L&T x2000 AC Drive Training for Service Engineers

Range

Hx2000 0.75 to 90kW

Sx2000 IP66 0.75 to 30kW

Lx2000 3.7 to 22kW

Fx2000 0.75 to 375kW

Ex2000 5.5 to 450kW

Sx2000 0.75 to 90kW

Cx2000 0.75 to 11kW

0.1kW 3.7kW 5.5kW 11kW 22kW 90kW 375kW 450kW

Catalogue No Identification

LTVF X X XXXX X X X

L&T Variable Series Input Voltage Drive Current Enclosure Keypad Reserved
Frequency Drive Rating (ND)*
C Cx2000 Single Phase A IP00 A With
1
200 ~ 240V
S Sx2000 B IP20 B without
Three Phase
2
E Ex2000 200 ~ 240V C IP21
Three Phase
F Fx2000 4 X IP66
380 ~ 480V
L Lx2000

H Hx2000
Serial No Identification

For Cx2000 series drives

P150107-53390049

P : Inverter Code
15 : Manufacturing Year (i.e. 2015)
01 : Manufacturing Month (i.e. Jan)
07 : Manufacturing Day (i.e. 07)

53390049 : Inverter Number

For Sx2000, Fx2000, Ex2000, Hx2000, Lx2000 series drives

55052070181

550 : Inverter Code

5 : Manufacturing Year (i.e. 2015)
2 : Manufacturing Month* (i.e. Feb)
07 : Manufacturing Day (i.e. 07)

181: Inverter Number

*A: Oct, B: Nov, C: Dec
Basic Configuration Diagram

Power Supply MCCB /MPCB Magnetic Contactor Input Reactor

(Optional)

X2000 Drive

Output Reactor 3 Ph Motor

Braking Resistor

DC Reactor
Basic Configuration Diagram

Power Supply: Power supply should be regulate,

For 1Ph 200V drive : 200 ~ 240VAC (-15% to +10%)
3Ph 200V drive : 200 ~ 240VAC (-15% to +10%)
3Ph 400V drive : 380 ~ 480VAC (-15% to +10%)
Input Frequency : 50-60 Hz (+/-5%)

MCCB / MPCB: For SC & OL protection at Input side of VFD.

Magnetic Contactor (Optional): For isolation between Supply & VFD

AC Reactor:
Provides Reactance between AC Supply and DC Bus Capacitor causing smooth current
flow.
Improved Input Power Factor
Reduction in Harmonics
Current THD% decreases dramatically
Acts as a protection to the input diode bridge

Output Reactor:
Reduces the peak voltage spikes seen by Motor thus preventing pre-mature
Motor Insulation Failure, nuisance tripping of inverter.
Provides additional Impedance in the line to overcome cable capacitance
Keypad Structure

Display
FWD Lit during forward run Blinks when a fault occurs
REV Lit during reverse run
RUN Lit during operation
SET Lit during parameter setting
7-segment Operation data and parameter information are displayed
Keys
RUN Run command
STOP Stop command during operation,
RESET Reset command when fault occurs
Up Used to move parameter codes or increase parameter values
Used to move parameter codes or increase parameter values
Down
parameters are written
Used to switch parameter groups or move the cursor to the left when the
Left
parameters are written
Used to switch parameter groups or move the cursor to the right when the
Right
parameters are written
ENT Used to read, write and keep the parameter values
Knob
Volume The keypad potentiometer V2 is used for frequency setting
Control Wiring Details

Description
24 24V Output
P1 MF input terminal FX: Forward run
P2 (Factory setting) RX: Reverse run
CM Input signal common
P3 EST: Emergency stop
MF input terminal
P4 RST: Trip reset
(Factory setting)
P5 JOG: Jog Operation
VR 10V power supply for potentiometer
Freq. Setting voltage signal input: 0~10V
AI
Freq. setting current signal input: 0~20mA
CM Input signal common
AM Multi-function analog out signal: 0~10V
3A Multi-function A contact output
3B relay output B contact output
3C terminal A/B contact common
Control S+
RS485 communication terminal
Terminals S-
Safe stop terminal A (and SC, often closed ter
SA minals, Inverter displays “SAFA” when breaki
ng
Safe stop terminal B (and SC, often closed
Power SB terminals, Inverter displays “SAFB” when
Terminals breaking
Safe stop connection with power
SC
source (24V)
Power Wiring Details
Menu Structure for Digital LED Operator

Cx2000

Drive Function Function

Group Group - 1 Group - 2 I/O Group

0.00 F0 H0 I0

ACC F1 H1 I1

dEC F2 H2 I2

drv F3 H3 I3

drC F 74 H 95 I 87
Menu Structure for Digital LED Operator
Cx2000 Parameter Groups
LTVF-CX2000 series product consist of the following four parameter groups.

Drive Set Basic parameters necessary for inverter operation, including target
group frequency, Accel/Decel time and so on.
Function Set basic function parameters, such as adjustment of input frequency,
group 1 voltage and so on.
Function Set advanced function parameters, for example, set application
group 2 functions such as PID operation, second motor operation and so on.
I/O (input/output) terminal Set multi-function input/ output terminals and analog input/output
function group parameters.
Menu Structure for Digital LED Operator
Moving to Parameter Group

Moving to other parameter groups via the Moving to other parameter groups via the
Right () key. Left () key.
Menu Structure for Digital LED Operator
Change code in parameter group
Basic Programming of Drive
Drive Start-up
1. Connect Power Source cables to R S T terminals on drive
2. Connect Motor cables to U V W terminals on drive
3. Check whether inverter grounded properly
Drive initialization
Drive Parameter
Set range Description Set Value
Group name

This parameter is used to initialize

parameters back to the factory
default value.
0 No initialization
Parameter 1 All Group
H93 0~5 1
Initialize
2 Only Drive group
3 Only Function group 1
4 Only Function group 2
5 Only I/O group
Basic Programming of Drive

Parameter List – Drive Group Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name
0-Maximum This parameter sets the frequency
Frequency
0.00 frequency that the inverter is commands to 50.00
command
(Hz) output.
During Multi - Accel / Decel
ACC Accel time 0.0～6000.0
operation, this parameter serves as 20.00
dEC Decel time [sec]
Accel/Decel time
Drive
Drv 0～3 Run Command Selection 0
Mode
Frequency
Frq Setting 0～8 Frequency Reference Selection 0
Method

Direction of Direction of motor rotation when

drC F, r F
motor rotation drv (Drive mode) is set to 0.
Basic Programming of Drive

Parameter List – Functional Group-1 (F) Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name
Highest frequency the inverter can
Max 40.00～400.00
F21 output. It is frequency reference 50.00
Frequency [Hz]
for Accel/Decel
The inverter outputs its rated
Base 30.00～400.00
F22 voltage to the motor at this 50.00
Frequency [Hz]
frequency
200V input
F67* 170 ～240[V] 200V inverter input voltage set 230
voltage
400V input
F68* 320 ～480[V] 400V inverter input voltage set 415
Voltage
*200V inverter displays F67, 400V inverter displays F68
Basic Programming of Drive

Parameter List – Functional Group-2 (H) Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name
Motor
Motor type Select Motor Nameplate Rating
H30 0.1～11.0 Rating
select [kW]
[kW]
No. of motor Pole - this setting
No. of
Number of accords to nameplate of motor
H31 2～12 motor
motor poles If Motor RPM is 1000-1500 = 4
Pole
1500-3000 = 2
Motor nameplate rated rotation
speed conversion is frequency. The
Rated slip 0.00～ 10.00 difference between input power Value
H32 frequency and this value. from
frequency [Hz]
Formula

Motor
Motor rated Motor rated current from the Rated
H33 0.1～ 150.0[A]
current nameplate. Current
[A]
Basic Programming of Drive

Parameter List – Functional Group-2 (H) Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name
No load current of Motor when
load connected to motor shaft is
No load Motor no
0.1～ removed. Contact motor
H34 motor load
100.0[A] manufacture for information.
current Current [A]
Enter value 30-40% of rated
current when it is difficult to get.
Motor
Motor 50 ～ Motor efficiency from the
H36 efficiency
Efficiency 100[%] nameplate.
[%]
Basic Programming of Drive

Auto Tuning Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name
If this parameter is set to 1, it
1
automatically measures
Auto (Stationary
H41 0～1 parameters of Stator resistance
Tuning Auto
(Rs) & Leakage inductance (L)
tuning)

When H41 is set to 1 and press the Enter key, Auto tuning is activated and “tUn” will
appear on the LED keypad. When finished, “H41” will be displayed.

Caution
Auto tuning should be executed after stopping the motor. Motor shaft must not run by
the load during H41 – [Auto tuning]
Basic Programming of Drive

Operation Status Monitor Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name
Output Displays the output current to the
Cur - -
Current [A] motor
Displays the number of Motor
rPM Motor RPM - -
RPM
Displays DC link voltage inside the
DC link/Bus
dCL - Inverter -
Voltage [V]

Displays the output voltage at the

Output
vOL - Motor terminals -
voltage [V]
Keypad Structure

Display
FWD Lit during forward run Blinks when a fault occurs
REV Lit during reverse run
RUN Lit during operation
SET Lit during parameter setting
7-segment Operation data and parameter information are displayed
Keys
RUN Used to run the inverter (inputs a RUN command)
STOP/RESET STOP Stops the inverter.
RESET Resets the inverter following fault or failure condition.
Up Used to move parameter codes or increase parameter values
Used to move parameter codes or increase parameter values
Down
parameters are written
Used to switch parameter groups or move the cursor to the left when the
Left
parameters are written
Used to switch parameter groups or move the cursor to the right when the
Right
parameters are written
Used to read, write and keep the parameter values
• Jog operation
ENT
• Remote/Local mode switching
• Cancellation of an input during parameter setup
Escape from Current Parameter / Group or Multifunction Key
ESC 1. Jog Operatiin
2. Remote/Local Switching
Control Wiring Details
Power Wiring Details

0.4kW (single phase), 0.4~0.8kW (3-phase) 0.8–2.2kW (single phase), 1.5–4.0kW (3-phase)

5.5–22kW (3-phase)
Control Wiring Details
Power Wiring Details

30kw ~ 75kW (3-phase)

Menu Structure for Digital LED Operator

Operation 0.00 ACC dEC drv drC

Drive dr 0 dr 1 dr 2 dr 3 dr 99

Basic bA 0 bA 1 bA 2 bA 3 bA 83

Advance Ad 0 Ad 1 Ad 2 Ad 3 Ad 83

Control Cn 0 Cn 1 Cn 2 Cn 3 Cn 95

Input In 0 In 1 In 2 In 3 In 99
Sx2000
Output OU 0 OU 1 OU 2 OU 3 OU 66
Communic
ation CM 0 CM 1 CM 2 CM 3 CM 96

Application AP 0 AP 1 AP 2 AP 3 AP 45

Protection Pr 0 Pr 1 Pr 2 Pr 3 Pr 96

Motor-2 M2 0 M2 1 M2 2 M2 3 M2 30
User
Sequence US 0 US 1 US 2 US 3 US 88
User
Function UF 0 UF 1 UF 2 UF 3 UF 90
Menu Structure for Digital LED Operator
Sx2000 Parameter Groups
The Sx2000 inverter control menu uses the following groups.
Menu Structure for Digital LED Operator
Moving to Parameter Group
Step Instruction Keypad Display

Move to the group you

1 want using the [ ◀] and [ ▶]
keys.

Move up and down through

the codes using the [▲]
2 and [▼] keys until you
locate the code that you
require.

Press the [ENT] key to

3 -
save the change.
Basic Programming of Drive
Drive Start-up
1. Connect Power Source cables to R S T terminals on drive
2. Connect Motor cables to U V W terminals on drive
3. Check whether inverter grounded properly
Drive initialization
Drive Parameter
Set range Description Set Value
Group name
This parameter is used to initialize
parameters back to the factory
default value.
0 No 7 OU Grp
Parameter 1 All Grp 8 CM Grp
dr93 0~5 1
Initialize
2 dr Grp 9 AP Grp
3 bA Grp 12 Pr Grp
4 Ad Grp 13 M2 Grp
5 Cn Grp 16 run Grp
6 In Grp
Basic Programming of Drive

Parameter List – Operation Group Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name
0-Maximum This parameter sets the frequency
Target
0.00 frequency that the inverter is commands to 50.00
frequency
(Hz) output.
ACC Accel time Acceleration time
0.0-600.0(s) 20.00
dEC Decel time Deceleration time
Drive
Drv 0-4 Run Command Selection 0
Mode
Frequency
Frq Setting 0-12 Frequency Reference Selection 0
Method

Direction of Direction of motor rotation when

drC F, r F
motor rotation drv (Drive mode) is set to 0.
Basic Programming of Drive

Parameter List – Drive Group (PAR  dr) Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name
0-Maximum
Target Start frequency - Maximum
dr01* frequency 50.00
frequency frequency(Hz)
(Hz)
Acceleration
dr03* 0.0-600.0(s) Acceleration time 20.00
time
Deceleration
dr04* 0.0-600.0(s) Deceleration time 20.00
time
Command
dr06* 0-4 Run Command Selection 0
source
Frequency
dr07* reference 0-12 Frequency Reference Selection 0
source
Motor
Select Motor Nameplate Rating
dr14 Motor Capacity 0-15 Rating
[kW]
[kW]

*Displayed when an LCD keypad is in use.

Basic Programming of Drive

Parameter List – Drive Group (PAR  dr) Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name
30.00-
dr18 Base frequency Base frequency 50.00
400.00(Hz)

dr19 Start frequency 0.01-10.00(Hz) Start frequency 0.50

40.00-
400.00(Hz)
[V/F, Slip
Maximum Compen]
dr20 Maximum frequency 50.00
frequency
40.00-
120.00(Hz)
[IM Sensorless]
Basic Programming of Drive

Parameter List – Drive Group (PAR  bA) Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name
Input power
bA10 0-1 Input power frequency 1
frequency
Number of motor poles
Number of No. of motor
bA11 2-48 If Motor RPM is 1000-1500 = 4
motor poles Pole
1500-3000 = 2
Difference between
Rated slip 0- Value from
bA12 Synchronising Speed – Motor
speed 3000(Rpm) Calculation
Nameplate Speed
Motor rated 1.0- Motor rated current from the Motor Rated
bA13
current 1000.0(A) nameplate. Current [A]
Basic Programming of Drive

Parameter List – Drive Group (PAR  bA) Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name
No load current of Motor
when load connected to
motor shaft is removed.
Motor no load 0.0- Contact motor manufacture Motor no load
bA14
current 1000.0(A) for information. Current [A]
Enter value 30-40% of rated
current when it is difficult to
get.
Motor rated Motor Rated Voltage from
bA15 170-480(V) 415
voltage Nameplate
Motor Motor Efficiency from Motor
bA16 70-100(%)
efficiency Nameplate Efficiency
Input power
bA19 170-480V Input power voltage 415
voltage
Basic Programming of Drive

Auto Tuning Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name

If this parameter is automatically 1

measures parameters of Stator (Rotational
bA20 Auto Tuning 0,1,2,3,6
resistance (Rs) & Leakage Auto
inductance (L) tuning)

When bA20 is set to 1 and press the Enter key, Auto tuning is activated and “tUn” will
appear on the LED keypad. When finished, “bA20” will be displayed.
Caution
Auto tuning should be executed after stopping the motor. Motor shaft must not run by
the load during Auto tuning
Basic Programming of Drive

Operation Status Monitor Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name
Output Displays the output current to the
Cur - -
Current [A] motor
Displays the number of Motor
rPM Motor RPM - -
RPM
Displays DC link voltage inside the
DC link/Bus
dCL - Inverter -
Voltage [V]

Displays the output voltage at the

Output
vOL - Motor terminals -
voltage [V]
Keypad Structure

14. Move UP

13. Program set

1. Cancel(ESC) 12. Move to Right

2. Move to Left 11. Multi-Function

3. MODE selection
10. Move DOWN
4. REV operation LED
9. FWD operation LED
5. Reverse operation
8. Forward operation

6. Stop Indication LED 7. STOP/RESET

Keypad Description

Section Buttons Key Name Function Description

Mode Key - Change MODE

- If the button is pressed once, the parameter can be

edited at the status of editable parameter code. If the
Program Key
button is pressed after modification, it saves the
modified data.
Up key
- Used when writing data or move codes.
Down Key
- Movement among groups.
Left/Right Key
- Movement of cursor in writing.
Mult Function Key - Register Jog or User codes.
KEY - In writing to the drive, it is possible to use saved data
previously if this button is pressed before the pressing
Program Key.
Cancel Key
- Move to first code when code moving is required in a
group.
- Move to Monitor mode when Mode moving.

Forward Key - Motor rotates in forward direction.

Reverse Key - Motor rotates in reverse direction.

- Stop during operating.

Stop/Reset Key
- Trip release after a trip occurs.
Composition of Display
Operating/Frequency
1. Monitor display command
Multi-function
Key
Inverter Operating
Mode Status
Display Status Display
Monitor
MON T/K J STP 0.00Hz Item
Mode Monitor Mode
Cursor Display Item 1
Monitor Mode
Display Item 2
Monitor Mode
Display Item 3

2. Parameter change display

Multi-function Key Setting

Inverter Operating Status

Group Display
Mode Display Status Display Item

PAR DRV N STP 0.00Hz

Parameter Value
01 Cmd Frequency 0.00Hz
0.50 ~ 60.00 Hz Settable Range
Code No. and Name
D:0.00 C:10.00

Default Value

Currently Set Value

Control Wiring Details

1) 0.75 ~ 22.0 kW

Digital contact point input

(NPN/PNP, Sink / Source mode support)

Port
RS485
24V power
Relay2 (Normal Open)
Open Collector supply

A2 C2 NC Q1 EG 24 CM P1 P2 P3 P4 5G S+ S- CM

A1 C1 B1 P5 P6 P7 P8 CM VR+ VR- V1 I1 5G AO1 AO2

4~20mA Output
0~20mA Output
0~10V Output
Relay1 (Normal Open)

In case of analog voltage In case of analog

Digital contact point input input with potentiometer current input
(-10V~+10V input) (4~20 mA input)
(NPN/PNP, Sink / Source mode support)
Control Wiring Details

2) 30.0 ~ 375.0 kW
Digital contact point input
(NPN(Sink) / PNP(Source) mode support)

RS485 Port
24V power
Relay2 (Normal Open) Open Collector supply

A2 C2 NC Q1 EG 24 CM P1 P2 P3 P4 CM S+ S- 5G

A1 C1 B1 P5 P6 P7 P8 CM VR+ VR- V1 I1 CM AO1 AO2

4~20mA Output
0~20mA Output
0~10V Output
Relay1 (Normal Open)

In case of analog voltage In case of

Digital contact point input input with potentiometer analog current
(NPN(Sink) / PNP(Source) mode support) (0V~+10V input) input
(4~20 mA input)
Power Wiring Details

0.75 ~ 22 kW (200V/400V)

R(L1) S(L2) T(L3) P(+) B N(-) U V W

DBR

3 Phase Motor
AC Input

30 ~ 75 kW (200V, 400V)

R(L1) S(L2) T(L3) P1(+) P2 B N(-) U V W

DBU P N B1 B2

3 Phase Motor
AC Input
DBR
Menu Structure for Digital Operator

Fx2000 series inverter parameters consist of the following 5 modes. Each mode has its
own function items suitable for the desired properties. The parameter mode displays the
functions necessary for inverter operation in groups.
Config
Trip
Group movable by MODE key Parameter
User&Macro

Ex) Monitor Parameter Monitor

Drive User

Basic Function Macro 1

Movable by left/right key in Advanced Function Macro 2

Parameter Group
Control
Ex) Drive->Basic Function
Input Terminal

Output Terminal

Communication

Application
AUT
Application Option Card

Protection
M2
Menu Structure for Digital Operator

Mode Display Description

Displays information on the operating status of the inverter. Can monitor
Monitor mode MON
frequency setting, operating frequency display, output current and voltage, etc.
Used to set functions necessary for operation. Divided into a total of 12 groups,
Parameter mode PAR
each suited to the level of the functional requirement and objective.
Facilitates the grouping of the required functions by using user group and
User & Macro macro group. This is not displayed unless the user code is not registered nor
U&M
mode when the user/macro mode shifts with the mode key unless the macro is
selected.
In case of a failure during operation, the type of failure and the information on
the operating frequency/current/voltage at the time that the failure occurred are
Trip mode TRP displayed. You can also monitor the type of the trips which previously occurred.
Trip Mode is however, not displayed when there is no previous failure history
during normal operation.
You can set the user environment for the inverter itself, provided that it is not
directly related to operating functions such as keypad language selection,
Configuration mode CNF
monitor mode environment selection, display type of the option card fitted to the
inverter, parameter initialization and copying.
Menu Structure for Digital Operator

Mode Display Description

Functions necessary for operation including
Drive group DRV frequency/acceleration/deceleration time setting and operation
command selection, etc.
Sets the basic functions such as the motor parameter and sequential
Basic group BAS
frequency, etc.
Sets the acceleration/deceleration pattern and frequency control
Advanced function group ADV
function, etc.
Control function group CON Sets functions related to sensorless and vector control.
Input terminal function Sets functions related to the inverter input terminal block including
IN
group multi-function digital inputs and analog inputs.
Output terminal function Sets the inverter output terminal block functions such as the relay and
OUT
group analog outputs.
Communication function Sets the functions related to built-in 485 communication and any
COM
group communication option card where applicable.
Application function group APP Sets functions such as PID control and auto sequence operation.
This group is displayed if Auto Sequence Group in APP group is
Auto Sequence run group AUT
selected and sets the functions necessary for auto sequence operation.
Sets functions related to the encoder option and PLC option card, if
Application option group APO
they are being used.
Protection group PRT Sets functions related to the motor and inverter protection.
Motor 2 function group This group is displayed when Motor #2 is selected among the multi-
M2
(Motor 2) function input terminal functions and sets functions related to Motor #2.
Basic Programming of Drive
Drive Start-up
1. Connect Power Source cables to R S T terminals on drive
2. Connect Motor cables to U V W terminals on drive
3. Check whether inverter grounded properly
Drive initialization – Configuration Mode (CNF)
Drive Parameter
Set range Description Set Value
Group name
This parameter is used to initialize
parameters back to the factory
default value.
0 No 7 OUT Grp
1 All Grp 8 COM Grp
Parameter
40 0-13 2 DRV Grp 9 APP Grp 1
Initialization
3 BAS Grp 10 AUT Grp
4 ADV Grp 11 APO Grp
5 CON Grp 12 PRT Grp
6 IN Grp 13 M2 Grp
Basic Programming of Drive
Parameter List – Drive Group (PARDRV) Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name
0-Maximum This parameter sets the frequency
Frequency
01 frequency that the inverter is commands to 50.00
command
(Hz) output.
03 Accel time 0-600[sec] Acceleration Time 20.00
04 Decel time 0-600[sec] Deceleration Time 20.00
06 Cmd Source 0-5 Run Command Selection 0
07 Freq Ref Src 0-2 Frequency Reference Selection 0
Motor
14 Motor Capacity 0-26 Motor Capacity Rating
[kW]

The inverter outputs its rated voltage

18 Base Freq 30-400[Hz] 50.00
to the motor at this frequency

Highest frequency the inverter can

20 Max Freq 30-400[Hz] output. It is frequency reference for 50.00
Accel/Decel
Basic Programming of Drive

Parameter List – Basic Function Group (PARBAS) Programming Parameter for test Run

Drive
Parameter name Set range Description Set Value
Group

Input power
10 0-1 Input power frequency 1
frequency

No. of
Number of motor poles
motor
11 Pole Number 2-48 If Motor RPM is 1000-1500 = 4
Pole
1500-3000 = 2

Difference between Synchronous Difference

12 Rated Slip 0-3000[rpm]
Speed – Motor Nameplate Speed Value
Motor
Motor rated current from the Rated
13 Rated Curr 1-200[A]
nameplate. Current
[A]
Basic Programming of Drive
Programming Parameter for test Run
Parameter List – Drive Group (PAR  BAS)

Drive
Parameter name Set range Description Set Value
Group
No load current of Motor when
load connected to motor shaft is Motor no
removed. Contact motor load
14 Noload Curr 0.5-200[A]
manufacture for information. Current
Enter value 30-40% of rated [A]
current when it is difficult to get.
Motor Rated Voltage from
15 Rated Volt 180-480[V] 415
Nameplate
Motor
Motor efficiency from the efficiency
16 Motor Efficiency 70-100[%]
nameplate. [%]

170-230[V]
19 AC Input Volt Input Power Voltage 415
380-480[V]
Basic Programming of Drive
Multi-step Speed Operation
Multi-step operations can be carried out by assigning different speeds (or frequencies) to
the Px (DI) terminals. Step 0 uses the frequency reference source set with the Frq code in
the Drive Group DRV 01. Px terminal parameter values 7 (Speed-L), 8 (Speed-M), 9
(Speed-H) & 10 (Speed-X) are recognized as binary commands and work in combination
with Fx or Rx run commands. The inverter operates according to the frequencies set with
BAS 50 to BAS 64 and the binary command combinations.
Drive Parameter
Set range Description Set Value
Group name

0.00-Maximum This parameter sets the

Frequency
DRV 01 frequency frequency that the inverter 30.00
command
(Hz) is commands to output.

P5 terminal function
In 70 P6 Define 0-51 7
setting
P6 terminal function
In 71 P7 Define 0-51 8
Setting
P7 terminal function
In 72 P8 Define 0-51 9
Setting
Basic Programming
Multi-step Speedof Drive
Operation
Multi-step Speed Operation
Drive Parameter
Set range Description Set Value
Group name
0.00-Maximum Multi-step speed
BAS 50 Step Freq-1 40.00
frequency (Hz) frequency reference 1
0.00-Maximum Multi-step speed
BAS 51 Step Freq-2 50.00
frequency (Hz) frequency reference 2
0.00-Maximum Multi-step speed
BAS 52 Step Freq-3 15.00
frequency (Hz) frequency reference 3
0.00-Maximum Multi-step speed
BAS 53 Step Freq-4 15.00
frequency (Hz) frequency reference 4
0.00-Maximum Multi-step speed
BAS 54 Step Freq-5 35.00
frequency (Hz) frequency reference 5
0.00-Maximum Multi-step speed
BAS 55 Step Freq-6 45.00
frequency (Hz) frequency reference 6
0.00-Maximum Multi-step speed
BAS 56 Step Freq-7 50.00
frequency (Hz) frequency reference 7
Basic Programming of Drive
Multi-step Speed Reference & Terminal Switch Combinations:
P1 P2 P8 P7 P6
DI Terminals
(In 65 = 1) (In 66 = 2) (In 72 = 9) (In 71 = 8) (In 70 = 7)
Px Terminal Function Fx Rx Speed-H Speed-M Speed-L
Step 0 (30Hz) 
Step 1 (st1 / bA 50= 40Hz)  
Step 2 (st2 / bA 51 = 50Hz)  
Step 3 (st3 / bA 52 = 15Hz)   
Step 4 (bA 53 = 15Hz)  
Step 5 (bA 54 = 35Hz)   
Step 6 (bA 55 = 45Hz)   
Step 7 (bA 56 = 50Hz)    

Preset Reference Timing Diagram:

Basic Programming of Drive

Auto Tuning – Basic Function Group (PARBAS)

Drive Parameter
Set range Description Set Value
Group name
If this parameter is set to 1, it
automatically measures 1
parameters of stator resistance, (Rotational
20 Auto Tuning 0-6
rotor resistance, leakage Auto
inductance, no-load current and tuning)
Encoder feedback frequency.

When BAS20 is set to 1 and press the Enter key, Auto tuning is activated and “tUn” will
appear on the LED keypad. When finished, “BAS20” will be displayed.
Press the “STOP” key for 5 seconds on the panel to start the automatic turning
Caution
Auto tuning should be executed after stopping the motor. Motor shaft must not run by
the load during Auto tuning
Basic Programming of Drive
Operation Status Monitor

Mode Code Function Display Setting Range Initial Value

CNF 20 Anytime Para 0 Frequency 0: Frequency
21 Monitor Line-1 1 Speed 0: Frequency
22 Monitor Line-2 2 Output Current 2:Output Current
23 Monitor Line-3 3 Output Voltage 3:Output Voltage
4 Output Power
5 WHour Counter
6 DCLink Voltage
7 DI Status
8 DO Status
9 V1 Monitor[V]
10 V1 Monitor[%]
11 I1 Monitor[mA]
12 I1 Monitor[%]
13 V2 Monitor[V]
Keypad Structure

The Program Button is used to

32 character, background light, go into programming mode to
LCD display. The background change data.
tone is adjustable.

The Mode Button moves you The Enter Button is used to

through the seven program enter changed data within a
groups: parameter. DRV [ENT]
DRV [Mode]  FU1 APP [MODE]  DRV
[ENT]DRV

Reverse Run Button

[SHIFT] This button is used to
The Reverse Run LED blinks
move cursor across display in
when the drive Accels or
programming mode.
Decels.
[ESC] This button is used to
move the program code to DRV
00 form any program code.
Stop Button is used to stop the
drive from running.
(It has the priority over the
parameter setting.) Forward Run Button
Reset Button is used to reset The Forward Run LED blinks
Faults. LED blinks when there when the drive Accels or Decels.
is a fault.
Composition of Display 3) Frequency Setting
2) Run/Stop Source
Source
1) Parameter group 4) Output Current

DRV¢ºT/K 0.0 A
00 STP 0.00 Hz
5) Parameter Code 7) Drive Output Frequency During Run,
Command Frequency During Stop
6) Operating Status

Displays Description
1) Parameter Group Displays the parameter group. There are DRV, FU1, FU2, I/O, EXT,
COM, APP groups.
2) Run/Stop Source Displays the source of motor Run and Stop
K: Run/Stop using FWD, REV buttons on keypad
T: Run/Stop using control terminal input FX, RX
R: Run/Stop using RS485
O: Run/Stop via option board
3) Frequency Setting Displays the source of command frequency setting
Source K: Frequency setting using keypad
V: Frequency setting using V1 (0 ~12V) or V1 + I terminal
W: Analog frequency reference (V1S: -12 ~ 12V)
I: Frequency setting using I (4 ~ 20mA) terminal
P: Frequency setting using Pulse input
R: Frequency setting using RS485
U: Up terminal input when Up/Down operation is selected
D: Down terminal input when Up/Down operation is selected
S: Stop status when Up/Down operation is selected
O: Frequency setting via Option board
X: Frequency setting via Sub board
J: Jog terminal input
1 ~ 15: Step frequency operation (except Jog)
4) Output Current Displays the Output Current during operation.
5) Parameter Code Displays the code of a group. Use the ▲(Up), ▼(Down) key to move
through 0~99 codes.
6) Operating Status Displays the operation information.
STP: Stop Status
FWD: During Forward operation
REV: During Reverse operation
DCB: During DC Braking
LOP: Loss of Reference from Option Board (DPRAM fault)
LOR: Loss of Reference from Option Board (Communication network
fault)
LOV: Loss of Analog Frequency Reference (V1: 0~12V, -10~12V)
LOI: Loss of Analog Frequency Reference (I: 4~20mA)
LOS: Loss of Reference from Sub-Board
7) Inverter Output Displays the Output Frequency during run.
Frequency/ Displays the Command Frequency during stop.
Command
Frequency
Menu Structure for Digital Operator

Ex2000

Drive Function Function

I/O Group APP Group
Group Group - 1 Group - 2

DRV-00 FU1-00 FU2-00 I/O-00 APP-00

DRV-01 FU1-01 FU2-01 I/O-01 APP-01

DRV-02 FU1-02 FU2-02 I/O-02 APP-02

DRV-03 FU1-03 FU2-03 I/O-03 APP-03

DRV-92 FU1-76 FU2-95 I/O-98 APP-97

Menu Structure for Digital Operator

The Ex2000 series inverter has 5 parameter groups separated according to their
applications as indicated in the following table.

Parameter
LCD Keypad Description
Group
Command Frequency, Accel/Decel Time etc.
Drive Group DRV
Basic function Parameters
Function 1 Max. Frequency, Amount of Torque Boost etc.
FU1
Group Parameters related to basic functions
Frequency Jumps, Max/Min Frequency Limit
Function 2
FU2 etc.
Group
Basic Application Parameters
Programmable Digital Input/Output Terminal
Input / Output
I/O Setting, Auto Operation etc. Parameters
Group
needed for Sequence Operation
PID, MMC (Multi-Motor Control), 2nd motor
Application
APP operation etc. Parameters related to
Group
Application function
Basic Programming of Drive
Drive Start-up
1. Connect Power Source cables to R S T terminals on drive
2. Connect Motor cables to U V W terminals on drive
3. Check whether inverter grounded properly
Drive initialization
Drive Parameter
Set range Description Set Value
Group name
This parameter is used to initialize
parameters back to the factory default
value.
0 No
1 All Group

Initialize 2 DRV
FU2-93 0-8 3 FU1 1
Parameters
4 FU2
5 I/O
6 EXT
7 COM
8 APP
Basic Programming of Drive

Parameter List – DRV Group Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name

Command Frequency (Output

0-Maximum
Command Frequency during motor run,
DRV-00 frequency 50.00
Frequency Reference Frequency during motor
(Hz)
stop), Output Current (LCD)

Acceleration 0 to 6000
DRV-01 Acceleration Time 30.00
Time [sec]
Deceleration 0 to 6000
DRV-02 Deceleration Time 30.00
Time [sec]
DRV-03 Drive mode 0-3 Run Command Selection 0
Frequency
DRV-04 0-8 Frequency Reference Selection 0
Mode
Basic Programming of Drive

Parameter List – Function-1 Group Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name

Power Source 40 to 120 Inverter Input Power Source

FU1-29 50.00
Freq [Hz] Frequency

Maximum 30 to 120 It is maximum output frequency of

FU1-30 50.00
Frequency [Hz] Inverter
30 to 120 It is the frequency where the
FU-31 Base Frequency 50.00
[Hz] inverter outputs its rated voltage.
Starting 0.01 to 10 It is the frequency where the
FU-32 0.50
Frequency [Hz] inverter starts to output
Input voltage
73 to 115.0
FU1-49 adjustment Inverter Input Voltage 100%
[%]
200/400V
Motor Rated
FU1-50 0 to 400 [V] Motor Rated Voltage 400V
Voltage
Basic Programming of Drive
Parameter List – Function-2 Group Programming Parameter for test Run
Drive Parameter
Set range Description Set Value
Group name

Motor Capacity selection Motor

FU2-40 Motor select 0-23
Inverter (5.5 ~ 450 kW) Rating [kW]

No. of
FU2-41 Pole number 2-12 Number of Motor Poles
motor Pole
Motor nameplate rated rotation speed
conversion is frequency. The difference
between input power frequency and Value from
FU-42 Rate-Slip Motor Slip this value. Formula

Motor
1.0 – 300.0
FU2-43 Rated-Curr) Rated Current of Motor(rms) Rated
[A]
Current [A]

1.0 – 300.0
FU2-44 No load-Curr No Load Motor Current(rms) -
[A]
Basic Programming of Drive
Auto Tuning Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name
If this parameter is set to 1, it
automatically measures 1
Auto parameters of stator resistance, (Rotational
FU2-61 0-1 rotor resistance, leakage
Tuning Auto
inductance, no-load current and tuning)
Encoder feedback frequency.

 When FU2-61 is set to 1 and press the Enter key, Auto tuning is activated and “tUn”
will appear on the LED keypad. When finished, “FU2-61” will be displayed.
 The rated current, voltage, efficiency and slip described in the motor nameplate should
be entered before performing auto tuning. If efficiency is not indicated on the
nameplate, use the preset value.
Basic Programming of Drive

Operation Status Monitor Programming Parameter for test Run

Drive Parameter
Set range Description Set Value
Group name
Output Displays the output current to the
DRV-08 - -
Current [A] motor
Displays the number of Motor
DRV-09 Motor RPM - -
RPM
Displays DC link voltage inside the
DC link/Bus
DRV-10 - Inverter -
Voltage [V]

Displays the output voltage at the

User Display
Motor terminals
Selection
DRV-11 - -
Default: Output
voltage [V]
Troubleshooting Procedures

I. Fault List

II. Protective Function Procedure

1) Over Current
2) Over Load
3) Ground Fault
4) Over Voltage
5) Low Voltage
6) Over Heat
7) Fuse Open
9) H/W diag

III. KEYPAD panel does not light

IV. Abnormal Operation

1) Motor does not run

2) Motor runs but does not change speed
3) Motor stalls during acceleration
4) Motor generates abnormal heat
Troubleshooting Procedures

I. Fault List
Classification Cx2000 Sx2000 Fx2000 Ex2000

Over Load O O O O
Over Current
O O O O
(Over Current1)
Over Current2 O O O O

Inverter OLT O O O O

E-Thermal O O O O

Over Voltage O O O O

Low Voltage O O O O

Ground Trip O O O O

NTC Open O O O O

Fuse Open X O O O

Over Heat O O O O

H/W diag O O O O
Troubleshooting Procedures
II. Protective Function Procedure
Over Current
1) Over Current

On Accelerating On Decelerating At constant Speed On Power up Check

hardware

YES Reduce load or

Is the load higher than the inverter rating? increase
NO NO NO inverter
capacity
Check YES
hardware Check if IGBT works out of order

NO NO NO
• Be sure to follow recommended
Remove short Check if there is a short or ground fault detected in the
YES specs for motor wiring (Length,
and ground output wiring and wiring inside the motor thickness, etc)
fault, and
check motor NO NO NO

Is the mechanical brake of the motor

operating too fast?
Adjust brake
YES NO NO
operation time
Is the inverter monitoring current equal to NO Check
the actual current level? hardware
YES YES YES

YES Is a static condenser used Is the load Reduce load variation

Remove YES
on the output side? changing or increase inverter
YES
significantly? capacity
NO NO
NO YES Is acceleration / deceleration
Set correct Value Is torque boost moderate? NO
time moderate?
Adjust ACC &
DEC time
Troubleshooting Procedures
II. Protective Function Procedure
2) Over Load
Over Load

On Accelerating On Decelerating At constant Speed On Power up Check

hardware

YES
Is the load higher than the inverter rating? Reduce load or
increase
NO NO NO inverter
Check YES capacity
hardware Check if IGBT works out of order

NO NO NO

Adjust brake YES Is the mechanical brake of the motor

operation time operating too fast?
NO NO
NO
Is OLT-related parameter moderate? Set correct Value

YES YES YES

Reduce load
NO Is the load variation or Check
Set correct Value Is V/F pattern set properly? YES
changing increase inverter hardware
significantly? capacity
YES YES YES
NO
NO
Set correct Value Is torque boost moderate?
Is acceleration / deceleration NO
YES time moderate?

Adjust ACC &

DEC time
Troubleshooting Procedures
II. Protective Function Procedure

3) Ground Fault
Is a ground fault detected in the wiring on YES Remove
Ground Fault the inverter output side (Disconnect output
ground fault
wiring to judge if a ground fault occurs)
NO

Does the length of the motor wiring NO Examine motor

comply with product specifications? wiring (Ex. 3-core
cable shall not be
YES used)
Is a short detected in the wiring
inside the motor (Disconnect output YES
Check motor
wiring and judge if a ground fault and wiring
occurs)?
NO

Check if foreign substances are YES

Eliminate the
detected around the CT or if the
defects
connector is loose
NO

Is there any noise detected in the YES

peripherals? ↓ Carrier Frequency

NO

Replace control PCB with a new one YES Change

and check if it works properly control PCB
Troubleshooting Procedures
II. Protective Function Procedure
Over Voltage
4) Over Voltage

On Accelerating On Decelerating At constant Speed On Power up Check

hardware
Adjust NO
input Is the power supply voltage within specification?
voltage YES YES YES

Even when ACC Is the actual DC link voltage reading equal to NO

time is the displayed value?
extended in
ACC section, YES YES YES
motor needs NO
checkup at While DC link is in operation, does the voltage of
occurrence of the DC link exceed protection level?
OV
YES YES YES

Control YES Is load Check

Can ACC time Can DEC time NO
ACC/DEC changing hardware
be extended? be extended?
time significantly?
(Extend) YES
NO YES
NO Control ACC/DEC
Consider NO time and increase
Is the braking device used? INV capacity
using braking NO
device YES YES YES
Check braking Check braking
Adjust NO Is the braking device installed
resistance device
combination correctly?
YES
NO NO
YES
YES Are there any Does braking
abnormal signs in device operate
braking resistance? properly?
Troubleshooting Procedures
II. Protective Function Procedure

5) Low Voltage

Low Voltage Is the power supply voltage within NO Adjust input

specification?at PCC?
specification voltage
YES
Is the actual
Is the DC link voltage of inverter P, N NO voltage reading of
terminal normal? DC link equal to
displayed value?
YES
Use speed YES NO
Do blackout accidents occur?
search
function Check
NO
hardware
NO Is the terminal of the inverter input
Reconnect
(R,S,T) properly connected?
YES
YES
Check
NO Is there open phased
Is there openinput (Switching
phased input? device)?
power
supply Does transformer
YES have moderate
NO capacity?
Does M/C or relay work inside the inverter? NO NO
YES
When LV TRIP
Is any load requiring high initial current in NO occurs, does M/C
the same system? or circuit breaker
YES work on 1st side?

Re-examine the power supply system

Troubleshooting Procedures
II. Protective Function Procedure
Over Heat

6) Over Heat
Check heat sink temperature of
loader and check trip history

YES

Did TRIP occur at

100˚C or higher
temperature? *1 NO

YES

Examine NO Is ambient
panel temperature of
cooling INV below 40 ˚C?
system
YES

Is FAN connector NO Does cooling fan YES Is there no abnormal sign

inserted
run normally? in NTC wire or PIM NTC?
correctly?

YES NO

Does 24V voltage NO Does Control PCB run

NO
occur in FAN Check normally after it is
Connector of SMPS? Hardware replaced with a new one?
YES

Is there any
NO Replace cooling fan
unexpected
materials in FAN? with a new one
*1 – Based on 100 ˚C (Fx2000), but 85 ˚C
YES exceptionally (other products)
Remove unexpected
materials
Troubleshooting Procedures
II. Protective Function Procedure

7) Fuse Open
NO Change fuse &
Fuse Open Is fuse normal? perform checkup
on IGBT
YES

Change
control PCB

8) NTC Open (Check point at DRC Level)

In case of Ex2000, Fx2000, is NTC thermistor NO Change fuse and
NTC Open perform checkup
resistance normal?
on IGBT
YES
YES Change wire
Is NTC wire abnormal?

NO

Is voltage of SMPS delivered normally NO

Change
from NTC to Control PCB?
SMPS
YES

Change
control PCB
Troubleshooting Procedures
II. Protective Function Procedure
II. Protective Function Procedure
8) H/W diag

Type Details EEP ROM

Replace
An error in reading/writing Watch Dog Control PCB
EEP ROM parameters due to keypad or Or
Memory fault Offset
ADC OFFSET Main PCB
Error in Current
ADC OFFSET
sensing/feedback circuit
Watch Dog-
CPU malfunction
1 or 2 Replace
DM-CT or
CT wire
10) CPU/COM ERR (Searching for Inverter)

Type Details Model

COM/ERR 1) Faulty Replace Replace

connection Fx2000 Loader
CPU/COM
Lost between Or Control PCB
ERR
Keypad inverter and I/O Board Or
keypad Main PCB
Communication 2) Inverter CPU Ex2000
Fault malfunction

*** When CPU is damaged, it is likely that there is strong noise source in peripherals. Check
noise source and eliminate it.
Troubleshooting Procedures
III. KEYPAD panel does not light

KEYPAD panel
does not light
YES
Replace charge
Check NO Is input voltage lamp with a new
Power supply normal? one

YES NO

NO Does Charge YES

Does LED Charge Check hardware
Lamp work
Lamp turn ON? (Charging circuit)
normally?
YES

If P1, P2
Is the display
terminal block
YES connector YES
is available, is
inside inverter Check hardware
Short Bar
tightened
tightened
properly?
properly?

NO NO

Tighten Short Tighten

Bar Connector

* Only if same symptom occurs after keypad

is replaced with a new one in advance
Troubleshooting Procedures
IV. Abnormal Operation
1) Motor does not run
Did circuit breaker or Turn on
Is inverter power NO NO
Motor does not M/C on input side turn Circuit
run turned ON?
ON? breaker or
YES M/C
YES
Is RUN signal applied? NO
Is input voltage normal? Adjust input
(ex. KEYPAD,
voltage
NO TERMINAL, RS485, etc.) YES
YES
Check hardware
Check external Is RUN signal applied to
device inverter? (Check FWD, NO
RUN lamp or check input
terminal status when
using terminal)
YES Check
NO hardware
Does frequency command occur normally? (I/O or
Control PCB)
YES
Is frequency command applied normally to
INV?
YES
NO Check hardware
Is output (U,V,W) voltage normal?
(IGBT, output
YES gate, etc)
Motor control is activated
NO when load is too high.
Adjust motor Is motor connection normal?
Reduce load or increase
connection capacity of inverter.
YES
When mechanical brake is
NO YES Is Torque Boost input YES
Check motor Is load too heavy? installed, check if brake is
moderately? opened.
Troubleshooting Procedures
IV. Abnormal Operation
2) Motor runs but does not change speed
Motor runs but Is maximum frequency YES
does not change set too low? Set correct
speed value
NO Use keypad to
YES change
Is frequency limit in
Set correct frequency
use?
value
NO
YES
Which method is used Keypad NO
for frequency Changed by means of
command ? keypad?
Multi
step Analog Input Check signal
Are 0~10V, 4~20mA NO
device or
and more changed?
signal
YES converter

NO
Is connection correct? Adjust wiring
YES

NO Is wire connected
Adjust wiring
correctly?

YES

NO Is multispeed-related YES
Set correct parameter input NO
Value correctly? Is ACC time too long? Check
hardware
YES

Adjust ACC
time
Troubleshooting Procedures
IV. Abnormal Operation

3) Motor stalls during acceleration

Motor stalls YES Increase

during Is ACC time short?
Acceleration time
acceleration
NO

Is moment of inertia or YES Is inverter used for any YES

Check selection of Inverter
load of motor high? application?
special purpose?

NO NO
Replace inverter
YES Is there output voltage Reduce moment of inertia in
output wire by thick
at Motor terminals load or increase the capacity
wire or reduce
reduces? of inverter
distance between
inverter and motor NO

Is torque boost value YES Check hardware

input moderately? (Check peripherals
for noise)
NO

Increase
Torque
Boost
Troubleshooting Procedures
IV. Abnormal Operation

4) Motor generates abnormal heat

Motor generates Is suitable V/F pattern NO Adjust V/F

abnormal heat for motor in use? pattern
YES

Does motor runs at low YES Use dedicated motor for

speed? inverter or reduce Torque
Boost
NO

YES Reduce load or

Is load too high?
increase capacity of
inverter
NO
Is voltage of inverter YES
output (U,V,W) Check motor
balanced?
NO

Check hardware
(Check peripherals
for noise)
Hardware Identifications
Cx2000 & Sx2000 I. Major Parts on Main Circuit of Inverter

DC Reactor Optional
Braking Resistor

P1(+) P2(+) B
DCP (+)
D1 D2 D3 MC Tr1 Tr2 Tr3

Charging Resistor Drev

DFW DFW DFW

R Electrolyte Braking U
S Capacitor Transistor V
T W
CTs

DFW DFW DFW

D4 D5 D6 DCN (-) Tr4 Tr5 Tr6

Hardware Identifications
Fx2000 - 0.75kW to 7.5kW HD I. Major Parts on Main Circuit of Inverter
Ex2000 - 5.5kW to 30.0kW ND
DC Reactor Optional
Braking Resistor

P1(+) P2(+) B
DCP (+)
D1 D2 D3 Tr1 Tr2 Tr3

SCR
Drev

DFW DFW DFW

R Electrolyte Braking U
S Capacitor Transistor V
T W
CTs

DFW DFW DFW

D4 D5 D6 DCN (-) Tr4 Tr5 Tr6

Hardware Identifications
Fx2000 - 11.0kW HD and above I. Major Parts on Main Circuit of Inverter
Ex2000 – 37.0kW to 450.0kW ND
DC Reactor Optional
Braking Resistor

P1(+) P2(+) B
D1
DCP (+)
Tr1 Tr2 Tr3

Q1 Q2 Q3 Charging Resistor
Drev

DFW DFW DFW

R Electrolyte Braking U
S Capacitor Transistor V
T W
CTs

DFW DFW DFW

D4 D5 D6 DCN (-) Tr4 Tr5 Tr6

Hardware Identifications
I. Major Parts and Functions
1. Diode
Usage： To rectify AC power into DC power
Precautions： Do NOT strike or impact.
(If it is dropped DO NOT USE IT)

2. Charge Resistor
Function: To control any inflow of inrush current
into condenser when introducing power source
Precautions: Resistance wire is solidified with
cement. If cement is cracked, insulation cannot be
assured at all. DO NOT strike or impact it. The
following type of resistor is likely to turn away
from its right place under the influence of impact.
Thus, be careful to handle it.

3. Electronic Contactor
Usage: To short charge resistor after charging is
finished
Hardware Identifications
I. Major Parts and Functions
4. Main Capacitor
Function: To flatten power source rectified by
diode
Precautions: This type of condenser takes
considerable and high capacity in large inverter,
so be careful to avoid potential risk of electric
shock.

5. Balance Resistor

Function: When the electrolytic condenser is

connected in series, voltage balance cannot be
maintained just with this condenser by
difference of leakage current. Thus, make sure
that this resistor is connected in parallel to
condenser, and voltage balance is acquired.
Precautions: If cracked, insulation of resistor
cannot be maintained. Thus, Do NOT strike or
impact it.
Hardware Identifications
I. Major Parts and Functions
6. Hall CT
Detects output current of inverter.

7. IGBT
Function: This is the most important element
used to switch DC power (PWM control) to
rated pulse voltage.
Precautions:
① DO NOT apply static electricity.
② DO NOT impact.
③ DO NOT use any powered driver to install
IGBT.
④ DO NOT use analog tester to judge if IGBT is
accepted or not.
Hardware Identifications
I. Major Parts and Functions
8. NTC Thermistor
Function: This is used to detect pin
temperature. As temperature varies, resistance
value changes continuously. Contrary to
thermal guide, detection level can be set
randomly with software when this thermistor is
in use. NTC or PTC type of thermistor is used to
detect temperature of pin.

9. Thermal guide

When temperature exceeds set value, contact point

is opened.

10. Transformer for AC FAN, M/C

This transformer is used to drive fan and contactor
(200V power) by 400V-series inverter.
Hardware Identifications
I. Major Parts and Functions

10. Cooling Fan

Cooling fan is used to force fresh air on heat sink

12. Heat Sink

This is used to carry IGBT and diode and cool down
their heat. It is made by injection molding in form of
casting.
Hardware Inspection
DCP+
Checkup of I/O MODULE

Test Polarity Check Test Polarity Check

DCP- Module
+ - Value + - Value

R DCP+ Closed R N Open

D1 D4
DCP+ R Open N R Closed
DIODE TYPE S DCP+ Closed S N Open
Diode D2 D5
DCP+ S Open N S Closed
T DCP+ Closed T N Open
D3 D6
DCP+ T Open N T Closed
U DCP+ Closed U N Open
Tr1 Tr4
DCP+ U Open N U Closed
V DCP+ Closed V N Open
IGBT Tr2 Tr6
DCP+ V Open N V Closed
W DCP+ Closed W N Open
Tr3 Tr2
DCP+ W Open N W Closed
Hardware Inspection
Checkup of I/O MODULE
DCP+

DCP-

Test Polarity Test Polarity

Check Check
Module
+ - Value + - Value

SCR TYPE R DCP+ Closed R N Open

D1 D4
DCP+ R Open N R Closed
Diode
S N Open T N Open
D5 D6
N S Closed N T Closed
U DCP Closed U N Open
Tr1 Tr4
DCP U Open N U Closed
V DCP Closed V N Open
IGBT Tr3 Tr6
DCP V Open N V Closed
W DCP Closed W N Open
Tr5 Tr2
DCP W Open N W Closed
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