PVC Socket Orifice Flanges: The connecting line is solvent welded to the flanges. No driling required with Brass Socket Orifice Flanges: The connecting line is brazed or sok dered, corner taps. pve SocKeT i BRASS SOCKET " 6, STRAIGHT PIPING REQUIREMENT To insure accurate flow measurement, the fluid should enter the primary element with a fully developed velocity profile, free from swirls or vortices. Such a condition is best achieved by the use of adequate lengths of straight pipe, both preceding and following the primary element. The generally accepted rule for locating the orifice plate is that it should have 10 to 15 pipe diameters of straight pipe upstream and 5 to 10 pipe diameters downstream. Actual minimums are governed by the d/D ratio and are indicated in the table below. The d/D ratio is orifice bore (d), divided by the pipe ID (0). For example, the orifice ratio of a 5-inch orifice in a 10-inch tine gives a ratio of 0.5. ee STRAIGHT PIPING REQUIREMENT FOR FLANGE TAPS inatinenin wel two bende nthe same Planes shown Inthe | ruanaen Eames tate boom, minimum |i eee eee Upstream distance | — i “ho pie dame. tere; minima domm- | mm | a eeeesenena tes wre Sroum dotance s 2 : tate wy sas thse Tne ee ee leafs == Ltr wo eo wo oe m7 oe mar ats a is tone = ea ne righ ames * oie ma van na na an wa et cena = i NoTes! a cases Tow ape camaiers, on of aul vane passage, For pipe las, increase "A" wo damatore sna" ght ameter ‘Wide open gata vate ean osrigh ron of Be 7. USE OF STRAIGHTENING VANES. \When installation configuration does not permit recommehded straight lengths of pipe, straightening vanes may be used. Two types are available: 1. The In-Line type is installed inside the pipe and held with a pin, and 2. The Flanged type is mounted between a pair of flanges in the upstream piping eINTERPLANT STANDARD - STEEL INDUSTRY | ‘SPECIFICATION FOR FABRICATED PIPE FITTINGS IPSS:1-06-020-03 (First Revision) a a | we Formerly IPSS Corresponding IS does notexist | _—_—IPSS:1-06-020-95, 0. FOREWORD 0.1 This Inter Plant Standard prepared by the Standards Committee on Pipes, Fittings, Valves and Piping Layout, IPSS 1:6 with the active participation of the representatives of all the steel plants and established manufacturers of valves, was adopted in January 2003. 0.2 This IPSS Standard was first published in year 1995. During the usage of this standard, it was felt that certain changes were necessary to increase the effectiveness of this standard. These changes have been incorportated in this revision which are based on practical experience of the plants. 4, SCOPE 4.4 This Inter Plant standard specify the details of fabricated pipe fittings viz bends upto 90°, tee equals, reducers, mitred bends and flanges for all fluids except oxygen, steam, feed water condensate, LPG, hydrogen gas and acetylene. The use of fabricated pipe fittings shall be limited to 10 kg/cm*, working pressure. However, this standard can be adopted for water operating under low temperature condition limited to 70°C and pressure of 16 kg/cm’. 2. GENERAL REQUIREMENTS 2.1 The fabricating fittings other than the fittings shall be made from parent pipe itself or gract. 3 of IS 2062:1999. In no case it should be inferior to the pipe material, 2.2 The flanges shall be made as per IS 6392:1971 for pressure above 1 kg/cm? unless otherwise specified. For low pressure gases upto 1 kg/cm’ the dimensions of flanges shall be as per Table-3. The flanges upto 350 mm nominal size shall have raised and machined faces. 2.3 Fittings shall either be supplied with plain ends and with loose fianges or welded flanges as per the requirement mentioned by the indentor. mt24 25 26 3. 34 3.2 3.24 The segments of the fittings shall be butt welded to give the required shape of the fabricated fittings. Prior to welding, the edges shall be suitably prepared. In no case, the thickness of fabricated fittings shall be less than the pipe thickness. The weld metal shall be deposited uniformly without blow holes, slag, inclusions, cracks etc. DIMENSION OF FITTINGS Dimensions of equal tees shall conform to Table-t (page 4). Dimensions of mitred bends shall conform to Dimensions of 90° bends for sizes upto 1000 NB shall conform to Table-2A (page 5), 3.2.2. Dimensions of 90° bends for sizes above 1000 NB shall conform to Table-2B (page 5). 3.2.3 Dimensions of 45° bends for sizes upto 1000 NB shall conform to Table-2C (page 8). 3.2.4 Dimensions of 45° bends for sizes above 1000 NB shall conform to Table-2D 33 3.3.1 (page 8) NOTE: The variation of radius of bends for those shown inthe tables shall be permitted to meet the piping flexibility andor other requirements. In such cases, the indentor will provide the dimensions, Dimensions of flanges shall conform to: The flanges for pressure upto 1 kg/cm? shall conform to Table-3 (page 11). 3.3.2. The flanges for pressure above 1 kg/cm? shall conform to IS 6392:1971. 44 42 54 TESTS The fitting shall be tested hydraulically as specified by the indentor. ‘When hot paraffin kerosene, oil is poured over the weld inside, it shall not show any sign of leakage of the oil or its vapour on the outside of welded joints. PROTECTIVE COATING After testing the fitting shall be externally and internally coated with two coats of redoxide paint conforming to IS 2074:1992 or with a suitable tar based paints. 25.2 64 7 72 ‘{PSS:1-06-020-03) The fittings for use in coke oven gas fines shall also be painted internally with suitable anti-corrosive paint, before they are put into use to withstand the corrosive action. REDUCERS Reducers used in pipe lines shall be of the following two types in construction as shown below. The fabrication of these reducers shall be taken up based on development plan and main dimensions fixed for a particular use. WORKMANSHIP & MARKING All the pipe fittings shall be clean finished free from visible imperfections, cracks, laminations and all other defects. The fittings shall be legibly marked with the nominal size of fitings. LT. a CONCENTRIC REDUCER ECCENTRIC REDUCER Ded = 0.25 TO 04 L[PSS:1-06-020-05 TABLE-1 DIMENSIONS FOR EQUAL TEES (to be read along with Fig-1A & 1B) {All dimensions in mm) Nominal DiaNB | Minimum Length A Wail thickness Centre to face s c 200 280 780 6 250) 330 215 6 300) 380 250 6 400 500 320 { 8 450 550 355) [ 8 500) 600 390 8 550 650 425 | 8 500 700) 460 8 2 700 ‘800 iM 530 8 800 900) 600 8 900 1000 670 10 1000 1100 740 10 +100 1200 810 10 [1200 1300 880 10 +400 1500 1020 10 | 1600 1700 i 1160 10 | 1800 1900 [ 71300 12 2000 ~ 2100 t 71500 12 FIG 1A FORPIPE SIZES FIG 1B FOR PIPE SIZES 500 NB & ABOVE BELOW 500 NB ai | aIPSS: 1-06-02 03) TABLE-2A BENDS (90° - 4 SEGMENTS) FOR PIPE SIZES UPTO 1000 NB (To be read along with Fig-24) WE] Ouse | Thick z Arai Dna Lc | | aT Oise | ness [la | motor | terms | mm D | s_| one i | 7e6 | 45 | 2Ns | 10] Soe | ewer | aoe | GTO] was 3500 30[ 89.5 | 4.85 | 2NB_| 160] 108.75 35.74] 61.76 | 104.86 | 9287 351.25 “oo [416.0 [54 2NB | 200 | 19799 117.18} 76.37 | 119.00_| 403.55 agit 150_[ 166.5 | 54_|2NB | 300 | 205.38 | 100.77 | 116.16 | 152.69 | 190.38 582.31 {apo} 218.0 [~ 80 | 2Ne_| 400] 273.08-| 214.38 | 155.68 | 106.52 | 157.18 743.08 250_[273.0|6.0”|-2NB | 500 | 341.10 | 267-95 | 108.60 | 220.55 | 163.97 303.85 300_| 324.0 | ~60_| 2NB | 600] 408.35 | 32i.s4 | 296.72 | 258.18 | 210.7 "068.62 400 | 408.0__[__80_] 75NB | 600 | 430.35 | s2i.ss | 21275 | 265.15 | 210.7 1084 62 00-"| -508.0_|~80__| 15s | 750_| 638.08 | ote | 265.81 | 819.02 | 250.96 "1305.77 600_[ 610.0 | 80} 15Ns| 800 | 645.6 | 482.31 | 31686 | 3/288 | 297.15 "546.95 “700~| 74.0} 80 | 45NB | Tos0_| 759.21 | 862.69] 372.16 | 426.60 | 091.38 7788.08 800 [813.0 8.0 | 1.5NB | 4200 | 869.92 | 643.08 | 425.24 | 460.46 | 371.54 2029.23 s00_[914.0 [100] 1NB | e00 [-rar21 [492.31 [297.40 | 413.61 | 291.15 154693 “i000 | 1016.0" | 10.0 [1B | 7000"| wo8-13-] 535.90 | 263.66 | 454.07 | 317.95 1707.70 TABLE-2B BENDS (90° — 5 SEGMENTS) FOR PIPE SIZES ABOVE 1000 NB (To be read along with Fig-2B) is | Ouse | Tae R [aS eB LCn | sat aa | EL x Dias | ness [a Tame meter terms Ds [ane 5 OS 1200. | 1219 | 10.0 1NB | 1200_| 71888 | 47739 | 234.92 | 409.98 | 286.69 | 167.46 | 2000.56 4300-[ ~isa1—|~“100—[1Ne | 1300[-7ra.96_| siz 17_| 254.01 | 439 97 | 308.59] 17720 | 2158.60 1400, —1422—| “100 Tne | a00_|B39.83 | $56.95 | 27a.T0_| 460.00 | 978.48 | 18705 | 2927.00, 1800_| 1628 | “10.0 | TNS | 1600_|-969,95~|-636.52 | 313.00 | 629.98 | 368.06_| 205.54 | 2686.08 | 1800 | 1620_| 10.0 1NB | 1800[-7078.11 | 716.08 | 354.06 | 689.05 | 408.08"| 227.03 | 964.34 2000 | 2020, 40.0 J 11NB | 2000 |"1197.45 [795.65 | 303.85 | 648.73 | 447.62 | 248.92 | 3282.60 NOTE: The variation of radius of bends for those shown inthe tables shall be permitied to meet jhe piping flexibility and/or other requirements. In such cases, the indentor wil provide the dimensions. 35Qy 1. FIG 2A - 90° MITRED BEND (FOR PIPES SIZES UPTO 1000 NB) Z=CUTTING ALLOWANCE= 13mm,8. 11°15] __[ss: 0-03 FIG 2B - 90° MITRED BEND (FOR PIPES S1ZES ABOVE 1000 NB) A=C+2(at1) Z=CUTTING ALLOWANCE= 13 mmIPSS:1-06-020-03] TABLE-2C BENDS (45° - 3 SEGMENTS) FOR PIPE SIZES UPTO 1000 NB (To be read along with Fig-2C) [RB Guise | thick z Ax |mabael tora] axciegloners rater [ear Das | ness [a] a meter tems | im D | os | ane S| Yes 45] ons ao a eee ba aes | ~095 | 405 | ana | too [atas] esas | seas | eos | ora eee t one oo-| 4150] 8a [ana] 200 rosa rose] sees [nae | eaoe | ae 150-1655 [ “8a ana] 900-| Tozer [Ties | sess | wees [Paar | een toa [200 a10[~60|-ano | a0-[aoaes | ets ise Leese are aioe tee zs0_|2730 | “0 ane soi | ass [ear wnat | treet eae | yore} aise g00_|~3240| “60-2 ooo | ats. [aosee | trazs | ooner Lesa | ore | arree soo | apo" | 80 TSNe | ooo] Sisas Tasman | voree anor teese Taser errs] | S00_|“8080|“80[4'5na | 750-| aooap TasesT Liaror | oro ieete | ieee t ooo s00-| “6100 |~80 “L45na | soo arose [aesortaserr] smsoetoeeer | tees f oot 700-|~Ti10} “8045s | os sep te Tair 2 ares | aes er | oeeee ore toe eoo_|“ara0~[-80—T1 sna [10 eso 2078 [10578 Soo} “814.0400 two | 900 ssbas-[anoeivear| sroas[oner | sas 2 | wieoe 000-|-1016.0-f00 [1B | oo | sever [soree Ties | sipae- [oer | taf ois TABLE-2D BENDS (45° — 4 SEGMENTS) FOR PIPE SIZES ABOVE 1000 NB zu (To be read along with Fig-2D) L NB Outside | Thick: R x ® e ee T B Dias | ness |_| irae | meter terms | p_| s_|one | soo | ise [10.0 | the | 00 | “aae.82 | aa.64 | Tazas | aoe | Tees | Tae | OBROT] “i200 |“7219_| 40.0 | + Na {1200 |" 476.45 | 315.97 | 195.48 | 286.23 | 207.86 | 127.74 | 1047.90 iso |" 7321 |"10.0_[+ Na | 1300|" 516.21 [342.30 | 168.28 | 906.10"| 221.15 | 134-19 | 4126 89 400 [1422 "| 10.0 |i na | 1400_|~556.84 [368.63 | 401.42 | 327.92 | 234.31 | 140.71 | 1205 68 600 [1626 | “10.0 [7 Na | 1600_|" 635.36 | 421-25 | 20722 | 367.68 | 260.64 | 153.61 | 1363.86 [i800 {1820 | 10.0 "| 1B | 1800 1713.56 | 473.95 | 734 a4 | 406.78 | 286.97 | 167.17 | 1521.85 ‘20g0 [2020 | 10.0 [1 Ne | 2000-| 792.55 | 26.6% | 26067 | a¢6-27 | 313.00 | 100.34 | 1078.83 NOTE: The variation of radius of bends for those shown in the tables shall be permited to meet the piping fexibiity andor other requirements. In such cases, the indentor wil provide the dimensions, waiiPSS:1-06-020-03} FIG 2C - 45° MITRED BEND A=o+2f Z=CUTTING ALLOWANCE= 13mm. ont[PSS=1-06-020-03 FIG 2D - 45° MITRED BEND (FOR PIPES SIZES ABOVE 1000 NB) A=atetd+e Z=CUTTING ALLOWANCE=1 5mm, Toit(PSS:1-06-030-03] TABLE -3 WELDED STEEL FLANGED DIMENSIONS FOR PRESSURE UPTO 1kgflcm* (Based on GIPROKOHS cig for wolded steo! flanges for pressure < 1katiom®) (lo be read along with Fig-3) (All dimensions in mm) Nominal PCD Outer |” Flange Hole No. of Pipe Dia Dt Dia | thickness Dia Holes NB D B d i 200 280 320 [16 18 8 e 250 335 [46 18 12 300, 395 | 16 me 12 400 445 [EER Gme 23 12 450 495 18 23 16 500 | 550 20 23 16 550 600 20 23 16 600 705 20 25 20 700 B10 20 25 24 800 920 20 30 24 900 1020 1075 20 30 24 1000 1420 1175 20 30 28 71400 4220 1275 20 30. 32 1200 4320 1375 20 30 32 1300 1420 1475 20 30 32 1400 1520 1575 20 30 36 1600 1730 1790 24 30 40 re 71800 1930 1990 24 30 44 2000, 2130 2190 24 30 48 od b | FLANGE, als DIAMETER 00] a FIG. 3 mitCoprRIGHT american Society of Mochant: Licensed by Information Handling Services FORGED FITTINGS,” ‘SOCKET WELDING AND THREADED ASME B16.11-2001 couptng va. couping cop TABLE 6 THREADED FITTINGS ae Outside Win Lnath 5 veer sera ; re : “Ope Fol Pi gee BH ese oe ones “Tomes mies aie err Tana ees oe cae es = s #@ © = Ss core 10 % 38 3 2 22 32 91 10.4 6 "% a8 32 33 28 38 10.9 13.6 n> % # ay Sites HleSBas dete, URE wa eet yaloditiey exe 4 ° ch @ ff 2 2.8 a = se = ee ee eos % s a2 &@ @ £ 2 Be @ . Peery gon qe eee a ani pce eS 2% 92 60 oa 92 108 15.7 139.0 Be 289 3 = ss « ow om a se a m3 im f + = me we GENERAL NOTES: (2) Dimenzione are ia millimeters. ) NOTE: lacs 2000 and DNS Claes 6000 coyplings, half couplings, end cape are not included in this Standard, (1) Dimension Bis minimum length of perfect thread. The length of usoful thread (B plus thread with fully formed roots and fiat crests) shell not be less than La (effective length of external thread) required By American Natio Threads (ASME B1 9.1). See para. 63, diameters as the uniform size fiting corresponding to the largest size end connection of the reducing fiting. 7 TOLERANCES 1 Additional Tolerances Tolerances in addition to those listed in Tables 4, 5, 6,7, M1, 12, 13, and 14, 7.1.1 Concentricity of Bores. The socket and fitting bores shall be concentric within a tolerance of 0.8 mm (0.03 in.) for all sizes. Opposite socket bores Bogineers Standard for ipe siail be concentric within a tolerance of 1.5 mm (0.06 in.) for all sizes. 7.1.2 Coincidence of Axes. The maximum allow able variation in the alignment of the fitting bore and socket bore axes shall be 1.0 mm in 200 mm (0.06 in. in 1 f), ‘The maximum allowable variation in alignment of threads shall be 1.0 mm in 200 mr (0.06 in. in 1 f. 8 TESTING 8.1 Proof Testing Proof testing for fittings made to this Standard is not required.FORGED FITTINGS, ASME 816.11-2001, SOCKET-WELDING AND THREADED ie al Square Head Hex Head Round Head Hex Head Flush Plug : Plug Plug, Bushing. Bushing Note (} TABLE 7 PLUGS AND BUSHINGS ‘ evens Heat ENDS eGo a cue Hae epee ne Plu eae Mi Min. Nominal Nominal Nominal Min Square Width = Head) Min, Width ipo Length, Height, «late, ‘Diameter, Length, Flat, DN Sie a 8 c e 2 e 6 % 10 6 7 10 35 n 8 % " 6 10 4 4 6 0 % 13 8 n 8 a 18 15 ba “ 0 “4 n rh 2 20 % 16 n 16 a 44 7 6 10 m4 3 13 a 3 51 36 6 70 mz OM a 1 Py 3 3s a8 7 “ > % a 6 a a 3 0 8 6 m8 2 18 22 0 ot es ° 8 6s 2 9 36 ” 2 % 0 9 2 3 28 n a 9 cy 2 | n y0 4 be 25 6 14 76 15 1 25 GENERAL NOTE: Dimensions are in millimeters y Note Regerding Hex Bushings: Hex head bushings of one-size reduction should not be used in services where they might be subject to harmful loads and forces other than intemal pressures. Mey Heed PW Z q COPrRIGHT american Society of Mechanical mngineers Licensed by Information Handling Servi