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D37expx 22 PDF

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D

37EX/PX

Crawler Dozer
D37EX/PX-22

ENGINE POWER
67,7 kW / 90,8 HP @ 2.200 rpm
OPERATING WEIGHT
D37EX-22: 8.300 kg
D37PX-22: 8.650 kg
Walk-Around
The Komatsu D37EX/PX-22 dozers offer reliability, versatility - and the best value for your
money. Their hydraulics, power train and frame, and all other major components are directly
engineered by Komatsu, and work together to deliver optimal production levels. A super-slant
nose and rear mounted cooler make them unique on the market today.

Unmatched visibility and safety


• Unique super-slant nose
• Cab-forward design
• Integrated ROPS/FOPS

High productivity & low fuel consumption


• Powerful Komatsu ecot3 engine
• Meets EU Stage IIIA and EPA Tier III
• Highly efficient hydrostatic drive line
• High capacity Power Angle Tilt blade
• Electronically-controlled, hydraulically-driven fan

2
D37EX/PX-22
ENGINE POWER
67,7 kW / 90,8 HP @ 2.200 rpm
OPERATING WEIGHT
D37EX-22: 8.300 kg
D37PX-22: 8.650 kg
First-class operator comfort
• Outstanding 360° visibility
• Large and quiet pressurized cab
• Easy control with Palm Command Control System joy-
sticks (PCCS)
• Air-suspended driver seat positioned close to centre of
gravity

Easy maintenance
• Rear-mount radiator with swing-up hydraulic fan
• Monitor with self-diagnostic function
• Simple and convenient access to service points

High reliability and durability


• Modular power train design
• Heavy-plate steel used throughout
• Main frame made with welded and cast parts

Komatsu Satellite
Monitoring System

3
Unmatched Visibility and Safety
The best view
A super slant nose gives the
D37EX/PX-22 the best visibil-
ity of any dozers on the market.
This unique feature dramatically
increases efficiency and jobsite
safety, with operators now always
having full view of both the blade
and the ripper and of objects close
to them. The new cab-forward de-
sign, with integrated ROPS/FOPS
and large glass windows, provides
more room and places the operator
closer to the blade, further improv-
ing visibility and comfort.

Safe and easy access


For a safer entry and exit - and
maximum operator protection, the
D37EX/PX-22 includes numer-
ous hand-rails and access steps
both inside and outside the cabin.
It is also easier to refuel or clean
windows, or to reach most service
points.

4
5
High Productivity & Low Fuel Consumption
A clean, powerful engine Hydrostatic transmission
A powerful yet fuel-efficient engine (HST) control system
makes the D37EX/PX-22 an out- The unique, Komatsu-designed
standing performer both for dozing hydrostatic transmission control-
and ripping. This 67,7 kW / 90,8 HP ler monitors the engine output and
ecot3 engine features a new working equipment or travel load.
combustion chamber design with It controls the HST pumps and
optimised ignition and combustion motors displacement to deliver
timing. The operating pressure of optimum speed and drawbar pull.
the new common rail system was In addition, the controller provides
increased for improved injection ample power to both tracks when
and fuel efficiency. The air-to-air turning, enabling counter rotation
intercooler reduces the temperature at very low speeds and making the
Komatsu SAA4D95LE-5 engine
of the compressed air supplied by D37EX/PX-22 extremely manoeu-
the turbo charger to the cylinders, vrable.
and further improves fuel consump-
tion. n o
Automatic speed change p
Komatsu HST controller always
Meets EU Stage IIIA changes the travel speed automati-
The new Komatsu ecot3 technolo- cally, depending on load or ground
gy reduces NOx and particle emis- conditions, and efficient opera-
tions are facilitated – with no shift 1. Engine speed indication
sions, fuel consumption and noise
2. Pre-set button reverse speed
level. The Komatsu SAA4D95LE-5 shocks. The dozer can work at the 3. Pre-set button Quick shift/variable speed
optimal speed and drawbar pull setting
engine is certified for EU Stage IIIA
and EPA Tier III emission regula- point, increasing productivity and
tions. fuel efficiency.

Highly efficient hydrostatic


drive line
The hydrostatic drive line is a key
factor in the performance of the
D37EX/PX-22 dozer. It supplies
high drawbar pull when needed and
a highly fuel efficient drive line for
grading and precision work. With
a choice between two operating
modes, the operator can select
either “quick-shift” or “variable
speed” to match a complete range
of applications in the most eco-
nomic and easy way.

6
Efficient hydrostatic engine
cooling fan
The cooling fan always runs at the
lowest convenient speed. Rota-
tion and velocity are electronically
adjusted based on the temperature
of the engine coolant and hydraulic
oil. This reduces fuel consumption
and operating noise levels, and
requires less horsepower than a
belt-driven fan. For extra efficiency,
the fan also has a large air outlet
surface, and the complete inlet
area is protected by a fine grid, to
prevent small particles from enter-
ing the fan area.

7
First-Class Operator Comfort
A smooth ride and lower noise Easy operation control
levels The ergonomic Palm Command
The cab on the D37EX/PX-22 was Control System (PCCS) provides
moved forward, and operators now efficient and comfortable steer-
sit closer to the centre of gravity of ing of the machine, and the blade
the machine. With the ripper still control joystick utilizes Propor-
easily within eyeshot, they enjoy the tional Pressure Control (PPC) for
best view of the blade, the low- precise operations, excellent and
est vibration levels and the highest easy grading jobs - and improved
stability of any dozer on the market. productivity.
Silicon oil filled cab damper mounts
isolate the operator compartment
from the machine body and sup- Fully adjustable air
press vibrations, providing a quiet, suspension seat
comfortable operating environ- The driver’s seat and console
ment. A new unique location for the are amongst the most important
radiator - at the rear of the machine components of the driver’s equip-
- and the low speed of the hydrau- ment. The comfortable, heavy-duty,
lically driven cooling fan further air suspension seat, complete with
reduce noise levels. headrest, gives the operator a se-
cure and comfortable work environ-
ment.
Pressurised cab
The integrated ROPS/FOPS cab’s
new design and large, tinted win-
dows ensure excellent visibility in all
directions. Superior cab sealing, air
filters and raised internal air pres-
sure prevent dust from getting into
the cab. In addition, the high-qual-
ity interior is lined with sound-ab-
sorbent material.

8
9
High Reliability and Durability
Low drive undercarriage Modular design
Komatsu’s low-drive undercar- The D37EX/PX-22 was designed
riage design is extraordinarily tough and manufactured to have low
and offers excellent grading per- maintenance costs and a long
formance and stability. It features lifetime. This was achieved mainly
heavy-duty link assemblies with by reducing component complexity
large-diameter bushings, substan- and with a strong modular design.
tial track link height and superior
oil seals to maximise undercarriage
durability and lifetime. Improved rigidity and
durability
EX undercarriage Komatsu’s monocoque track frame
uses thicker box section material,
The EX undercarriage has been
and the machine’s main frame is a
specially designed for working on
highly-rigid simple hull with thick
hard ground. The small to medium-
plates and steel casting. Both
width shoes and heavy-duty link
frames have fewer welded com-
assembly ensure a large contact
ponents and combine to provide
area between the machine and the
increased strength, rigidity and
ground for maximum stability, grad-
durability to the D37EX/PX-22.
ing performance and undercarriage
lifetime.

PX undercarriage
The PX undercarriage is ideal for
working on soft surfaces. The wide
shoes and heavy-duty, abrasion-re-
sistant link assembly ensure a large
contact area between the machine
and the ground for maximum
stability, grading performance and
undercarriage lifetime.

Modular design High-rigidity simple hull frame structure

10
One-piece nose guard
Simplified high-rigidity structure with
thick plates reduces vibration and
increases the lifetime.

11
Easy Maintenance
Simple and convenient service Self-diagnostic monitor Protected hydraulic piping
Well located service doors allow The multi-function monitor panel Komatsu has designed the hydrau-
convenient and safer ground ac- displays the running time, engine lics of the working equipment so
cess to daily service points. With revs, fuel level and water coolant it minimises maintenance costs.
the radiator located at the rear temperature in real time. It also All the hydraulic lines are well
of the machine, engine fuel and provides the operator with main- protected with special linings and
oil filters can be easily accessed tenance and service information, embedded into the steel structures
from the front of the engine com- if oil filters need replacing or any whenever possible.
partment. Remote grease points abnormality occurs. In addition, it
facilitate lubrication of the C-frame supplies Komatsu mechanics with
pivots and angle cylinder bearing. detailed information, with no need
for external service tools.

Engine protection
A large, double air filter ensures
maximum engine protection. Fuel
passes through a pre-filter with a
water separator and a special final
filter, maximising the engine’s life-
time and minimising maintenance
costs. The engine cooling fan posi-
tion at the back of the machine sig-
nificantly reduces dust levels at the
engine air intake. This intake has a
rain cap as standard and a turbo
type pre cleaner in option for very
dusty environments and to lengthen
the intervals between the cleaning
of the air filters. Unique front-side access

Track roller guard, centre and end section

12
Reversible swing-up fan
The D37EX/PX-22 includes a
swing-up fan with a gas strut-as-
sisted lift locking system to provide
easy access to the radiator, oil
cooler, and charge air cooler. The
operator can switch the hydraulic
fan to “cleaning” mode so that it
rotates in reverse at full speed to
clean the radiators, reducing main-
tenance costs and improving fuel
efficiency.

13
Komatsu Satellite Monitoring System
KOMTRAX™ can assist you with: For further details on KOMTRAX™,
please ask your Komatsu dealer for
Full machine monitoring the latest KOMTRAX™ brochure.
KOMTRAX™ is a revolutionary Get detailed operation data to know
machine tracking system designed when your machines are used and
to save you time and money. You how productive they are.
can now monitor your equipment
anytime and anywhere. Use valu- Total Fleet Management
able machine data received via the Keep track of the location of your
KOMTRAX™ web site to optimise machines at all times and discour-
your maintenance planning and age unapproved usage or theft.
machine performances.
Complete machine status
Receive warnings, alerts and cau-
tions, via a web site or by e-mail,
to help with maintenance planning
and for longer machine life.
KOMTRAX™

Machine working time - With the “daily work- Maintenance planning - To increase produc- Fleet location - The machine list instantly
ing record” chart, get precise engine running tivity and improve maintenance planning, locates all your machines, even those in
time data: when your machine was started alerts indicate when items such as filters or other countries.
and when it was shut down, as well as total oil must be replaced.
engine running time.

Machine tracking during transport - When Alarm notifications - You can receive notifi- Added security - The “engine lock” feature
your machine is transported, KOMTRAX™ cation of alarms both via the KOMTRAX™ allows to program when a machine’s engine
sends travel messages to the web site or website and by e-mail.
by e-mail to inform you of its progress, and
confirms when it reaches its destination.

15
Work Equipment
Komatsu blades Komatsu rippers Komatsu-Topcon machine
Komatsu uses a box blade design, Komatsu rippers were designed to control systems
offering the highest resistance for combine the highest productivity Automatic blade movements on
a low weight blade. This increases with a long lifetime. The shank is a dozer greatly improve dozing
total blade manoeuvrability and fitted with special wear parts that productivity and grading accuracy.
machine balance. High-tensile- increase longevity, and offer the They also allow operators to work
strength steel was incorporated best penetration in various types of faster and more safely with a re-
into the front and sides of the blade materials. duced workload. Komatsu-Topcon
for increased durability. The blade machine control systems are the
shape design makes it easy to best way to automate blade move-
Multishank parallelogram
handle a wide range of materials, ments. Depending on the control
ripper (EX) (option)
offering good blade penetration system used, blade movement can
The multishank parallelogram ripper be monitored or fully automated. As
combined with a low blade rolling
has 3 ripper shanks as standard, a result, even inexperienced opera-
resistance. Komatsu blades help to
but can be easily converted to a tors work much faster and deliver
deliver excellent fuel efficiency.
giant or two-shank ripper, depend- a high-quality final graded area. All
ing on job conditions. The strong the information from the laser or
Straight Power Angle Tilt parallelogram design offers straight GPS systems is constantly avail-
blade shank movement, adapted for dif- able on an in-cab display, clearly
The straight Power Angle Tilt blade ferent jobsite applications. showing the slope and elevation.
(PAT), offers a wide range of work-
ing modes. The new centreball
design, with a large ball diameter, Two different systems for Komatsu
offers a strong and durable solu- dozers are available.
tion for the blade attachment to the Two-dimensional (2D): allow crea-
Inpat frame reducing maintenance tion of flat areas, possibly com-
costs. bined with a slope depending on
the configuration. These systems
are based on one or two laser sig-
nal receivers and/or a slope sensor
installed on the dozer blade.
Three-dimensional (3D): allow any
complicated landscape design to
be made. This requires GPS receiv-
ers, and can be extended with a
laser zone system for millimetre
accuracy.

16
17
Specifications
ENGINE STEERING SYSTEM

Model .......................................................... Komatsu SAA4D95LE-5 Type............................................ Hydrostatic Steering System (HST)


Common rail direct injection, water-cooled, Steering control ............................................................... PCCS-lever
emissionised, turbocharged, after-cooled diesel Service brakes................Hydraulic dynamic brake, pedal-controlled
Engine power Minimum turning radius (pivot turn)
at rated engine speed.................................................... 2.200 rpm D37EX-22...............................................................................2,0 m
ISO 14396 ............................................................67,7 kW/90,8 HP D37PX-22 ..............................................................................2,2 m
ISO 9249 (net engine power) ...............................66,0 kW/88,5 HP As measured by track marks on the ground.
No. of cylinders ................................................................................4
Bore × stroke.................................................................95 × 115 mm
Displacement...........................................................................3,26 ltr
Governor............................................................ All-speed, electronic
Fan drive type......................................................................Hydraulic UNDERCARRIAGE
Lubrication system
Suspension.........................................................................Rigid type
Method..............................................Gear pump, force lubrication
Track roller frame ..Monocoque, large section, durable construction
Filter ...................................................................................Full flow
Tracks.................................................Lubricated tracks, fully sealed
Track tension.............................Combined spring and hydraulic unit
HYDROSTATIC TRANSMISSION
Number of shoes (each side)..........................................................41
Dual-path, hydrostatic transmission provides infinite speed changes Grouser height (single grouser) ...............................................47 mm
up to 8,5 km/h. The variable capacity travel motors allow the Track rollers (each side) ...................................................................6
operator to select the optimum speed to match specific jobs. Travel Shoe width (standard)
control lock lever and neutral switch. D37EX-22...........................................................................400 mm
D37PX-22 ..........................................................................600 mm
Ground contact area
D37EX-22......................................................................17.900 cm²
MAX. TRAVEL SPEEDS D37PX-22 .....................................................................26.900 cm²
Ground pressure
Quick shift mode Forward Reverse
D37EX-22.....................................................................0,46 kg/cm²
1st 0 - 3,4 km/h 0 - 4,1 km/h D37PX-22 ....................................................................0,32 kg/cm²
2nd 0 - 5,6 km/h 0 - 6,5 km/h Including PAT blade, hitch, steel cab, operator, rated capacity of
3rd 0 - 8,5 km/h 0 - 8,5 km/h lubricant, coolant, and full fuel tank.

Variable speed mode Forward Reverse


0 - 8,5 km/h 0 - 8,5 km/h
OPERATING WEIGHT (APPR.)

Including PAT blade, hitch, steel cab, operator, rated capacity of


lubricant, coolant, and full fuel tank.
D37EX-22.......................................................................... 8.300 kg
D37EX/PX-22 D37PX-22 ......................................................................... 8.650 kg
DRAWBAR PULL vs. SPEED
MAXIMUM USABLE PULL
DEPENDS ON TRACTION
AND WEIGHT OF TRACTOR
Drawbar pull

INCLUDING MOUNTED
EQUIPMENT
SERVICE REFILL CAPACITIES

Cooling system...........................................................................18 ltr


Fuel tank...................................................................................195 ltr
Engine oil....................................................................................11 ltr
Hydraulic tank ............................................................................60 ltr
Final drive (each side)................................................................3,5 ltr

Travel speed
ENVIRONMENT

Engine emissions .......................... Fully complies with EU Stage IIIA


FINAL DRIVE and EPA Tier III exhaust emission regulations
Noise levels
Type............................................... Planetary gear, double-reduction LwA external ................................107 dB(A) (2000/14/EC Stage II)
Sprocket .............................................. Bolt-on for easy replacement LpA operator ear........................77 dB(A) (ISO 6396 dynamic test)

18
DIMENSIONS
D37EX-22 D37PX-22 O 1.910 mm 2.250 mm
A 1.280 mm 1.280 mm P 2.490 mm 2.980 mm
B 2.710 mm 3.250 mm P* — 2.640 mm 3
02
B* — 2.875 mm Q 4.720 mm 4.820 mm
C 370 mm 440 mm Q* — 4.740 mm
C* — 390 mm 1

D 2.635 mm 2.635 mm * Narrow blade for D37PX-22


E 880 mm 870 mm
 
F 400 mm 390 mm 4
G 2.240 mm 2.240 mm
$ ,
H 4.190 mm 4.175 mm
I 1.785 mm 1.785 mm
J 2.945 mm 2.945 mm
K 2.750 mm 2.750 mm
L 47 mm 47 mm
' . -
M 1.510 mm 1.650 mm
N 400 mm 600 mm

& (
*/
) * /
% +

Ground clearance: 315 mm

HYDRAULIC SYSTEM RIPPER EQUIPMENT

Type................................CLSS (closed-centre load sensing system) Multishank ripper


All spool valves externally mounted beside the hydraulic tank. Type............................. Hydraulically controlled parallelogram ripper
Maximum pump flow...........................................................99 ltr/min No. of shanks ...................................................................................3
Relief valve setting ...........................................................280 kg/cm² Weight (including hydraulic control unit) ................................. 695 kg
Spool control valve positions Beam length ..........................................................................620 mm
Blade lift............................................. Raise, hold, lower, and float Maximum lift above ground...................................................385 mm
Blade tilt.......................................................... Right, hold, and left Maximum digging depth .......................................................335 mm
Additional control valve positions for ripper
Ripper lift .................................................... Raise, hold, and lower
Hydraulic cylinders .................................. Double-acting, piston type
No. of cylinders × bore
Blade lift.........................................................................2 × 75 mm
Blade tilt.........................................................................1 × 90 mm
Blade angle ....................................................................2 × 80 mm
Ripper lift .....................................................................1 × 105 mm

DOZER EQUIPMENT
Overall length Blade Maximum lift Maximum drop Maximum tilt Blade
with dozer width × height above ground below ground adjustment angle

1,77 m³ PAT blade (EX) 4.190 mm 2.710 mm × 860 mm 880 mm 400 mm 370 mm 25°
1,95 m³ PAT blade (PX) 4.175 mm 3.250 mm × 830 mm 870 mm 390 mm 440 mm 25°
1,76 m³ narrow PAT blade (PX) 4.175 mm 2.875 mm × 830 mm 870 mm 390 mm 390 mm 25°

Blade capacities are based on the SAE recommended practice J1265.

19
Crawler Dozer
D37EX/PX-22

Standard and Optional Equipment


ENGINE AND RELATED PARTS SERVICE AND MAINTENANCE SAFETY EQUIPMENT
Komatsu SAA4D95LE-5 turbocharged direct Swing-out hydrostat-driven radiator fan with Steel cab, meets ISO 3471and SAE J1040, APR88
z
injection diesel engine z reversing function ROPS standards, as well as ISO 3449 FOPS z
EU Stage IIIA/EPA Tier III compliant Dry type air cleaner, double element with dust standards
z
Fuel pre-filter (10 micron) and fuel filter (2 micron) z indicator and evacuator Horn z
Engine cooling fluid corrosion resistor z Water separator z Locks, filter caps and covers z
Alternator 60 A z Electronic monitor panel with self-diagnostic Back-up alarm z
z
Starter motor 4,5 kW/24 V z function and maintenance display Fire extinguisher {
Batteries 92 Ah/2 × 12 V z KOMTRAX™ - Komatsu satellite monitoring system z
Tool kit z

ATTACHMENTS
TRANSMISSION AND BRAKES Front pull hook z
Electronically controlled HST z
CABIN Hitch (not with ripper) z
Air suspension seat: fabric, reclining, high backrest z Swing type drawbar {
Palm lever steering control (PCCS) z
Seat belt z
Quick shift selection system z
High mount footrest z
Variable speed mode z
Air conditioner z
Reverse speed presets z DOZER EQUIPMENT
Decelerator pedal z
Pre radio installation kit (12 V, antenna,
z 1,77 m³ PAT blade (EX) {
loudspeakers)
Combined inch/brake pedal z 1,95 m³ PAT blade (PX) {
12 Volt power supply (120 W) z
1,76 m³ narrow PAT blade (PX) {
Viscous cab mounts z
Multishank parallelogram ripper (EX only) {
Rear-view mirror (inside cab) z
Komatsu-Topcon machine control systems {
UNDERCARRIAGE Wiper front window z
Single grouser heavy-duty shoes Wiper rear window z
z
(EX: 400 mm; PX: 600 mm) Wipers doors z
Heavy-duty link assembly, sealed and lubricated z Cup holder z
Track roller guard, centre and end section z Lunch box holder {
Full length track roller guard {
Single grouser heavy-duty shoes 460 mm (EX) {

HYDRAULIC SYSTEM Further equipment on request


Hydraulics for dozing blades z
LIGHTING SYSTEM Mono lever blade control z
z standard equipment
Working lights, 3 cab roof front, 1 cab roof rear z Hydraulics for ripper (EX only) { { optional equipment

Your Komatsu partner:

Komatsu Europe
International NV
Mechelsesteenweg 586
B-1800 VILVOORDE (BELGIUM)
Tel. +32-2-255 24 11
Fax +32-2-252 19 81
www.komatsu.eu

EESS019201 01/2009 Materials and specifications are subject to change without notice.
is a trademark of Komatsu Ltd. Japan.

Printed in Europe – This specification sheet may contain attachments and optional equipment that are not available in your area.
Please consult your local Komatsu distributor for those items you may require. Materials and specifications are subject to change without notice.

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