APR 2018 Process Integrator Quarterly Call
APR 2018 Process Integrator Quarterly Call
COMPANY CONFIDENTIAL
Unauthorized Use and Disclosure Prohibited
PROTECTED
STANDARDS DRIVEN APPROACH
OPEN
ALIGNED WITH ENTERPRISE POLICIES
FLEXIBLE
COMPANY INTERNAL Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 6
PlantPAx Server Consolidation
Release information subject to change
Overview
Consolidated servers into a single machine for systems up to
2,000 I/O
• Delivered as a single ISO installer
• Can be used on virtual or physical machine
• Compatible with other server-based system elements
• Server functions can be segregated as system needs grow
Benefits
• Right-sizes infrastructure while delivering full functionality to
reduce cost
• Identical capabilities between small and large systems
ensuring your system is scalable with your operations
• Single license and installer simplifies ordering and
implementation costs
System
4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED
Overview
New standard control panel offerings for PlantPAx Systems
• Standard design panels built to order
• Two ways to order:
• Basic provides pre-designed panel that can be populated in the
field
• Configured provides pre populated panel that is done at the factory.
• Includes drawings and documentation
Benefits
• Standard designs reducing project costs and risk
• Simple to budget and simple to order
• Reduced time to market with shorter delivery times than
custom panels
System
4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED
Benefits
• Monitor and control electrical distribution systems with one
common platform to reduce deployment and cost of
ownership
COMPANY INTERNAL Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 9
PlantPAx® System Estimator updates
Release information subject to change
Overview
Updated PlantPAx System Estimator improving support for
larger systems and latest capabilities
• Allows user to select scope of OWS to improve data server
sizing
• Ability to add thin clients or access points to the network
• Added ThinManager and OS licensing options
• Better alignment of system tree, network, and BOM for
virtualized systems
Benefits
• More flexibility for improved sizing of large systems
• Complete alignment with latest software and reference
architectures
System • Improved integration with the network planning tool within
IAB
4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED
Overview
Enhanced management of PASS Server redundancy:
• Automatic copy from primary to secondary server at initial creation
• Ability to replicate active to standby, even in the active server is the
secondary server
• Services automatically restart after replication w/o reboot
• Project edits automatically saved to both servers
Primary Secondary • Ability to force failover programmatically via command or in View Studio
Server Server
• Built-in display of redundancy status at runtime as a function or display
status
• Improved FTA&E uptime and alarm annunciation behavior during
redundancy change over events
Benefits
• Simplified management of redundant PASS servers
System • Simplified design experience for reduced chance of error
4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED
EtherNet/IP Benefits
• Delivers a modern, easy-to-use communications solution for
customers adopting EtherNet/IP based process instruments
• Improved user experience
COMPANY INTERNAL Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 12
Updated Function Block Diagram Editor
Release information subject to change
Overview
Usability enhancements to the Function Block Diagram Editor
• More clearly identification of coding errors
• Ability to modify operand values from the FBD
• Ability to force I/O values from the FBD
• Ability to change sheet sizes and reorder sheets online
• Ability to invert a Boolean connection without additional
instructions
• Smaller block representations
• Improved routing algorithm
Benefits
• Improved design experience
• Simplified debugging and troubleshooting
System
4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED
Overview
New Structured Test Editor within Studio 5000 Logix Designer:
• Line numbers and syntax highlighting
• Collapsible code segments
• User definable code segments
• Ability to bookmark code
• Change and verify bars
• Inline value monitoring
• Clear identification of code errors
• Can be used within SFC code
Benefits
• Improved design experience
• Simplified debugging and troubleshooting
System
4.5
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SMART PRODUCTIVE PROTECTED
Benefits
• Improves productivity by allowing shorter time to update
multiple devices
• Easily apply firmware standards
• Can coexist with ControlFLASH
System
4.5
COMPANY INTERNAL
First release targeted for early 2018
SMART PRODUCTIVE PROTECTED
Overview
New easy-to-use network management software from
Rockwell Automation, , FactoryTalk® Network Manager™:
• Discovers plant floor network (EtherNet/IP and CIP™) and
provides many enhanced topology views
• Provides real-time capture of alarms and events,
configuration, backup, and export capabilities
• Allows for creation of configuration templates
Benefits
• More easily deploy, commission, and maintain your control
system networks
• Simplifies management and troubleshooting activities
System
4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED
Overview
Adoption of PI Performance Monitor capabilities to collect
PlantPAx system performance information:
• Server and workstation performance
• Controller and Data Server diagnostics
• Includes Event Frame templates aligned with System
Element type
Benefits
• Improves troubleshooting capabilities by providing system
performance data history
• Identifies excursions from recommended loading limits as
events for simple review
• Simplifies use of the PlantPAx system checklist to ensure
System alignment to Rockwell Automation recommendations
4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED
Overview
Simplified faceplate design aligned with HMI standards
• Minimized use of color outside of alarms
• Organization of content based on usability by role
• Standard look and feel aligned with new RA products
Benefits
• Lower tag count per faceplate for improved performance
• More intuitive operation
• Alignment with industry standards to reduce the cost of
adoption
System
4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED
Overview
New data source added to TrendPro. Data Sources now include:
• Live Data
• View SE datalog data sources
• FactoryTalk Historian
• NEW! - FactoryTalk Alarms and Events – ability to add alarm
history and display alarm events on trend
Benefits
• Optimized display of event information with real-time and
historical data on the trend
• Easy to add both ad-hoc at runtime and design time
• Helps troubleshooting efforts
System
4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED
Overview
• Pass-through login from ThinManager to view clients on
Devices
OWS
Benefits
User X
• Login once, even if multiple View clients are launched
Group X Users
Role X
System
4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED
Benefits
• Better access to process and prompting for improved
productivity
• More power to operations to handle abnormal conditions to
reduce the chance of production loss
• Easier access to reporting for improved decision making to
enable better decisions leading to productivity gains
SMART PRODUCTIVE PROTECTED
COMPANY INTERNAL Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 21
Mobile Alarming Interface
Release information subject to change
Overview
• See alarms published to ViewPoint in an interface
optimized for mobile devices
• Visual indication of active alarms which can be filtered or
sorted
• Access to complete alarm details
• Acknowledgement or Shelving of alarms from ViewPoint
web client
• Access controlled by FT Security settings
Benefits
• Operators and maintenance personnel do not have to be at
an operator station to act on an alarm – they can take the
alarm list with them!
• Responsive phone & tablet interface
System • Complete alarm details
4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED
4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED
Overview
New 1756 EtherNet adaptor supporting Parallel Redundancy
Protocol (PRP)
• IEC 62439-3 compliant: same frame/packets sent out both
ports
• Acts as an I/O scanner in controller chassis or I/O adapter in
remote chassis
• Provides same performance and capacity as the 1756-
EN2TR
Benefits
• Enables high availability network for I/O communications –
helping to minimize risk of downtime
• Extends CPwE values to the I/O layer by leveraging
standards-based redundancy
System
4.5
COMPANY INTERNAL
SMART PRODUCTIVE PROTECTED
COMPANY INTERNAL Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 25
TechEd 2018
June 10-15, 2018
San Diego, CA
200 Sessions
20
Process
Demo
8
Process
60+ Labs Labs
Register Today!
http://www.rockwellautomation.com/global/events/ra-teched/overview.page
COMPANY CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 26
April 2018 - Agenda
Welcome / Agenda / Announcements / Logistics (Billy 5 min.)
PlantPAx v4.5 Preview… (Rapini and Dornan 15 min.)
RATechED’18 Process Track… (Schmidt 10 min.)
PSUG’18 Call for Customer Presentations… (Huter and Petkovic 10 min.)
MPC / APC Integrator Update… (Orona and Billy 15 min.)
Packaged Solutions for SIs (OptiSIS, RAPID and FT CraftBrew)… (Hood and Billy 10 min.)
Q&A Open Discussion… (All)
COMPANY CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 27
PSUG
NOVEMBER 12 – 13 Keynote & Technology Roadmap Sessions
Pennsylvania Convention Center
Philadelphia, PA Customer Application Case Studies ● Technical Sessions
psug.rockwellautomation.com
Hands-On Labs ● Ask the Expert Sessions ● Voice of Customer
Benefits
Peer and leading industry recognition for leadership in process industries
Exposure to editors from around the globe
Promotion in PSUG Program Guide and mobile app
PSUG registration fee waived
Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.
April 2018 - Agenda
Welcome / Agenda / Announcements / Logistics (Billy 5 min.)
PlantPAx v4.5 Preview… (Rapini and Dornan 15 min.)
RATechED’18 Process Track… (Schmidt 10 min.)
PSUG’18 Call for Customer Presentations… (Huter and Petkovic 10 min.)
MPC / APC Integrator Update… (Orona and Billy 15 min.)
Packaged Solutions for SIs (OptiSIS, RAPID and FT CraftBrew)… (Hood and Billy 10 min.)
Q&A Open Discussion… (All)
Development cycle
1. Identify Process Parameters Studio 5000 program download
2. Specify Targeted measurements & Limits
3. Generate MPC Shell AOI Dedicated MPC-Module
4. Import and instantiate AOI (Co-Processor)
5. Download project to Logix AOI on Controller
6. Monitor and tune
Execute Step Test From HMI, Collect Data for Model Identification
Step Test Execution
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 36
WHAT are Packaged Solutions?
ROCKWELL AUTOMATION OFFERS A WIDE VARIETY OF PACKAGED SOLUTIONS
Several hardware options, which may be selected (catalog string) at time of order
Contain a broad set of software functions, enabled via configuration,
to cover a wide variety of requirements
Information-enabled, smart assets, providing contextualized data to your Connected
Enterprise
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 37
WHY Packaged Solutions?
BENEFITS HIGH QUALITY
Fast delivery time
Eliminates nonrecurring engineering costs, when requirements are met
by standard build FULL FUNCTIONED
Reduced unit cost:
Streamlined Rockwell Automation® processes
Factory testing eliminates need for hardware and software FAT LOW COST
Start-up/commissioning time reduced: pre-tested build,
extensive documentation and support
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 38
What is RAPID Line Integration™ Solution
A CONFIGURABLE LINE CONTROL SOLUTION WITH BUILT-IN LINE PERFORMANCE MANAGEMENT
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 39
4 KEY VALUE PROPOSITIONS
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 40
1 Standard Data Collection
Interface for Line Assets
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 41
2 Line Control And Performance
Management With a Common Architecture
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 42
3 Uses Single Point
of Access
C O N T R O L O P E R AT I O N S D ATA C O L L E C T I O N
V I S U A L I Z AT I O N REPORTING A N A LY S I S
L I N E C O N F I G U R AT I O N M A N A G E M E N T
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 43
4 Project Methodology Allows OEM Coordination
for Commissioning Prior to Start Up
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 44
A connected
brewhouse helps you
view real-time data on
the brewing processes,
compare performance
across plants, quickly
scale production up or
down and manage
energy consumption.
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 45
Why & How
Customer's Challenges and Solving the Challenges
SCALABLE
SI/SP to Information Drives Consistency & is Supportable
Reduced FLEXIBLE
Project efficiency Reduced Solution that
risk – project
– fast ramp up engineering drives FDS Array of Delivery Partners Offer Global Support
deliverables
The Brewer: Drive out Costs - Maintain Quality - Gain Competitive edge Documented Libraries + Scalable Applications + Standard Reports
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 46
VERSION 1.0
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 47
Packaged Solution
OptiSIS®
A STANDARD APPROACH FOR PROCESS SAFETY SIS
Engineered design to comply with IEC61508/IEC61511 and
safety manuals. ‘Safety in a box’
SIL 3, fail-safe or Fault Tolerant hardware configurations
50 and 100 I/O versions available Universal Inputs – AI, DI, and
Outputs – Volt Free and Powered, I/O configurable via HMI
Simple, intuitive, configurable, Cause and Effect configuration
interface to configure safety functions – no programming
required.
Available in either indoor area or outdoor area
BENEFITS
Focus on Safety function rather than hardware engineering and
safety manual compliance tasks
Standardized approach to small and medium Process Safety
applications
Excellent choice to migration legacy safety solutions not
compliant with IEC61508/IEC61511
Uses Standard Rockwell Automation® products
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 48
Small Safety Instrumented System (SIS)
50 and 100 I/O Versions
COMMERCIAL
Lower implementation cost than Engineered
Solution
Wide variety of process safety applications:
HIPPS (Flare Systems, Pipelines), Fired Heaters
(BMS), Overfill Protection (Tank Farms), Relay
& Legacy
PLC Replacement
“Safe” amplification of Rockwell
Automation® provided SIS product;
market is for Sales, OEMs, End Users
COMPANY INTERNAL – CONFIDENTIAL Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 49
April 2018 - Agenda
Welcome / Agenda / Announcements / Logistics (Billy 5 min.)
PlantPAx v4.5 Preview… (Rapini and Dornan 15 min.)
RATechED’18 Process Track… (Schmidt 10 min.)
PSUG’18 Call for Customer Presentations… (Huter and Petkovic 10 min.)
MPC / APC Integrator Update… (Orona and Billy 15 min.)
Packaged Solutions for SIs (OptiSIS, RAPID and FT CraftBrew)… (Hood and Billy 10 min.)
Q&A Open Discussion… (All)
Quarterly call files (deck + audio recording etc.) will be posted in the NEW Partner
Relationship Management portal (PRM) for RcSIs and SPs…. All others send me a note
and I will share a One Drive folder with you containing the files.