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Harnessing Procedure

The document outlines the 12-step procedure for creating a wiring harness: 1. An electrical schematic or wiring diagram is created first. 2. Information is gathered to create a prototype harness drawing, including cable lengths, wire types, routing, and terminations. 3. A prototype drawing is created using the gathered information to allow building the harness. 4. The prototype harness undergoes design reviews before production orders are placed.

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0% found this document useful (0 votes)
82 views1 page

Harnessing Procedure

The document outlines the 12-step procedure for creating a wiring harness: 1. An electrical schematic or wiring diagram is created first. 2. Information is gathered to create a prototype harness drawing, including cable lengths, wire types, routing, and terminations. 3. A prototype drawing is created using the gathered information to allow building the harness. 4. The prototype harness undergoes design reviews before production orders are placed.

Uploaded by

bman0051401
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
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11/20/2000

Harness Creation Procedure

The following document covers the procedure to be followed when creating a wiring
harness.

1. Prior to creating a wiring harness, an electrical schematic diagram and/or wiring


diagram of the system will be created.
2. Following this, the information required to create a prototype harness drawing
will be gathered. The method for gathering this information can be based upon
using the Pro-E 3D cable routing software package or by physical routing and
measurements made on the actual unit. Information to be gathered includes
documenting the cable lengths, wire type and gauge, routing, terminations for
each wire, requirements for fusing, diodes and relays, etc.
3. A prototype drawing, sufficient to allow building the harness, will be created
using this information. This need not be a CAD drawing but must be sufficient
for the harness assembly shop to build from.
4. Prior to ordering prototype harness assemblies, a design review of the harness will
be held by the appropriate OmniQuip Electrical Design Engineering personnel
and by the harness assembly manufacturing personnel. Performance of these
reviews can be done independently, but the resulting changes must be discussed
between the two groups.
5. Based upon the agreed upon design review changes, the prototype drawing will be
modified to incorporate these changes.
6. The prototype drawing will then be reviewed to verify the agreed upon changes
have been incorporated.
7. The quantity of prototype harnesses to order will be obtained and the harnesses
are then ordered.
8. Prior to shipment of the prototype harnesses, the harness manufacturer will
perform the following tests: 1) visual inspection per the drawing, 2) point to point
electrical continuity, 3) diode polarity testing, and 4) relay functional operation
testing.
9. After manufacturer testing is complete, the harnesses will be shipped to
OmniQuip and on unit complete electrical testing performed. This testing will
cover: 1) evaluating the harness routing and on unit fit, 2) verifying the proper
electrical connections are being made, and 3) verifying correct operation of all
machine functionality supported by the harness.
10. Changes to the prototype harness drawing will be made based on the testing
performed and agreed to manufacturers recommendations and a final production
harness drawing will then be created.
11. The OmniQuip Electrical Design Engineering personnel will perform a final
review of the production harness prior to ECO submittal.
12. Upon approval, an ECO will then be submitted to release the harness drawing and
supporting component documentation for production.

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