaged Solution
OptiSIS®
A STANDARD APPROACH FOR PROCESS SAFETY SIS
 Engineered design to comply with IEC61508/IEC61511 and
safety manuals. ‘Safety in a box’
 SIL 3, fail-safe or Fault Tolerant hardware configurations
 50 and 100 I/O versions available Universal Inputs – AI, DI, and
Outputs – Volt Free and Powered, I/O configurable via HMI
 Simple, intuitive, configurable, Cause and Effect configuration
interface to configure safety functions – no programming
required.
 Available in either indoor area or outdoor area

BENEFITS
 Focus on Safety function rather than hardware engineering and
safety manual compliance tasks
 Standardized approach to small and medium Process Safety
applications
 Excellent choice to migration legacy safety solutions not
compliant with IEC61508/IEC61511
 Uses Standard Rockwell Automation® products
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 48
Small Safety Instrumented System (SIS)
50 and 100 I/O Versions

FIRST OF ITS KIND


 Flexible/configurable I/O
 Configured not programmed, using cause and
effect diagram
 Based on AADvance platform - Supports
requirements up to, and including, SIL 3

COMMERCIAL
 Lower implementation cost than Engineered
Solution
 Wide variety of process safety applications:
HIPPS (Flare Systems, Pipelines), Fired Heaters
(BMS), Overfill Protection (Tank Farms), Relay
& Legacy
PLC Replacement
 “Safe” amplification of Rockwell
Automation® provided SIS product;
market is for Sales, OEMs, End Users

COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 49
April 2018 - Agenda
Welcome / Agenda / Announcements / Logistics (Billy 5 min.)
PlantPAx v4.5 Preview… (Rapini and Dornan 15 min.)
RATechED’18 Process Track… (Schmidt 10 min.)
PSUG’18 Call for Customer Presentations… (Huter and Petkovic 10 min.)
MPC / APC Integrator Update… (Orona and Billy 15 min.)
Packaged Solutions for SIs (OptiSIS, RAPID and FT CraftBrew)… (Hood and Billy 10 min.)
Q&A Open Discussion… (All)

Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.


Wrap Up…
Q&A – Open Discussion
Next Meeting Topic Ideas
Send topic suggestions and ideas on how to improve this
Possible Topics for our next call… meeting for you and your team to:
rjbilly@ra.rockwell.com
Thursday July 12th 2018 - 10am EST 1:
2:
3:

Quarterly call files (deck + audio recording etc.) will be posted in the NEW Partner
Relationship Management portal (PRM) for RcSIs and SPs…. All others send me a note
and I will share a One Drive folder with you containing the files.

Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.

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