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TRANSMITTAL SHEET

CFE738
SERVICE BULLETIN CFE738-A72-8031, REVISION 4
DATED MARCH 27, 2002

ALERT

ENGINE - TURBINE SECTION - INSPECTION OF THE HIGH PRESSURE TURBINE (HPT)

STAGE 2 AFT COOLING PLATE

This page is for the transmittal of Revision 4 to the CFE738 Service Bulletin CFE738-A72-8031.

This Service Bulletin is revised to change the serial number range in paragraph 1. A., Effectivity.

This Service Bulletin revision supersedes Service Bulletin CFE738-A72-8031, dated May 17, 1999, Revision 1
dated June 23, 1999, Revision 2 dated October 17, 2000, and Revision 3 dated July 10, 2001. The bulletin
has been reprinted in its entirety. Please remove and discard all pages of the basic issue and replace them
with this revision.

Changes are identified by vertical black lines (change bars) placed along the left-hand margin, adjacent to the
revised text.

List of Effective Pages

Page No. Date Page No. Date

1 Mar 27/02 4 May 17/99
2 May 17/99 5 May 17/99
3 May 17/99
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SERVICE BULLETIN
CFE Company

ALERT

ENGINE - TURBINE SECTION - INSPECTION OF THE HIGH PRESSURE TURBINE (HPT)

STAGE 2 AFT COOLING PLATE

1. Planning Information

A. Effectivity

This Service Bulletin is applicable to the following engines:

Part No. Model No. Serial No. Application

3050000-5 CFE738-1-1B 105323-105326 Falcon

105328-105329 2000
105331-105333
105390

B. Reason

An inspection of the stage 2 aft cooling plate PN 6083T39P05 is required for possible denting
that may have occurred during assembly of the cooling plate to the stage 2 disk. If a dent is
present that is greater than 0.003 inch deep, the life limit of the cooling plate is affected and
the cooling plate must be replaced.

C. Description

During assembly of the high pressure turbine rotor, the stage 2 disk is restrained with a
special tool fixture. It has been determined that a condition occurring in this fixture, as early
as January 1998, may have resulted in raised metal on the disk post aft surface, which
interfaces with the aft cooling plate. The raised metal on the post would transfer to the
cooling plate as a dent. The higher the raised metal on the disk post, the deeper the dent in
the cooling plate. Analysis has indicated no life-limiting effect on the stage 2 disk. However,
analysis indicates that the cooling plate recommended life may be reduced to as low as 4500
cycles if the dent is deeper than 0.003 inch.

D. Compliance

It is recommended that this Service Bulletin be complied with upon first exposure of the aft
cooling plate, but not later than 4500 engine/aft cooling plate cycles.

E. Approval

• Initial Issue - FAA approved May 17, 1999.

• Revision 4 - FAA approved March 27, 2002.

May 17/99 CFE738-A72-8031

Revision 4, Mar 27/02 Page 1 of 5
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SERVICE BULLETIN
CFE Company

ALERT

F. Manhour Requirements

(1) No additional manhours are required if accomplished during the scheduled mid-point
inspection (MPI) or core zone inspection.

(2) An estimated 4 hours are required for disassembly, inspection, and re-assembly of the HPT
rotor if this inspection is accomplished during an unscheduled shop visit that requires the
HPT rotor and stator removal.

(3) A 100% labor credit allowance will be provided when work is accomplished at an authorized
CFE738 heavy maintenance facility.

G. Materials – Price and Availability

A pro-rata parts credit allowance will be provided for engine life-limited parts that are replaced in
compliance with this Service Bulletin at an authorized CFE738 heavy maintenance facility. Send a
no-charge purchase order to:

Allied Signal R&O Shop

1944 Sky Harbor Circle
Phoenix, AZ 85034

Attn: Donn Milton

H. Tooling – Price and Availability

Tooling as described in the Light Maintenance Manual, 72-06-03, and the Heavy Maintenance
Manual, 72-06-04.

I. Weight and Balance

No change

J. Publication References

72-06-03, CFE738-1-1B Light Maintenance Manual (LMM)

72-06-04, CFE738-1-1B Heavy Maintenance Manual (HMM)
72-06-06, CFE Company Standard Practices Manual (SPM)

K. Service Bulletin References

None

L. Other Publications Affected

Engine Log Book

May 17/99 CFE738-A72-8031

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CFE738 TURBOFAN AIRCRAFT ENGINE

SERVICE BULLETIN
CFE Company

ALERT

2. Accomplishment Instructions

NOTE: The following procedures must be accomplished only at an authorized CFE738 heavy
maintenance facility.

A. HPT Rotor Assembly and Stage 2 Aft Cooling Plate – Removal and Disassembly

NOTE: Prior to any disassembly, all HPT rotor hardware must be match-marked for future
reference to avoid any balance problems.

(1) Remove the HPT rotor assembly (LMM, 72-50-08, REMOVAL).

(2) Remove the stage 2 aft cooling plate (LMM, 72-50-08, DISASSEMBLY).

B. Stage 2 Disk and Aft Cooling Plate – Inspection

(1) Inspect the HPT rotor stage 2 aft cooling plate (HMM, 72-50-08, INSPECTION). Also, inspect
surface D (figure 1) as follows:

Maximum Corrective
Inspect Usable Limits Repairable Limits Action

Surface D (figure 1) 0.003 inch (0.10 mm) (1) 0.003 inch (0.10 Remove high metal
for nicks, dents, deep, without high mm) deep, with per 70-42-00 in the
and scratches. metal. high metal. SPM.

(2) Nicks, dents, or Replace cooling plate

scratches deeper (refer to para 3.C. for
than 0.003 inch disposition).
(0.10 mm) are not
repairable.

(2) Inspect the stage 2 HPT rotor disk (HMM, 72-50-08, INSPECTION). Also inspect for high
metal in area corresponding to any dent, if found, on stage 2 aft cooling plate. Remove high
metal (SPM 72-42-00).

C. HPT Rotor Assembly – Assembly and Installation

(1) Assemble the HPT rotor assembly (LMM, 72-50-08, ASSEMBLY).

May 17/99 CFE738-A72-8031

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SERVICE BULLETIN
CFE Company

ALERT

2. C. (2) Balance the HPT rotor assembly (HMM, 72-50-08, ASSEMBLY).

(3) Install the HPT rotor assembly (LMM, 72-50-08, INSTALLATION).

D. Engine Installation

(1) Install the engine (LMM, 72-00-00, INSTALLATION).

(2) Log compliance with Service Bulletin CFE738-72-8031.

(3) Complete the Compliance Certificate form and mail or fax the form (contact a local CFE
Company authorized service center to obtain a form).

E. Engine Test

Test the engine (LMM, 72-00-00, TESTING).

Stage 2 HPT Rotor Aft Cooling Plate – Inspection

Figure 1

May 17/99 CFE738-A72-8031

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SERVICE BULLETIN
CFE Company

ALERT

3. Material Information

A. Configuration Chart

Not applicable

B. Interchangeability

Not applicable

C. Parts Disposition

Scrap aft cooling plates which have dents, nicks, or scratches greater than 0.003 inch deep.
Repair is not allowed.

May 17/99 CFE738-A72-8031

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CFE COMPANY – PHOENIX, ARIZONA

CERTIFICATE OF COMPLIANCE
To: Operator or Service Center Performing Modification

Upon modification of equipment, please fill in the information requested below, then mail
or fax the completed certificate to:

CFE Company
Attn: Data Center, DM and UA, MZ464X5
1000 Western Avenue
Lynn, MA 01910
FAX: 781-594-7765
E-Mail to: data-center.lynn@ae.ge.com

Owner/Operator ____________________________________________________________

_________________________________________________________________________

Aircraft Model ____________________________Aircraft Serial No. ___________________

I certify that the following engine/equipment has been modified in accordance with the listed
Service Bulletins.
ENGINE/EQUIPMENT

ENGINE NO. 1 ENGINE NO. 2

ENGINE PART NO. AND MODEL NO. ENGINE PART NO. AND MODEL NO.

ENGINE SERIAL NO. AND TSN/CSN/TSO ENGINE SERIAL NO. AND TSN/CSN/TSO

FRU SERIAL NO. TSN/CSN/TSO FRU SERIAL NO. TSN/CSN/TSO

SERVICE SERVICE SERVICE SERVICE

BULLETIN REVISION BULLETIN REVISION BULLETIN REVISION BULLETIN REVISION
NO. NO. NO. NO. NO. NO. NO. NO.

, , , ,
, , , ,
, , , ,
, , , ,
, , , ,
, , , ,
, , , ,
, , , ,
, , , ,

Signature _______________________Date_________________
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FAX TO U.S.A.
781-594-7765
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CFE738 TURBOFAN AIRCRAFT ENGINE
SERVICE BULLETIN
CFE Company – Phoenix, Arizona

Table 1. Service Bulletins Index

Service Bulletin Report Report
Report Number Title Status Date

72-8001 Never issued. ––– –––

72-8002 Never issued. ––– –––
72-8003 ENGINE - ACCESSORY DRIVE SECTION - Initial Issue Jan 31/95
REPLACE OIL FILL PORT
72-8004 INTRODUCTION OF THE HIGH PRESSURE Initial Issue Mar 23/95
TURBINE ROTOR ASSEMBLY PN 6083T73G06
72-8005 ENGINE - TURBINE SECTION - REWORK OR Initial Issue May 13/96
REPLACE LPT AIR FLOW BAFFLE
72-8007 ENGINE - ENGINE COMPONENTS AND Initial Issue Nov 27/95
MODULES - REPLACE ENGINE NAMEPLATE
72-8008 ENGINE - ENGINE COMPONENTS AND Initial Issue Jan 19/96
MODULES - REPOSITION THE ENGINE
NAMEPLATE ON THE FRONT FRAME
ASSEMBLY
72-8009 ENGINE - TURBINE SECTION - INTRODUCTION Revision 1 Jan 17/96
OF THE HIGH PRESSURE TURBINE ROTOR
ASSEMBLY PN 6083T73G08 AND PN
6083T73G09
72-8010 ENGINE - TURBINE SECTION - REPLACE EXIT Initial Issue Dec 22/95
VANE, PART NO. 3050831-2/-3/-4 WITH PART
NO. 3050831-6/-7/-8/-9
72-8011 ENGINE - COMBUSTION SECTION - DIFFUSER/ Initial Issue Mar 5/96
INNER COMBUSTION CASE AND
COMPRESSOR IMPELLER INSPECTIONS
72-8012 ENGINE - TURBINE SECTION - RELIABILITY Initial Issue Jan 22/96
IMPROVEMENT OF THE HIGH PRESSURE
TURBINE ROTOR ASSEMBLY
72-8013FE ENGINE - AIR INLET SECTION - FAN INLET Revision 1 June 13/96
HOUSING - FIELD EVALUATION
72-8014 ENGINE - ENGINE COMPONENTS AND Revision 1 Apr 22/98
MODULES - REPLACE T2 SENSOR CABLE
BRACKETS
72-8015 ENGINE - COMPRESSOR SECTION - REPLACE Initial Issue June 18/97
TOWER SHAFT, PART NO. 3050191-1 OR PART
NO. 3050777-1 WITH PART NO. 3050205-1
72-8016 ENGINE - BY-PASS SECTION - REPLACE NO. 1 Initial Issue Mar 13/97
BEARING OIL JET, PART NO. 3050736-1 WITH
PART NO. 3050736-2

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CFE738 TURBOFAN AIRCRAFT ENGINE
SERVICE BULLETIN
CFE Company – Phoenix, Arizona

Table 1. Service Bulletins Index (Cont)

Service Bulletin Report Report
Report Number Title Status Date

72-8017 ENGINE - BY-PASS SECTION - REPLACE FAIR- Revision 1 May 5/00

ING CORE MOUNT BRACKETS
72-8018 ENGINE - TURBINE SECTION - REWORK OF Revision 1 Aug 7/97
FORWARD FLANGE OF HPT STAGE 1 SHROUD
SUPPORT
72-8019 ENGINE - TURBINE SECTION - STAGE 1 HIGH Revision 1 Sep 8/98
PRESSURE TURBINE (HPT) BLADE LIFE
LIMITATION
72-8020 ENGINE - TURBINE SECTION - HIGH Revision 1 Oct 30/01
PRESSURE TURBINE (HPT) ROTOR STAGE 2
DISK INSPECTION
72-8021 ENGINE - TURBINE SECTION - IMPROVED Revision 1 Nov 14/97
HIGH PRESSURE TURBINE (HPT) INTER-
STAGE SEAL INTRODUCTION
72-8022 Never issued. ––– –––
72-8023 ENGINE - COMPRESSOR SECTION - Revision 1 Sep 25/98
COMPRESSOR ROTOR TO STATOR
CLEARANCE IMPROVEMENT
72-8024 ENGINE - COMBUSTION SECTION - Revision 1 Nov 25/97
INSPECTION OF STAGE 1 NOZZLE PN
5081T14G03 FLOWPATH AREA
72-8025 ENGINE - BYPASS SECTION - REPLACE SEAL Revision 1 Feb 3/99
HOUSING ASSEMBLY, PART NO. 3050712-2/-4
WITH PART NO. 3050712-3, AND REPLACE
AIR-OIL SEAL ROTOR, PART NO. 3050113-2
WITH PART NO. 3050113-4
72-8026 ENGINE - COMPRESSOR SECTION - REPLACE Initial Issue Sep 22/97
TOWER SHAFT SELF-LOCKING BOLT, PART
NO. 3050178-2 WITH PART NO. 3050178-3
72-8027 ENGINE - TURBINE SECTION - INSPECTION Initial Issue July 23/98
OF THE HIGH PRESSURE TURBINE (HPT)
STAGE 1 DISK RABBET
A72-8028 ENGINE - TURBINE SECTION - BORESCOPE Initial Issue Aug 18/98
INSPECTION OF THE STAGE 2 HIGH
PRESSURE TURBINE (HPT) ROTOR DISK AFT
FACE FOR CONTACT RUBS WITH THE STAGE
1 LOW PRESSURE (LP) TURBINE/NOZZLE
ASSEMBLY

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CFE738 TURBOFAN AIRCRAFT ENGINE
SERVICE BULLETIN
CFE Company – Phoenix, Arizona

Table 1. Service Bulletins Index (Cont)

Service Bulletin Report Report
Report Number Title Status Date

A72-8029 ENGINE - COMPRESSOR SECTION - Revision 1 June 4/99

INSPECTION OF THE CURVIC COUPLING
AREAS OF THE STAGE 4/5 BLISK, IMPELLER
SHAFT, AND IMPELLER (INACTIVE FOR FUR-
THER ACCOMPLISHMENT)
72-8030 ENGINE - COMPRESSOR SECTION - REPLACE Revision 1 Jan 31/00
ACCESSORY DRIVE SHAFT COMPONENTS
A72-8031 ENGINE - TURBINE SECTION - INSPECTION Revision 4 Mar 27/02
OF THE HIGH PRESSURE (HPT) STAGE 2 AFT
COOLING PLATE
A72-8032 ENGINE - COMPRESSOR SECTION - PART Revision 1 Mar 9/01
SERVICE LIFE LIMIT REVISION FOR THE
STAGE 4/5 BLISK AND IMPELLER SHAFT (IN-
ACTIVE FOR FURTHER ACCOMPLISHMENT)
72-8033 ENGINE - TURBINE SECTION - NO. 4 BEARING Revision 1 Sep 28/99
STACK IMPROVEMENT
72-8034 ENGINE - ACCESSORY DRIVE SECTION - NEW Revision 2 Aug 17/01
HOUSING SEAL AND MATING RING (D1 THRU
D4)
72-8035 ENGINE - ACCESSORY GEARBOX (AGB) - Revision 1 Mar 3/00
BREATHER VALVE SPRING WASHER
72-8036 ENGINE - COMPRESSOR SECTION - BORE- Revision 1 Oct 17/00
SCOPE INSPECTION OF THE COMPRESSOR
CENTRIFUGAL IMPELLER
72-8037 ENGINE - COMPRESSOR SECTION - Revision 1 Apr 27/01
INTRODUCTION OF RECONTOURED IMPEL-
LER SHROUD TO HIGH PRESSURE COMPRES-
SOR ASSEMBLY
72-8038 ENGINE - TURBINE SECTION - HIGH PRES- Initial Issue Sep 26/00
SURE TURBINE STATOR SHROUD AND RE-
TAINER IMPROVEMENTS
A72-8039 ENGINE - TURBINE SECTION - SUPPORT AS- Revision 1 Apr 26/00
SEMBLY (PART NO. 3050860-7) INSPECTION
AND REPAIR
72-8040 ENGINE - TURBINE SECTION - INSTALLATION Initial Issue July 6/00
OF TITANIUM AIR FLOW BAFFLES

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SERVICE BULLETIN
CFE Company – Phoenix, Arizona

Table 1. Service Bulletins Index (Cont)

Service Bulletin Report Report
Report Number Title Status Date

A72-8041 ENGINE - TURBINE SECTION - BORESCOPE Initial Issue Aug 21/00

INSPECTION OF STAGE 2 HIGH PRESSURE
TURBINE (HPT) ROTOR DISK AFT FACE FOR
CONTACT RUBS WITH STATIC SEAL, AND
STATIC SEAL GAP
A72-8042 ENGINE - TURBINE SECTION - INTRODUCTION Revision 1 Sep 25/00
OF NEW SUPPORT ASSEMBLY SEAL
72-8043 ENGINE - TURBINE SECTION - SUPPORT AS- Revision 2 Dec 12/00
SEMBLY SEAL BREAK-IN
72-8044 ENGINE - BYPASS SECTION - INTRODUCTION Initial Issue June 13/01
OF ALUMINUM SPINNER ASSEMBLY
72-8045 ENGINE - TURBINE SECTION - HIGH PRES- Initial Issue Jan 12/01
SURE TURBINE ROTOR BLADE REC-
OMMENDED REPLACEMENT INTERVAL
72-8046 ENGINE - COMPRESSOR SECTION - ONE- Initial Issue Dec 15/00
TIME INSPECTION OF COMPRESSOR STATOR
INLET GUIDE VANE (IGV) AND STAGES 1 AND
2 VARIABLE STATOR VANE LEVER ARMS FOR
PROPER INSTALLATION
72-8047 ENGINE - COMPRESSOR SECTION - IM- Initial Issue Mar 22/01
PROVED INSPECTION FOR PROPER INSTAL-
LATION OF COMPRESSOR STATOR INLET
GUIDE VANES (IGV), AND STAGE 1 AND
STAGE 2 STATOR VANES
72-8048 ENGINE - CONSUMABLES INSTALLATION KIT Initial Issue Feb 27/01
72-8049 ENGINE - ACCESSORY GEARBOX MODULE - Initial Issue Apr 27/01
IMPROVED RIGID COUPLING SHAFT FOR AIR-
CRAFT ALTERNATOR
A72-8050 ENGINE - COMPRESSOR SECTION - VARIABLE Initial Issue June 11/01
GEOMETRY ACTUATION SYSTEM ASSEMBLY,
AND INLET GUIDE VANE ACTUATION RING IN-
SPECTION
72-8051 ENGINE - TURBINE SECTION – HIGH PRES- Initial Issue Oct 30/01
SURE TURBINE ROTOR DISK REDESIGN
72-8052 ENGINE - ACCESSORY DRIVE SECTION - NEW Initial issue Aug 17/01
HOUSING SEAL AND MATING RING (D5 AND
D6)
A72-8053 ENGINE - BY-PASS SECTION - REPLACE FAN Revision 1 Sept 17/01
ROTOR DISK/ASSEMBLY

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CFE Company – Phoenix, Arizona

Table 1. Service Bulletins Index (Cont)

Service Bulletin Report Report
Report Number Title Status Date

73-8001 ENGINE FUEL AND CONTROL - Initial Issue Dec 9/96

IDENTIFICATION OF HYDROMECHANICAL
UNITS (HMU) WITH POTENTIALLY
CONTAMINATED SERVO VALVES
73-8002 ENGINE - FUEL AND CONTROL - HMU Revision 1 Jan 7/99
PRODUCT IMPROVEMENT IMPLEMENTATION
73-8003 ENGINE - FUEL AND CONTROL - FUEL INJEC- Revision 1 Aug 2/00
TOR ENHANCEMENT
73-8004 ENGINE - FUEL AND CONTROL - HMU CON- Initial Issue Mar 1/02
TAMINATION INSPECTION
75-8001 AIR - COMPRESSOR CONTROL - START Initial Issue Jul 5/95
BLEED VALVE ACTUATOR - RETROFIT
75-8002 AIR - COMPRESSOR CONTROL - START Revision 1 Mar 13/97
BLEED VALVE
75-8003 AIR - COMPRESSOR CONTROL - START Revision 1 Aug 20/99
BLEED VALVE (SBV) ACTUATOR POTENTIAL
FUEL LEAKS
76-8001 ENGINE CONTROLS - POWER CONTROL - Initial Issue Nov 18/94
UPGRADE FADEC SOFTWARE TO VERSION
V5.2
76-8002 ENGINE CONTROLS - POWER CONTROL - Initial Issue Jan 26/95
FADEC POWER SUPPLY BOARD UPGRADE
76-8003 ENGINE CONTROLS - POWER CONTROL - Initial Issue Mar 23/95
UPGRADE FADEC SOFTWARE TO VERSION
V6.0
76-8004 ENGINE CONTROLS - POWER CONTROL - Initial Issue Sep 25/95
RELOCATE THE METAL ID BAND ON THE W2
BLUE CABLE, PART NO. 1025T06P02, AND
INSPECT THE OUTER AFT FEED METAL TUBE
ASSEMBLY, PART NO. 3051150-1, FOR
CHAFING
76-8005 ENGINE CONTROLS - POWER CONTROL - Initial Issue Mar 21/96
UPGRADE FADEC SOFTWARE TO VERSION
V6.2
76-8006 ENGINE CONTROLS - POWER CONTROL - Initial Issue Oct 17/96
UPGRADE FADEC SOFTWARE TO VERSION
V6.3

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Table 1. Service Bulletins Index (Cont)

Service Bulletin Report Report
Report Number Title Status Date

76-8007 ENGINE CONTROLS - POWER CONTROL - Revision 1 Mar 6/98

RELOCATION OF THE METAL ID BAND ON THE
W2 BLUE CABLE, PART NO. 1025T06P03, AND
SECURING OF W2P12 HMU BRANCH AWAY
FROM THE OUTER AFT FEED METAL TUBE
ASSEMBLY
A76-8008 ENGINE CONTROL - POWER CONTROL - FULL Revision 1 Mar 10/99
AUTHORITY DIGITAL ELECTRONIC CONTROL
(FADEC) MODIFICATION
76-8009 ENGINE CONTROL - POWER CONTROL - FULL Revision 1 Mar 10/99
AUTHORITY DIGITAL ELECTRONIC CONTROL
(FADEC) MODIFICATION
77-8001 ENGINE INDICATING – TEMPERATURE – RE- Initial Issue Nov 14/00
PAIR THERMOCOUPLE HARNESS (LIMITED
DISTRIBUTION PENDING REVISION)
79-8001 OIL - INDICATING - REPLACE METALLIC Initial Issue May 8/95
PARTICLE DETECTOR
79-8002 OIL - DISTRIBUTION - REPLACE PACKING TO Initial Issue Apr 24/95
STOP OIL LEAK
79-8003 OIL - INDICATING - REPLACE OIL PRESSURE Initial Issue Mar 20/96
SWITCH METAL TUBE ASSEMBLY, PART NO.
3051159-1 WITH PART NO. 3051164-1
79-8004 Never issued. ––– –––
79-8005 OIL - INDICATING - METALLIC PARTICLE Revision 1 Apr 15/98
DETECTOR (INACTIVE FOR FURTHER
ACCOMPLISHMENT)
79-8006 OIL - INDICATING - INSPECT AND REPLACE Initial Issue Sep 26/96
OIL PRESSURE SWITCH METAL TUBE
ASSEMBLY, PART NO. 3051164-1
79-8007 OIL - INDICATING - INSPECT AND REPLACE Initial Issue Sep 26/96
OIL PRESSURE SENSING METAL TUBE
ASSEMBLY, PART NO. 3051152-1
79-8008 OIL - DISTRIBUTION - OIL SYSTEM Initial Issue Jan 9/97
ANTI-SIPHON KIT INSTALLATION FOR
INSTALLED RIGHT HAND ENGINES WITH OIL
SIPHONING

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