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Nezch

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160 views12 pages

Nezch

Nezch

Uploaded by

emrique
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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NETZSCH Pumps compliant to API 676 3rd edition

Individual Solutions for Mid- and Downstream

Pumps & Systems


NETZSCH API Compliant Pumps 676 3rd Edition

The highest standards for equipment and safety are a basic requirement
for oil field work to ensure that processes remain safe and reliable.

NETZSCH offers pump systems consisting of a pump, drive, base plate and
various accessories, which are meeting the requirements of API 676 3rd
edition, NACE MR0175, MR0103, NORSOK and many more. The sophisti-
cated and reliable design meets the particular pump job requirements
and contributes to efficient process control.

These systems are available with NEMO® Progressing Cavity Pumps,


TORNADO® Rotary Lobe Pumps as well as NOTOS® Multi Screw Pumps.
They contribute to improved safety and reliability due to their robust
construction and intelligent system integration.

Fluid Properties, pumped by Fluid Properties, pumped by


NEMO® and TORNADO® NOTOS®

∙∙∙∙Shear-sensitive ∙∙∙∙Shear-sensitive

∙∙∙∙ ∙∙∙∙
Low to high viscosity Lubricating and non lubricating
With or without solids Low to high viscosity

∙∙∙∙ ∙∙∙∙
Dilatant or thixotropic With low solid content
Low to highly abrasive Dilatant or thixotropic

∙∙ ∙∙
Adhesive Low to medium abrasive
Multiphase liquids Adhesive

2
We face unique challenges
with our pump solutions

Wide Range of Applications

∙∙∙∙ ∙∙∙∙ ∙∙∙∙


Enhanced oil recovery Well services Refinery
Water injection pumps Well Testing: Crude Oil Transfer Asphalt, bitumen, tower bottoms

∙∙ ∙∙∙∙
EOR polymer transfer Drilling mud: Decanter Fuel oils
Surfactant transfer centrifuge feeding Kerosine, diesel

∙∙∙∙
Catalyst slurry

∙∙ ∙∙∙∙
Produced water management Oil & Gas processing Lubricant oil

∙∙
Produced water transfer Open & closed drains transfer Oily water treatment

∙∙ ∙∙∙∙
and boosting Flare KO drum pumps Sludge transfer
Skimmed oil transfer Crude oil transfer

∙∙∙∙ ∙∙∙∙
Hydrocarbon condensate transfer Storage & Distribution
Rich MEG/Glycol Crude oil transfer

∙∙∙∙ ∙∙∙∙
Hydrocarbon sludge Tank stripping
Multiphase transfer Oily sludge

∙∙
Pipeline reinjection Loading/Unloading
Pipeline booster pumps

3
Our Multi Screw Pump Family

The NOTOS® muliti screw pump family comprises three series in multiple arrangements which serve a wide
range of industries and applications. The superior quality standard meets the highest level of requirements
from our customers.

2 NS – Two Screw Pump

∙∙∙∙ Flow up to 500 m³/h (2200 gpm)

∙∙∙∙
Pressure up to 16 bar (230 PSI)
Temperature up to 300 °C (570 °F)

∙∙∙∙
Viscosity up to 100.000 cSt
From non to light abrasive

∙∙∙∙
Corrosive
Low to medium viscosities
Lubricant Fluids

3 NS – Three Screw Pump

∙∙∙∙ Flow up to 350 m³/h (1500 gpm)

∙∙∙∙
Pressures up to 80 bar (1160 PSI)
Temperature up to 300 °C (570 °F)

∙∙∙∙
Viscosity up to 15.000 cSt
Non abrasive

∙∙∙∙
Non corrosive
Low to medium viscosities
Lubricant fluids

4 NS – Geared Twin Screw Pump

∙∙∙∙ Flow up to 1.500 m³/h (6600 gpm)

∙∙∙∙
Pressures up to 80 bar (1160 PSI)
Temperature up to 300 °C (570 °C)

∙∙∙∙
Viscosity up to 200.000 cSt
From non to medium abrasive

∙∙∙∙
Corrosive
Low to high viscosities
Non lubricant and lubricant fluids

4
NOTOS® in API-Compliant Design

PRV in compliance API 682 compliant


with API 526 seal support systems

Low-/ medium- or high


voltage motors acc. to
IEC or NEMA standards

mechanical seals Pump design API 671 API 676 base plate
API 682 compliant meets API 676 spacer coupling

Pump Data Customer Benefits Safety Accessories

∙∙ Pump type: 4NS – Geared Twin ∙∙ High performance with ∙∙∙∙


Seal support system

∙∙∙∙ ∙∙ ∙∙
Screw Pump small footprint Pressure relief valve
Capacity: up to 1500 m³/h HEUD highest efficiency due to Leakage, temperature and

∙∙ ∙∙ ∙∙
Pressure: up to 80 bar optimized screw profile vibration sensors
Medium: Asphalt, bitumen, One-piece screw design for Noise enclosure

∙∙
crude oil, diesel, polymer, maximum stiffness
produced water with or Customized design to fit

∙∙ ∙∙
without traces of solids individual needs
Medium temperature: Able to handle a wide range of

∙∙
up to 300 °C temperatures and viscosities
Ambient temperature:
- 45 °C to + 58 °C

5
API Compliant Pump: TORNADO®

Pump Data Customer Benefits

∙∙∙∙Pump type: TORNADO® T.Proc Rotary Lobe Pump ∙∙∙∙


Maximum wear resistance

∙∙∙∙
Capacity: up to 1000 m³/h Available as rubber/metal
Pressure: up to 10 bar and metal/metal type to fit

∙∙
Medium: Oil, oily water, produced water, slurries individual needs

∙∙∙∙
and mixtures with gas FSIP Full Service In Place. Can be

∙∙
Medium temperature: up to 150 °C serviced in the oilfield.
Ambient temperature: - 45 °C to + 58 °C Oil free design

Safety Accessories

∙∙∙∙Dry running protection

∙∙∙∙
Pressure relief valves
Seal systems
API base plate Maintenance free:
Robust drive and timing belt

API Seal System:


We offer all relevant API
seal plans Motor acc. to IEC or
NEMA standard

By-pass with pressure


Component mechanical
relief valve
seal or cartridge type:
Compliant to API 682

Life time lubricated


bearing housing,
oil free

API Baseplate

Pump head:
Easy to access for
maintenance

6
API Compliant Pump: NEMO®

Pump Data Customer Benefits

∙∙∙∙Pump type: NEMO® Progressing Cavity Pump ∙∙All pressurized parts cast –

∙∙∙∙ ∙∙
Capacity: up to 110 m³/h no welding documentation
Maximum allowable working pressure (MAWP): up to 48bar Less documentation,
Medium: Produced water, slurries, polymer, MEG, inspections and less risk in

∙∙∙∙ ∙∙
crude oil with or without solids manufacturing
Casing design pressure: 50 bar More robust – 2xAPI676 nozzle

∙∙
Special feature: NORSOK/NACE MR0175/MR0103 on request loads standard
Reduced lead times
Motor and gearbox acc
to IEC or NEMA standards

Mechanical seal
compliant to API682

First Level
2x API676 nozzle loads

Suction port can be turned


in either direction

API676 base plate Drain connection –


cast, flanged elbow

7
NETZSCH API Compliant Pump 676 3rd Edition
As an example of the fulfillment of the API requirements please see Safety Accessories

∙∙
the NEMO® L.Cap® pump, detailed below: the biggest progressing
cavity pump in the world. Pressure relief valves

∙∙∙∙
according API
Pressure monitoring

∙∙
Overpressure protection
and many more

Optional
Vibration Probe
Temperature RTD

Flange Connection
Nozzle loads acc. API 676

Optional
Temperature Transmitter

Stator Protector
Dry Running Protection

Stator
Special materials:
HNBR, HSB, Viton
up to 72 bar

API Baseplate

8
Seal Support System
API 682 4th edition
We offer the following
standard options for API seal plans :
13, 31, 32, 45, 51, 52, 53 A+B, 62, 65, 75

Motor
Low voltage to high voltage:
6600V/750 KW

Coupling
API 671

Gearbox
API 677
(optional API 613
with cooling system)

Bearing Housing
With grease lubrication,
oil used as option

Mechanical Seal
API 682 4th ed.

Pump casing
Flanged drain connection

Pump Data
Pump type: NEMO® L.Cap® Progressing Cavity Pump
Capacity: up to 1000 m³/h
Pressure: up to 72 bar
Medium: oil, gas or water mixtures with solids
Medium
temperature: up to 150 °C
Ambient
temperature: - 45 °C to + 58 °C

9
Applications
NEMO®
progressing cavity pump

∙∙∙∙ Application: Multiphase Transfer

∙∙
Pump: NM148
Multiphase: Crude Oil

∙∙∙∙
with water, sand and gas
Flow: 150 m³/h

∙∙
Pressure: 26 bar
GVF: 70 %

TORNADO® T2
rotary lobe pump

∙∙ Application:

∙∙
Oily water with H2S
Pump: TORNADO® T2

∙∙∙∙
rotary lobe pump
Media: Oily water

∙∙∙∙
Flow: 35 m³/h
Pressure: 4,8 bar

∙∙
Temperature: 20-40 °C
Viscosity: 0,5-200 cSt

NOTOS®
multi screw pump

∙∙∙∙ Application: Fuel Oil Transfer

∙∙∙∙
Pump: NOTOS® 4NS
Geared twin screw pumps

∙∙∙∙
Media: Fuel oil 1A
Flow: 130 m³/h

∙∙∙∙
Pressure: 15,1 bar
Temperature: 60 °C
Viscosity: 605 cSt

10
NETZSCH Seal Support Systems

According to API682 4th edition the pump supplier is responsible for the complete unit including the
sealing system. With the design of the NETZSCH system we achieve the integration between seal and
the respective support systems. As a result your process will become more reliable and efficient.

11
The NETZSCH Group is a mid-sized, family-owned German company engaging
in the manufacture of machinery and instrumentation with worldwide
production, sales, and service branches.

The three Business Units – Analyzing & Testing, Grinding & Dispersing and
Pumps & Systems – provide tailored solutions for highest-level needs. Over
3,500 employees at 210 sales and production centers in 35 countries across
the globe guarantee that expert service is never far from our customers.

The NETZSCH Business Unit Pumps & Systems offers with NEMO® progressing
cavity pumps, TORNADO® rotary lobe pumps, NOTOS® multi screw pumps,
macerators/grinders, dosing technology and equipment custom built and
challenging solutions for different applications on a global basis.

NPS · 504 · 02 · 01/19 · 05 · Technical specifications are subject to change.

NETZSCH Pumpen & Systeme GmbH


Geretsrieder Straße 1
84478 Waldkraiburg
Germany
Tel.: +49 8638 63-0
Fax: +49 8638 67981
info.nps@netzsch.com

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