TX3800

COMMERCIAL UHF RADIO

S er v ice M anual

Standard Communications Pty. Ltd.
MOBILE COMMUNICATIONS & ELECTRONICS

Locked Bag 2086, North Ryde, NSW, 1670, AUSTRALIA

Phone: +61 2 9844 6666 Fax: +61 2 9844 6600 Web: www.gme.net.au
 Contents
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Technical Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Phase Locked Loop and VCO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Microprocessor (CPU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Antenna Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Receiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Receiver Audio Preamp & Mute. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Audio Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Microphone Amplifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

TX Driver and Output Stages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Revision Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

RH003 Remote Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

MC522BC Remote Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

MC540BC Keypad Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Alignment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Connecting the Radio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Software Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

VCO Control Voltage Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Reference Frequency Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Front End Band Pass Alignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Front End Notch Alignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

TX Output Power Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Abridged Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Main PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

MC522BC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

MC540BC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Component Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

LCD Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

PCB Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Block Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

TX3800 Service Manual Page 2

 Specifications

GENERAL
RF Performance Compliant with AZ4295
Frequency Band 450 - 520 MHz
Number of Channels 99 + 40 UHF CB channels
Channel Spacing 25 kHz
Frequency Stability ±1 kHz
Modulation FM
Operation Mode Simplex of Half Duplex with Repeater Talk-around
Scanning Speed 50/100/200 ms per channel
Antenna Impedance 50 Ohms Nominal
Antenna Connector BNC
Nominal Voltage 12 Volts DC Negative Earth
Operating Voltage Range 10.8 to 15.6 Volts
Test Voltage 13.8 Volts DC
Reverse Polarity Protection Diode Crowbar
Over Voltage Protection 18 Volt Crowbar
10 Amp in line fuse
Current 0.2A receive (power save < 60 mA)
6A transmit into 50 Ohms
Operating Temperature -10 to 60°C

TRANSMITTER
RF Output High - 25W Max
Low - 5W Adj
Transmit Duty Cycle 1:4 for 25W output
RF Switching Bandwidth UHF, 70 MHz
Deviation Limiting ±2.5 kHz or ±5 kHz at +20 dB AF Limiting
Pre-Emphasis +6 dB per octave, +1 dB -3 dB, 300 Hz to 3 kHz
AF Distortion 3%, below Limiting
Residual Modulation -45 dB
Spurious Outputs < -75 dBc

RECEIVER
Circuit Type Double Conversion Superheterodyne
Intermediate Frequencies 1st: 45 MHz
2nd: 455 kHz
Sensitivity -122 dBm for 12 dB SINAD unweighted
Adjacent Channel Selectivity -73 dB
Intermodulation 74 dB
Blocking > 100 dB
Spurious Rejection > 75 dB
Audio Power 3W average into 4 Ohms
Audio Signal to Noise > 45 dB unweighted
Conducted Spurious Emission < -80 dBm

MECHANICAL
Dimensions 127 (W) x 29 (H) x 163 (D) mm
Weight 614 grams

TX3800 Service Manual Page 3

 Models
The TX3800 series consists of the following models:

Model Bandwidth Function Frequency Range

TX3800 Wideband Compact PMR 450 - 520 MHz
TX3800N Narrowband/Wideband Compact PMR 450 - 520 MHz
TX3800BW Wideband Base PMR 450 - 520 MHz
TX3800BN Narrowband/Wideband Base PMR 450 - 520 MHz
TX3800T Wideband Telemetry 450 - 520 MHz
TX3800TN Narrowband/Wideband Telemetry 450 - 520 MHz

Compact PMR Microphones

These models are standalone devices with an integrated speaker There are several microphones that can be used with the PMR
and front panel display. versions of the TX3800:

Base PMR Model Type

MC503BC Basic
These models have an integrated speaker and a front connector
MC507BC Basic
to allow connection to a remote head unit RH003 or an LCD
MC509BC Basic
microphone MC522BC.
MC522BC Remote LCD
Telemetry MC540BC Full keypad

These models have no integrated audio features and are suitable The basic microphones include CALL/PTT switching and are used
for telemetry and high speed data applications. An audio kit can with the compact PMR or the base PMR (in conjunction with an
be added to allow such devices to offer the same functionality as RH003).
the PMR models.
The MC522BC is used as a standalone device attached directly
to the base PMR model.

There is no difference in the RF main boards between the

models. The functionality of the device is decided by the firmware
loaded onto the radio.

TX3800 Service Manual Page 4

 Technical Description

• RF output driver U601

Power Supply
+8V - U52

The radio is designed to operate from a nominal 13.8 Volt power R54
1K
source via DC input socket SK1. Excessive voltage and reverse Q53
BC807W
polarity protection is provided by an asymmetrical suppression
diode D51. R53 +8V TX
1K

+FILT Supply Q55

Q51 PDTC144EU
PDTC144EU
Transistors Q71 and Q72 are configured as an active impulse
TX On
noise reject filter. The output voltage of this circuit follows
the average negative peak of the battery voltage with a small
adjustable offset. Positive spikes are suppressed. Feedback is
provided by the error amplifier Q72 and its collector current drives
the pass transistor Q71. The steady state voltage drop of the Whilst receiving, pin 67 of the CPU U801 goes high and turns on the
regulator is set by the trimmer potentiometer RV71. driver Q52. This causes Q56 to turn off and therefore ceases to short
the +8V supply to ground. Q54 conducts and +8V appears at its
Q71
+13.6V Unswitched 2SJ349 +FILT collector. This supply is used by:
+13.6V Switched R71
4K7 • LNA Q201
R79 R75 R77
12K 3K3 220K

R72
• First IF Mixer Q230
100R

R78 • First IF Buffer Q240

10K D71 R74
BAV99W 560R
R76
3K3
Q72
Phase Locked Loop and VCO
RV71 BC847BW
10K C75
10u Phase Locked Loop (PLL)
R73
560R

The reference frequency for the PLL U501 is taken from the
Colpitts oscillator formed around Q501. The frequency is set
by the 12.8 MHz crystal XT1. It is tuned to the exact centre
+8V Supply frequency required using the varactor D501 which is pulled by
pin 13 of the DAC U805 via R534. Temperate compensation is
The 13.6V switched supply provides the input for the 8V regulator
provided by the CPU based on readings from the NTC RT501.
U52. The separate +8V TX/RX supplies are derived from the +8V
rail using transistors Q51-56. The +8V unswitched supply is used The reference oscillator is AC coupled at the reference frequency
by the following: input (pin 8) by C510. It is divided to produce a PLL reference of
12.5 kHz. The divisor is set by pins 70, 71 and 72 of the CPU,
• Pin 8 of audio preamp IC U351 and its surrounding bias
corresponding to ENABLE, DATA and CLOCK (pins 13, 12 and
circuitry
11 of U501 respectively).
• Microphone amplifier IC U701
The output of the charge pump (pin 2) is connected to the voltage
• Voltage Controlled Oscillator Q101 and its buffer amplifier controlled oscillator (VCO) input varactors in order to alter the VCO
Q102 and Q103 frequency as to align its phase to that of the reference signal. The
sections are connected by a passive loop filter in order to suppress
• IF/FM Demodulator IC U301 sideband products that could cause instability in the VCO. The filter
bandwidth is set to achieve a fast response to any difference at the
Whilst transmitting, pin 66 of the CPU U801 goes high and turns on
phase comparator output.
the driver Q51. This causes Q55 to turn off and therefore ceases to
short the +8V supply to ground. Q53 conducts and +8V appears at The phase comparator compares the reference signal and the VCO
its collector. This supply is used by: output after each is divided by their respective ratios. The difference
in frequency/phase is then used to drive the VCO through the loop
• Power control op-amp U603
filter in order to negate the difference between the two sources.

TX3800 Service Manual Page 5

 In order to modulate the carrier, the output of the microphone the voltage regulator IC U804 which is connected to the 13.6V
amplifier is injected into the loop filter after attenuation by switched supply.
the trimmer RV701, which therefore controls the modulation
deviation. The reference signal generated by Q501 is also Reset Circuit
modulated by the same modulation source, further attenuated
The voltage detecting IC U802 will hold the CPU in reset if the 5V
by the trimmer RV531. As both signals are driven towards the
supply voltage falls below 4.25V. This ensures that the CPU does
same change, there will be no reactionary force from the phase
not run until the 5V supply is stable. Capacitor C818 is charged
comparator.
by the current source in U802 and this provides an additional
TX Driver U601 delay during start up.
Buffer VCO
IF Mixer Q230
Q102/103 +5V
Q101

C818
5 6 PLL U501 22n
+13.6V Switched U804 U802 RESET
CPU Pin 12
5V Reg M51943A
Main C801 C802
Divider 470u 4u7
1
N Phase Loop
Comparator 2 Filter

Ref Osc 8 Reference

Modulation

Q501 Divider
R
RV701 Power Fail Detector
Frequency - DAC

Mic Amp
13 12 11 14 MOD
PLL UNLOCK
Balance

CPU Pin 54
CLOCK
DATA
CPU Pin 70
CPU Pin 69
Transistor Q801 will conduct less when the voltage at R810
PLL ENABLE
RV531 CPU Pin 68
BAL becomes greater than 8.5V. This results in a logic high at the
collector of Q802. After which when the input voltage is less than
When using 6.25 kHz channel spacing, the DAC adjusts the 7.5V, a logic low is the output. This detector is connected to
reference frequency using values provided by the CPU. interrupt pin 20 of the CPU.

Voltage Controlled Oscillator (VCO) EEPROM

The VCO is a conventional common collector stage based A 93C86 EEPROM U803 is used to store user settings when the
around Q101. The main tuning element is a capacitively loaded radio is powered off. The CPU stores and retrieves data from the
microstrip resonator. Frequency tuning is achieved by the set of EEPROM in serial format via pin 11 of the CPU. The serial data is
varactors D101, D102, D103 and D104. synchronised using the clock output from pin 10. Pin 18 enables
the EEPROM during the read/write sequence.
The frequency range of the VCO is 450 - 520 MHz in transmit mode U803
R809
and 405 - 475 MHz in receive mode (the CPU initiates the shift by DO GND
1K
increasing the main PLL divisor). CPU Pin 11 DI ORG

CPU Pin 10 CLK NC

The VCO output is applied to a cascode amplifier stage of Q102
CPU Pin 18 CS VCC +5V
and Q103. This provides gain and buffering to pin 1 of the TX
C803
output IC U601. The output is also connected to the main divisor 100n

in the PLL at pins 5 and 6 for comparison to the reference signal

by the phase comparator.
Connectivity
The series pass transistor Q104 provides a well filtered supply
voltage for the VCO section. It does this by effectively creating a Connector J901 provides connectivity between the main board
virtual capacitor in the emitter circuit. and the front panel (or remote head unit). It carries the 13.8V
switched supply, microphone audio, receive audio with volume
Microprocessor (CPU) control and the two serial data lines.
J901
The CPU is an M16C62 microprocessor running in single-chip 1
CPU RX
CPU TX
mode. A 16 MHz crystal XT801 connected between pins 13 and 2
Mic In
3
GND
15 is used to generate the CPU timing clock. Pin 28 is used to 4
Audio Out
5
Audio In
shift the clock frequency slightly higher if required, by switching 6
+13.6 Switched
7
+13.8V DC
C815 into the circuit. 8
Remote Head Connector

Power Supply
The 10 pin connector J802 is used for Flash ROM programming and
The +5V supply required for the CPU is provided by pin 1 of as a secondary debug interface.

TX3800 Service Manual Page 6

 +8V TX
Connector J801 is the 26 pin telemetry connector and uses the
R612
line driver U841 to convert data to RS232 level. 33R

Alarm L602
390nH
L605 13nH D602
Power Amp Output Antenna

Connector J80 provides the optional alarm input and output C611 C612 MA4P1250 L607
13nH
L609 13nH
functionality.
D603 D608
MA4P1250 BA591
Receiver Front End
The alarm input is activated by pin 4 of J80 when it is connected C617 C618 C623 C624
12p 68p 33p 5p6
to pin 1 (or ground). If the radio is switched off, it will automatically
switch itself on due to a voltage drop appearing across R81, R618 +8V RX
10K
Q603
allowing the pass transistor Q81 to establish the 13.6V switched +8V TX R619 BC817W
2K2
supply. This is maintained for the duration of the alarm procedure
by the latch action of Q85, controlled by pin 59 of the CPU.

Whilst pin 4 of J80 is held at ground, R86 will maintain a 5V drop Receiver
across it - therefore asserting an active low to pin 53 of the CPU.
In PMR models this will initiate a sequence in which a Selcall RF Amplifier
signal is sent on a particular channel. The alarm input has no
default function in Telemetry/Data models. The incoming RF signal passes through a fixed high pass
filter consisting of C201, C202 and L201. Adjacent to this is a
The alarm output is a open collector stage Q82 which can
tuneable notch filter whose centre frequency is set by L202,
be used to drive external components such as flashing lights
C203 and varactor D202 which is tuned by the DAC U805. The
or horns (current should not exceed 200mA). The output is
filtered signal is amplifier by the LNA Q201 which is running at
controlled by pin 58 of the CPU. The functionality of the alarm
approximately 25mA. The DC bias at the base is set by R204,
output is decided by the firmware of the radio and can be
R205, R202 and R203.
adjusted to suit individual requirements.
+8V RX

Antenna Switching R204

100R

Tuning Voltage - DAC

The antenna RX/TX switching is achieved using three switching R205
220R
L206
330nH
C212
diodes: D602, D603 and D608. The LPF that connects the Bandpass Filter R202
D202 & L202
22K
antenna to the switch attenuates out-of-band signals and 1p5
C206
provides impedance matching between the TX output module Q201
BFG520 R203 100p
and the antenna. 10K

When receiving, the diodes D603 and D608 are both reverse biased Notch Filter

due to the +8V RX at R618. This allows the received signal to flow
Before the first mixer stage, the LNA output is filtered by a three
from the antenna LPF through L607 and L609 to the receiver front
section LC tank; the tuning voltages are also provided by the
end. D602 is also reverse biased, providing isolation from the TX
CPU via the DAC and correspond to frequency calibration points
module.
stored in the EEPROM U803 or values interpolated from these.
When transmitting, +8V TX is passed through R612 and L602
Tuning Voltage - DAC

Tuning Voltage - DAC

Tuning Voltage - DAC

to D602 making it forward biased and therefore allowing the

output from the transmitter module U602 to pass to the antenna
LPF. This will also make D603/D608 forward biased; any RF will D212 & L205 D211 & L204 D210 & L203

be shunted to ground through C618/C623 and prevented from

C212
reaching the receiver front end. First IF Mixer LNA

1p5

Bandpass Filter - 3rd Stage Bandpass Filter - 2nd Stage Bandpass Filter - 1st Stage

First Mixer and IF Amplifier

The first mixer stage is a dual gate MOSFET Q230. The RF signal
from the output of the band pass section is applied to G2 of
Q230 and the LO signal from the VCO is applied to G1 after high
pass filtering from C231 and L231.

TX3800 Service Manual Page 7

This 45 MHz IF output from Q230 is filtered by the crystal frequency. This produces different matching requirements which
XF201 before gain is provided by the IF amplifier Q240. This are fulfilled by following the component changes listed adjacent
also provides impedance matching between the two crystal to the circuit diagram.
filters, XF201 and XF202. The second crystal filter provides the
final filtering before the second IF stage. Diode D241 prevents Receiver Audio Preamp & Mute
overloading (and therefore increased audio distortion) of the input
of U301 in the case of a very strong input signal. The demodulated audio from pin 11 of U301 is amplified by the
op-amp U351A. This is configured as a multiple feedback low
+8V RX pass filter with a corner frequency of 3.5 kHz. Transistors Q361
R233
330R
and Q362 are normally switched on but can be switched off to
increase the corner frequency for high speed data applications.
R234 L232

Buffer Q240
C246 XF201
R235
100R
680R 2.2uH
The audio mute switch is implemented by U502. When the CPU
45T15A

1n Tuned Filter Output activates the ‘Audio Unmute’ line, audio passes through the closed
C247
1p C234 C233
VCO Output
switch U502A to the audio power amplifier. When the ‘Audio
3p3 3p3 Q230
R232
3SK241 Unmute’ line is low, U502B is closed and maintains a bias on the
270R
positive end of C356 to prevent a “thump” during audio mute
switching.

IF, Limiter and FM Demodulator U351B is used as a CTCSS low pass filter with a corner frequency of
250 Hz. The CTCSS output is connected to pin 93 of the CPU.
Demodulation is performed by the IC TK10487, U301 on the
schematic. Audio Power Amplifier
The 45 MHz IF signal is coupled to pin 20 of U301 by C252, The audio power amplifier U401 is based on the IC TDA1517N
where it is mixed with the local oscillator signal of 44.545 MHz and is split into two gain blocks. In conjunction with the
– from crystal XT301 and the integrated oscillator. The resultant surrounding passive components, a fifth order active high pass
second IF is at a frequency of 455 kHz. This image is filtered by filter with a corner frequency of 350 Hz is formed along with a
the ceramic bandpass filter CF301 at pin 4 and is passed to the first order low pass filter with a corner frequency of 5 kHz. The
limiter at pin 6. The limiter removes any amplitude modulation de-emphasis slope is provided by C401 and R403.
from the signal, using C303 to provide decoupling. The filter
TR301 demodulates the frequency modulated signal and the Trimmer RV402 provides a default audio level in the telemetry
audio is output at pin 11. models, when the remote head is not connected.

The IF selectivity is set by the configuration of the IF filters and Beep tones are injected before and after the volume control.
gain compensation only is provided by Q351. C421 and R417 partially compensate for the de-emphasis
network to give a reasonably flat response between 400 Hz and
A DC voltage proportional to the strength of the incoming 1 kHz. R418 sets the minimum beep volume and bypasses the
signal is present at pin 12. This RSSI (Received Signal Strength volume control. R419 sets the maximum beep volume and is
Indicator) signal is connected to pin 92 of the CPU. mixed with the preamp output before attenuation by the main
volume control.
Squelch
The output of the amplifier is coupled to the internal speaker and
An internal gain stage in U301 is configured as a bandpass filter external speaker socket by C414.
with gain. The noise is filtered by R305, C311, C312, R304 and
R306 resulting in a DC voltage proportional to the amount of Microphone Amplifier
noise present on the channel, the filter peaks at around 25 kHz.
The gain of the amplifier is adjusted by RV301. The signal is The microphone amplifier is built around four gain blocks from an
passed to pin 91 of the CPU, where it is used to determine when LMC6034 op-amp IC.
a channel is “busy” for the purpose of controlling the squelch.
The first two gain blocks U701C and U701D are configured as
The thresholds for open and closed squelch are controlled by
an active high pass filter with a corner frequency of 300 Hz. This
software.
suppresses low frequency voice components of the microphone
Narrowband Changes signal which otherwise would cause interference with the CTCSS
tones.
For narrowband models, the crystal and ceramic filters are
The third gain block U701A provides the 6dB per octave pre-
changed for narrowband equivalents at the same centre

TX3800 Service Manual Page 8

emphasis slope required for FM modulation. Selcall tones and power amplifier by its power control terminal pin 2. Therefore the
external audio (from J801) are injected before this block by R727 output power can be adjusted by the CPU via the DAC and the
and R730 respectively. The microphone amplifier operates from negative feedback loop will maintain a constant level.
the unswitched +8V rail and therefore U502D is required in order
to mute the output during RX as to prevent unwanted noise RF Power Amp
Antenna Switch
modulating the VCO.
U602

The final gain block is a third order low pass filter. For data Diode
Detector

transmission, the cutoff frequency of the filter can be shifted higher

by switching off Q703 and Q704 from pin 51 of the CPU. U603
DAC
CPU
U801
The peak deviation is set by RV701 and Q702, the latter of which U805

reduces the peak deviation from 5 kHz to 2.5 kHz for narrowband
channels.
Revision Changes
Connector J801 offers a wideband audio interface which is used
when the radio is configured for data or repeater functionality. The The information thus far is relevant to the Rev. 4 PCB. The Rev. 2
usage of this connection is as follows: PCB has the following differences:

• Level - 0.5VP (1VPP) for nominal deviation (3 kHz / 1.5 kHz) • The PLL IC U501 is of type UMA1021M, it has a different
pinout as shown on the circuit diagram.
• RX audio gated by noise/CTCSS mute
• The audio power IC U401 is of type TDA1015, which has a
• RX/TX frequency response - flat FM 30 Hz -> 3 kHz +1/-3
different pinout as shown on the circuit diagram.
dB (no CTCSS filter)

• RX audio output impedance - 1.5k

RH003 Remote Head
• TX audio input impedance - 47k In the case of the modular series, the RH003 remote head
is connected to the radio and is designed to replicate the
Note: the audio input (pin 6 of LE003) is provided for connection functionality of the front panel used in the compact series.
to external data modems. It is not intended as an alternative
microphone input. If it is to be used as a microphone input, the The remote head is controlled by its onboard microprocessor
external circuit should contain: U101. The CPU is the same type as that used on the main board
but is programmed to detect all of the control functions of the
• +6 dB/octave pre-emphasis front panel including the channel switch and the PTT and CALL
buttons. These commands are passed to the main unit CPU via
• 300 Hz CTCSS highpass filter
a two wire serial connection within the remote connecting cable.
• Additional gain The volume control and ON/OFF switch feed directly into the
remote cable. The LCD is also controlled by the remote unit CPU.
TX Driver and Output Stages
Reset Circuit
The transmitter driver U601 is driven by the RF output from the
VCO buffer stage. DC supply voltage for U601 is obtained from Similar to the main board, a 5V regulator U102 and reset device
the +8V TX line via series decoupling resistor R603. U103 are included on the remote unit to power the CPU and
ensure that it does not turn on with a supply voltage below 4.25V.
The RF output from pin 4 of U601 is coupled to pin 1 of the RF
In such circumstances, the reset pin is held high.
power module U602 by C603. The DC supply to pin 3 of the power
module is obtained from the +FILT supply via L603. The high power Microphone Audio
output at pin 4 of U602 is directed into the antenna switch and low
pass filter. The microphone signal is amplified by the preamp Q201 and is
then connected to the main board at pin 3 of connector J203.
Power Control
Remote Head Connections
The output from U602 is passed through a diode detector
to obtain a value that is proportional to the RF power. It is A cable is connected from J203 on the RH003 remote head to
connected to the comparator U603A via the buffer U603B. The connector J901 on the main board. It carries the 13.8V switched
comparator takes its reference input from pin 14 of the DAC supply, microphone audio, receive audio with volume control and
U805. The difference of these levels is used to control the RF the two serial data lines between the main board and remote

TX3800 Service Manual Page 9

unit CPUs. The front panel unit consists of two printed circuit
MC522BC Remote Microphone
boards. They are connected by a 20 pin connector and create
an interface between the main board, front panel main board and The remote microphone unit MC522BC functions as a
the front panel CPU/LCD board. replacement for the RH003 and microphone combination. The
MC522BC is controlled by a local microprocessor U101 which
facilitates the button functionality and controls the LCD.
J901
1
CPU RX Electronic Volume Control
CPU TX
2
Mic In
3 The M61545AFP IC, U105 is utilised to control the audio output
GND
4 volume of the TX3800 main board. The volume up and down
Audio Out
5
Audio In buttons – SW103 and SW104 respectively – are connected to
6
+13.6V Switched the CPU U101. The onboard software increments/decrements a
7
+13.8V DC
8 register depending on which button is pressed. The value stored
by this register is output in serial form at pin 53 to pin 4 of U105.
TX3800 Main PCB
This controls an onboard reference amplifier which will attenuate
the audio signal as it passes between pins 1 and 2.

J903 Power Switching

1 +13.8V DC
2 +13.6V Switched
The MC522BC uses the momentary switch SW111 to turn on
3 Audio In
4 Audio Out both itself and the base unit. When the switch is pressed, pass
5 GND transistor T1 conducts and therefore provides a +13V DC supply
6 Mic In at the input of the local voltage regulator U102. The CPU begins
7 CPU TX
its initialisation sequence. The interrupt pin 19 is held low by
8 CPU RX
transistor T2, causing an assertion of pin 55 – once initialisation
TX3800 Front Connector is complete – and therefore applying sufficient gate voltage to
transistor Q1. This pass transistor will therefore conduct and
J202 J101
20 CH DN 1 supply a stable +13V DC supply to the onboard backlights and
19 CH UP 2 the base unit via connector J203.
18 QUIET 3
17 PRIORITY 4 Capacitor C14 is required in case of a disconnection from
16 +5V 5
15 +13V SW 6 the base unit. It stores sufficient charge as to power up the
14 TX 7 MC522BC upon reconnection to the base unit.
Front Panel Connector
Remote Connector

13 DGND 8
12 RX 9
11 10 LCD Backlights
10 11
9 12 The onboard CPU U101 controls the backlights for the
8 CALL 13
MC522BC. Pin 18 provides the input bias rail for the backlight
7 PTT 14
6 15 LEDs. Pins 16 and 17 select the green and red LEDs respectively.
5 16 The supply voltage for the LEDs is obtained from the stable
4 17
3 18 supply marked ‘+13VSWa’ on the schematic.
2 19
1 20 MC540BC Keypad Microphone
The MC540BC microphone acts as a replacement for one of the
standard microphones. It is used in conjunction with the compact
model or the base model with an RH003.

Power is derived from the radio via pin 1 of the connector J1.
This +5V supply is used to power the microprocessor U1 and the
dual colour backlight LEDs LD1-LD6.

The keypad is connected as a matrix in which the microprocessor

scans the pin combinations in order to determine which button is
currently depressed.

TX3800 Service Manual Page 10

 Alignment Procedure
Connecting the Radio

General Setup
GME mobile radios utilise a serial two wire interface for The DB25 end of the LS1A cable connects to a PC serial port.
programming. A GME programming cable assembly is required to If the PC is fitted with a 9-pin RS232 connector, the LS1A is
connect the radio to the PC. This assembly consists of an LS1A connected to the PC using a standard 9-pin to 25-pin converter
cable/level converter, and a suitable radio specific programming (supplied with LS1A).
adaptor - as detailed below:
Note: For use with USB ports, a USB to Serial adaptor may be
Adaptor Usage Type used, whilst ensuring that:
LS1A & LS002 Compact PMR, Base PMR (with RH003 6 pin
attached) • The latest XP compatible drivers are installed for the adaptor.
LS1A & LS003 Base PMR (without RH003 attached), 8 pin
Telemetry • The USB adaptor provides full RS232 level signals. The LS1A
LS1A & LS004 Flash Programming Only 10 pin cable uses the RS232 handshaking signals as a DC supply
for the circuit in the DB25 plug and requires standard RS232
The LS002 is connected in the same manner as the standard levels for correct operation.
microphone:
Installing the Radio Programmer
The latest Radio Programmer software is available in an installer
package and can be downloaded from the service area of the
GME web site.

The LS003 is connected to the base unit in the same manner as Running the Radio Programmer
the RH003 or MC522:
• Switch on the radio after connecting it to the serial port.

• Open the Radio Programmer software.

• To select the correct serial port, choose ‘Com Port’ in the

‘Edit’ drop down menu and select the appropriate port.

The LS004 is connected to the main board at connector J802

(see PCB layout).
coM1

LS1A LS002

TX3800

Pc running Radio Programmer

TX3800 Service Manual Page 11

Software Upgrade
Required Equipment
4. Wait until all eight stages of the process are completed -
• PC running the TX3800 Radio Programmer indicated by a green light next to each stage.

• 13.6V DC power supply 5. Turn off the TX3800 and disconnect the programming cable.

• Programming cable (LS1A and LS004)

Notes
Setup • Do not switch off or disconnect the radio during update
procedure. Any interruption will cause the software to
1. Connect the TX3800 (from connector J802) to the PC using
become corrupted.
the programming cable.
• If programming is interrupted for any reason, please contact
2. Run the TX3800 Radio Programmer application.
an authorised GME service centre for assistance.
3. Click ‘Hardware’ to open the Hardware Edit section.
• After a software upgrade it is advisable to load the default
4. Click the ‘Upgrade Radio Software’ tab. configuration files for the appropriate radio model. This is
particularly important if changing between functions (PMR,
Procedure telemetry and data).

1. Switch on the TX3800.

2. Click ‘Upgrade’ in the dealer software.

3. Select the appropriate flash ROM file.

TX3800 Service Manual Page 12

VCO Control Voltage Check

Required Equipment
• CRO or DVM for measuring VCO Control Voltage (CV)

• Service Monitor

• PC running the TX3800 Radio Programmer

• 13.6V DC power supply

• Programming cable

Setup
1. Connect the TX3800 antenna connector to the service Procedure
monitor using a good quality antenna cable.
1. Select the 450 MHz alignment channel.
2. Connect the TX3800 to the PC using the programming
2. Ensure that the VCO CV is between 0.6 and 1.2 VDC in
cable.
receive.
3. Run the TX3800 Radio Programmer application.
3. Click ‘Transmit On’ to transmit.
4. Using the ‘Channel Data’ section, add channels at 450 and
4. Ensure that the VCO CV is between 0.6 and 1.2 VDC in
520 MHz.
transmit.
5. Click ‘Hardware’ to open the ‘Hardware Edit Screen’.
5. Repeat these steps at 520 MHz, ensuring that the control
6. Select ‘Align Radio’ tab. voltage is between 3.6 and 4.3 VDC.

7. Click ‘Align Radio’ to enter the ‘Tune Radio’ screen. Note

8. Measure the VCO CV at the test point (from the top side -
The VCO CV is aligned during manufacture and should not need
see right).
to be re-aligned during service. Commonly the VCO faults can be
found elsewhere in the VCO/PLL section.

TX3800 Service Manual Page 13

Reference Frequency Alignment
Required Equipment Procedure
• Service Monitor 1. Select the 500 MHz channel using the channel buttons.

• PC running the TX3800 Radio Programmer 2. Click ‘Transmit On’ to transmit.

• 13.6V DC power supply 3. Select ‘Frequency’ tab.

• Programming cable 4. Adjust ‘PLL Reference Crystal Align’ until the service monitor
reads 500.000 MHz ± 200 Hz.
Setup
5. Click ‘Transmit Off’ to cease transmitting.
1. Connect the TX3800 to the service monitor using a good
6. Select the 500.00625 MHz channel.
quality antenna cable.
7. Click ‘Transmit On’ to transmit.
2. Connect the TX3800 to the PC using the programming
8. Adjust ‘6.25 kHz Offset Align’ until the service monitor reads
cable.
500.00625 kHz ± 200 Hz.
3. Run the TX3800 Radio Programmer application.
Notes
4. Using the ‘Channel Data’ section, add channels at 500 and
• If testing a bare TX3800 PCB, connect the service monitor
500.00625 MHz.
using a flying lead to the RF module input pad.
5. Click ‘Hardware’ to open the ‘Hardware Edit Screen’.
• Do not change the ‘PLL Reference Crystal Receiver Offset’
6. Select ‘Align Radio’ tab. value from the factory default - it should read ‘0’.

7. Click ‘Align Radio’ to enter the ‘Tune Radio’ screen. • Do not change the ‘Temperature Compensation Gain’ from
the factory default- it should read ‘100%’.

TX3800 Service Manual Page 14

Front End Band Pass Alignment
Required Equipment Procedure
• Service Monitor 1. Select the 450 MHz channel.

• PC running the TX3800 Radio Programmer 2. Inject a 450 MHz carrier signal from the service monitor.

• 13.6V DC power supply 3. Select RSSI Polling in order to allow continuous RSSI reading.

• Programming cable 4. Adjust T1, T2 and T3 in the 450 MHz row to achieve a maximum
RSSI reading.
Setup
5. Repeat these steps at 470, 500 and 520 MHz.
1. Connect the TX3800 to the service monitor using a good
quality antenna cable.
Notes
2. Connect the TX3800 to the PC using the programming • Do not modify the ‘Notch’ values during band pass
cable. alignment.

3. Run the TX3800 Radio Programmer application. • To control the shape of the bandpass filter response, a flying
lead is connected from the ‘RF Test’ output on the board to the
4. Using the ‘Channel Data’ section, add channels at 450, 470, service monitor. The injected signal can be generated using a
500 and 520 MHz. tracking generator..

5. Click ‘Hardware’ to open the ‘Hardware Edit Screen’.

6. Select ‘Align Radio’ tab.

7. Click ‘Align Radio’ to enter the ‘Tune Radio’ screen.

8. Select the ‘Receiver’ tab.

TX3800 Service Manual Page 15

Front End Notch Alignment
Required Equipment Procedure
• Service Monitor 1. Select the 450 MHz channel using the channel buttons.

• PC running the TX3800 Radio Programmer 2. Input a modulated signal at the first image response of the
radio. This is 90 MHz lower than the alignment frequency (360
• 13.6V DC power supply
MHz in this case).
• Programming cable
3. Set the RF level to -20 dBm.

Setup 4. Select RSSI Polling in order to allow continuous RSSI reading.

1. Connect the TX3800 to the service monitor using a good 5. Adjust the ‘Notch’ value corresponding to 450 MHz as to obtain
quality antenna cable. the best possible rejection of the modulated signal. This is
verified by obtaining a minimum RSSI reading.
2. Connect the TX3800 to the PC using the programming
cable. 6. Repeat these steps at 470, 500 and 520 MHz.

3. Run the TX3800 Radio Programmer application. Note

4. Using the ‘Channel Data’ section, add channels at 450, 470, Do not modify the T1, T2 and T3 values during the notch
500 and 520 MHz. alignment.

5. Click ‘Hardware’ to open the ‘Hardware Edit Screen’.

6. Select ‘Align Radio’ tab.

7. Click ‘Align Radio’ to enter the ‘Tune Radio’ screen.

8. Select the ‘Receiver’ tab.

TX3800 Service Manual Page 16

TX Output Power Alignment
Required Equipment Procedure
• Service Monitor 1. Select the 450 MHz channel using the channel buttons.

• PC running the TX3800 Radio Programmer 2. Click the ‘Transmit On’ button to transmit.

• 13.6V DC power supply 3. Adjust ‘TX Power 450 MHz High’ until the service monitor
reads 25W ± 2.5W.
• Programming cable
4. Repeat these steps for the other three frequencies.
Setup
5. Repeat these steps for the same frequencies in ‘TX Low
1. Connect the TX3800 to the service monitor using a good Power’ mode and adjust ‘TX Power Low’ until the service
quality antenna cable. monitor reads 5W ± 0.5W.

2. Connect the TX3800 to the PC using the programming

cable.

3. Run the TX3800 Radio Programmer application.

4. Using the ‘Channel Data’ section, add channels at 450, 470,

500 and 520 MHz - at ‘TX Low Power’ and ‘TX High Power’.

5. Click ‘Hardware’ to open the ‘Hardware Edit Screen’

6. Select ‘Align Radio’ tab.

7. Click ‘Align Radio’ to enter the ‘Tune Radio’ screen.

8. Select the ‘Transmit’ tab.

TX3800 Service Manual Page 17

 Abridged Parts List
Main PCB
Part Number Description Circuit Reference
Transistors
772SC4226 Standard 2SC4226 Q101, Q102, Q103
772SK360 MOSFET Single Gate 2SK360 Q240
773SK241 GASFET Dual Gate 3SK241 Q230
77BC807W PNP BC807W Q53, Q54, Q81
77BC817W NPN BC817W Q82, Q603
77BC847BW NPN BC847W Q72, Q104, Q501, Q502
77BC857CW PNP BC857CW Q91, Q92, Q801, Q802
77BFG520 NPN BFG520 Q201
77PDTA114E PNP Digital PDTA114E Q503
77PDTC114T NPN Digital PDTC114T Q105, Q351, Q361, Q362, Q441, Q442, Q602, Q702, Q703, Q704,
Q803
77PDTC144E NPN Digital PDTC144E Q51, Q52, Q55, Q56, Q85, Q363
772SJ349 MOSFET P-Channel 2SJ349 Q71

Diodes
771SV231 Varicap VHF 1SV231 D501
771SV276 Varicap UHF 1SV276 D102, D104, D105, D202, D210, D211, D212
771SV304 Varicap UHF 1SV304 D101, D103
77BA591 Switching BA591 D106, D608
77BAS316 Standard BAS316 D301
77BAV70W Dual BAV70W D81, D82, D85, D801
77BAV99W Dual BAV99W D71, D201, D241, D302, D802, D803, D804, D805, D806
77MA4P1250 RF MA4P1250 D602, D603
77PS76SB17 Schottky PS76SB17 D604, D605
77SMBJ16 Uni-Directional SMBJ16 D51
771N5404 Standard 1N5404 D50

Integrated Circuits
775278L05M 5V Regulator 78L05 U804
7793LC86SN EEPROM 93C86 U803
77HEF4066 Quad Switch HEF4066 U502
77L78M08 8V Regulator 78M08 U52
77LM358D Dual Op-Amp LM358D U603
77LMC6032M Dual Op-Amp LMC6032M U351
77LMC6034M Quad Op-Amp LMC6034M U701
77LMX2306 PLL LMX2306 U501
77M16C62F1 Microprocessor U801
77M51943A System Reset M51943A U802
77M62354GP DAC M62354GP U805
77MAX202CS Line Driver MAX202CS U841
77TK10487M IF/FM Demodulator TK10487M U301
77UPC2710B RF Amplifier UPC2710B U601
77TDA1517N Audio Power Amplifier TDA1517N U401
77R30H4452 RF Power Module RA30H4452M U602

Crystals and Resonators

10B035 Crystal 16 MHz XT801
10A007 Filter 455 kHz CF301 (WB)
10A009 Filter 455 kHz CF301 (NB)
81C0003 RF Coil TR301
10B022 Crystal 12.8 MHz XT1
10B032 Crystal 44.545 MHz XT301
10C009 Crystal Filter 45 MHz XF201 (WB), XF202 (WB)
10C014 Crystal Filter 45 MHz XF201 (NB), XF202 (NB)
12A015 EMC Ferrite L604
12A016 EMC Ferrite L51, L603
12D102 Inductor 1uH L242 (NB), L251 (NB)
12D122 Coil Inductor 1.2uH L241 (NB)
12D150TY Coil Inductor 15nH L201
12D220 Coil Inductor 22nH L102, L231, L601
12D222 Inductor 2.2uH L232, L241 (WB)
12D331 Inductor 330nH L100, L101
12D331TY Coil Inductor 330nH L103, L105, L106, L206
12D471 Inductor 470nH L302

TX3800 Service Manual Page 18

12E39110 Inductor 390nH L602
12FA03T Inductor Coilcraft A03T L203, L204, L205
12FA04T Inductor Coilcraft A04T L202, L605, L606, L607, L608, L609

Miscellaneous Components
720014 Speaker
730054 Extension Speaker Socket J401
730065 8 Pin Connector J901
730070 26 Pin Connector J801
730076 10 Pin Connector J802
730081 3 Pin Connector J803
730093 Antenna Socket BNC ANT
41B0145 DC Flylead SK1
67RA102 Resistor Array 1k x 4 RA1, RA2, RA3, RA4
67RA104 Resistor Array 100k x 4 RA5, RA12

Hardware
46A0414 Chassis Machined
46A0415 Top Cover
46A0303 Bottom Cover

Front Panel
Transistors
77BC847BW NPN BC847W Q101, Q201

Diodes
77BAV99W Dual BAV99W D201, D202
77KA9219 LED Dual Backlight D101, D102

Integrated Circuits
777S08 AND Gate NC7SZ08 U201
77T3K4HV3 Microprocessor U101
775278L05M 5V Regulator 78L05M U102
77M51943A System Reset M51943A U103

Crystals and Resonators

10S040 Crystal 4 MHz XT101

Miscellaneous Components
170014 LCD LCD101
660099 Zebra Connector
67RA102 Resistor Array 1K x 4 RA101, RA102
730058 20 pin Connector J101, J202
560043 Volume ON/OFF Potentiometer SW106
710032 Channel Switch SW105
730050 Mic Socket J201
730065 8 pin Connector J203
41B0108 Main Unit Harness 8 Way
61A0603 Front Panel Remote Blank
730063 RJ45 8 Way Socket
61A0358 Front Panel
580158 Mylar Connecting PCB

Hardware
370012 Channel Knob
370013 Volume Knob
660091 Front Panel Gasket
46A0444 LCD Holder
660098 Keypad
61A0271 LCD Frosting
510022 Volume/Channel Nut

MC522BC
Transistors
77NDS8434A MOSFET Power NDS9434A Q1
77BC847BW NPN BC847W Q201, Q831, Q832, Q833, Q834, T2, T3
77PDTC114T NPN Digital PDTC114T Q4
77BC857CW PNP BC857CW T1

TX3800 Service Manual Page 19

Diodes
77BAS316 Standard BAS316 D1, D2, D3
77LEDGR100 LED Bi-Colour LD800, LD801, LD802, LD803

Integrated Circuits
77M38C29HP Microprocessor U101
775278L05M 5V Regulator 78L05M U102
77M51943A System Reset M51943A U103
7724LC00T EEPROM 24LC00T U104
77M61545AF Volume Control M61545AFP U105

Crystals and Resonators

10B033 Crystal 8 MHz XT101

Miscellaneous Components
710046 Switch CALL/PTT SW1, SW2
730102 2 pin Connector EL1
730081 3 pin Connector SK802
73028 2 pin Connector Edge J803
730111 8 pin Connector Side Entry J203
730112 28 pin Connector LC101
67RA102 Resistor Array 1K x 4 RA1, RA2
170025 LCD
41B0178 Curly Cord
61A0623 Backlight
660147 Call Button
450021 Electret Mic
660184 Keypad
660203 Keypad PTT

Hardware
660128 Sponge Adhesive Block
61A0516 PTT Activator
46A0457 Bollard
61A0620 Rear Cover
61A0894 Front Cover
61A0622 LCD Holder
660223 O-Ring

MC540BC
Transistors
77BC847BS NPN Dual BC847BC DQ1

Diodes
77BAV99W Dual BAV99W D2
77KPTBMGKC Dual LED LD1, LD2, LD3, LD4, LD5, LD6

Integrated Circuits
77ATT2313S Microprocessor U1

Crystals and Resonators

10B054 Crystal 4.9152 MHz XT1

Miscellaneous Components
710046 Switch CALL/PTT SW1, SW2
660147 Call Button
450021 Electret Mic EL1
660168 Keypad
660171 Keypad PTT
41B0174 Curly Cord

Hardware
61A0516 PTT Activator
46A0457 Bollard
61A0523 Front Cover
61A0522 Rear Cover

TX3800 Service Manual Page 20

 Component Pinouts

Osc Input 1 20 RF Input

Osc Output 2 19 Ground
NC 3 18 Hysteresis Control
5 Mixer Output 4 17 Scan Control
1 2 3 4 VDC 5 16 Scan Control
RF Ground
IF Input 6 15 Squelch Input

RF Output
Drain Bias
Gate Bias

Decoupling 7 14 Filter Amp Output

RF Input

Decoupling 8 13 Filter Amp Input

Phase Shift 9 12 RSSI
Quad Coil 10 11 AF Output
RA30H4452M
TX Power Module
TK10487
IF / FM Detector

2 1 2 1
Input 1 6 Vcc
Ground 2 5 Ground
Ground 3 4 Output 3 3
BAV99 BAV70W
UPC2710TB
Bottom View
E B
BC857CW
2SC4226
BC847BW
Fast Lock 1 16 CP Power BC817W
CP Out 2 15 Digital Vdd
BC807W
CP Ground 3 14 MUX Output C
Analog Ground 4 13 Load Enable PDTC114�
RF In B 5 12 Data PDTA114E
RF In A 6 11 Clock
Analog Vdd 7 10 Enable S
D
Reference Input 8 9 Digital Ground
2SK360
LMX2306 G
PLL Frequency Synthesizer
D G
S

Chip Select 1 8 Vcc

Clock 2 7 Program Enable Data Output 1 24 Vcc
Data In 3 6 Organization LD 2 23 VDD
Data Out 4 5 Vss Clock 3 22 Ao6
Data Input 4 21 Ao5
93C86 Ao1 5 20 Ao4
EEPROM Ao2 6 19 Ao3
NC 7 18 NC
GND 8 17 Vss

M62354GP
D-A Converter

TX3800 Service Manual Page 21

 9 Preamp Input
1. V Out 1. Vdd
8 Mute 2. Gnd 2. Gnd
7 Vcc 3. V In 3. Output
6 Preamp Output 1 2 3 1 2 3
5 Power Ground M5278L05 M51943A
4 Power Amp Output
5 Volt Regulator System Reset
3 Supply Ripple Rejection
2 Signal Ground
1 Power Amp Input Output A 1 8 V+
Inv Input B 2 7 Output B
TDA1517N Non Inv Input A 3 6 Inv Input B
Audio Power Amp V- 4 5 Non Inv Input B
LM358 & LMC6032
Dual Op Amp
Output 1 1 14 Output 4
Inv Input 1 2 13 Inv Input 4
Non Inv Input 1 3 12 Non Inv Input 4
V+ 4 11 V- C1+ 1 16 Vcc
Non Inv Input 2 5 10 Non Inv Input 3 V+ 2 15 Ground
Inv Input 2 6 9 Inv Input 3 C1- 3 14 Dout1
Output 2 7 8 Output 3 C2+ 4 13 Rin1
C2- 5 12 Rout1
LMC6034 V- 6 11 Din1
Quad Op Amp Dout2 7 10 Din2
Rin2 8 9 Rout2

I/O 1 1 14 VDD MAX202CS

I/O 1 2 13 Enable 1 Line Driver
I/O 2 3 12 Enable 4
I/O 2 4 11 I/O 4 4 3
Enable 2 5 10 I/O 4 1. Collector G2 G1
2. Base D
Enable 3 6 9 I/O 3
Vss 7 8 I/O 3 3. Emitter G2
1 2 4. Emitter
HEF4066
Quad Switches G1
BFG520
D S
S
3SK241

Vin 1 1 8 Vin 2
Vout 1 2 7 Vout 2
Ground 3 6 Vcc
Data 4 5 Clock 2SJ349
SCL 1 5 Vcc
M61545AFP
Vss 2 1. Gate
SDA 3 4 NC Electronic Volume Control
2. Drain
24LC004/OT 3. Source
Serial EEPROM 1 8
Source 2 7
Drain
3 6
Gate 4 5 3
1 2
NDS8434A
P-Channel Enhancement MOSFET

TX3800 Service Manual Page 22

28 LCD Pinout

1
S5 S9

S C A N
S6

BUSY Tx
S4 S12
S1 S2
CALL TO FROM
S3
Q M S7 S10

DUP QUIET
S8

T/A SILENT
S11
Digit 1 Digit 2

Digit 3 Digit 4 Digit 5 Digit 6 Digit 7

14
15

BP1 PIN1 PIN2 PIN3 PIN4 PIN5 PIN6 PIN7 PIN8 PIN9 PIN10 PIN11 PIN12 PIN13 PIN14 A
COM1 ---- ---- ---- S8 D2A S6 D1A S7 D7J D7A S11 S4 D6J
PIN15 PIN16 PIN17 PIN18 PIN19 PIN20 PIN21 PIN22 PIN23 PIN24 PIN25 PIN26 PIN27 PIN28 F B

D6A S12 S10 D5J D5A S9 S3 D4J D4A S2 S1 D3J D3A S5 G

BP2 PIN1 PIN2 PIN3 PIN4 PIN5 PIN6 PIN7 PIN8 PIN9 PIN10 PIN11 PIN12 PIN13 PIN14 E C
---- COM2 ---- ---- D2B D2F D1B D1F D7B D7K D7I D7H D6B D6K
PIN15 PIN16 PIN17 PIN18 PIN19 PIN20 PIN21 PIN22 PIN23 PIN24 PIN25 PIN26 PIN27 PIN28 D

D6I D6H D5B D5K D5I D5H D4B D4K D4I D4H D3B D3K D3I D3H
A
BP3 PIN1 PIN2 PIN3 PIN4 PIN5 PIN6 PIN7 PIN8 PIN9 PIN10 PIN11 PIN12 PIN13 PIN14
---- ---- COM3 ---- D2G D2E D1G D1E D7L D7M D7G D7F D6L D6M I
F H J B
PIN15 PIN16 PIN17 PIN18 PIN19 PIN20 PIN21 PIN22 PIN23 PIN24 PIN25 PIN26 PIN27 PIN28
D6G D6F D5L D5M D5G D5F D4L D4M D4G D4F D3L D3M D3G D3F G K

BP4 PIN1 PIN2 PIN3 PIN4 PIN5 PIN6 PIN7 PIN8 PIN9 PIN10 PIN11 PIN12 PIN13 PIN14
---- ---- ---- COM4 D2C D2D D1C D1D D7C D7D D7N D7E D6C D6D E N M L C

PIN15 PIN16 PIN17 PIN18 PIN19 PIN20 PIN21 PIN22 PIN23 PIN24 PIN25 PIN26 PIN27 PIN28
D
D6N D6E D5C D5D D5N D5E D4C D4D D4N D4E D3C D3D D3N D3E

TX3800 Service Manual Page 23

 PCB Layouts

Top Layer Middle Layer Bottom Layer Mechanical Layer

TX3800 Main PCB (Rev.4)

TX3800 Service Manual Page 24

 Top Layer Middle Layer Bottom Layer Mechanical Layer

TX3800 Main PCB (Rev.2)

TX3800 Service Manual Page 25

 TX3800 Remote Front Panel PCB

TX3800 Remote Main PCB

Top Layer Bottom Layer Mechanical Layer

TX3800 Service Manual Page 26

 Top Layer Bottom Layer Mechanical Layer

MC522BC PCB

TX3800 Service Manual Page 27

 Top Layer Bottom Layer Mechanical Layer

MC540BC PCB

TX3800 Service Manual Page 28

TX3800
J802
Flash Programming
EEPROM
Power Fail U803
Q801/2 XT801 J801

Line Driver
+5V
U841
5V Reg Reset
U802

Telemetry
U804
MICROPROCESSOR
Low Volts Check
J901 +5V
CPU RX
CPU TX
U801
Mic Mute Envelope
+FILT
Detector

TX/RX Switch

Front Panel Connector

Antenna

RSSI
RF Driver RF Power Amp
LPF

Beep Tones
CTCSS RX
Noise Volts
U601

Audio In
U602

Audio Out
Audio Unmute
300 Hz HPF Pre-emphasis & Clipper 3.5 kHz LPF

+13.6V Switched
RV701
U701C/D U701A U701B
MOD +8V TX

Service Manual
+FILT Reg
+FILT +5V
Q71 +8V
+13.8V
U603
+8V TX +8V RX
+8V Reg Switch Switch RF Power Control
Block Diagrams

Oscillator VCO
U52 PLL
Buffer
Q501 Q101
Error Amp U501 DAC
+8V +8V TX +8V RX U805
Q72 Q102/103
RV531

BAL Loop VCO Control Voltage

Frequency Filter

CTCSS Amp Modulation

+8V
U351B
+8V RX
LO

45 MHz IF Q230
Mute IF/FM Demodulator Q240 Q201
Switch U351A 1st Mixer
+FILT U502 U301 Crystal Filter Crystal Filter Bandpass Filter Bandpass Filter
Buffer LNA
Audio Preamp

Speaker U401
XT301

Audio Power Amp

TX3800 Block Diagram

Page 29
 TX3800 Remote Front Panel

+13V Reset
5V Reg
U103 XT101
U102

Low Volts Check

LCD
J101 +5V

CH Phase A
CH Phase B MICROPROCESSOR
Push A
Push B
TX U101
RX
Call
PTT

F1 LCD
Backlights
F2

F3

F4

J202

Channel Switch
Push A

J201 Phase A

+13V
PTT Phase B
Call (& PRI, UP/DOWN)
MIC RS232 TX
RS232 RX
J203
U201
Preamp
Q201
Volume

+13V SW

On/Off
Push B

Volume & On/Off Switch

TX3800 Remote Main PCB

TX3800 Remote Unit Block Diagram

Low Volts Check

5V Reg RESET
+13V A U103
U102
XT101

+5V LCD

A
F1
CALL
PTT
VOL DN
CH DN MICROPROCESSOR
F2
F3
CH UP U101 +13V
VOL UP
F4
Green
Backlights
Power ON
CLOCK
DATA

+13V U104 Red

Q1
EEPROM Backlights

Pass Transistor

Power ON sense
T1 & T2 Volume Control
PWR +13V A
U105
Power Switch
J203
RS232 RX
RS232 TX

Preamp Mic +20dB

Q201
MIC Audio Out
Audio In

+13V Unswitched

+13V

MC522BC Block Diagram

TX3800 Service Manual Page 30

 +5V
P26
1

16

TX3800
C815 2
R814
3
10K J802 Note:
31672.dwg 1 Gnd 1 4
R812 FLASH PGM +5V XT801 C1+ On TX3800 all models the
R806 15p 2 C843 5

VCC
330K 16MHz C845 V+
1 1 1 C841 3 100n MAX202 option is always fitted. 6
C1-
1 2 23 +5V CnVss
6 2 2 0R U803 100n 7 DB9/F RS232 DCE
3 4 4 Rst Pgm_CnVss 100n
2 3 3 1 8 4 6 8 D9 Pin Name
Pgm_Rst CS VCC C2+ V-
7 4 4 2 7 C805 C806 9
CLK NC 5
5 6 56 TxD RxD Pgm_TxD 1 CD
3 5 5 3 6 5 C844 10
Q802 7 8 7 SClk Pgm_RxD DI ORG 22p 22p C842 C2- 9 2 RD
8 6 6 4 5 100n 11
BC857CW Pgm_Sclk DO GND 100n 4 3 TD
4 7 7 Q803 R818 R817 12
R811 Q801 8
9 10 89 Busy
P55 4 DTR
9 8 8
Pgm_Busy R809 PDTC114TU 4K7 22K R824 11 14 13
R810 220K BC857CW 10 P50 Pgm_P55 1K 93C86 T1in T1out 3 5 GND
5 9 9 R802 C804 22K TP2 14
220K Pgm_P50 +5V 7 6 DSR
10 J802 Socket Pinout 10 D85 10R 100n 10 7 15 7 RTS
C810 R813 Top View T2in T2out RSSI 2
600024/26 BAV70W 16 8 CTS
41B0127 10n 1K 6
R803 C819 12 13 TP3 17
9pin DSUB F 10pin Plug R815 Beep Tones link: Rev4 PCB D804 D805 D806 R1out R1in 1 9 n.c.
+5V 10K C803 1n 18

<-
not_fitt. Audio Unmute BAV99W BAV99W BAV99W PTT
LS004 - TX3600 Flash Programmer Adaptor TX Selcall 9 8 19

GND
R800 100n R2out R2in DB9
D801 TX CTCSS TP4 20
22R
21
U841 BUSY 22

15
3 1 1 3 MAX202CS 23
Vin Vout Vin Vout R804 4K7 J801 24
R801 +5V
R805 4K7 1 25

Gnd
Gnd
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
22R RA11 GND
2 26
BAV70W R807 4K7 R831 RS232 RX OUT
3 RS232 TX IN
C801 U804 C802 U802 C818 1M

2
2
R808 4K7 4 RS232 RTS IN / AUX PTT 26PIN
M5278L05 M51943A R816

Vss
470u/16V 4u7/10V 22n

Vcc
Xin
5

Xout
RS232 CTS OUT / AUX BUSY

BYTE
+5V 10K 6

CNVss

RESET
not_fitt.

13.6V Switched
R832 TX AUDIO

P85 NMI
13.6V Switched 7 TX3600 9 Way Cable Assy - LE004

P82 INT0
P83 INT1
P84 INT2
P87 XCin
P93 DA0
P94 DA1
220K RX AUDIO

P73 TA1in
P75 TA2in
P77 TA3in
P81 TA4in
P90 TB0in
P91 TB1in

P86 XCout
P92 TB2in
8

P74 TA2out
P76 TA3out
P80 TA4out
P95 ANEX0
P96 ANEX1
+5V 31 100 C831 Alarm Out 9
13.6V SWITCHED
TxD1 P67 P97 ADtrig 22n ALARM OUT

P71 RxD2 TA0in

32 99 10

P70 TxD2 TA0out

RxD1 P66 AVcc +5V GND

P72 CLK2 TA1out

33 98 RA1 11 DB25/M Function
Option: Telemetry / Remote Head PMR TX3600 CLK1 P65 Vref 1Kx4
DO1 P26A D25
J901 R829 34 97 12 Pin Name
R827 CTS1 RTS1 P64 P100 AN0 DO2 1
J902 CN902 CN901 T36 RHead Conn. 220R 35 96 13 13
J903 47K TxD0 P63 AVss DO3 2 1 GND
1 RxD0 36 95 14 25
8 8 1 1 RxD0 P62 P101 AN1 DO4 3 2 RS232 RX OUT
2 37 94 RX Audio RA2 15 DO5 12 3 RS232 TX IN
7 7 2 2 CLK0 P61 P102 AN2 RX CTCSS 1Kx4 4
3 TxD0 38 93 16 DO6 24 4 RS232 RTS IN /AUX PTT
6 6 3 3 CTS0 RTS0 P60 P103 AN3 RSSI , RF Level 5
4 39 92 17 11
5 5 4 4 CLKout RDY P57 P104 AN4 KL0 DO7 6 5 RS232 CTS OUT/AUX BUSY
5 R828 D802 40 91 Noise Volts 18 23
4 4 5 5 ALE P56 P105 AN5 KL1 DO8 7 6 TX AUDIO
6 C820 220R BAV99W 41 90 Batt. Volts RA3 19 10
3 3 6 6 HOLD P55 P106 AN6 KL2 1Kx4 DI1 8 7 RX AUDIO
7 1n 42 89 Temperature 20 22
2 2 7 7 HLDA P54 P107 AN7 KL3 DI2 9 8 13.6V SWITCHED
8 43 88 21 9
1 1 8 8 D803 BCLK P53 P00 D0 DI3 10 9 ALARM OUT
44 87 22 21
TX3600 RHead BAV99W RD P52 P01 D1 DI4 11 10 DO1
41B0108 45 86 RA4 23 8
(Connector Rear View) +5V +5V BHE WRH P51 P02 D2 1Kx4
DI5/AI5 12 11 DO2
Cable Assembly +5V 46 85 24 20
WR WRL P50 P03 D3 DI6/AI6 13 12 DO3
47 84 25 7
S9 CS3 P47 P04 D4 DI7/AI7 14 13 DO4
VSEn 48 83 26 19
Q91 Q92 CS2 P46 P05 D5 DI8/AI8 15 14 DO5
49 82 6 15 DO6
BC857CW BC857CW S7 CS1 P45 P06 D6 16
VSData 50 81 26J 18 16 DO7
CS0 P44 P07 D7 17
5
S8 C811 C812 C813 C814 Telemetry 18 17 DO8
VSClk 17
22n 22n 22n 22n 19 18 DI1
4
R93 R94 t 20 19 DI2
16

A19 P43
A18 P42
A17 P41
A16 P40
A15 P37
A14 P36
A13 P35
A12 P34
A11 P33
A10 P32
A9 P31
Vcc
A8 P30
Vss
A7 P27
A6 P26
A5 P25
A4 P24
A3 P23
A2 P22
A1 P21
A0 P20
D15 P17
D14 P16
D13 P15
D12 P14
D11 P13
D10 P12
D9 P11
D8 P10
10K 10K R535 RA12 RA5 21 20 DI3
R91 R92 C516 3
10K 100Kx4 100Kx4 22 21 DI4
220R 560R 22n 15
RT501 C380 23 22 DI5/AI5
J804 CN804 CN803 U801 2

51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
J803 +5V R380 24 23 DI6/AI6
3 M30620 14
1 1 3 NTC10K 25 24 DI7/AI7
2 RLED Drive 3K9 1
LD11 2 2 2 R381 26 25 DI8/AI8
1 GLED Drive 4u7/10V
LED R/G 3 3 1 2K2
T36_LED 26PIN DB25
41B0129 Alarm Input
Cable Assembly +5V Alarm Latch
97T3600ICB Alarm Drive
R86 R536 R530 TX3600 25 Way Cable Assy - LE003

VCO Off
TX3600 Interconnect PCB Mic Mute +5V
22K not_fitt. 1K
Audio IC Mute R378 R376
TX On C375 5K6 3K3
C809 1n
BAV70W RX On 100n
Option: Local PMR TX3600 D81
J902' CN902' CN901'
8 8 1
7 7 2 TX Audio In
J80 D82 Q85 TX Selcall
6 6 3 Alarm Out R633
not_fitt. Q82 BAV70W PDTC144EU R524
5 5 4 10K
BC817W C730 Audio IC Disable
4 4 5 1 R83 1K
Gnd 470n PLL UnLock
3 3 6 2 1K C732
2 2 7
Alarm Out 3 not_fitt. C727 TX Disable
1 1 8
13.6V 4 470n Q703
Alarm In PDTC114TU Q503
C808 R522
PDTA114EU

BW Select
22n R632 R631
41B0108 R85 C807 10K 10K C635 10K
Cable Assembly 100R R730 R727 +5V 1n
22n Q704

TX CTCSS
47K 180K
L604

SDATA
SCLK
PDTC114TU

PLL_EN
C520 R610 R611 R612

RX Gain Select
TX Gain Select
R731 22n EMC 33R 33R 33R
1M

DAC_LD
R603 C604 C605 C607 C606 C631 C633
47R C632 C634
R707 1n 1n 1n 1n 0.5p 0.5p
C729 Q502 6p8 6p8
100K Audio IC Disable R732
22n R728 BC847BW D604 D605
1M
0

820R C602 L602 1PS76SB17 1PS76SB17

330R
R507
R708 R506 R508
R733 R714 1n 390nH C625
330R 330R C619

6
100K R711 R525 U601 L601 R616 68p
not_fitt. S3 3K3 R718 C715 C714 not_fitted
C705 2K2 Q702 2K7 UPC2710TB 22nH 100K
100K 10n 8n2 C616
GND

Mic In 100n C708 VSTOut R723 R725 PDTC114TU C725 L605

100n C601 C603 D602 L608 L606 68p ANT
10n U701A

Vcc
R709 S4 R720 22K 1K 13nH MA4P1250 BNC
R601 13nH 13nH
470R LMC6034 R717 27K 1 4 1 4
C709
VSTIn R526 In Out RF in RF out
R703 C703 C704 10K C509 C508 150R
R704 C707 10K
100R 100n 100n 100p 1n 5p6
Gnd
Gnd
Gnd
10K R721 R722 100p
10n 22K 10K RV701 L607 C615
Vgg
Vcc

R602 C613 C615A R615

9
R705 C613A C613B C613C C614 C614A C614B C614C
2
3
5

U502C C706 47n R715 10K 3p3 3p3 2p2 2p2

2K2 C120 C507 C731 68R 13nH 3p3 3p3 2p2 3p3 3p3 3p3 10K
R700 HEF4066 47n 330K R518
C702 R712 C710 C711 15n C504 100p 47p U602
2
3

100K R710 not_fitt. C612A C612

1n 7 6 150K 100p 3n3
'Mod' 100n RA30H4452M C611A C611 3p3
4K7 C712 3p3 R617 L609
R729 U701C U701D U701B 1n 3p3 3p3 100K 13nH
+5V C115 TX Disable
2K2 LMC6034 LMC6034 LMC6034 L105
47p L603 R620 R621 D608

8
U502D +8V TX C521 330nH C621

VCO Off
HEF4066 C622 C609 EMC 10u/25V 10R 47R BA591
+8V 1n Q602 D603
10 11 1n 1n R619
+5V R114 PDTC114TU MA4P1250
13.6V Unswitched R505 C114 4K7 R604 2K2 C624
+FILT 10n Q104 C610

Service Manual
C74 10R R515 3K3 Q603 R618 C623 5p6
BC847BW

12
C500 1n C617 C618

TX On
10R

RX On
C72 10u/16V VsSupply BC817W 10K 33p
97T3600FPA 100n 12p 68p
12K R75 R77 R71 S6 S5 Q105 C113
C512
R79 3K3 220K 100p 4K7 +8V Gnd R514 PDTC114TU 2u2/10V L103
TX3600 Front Panel Q71 100n
10K
2SJ349 330nH
Q51 C519
R72
D71 PDTC144EU 10n
100R R502 R629 U603B
Q52
BAV99W R74 22K Q501 22K LM358

7
15
16
14
10
13
12
11
PDTC144EU R63 XT1 5
560R BC847BW U501 +5V
12.8MHz 7
0R LMX2306 R513 R120 C118
R78 R54 R59 R113 R121 6
33R C109 10K 0.5p C608
10K 1K 1K L102

Vp
CE
LE
TX3800W TX3800N R821
C58 C511 100R R107 C112 10K 1n

Data
1n

Vcc1
Vcc2
22nH R116

Clock
------------------------- 10n 10R C821

Fo/LD
C55 1n C110 0R 1n D101 D102 R101
R76 8 6 5K6 C119 22n
XF201,2 45T15A 45T081BF R82 10u/16V C531 OSCin fin Q103 1n 1SV304 1SV276 D105 220K
RV71 3K3 Q72 R110 100p R625
CF301 CFWM455E CFWM455F C73 Q53 Q54 100p R523 2SC4226 C108 1SV276
8

1K 10K BC847BW R53 C502 3K3 22K

L241 2.2uH 1.2uH JMP1 0.47u/25V U52 BC807W BC807W 100K R520 R111 100p U805 U603A
1K R58 150p C111 R105 L100
VCO Output

C75 R73 13.6V Switched L7808CD2 R501 150R 22R LM358

L242 not fit 1uH 1K 5 3K3 330nH 1 16 R624 3
10u/16V 560R 33K C510 fin C102 DO Vcc
L251 not fit 1uH R57 R115 2 15 22K 1

Beep Tones
PWR On 1 3 47p 4p7 LD Vdd
Circuit Diagrams

Vin Vout 1R R62 R534 C506 22R C104 C101 R103 3 14 DA5 2
C234 3p3 4p7
4p7 CLK Ao6

FLout
CPout
CpGnd
AGnd
GND

10R 100K D501 1n 10p 0R 4 13 DA4

C243 100p 8p2 C503 R503 DI Ao5 C638

Gnd
R112 R109 Q101 DA0 5 12 DA3
4

C244 5p6 not fit 100p 2K2 R509 2SC4226 L101 Ao1 Ao4 22n
C54 R531 22R 5K6 R122 L151 DA1 6 11 DA2

1
2
3
4
9

C59 Q56 10K 3p9 330nH Ao2 Ao3

C246 1n 8p2
10n Q55 C56 C57 TP501 C107 22R 0R

2
47p PDTC144EU 1SV231 R516 C515 1K8 C103
C247 1p not fit PDTC144EU 10n 10n VCO CV 8 9 C637 R626
2K7 22n D103 D104 100p Gnd VSS
C513 C518 22n 1M

TX Mod.Audio
C251 not fit not fit 1SV304 1SV276
D51 C53 R532 2u2/10V C126 10n
C253 1n 6p8 L51 10K C533 47p M62354GP
SMBJ16 220u/35VL R81 Q81 C534 C532 R106 C105
R234 680R 220R SK1 1u/50V R726 C514 Q102 D106
10K BC807W R519 470R 10p R118 R119
EMC 100K 0.22u/35V 2SC4226 +8V TX
R241 680R 3K3 R490 R491 1n 100p 10R
D50 RX CTCSS R510 R511 100p 1K 1K
R251 680R 1K5 C421 2K7 R108 BA591
1N5404 0R R533 RV531 10R 2K2 R104
R306 3K3 1K not_fitt. R374 R517 C106
R244 680R 1K5 C52 R375 2K2 10K 100K L106 4p7 8K2 R154
R421 47K R117 C116 C117 C129
13.8V DC 33n 82K 330nH 0R
R235 100R 0R 100n C373 'Bal' 1K5 100p 4.7u/10V 1n
100R 22n
C233 3p3 1p DA4
R419 +8V
+8V RX
U351B C391
22K
LMC6032 100n R355
R402 5 Noise Volts
10K R313
470R 7 R306
not_fitt. D302 +8V TX
R417 6 3K3
Q442 1K R308 BAV99W C313 R309
R359 RV301
PDTC114TU R401 2K2 R372 R312 47K 100n R301
4K7 330R
12K not_fitt. R300 100R
1K C372 R371 'Mute' 22K
R414 R443 4n7
'Preset Vol' R373 15K
22K 5k6 C312
C356 R305 L231
RV402 68K C308 2p2 22nH
J401 4u7/10V C320 C321 1K R204
10K R314 22n R307 R243
100n 100n 100R
100n C371

14
Q441 22K C311 C240 100R C231
U502B R356 C317 R233
PDTC114TU 100K R304 1n D301 100n 10p D201
R403 R418 HEF4066 22n 330R
Ext.Spkr 10K R231 BAV99W
3 4

2
C422 15K 1M 560K BAS316 R207
18
16
17
15
14
13
3

150R
R413 1n R219 0R
C417 C410 C319 R311 C310 D241 C235 R205 L206
10K R391 L241 R244 47R C207
100n 470u/16V 13 C355 1n 3K3 22n BAV99W 10n 220R 330nH

5
SK2 C243 2.2uH 680R L232 TP201 10n
n.c.

C245

8
Rset
Trig
Amp

C252 RF BPASS C221 C216

7
8
Busy
Mute

10K 100p 10n 2.2uH C206 R208 R206

2 U401B 12
AmpIn

U502A 4u7/10V RSSI 10n not_fitt. 1p 10K 10K

1 C414 TDA1517N 3 20 R234 Q230 100p

1
C403 HEF4066 R357 C352 RFin R218
470u/16V C402 1 100n 680R 3SK241
C407 R406 XF202 Q240 XF201 4K7

VP
Int.Spkr 10n R353
2 R352 11 C254 C246 R235 C222 C220 C217 C215 C212 R202
10n 100R

Mute
Audio Unmute
22n 2K2 AF 45T15A 2SK360 1n 45T15A 100R 2p2 1p5 1p 1p 1p5 22K
4 1 6 9 27K 33K not_fitt.
Out1 In1 Out2 In2 D202 C204 C202 C201

4
R407 R350 C224 C219 1SV276
C408 C405 R408 R354 19 5 C253

SVRR
SGND
PGND
10K 1K Gnd Vcc 15p 15p C214
10n 10n 12K S1 S2 470K C351 1n
C413 R410 C401 15p
VSRIn VSROut 100n 47p 10p
Quad
IFout
IFin
MixOut
Dec2
Dec1
OscE
OscB

U401A 1K Q363 L205 L204 L203 10p

100n 47n

3
2
5
TDA1517N PDTC144EU C354 R351 8nH 8nH 8nH
U351A D212 R213 L202
R415 R411 R405 47p 2K2 C307 Q201 C203 L201
9
6
4
8
7
2
1

R409 LMC6032 R251 1SV276 100K D211 D210 R203 13nH

10

10R not_fitt. 1K8 C412 C353 R241 C247 R232 BFG520 8p2 15nH
1K5 CF301 680R C244 C242 R242 C241 C234 C233 C232 1SV276 R212 R211 1SV276 10K
10u/16V 1n5 680R 1p 270R R201
C361 CFWM455E 5p6 10n 100R 2p2 3p3 3p3 1n 100K 100K
R331 100K
R404 10p L251 C251
1n5 5K6 C301 L242
BW select

33K C362 not_fitt. not_fitt.

C331 22p XT301 not_fitt. R214
1n R217 C228 C227 C226 68K
C304 C303 C302 44.545MHz C225
68K R216 R215
RX Gain select

R412 8n2 R303 R302 22n 22n 22n

100n 100n 68p 68K 68K 22n
33K R358 10K 1K
1K5 TR301 L302
455kHz U301 470nH
C316 C305
C350 TK10487
4u7/10V 100n
1n
Q361 Q362 Q351
PDTC114TU PDTC114TU PDTC114TU
Version: 41523-12
PCB: 580280-4

Page 31
TX3800 Circuit Diagram (PCB Rev.4)
 +5V
P26
1

16
C815 2
R814 3
10K J802 1 Note: 4
31672.dwg R812 1 Gnd FLASH PGM +5V XT801 C1+
R806 15p 2 On TX3800 all models the 5

VCC
330K +5V 16MHz C845 V+ C843
1 1 1 2 2 1 C841 3 100n MAX202 option is always fitted. 6
3 CnVss 0R U803 100n C1-
6 2 2 100n 7 DB9/F RS232 DCE
2 3
3 4 4 Rst 3
Pgm_CnVss
1 8 4 6 8 Pin Name
TxD Pgm_Rst CS VCC C2+ V- D9
7 4 5 6 5 4 2 7 C805 C806 9
6 RxD Pgm_TxD CLK NC 5 1 CD

TX3800
3 5 5 3 6 22p 22p C842 5 C844 10
Q802 7 8 7 SClk Pgm_RxD DI ORG C2- 100n 9 2 RD
8 6 6 4 5 100n 11
BC857CW Busy Pgm_Sclk DO GND 4 3 TD
4 7 9 10 8 7 Q803 R818 R817 12
R811 Q801 9 P55 Pgm_Busy R809 8 4 DTR
9 8 8 PDTC114TU 4K7 22K R824 11 14 13
R810 220K BC857CW 10 P50 Pgm_P55 1K 93C86 T1in T1out 3 5 GND
5 9 9 R802 C804 22K TP2 14
220K Pgm_P50 +5V 7 6 DSR
10 J802 Socket Pinout 10 D85 10R 100n 10 7 15
C810 R813 T2in T2out RSSI 2 7 RTS
600024/26
Top View BAV70W 16
41B0127 10n 1K 6 8 CTS
R803 C819 12 13 TP3 17
9pin DSUB F 10pin Plug R815 Beep Tones link: Rev4 PCB D804 D805 D806 R1out R1in 1 9 n.c.
+5V 10K C803 1n 18

<-
LS004 - TX3600 Flash Programmer Adaptor not_fitt. Audio Unmute BAV99W BAV99W BAV99W PTT
TX Selcall 9 8 19

GND
100n R2out R2in DB9
D801 TX CTCSS TP4 20
21
U841 BUSY 22

15
R801 3 1 1 3 MAX202CS 23
Vin Vout Vin Vout R804 4K7
10R J801 24
+5V
R805 4K7 1 25

Gnd
Gnd
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
RA11 2
GND 26
BAV70W R807 4K7 R831 RS232 RX OUT
3
C801 U804 C802 U802 C818 1M RS232 TX IN

2
2
R808 4K7 4
470u/16V M5278L05 4u7/10V M51943A 22n R816 RS232 RTS IN / AUX PTT 26PIN

Vcc
Xin
Vss
5

Xout
10K RS232 CTS OUT / AUX BUSY

BYTE
+5V 6

CNVss

RESET
not_fitt.

13.6V Switched
R832 TX AUDIO

P85 NMI
13.6V Switched 7 TX3600 9 Way Cable Assy - LE004

P82 INT0
P83 INT1
P84 INT2
P87 XCin
P93 DA0
P94 DA1
220K RX AUDIO

P73 TA1in
P75 TA2in
P77 TA3in
P81 TA4in
P90 TB0in
P91 TB1in

P86 XCout
P92 TB2in
8

P74 TA2out
P76 TA3out
P80 TA4out
P95 ANEX0
P96 ANEX1
+5V 31 100 C831 Alarm Out 9
13.6V SWITCHED
TxD1 P67 P97 ADtrig 22n ALARM OUT

P71 RxD2 TA0in

32 99 10

P70 TxD2 TA0out

RxD1 P66 AVcc +5V GND

P72 CLK2 TA1out

33 98 RA1 11 DB25/M Function
Option: Telemetry / Remote Head PMR TX3600 CLK1 P65 Vref 1Kx4 DO1 P26 D25
J901 R829 34 97 12 Pin Name
R827 CTS1 RTS1 P64 P100 AN0 DO2 1
J902 CN902 CN901 T36 RHead Conn. 220R 35 96 13 13
J903 47K TxD0 P63 AVss DO3 2 1 GND
1 RxD0 36 95 14 25
8 8 1 1 RxD0 P62 P101 AN1 DO4 3 2 RS232 RX OUT
2 37 94 RX Audio RA2 15 12
7 7 2 2 CLK0 P61 P102 AN2 1Kx4 DO5 4 3 RS232 TX IN
3 38 93 RX CTCSS 16 24
6 6 3 3 TxD0 CTS0 RTS0 P60 P103 AN3 DO6 5 4 RS232 RTS IN /AUX PTT
4 39 92 RSSI , RF Level 17 11
5 5 4 4 CLKout RDY P57 P104 AN4 KL0 DO7 6 5 RS232 CTS OUT/AUX BUSY
5 R828 D802 40 91 Noise Volts 18 23
4 4 5 5 ALE P56 P105 AN5 KL1 DO8 7 6 TX AUDIO
6 C820 220R BAV99W 41 90 Batt. Volts RA3 19 10
3 3 6 6 HOLD P55 P106 AN6 KL2 1Kx4 DI1 8 7 RX AUDIO
7 1n 42 89 Temperature 20 22
2 2 7 7 HLDA P54 P107 AN7 KL3 DI2 9 8 13.6V SWITCHED
8 43 88 21 9
1 1 8 8 D803 BCLK P53 P00 D0 DI3 10 9 ALARM OUT
44 87 22 21
TX3600 RHead BAV99W RD P52 P01 D1 DI4 11 10 DO1
41B0108 45 86 RA4 23 8
(Connector Rear View) +5V +5V BHE WRH P51 P02 D2 1Kx4 DI5/AI5 12 11 DO2
Cable Assembly +5V 46 85 24 20
WR WRL P50 P03 D3 DI6/AI6 13 12 DO3
47 84 25 7
S9 CS3 P47 P04 D4 DI7/AI7 14 13 DO4
VSEn 48 83 26 19
Q91 Q92 CS2 P46 P05 D5 DI8/AI8 15 14 DO5
49 82 6
BC857CW BC857CW S7 CS1 P45 P06 D6 16 15 DO6
VSData 50 81 Telemetry 18
CS0 P44 P07 D7 17 16 DO7
5
S8 C811 C812 C813 C814 18 17 DO8
VSClk 17
+5V 22n 22n 22n 22n 19 18 DI1
4
R93 R94 t 20 19 DI2
1 2 16

A19 P43
A18 P42
A17 P41
A16 P40
A15 P37
A14 P36
A13 P35
A12 P34
A11 P33
A10 P32
A9 P31
Vcc
A8 P30
Vss
A7 P27
A6 P26
A5 P25
A4 P24
A3 P23
A2 P22
A1 P21
A0 P20
D15 P17
D14 P16
D13 P15
D12 P14
D11 P13
D10 P12
D9 P11
D8 P10
10K 10K R535 RA12 RA5 21 20 DI3
R91 R92 3
10K C516 100Kx4 100Kx4 3 4 22 21 DI4
220R 560R C809 22n 15
RT501 C380 23 22 DI5/AI5
J804 CN804 CN803 J803 U801 5 2

51
52
53
54
55
56
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
100n +5V R380 24 23 DI6/AI6
M16C62 14
1 1 3 3 NTC10K 24 25 24 DI7/AI7
RLED Drive 3K9 1
LD11 2 2 2 2 R381 26 25 DI8/AI8
3 3 1 1 GLED Drive 4u7/10V 2K2 25 26
LED R/G DAC_LD DB25
41B0129 T36_LED Alarm Input J801 Socket Pinout 26PIN
SCLK

TX Disable 57
Cable Assembly +5V Alarm Latch Top View

VCO Off
SDATA
97T3600ICB Alarm Drive PLL_EN
TX3600 Interconnect PCB R86 TX3600 25 Way Cable Assy - LE003
Mic Mute

PLL Fast
22K R378
Audio On R376
TX On C375 5K6 3K3
BAV70W RX On 1n
Option: Local PMR TX3600 D81
J902' CN902' CN901'
8 8 1
7 7 2 TX Audio In
J80 D82 Q85 TX Selcall
6 6 3 R633
5 5 4
Alarm SIL Alarm Out BAV70W PDTC144EU
10K
4 4 5 1
3 3 6
Gnd 2
2 2 7
Alarm Out 3 C730
13.6V 470n C727 Q703
1 1 8 4 R83 470n

PLL Lock
Alarm In PDTC114TU
C808 Q82 1K

BW Select
22n BC817W R632 R631
41B0108 C807 10K C635 10K
Cable Assembly R730 R727 1n
22n Q704

TX CTCSS
47K 180K
R85 PDTC114TU L604 R610 R611 R612
100R

RX Gain Select
TX Gain Select
EMC 33R 33R 33R
R603 C604 C605 C607 C606 C631 C633
47R C632 C634
R707 1n 1n 1n 1n 0.5p 0.5p
100K C729 Q502 6p8 6p8
R731 R732 D604 D605
R714 1M 1M 22n R728 BC847BW
0

3K3 820R C602 L602 1PS76SB17 1PS76SB17

330R
R507
R506 R508 C625
330R 330R 1n 390nH C619

6
R711 R718 R525 L601 R616 68pF
2K2 S3 S4 C715 C714 Q702 2K7 22nH not_fitted
C705 R708 100K 100K
10n 8n2 C616
GND

Mic In 100n 100K C708 VSTOut VSTIn R723 R725 PDTC114TU C725 L605
10n U701A 100n C601 C603 D602 L608 L606 68pF ANT

Vcc
R709 R720 22K 1K 13nH MA4P1250 13nH 13nH BNC
470R LMC6034 R717 27K R601 1 4 1 4
C703 C704 C709 In Out RF in RF out
R703 10K R526 C509 C508 150R
100R 100n 100n C707 10K 100p 1n 5p6

Gnd
Gnd
Gnd
R704 R721 R722 100p
10K 10n 22K 10K RV701 L607
Vgg
Vcc

R602 U601 C613 C615 C615A R615

9
R705 C613A C613B C613C C614 C614AC614B C614C

2
3
2K2 C706 47n R715 10K C507 68R 5 UPC2710 13nH 3p3 3p3 3p3 3p3 2p2 2p2 10K
47n 330K C120 R518 C731 2p2 3p3 3p3 3p3
R712 C710 C711 15n C504 100p 47p
U602
2
3

6
R710 150K 'Mod' not_fitt. 100n RA30H4452M
C612A C612
4K7 100p 3n3 C712 C611A C611 3p3 3p3 R617 L609
R729 U701C U701D U701B 1n 3p3 3p3 13nH
C702 R700 2K2 100K
1n 100K LMC6034 LMC6034 LMC6034 L105 TX Disable L603 R620
U502D R621 D608

8
U502C +8V TX 330nH C621
HEF4066 C622 C609 EMC 10u/25V 10R 47R BA591
HEF4066 +8V Q602 D603
10 11 1n 1n R619
C115 PDTC114TU MA4P1250

14
+5V R114
13.6V Unswitched R505 47p C114
+FILT
R521 4K7 Q104 R604 2K2 C624
C74 10R R515 10R C512 10n VCO Off 3K3 C610 Q603 R618 C623 5p6
BC847BW

12
C500 100n 1n C617 C618

TX On
RX On
C72 10u/16V VsSupply 12K BC817W 10K 33p
97T3600FPA 100n C113 12p 68pF
12K R75 R77 R71 S6 S5 Q105
R79 3K3 220K 100p 4K7 +8V Gnd PDTC114TU 2u2/10V L103

20
19
18
17
16
15
14
13
12
11
TX3600 Front Panel Q71 R444
2SJ349 22K Q51 330nH

Service Manual
U502E C506
D71 PDTC144EU HEF4066 R502 1n U603B

~E
C73 C510 R629

7
R72 Q52 R514

VCC
CLK

ISET
22K Q501 1n 22K LM358

VDD1
BAV99W 100R PDTC144EU XT1 5K6 5

LOCK
DATA
0.47u/25V R63 +5V

XTALB
BC847BW U501

XTALA
CP-GND
12.8MHz 7
R78 R54 R59 0R UMA1021M R120 C118 6
Q442 C511 R113 R121
10K 1K 1K 1n C109 L102 100R 10K 0.5p 10K R821 C608
BC847BW C58 1n
R107 C112 1n
R74 22nH R116 10R

FAST
CPF
CP
VDD2
VSS3
RFI
VSS2
POL
PON
VSS1
C55 10n C110 0R 1n D101 C821
R76 560R 5K6 C119 22n
R82 RV71 3K3 Q72 10u/16V C531 R513 Q103 R110 1n 1SV304 D105 R625
Q53 Q54 R524 33R D102 1SV276 100p
100p C108

1
2
3
4
5
6
7
8
9
8

1K 10K R53 1K
2SC4226 3K3 22K

10
JMP1 BC847BW U52 BC807W BC807W C502 R111 100p 1SV276 U805 U603A
1K R58 150p R523 R520 C111 R105
C75 R73 13.6V Switched L7808CD2 R501 22R LM358
1K 100K 150R 3K3 L100 R101 1 16 R624 3
10u/16V 560R 33K DO Vcc
R57 R115 330nH R103 220K 2 15 22K 1

Beep Tones
PWR On 1 3 C101 LD Vdd
Vin Vout 1R R62 R534 R522 22R C104 0R 3 14 DA5 2
4p7 10p CLK Ao6
10R 100K D501 C102 4 13 DA4
VCO Output

C503 R503 10R C519 DI Ao5 C638

Gnd
R509 R112 R109 Q101 4p7 DA0 5 12 DA3
4

100p 3K3 100n 2SC4226 L101 Ao1 Ao4 22n

C54 R531 4K7 R516 22R 5K6 R122 L151 DA1 6 11 DA2
C59 Q56 10K 330nH Ao2 Ao3
10n Q55 C57 C514 1K5 C107 22R
3p9 0R

2
C56 PDTC144EU 1SV231
47p PDTC144EU C517 8 9 R626
10n 10n D103 D104 C103 C518 Gnd VSS C637
22n 0.22u/25V 100p 10n 22n 1M

TX Mod.Audio
R532 R510 1SV304 1SV276
L51 D51 C53 C533 C515 C126 M62354GP
SMBJ16 220u/35V R81 Q81 C534 C532 10K 390R 47p R106 C105
SK1 1u/50V 22n TP501 Q102 D106
EMC 10K BC807W VCO CV 470R 4p7 R118 R119 +8V TX
R490 R491 2SC4226
D50 1n 100p R519 R511 100p 1K 1K
C421 RX CTCSS 10R C513 R108 BA591
1N5404 0R R443 R533 RV531 10R 4u7/10V 2K2
not_fitt. R374 C106 R104
C52 22K R375 2K2 10K R726 R517 L106 10p 8K2 R154
*see table R421 47K 100K 100K 330nH R117 C116 C117 C129
13.8V DC 33n 100n 82K C373 'Bal' 0R 100p 4.7u/10V 1n
Q441 100R 1K5
BC857CW 22n DA4
R492 R442
150K 15K R419 +8V
U351B +8V RX
22K C391
LMC6032 100n R355
5 Noise Volts
7
10K R313
not_fitt. R306
R417 6 D302 3K3 +8V TX
R402 R493 1K R359 R308 BAV99W C313 R309
15K R401 R372 RV301 R312
470R R416 2K2 4K7 47K 100n 330R R301
C417 C410 not_fitt. C411 1K 12K not_fitt. R300 100R
C372 R371 'Mute' 22K
R414 100n 470u/16V 1u/50V 4n7
22K R373 15K
C312

3
5
C416 D401 C356 R305 L231
RV402 68K C308 2p2 22nH
BAV70W 4u7/10V C320 C321 1K R204
10K 100n R314 22n R307 R243
100n 100n 100R
U502B 100n C371 22K C311 C240 100R C231

Vcc
'Preset Vol' R356 C317 R233 D201
4 8 R403 R418 HEF4066 100K R304 1n D301 100n 10p
C415

Control
Boot PreampIn 10K 22n 330R R231 BAV99W
3 4

2
100n C404 C422 22K 1M 560K BAS316 R207
18
16
17
15
14
13
3

150R
C412 5n6 1n R219 0R
J401 47u/16V C319 R311 C310 D241 C235 C207 R205 L206
2 7 13 R391 C355 1n 3K3 22n L241 R244 10n 47R
BAV99W

5
AmpOut PreampOut C243 2.2uH 680R L232 TP201 10n 220R 330nH
n.c.

C245

8
Rset
Trig
Amp

C252 RF BPASS C221 C216

Busy
Mute

C413 10K 100p 10n 2.2uH C206 R208 R206

R407 12
AmpIn

TX3800W TX3800N
C414 100n 4u7/10V RSSI 10n not_fitt. 1p 100p 10K 10K
Ext.Spkr U502A 3 20 R234 Q230

1
------------------------- C403 C352

Gnd
AmpIn
Gnd
27K C402 R357 RFin R218
470u/16V HEF4066 1 100n 680R 3SK241
XF201,2 45T15A 45T081BF 5n6 R353
2 R352 11
XF202 Q240 C246 XF201 R235 4K7 C222 C220 C217 C215 C212 R202
18n 100R C254

Audio Unmute
CF301 CFWM455E CFWM455F R405 AF 45T15A 2SK360 1n 45T15A 100R 2p2 1p5 1p 1p 1p5 22K

1
6
9
27K 33K not_fitt.
L241 2.2uH 1.2uH SK2 R415 R408 D202 C204 C202 C201
22K

4
10R R354 R350 5 C224 C219 1SV276
L242 not fit 1uH
2 R412 10K 1K19 Gnd Vcc C253
L251 not fit 1uH 2K7 C407 S1 S2 470K C351 1n 15p 15p C214
1 C408 R406 R404 C401 15p
VSRIn VSROut 100n 47p 10p
Quad
IFout
IFin
MixOut
Dec2
Dec1
OscE
OscB

C234 3p3 4p7 R411 33n 2n2 C405 2K2 22K 100n Q363 L205 L204 L203 10p
C243 100p 8p2 Int.Spkr 4n7 PDTC144EU C354 R351 8nH 8nH 8nH
10K U351A 47p D212 R213 L202 C203
2K2 C307 Q201 L201
9
6
4
8
7
2
1

C244 5p6 not fit R410 LMC6032 R251 1SV276 100K D211 D210 R203 13nH
10

C353 C241 R241 C247 C234 C233 C232 R232 8p2 15nH
C246 1n 8p2 4K7 1n5 CF301 680R C244 C242 R242 270R 1SV276 R212 R211 1SV276 BFG520 10K
R201
CFWM455E 5p6 10n 100R 2p2 680R 1p0 3p3 3p3 1n 100K 100K
C247 1p not fit C409 C406 R409 C361 R331 100K
C251 not fit not fit R413 22n 10p 5K6 C301 L251 C251
1n5 L242
BW select

100R U401 33n 10K C362

C253 1n 6p8 C331 22p XT301 not_fitt. not_fitt. not_fitt. R214
R234 680R 220R TDA1015 1n R217 C228 C227 C226 68K
C304 C303 C302 44.545MHz 68K R216 R215 C225
RX Gain select

On PMR radios:
R241 680R 3K3 8n2 R303 R302 100n 100n 68p 22n 22n 22n 22n
R491=0R, R490=not fitted 10K 1K 68K 68K
R251 680R 1K5
R75=1K, R77=not fitted R358
R306 3K3 1K 1K5 TR301 L302
All other models: 470nH
R244 680R 1K5 455kHz C316 C305 U301
R235 100R 0R R490=0R, R491=not fitted C350 4u7/10V 100n TK10487
C233 3p3 1p R77=1K, R75=not fitted 1n
Q361 Q362 Q351
PDTC114TU PDTC114TU PDTC114TU

Version: 41523-10
PCB: 580280-2 TX3800 Circuit Diagram (PCB Rev.2)

Page 32
 U103
+13V SW U102 +5V +5V
M51943A
M78L05
R1 3 1 1 3 C15

COM3
COM2
COM1
Vin Vout Vin Vout XT101 100n

TX3800
1R0 4.000MHz Ceramic

GND
GND
14
3
2
1
TP10
C1 C2
C3 C4 R2

2
2
10nF 4u7/10V COM4 4
27p 27p 1K COM4 LCD101
12 52 SEG0 SEG0 5 TX3400LCD

VCC
+5V XIN P00/SEG0
13 51 SEG1 SEG1 6

COM3
COM2
COM1
XOUT P01/SEG1
+5V 50 SEG2 SEG2 7
R4 R12 R13 P02/SEG2
J101 8 49 SEG3 SEG10 24
10k 10k 470R TP1 RESET P03/SEG3
FRONT PANEL CONN RESET 7 48 SEG4 SEG14 20
TP2 CNVSS P04/SEG4
R3 VPP 47 SEG5 SEG15 19
TP3 P05/SEG5
1 CH_A 10k BUSY 23 46 SEG6 SEG11 23
TP4 P30/SRDY2 P06/SEG6
2 CH_B SCLK 22 45 SEG7 SEG12 22
FLASH PROG TP5 P31/SCLK2 P07/SEG7
3 QUIET TXD2 21
TP6 P32/TXD2 +13V SW
4 PRIORITY RXD2 20 44 SEG8 SEG16 18
TP7 P33/RXD2 P10/SEG8
5 +5V CE 19 43 SEG9 SEG13 21
TP8 P34/INT2 P11/SEG9
6 +13V SW 18 42 SEG10 SEG18 16
TP9 P35/TXOUT P12/SEG10
7 TXD1 17 41 SEG11 SEG17 15
P36/T2OUT P13/SEG11
8 DGND 16 40 SEG12 SEG19 17
P37/CNTR0 P14/SEG12 R7 R8 R9 R10
9 RXD1 39 SEG13 SEG3 8
RA101 P15/SEG13 1k 1k 1k 1k
10 6 38 SEG14 SEG4 9
1
1

P40/Oout0/AN0 P16/SEG14
11 5 37 SEG15 SEG8 13
P41/Oout1/AN1 P17/SEG15
12 4 SEG9 14
P42/AN2
13 CALL 3 36 SEG16
P43/AN3 P20/SEG16
14 PTT 1Kx4 2 35 SEG17 D101 D102
P44/AN4 P21/SEG17
15 1 34 SEG18 2LEDS 2LEDS
P45/AN5 P22/SEG18
16 64 33 SEG19
C5 C6 C7 C8 P46/RTP0/AN6 P23/SEG19
17 63 32 SEG20
22n 22n 22n 22n P47/RTP1/AN7 P24/SEG20
18 31 SEG21
P25/SEG21
19 60 30 SEG22
P50/INT0 P26/SEG22/VL1
20 59 29 SEG23 Q101
P51/INT1 P27/SEG23/VL2 R11
58 BC847CW
27
28
12
11
10

P52/T3OUT/PWM0
R5 57 28 10k
100k P53/T4OUT/PWM1 VL3
56 27 COM1
P54/RXD1 COM0
55 26 COM2 SEG20 25
SEG21 26
SEG22
SEG23
SEG7
SEG6
SEG5

P55/TXD1 COM1
54 25 COM3
R6 P56/SCLK1 COM2
C9 C10 53 24 COM4
SW101 100k P57/SRDY1 COM3
22n 22n +5V
1 2 15 62
P60/CNTR1 VREF
10
SCAN SW102 P61/XCIN
9 61
RA102 P62/XCOUT AVSS
1 2

VSS
OS/GS
SW103
1 2

11
DUP U101
SW104 1Kx4 C11 C12 C13 C14 M38C29FFFP
SQ 1 2
22n 22n 22n 22n

6
J202 REMOTE CONN
Version: 31639-5 SW106 Quiet
10klog 7

Service Manual
1
2
3
4
5
6
7
8
9
PCB: 580237

10
11
12
13
14
15
16
17
18
19
20
1
+5V
On/Off

PTT
Call
C205 2

DGnd
Quiet
100n

8Bit_RX
8Bit_TX
Priority
Ch UP
Ch DN

+13V SW
3
+5V

+5V U201 +5V 4

R205 D202
1 5
1K BAV-99W A VCC R207
C204 5
4u7/25V 10R
+5V 2
R214 D201 B
R206 10K BAV-99W SW105
3 4 R213
2K2 GND Y 34_CHSW
100R
NC7SZ08 C207
22n
R211 R212 4
J201 1k 330R
6 RS232 RX Priority
5
5 RS232 TX
4 PTT
3
3 Call
2 Mic
C206 1
1 Gnd +5V R210
RJ11MIC 100R
4u7/10V
R203
2K2
C208 C201
2

R202 R200
100n 100n
68K 10R
J203
M16C RS232 RX 1
R201 1
Q201 M16C RS232 TX 2
2
BC847CW Mic+20dB 3
3
10K Gnd 4
4
Vol Set 5
R204 5
C202 RX Aud 6 TX3800 Front Panel
Version: 31639-5 27K 6
10n +13V SW 7
7
+13V 8
8 Circuit Diagram
PCB: 580238

Page 33
 U103 C6
+13VSWb U102 +5V +5V
C23 C24 M51943A 15p
M5278L05
C21
47u/35V 47u/35V Q4

TX3800
3 1 1 3 47n C15

COM2
COM3
COM4
Vin Vout Vin Vout XT101 PDTC114TU 100n
SW105 8MHz

GND
GND
14
3
2
1
LC101
PRI 2 1 PRI MC520LCD
C2 +13VSWa
C1 C3
4u7/10V

2
2
SW106 10n 27p C4 COM1 4
COM4
27p 12 52 SEG0 SEG23 5

VCC
MENU 2 1 MENU XIN P00/SEG0
13 51 SEG1 SEG22 6

COM3
COM2
COM1
XOUT P01/SEG1 G RLD800
SW110 50 SEG2 SEG21 7
P02/SEG2 LED
RESET 8 49 SEG3 SEG4 24
1 2 CALL RESET P03/SEG3
7 48 SEG4 SEG8 20
CALL 3 +5V J803 CNVSS P04/SEG4
47 SEG5 SEG9 19
4 FLASH BOOT P05/SEG5
23 46 SEG6 SEG5 23
P30/SRDY2 P06/SEG6
SW109 SCLK 22 45 SEG7 SEG6 22
P31/SCLK2 P07/SEG7
21
1 2 PTT P32/TXD2 G RLD801
R2 R3 20 44 SEG8 SEG10 18
3 P33/RXD2 P10/SEG8 LED
PTT 10K 10K 19 43 SEG9 SEG7 21
4 P34/INT2 P11/SEG9
LED 18 42 SEG10 SEG12 16
P35/TXOUT P12/SEG10
SW104 D1 RED 17 41 SEG11 SEG13 15
P36/T2OUT P13/SEG11
BAS316 16 40 SEG12 SEG11 17
VOL_DWN 2 1 VOL_DWN P37/CNTR0 P14/SEG12
GREEN 39 SEG13 SEG20 8
RA1 P15/SEG13
6 38 SEG14 SEG19 9
SW101 P40/Oout0/AN0 P16/SEG14 G RLD802
5 37 SEG15 SEG15 13
P41/Oout1/AN1 P17/SEG15 LED
CH_DOWN 2 1 CH_DOWN 4 SEG14 14
P42/AN2
3 36 SEG16
P43/AN3 P20/SEG16
SW107 VBATT 2 35 SEG17
1K P44/AN4 P21/SEG17
1 34 SEG18
SCAN 2 1 SCAN P45/AN5 P22/SEG18
64 33 SEG19
P46/RTP0/AN6 P23/SEG19
SW112 63 32 SEG20
P47/RTP1/AN7 P24/SEG20 G RLD803
31 SEG21
QUIET 2 1 QUIET P25/SEG21 LED
60 30 SEG22
RA2 P50/INT0 P26/SEG22/VL1
SW102 59 29 SEG23
P51/INT1 P27/SEG23/VL2
58

25
26
27
28
12
11
10

CH_UP 2 1 CH_UP P52/T3OUT/PWM0

57 28 R852 R853
P53/T4OUT/PWM1 VL3
56 27 COM1 390R 680R
SW103 P54/RXD1 COM0
55 26 COM2
SEG3
SEG2
SEG1
SEG0
SEG16
SEG17
SEG18

1K P55/TXD1 COM1
VOL_UP 2 1 VOL_UP 54 25 COM3
R5 1K P56/SCLK1 COM2
53 24 COM4
P57/SRDY1 COM3
+13VSWa +5V
R30 1K 15 62
SW108 P60/CNTR1 VREF
R33 10 LED LED
R31 1K P61/XCIN
SQL 2 1 SQL 6K8 9 61
P62/XCOUT AVSS

VSS
R848 R857
TP10 VBATT 15K 15K
+13V SWCHT GREEN RED

11
TP12 U101 Q833 Q834
+13V UNSWCT R32 C22 R34 M38C29FFFP R847 R858
+13V_UNSWITCHED Q1 10n
R1 +5V 3K3 1K 3K9 BC847CW BC847CW
+13V SW +13VSWa 3K9
D
S 1R R849 R851 R854 R856
R15 R24 R27
U104 4K7 390R 820R 4K7
10K 10K R6 10K
G 3 5 +5V
1R SDA Vcc
R16 NDS8434A 2 C19
POWER_ON/OFF_sense GND
100n

Service Manual
8K2 1 4

1
R25 SCL n.c.
1K T1
D3 24LC00T/OT
BC858CW D2 LED R836
SW111
BAS316 BAS316 1K2
PWR +13VSWb

2
R833
CLOCK 10K Q831
C14
DATA GREEN
47u/35V R14 BC847CW
+5V
10K R26 U105 M61545AFP
TP9 SK802
T2 15K
C13 R28 1 8 TP11 R834 R835 R846
BC847CW VIN 1 VIN 2 1
10n 2K2 2 7 4K7 4K7 n.c.
VOUT 1 VOUT 2 2
3 6
GND VCC 3
4 5
DATA CLOCK C20
100n Backlight
R29 POWER_ON/OFF_drive
T3
15K +13VSWa
BC847CW
LED R837
330R
C16 4u7/10V R840
10K
+5V R210 C206
RED
+5V C17 4u7/10V Q832
100R R20 1K5
4u7/10V BC847CW
R203 R37 R36
R205 1K 1K 1K R4 R18
1K 8K2 1M
R841 R842 R845
C201 R202 R200 4K7 1K n.c.
C204 22K 10R
R206 J203
4u7/10V 2K2 EL1 100n RS232 RX 1
R201 1
MICROPHONE Q201 RS232 TX 2

1
2
BC847CW Mic+20dB 3
3
4K7 Gnd 4
C208 4
Audio OUT 5
C18 100n R204 5
C202 Audio IN 6
n.f. 27K 6
10n +13V SW 7
Version: 42804-1 7

2
+13V_UNSWITCHED 8
8
Base

Page 34
PCB: 580368-2 MC522BC Circuit Diagram
TX3800
+5V +5V
J1
Base
R3 D2
1 +5V +5V
Call 47k BAV99W
2 PTT
PTT C1 C2
3
GND 10u/16V 100n
4 Mic R10
Mic Audio nf
5 Mic Rx N_RST
Mic Rx
6 Mic Tx R7
Mic Tx 2k2
U1
1 20
PA2/N_RST VCC +5V
C3 R2
27p 47 PDT0 2 19 PBT7 SWHOOK
PD0/RXD PB7
C6
3 18 PBT6 100n
PD1/TXD PB6
R1
100R

PBT5
4 17 PBT5
XT1 PA1/XTAL1 PB5 SW2
+5V SW1 4.9152MHz CALL
5 16 PBT4
PTT PA0/XTAL2 PB4
R9
nf R4 6 15 PBT3
0R PD2 PB3

2
4
6
7 14 PBT2
PD3 PB2
J2 C4
STK500 C5 EL1 27p 8 13 PBT1

1
3
5
PD4 PB1
100p
9 12 PBT0
PD5 PB0
10 11 PDT6
GND PD6
ATTINY2313

PBT6
PBT7
N_RST
R5 R6 R25
10k 10k 0R

Service Manual
DQ1
BC847BS
SW1A SW4 SW7 SW* SWUP SWDN

SW2A SW5 SW8 SW0

R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22
8.2k 33k 8.2k 33k 8.2k 33k 8.2k 33k 8.2k 33k 4k7 33k
R24
0R
G R G R G R G R G R G R

LD1 LD2 LD3 LD4 LD5 LD6 SW3 SW6 SW9 SW# SWFN SWBK
KPTB-1615-GR KPTB-1615-GR KPTB-1615-GR KPTB-1615-GR KPTB-1615-GR KPTB-1615-GR

Version: 42768-1
PCB: 580358-1 MC540BC Circuit Diagram

Page 35
A Division of:

Head Office: SYDNEY - Locked Bag 2086, North Ryde, N.S.W. 1670, Australia. Tel: +61 (0)2 9844 6666 Fax: +61 (0)2 9844 6600

MELBOURNE ADELAIDE PERTH BRISBANE SYDNEY AUCKLAND

7 Micro Circuit 14 Philips St. Unit 1 Unit 1 Unit B Unit 2
Dandenong South Thebarton 10-12 Harvard Way 89-101 Factory Road 22-24 College St. 24 Bishop Dunn Pl.
Vic. 3165 S.A. 5031 Canning Vale Oxley Gladesville East Tamaki
Tel: (03) 9798 0988 Tel: (08) 8234 2633 W.A. 6155 Qld. 4075 N.S.W. 2111 Manukau N.Z. 2013
Fax: (03) 9798 0177 Fax: (08) 8234 5138 Tel: (08) 9455 5744 Tel: (07) 3278 6444 Tel: (02) 9879 8888 Tel: (09) 274 0955
Fax: (08) 9455 3110 Fax: (07) 3278 6555 Fax: (02) 9816 4722 Fax: (09) 274 0959

For customers outside Australia and New Zealand please contact your local GME Distributor or email: export@gme.net.au

Part Number: 310445 www.gme.net.au

Drawing Number: 44424-1