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Health and Safety Executive Hid Semi Permanent Circular Hazardous Installations Directorate SPC/TECH/OSD/31

This document provides guidance for inspectors on the use of High Integrity Pressure Protection Systems (HIPPS) for overpressure protection of pipelines and risers. It discusses: 1) Examples of plant configurations where remote HIPPS may be used, such as for protecting high pressure/high temperature pipelines and risers. 2) Recommendations for when remotely located HIPPS are acceptable, including having a "no burst" riser design or means for manual intervention in a timely manner. 3) Legal considerations regarding pipeline safety regulations and maintaining equipment in good working order.
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0% found this document useful (0 votes)
197 views17 pages

Health and Safety Executive Hid Semi Permanent Circular Hazardous Installations Directorate SPC/TECH/OSD/31

This document provides guidance for inspectors on the use of High Integrity Pressure Protection Systems (HIPPS) for overpressure protection of pipelines and risers. It discusses: 1) Examples of plant configurations where remote HIPPS may be used, such as for protecting high pressure/high temperature pipelines and risers. 2) Recommendations for when remotely located HIPPS are acceptable, including having a "no burst" riser design or means for manual intervention in a timely manner. 3) Legal considerations regarding pipeline safety regulations and maintaining equipment in good working order.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 17

HEALTH AND SAFETY EXECUTIVE HID SEMI PERMANENT CIRCULAR

Hazardous Installations Directorate SPC/TECH/OSD/31


Review Date: October 2008 Subject File: 462

Author Section: OSD 3.5 OG Status: Fully Open

Issue Date: October 2005 Version No: 1

STATUS: For information

TO: OSD Inspectors [Bands 1-3] and all HID SI3 Inspectors

HIGH INTEGRITY PRESSURE PROTECTION SYSTEMS [HIPPS] FOR


THE OVERPRESSURE PROTECTION OF PIPELINE RISERS

PURPOSE

To provide guidance for Inspectors in respect of the provision of remotely located


HIPPS, including those located subsea, for the protection of pipelines, pipeline risers
and some associated topsides process pressure systems.

ACTION

Inspectors should take account of the contents of this SPC when undertaking the
assessment of safety cases and the inspection of pipelines and process pressure
systems.

INTRODUCTION

1. The term HIPPS is applied to an instrument based protective system where


the plant is not fully rated to the pressures to which it might be exposed in a
fault condition and either:

a. there are no mechanical protective systems [eg bursting disc, relief


valve] to prevent overpressure and potential loss of containment; or

b. the mechanical protective systems are present but by themselves may


be inadequate to prevent loss of containment in certain reasonably
foreseeable circumstances [eg they are not sized for the worst case].

2. Some Duty holders use alternative terms for HIPPS, eg Over Pressure
Protection System [OPPS].
ANNEXES

3. Annex A gives examples of various plant configurations where remote HIPPS


may be a proposed design option.

4. Annex B provides information in respect of the design, operation and testing


aspects of HIPPS.

PIPELINES AND RISERS PROTECTED BY HIPPS

5. HSE has encountered several tens of HIPPS which provide topside protective
functions. Often topside HIPPS have been implemented in situations where
the ratio between the maximum pressure threat and rated pressure is
below 1.5. In such cases the hydrotest pressure will not be breached and
there is a relatively low risk of loss of containment.

6. By contrast, the implementation of HIPPS subsea is relatively novel. HSE is


aware of less than 6 subsea HIPPS worldwide and the majority of these are
on the UKCS.

7. The critical plant protected by a pipeline HIPPS has generally been the
remote import riser and associated pipework. HIPPS are attractive for high
pressure/high temperature [HP/HT] developments where:

a. It is not possible to design the pipeline and risers to the full well
closed-in tubing head pressure [CITHP]; or

b. The pipeline is so long that rating the pipeline for the CITHP, though
possible, renders the project uneconomic.

8. In some cases where a new well exceeds the capability of existing


infrastructure a conceptual design utilising subsea HIPPS may be
in competition with a conceptual design utilising a normally unattended
installation (NUI) based HIPPS.

9. HIPPS protected pressure systems may include high inventory pipelines and
risers, the failure of which is a major hazard. Particular aspects regarding the
of use of remotely located HIPPS include:

a. The difficulty of access to subsea HIPPS for in-situ maintenance and/or


testing.

b. For installations which are manned there is scope to close valves manually
in order to isolate a local pressure source in the event of a HIPPS mal-
function and so prevent overpressurisation of downstream installations.
Generally a NUI or subsea pressure source will be able to be isolated
remotely from a downstream manned installation. However if problems are
encountered in achieving a prompt isolation of the pressure source, e.g. a
loss of the control system, then the period of time required for
transportation of technicians to the NUI for manual intervention becomes
important.

c. If the HIPPS protects the topsides of a NUI installation, as in Fig. 4 of


Annex A, then there can be a general reluctance on the part of a
dutyholder to send personnel to the NUI installation to undertake
maintenance. This reluctance is due to the risks arising from helicopter
travel to the NUI, the lack of support infrastructure on the NUI and also the
potential for intervention on the NUI plant to cause problems.

RECOMMENDATIONS FOR THE USE OF REMOTELY LOCATED HIPPS

10. It is difficult to generalise regarding the acceptable limits for protective


systems. The following criteria are proposed for high consequence
riser/pipeline section failures where there is a significant likelihood [say > 0.1]
of multiple deaths of 10 or more persons. The criteria are based, with some
modifications, on those suggested by HSE Pipelines Inspectors since late
2002.

11. The preferred design option is that of inherent safety, ie risers are to be fully
rated to maximum pressure to which they may be subjected. Where the
inherently safe option is judged not to be reasonably practicable then the
pipeline should be protected by a pressure relief system. Any deviation from
these design options should be justified within an ALARP demonstration.
In assessing the safety of different options, it should be noted that relief
valves deliver their primary safety function with considerable reliability, and
have different failure modes from instrumented trips, thus giving a useful
degree of diversity which a HIPPS solution lacks.

12. Where the inherent safety and the pressure relief options are not judged to be
reasonably practicable then protection may be afforded by an appropriate
instrumented protective system comprising an HIPPS as a backup to the
Emergency Shutdown System [ESD]. Both systems are to be capable of
independently isolating the over-pressure hazard with the HIPPS normally
having a greater design reliability than the ESD:

PLUS one or both of (a) or (b) should be implemented:

a. provide a 'no burst' riser.


[A riser which by engineering assessment is expected to have a low
probability of failure, typically <0.05, if subjected to the maximum
possible pressure.]

b. provide for manual intervention. This may be feasible if the over-


pressure hazard is from a manned location where timely intervention
[eg by closing valves] to prevent pressure exceeding the design
pressure is possible. The time required for manual intervention must be
significantly less than the time it would take for the pressure to exceed
the design pressure. This time should be subject to an appropriate
human factors assessment.
PLUS some or all of (c)-(g) should also be considered:

c. protect the pipeline risers with subsea isolation valves [SSIV].


[By limiting inventory, an SSIV, can sometimes convert a riser/pipeline
section from a high consequence category to a lower consequence.]

d. provide topsides pressure relief or blowdown system for the pipeline


which can be brought into effect in the event of HIPPS failure.

e. provide subsea relief or bursting, eg a ‘weak’ pipeline section.

f. provide means to avoid blockages [eg hydrates], which will reduce the
number of demands on the over pressure protection systems.

g. provide contingency plan for HIPPS failure [eg evacuate the


installation].

LEGAL CONSIDERATIONS

13. A pipeline rupture is a safety issue only if it occurs near people [or in the
longer term, if people have to do potentially dangerous things to rectify the
situation]. Thus in practice, only a rupture of a pipeline near an installation or
at the riser itself is a major hazard issue. For pipeline sections remote from
offshore installations shipping activity may be minimal, and therefore vessels
are unlikely to be threatened by any release.

14. Pipelines Safety Regulations 1996 [SI 1996/825]

a. Regulation 5. Pipeline design so far as is reasonably practicable


[SFAIRP] to be able to withstand forces arising from operation.

b. Regulation 6. Provision of pipeline safety systems as are necessary


SFAIRP. [This would include the ESD and HIPPS.]

c. Regulation 11(a) Safe operating limits of pipeline to be established.


[This would be the design or maximum allowable operating pressure of
the pipeline.]

d. Regulation 11(b) Operation of pipeline to be within the safe operating


limits [ie the ESD system and the HIPPS must maintain the pipeline
pressure within the safe operating limits in the event of any abnormal
operating conditions or faults giving rise to overpressure].

e. Regulation 13 Pipeline to be maintained and be in good repair.

f. Regulation 19. Fitting of emergency shutdown valves [ESDV].

15. Prevention of Fire and Explosion and Emergency Response Regulations 1995
[SI 1995/743]
a. Regulation 9(a). Ensure the safe … handling and movement of….
flammable or explosive substances.

b. Regulation 12 Provision for the remote operation of plant.

c. Regulation 19(1) plant to be maintained and kept in good repair.

16. Safety Case Regulations 1992 [SI 1992/2885]

a. Regulation 8(1)(a) adequate management system in place.


b. Regulation 8(1)(d) risks evaluated and reduced to ALARP.
c. Regulation 15A. Safety critical elements to be suitable.

[Note that a subsea HIPPS is not considered to be a SCE since it is not part
of an installation. A HIPPS on one installation protecting risers under another
installation is a safety critical element, but the practicalities of verifying such
elements are not simple, particularly when the installations concerned have
different operators.]

17. Management of Health and safety at Work Regulations 1999 [SI 1999/1877]

a. Regulation 5 requirement for an effective health and safety


management system.
b. Regulation 4 and Schedule 1 – Principles of prevention.

Note that Schedule 1(e) includes the goal “adapting to technical progress”

18. Provision and Use of Work Equipment Regulations 1998 [SI 1998/2306]

a. Regulation 4(a) work equipment is suitable for the purpose.


b. Regulation 5 work equipment is maintained in good repair.
c. Regulation 6 work equipment to be inspected to ensure that it remains
in good repair.

19. Pressure Equipment Regulations 1999 [SI 1999/2001]

a. These Regulations apply only to new pressure equipment. Of note,


is the exemption in Schedule 1(1) relating to: pipelines comprising
piping or a system of piping designed for the conveyance of any fluid or
substance to or from an installation [onshore or offshore] starting from
and including the last isolation device located within the confines of the
installation, including all the annexed equipment designed specifically
for pipelines. This exclusion does not apply to standard pressure
equipment such as may be found in pressure reduction stations or
compression stations; [refer to the EU Pressure Equipment website].
b. Any new topside piping and fittings on NUI and manned installations
which are inboard of the ESDV valve, ie after the spec break of the
pipeline; will require to comply with the Pressure Equipment
Regulations.

SAFETY CASE ASSESSMENT

20. The use of HIPPS should be addressed within a safety case. Past experience
has indicated that Inspectors should ask generic question(s) during the issues
raised stage of every Safety Case assessment to establish if any pressure
system situated on the installation is protected by remote HIPPS and vice
versa, for example:

a. Are any of the hydrocarbon containment systems protected against


over-pressurisation by remote HIPPS located subsea or on another
installation? If so, details should be requested; and

b. Does the installation feature any HIPPS that protect remote


installation(s) from over pressurisation of the hydrocarbon containment
system? If so, details should be requested.

21. GASCET 5.1F16 contains guidance for Inspectors undertaking Safety Case
assessment of HIPPS.

22. Safety Management System [SMS] assessment should include the


operational maintenance and testing philosophies to ensure the correct
functioning of HIPPS. Where there is more than one offshore installation
involved then it is necessary, in order to ensure that the SMS measures are
adequate for the HIPPS protective system as a whole, to consider whether
the maintenance and testing philosophies included in the safety cases for the
other installations are sufficient.

INSPECTION

23. Relevant safety case post acceptance inspection topics [PAITs] which have
been identified should be included in the annual inspection plans for the
installation. Those HIPPS which are particularly critical to safety of persons
should be identified for particular attention during inspection visits.

24. The requirements of BS EN 61511 are considered as best practice in the UK


process sector. Duty holders should follow the recommendations for hardware
and software safety integrity or employ other equally effective means for
ensuring safety. Duty holders should comply with the safety management
systems, as specified in BS EN 61511, which are appropriate to the SIL of the
HIPPS and Inspectors should inspect against them, ie the functional safety
assessments, audits and reviews.
25. Inspection of HIPPS should include:

a. Verification that the Duty holder is implementing a routine maintenance


and testing schedule for both the hardware and computer software
components.

b. Verification that any necessary operational procedures, including any


emergency procedures that are necessary in the event of a HIPPS
malfunction, are in place on the installation and that personnel are
knowledgeable of them and undertake their activities in accordance
with the procedures.

c. For those HIPPS which are remotely located on an adjacent


interconnected installation verification that both a. and b. above are
satisfactory. This is most important in a situation where there is more
than one Duty holder involved.

Verification of the suitability of any transport arrangements that have been put
in place to secure timely access to remote HIPPS locations for critical
maintenance and testing.

26. In the event that an inoperative or inadequately maintained HIPPS is identified


during an inspection then appropriate enforcement action should be taken.

27. Well CITHPs are likely to reduce over time and eventually may fall to a level
below that of the pipeline/riser pressure rating. It will therefore be necessary
to regularly review HIPPS inspection plan priorities in the light of this fact.
[This should be a consideration for the ALARP demonstration for HIPPS.]

REFERENCES

BS PD 8010-2:2004 Code of Practice for Pipelines: Subsea Pipelines.

BS EN 14161:2003: Petroleum and Natural Gas Industries: Pipeline Transportation


Systems.

BS EN 61508 Parts 1-7:2002: Functional Safety of Electrical/Electronic/


Programmable Electronic Safety Related Systems.

BS EN 61511 Parts 1 to 3:2004 Functional Safety – Safety Instrumented Systems for


the Process Industry Sector.

UKOOA Guidelines for Instrument-Based Protective Systems – Issue 2

API RP 14 C - Recommended Practice for Analysis, Design, Installation, and Testing


of Basic Surface Safety Systems for Offshore Production Platforms
HSE Offshore Division Operations Notice 66: Publication of Revised Assessment
Principles for Offshore Safety Cases

HSE ALARP Suite of Guidance

CONSULTATION

28. This SPC has been prepared by OSD3.5 in conjunction with HID SI3 and
OSD3.4.

CONTACT POINT FOR FURTHER INFORMATION

29. For further information contact OSD3.5


ANNEX A

PLANT CONFIGURATIONS WHERE REMOTE HIPPS MAY BE A PROPOSED


DESIGN OPTION.

HSE may encounter design configurations as depicted in Figs 1 to 4. Applications of


the type depicted in Figs. 1, 3 and 4 have already been encountered.

ESDV

Not fully rated

Subsea
HIPPS Manned
installation

Fig. 1 Subsea wells with subsea HIPPS feeding directly to a manned installation, subsea
pipeline/riser not fully rated.

ESDV

Not fully rated

Subsea
NUI
HIPPS

Fig. 2 - Subsea wells with subsea HIPPS feed directly to an NUI, the subsea pipeline/riser is not fully
rated.
Topsides piping fully
rated

ESDV HIPPS ESDV

ESDV

Riser
Fully Not fully
rated rated

Wells NUI Manned


installation

Fig. 3 - Subsea wells feed directly to an NUI. The NUI does not have full flow relief
and the NUI import pipeline is fully rated. The NUI exports to a manned installation
and the NUI export riser and the import riser on the manned platform are not fully
rated.

HIPPS ESDV
ESDV

Not fully
rated

Local NUI Manned


Wells installation

Fig. 4 - Local wells, with flow lines fully rated, feed an NUI and the NUI exports to a
manned platform. The NUI topsides are not fully rated. The NUI does not have full
flow relief. The export pipeline from the NUI and the riser at the manned platform are
not fully rated and are protected by HIPPS on the NUI.
ANNEX B
SYSTEM DESIGN
BACKGROUND

1. An internet search was conducted to identify what has been achieved


in relation to subsea wells without resorting to subsea HIPPS. The
search found the Gyrfalcon single well development has the world's
first 15,000 psi. subsea tree. The field has a single well, is located in
885 feet of water and is tied back 2.9 miles to Shell's GC-19 Boxer
facility in the Gulf of Mexico. Gyrfalcon came on stream in 1999. The 6
inch flowline and riser system are rated to 12,200 psi. The 5 inch inner
diameter riser was tested to a burst pressure above 25,000 psi.
2. The diagram at Fig. 2 provides a simplified summary of major design
options for pressure systems that are not fitted with pressure relief.
PRESSURE SYSTEM DESIGN CONSIDERATIONS

3. The starting point should be an inherently safe design for the pressure
system. Refer to Assessment Principles for Offshore Safety Cases
(APOSC) Principle 21. The inherently safer solution to this problem is
to design the riser, the adjacent fortified section and the associated
bolted joints so that they will not rupture. This can be achieved if the
riser and associated items are fully rated to the maximum pressure that
they can be subjected to.
4. An inherently safe system, i.e. a fully rated system, would normally be
designed in accordance with a recognised code such as BS EN 14161
supported by BS PD 8010-2 with the design pressure above the
maximum wellhead pressure. Adherence to such a code gives
confidence that all of the forces acting on the system have been
considered. Codes tend to be conservative to allow a margin for
uncertainty. A fully rated system does not require a HIPPS.
5. In the event that the inherently safe criterion cannot be justified then,

a. a 'no-burst criterion' could be considered for the riser and


associated items. This would require a rigorous
engineering analysis to be undertaken in order to
demonstrate fitness for purpose. Typically the
engineering analysis would take advantage of the actual
minimum measured wall thickness and the actual
measured material properties. It is important that the
analysis also consider the external loadings on the
system and riser. All codes require risers to be
hydrotested at 1.5 x design pressure. Carrying out a
hydrotest would raise confidence in the analysis. If the
analysis assumes that any part of the corrosion
allowance contributes to preventing burst, then a rigorous
in-service inspection regime should be implemented,
consistent with the anticipated corrosion rate and
expected pressure reduction from the wells, or
b. the design strength of the riser and associated items
could be sufficiently stronger than the main section of the
pipeline. This will ensure that in the event of a pressure
protective system failure the pipeline section (at a safe
distance from the installation) would fail rather than the
riser.

6. Implementation of one of the design measures listed above in para. 5


does require the use of a HIPPS. The HIPPS safety integrity level (SIL)
requirement necessary in such circumstances would be generally
modest and practically achievable. In contrast if none of the design
measures listed above at para. 3 and 5 are implemented then the SIL
requirements on a HIPPS would become very onerous and probably
exceed recognised integrity claim limits for instrumented protective
functions.
7. A subsea isolation valve (SSIV) upstream of a critical import riser to an
installation may limit the potential inventory release, converting the
consequences from major to minor and reducing the required SIL
performance of the HIPPS. It should be noted that closures of a SSIV
or emergency shutdown valve (ESDV) may place additional demands
on the HIPPS.
8. Pressure relief at the receiving installation could fulfil a protective role
with respect to the receiving installation's import riser. The pressure
relief should be upstream of the riser ESDV. Any such design would
require careful consideration to ensure the riser ESDV requirements of
Reg. 19 of the Pipelines Safety Regulations are complied with. It is
understood that the Kirstin installation in Norwegian waters uses this
concept although HSE is not aware of pressure relief upstream of the
import ESDV on any UK installation.
9. Where the pressure relief is not upstream of the ESDV a guaranteed
method of re-opening the ESDV prior to import linepack exceeding the
riser rating could be used as a protective measure. HSE is not aware of
the use of this method in UK waters. A variation of this could be based
on a manually operated ESDV bypass but again HSE is not aware of
the use of this method in UK.
10. For design measures as detailed in para. 8 and 9 above, gas from the
pressure relief system can be disposed of via the flare system. Liquids
present could be a problem, though it may be acceptable to dispose of
small quantities to sea.
11. As an alternative to the designs given in Figures 3 and 4 of Annex A
full flow relief or partial relief could be implemented at the exporting
normally unattended installation (NUI). However disposal of liquids
present could again be a problem.
HIPPS DESIGN
12. A HIPPS for protecting pipeline/risers from well pressure is functionally
simple. The source of pressure, i.e. closed in tubing head pressure
(CITHP), is isolated by two shut down valves when pressure sensors,
utilising either 2 out of 3 or 1 out of 2 voting, detect an overpressure.

13. It should be noted that API Recommended Practice 14 C Appendix A -


Process Component Analysis Para. A.1.2.2.1 indicates that a single
shut down valve with a single independent pressure sensor and relay is
an acceptable alternative to a pressure relief valve, as depicted in Fig
A-1.3 of API RP 14C. This arrangement would not generally be an
acceptable alternative to a pressure relief valve on the UKCS as such a
basic HIPPS design would not have a sufficient SIL. However the
arrangement may be considered where a low SIL is acceptable. e.g. in
instances where the CITHP only marginally exceeds the maximum
allowable working pressure of the pressure system and thus the CITHP
is well within the hydrotest pressure.
14. HIPPS should have dedicated shut down valves and generally a
wellhead master valve should not form part of an HIPPS design. There
is the potential for a wireline tool to prevent the closure of a wellhead
valve during workover operations on a well.
15. According to BS EN 61508 and BS EN 61511, the HIPPS design
should satisfy:

a. the required SIL by calculation, based on component


reliability.
b. fault tolerance requirements.

16. The integrity required for an HIPPS function is determined by the


ALARP principle, overall risk targets, and engineering judgement.
Considerations of ALARP and target SIL for a HIPPS are difficult.
Some guidance is contained in section 4.4 of the UKOOA Guidelines
for Instrument-Based Protective Systems. The cost of instrumented
protective functions increases rapidly with integrity level, but at the
same time the benefit in terms of risk reduction reduces because a
large proportion of the risk has already been protected. (Note that well
CITHP may decline very rapidly, and this will have an impact on the
benefit element of ALARP calculations.)
An ALARP case should consider both the CAPEX savings and the
OPEX costs arising from the use of HIPPS.
17. Furthermore to achieve higher SILs there would be a need for
increased testing and maintenance. Where required this intervention
can itself have a detrimental risk impact because of the need for
helicopter flights, work on an NUI or work subsea.
18. Calculation of the SIL achievable by a HIPPS appears to be a
deceptively simple matter, based on reliability data. But there is a
problem with common cause failure, e.g. hydrate formation in the
valves. 'Beta factors' used to quantify the likelihood of common cause
failure mechanisms are at best a guess.
19. Minimum fault tolerance requirements of an HIPPS are determined
from BS EN 61511 methods or BS EN 61508 Part 2 architectural
constraints tables. The mechanism for determining the fault tolerance
requirements is relatively simple but again it is likely that a scarcity of
component failure mode/ reliability data will cause problems.
20. It is important to design the HIPPS such that it fails to a state of least
danger on fault condition where failure to safety is easily designed in
(e.g. electronics failure, transmitter failure) as well as on electric power
failure, hydraulic power failure - thus spring return valves are preferred.
21. A major difference between traditional subsea wellhead control and
topsides control is that the solenoid valves used in subsea wellhead
control do not fail safe on loss of electric power. Consideration should
be given for the design for subsea HIPPS to be consistent with
traditional HIPPS topsides and topsides wellhead control by dumping
hydraulic fluid on loss of electrical power or electrical control signal to
the subsea HIPPS.
22. An hydraulic dump valve to speed up 'failure to safety' on loss of
hydraulic power from the protected (host) installation should also be
considered, as otherwise valve closure could take several tens of
minutes. In general without rapid hydraulic dump capability the subsea
valve closure time will be related to the distance from protected
installation to subsea HIPPS. Likewise the time to pack the line from
the wellhead to the importing platform will be related to the distance
between subsea wellheads to the protected installation.
23. The basic function of the remote HIPPS (whether subsea or on an NUI)
should be autonomous, with no inhibit facility; there may be
advantages in latching the tripped state.
24. The basic HIPPS function logic solver should preferably be non-
programmable, and fail safe when its internal self test fails. If the target
integrity for the HIPPS 'isolate pressure threat' function is SIL 3 then,
whatever combination of software lifecycle specification, design,
programme coding, verification and validation techniques have been
used, that combination should demonstrably, reliably and reproducibly
have resulted in software compatible with SIL 3 performance. In
practice this would mean that the software methodology is mature,
widely used and with extensive field evidence.
25. There are certain ancillary functions which are likely to be useful,
though such functions should be designed so that they are not capable
of interfering with the basic function of the HIPPS. The protected (host)
installation may have read-only supervisory communications; typically
this function should be able to read pressures and valve positions
(including bypass valves, methanol injection valves), etc. There may
not be a pressure transmitter upstream of the import riser ESDV, so
there will generally be merit in a HIPPS trip after a 'time-out' in the
event of a communications failure.
26. It may be desirable to have a trip function capable of being operated
from the protected (host) installation, a HIPPS reset function, and a
function to force any component (e.g. transmitter) to the safe state;
some of these functions may be implemented in programmable logic.
27. Start up bypass valves can be required to bleed down locked in
pressure, or to reduce the differential pressure across the HIPPS
valves. Control of start up bypass valves around HIPPS valves should
be interlocked so that the HIPPS protection cannot be lost.
28. Other useful ancillary functions include discrepancy checks between
transmitters readings and valve position checks.
OPERATIONAL TESTING AND MAINTENANCE OF HIPPS

29. Because of the difficulty and risks associated with personnel access to
the types of remote HIPPS being considered, certain SMS issues are
especially relevant. In particular remote monitoring of operational
performance, demand rate and component failures should be carefully
considered as part of the design. A properly developed strategy should
be in place to cater for severe problems such as transmitter failure,
loss of communications or loss of test facility such as valve position
indication. There may be advantages in employing additional
redundancy so that the fault tolerance criterion continues to be met
under certain fault conditions.
30. Subsea transmitters can be 'tested' only crudely, usually implemented
via the methanol flush of the tapping points, but this does not give a
proper calibration (normally done at 0%, 20%, .. 100% of range, both
rising and falling).
31. Subsea HIPPS valves can be tested to an extent by partial stroking,
but some tests should involve full closure. Leak tests might be
necessary depending on the inventory of the protected system. Where
a remote HIPPS also provides topsides protection to an NUI the
closure time for valves can be critical, i.e. where a HIPPS protects a
downstream system with a small inventory from an upstream system
with a large inventory. An automated regime may be the only practical
way to confirm correct operation. These restrictions should be
considered in the reliability calculations.
32. Any maintenance of a subsea HIPPS is likely to need a remotely
operated vehicle (ROV) or diver intervention. Thus as many
components as reasonable should be diver/ROV replaceable.
Instrument isolation valves should be considered for pressure
transmitters, even though they have a potential for failure.
Fig. 2 Design option summary

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