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8.000.5158 - 2035 Process Analyzer

The 2035 Process Analyzer is a versatile online monitoring system that can measure chemical parameters in industrial processes and wastewater streams. It uses potentiometric, photometric, and thermometric techniques and can be customized for a wide range of applications. The system provides accurate, real-time data to optimize processes, increase yields, and improve profitability.
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0% found this document useful (0 votes)
183 views8 pages

8.000.5158 - 2035 Process Analyzer

The 2035 Process Analyzer is a versatile online monitoring system that can measure chemical parameters in industrial processes and wastewater streams. It uses potentiometric, photometric, and thermometric techniques and can be customized for a wide range of applications. The system provides accurate, real-time data to optimize processes, increase yields, and improve profitability.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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2035 Process Analyzer

Customized online monitoring of industrial processes


and wastewater
The 2035 Process Analyzer at a glance

02 The 2035 Process Analyzer is the latest of Metrohm


Process Analytics’ solutions for 24/7 online monitoring of
industrial processes as well as water and wastewater.
Whether you need to monitor chemical para­meters in a
single stream or in several streams, the 2035 Process
Analyzer is designed to become an integral part of any
sophis­ticated plant au­­tomation. As such, it will help you to:

• safeguard the stability of your process


• optimize process efficiency
• increase product yield
• ultimately improve profitability of your
operations

Three basic configurations


The 2035 Process Analyzer is highly versatile. It comes
in three basic configurations for potentiometric, photo-
metric, and thermometric measurements. Any of these
can be combined with additional measuring techniques
such as pH and/or conductivity measurement.

Straightforward operation
The 2035 Process Analyzer allows for straightforward
system operation. To this end, it comes with a custo-
mi­z­able graphical user interface with several security
levels to meet the specific requirements of your process
and staff.

High accuracy
Due to field-proven precision burette dosing techno-
logy, the 2035 Process Analyzer provides outstanding
accuracy and reduced reagent consumption.

No limitations
The 2035 Analyzer can be automatically calibrated as
an option using the proven Metrohm auto-dilution
technique: If a sample is outside the calibration range,
it is automatically re-analyzed after an appropriate dilu-
tion factor is applied. Auto-calibration – specific to your
analytical parameters – ensures that your results are
always accurate.
Remote control possible
A full color, high-resolution 15” touch screen is the
03
control center to your methods and analysis. The 2035
Analyzer can be controlled remotely to evaluate results,
inspect diagnostics from your plant control room, or
connect to our online support.

Application flexibility
A wide range of applications is possible due to the mo­­
dular architecture of the wet part. There is an analy­zer
configuration for each specific application challenge
with our large array of available modules: burettes,
pumps, vessels, valves, and more.

Robust design: IP rating 66


The strict separation of the wet part from the electron-
ics part ensures safe operation in harsh environments.
The electronics part is housed within non-corrosive
epoxy-coated stainless steel. The wet part is housed in
polyurethane-coated polystyrene to prevent corrosion.

Virtually unlimited sampling options


In addition to any analyzer, our experts can engineer
and provide virtually any sample pre-conditioning sys-
tem, such as cooling or heating, pressure reduction,
degassing, filtration, and much more.

Data communication
Ethernet TCP/IP Network communication and remote
operation, web services, MODBUS, analog outputs,
digi­
tal outputs to transmit results, and alarm status
signals. Result export to USB.

And many additional options


Wall mount, table stand, reagent safety cabinet.
Shelters and other custom made solutions like pre-
conditioning are designed and delivered based on cus-
tomer specifications.
2035 Process Analyzer for potentiometric titration
and ion-selective measurements

04 Titration is one of the most widespread absolute chemi-


cal methods in use today. The technique is straightfor-
Additionally, this version of the 2035 Process Analyzer is
also suitable for ion-selective analysis using Metrohm
ward with no need for calibration. Some titration options high performance electrodes. This accurate standard ad­­di­
available for this configuration: tion technique is ideal for more difficult sample matrices.

• Potentiometric titration The potentiometric version of the analyzer offers the most
• Colorimetric titration with fiber optic accurate results of all measuring techniques available on
technology the market. With far more than 1000 applications al­­ready
• Moisture determination based on the available, titration is also one of the most used methods
Karl Fischer titration method for analysis in almost any industry for hundreds of com-
ponents varying from acid/base analysis to metal concen-
trations in plating baths.
2035 Process Analyzer for photometric measurements

Photometric analysis is a basic functionality of the 2035


Process Analyzer and is used for many field-proven appli-
The cuvette system is compact in order to reduce reagent
consumption, yet it offers a long optical path length for
05
cations. It is a common, widely-used technique which high sensitivity. This system is stable over a large concen-
can determine ions such as ammonia, manganese, and tration range, and is thermostated with stirrer capabilities.
iron in drinking water or even calcium and magnesium in
brine solutions. Undesired sample matrix effects such as The fiber optic immersion probe broadens the applica-
sample color or turbidity can be removed with differen- tion range substantially. This configuration makes the
tial measurements, taken before and after the addition of ac­­
curate measurement of high concentration samples
a color reagent. simpler through the use of internal sample dilution steps
and a smaller light path than the cuvette system.
There are two options available for photometric analysis
in the 2035 Process Analyzer:

• Cuvette system
• Fiber optic immersion probe
2035 Process Analyzer for thermometric titration

06 The 2035 Process Analyzer implements fully automated


thermometric titration. At the heart of thermometric
Thermometric titration is by far the most robust titration
method available on the market and is excellent for 24/7
tit­­ra­­tion is a fast-responding, highly sensitive temperature online process applications, such as the monitoring of
sensor. Instead of the electrochemical potential, the end- etching baths. No sensor calibration is necessary, and less
point is determined by enthalpy, i.e., the change in tem- cleaning steps are needed. Rapid analysis is possible with
perature in solution during the titration. this technique; acid mixtures, e.g., can be analyzed in just
a few minutes.
Thermometric titration can be used for a wide variety of
titration analyses and is well-suited to handle aggressive The measurement of many new components is now
sample matrices because of the robust thermometric possible, such as the thermometric titration of sulfate in
sensor. The sensor needs no maintenance because foul- green liquor from the Pulp and Paper industry, and total
ing and other undesired interactions are minimal, and acid number (TAN) in petroleum products. Other typical
there are no membrane or diaphragm problems as with applications include the determination of:
other titration methods. Thermometric titration is a prob-
lem solver for difficult samples which cannot be titrated • Hydrogen peroxide
potentiometrically, and is also a preferred technique in • Moisture
situations when HF is present in samples. • Carbonate
• Iodine value
• Ferrous and ferric ions in mixed acid
• And many more
Applications

Industry >
Components
Chemical
Petro Chem
Semi
conductor
Metal
Mining
Metal
Surface
Energy
Pulp, Paper,
Textile
Food
Beverage
Water
Waste Water 07
Acidity • • • • • • •
Alkalinity • • • •
Aluminium • • • •
Ammonia • • • •
Boric acid • • • • •
Bromide • •
Cadmium • • • • •
Calcium • • • • •
Caustic • • • •
Carbonate • • • • • •
Chloride • • • • •
Chlorine • • •
Chromium • • • •
Citric acid •
Cobalt • • • •
COD • • •
Copper • • • • •
Cyanide • • • •
EDTA • • • •
FFA • •
Fluoride • • •
Formaldehyde • •
Glucose •
Hardness • • • • •
Hydrazine •
Hydrochloric acid • • • • •
Hydrofluoric acid • • • •
Hypochlorite • • •
Hypophosphite • • • •
Hydrogen Sulfide •
Iodide •
Iron • • • • •
Indigo Dye •
Lactic acid •
Magnesium • • •
Manganese •
Mercaptans •
Nickel • • • • •
Nitrate • • • •
Nitric acid • • • •
Nitrite • • •
Nitrous acid •
PAA •
P&M • •
Peroxide • • • •
Persulfate • •
Phenol • •
Phosphate • • • •
Phosphoric acid • • •
Potassium • • •
Silica • • • •
Silver • •
Sodium • • • •
Sulfide • • •
Sulfite • •
Sulfonic acid • • •
Sulfuric acid • • • •
Surfactant • •
TMAH •
TP & TN • •
Urea •
Water • • •
Zinc • • • •

Not an exhaustive list. Please contact us for any application questions.


We offer solutions in a variety of markets:

• Chemical/petrochemical
• Chlor-alkali industry
• Power/utility
• Industrial wastewater
• Semiconductor/electronics
• Metal/galvanic
• Mining
• Automotive/aerospace
• Pulp & paper
• Food & beverage
Layout by Ecknauer+Schoch ASW, printed in Switzerland by Metrohm AG, CH-9100 Herisau

www.metrohm.com
8.000.5158EN – 2015-05
Subject to change

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