mx960 Hwguide
mx960 Hwguide
Hardware Guide
Published: 2011-07-22
This product includes memory allocation software developed by Mark Moraes, copyright © 1988, 1989, 1993, University of Toronto.
This product includes FreeBSD software developed by the University of California, Berkeley, and its contributors. All of the documentation
and software included in the 4.4BSD and 4.4BSD-Lite Releases is copyrighted by the Regents of the University of California. Copyright ©
1979, 1980, 1983, 1986, 1988, 1989, 1991, 1992, 1993, 1994. The Regents of the University of California. All rights reserved.
GateD software copyright © 1995, the Regents of the University. All rights reserved. Gate Daemon was originated and developed through
release 3.0 by Cornell University and its collaborators. Gated is based on Kirton’s EGP, UC Berkeley’s routing daemon (routed), and DCN’s
HELLO routing protocol. Development of Gated has been supported in part by the National Science Foundation. Portions of the GateD
software copyright © 1988, Regents of the University of California. All rights reserved. Portions of the GateD software copyright © 1991, D.
L. S. Associates.
This product includes software developed by Maker Communications, Inc., copyright © 1996, 1997, Maker Communications, Inc.
Juniper Networks, Junos, Steel-Belted Radius, NetScreen, and ScreenOS are registered trademarks of Juniper Networks, Inc. in the United
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trademarks, service marks, registered trademarks, or registered service marks are the property of their respective owners.
Juniper Networks assumes no responsibility for any inaccuracies in this document. Juniper Networks reserves the right to change, modify,
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Products made or sold by Juniper Networks or components thereof might be covered by one or more of the following patents that are
owned by or licensed to Juniper Networks: U.S. Patent Nos. 5,473,599, 5,905,725, 5,909,440, 6,192,051, 6,333,650, 6,359,479, 6,406,312,
6,429,706, 6,459,579, 6,493,347, 6,538,518, 6,538,899, 6,552,918, 6,567,902, 6,578,186, and 6,590,785.
Revision History
July 2011—Updated AC and DC power specifications.
April 2011—Added high-capacity power supply installation information.
March 2011—Updated Routing Engine content.
December 2010—Added RE-S-1800 content.
September 2010—Updated high-capacity power information.
August 2010—Updated site wiring guidelines.
April 2010—Added installation and removal procedures for dual-wide MICs.
July 2009—Updated product names. Updated information about securing power cable lugs.
10 April 2009—530-022470-01. Revision 5. Added information about the MX Series FPC2. Added warning about removing transceivers.
6 February 2009—530-022470-01. Revision 4. Added information about MX Series FPCs and PICs. Revised sections into modular topics
for easier customer access.
13 October 2008—530-022470-01. Revision 3. Corrected the speed and location of the ETHERNET port, and the connector on the CONSOLE
and AUX ports.
15 May 2008—530-022470-01. Revision 2. Corrected the procedures to replace DC power cables, and to install Routing Engine cables.
Updated the power requirements and specifications and the specification for acoustic noise. Added high-availability information, and a
schedule for replacing the fan filters.
1 October 2007—530-022470-01. Revision 1. Added Extended Cable Manager, updated system power component numbers, added additional
information for installing power supplies.
29 June 2007—530-017573-01. Revision 2. Updated Cable and Wire Specifications for Routing Engine Management and Alarm Interfaces
table, changed DPC outputs, updated Cable Manager, updated craft interface serial label.
12 March 2007—530-017573-01. Revision 1. Initial Release-Final Draft
Juniper Networks hardware and software products are Year 2000 compliant. The Junos OS has no known time-related limitations through
the year 2038. However, the NTP application is known to have some difficulty in the year 2036.
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Maintaining Cables That Connect to MX960 DPCs, MPCs, MICs, or PICs . . . 136
Holding and Storing MX Series DPCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
MX960 DPC Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Holding an MX960 DPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Storing an MX960 DPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Holding and Storing MX Series FPCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
MX960 FPC Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Holding an MX960 FPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Storing an MX960 FPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Maintaining the MX960 Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Verifying the Version of the MX960 Cable Manager . . . . . . . . . . . . . . . . . . . . . . . 149
Chapter 12 Troubleshooting MX960 Hardware Components . . . . . . . . . . . . . . . . . . . . . 151
Troubleshooting Resources for MX960 Routers . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Command-Line Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Chassis and Interface Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Alarm Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Craft Interface LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Component LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Juniper Networks Technical Assistance Center . . . . . . . . . . . . . . . . . . . . . . . 153
Troubleshooting the MX960 Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Troubleshooting the MX960 DPCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Troubleshooting the MX960 FPCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Troubleshooting the MX960 PICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Troubleshooting the MX960 MPCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Troubleshooting the MX960 MICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Troubleshooting the MX960 Power System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Chapter 13 Replacing MX960 Hardware Components . . . . . . . . . . . . . . . . . . . . . . . . . . 165
MX960 Field-Replaceable Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Tools and Parts Required to Replace MX960 Hardware Components . . . . . . . . 166
Replacing the MX960 Craft Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Disconnecting the Alarm Relay Wires from the MX960 Craft Interface . . . . 168
Removing the MX960 Craft Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Installing the MX960 Craft Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Connecting the Alarm Relay Wires to the MX960 Craft Interface . . . . . . . . . 170
Replacing an MX960 Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Removing an MX960 Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Installing an MX960 Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Part 4 Appendixes
Appendix A Safety and Regulatory Compliance Information for the MX960 Router . . 249
Definition of Safety Warning Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
General Safety Guidelines for M Series, MX Series, and T Series Routers . . . . . . 251
General Safety Warnings for M Series, MX Series, and T Series Routers . . . . . . . 252
Qualified Personnel Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Restricted Access Area Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Preventing Electrostatic Discharge Damage to an MX960 Router . . . . . . . . . . . 254
Fire Safety Requirements for M Series, MX Series, and T Series Routers . . . . . . . 255
General Fire Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Fire Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Fire Suppression Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Installation Safety Warnings for M Series, MX Series, and T Series Routers . . . . 256
Installation Instructions Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Rack-Mounting Requirements and Warnings . . . . . . . . . . . . . . . . . . . . . . . . 257
Ramp Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
MX960 Chassis Lifting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
General Laser Safety Guidelines for M Series, MX Series, and T Series
Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Laser Safety Warnings for M Series, MX Series, and T Series Routers . . . . . . . . . 262
Class 1 Laser Product Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Class 1 LED Product Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Laser Beam Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Radiation from Open Port Apertures Warning . . . . . . . . . . . . . . . . . . . . . . . 264
Maintenance and Operational Safety Warnings for M Series, MX Series, and T
Series Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Battery Handling Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Jewelry Removal Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Lightning Activity Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Operating Temperature Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Product Disposal Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Electrical Safety Guidelines and Warnings for the MX960 Router . . . . . . . . . . . 270
General Electrical Safety Warnings for M Series, MX Series, and T Series
Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Grounded Equipment Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Grounding Requirements and Warning . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Midplane Energy Hazard Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Multiple Power Supplies Disconnection Warning . . . . . . . . . . . . . . . . . . 272
Appendix E Cable and Wire Guidelines and Specifications for the MX960 Router . . . 309
Understanding Fiber-Optic Cable Signal Loss, Attenuation, and Dispersion . . . 309
Signal Loss in Multimode and Single-Mode Fiber-Optic Cable . . . . . . . . . . 309
Attenuation and Dispersion in Fiber-Optic Cable . . . . . . . . . . . . . . . . . . . . . 309
Calculating Power Budget and Power Margin for Fiber-Optic Cables . . . . . . . . . 310
Calculating Power Budget for Fiber-Optic Cable . . . . . . . . . . . . . . . . . . . . . . 310
Calculating Power Margin for Fiber-Optic Cable . . . . . . . . . . . . . . . . . . . . . . . 311
Routing Engine Interface Cable and Wire Specifications for MX Series
Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Appendix F MX960 Cable Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
RJ-45 Connector Pinouts for an MX Series Routing Engine ETHERNET Port . . . . 315
RJ-45 Connector Pinouts for MX Series Routing Engine AUX and CONSOLE
Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
Appendix G Contacting Customer Support and Returning MX960 Hardware . . . . . . . . 317
Locating MX960 Component Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Displaying MX960 Router Components and Serial Numbers . . . . . . . . . . . . 317
MX960 Chassis Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
MX960 SCB Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
MX960 DPC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
MX960 FPC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
MX960 PIC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
MX960 MPC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
MX960 MIC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
MX960 Power Supply Serial Number Labels . . . . . . . . . . . . . . . . . . . . . . . . . 327
MX960 Routing Engine Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . 328
MX960 Fan Tray Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
MX960 Craft Interface Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . 329
Contacting Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
Returning a Hardware Component to Juniper Networks, Inc. . . . . . . . . . . . . . . . 330
Tools and Parts Required to Remove Components from an MX960 Router . . . . 331
Packing the MX960 Router for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
Guidelines for Packing Router Components for Shipment . . . . . . . . . . . . . . . . . . 332
Part 5 Index
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
Figure 32: Chassis Dimensions and Clearance Requirements for the MX960
Router with the Standard Cable Manager and High-Capacity DC Power
Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Figure 33: Airflow Through Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Chapter 5 Unpacking the MX960 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure 34: Contents of the Shipping Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Chapter 6 Installing the MX960 Router Mounting Hardware . . . . . . . . . . . . . . . . . . . . . 65
Figure 35: Installing the Mounting Hardware for a Four-Post Rack or Cabinet . . . 66
Figure 36: Installing the Mounting Hardware for Front-Mounting in an Open-Frame
Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Figure 37: Installing the Mounting Hardware for Center-Mounting in an
Open-Frame Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Chapter 7 Installing the MX960 Router with a Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Figure 38: Removing a Power Supply Before Installing the MX960 Router . . . . . . 73
Figure 39: Removing the Standard Cable Manager . . . . . . . . . . . . . . . . . . . . . . . . 74
Figure 40: Removing an Upper Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 41: Removing a Lower Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Figure 42: Removing an SCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Figure 43: Removing a DPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Figure 44: Removing an FPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 45: Installing the MX960 Router in the Rack . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 46: Reinstalling a Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Figure 47: Installing an Upper Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Figure 48: Installing a Lower Rear Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Figure 49: Reinstalling an SCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Figure 50: Installing a DPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Figure 51: Reinstalling an FPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Figure 52: Reinstalling the Cable Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Chapter 8 Connecting the MX960 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Figure 53: Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Figure 54: Routing Engine Ethernet Cable Connector . . . . . . . . . . . . . . . . . . . . . . . 92
Figure 55: Auxiliary and Console Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Figure 56: Routing Engine Console and Auxiliary Cable Connector . . . . . . . . . . . . 92
Figure 57: Alarm Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Figure 58: Attaching a Cable to a DPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Figure 59: Attaching a Cable to a MIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Chapter 9 Grounding and Providing Power to the MX960 Router . . . . . . . . . . . . . . . . . 97
Figure 60: Connecting AC Power to the MX960 Router . . . . . . . . . . . . . . . . . . . . 100
Figure 61: MX960 with High-Capacity AC Power Supplies Installed . . . . . . . . . . . 101
Figure 62: MX960 AC Power Input Mode Switch . . . . . . . . . . . . . . . . . . . . . . . . . 102
Figure 63: Connecting DC Power to the MX960 Router . . . . . . . . . . . . . . . . . . . . 107
Figure 64: MX960 with High-Capacity DC Power Supplies Installed . . . . . . . . . 108
Figure 65: MX960 DC High-Capacity Power Supply Front View . . . . . . . . . . . . . . 111
Part 4 Appendixes
Appendix A Safety and Regulatory Compliance Information for the MX960 Router . . 249
Figure 124: Placing a Component into an Electrostatic Bag . . . . . . . . . . . . . . . . . 255
Figure 125: MX960 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
Appendix D Power Guidelines, Requirements, and Specifications for the MX960
Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Figure 126: Connecting AC Power to the Router . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Figure 127: Connecting DC Power to the Router . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Figure 128: Grounding Cable Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
Figure 129: AC Plug Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Figure 130: Typical DC Source Cabling to the Router . . . . . . . . . . . . . . . . . . . . . . 305
Figure 131: DC Power Cable Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Appendix G Contacting Customer Support and Returning MX960 Hardware . . . . . . . . 317
Figure 132: Serial Number ID Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
Figure 133: MX960 Chassis Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . 320
Figure 134: SCB Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
Figure 135: DPC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
Figure 136: FPC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
Figure 137: PIC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Figure 138: MPC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
Figure 139: 2-Port MIC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
Figure 140: 4-Port MIC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
Figure 141: 20-Port MIC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
Figure 142: 40-Port MIC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
Figure 143: AC Power Supply Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . 327
Figure 144: DC Power Supply Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . 327
Figure 145: Routing Engine Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . 328
Figure 146: MX960 Fan Tray Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . 328
Figure 147: Craft Interface Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . 329
Part 4 Appendixes
Appendix B MX960 Router Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
Table 31: Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
Appendix C MX960 Router Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . 291
Table 32: Router Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
Appendix D Power Guidelines, Requirements, and Specifications for the MX960
Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Table 33: AC Power Supply Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . 296
Table 34: AC Power System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
Table 35: AC Power Cord Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
Table 36: Power Supply Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . 300
Table 37: Power System Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 301
Table 38: DC Base Router Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Table 39: Component DC Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Table 40: Average Power Supply Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Table 41: DC Power Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Appendix E Cable and Wire Guidelines and Specifications for the MX960 Router . . . 309
Table 42: Estimated Values for Factors Causing Link Loss . . . . . . . . . . . . . . . . . . . 311
Table 43: Cable and Wire Specifications for Routing Engine Management and
Alarm Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Appendix F MX960 Cable Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
Table 44: RJ-45 Connector Pinout for the Routing Engine ETHERNET Port . . . . 315
Table 45: RJ-45 Connector Pinout for the AUX and CONSOLE Ports . . . . . . . . . . 316
If the information in the latest release notes differs from the information in the
documentation, follow the Junos Release Notes.
®
To obtain the most current version of all Juniper Networks technical documentation,
see the product documentation page on the Juniper Networks website at
http://www.juniper.net/techpubs/ .
Objectives
NOTE: For additional information about Juniper Networks routers and the
Physical Interface Cards (PICs) they support—either corrections to or
information that might have been omitted from this guide—see the hardware
release notes at http://www.juniper.net/.
Audience
This documentation is designed for network administrators who are installing and
maintaining a Juniper Networks router or preparing a site for router installation. To use
the documentation, you need a broad understanding of networks in general, the Internet
in particular, networking principles, and network configuration. Any detailed discussion
of these concepts is beyond the scope of this hardware documentation.
Documentation Conventions
Table 1 on page xxiv defines the notice icons used in this guide.
Caution Indicates a situation that might result in loss of data or hardware damage.
Laser warning Alerts you to the risk of personal injury from a laser.
Table 2 on page xxiv defines the text and syntax conventions used in this guide.
Bold text like this Represents text that you type. To enter configuration mode, type the
configure command:
user@host> configure
Fixed-width text like this Represents output that appears on the user@host> show chassis alarms
terminal screen.
No alarms currently active
Italic text like this • Introduces important new terms. • A policy term is a named structure
• Identifies book names. that defines match conditions and
actions.
• Identifies RFC and Internet draft titles.
• Junos OS System Basics Configuration
Guide
• RFC 1997, BGP Communities Attribute
Italic text like this Represents variables (options for which Configure the machine’s domain name:
you substitute a value) in commands or
configuration statements. [edit]
root@# set system domain-name
domain-name
Text like this Represents names of configuration • To configure a stub area, include the
statements, commands, files, and stub statement at the [edit protocols
directories; interface names; ospf area area-id] hierarchy level.
configuration hierarchy levels; or labels • The console port is labeled CONSOLE.
on routing platform components.
< > (angle brackets) Enclose optional keywords or variables. stub <default-metric metric>;
# (pound sign) Indicates a comment specified on the rsvp { # Required for dynamic MPLS only
same line as the configuration statement
to which it applies.
[ ] (square brackets) Enclose a variable for which you can community name members [
substitute one or more values. community-ids ]
> (bold right angle bracket) Separates levels in a hierarchy of J-Web In the configuration editor hierarchy,
selections. select Protocols>Ospf.
Documentation Feedback
Technical product support is available through the Juniper Networks Technical Assistance
Center (JTAC). If you are a customer with an active J-Care or JNASC support contract,
or are covered under warranty, and need post-sales technical support, you can access
our tools and resources online or open a case with JTAC.
• JTAC hours of operation—The JTAC centers have resources available 24 hours a day,
7 days a week, 365 days a year.
• Find solutions and answer questions using our Knowledge Base: http://kb.juniper.net/
To verify service entitlement by product serial number, use our Serial Number Entitlement
(SNE) Tool: https://tools.juniper.net/SerialNumberEntitlementSearch/
The MX960 3D Universal Edge Router is an Ethernet-optimized edge router that provides
both switching and carrier-class Ethernet routing. The MX960 router has a capacity of
up to 1,320 gigabits per second (Gbps), full duplex. The MX960 router enables a wide
range of business and residential applications and services, including high-speed transport
and VPN services, next-generation broadband multiplay services, and high-volume
Internet data center internetworking.
The MX960 chassis provides redundancy and resiliency. The hardware system is fully
redundant, including power supplies, fan trays, Routing Engines, and Switch Control
Boards.
The MX960 router is 16 rack units (U) tall. Three routers can be stacked in a single
floor-to-ceiling rack, for increased port density per unit of floor space. The router provides
14 slots that can be populated with up to 12 Dense Port Concentrators (DPCs) or Modular
Port Concentrators (MPCs), six Flexible PIC Concentrators (FPCs), and two Switch
Control Boards (SCBs) in nonredundant fabric configurations.
Fully populated, the MX960 router provides an aggregate throughput of up to 1,320 Gbps,
with line-rate throughput on 132 10-Gigabit Ethernet ports, or oversubscribed forwarding
at a gross ratio of 2:1 on all 196 10-Gigabit Ethernet ports.
Several types of DPCs are available. Each DPC includes either two or four Packet
Forwarding Engines. Each Packet Forwarding Engine enables a throughput of 10 Gbps.
Up to two PICs can be installed in each FPC. Fully populated, the MX960 supports up to
12 PICs.
Up to two Modular Interface Cards (MICs) can be installed in each MPC. Fully populated,
the MX960 supports up to 24 MICs.
For a list of the supported DPCs, FPCs, MPCs, MICs, and PICs, see the MX Series 3D Universal
Edge Routers Line Card Guide.
The connections between interface cards and SCBs are organized in three groups:
• Switch fabric—Connects the interface cards and provides for packet transport between
DPCs, FPCs, and MPCs. Two SCBs provide one nonredundant fabric. Three SCBS are
required for a redundant fabric configuration.
A fully configured router is designed so that no single point of failure can cause the entire
system to fail. Only a fully configured router provides complete redundancy. All other
configurations provide partial redundancy. The following major hardware components
are redundant:
• Cooling system—The cooling system has redundant components, which are controlled
by the host subsystem. If one of the fans fails, the host subsystem increases the speed
of the remaining fans to provide sufficient cooling for the router indefinitely.
The router chassis is a rigid sheet metal structure that houses all the other router
components (see Figure 1 on page 8, Figure 2 on page 9, and Figure 3 on page 10). The
chassis installs in many types of racks, including 800-mm deep (or larger) enclosed
cabinets, standard 19-in. equipment racks, or telco open-frame racks. Two types of
chassis are available for the MX960 router:
• The standard chassis measures 27.75 in. (70.49 cm) high, 17.37 in. (44.11 cm) wide
(excluding the mounting flanges and brackets), and 23.0 in. (58.42 cm) deep (from
the front-mounting flanges to the rear of the chassis). The standard cable manager
extends the depth to 28.0 in. (71.1 cm). Up to three routers can be installed in a 48-U
rack if the rack can handle their combined weight, which can be greater than 1,050 lb
(476.3 kg).
NOTE: The chassis depth with the high-capacity AC power supply is 30.6"
and the depth with high-capacity DC power supply is 32.8".
• The chassis with the extended cable manager installed measures 36.5 in. (92.7 cm)
high, 17.37 in. (44.11 cm) wide, and approximately 29.00 in. (73.7 cm) deep (from the
front-mounting flanges to the rear of the extended cable manager). Up to two routers
with the extended cable manager can be installed in a 48-U rack if the rack can handle
their combined weight, which can be greater than 748 lb (339.28 kg).
Mounting hardware includes front-mounting flanges on the front of the chassis, and two
center-mounting brackets attached to the center of the chassis.
• The large mounting shelf for mounting in four-post racks, cabinets, and open-frame
racks
• Installing the MX960 Mounting Hardware for a Four-Post Rack or Cabinet on page 65
The midplane is located toward the rear of the chassis and forms the rear of the card
cage (see Figure 4 on page 12). The line cards and SCBs install into the midplane from
the front of the chassis, and the power supplies install into the midplane from the rear
of the chassis. The cooling system components also connect to the midplane.
• Data path—Data packets are transferred across the midplane between the line cards
through the fabric ASICs on the SCBs.
• Signal path—The midplane provides the signal path to the line cards, SCBs, Routing
Engines, and other system components for monitoring and control of the system.
Figure 4: Midplane
OK/FAIL
0/0 0/5 2/0 2/5
OK/FAIL
0/0
TUNNEL
LINK
1/0
TUNNEL
LINK
1/0 1/5
3/0 3/5
2/0
TUNNEL
LINK
3/0
TUNNEL
LINK
g004005
The DPC assembly combines packet forwarding and Ethernet interfaces on a single
board, with either two or four 10-Gbps Packet Forwarding Engines. Each Packet Forwarding
Engine consists of one I-chip for Layer 3 processing and one Layer 2 network processor.
The DPCs interface with the power supplies and Switch Control Boards (CBs).
The router has 11 dedicated DPC slots. DPCs install vertically in the front of the router
(see Figure 6 on page 14). The dedicated DPC slots are numbered 0 though 5, and 7
though 11, left to right. An additional multifunction slot labeled 2/6 supports either an
SCB or a DPC. A DPC can be installed in any slot that supports DPCs. You can install any
combination of DPC types in the router.
If a slot is not occupied by a DPC, a DPC blank panel must be installed to shield the empty
slot and to allow cooling air to circulate properly through the router.
DPCs are hot-removable and hot-insertable. When you install a DPC in an operating
router, the Routing Engine downloads the DPC software, the DPC runs its diagnostics,
and the Packet Forwarding Engines housed on the DPC are enabled. Forwarding on other
DPCs continues uninterrupted during this process.
DPC Components
• Fabric interfaces.
• Two Gigabit Ethernet interfaces that allow control information, route information, and
statistics to be sent between the Routing Engine and the CPU on the DPCs.
• Two interfaces from the SCBs that enable the DPCs to be powered on and controlled.
• LEDs on the DPC faceplate. For more information about LEDs on the DPC faceplate,
see the MX Series 3D Universal Edge Routers Line Card Guide.
Two LEDs, located on the craft interface above the DPC, display the status of the DPC
and are labeled OK and FAIL.
Each DPC also has LEDs located on the faceplate. For more information about LEDs on
the DPC faceplate, see the “LEDs” section for each DPC in the MX Series 3D Universal Edge
Routers Line Card Guide.
A specialized fixed configuration MPC provides higher port density over MICs and combines
packet forwarding and Ethernet interfaces onto a single line card. The fixed configuration
MPC is inserted into a slot in a router and contains no slots for MICs.
MICs receive incoming packets from the network and transmit outgoing packets to the
network. During this process, each MIC performs framing and high-speed signaling for
its media type. Before transmitting outgoing data packets through the MIC interfaces,
the MPCs encapsulate the packets received. Each MPC is equipped with up to four Junos
Trio chipsets, which perform control functions tailored to the MPC’s media type. The
MPCs interface with the power supplies and Switch Control Boards (SCBs). You must
install redundant SCBs to support full line rate.
The MX960 router supports up to 12 MPCs. You must install a high-capacity fan tray to
use an MPC. For power requirements, seePower Consumption for an AC-Powered MX960
Router or “Power Consumption for a DC-Powered MX960 Router” on page 301.
The router has 11 dedicated line-card slots for DPCs, MPCs, or FPCs. MPCs install vertically
in the front of the router. The dedicated slots are numbered 0 though 5, and 7 though 11,
left to right. An additional multifunction slot labeled 2/6 supports either an SCB, a DPC,
an FPC, or an MPC. An MPC can be installed in any slot that supports MPCs. You can
install any combination of MPC types in the router.
When a slot is not occupied by an MPC or other line card, you must insert a blank DPC
panel to fill the empty slot and ensure proper cooling of the system.
MPCs are hot-removable and hot-insertable. When you install an MPC in an operating
router, the Routing Engine downloads the MPC software, the MPC runs its diagnostics,
and the Packet Forwarding Engines housed on the MPC are enabled. Forwarding on other
MPCs continues uninterrupted during this process.
Figure 7 on page 16 shows a typical MPC supported on the MX960 router. Figure 8 on
page 17 shows an MPC installed vertically in the MX960 router. For more information
about MPCs, see the MX Series Ethernet Services Routers Line Card Guide.
MPC (empty)
g004902
0
MASTER
1 YELLOW ALARM
PEM 0 1 2 3 ONLINE RED ALARM
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0
1 0
MPC 1 0 1 0 1
0
g004908
MPC Components
• MPC card carrier, which includes two MIC slots (excludes the fixed configuration MPC).
• Fabric interfaces.
• Two Gigabit Ethernet interfaces that allow control information, route information, and
statistics to be sent between the Routing Engine and the CPU on the MPCs.
• Two interfaces from the SCBs that enable the MPCs to be powered on and controlled.
• Up to four Junos Trio chipsets, which perform control functions tailored to the MPC’s
media type.
• Online button which takes the MPC online or offline when pressed.
• OK/Fail LED on the MPC faceplate. For more information about LEDs on the MPC
faceplate, see the MX Series 3D Universal Edge Routers Line Card Guide.
Two LEDs, located on the craft interface above the MPC, display the status of the line
cards and are labeled OK and FAIL.
Each MPC also has LEDs located on the faceplate. For more information about LEDs on
the MPC faceplate, see the “LEDs” section for each MPC in the MX Series 3D Universal
Edge Routers Line Card Guide.
Modular Interface Cards (MICs) install into Modular Port Concentrators (MPCs) and
provide the physical connections to various network media types. MICs allow different
physical interfaces to be supported on a single line card. You can install MICs of different
media types on the same MPC as long as the MPC supports those MICs.
MICs receive incoming packets from the network and transmit outgoing packets to the
network. During this process, each MIC performs framing and high-speed signaling for
its media type. Before transmitting outgoing data packets through the MIC interfaces,
the MPCs encapsulate the packets received.
MICs are hot-removable and hot-insertable. You can install up to two MICs in the slots
in each MPC.
0
MASTER
1 YELLOW
PEM 0 1 2 3 ONLINE ALAR
M REDALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004413
Figure 10 on page 21 shows the typical FPCs supported on the MX960 router.
DPCE-X-Q-40GE
DPCE-X-Q-40GE
MX-FPC2
g004417
If a slot is not occupied by a DPC, an FPC, or an SCB, a blank panel must be installed to
shield the empty slot and to allow cooling air to circulate properly through the router.
Each FPC supports up to two PICs. On an FPC2, one Packet Forwarding Engine receives
incoming packets from the PICs installed on the FPC and forwards them through the
switch planes to the appropriate destination port. On an FPC3, two Packet Forwarding
Engines receive incoming packets from the PICs installed on the FPC and forward them
through the switch planes to the appropriate destination port. The FPCs interface with
the power supplies and SCBs.
FPC Components
• Up to two Packet Forwarding Engines, each consisting of one I-chip for Layer 3
processing and one Layer 2 network processor
• Two LEDs, located on the craft interface above the FPC, that display the status of the
FPC and are labeled OK and FAIL
• FPC online/offline button, located on the craft interface above the FPC
PICs provide the physical connection to various network media types, receiving incoming
packets from the network and transmitting outgoing packets to the network. During this
process, each PIC performs framing and line-speed signaling for its media type. Before
transmitting outgoing data packets, the PICs encapsulate the packets received from the
FPCs. Each PIC is equipped with an ASIC that performs control functions specific to the
media type of that PIC.
PICs are hot-removable and hot-insertable. Up to two PICs can be installed in the slots
in each FPC. Up to six FPCs can be installed in an MX960 router. PICs used in an FPC2
have captive screws at their upper and lower corners. PICs used in a Type 3 FPC have an
upper ejector handle and a lower captive screw.
NOTE: We recommend that you install two host subsystems for redundant
protection. If you install only one host subsystem, we recommend that you
install it in slot 0.
Each host subsystem has three LEDs that display its status. The host subsystem LEDs
are located in the middle of the craft interface.
• Monitors and controls system functions, including fan speed, board power status, PDM
status and control, and the craft interface
• Provides interconnections to all the DPCs, FPCs, and MPCs within the chassis through
the switch fabrics integrated into the SCB
The Routing Engine installs directly into a slot on the SCB (see Figure 11 on page 25).
SCB Slots
You can install up to three. The SCBs install vertically into the front of the chassis in the
slots labeled 0, 1, and 2/6. If any slots are empty, you must install a blank panel.
SCB Redundancy
SCBs installed in slots 0 and 1 provide nonredundant fabric connections. An SCB installed
in slot 2/6, in conjunction with SCBs in slots 0 and 1, provides redundant fabrics, but the
Routing Engine installed on it receives no power and provides no additional routing
functions. If no SCB is installed in slot 2/6, you must install a blank panel in the slot (see
Table 4 on page 25).
Routing Engine
SCB Components
• I2C bus logic, used for low-level communication with each component
• Gigabit Ethernet switch that is connected to the embedded CPU complex on all
components
• Switch fabric—Provides the switching functions for the DPCs, FPCs, and MPCs
• Ethernet switch—Provides 1-Gbps link speeds between the Routing Engine and the
DPCs, FPCs, and MPCs
• LEDs—Provide status
Each SCB also has two LEDs on the craft interface that indicate its status. The SCB LEDs,
labeled 0 and 1, are located along the bottom of the craft interface. For more information
about the SCB LEDs on the craft interface, see “MX960 SCB LEDs on the Craft Interface”
on page 37.
NOTE: If two Routing Engines are installed, they must both be the same
hardware model.
The Routing Engine runs the Junos OS. Software processes that run on the Routing Engine
maintain the routing tables, manage the routing protocols used on the router, control
the router interfaces, control some chassis components, and provide the interface for
system management and user access to the router.
You can install one or two Routing Engines in the router. Each Routing Engine must be
installed directly into an SCB. A USB port on the Routing Engine accepts a USB memory
device that allows you to load Junos OS. The Routing Engines install into the front of the
chassis in vertical slots directly into the SCBs labeled 0 and 1. If two Routing Engines are
installed, one functions as the master and the other acts as the backup. If the master
Routing Engine fails or is removed and the backup is configured appropriately, the backup
takes over as the master.
On the MX960 router, a Routing Engine installed in SCB slot 2/6 receives no power and
supplies no additional routing functions. If no SCB is installed in slot 2/6, install a blank
panel in the slot.
Three ports, located on the right side of the routing engine, connect the Routing Engine
to one or more external devices on which system administrators can issue Junos OS
command-line interface (CLI) commands to manage the router.
10-Mbps or 100-Mbps connections. Two small LEDs on the bottom of the port indicate
the connection in use: the LED flashes yellow or green for a 10-Mbps or 100-Mbps
connection, and the LED is light green when traffic is passing through the port.
Related • RJ-45 Connector Pinouts for MX Series Routing Engine AUX and CONSOLE Ports on
Documentation page 316
• RJ-45 Connector Pinouts for an MX Series Routing Engine ETHERNET Port on page 315
• CPU—Runs Junos OS to maintain the router's routing tables and routing protocols..
• DRAM—Provides storage for the routing and forwarding tables and for other Routing
Engine processes.
• USB port—Provides a removable media interface through which you can install the
Junos OS manually. Junos OS supports USB version 1.0.
• Hard drive—Provides secondary storage for log files, memory dumps, and rebooting
the system if the CompactFlash card fails.
The router is shipped with the Junos OS preinstalled on the Routing Engine. There are
three copies of software:
• One copy on a USB flash drive that can be inserted into the slot on the Routing Engine
faceplate.
The Routing Engine boots from the storage media in this order: the USB device (if present),
then the CompactFlash card, then the hard disk, then the LAN. Normally, the router boots
from the copy of the software on the CompactFlash card.
g006040
Extractor
clip
Console USB Reset
port port button
Extractor
clip
Extractor
clip
Console USB Reset
port port button
Extractor
clip
• CPU—Runs Junos OS to maintain the router's routing tables and routing protocols..
• DRAM—Provides storage for the routing and forwarding tables and for other Routing
Engine processes.
• USB port—Provides a removable media interface through which you can install the
Junos OS manually. Junos OS supports USB version 1.0.
• Solid State Disk (SSD)—Provides secondary storage for log files, memory dumps, and
rebooting the system if the CompactFlash card fails.
The router is shipped with the Junos OS preinstalled on the Routing Engine. There are
three copies of software:
• One copy on a USB flash drive that can be inserted into the slot on the Routing Engine
faceplate.
The Routing Engine boots from the storage media in this order: the USB device (if present),
then the CompactFlash card, then the Solid State Disk (SSD), then the LAN. Normally,
the router boots from the copy of the software on the CompactFlash card.
Related • RJ-45 Connector Pinouts for MX Series Routing Engine AUX and CONSOLE Ports on
Documentation page 316
• RJ-45 Connector Pinouts for an MX Series Routing Engine ETHERNET Port on page 315
Each Routing Engine (shown in Figure 14 on page 32) consists of the following
components:
• CPU—Runs Junos OS to maintain the router's routing tables and routing protocols..
• DRAM—Provides storage for the routing and forwarding tables and for other Routing
Engine processes.
• USB port—Provides a removable media interface through which you can install the
Junos OS manually. Junos OS supports USB version 1.0.
• Hard drive—Provides secondary storage for log files, memory dumps, and rebooting
the system if the CompactFlash card fails.
The router is shipped with the Junos OS preinstalled on the Routing Engine. There are
three copies of software:
• One copy on a USB flash drive that can be inserted into the slot on the Routing Engine
faceplate.
The Routing Engine boots from the storage media in this order: the USB device (if present),
then the CompactFlash card, then the hard disk, then the LAN. Normally, the router boots
from the copy of the software on the CompactFlash card.
NOTE: At least one SCB must be installed in the router for the craft interface
to obtain power.
A condition that causes an LED to light also activates the corresponding alarm relay
contact on the craft interface.
To deactivate red and yellow alarms, press the button labeled ACO/LT (for “alarm
cutoff/lamp test”), which is located to the right of the alarm LEDs. Deactivating an alarm
turns off both LEDs and deactivates the device attached to the corresponding alarm
relay contact on the craft interface.
Table 8 on page 35 describes the alarm LEDs and alarm cutoff button in more detail.
Each host subsystem has three LEDs, located in the middle of the craft interface, that
indicate its status. The LEDs labeled RE0 show the status of the Routing Engine in slot
0 and the SCB in slot 0. The LEDs labeled RE1 show the status of the Routing Engine and
SCB in slot 1. Table 9 on page 36 describes the functions of the host subsystem LEDs.
OFFLINE Red On steadily Host is installed but the Routing Engine is offline.
Each power supply has two LEDs on the craft interface that indicate its status. The LEDs,
labeled 0 through 3, are located on the upper left of the craft interface next to the PEM
label. Table 10 on page 36 describes the functions of the power supply LEDs on the craft
interface.
Red On steadily Power supply has failed or power input has failed.
Each DPC or MPC has LEDs on the craft interface that indicate its status. The LEDs,
labeled 0 through 5, 2/6, and 7 through 11, are located along the bottom of the craft
interface. Slot 2/6 is for an additional DPC, FPC, MPC, or SCB. Table 11 on page 36
describes the functions of the LEDs.
Table 11: DPC and MPC LEDs on the Craft Interface (continued)
Label Color State Description
An FPC takes up two DPC slots when installed in an MX Series router. The LEDs, labeled
0 through 5, 2/6, and 7 through 11, are located along the bottom of the craft interface.
Slot 2/6 is for an additional DPC, FPC, MPC, or SCB. The LED corresponds to the lowest
DPC slot number in which the FPC is installed. Table 12 on page 37 describes the functions
of the FPC LEDs.
Each SCB has two LEDs on the craft interface that indicates its status. The SCB LEDs,
labeled 0, 1, and 2/6, are located along the bottom of the craft interface. Table 13 on
page 37 describes the functions of the SCB LEDs.
The fan LEDs are located on the top left of the craft interface. Table 14 on page 38
describes the functions of the fan LEDs.
Related • Disconnecting the Alarm Relay Wires from the MX960 Craft Interface on page 168
Documentation
• Connecting the Alarm Relay Wires to the MX960 Craft Interface on page 170
All power supplies are hot-removable and hot-insertable. Each power supply is cooled
by its own internal cooling system.
Unlike systems with previous MX960 AC supplies, the systems with MX Series
high-capacity power supplies are zoned. No current sharing between power supplies is
needed with the upgraded system because the redundancy changes from 3+1 per system
to 1+1 per zone. For MX960 AC configurations, two zones are present. Two adjacent
power supplies need to be installed in the chassis with two feeds attached.
NOTE: Routers configured with DC power supplies are shipped with a blank
panel installed over the power distribution modules. Routers configured with
AC power supplies have no blank panel.
In normal-capacity configurations, when three power supplies are present, they share
power almost equally within a fully populated system. Four AC power supplies provide
full power redundancy. If one power supply fails or is removed, the remaining power
supplies instantly assume the entire electrical load without interruption. Three power
supplies provide the maximum configuration with full power for as long as the router is
operational.
Each AC power supply has a corresponding AC appliance inlet located in the chassis
directly above the power supply. Each inlet requires a dedicated AC power feed and a
dedicated 15 A (250 VAC) circuit breaker.
In high-capacity power supply configurations, the power supplies are zoned. No current
sharing between power supplies is needed with the upgraded system because the
redundancy changes from 3+1 per system to 1+1 per zone. For MX960 AC configurations,
two zones are present. Two adjacent power supplies need to be installed in the chassis
with two feeds attached.
High-capacity AC power supplies in slots PEM 0 and PEM 2 provide power to the lower
fan tray, DPC slots 6 through 11, and SCB slots 1 and 2. The high-capacity AC power
supplies in slots PEM 1 and PEM 3 provide power to the upper fan tray, DPC slots 0 through
5, and SCB slot 0.
The minimum number of power supplies must be present in the router at all times. See
Table 15 on page 40 for the minimum required number of power supplies.
Table 15: Minimum Required Number of Power Supplies for High-Capacity Configurations
AC-1 OK
AC-2 OK
DC OK
PS FAIL
g004710
• AC Power Circuit Breaker Requirements for the MX960 Router on page 298
AC OK Green Off AC power applied to power supply is not within the normal operating range.
DC OK Green Off DC power outputs generated by the power supply are not within the normal
operating ranges.
On DC power outputs generated by the power supply are within the normal operating
ranges.
On Power supply is not functioning normally. Check AC OK and DC OK LEDs for more
information.
Four power supplies provide full redundancy. If a DC power supply fails, its redundant
power supply takes over without interruption.
For existing power supplies, each DC power supply has a single DC input (–48 VDC and
return). For high-capacity power supplies, each DC power supply has two DC inputs (–48
VDC and return).
• DC Power Circuit Breaker Requirements for the MX960 Router on page 304
PWR OK Green Off Power supply is not functioning normally. Check the INPUT OK LED for more
information.
• DC Power Supply Electrical Specifications for the MX960 Router on page 300
The cooling system components work together to keep all router components within the
acceptable temperature range (see Figure 21 on page 45, Figure 22 on page 45, Figure 23
on page 45, and Figure 24 on page 46). The router has two fan trays located in the front
of the router that install horizontally above and below the card cage. Each fan tray
contains six fans. The high-capacity fan tray contains twelve fans. The fan trays are
interchangeable and are hot-insertable and hot-removable.
The MX Series high-capacity fan trays satisfy cooling requirements for high-density DPCs
and MPCs, and must be upgraded for proper cooling. Additionally, for the MX960 router,
you must upgrade both fan trays and the filter tray
The host subsystem monitors the temperature of the router components. When the
router is operating normally, the fans function at lower than full speed. If a fan fails or
the ambient temperature rises above a threshold, the speed of the remaining fans is
automatically adjusted to keep the temperature within the acceptable range. If the
ambient maximum temperature specification is exceeded and the system cannot be
adequately cooled, the Routing Engine shuts down the system by disabling output power
from each PEM.
There is a single air intake in the front of the router. Air is pushed up through the DPC card
cage and through the upper fan tray where it combines in a common exhaust plenum
and is exhausted out the upper rear of the system.
g004707
Figure 26: High-Capacity Filter Tray with Air Filter
Air filter
g006003
Air filter tray
The standard cable manager (see Figure 27 on page 47) is a tray located below the
line-card cage, which has a row of fourteen dividers for securing the cables for each Dense
Port Concentrator (DPC), Modular Port Concentrator (MPC), Modular Interface Card
(MIC), or PIC.
You can use cable strips or other ties to gently secure the cables in the standard cable
manager. To secure the cables in place, loop the tie through the cable anchor and secure
the tie. You can pull the standard cable manager up and outward to lock it into the
maintenance position. This allows you to access the lower fan tray and the air filter.
Release handles
The extended cable manager allows you to route cables away from the front of the DPCs,
MPCs, MICs, and PICs, and provides additional access (see Figure 29 on page 48 and
Figure 28 on page 47).
• General Safety Guidelines for M Series, MX Series, and T Series Routers on page 251
• General Safety Warnings for M Series, MX Series, and T Series Routers on page 252
• Installing the MX960 Mounting Hardware for a Four-Post Rack or Cabinet on page 65
5. Lift the router on to the rack. Because of the weight of the router, we recommend that
you use a mechanical lift.
See “Installing the MX960 Router Using a Mechanical Lift” on page 79.
See “Connecting the MX960 Router to Management and Alarm Devices” on page 91.
The checklist in Table 18 on page 53 summarizes the tasks you must perform when
preparing a site for router installation.
Select the type of rack or cabinet. “MX960 Cabinet Size and Clearance
Requirements” on page 59,
“MX960 Rack Requirements” on
page 54
Plan rack or cabinet location, including required “MX960 Cabinet Size and Clearance
space clearances. Requirements” on page 59,
“MX960 Rack Requirements” on
page 54,
“Clearance Requirements for Airflow
and Hardware Maintenance for the
MX960 Router” on page 57
If a rack is used, secure rack to floor and building “MX960 Rack Requirements” on
structure. page 54
Calculate the optical power budget and optical “Calculating Power Budget and
power margin. Power Margin for Fiber-Optic Cables”
on page 310
The router can be installed in many types of racks, including four-post (telco) racks and
open-frame racks. An example of an open-frame rack appears in Figure 30 on page 55.
The chassis is 17.37 in. (44.11 cm) wide. The router is designed for installation in a standard
19-in. rack, as defined in Cabinets, Racks, Panels, and Associated Equipment (document
number EIA-310-D) published by the Electronics Industry Association (http://www.eia.org).
The spacing of the holes between the left and right front-mounting flanges and
center-mounting brackets is 19 in. (48.3 cm) apart. However, the inner edge of the rack
rails must allow sufficient space for the width of the chassis.
With the use of adapters or approved wing devices to narrow the opening between the
rails, the router can fit into a 600-mm-wide rack, as defined in the four-part Equipment
Engineering (EE); European telecommunications standard for equipment practice
(document numbers ETS 300 119-1 through 119-4) published by the European
Telecommunications Standards Institute (http://www.etsi.org).
The weight, height, and depth of the router depends on the type of cable manager
installed.
• The rack must have sufficient vertical usable space to accomodate the height of the
router: 27.75 in. (70.49 cm) high (approximately 16 U.),. You can stack three MX960
routers with the standard cable manager in a rack that has at least 48 U (89.3 in. or
2.24 m).
NOTE: A U is the standard rack unit defined in Cabinets, Racks, Panels, and
Associated Equipment (document number EIA-310-D) published by the
Electronics Industry Association.
• The location of the rack must provide sufficient space to accomodate the depth of the
router. The chassis is 23.0 in. (58.42 cm) deep, but The standard cable manager extends
the depth to 28.0 in. (71.1 cm).
• The rack must be strong enough to support the weight of the fully configured router,
up to 350 lb (158.76 kg). If you stack three fully configured routers, it must be capable
of supporting up to 1,050 lb (476.3 kg).
• The rack must have sufficient vertical usable space to accomodate the additional
height of the extended cable manager: 36.5 in. (92.7 cm) high (approximately 21 U).
You can stack two MX960 routers in a rack that has at least 48 U (89.3 in. or 2.24 m).
• The rack must be able to accomodate the additional depth of the extended cable
manager. The chassis with the extended cable manager installed is29.00 in. (73.7 cm)
deep.
• The rack must be strong enough to support up to 374 lb (169.64 kg). If you stack two
fully configured routers, it must be capable of supporting up to 748 lb (339.28 kg).
The router can be mounted in any rack that provides holes or hole patterns spaced at 1U
(1.75 in.) increments. The mounting brackets and front-mount flanges used to attach
the chassis to a rack are designed to fasten to holes spaced at those distances.
Related • Clearance Requirements for Airflow and Hardware Maintenance for the MX960 Router
Documentation on page 57
Clearance Requirements for Airflow and Hardware Maintenance for the MX960 Router
When planning the installation site, you need to allow sufficient clearance around the
rack (see Figure 32 on page 58):
• For the cooling system to function properly, the airflow around the chassis must be
unrestricted.
• For service personnel to remove and install hardware components, there must be
adequate space at the front and back of the router. At least 24 in. (61 cm) is required
both in front of and behind the router. NEBS GR-63 recommends that you allow at
least 30 in. (76.2 cm) behind the router.
Airflow must always be from front to back with respect to the rack. If the device has
side to rear airflow, then provisions must be made to ensure that fresh air from the
front of the rack is supplied to the inlets, and exhaust exits the rear of the rack. The
device must not interfere with the cooling of other systems in the rack. Fillers must be
used as appropriate in the rack to ensure there is no recirculation of heated exhaust
air back to the front of the rack. Care must also be taken around cables to ensure that
no leakage of air in situations where recirculation may result.
• Additional clearance is required to accommodate the height and depth of the chassis
with the extended cable manager:
Figure 31: Chassis Dimensions and Clearance Requirements for the MX960
Router with the Normal-Capacity Power Supplies
Total depth with 29.0”
extended cable manager (73.7 cm)
19.2" 17.4"
(48.7 cm) (44.2 cm)
g006000
Standard cable manager
Extended cable manager
Front-mounting flange
Figure 32: Chassis Dimensions and Clearance Requirements for the MX960
Router with the Standard Cable Manager and High-Capacity DC Power
Supplies
34.8"
24" (61 cm) (88.4 cm)
clearance required
30" (76.2 cm)
24.5"
clearance recommended
(62.2 cm)
The minimum front and rear clearance requirements depend on the mounting
configuration you choose. The minimum total clearance inside the cabinet is 30.7 in. (780
mm) between the inside of the front door and the inside of the rear door.
Related • Clearance Requirements for Airflow and Hardware Maintenance for the MX960 Router
Documentation on page 57
• Ensure that the cool air supply you provide through the cabinet can adequately dissipate
the thermal output of the router.
• Ensure that the cabinet allows the chassis hot exhaust air to exit from the cabinet
without recirculating into the router. An open cabinet (without a top or doors) that
employs hot air exhaust extraction from the top allows the best airflow through the
chassis. If the cabinet contains a top or doors, perforations in these elements assist
with removing the hot air exhaust. For an illustration of chassis airflow, see Figure 33
on page 60.
• Install the router as close as possible to the front of the cabinet so that the cable
manager just clears the inside of the front door. This maximizes the clearance in the
rear of the cabinet for critical airflow.
• Route and dress all cables to minimize the blockage of airflow to and from the chassis.
Related • Clearance Requirements for Airflow and Hardware Maintenance for the MX960 Router
Documentation on page 57
To unpack the router and prepare for installation, you need the following tools:
• 1/2-in. or 13-mm open-end or socket wrench to remove bracket bolts from the shipping
pallet
The router is shipped in a wooden crate. A wooden pallet forms the base of the crate.
The router chassis is bolted to this pallet. Quick Start installation instructions and a
cardboard accessory box are also included in the shipping crate.
The shipping container measures 33 in. (83.8 cm) high, 30.25 in. (76.8 cm) wide, and
43.25 in. (109.9 cm) deep. The total weight of the container containing the router and
accessories can range from 270 lb (122.5 kg) to 475 lb (215.5 kg).
NOTE: The router is maximally protected inside the shipping crate. Do not
unpack it until you are ready to begin installation.
1. Move the shipping crate to a staging area as close to the installation site as possible,
where you have enough room to remove the components from the chassis. While the
chassis is bolted to the pallet, you can use a forklift or pallet jack to move it.
4. Remove the front door of the shipping crate cover and set it aside.
5. Slide the remainder of the shipping crate cover off the pallet.
7. Remove the accessory box and the Quick Start installation instructions.
9. Remove the vapor corrosion inhibitor (VCI) packs attached to the pallet, being careful
not to break the VCI packs open.
10. To remove the brackets holding the chassis on the pallet, use a 1/2-in. socket wrench
and a number 2 Phillips screwdriver to remove the bolts and screws from the brackets.
11. Store the brackets and bolts inside the accessory box.
12. Save the shipping crate cover, pallet, and packing materials in case you need to move
or ship the router at a later time.
0 1 2 3
0 0 2 3 4 5 0 1 2 6 7 8 9 10 11
g004027
Related • Tools and Parts Required to Unpack the MX960 Router on page 61
Documentation
• Verifying the MX960 Parts Received on page 63
A packing list is included in each shipment. Check the parts in the shipment against the
items on the packing list. The packing list specifies the part numbers and descriptions of
each part in your order.
A fully configured router contains the router chassis with installed components, listed in
Table 20 on page 63, and an accessory box, which contains the parts listed in Table 21
on page 64. The parts shipped with your router can vary depending on the configuration
you ordered.
DPCs Up to 12
FPCs Up to 6
MPCs Up to 12
MICs Up to 24
PICs Up to 12
Routing Engines 1 or 2
SCBs Up to 3
Power supplies Up to 4
Fan trays 2
Air filter 1
Blank panels for slots without components installed One blank panel for each slot not
occupied by a component
Document sleeve 1
Related • Tools and Parts Required to Unpack the MX960 Router on page 61
Documentation
• Unpacking the MX960 Router on page 61
• Installing the MX960 Mounting Hardware for a Four-Post Rack or Cabinet on page 65
• Installing the MX960 Mounting Hardware for Front-Mounting in an Open-Frame
Rack on page 67
• Installing the MX960 Mounting Hardware for Center-Mounting in an Open-Frame
Rack on page 69
Before installing the router in a four-post rack or cabinet, install the large mounting shelf,
followed by the small mounting shelf. You must also remove the mounting brackets from
the chassis.
Table 22 on page 65 specifies the holes in which you insert cage nuts, if needed, and
screws to install the mounting hardware required in a four-post or cabinet rack (an X
indicates a mounting hole location). The hole distances are relative to one of the standard
U divisions on the rack. The bottom of all mounting shelves is at 0.04 in. (0.02 U) above
a U division.
1. On the front rack rails, install cage nuts, if needed, in the holes specified in Table 22
on page 65 for the large shelf and the spacer bars.
2. On the front of each front rack rail, partially insert a mounting screw into the hole
containing the lowest cage nut.
3. Install the large shelf on the front rack rails. Rest the bottom slot of each flange of
the large shelf on a mounting screw.
4. Partially insert a mounting screw into the top hole in each flange of the large shelf.
6. On the rear rack rails, install cage nuts, if needed, in the holes specified in Table 22 on
page 65 for the small shelf.
7. On the back of each rear rack rail, partially insert a mounting screw into the hole
containing the lowest cage nut.
8. Install the small shelf on the back rack rails. Rest the bottom slot of each flange of
the small shelf on a mounting screw. The small shelf installs on the back of the rear
rails, extending toward the center of the rack. The bottom of the small shelf should
align with the bottom of the large shelf.
9. Partially insert screws into the open holes in the flanges of the small shelf.
After the mounting hardware is installed, proceed to “Installing the MX960 Router Using
a Mechanical Lift” on page 79.
Related • Installing the MX960 Mounting Hardware for Center-Mounting in an Open-Frame Rack
Documentation on page 69
Before front-mounting the router in an open-frame rack, install the large mounting shelf
on the rack, and remove the mounting brackets from the chassis. The small mounting
shelf is not needed.
Table 23 on page 67 specifies the holes in which you insert screws to install the mounting
hardware in an open-frame rack (an X indicates a mounting hole location). The hole
distances are relative to one of the standard U divisions on the rack. For reference, the
bottom of all mounting shelves is at 0.04 in. (0.02 U) above a U division.
1. On the rear of each rack rail, install cage nuts, if needed, in the holes specified in Table
23 on page 67 for the large shelf.
2. Partially insert a mounting screw into the highest hole specified in Table 23 on page 67.
3. Hange the shelf over the mounting screws using the keyhole slots located near the
top of the large shelf flanges.
4. Partially insert screws into the open holes in the flanges of the large shelf.
After the mounting hardware is installed, proceed to “Installing the MX960 Router Using
a Mechanical Lift” on page 79.
Related • Installing the MX960 Mounting Hardware for a Four-Post Rack or Cabinet on page 65
Documentation
• Installing the MX960 Mounting Hardware for Center-Mounting in an Open-Frame Rack
on page 69
Before center-mounting the router in an open-frame rack, you must install the large
mounting shelf on the rack. The small mounting shelf is not needed.
Table 24 on page 69 specifies the holes in which you insert screws to install the mounting
hardware in an open-frame rack (an X indicates a mounting hole location). The hole
distances are relative to one of the standard U divisions on the rack. For reference, the
bottom of all mounting shelves is at 0.04 in. (0.02 U) above a U division.
1. On the rear of each rack rail, partially insert a mounting screw into the highest hole
specified in Table 24 on page 69 for the large shelf.
2. Install the large shelf on the rack. Hang the shelf over the mounting screws using the
keyhole slots located near the top of the large shelf flanges.
3. Partially insert screws into the open holes in the flanges of the large shelf.
After the mounting hardware is installed, proceed to “Installing the MX960 Router Using
a Mechanical Lift” on page 79.
Related • Installing the MX960 Mounting Hardware for a Four-Post Rack or Cabinet on page 65
Documentation
• Installing the MX960 Mounting Hardware for Front-Mounting in an Open-Frame Rack
on page 67
• Tools Required to Install the MX960 Router with a Mechanical Lift on page 71
• Removing Components from the MX960 Router Chassis Before Installing It with a
Lift on page 71
• Installing the MX960 Router Using a Mechanical Lift on page 79
• Reinstalling Components in the MX960 Chassis After Installing It with a Lift on page 82
• Mechanical lift
• Reinstalling Components in the MX960 Chassis After Installing It with a Lift on page 82
Removing Components from the MX960 Router Chassis Before Installing It with a Lift
Before installing the router with a lift, you must first remove components from the chassis,
and reinstall the components the router is installed in the rack. With components removed,
the chassis weighs approximately 150 lb (68.04 kg).
1. Removing the Power Supplies Before Installing an MX960 Router with a Lift on page 72
2. Removing the Standard Cable Manager Before Installing an MX960 Router with a
Lift on page 73
3. Removing the Fan Trays Before Installing an MX960 Router with a Lift on page 74
4. Removing the SCBs Before Installing an MX960 Router with a Lift on page 76
5. Removing the DPCs Before Installing an MX960 Router with a Lift on page 77
6. Removing the FPCs Before Installing the MX960 Router with a Lift on page 78
Removing the Power Supplies Before Installing an MX960 Router with a Lift
Remove the leftmost power supply first and then work your way to the right. To remove
the AC or DC power supplies for each power supply (see Figure 38 on page 73):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
2. On an AC-powered router, move the AC input switch in the chassis above each power
supply to the off (O) position. On a DC-powered router, move the DC circuit breaker
on each power supply faceplate to the off (O) position.
We recommend this even though the power supplies are not connected to power
sources.
3. While grasping the handle on the power supply faceplate with one hand, use your
other hand to pull the spring-loaded locking pin in the release lever away from the
chassis and turn the release lever counterclockwise until it stops.
4. Let go of the locking pin in the release lever. Ensure that the pin is seated inside the
corresponding hole in the chassis.
WARNING: Do not touch the power connector on the top of the power
supply. It can contain dangerous voltages.
Figure 38: Removing a Power Supply Before Installing the MX960 Router
Removing the Standard Cable Manager Before Installing an MX960 Router with a Lift
To remove the standard cable manager (see Figure 39 on page 74):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
2. Using a 7/16-in. (11 mm) nut driver, unscrew the nuts on the corners of the standard
cable manager.
3. Grasp the bottom of the standard cable manager, and pull it straight out from the
studs on the front of the chassis.
Removing the Fan Trays Before Installing an MX960 Router with a Lift
To remove the upper or lower fan tray (see Figure 40 on page 75 and Figure 41 on page 76,
which illustrate the upper and lower fan trays):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
2. Loosen the captive screw on each side of the fan tray faceplate.
3. Grasp both sides of the fan tray, and pull it out approximately 1 to 3 inches.
4. Press on the two latches located on the inside of the fan tray to release the fan tray
from the chassis.
5. Place one hand under the fan tray to support it, and pull the fan tray completely out
of the chassis.
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004042
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004044
Removing the SCBs Before Installing an MX960 Router with a Lift
To remove the SCBs (see Figure 42 on page 77):
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
4. Grasp the ejector handles, and slide the SCB about halfway out of the chassis.
5. Place one hand underneath the SCB to support it, and slide it completely out of the
chassis. Place it on the antistatic mat.
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004048
1. Have ready an antistatic mat for the DPC. Also have ready rubber safety caps for each
DPC using an optical interface on the DPC that you are removing.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
3. Simultaneously turn both the ejector handles counterclockwise to unseat the DPC.
4. Grasp the handles, and slide the DPC straight out of the card cage halfway.
5. Place one hand around the front of the DPC and the other hand under it to support it.
Slide the DPC completely out of the chassis, and place it on the antistatic mat or in
the electrostatic bag.
When the DPC is out of the chassis, do not hold it by the ejector handles,
bus bars, or edge connectors. They cannot support its weight.
Do not stack DPC on top of one another after removal. Place each one
individually in an electrostatic bag or on its own antistatic mat on a flat,
stable surface.
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0
OK/FAIL 1 0
1 0
0/0 0/5 2/0 2/5
1 0 1 0 0
1
1/0 1/5
3/0 3/5
g004052
Removing the FPCs Before Installing the MX960 Router with a Lift
To remove an FPC (see Figure 44 on page 79):
1. Have ready an antistatic mat for the FPC. Also have ready rubber safety caps for each
PIC using an optical interface on the PIC that you are removing.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
3. Simultaneously turn both the ejector handles counterclockwise to unseat the FPC.
4. Grasp the handles, and slide the FPC straight out of the card cage halfway.
5. Place one hand around the front of the FPC and the other hand under it to support it.
Slide the FPC completely out of the chassis, and place it on the antistatic mat or in
the electrostatic bag.
When the FPC is out of the chassis, do not hold it by the ejector handles,
bus bars, or edge connectors. They cannot support its weight.
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0
OK/FAIL 1 0
1 0
0/0 0/5 2/0 2/5
1 0 1 0 0
1
1/0 1/5
3/0 3/5
g004052
• Tools Required to Install the MX960 Router with a Mechanical Lift on page 71
• Reinstalling Components in the MX960 Chassis After Installing It with a Lift on page 82
Because of the router's size and weight—up to 350 lb (158.8 kg) depending on the
configuration—you must use mechanical lift to install the router.
1. Ensure that the rack is in its permanent location and is secured to the building. Ensure
that the installation site allows adequate clearance for both airflow and maintenance.
2. Load the router onto the lift, making sure it rests securely on the lift platform.
3. Using the lift, position the router in front of the rack or cabinet, centering it in front of
the mounting shelf.
4. Lift the chassis approximately 0.75 in. above the surface of the mounting shelf and
position it as close as possible to the shelf.
5. Carefully slide the router onto the mounting shelf so that the bottom of the chassis
and the mounting shelf overlap by approximately two inches.
6. Slide the router onto the mounting shelves until the mounting brackets or
front-mounting flanges contact the rack rails. The shelves ensure that the holes in
the mounting brackets and the front-mounting flanges of the chassis align with the
holes in the rack rails.
8. To install the router in an open-frame rack, install a mounting screw into each of the
open mounting holes aligned with the rack, starting from the bottom.
9. Visually inspect the alignment of the router. To verify that the router is installed properly
in the rack, verify that all the mounting screws on one side of the rack are aligned with
the mounting screws on the opposite side and the router is level.
• Removing Components from the MX960 Router Chassis Before Installing It with a Lift
on page 71
• Reinstalling Components in the MX960 Chassis After Installing It with a Lift on page 82
After the router is installed in the rack, reinstall the removed components before booting
and configuring the router. You reinstall components first in the rear of the chassis, and
then in the front:
1. Reinstalling the Power Supplies After Installing the MX960 Router with a
Lift on page 82
2. Reinstalling the Fan Trays After Installing the MX960 Router with a Lift on page 83
3. Reinstalling the SCBs After Installing the MX960 Router with a Lift on page 85
4. Reinstalling the DPCs After Installing the MX960 Router with a Lift on page 86
5. Reinstalling the FPCs After Installing the MX960 Router with a Lift on page 87
6. Reinstalling the Standard Cable Manager After Installing an MX960 Router with a
Lift on page 88
Reinstalling the Power Supplies After Installing the MX960 Router with a Lift
Reinstall the rightmost power supply first and then work your way to the left. To reinstall
the AC or DC power supplies, follow this procedure for each power supply (see Figure
46 on page 83, which shows the installation of the DC power supplies):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. For an AC-powered router, move the AC input switch in the chassis above the power
supply slot to the off (O) position. For a DC-powered router, move the DC circuit
breaker on the power supply to the off (O) position.
We recommend this even though the power supplies are not connected to power
sources.
3. Ensure that the release lever below the empty power supply slot is locked in the
counterclockwise position (see Figure 46 on page 83).
If necessary, pull the spring-loaded locking pin in the release lever away from the
chassis and turn the release lever counterclockwise until it stops. Let go of the locking
pin in the release lever. Ensure that the pin is seated inside the corresponding hole in
the chassis.
4. Using both hands, slide the power supply straight into the chassis until the power
supply is fully seated in the chassis slot. The power supply faceplate should be flush
with any adjacent power supply faceplates.
The small tab on the metal housing that is controlled by the release lever must be
inside of the corresponding slot at the bottom of the power supply. This tab is used
to pull the power supply down in the chassis slot, prior to removing the power supply.
5. While firmly pushing the handle on the power supply faceplate with one hand, use
your other hand to pull the spring-loaded locking pin in the release lever away from
the chassis and turn the release lever clockwise until it stops.
6. Let go of the locking pin in the release lever. Ensure that the pin is seated inside the
corresponding hole in the chassis.
Reinstalling the Fan Trays After Installing the MX960 Router with a Lift
To reinstall the fan trays (see Figure 47 on page 84 and Figure 48 on page 85):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Grasp the fan tray on each side, and insert it straight into the chassis. Note the correct
orientation by the "this side up" label on the top surface of the fan tray.
3. Tighten the captive screws on each side of the fan tray faceplate to secure it in the
chassis.
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004043
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004045
Reinstalling the SCBs After Installing the MX960 Router with a Lift
To reinstall an SCB (see Figure 49 on page 86):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Carefully align the sides of the SCB with the guides inside the chassis.
3. Slide the SCB into the chassis until you feel resistance, carefully ensuring that it is
correctly aligned.
4. Grasp both ejector handles, and rotate them simultaneously clockwise until the SCB
is fully seated.
5. Place the ejector handles in their proper position, vertically and toward the center of
the board. To avoid blocking the visibility of the LEDs position the ejectors over the
PARK icon.
0
MASTER
1 YELLOW ALARM
PEM 0 1 2 3 ONLINE RED ALARM
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004049
Reinstalling the DPCs After Installing the MX960 Router with a Lift
To reinstall a DPC (see Figure 50 on page 87):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Take each DPC to be installed out of its electrostatic bag, and identify the slot on the
DPC where it will be connected.
3. Verify that each fiber-optic DPC has a rubber safety cap covering the transceiver. If it
does not, cover the transceiver with a safety cap.
4. Locate the slot in the DPC card cage in which you plan to install the DPC.
5. Ensure that the DPC is right-side up, with the text on the faceplate of the DPC facing
upward.
6. Lift the DPC into place, and carefully align first the bottom, then the top of the DPC
with the guides inside the card cage.
7. Slide the DPC all the way into the card cage until you feel resistance.
8. Grasp both ejector handles, and rotate them simultaneously clockwise until the DPC
is fully seated.
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0
OK/FAIL 1 0
1 0
0/0 0/5 2/0 2/5
1 0 1 0 0
1
1/0 1/5
3/0 3/5
g004053
Reinstalling the FPCs After Installing the MX960 Router with a Lift
To reinstall an FPC (see Figure 51 on page 88):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Place the FPC on an antistatic mat, or remove it from its electrostatic bag.
3. Identify the two DPC slots on the router where the FPC will be installed.
4. Verify that each fiber-optic transceiver on the PIC is covered by a rubber safety cap.
If it does not, cover the transceiver with a safety cap.
6. Lift the FPC into place, and carefully align the sides of the FPC with the guides inside
the card cage.
7. Slide the FPC all the way into the card cage until you feel resistance.
8. Grasp both ejector handles, and rotate them clockwise simultaneously until the FPC
is fully seated.
0
MASTER
1 YELLOW
PEM 0 1 2 3 ONLINE ALAR
M REDALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004404
Reinstalling the Standard Cable Manager After Installing an MX960 Router with a Lift
To reinstall the standard cable manager (see Figure 52 on page 89):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Position the cable manager on the studs on the lower front of the chassis.
3. Insert the nuts on the corners in the cable manager onto the studs on the chassis.
4. Using a 7/16-in. (11 mm) nut driver, tighten the nuts securely.
• Removing Components from the MX960 Router Chassis Before Installing It with a Lift
on page 71
To connect the router to management devices and line cards, you need the following
tools and parts:
• Wire cutters
Related • Connecting the MX960 Router to a Network for Out-of-Band Management on page 91
Documentation
• Connecting the MX960 Router to a Management Console or Auxiliary Device on page 92
2. Plug one end of the Ethernet cable (Figure 54 on page 92 shows the connector) into
the ETHERNET port on the Routing Engine. Figure 53 on page 92 shows the port.
3. Plug the other end of the cable into the network device.
2. Plug the RJ-45 end of the serial cable (Figure 56 on page 92 shows the connector)
into the AUX port or CONSOLE port on the Routing Engine. Figure 55 on page 92 shows
the ports.
3. Plug the female DB-9 end into the device's serial port.
The terminal blocks that plug into the alarm relay contacts are supplied with the router.
2
They accept wire of any gauge between 28-AWG and 14-AWG (0.08 and 2.08 mm ),
which is not provided. Use the gauge of wire appropriate for the external device you are
connecting.
To connect an external device to an alarm relay contact (see Figure 57 on page 93):
1. Prepare the required length of wire with gauge between 28-AWG and 14-AWG (0.08
2
and 2.08 mm ).
2. While the terminal block is not plugged into the relay contact, use a 2.5-mm flat-blade
screwdriver to loosen the small screws on its side. With the small screws on its side
facing left, insert wires into the slots in the front of the block based on the wiring for
the external device. Tighten the screws to secure the wire.
3. Plug the terminal block into the relay contact, and use a 2.5-mm flat-blade screwdriver
to tighten the screws on the face of the block.
To attach a reporting device for the other kind of alarm, repeat the procedure.
Related • Tools and Parts Required for MX960 Router Connections on page 91
Documentation
• Replacing Connections to MX960 Routing Engine Interface Ports on page 189
• Connecting DPC, MPC, MIC, or PIC Cables to the MX960 Router on page 94
• Routing Engine Interface Cable and Wire Specifications for MX960 Routers on page 312
To connect the DPCs, MPCs, MICs, or PICs to the network (see Figure 58 on page 95 and
Figure 59 on page 95):
1. Have ready a length of the type of cable used by the component. For cable
specifications, see the MX Series 3D Universal Edge Routers Line Card Guide.
2. Remove the rubber safety plug from the cable connector port.
3. Insert the cable connector into the cable connector port on the faceplate.
NOTE: The XFP cages and optics on the components are industry standard
parts that have limited tactile feedback for insertion of optics and fiber.
You need to insert the optics and fiber firmly until the latch is securely in
place.
4. Arrange the cable in the standard or extended cable manager to prevent it from
dislodging or developing stress points. Secure the cable so that it is not supporting its
own weight as it hangs to the floor. Place excess cable out of the way in a neatly coiled
loop. Placing fasteners on the loop helps to maintain its shape.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
1 0 1 0
Fiber-optic cable
g004929
Related • Connecting the MX960 Router to Management and Alarm Devices on page 91
Documentation
• Tools and Parts Required for MX960 Router Connections on page 91
• Tools and Parts Required for MX960 Router Grounding and Power
Connections on page 97
• Grounding the MX960 Router on page 98
• Connecting Power to an AC-Powered MX960 Router with Normal-Capacity Power
Supplies on page 99
• Connecting Power to an AC Router with High-Capacity Power Supplies on page 101
• Powering On an AC-Powered MX960 Router on page 104
• Connecting Power to a DC-Powered MX960 Router with Normal-Capacity Power
Supplies on page 105
• Connecting Power to a DC Router with High-Capacity Power Supplies on page 107
• Powering On a DC-Powered MX960 Router on page 111
• Powering Off the MX960 Router on page 113
Tools and Parts Required for MX960 Router Grounding and Power Connections
To ground and provide power to the router, you need the following tools and parts:
• 7/16-in. (11 mm) hexagonal-head external drive socket wrench, or nut driver, with a
torque range between 23 lb-in. (2.6 Nm) and 25 lb-in. (2.8 Nm) tightening torque, for
tightening nuts to terminal studs on each power supply on a DC-powered router.
• Wire cutters
CAUTION: The maximum torque rating of the terminal studs on the DC power
supply is 58 lb-in. (6.5 Nm). The terminal studs may be damaged if excessive
torque is applied. Use only a torque-controlled driver or socket wrench to
tighten nuts on the DC power supply terminal studs. Use an
You ground the router by connecting a grounding cable to earth ground and then attaching
it to the chassis grounding points using two screws. You must provide the grounding
cables (the cable lugs are supplied with the router).
1. Verify that a licensed electrician has attached the cable lug provided with the router
to the grounding cable.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
3. Ensure that all grounding surfaces are clean and brought to a bright finish before
grounding connections are made.
5. Detach the ESD grounding strap from the site ESD grounding point.
6. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
7. Place the grounding cable lug over the grounding points on the rear of the chassis.
The left pair is sized for M6 screws, and the right pair is sized for UNC 1/4-20 screws.
8. Secure the grounding cable lug to the grounding points, first with the washers, then
with the screws.
9. Dress the grounding cable and verify that it does not touch or block access to router
components, and that it does not drape where people could trip on it.
CAUTION: Do not mix AC and DC power supplies within the same router.
Damage to the router might occur.
The AC appliance inlets are located in the chassis directly above the power supplies.
To connect the AC power cords to the router (see Figure 60 on page 100):
1. Locate the power cords shipped with the router, which should have a plug appropriate
for your geographical location.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Move the AC input switch, which is to the right of the appliance inlet on the chassis,
to the off (O) position.
4. Connect the power cord into the appliance inlet located in the chassis directly above
the AC power supply.
5. Insert the power cord plug into an external AC power source receptacle.
6. Dress the power cord appropriately. Verify that the power cord does not block the air
exhaust and access to router components, or drape where people could trip on it.
NOTE: A minimum of two AC nominal 220 VAC 20 amp power cords are
required for this procedure.
To install an MX960 high-capacity AC power supply, use the following procedure (see
Figure 61 on page 101).
1. Verify that the power switch on the power supply is in the off (O) position.
2. Ensure that the release lever below the empty power supply slot is locked in the
counterclockwise position (see Figure 61 on page 101).
Air exhaust
PS FAIL AC-2 OK
DC OK AC-1 OK
PS FAIL AC-2 OK
DC OK AC-1 OK
PS FAIL AC-2 OK
DC OK
PS FAIL
AC Power
supplies
Power supply
ejectors
g006061
If necessary, pull the spring-loaded locking pin in the release lever away from the
chassis and turn the release lever counterclockwise until it stops. Let go of the locking
pin in the release lever. Ensure that the pin is seated inside the corresponding hole in
the chassis.
3. On the power supply, rotate the metal cover away from the input mode switch to
expose the switch.
4. Move the input mode switch to position 0 for one feed or position 1 for two feeds (see
Figure 62 on page 102).
1
0
g006057
CAUTION: Do not use a pencil, because fragments can break off and cause
damage to the power supply.
5. Using both hands, slide the power supply straight into the chassis until the power
supply is fully seated in the chassis slot. The power supply faceplate will protrude
beyond the chassis.
The small tab on the metal housing that is controlled by the release lever must be
inside of the corresponding slot at the bottom of the power supply (see Figure 62 on
page 102). This tab is used to pull the power supply down in the chassis slot, prior to
removing the power supply.
6. While firmly pushing the handle on the power supply faceplate with one hand, use
your other hand to pull the spring-loaded locking pin in the release lever away from
the chassis and turn the release lever clockwise until it stops.
7. Let go of the locking pin in the release lever. Ensure that the pin is seated inside the
corresponding hole in the chassis.
8. Locate a power cord with the type of plug appropriate for your geographical location
(see “AC Power Cord Specifications for the MX960 Router” on page 298).
9. Plug the power cord into the corresponding appliance inlet located in the chassis
directly above the power supply. This is the recommend receptacle when using the
power supply in one-feed mode. If using the power supply in two-feed mode, plug the
second power cord into the receptacle on the power supply.
10. Dress the power cords appropriately. Verify that the power cord does not block the
air exhaust and access to router components, and that they do not drape where people
could trip on them.
11. Move the AC input switch above the power supply to the on (—) position. This is the
only switch you have to turn on if you are using the power supply in one feed mode. If
using the power supply in two-feed mode, move the power switch on the power supply
to the on position. Remember to turn on both switches when operating the power
supply in two-feed mode.
12. If the power supply is correctly installed and functioning normally, the AC1 OK, AC2 OK
(two-feed mode only) DC OK LEDs light steadily, and the PS FAIL LED is not lit. See
Table 25 on page 103.
Note: The corresponding appliance inlet located in the chassis directly above the power supply is the recommend receptacle when
using the power supply in one feed mode. If using the power supply in two-feed mode, plug the second power cord into the
receptacle on the power supply
Note: PDM in the above table stands for Power Distribution Module.
13. Repeat steps 1-12 for installing power supplies in slots 1, 2, and 3, where required.
1. Verify that the power supplies are fully inserted in the chassis.
2. Verify that each AC power cord is securely inserted into its appliance inlet.
3. Verify that an external management device is connected to one of the Routing Engine
ports (AUX, CONSOLE, or ETHERNET).
5. Switch on the dedicated customer site circuit breakers. Follow the ESD and safety
instructions for your site.
6. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
7. Switch the AC switch in the chassis above each power supply to the on (—) position.
8. Check that the AC power supply is correctly installed and functioning normally. Verify
that the AC OK and DC OK LEDs light steadily, and the PS FAIL LED is not lit.
If any of the status LEDs indicates that the power supply is not functioning normally,
repeat the installation and cabling procedures.
9. On the external management device connected to the Routing Engine, monitor the
startup process to verify that the system has booted properly.
NOTE: If the system is completely powered off when you power on the
power supply, the Routing Engine boots as the power supply completes
its startup sequence. Normally, the router boots from the Junos OS on the
CompactFlash card.
Related • Connecting the MX960 Router to Management and Alarm Devices on page 91
Documentation
• Preventing Electrostatic Discharge Damage to an MX960 Router on page 254
CAUTION: Do not mix AC and DC power supplies within the same router.
Damage to the router might occur.
You connect DC power to the router by attaching power cables from the external DC
power sources to the terminal studs on the power supply faceplates. You must provide
the power cables (the cable lugs are supplied with the router).
1. Switch off the dedicated customer site circuit breakers. Ensure that the voltage across
the DC power source cable leads is 0 V and that there is no chance that the cable
leads might become active during installation.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Move the DC circuit breaker on the power supply faceplate to the off (O) position.
4. Remove the clear plastic cover protecting the terminal studs on the faceplate.
5. Verify that the DC power cables are correctly labeled before making connections to
the power supply. In a typical power distribution scheme where the return is connected
to chassis ground at the battery plant, you can use a multimeter to verify the resistance
of the –48V and RTN DC cables to chassis ground:
• The cable with very large resistance (indicating an open circuit) to chassis ground
is –48V.
• The cable with very low resistance (indicating a closed circuit) to chassis ground is
RTN.
CAUTION: You must ensure that power connections maintain the proper
polarity. The power source cables might be labeled (+) and (–) to indicate
their polarity. There is no standard color coding for DC power cables. The
color coding used by the external DC power source at your site determines
the color coding for the leads on the power cables that attach to the
terminal studs on each power supply.
6. Remove the nut and washer from each of the terminal studs. (Use a 7/16-in.
[11 mm] nut driver or socket wrench.)
7. Secure each power cable lug to the terminal studs, first with the split washer, then
with the nut (see Figure 63 on page 107). Apply between 23 lb-in. (2.6 Nm) and 25 lb-in.
(2.8 Nm) of torque to each nut. Do not overtighten the nut. (Use a 7/16-in. [11 mm]
torque-controlled driver or socket wrench.)
a. Secure each positive (+) DC source power cable lug to the RTN (return) terminal.
b. Secure each negative (–) DC source power cable lug to the –48V (input) terminal.
CAUTION: Ensure that each power cable lug seats flush against the surface
of the terminal block as you are tightening the nuts. Ensure that each nut
is properly threaded onto the terminal stud. The nut should be able to spin
freely with your fingers when it is first placed onto the terminal stud.
Applying installation torque to the nut when improperly threaded may
result in damage to the terminal stud.
NOTE: The DC power supplies in slots PEM0 and PEM1 must be powered
by dedicated power feeds derived from feed A, and the DC power supplies
in slots PEM2 and PEM3 must be powered by dedicated power feeds
derived from feed B. This configuration provides the commonly deployed
A/B feed redundancy for the system.
8. Loosen the captive screw on the cable restraint on the lower edge of the power supply
faceplate.
9. Route the positive and negative DC power cables through the left and right sides of
the cable restraint.
10. Tighten the cable restraint captive screw to hold the power cables in place.
11. Replace the clear plastic cover over the terminal studs on the faceplate.
12. Verify that the power cables are connected correctly, that they are not touching or
blocking access to router components, and that they do not drape where people could
trip on them.
Related • DC Power Cable Specifications for the MX960 Router on page 306
Documentation
• Preventing Electrostatic Discharge Damage to an MX960 Router on page 254
1. Verify that the power switch on the power supply is in the off (O) position.
2. On the power supply, rotate the metal cover away from the input mode switch to
expose the switch.
3. Move the input mode switch to position 0 for one feed or position 1 for two feeds (see
Figure 64 on page 108).
g006062
CAUTION: Do not use a pencil, because fragments can break off and cause
damage to the power supply.
4. Ensure that the voltage across the DC power source cable leads is 0 V and that there
is no chance that the cable leads might become active during installation.
5. Ensure that the release lever below the empty power supply slot is locked in the
counterclockwise position.
If necessary, pull the spring-loaded locking pin in the release lever away from the
chassis and turn the release lever counterclockwise until it stops. Let go of the locking
pin in the release lever. Ensure that the pin is seated inside the corresponding hole in
the chassis.
6. Using both hands, slide the power supply straight into the chassis until the power
supply is fully seated in the chassis slot.
The small tab on the metal housing that is controlled by the release lever must be
inside of the corresponding slot at the bottom of the power supply. This tab is used
to pull the power supply down in the chassis slot, prior to removing the power supply.
7. While firmly pushing the handle on the power supply faceplate with one hand, use
your other hand to pull the spring-loaded locking pin in the release lever away from
the chassis and turn the release lever clockwise until it stops.
8. Let go of the locking pin in the release lever. Ensure that the pin is seated inside the
corresponding hole in the chassis.
10. Remove the nut and washer from each of the terminal studs.
11. Secure each power cable lug to the terminal studs, first with the split washer, then
with the nut. Apply between 23 in-lb. (2.6 Nm) and 25 in-lb. (2.8 Nm) of torque to
each nut. Do not overtighten the nut. (Use a 7/16-in. [11-mm] torque-controlled driver
or socket wrench.)
a. On INPUT 0, attach the positive (+) DC source power cable lug to the RTN (return)
terminal as shown in Figure 64 on page 108. Repeat this step for INPUT 1 if using
two feeds.
b. On INPUT 0 attach the negative (–) DC source power cable lug to the –48V (input)
terminal. Repeat this step for INPUT 1 if using two feeds.
CAUTION: Ensure that each power cable lug seats flush against the surface
of the terminal block as you are tightening the nuts. Ensure that each nut
is properly threaded onto the terminal stud. The nut should be able to spin
freely with your fingers when it is first placed onto the terminal stud.
Applying installation torque to the nut when improperly threaded may
result in damage to the terminal stud.
NOTE: The DC power supplies in slots PEM0 and PEM1 must be powered
by dedicated power feeds derived from feed A, and the DC power supplies
in PEM2 and PEM3 must be powered by dedicated power feeds derived
from feed B. This configuration provides the commonly deployed A/B feed
redundancy for the system. For information about connecting to DC power
sources, see “DC Power Supply Electrical Specifications for the MX960
Router” on page 300.
12. Verify that the power cabling is correct, that the cables are not touching, and that they
do not block access to router components or drape where people could trip on them.
13. Replace the clear plastic cover over the terminal studs on the faceplate.
15. Verify that the INPUT 0 OK or INPUT 1 OK LEDs on the power supply are lit green
steadily. If using two feeds, verify that both INPUT 0 OK and INPUT 1 OK LEDs on the
power supply are lit steadily. The INPUT OK will be lit amber if that input’s voltage is
in reverse polarity. Check the polarity of the power cables to fix the condition (see
Figure 65 on page 111 and Table 26 on page 110.
17. Verify that the DC OK LED is lit green steadily. See Table 26 on page 110 for information
on MX960 high-capacity DC LEDs.
DIP LEDs
Switch
Connected Inputs Position INP-0 OK INP-1 OK DC OK PS FAIL
18. Repeat steps 1-17 for installing power supplies in slots 1, 2, and 3, where required.
19. Install a blank panel over the power distribution modules, if available.
1. Verify that an external management device is connected to one of the Routing Engine
ports (AUX, CONSOLE, or ETHERNET).
3. Verify that the power supplies are fully inserted in the chassis.
4. Verify that the source power cables are connected to the appropriate terminal: the
positive (+) source cable to the return terminal (labeled RTN) and the negative (–)
source cable to the input terminal (labeled –48V).
5. Switch on the dedicated customer site circuit breakers to provide power to the DC
power cables. Follow your site’s procedures.
6. Check that the INPUT OK LED is lit steadily green to verify that power is present.
• Verify that the fuse is installed correctly, and turn on the breaker at the battery
distribution fuse board or fuse bay.
• Check the voltage with a meter at the terminals of the power supply for correct
voltage level and polarity.
8. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
9. On each of the DC power supplies, switch the DC circuit breaker to the center position
before moving it to the on (|) position.
NOTE: The circuit breaker may bounce back to the off (O) position if you
move the breaker too quickly.
11. Verify that the PWR OK LED is lit green steadily, indicating the power supply is correctly
installed and functioning normally.
If any of the status LEDs indicates that the power supply is not functioning normally,
repeat the installation and cabling procedures.
12. On the external management device connected to the Routing Engine, monitor the
startup process to verify that the system has booted properly.
NOTE: If the system is completely powered off when you power on the
power supply, the Routing Engine boots as the power supply completes
its startup sequence. Normally, the router boots from the Junos OS on the
CompactFlash card.
Related • Connecting the MX960 Router to Management and Alarm Devices on page 91
Documentation
• Preventing Electrostatic Discharge Damage to an MX960 Router on page 254
NOTE: After powering off a power supply, wait at least 60 seconds before
turning it back on.
1. On the external management device connected to the Routing Engine, issue the
request system halt both-routing-engines operational mode command. The command
shuts down the Routing Engines cleanly, so their state information is preserved. (If
the router contains only one Routing Engine, issue the request system halt command.)
2. Wait until a message appears on the console confirming that the operating system
has halted. For more information about the command, see the Junos OS System Basics
and Services Command Reference.
3. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
4. Move the AC input switch on the chassis above the AC power supply or the DC circuit
breaker on each DC power supply faceplate to the off (O) position.
Configuring Junos OS
The MX960 router is shipped with the Junos OS preinstalled and ready to be configured
when the MX960 router is powered on. There are three copies of the software: one on a
CompactFlash card in the Routing Engine, one on a rotating hard disk in the Routing
Engine, and one on a USB flash drive that can be inserted into the slot in the Routing
Engine faceplate.
When the router boots, it first attempts to start the image on the USB flash drive. If a
USB flash drive is not inserted into the Routing Engine or the attempt otherwise fails, the
router next tries the CompactFlash card (if installed), and finally the hard disk.
You configure the router by issuing Junos OS command-line interface (CLI) commands,
either on a console device attached to the CONSOLE port on the Routing Engine, or over
a telnet connection to a network connected to the ETHERNET port on the Routing Engine.
This procedure connects the router to the network but does not enable it to forward
traffic. For complete information about enabling the router to forward traffic, including
examples, see the Junos OS configuration guides.
root# cli
root@>
cli> configure
[edit]
root@#
5. Configure the name of the router. If the name includes spaces, enclose the name in
quotation marks (“ ”).
[edit]
root@# set system host-name host-name
[edit]
root@# set system login user user-name authentication plain-text-password
New password: password
Retype new password: password
[edit]
root@# set system login user user-name class super-user
[edit]
root@# set system domain-name domain-name
9. Configure the IP address and prefix length for the router’s Ethernet interface.
[edit]
root@# set interfaces fxp0 unit 0 family inet address address/prefix-length
10. Configure the IP address of a backup router, which is used only while the routing
protocol is not running.
[edit]
root@# set system backup-router address
[edit]
root@# set system name-server address
12. Set the root authentication password by entering either a clear-text password, an
encrypted password, or an SSH public key string (DSA or RSA).
[edit]
root@# set system root-authentication plain-text-password
New password: password
Retype new password: password
or
[edit]
root@# set system root-authentication encrypted-password encrypted-password
or
[edit]
root@# set system root-authentication ssh-dsa public-key
or
[edit]
root@# set system root-authentication ssh-rsa public-key
13. (Optional) Configure the static routes to remote subnets with access to the
management port. Access to the management port is limited to the local subnet. To
access the management port from a remote subnet, you need to add a static route
to that subnet within the routing table. For more information about static routes, see
the Junos OS System Basics Configuration Guide.
[edit]
root@# set routing-options static route remote-subnet next-hop destination-IP retain
no-readvertise
14. Configure the telnet service at the [edit system services] hierarchy level.
[edit]
root@# set system services telnet
[edit]
root@# show
system {
host-name host-name;
domain-name domain-name;
backup-router address;
root-authentication {
authentication-method (password | public-key);
}
name-server {
address;
}
}
interfaces {
fxp0 {
unit 0 {
family inet {
address address/prefix-length;
}
}
}
}
[edit]
root@# commit
[edit]
root@host# commit
18. When you have finished configuring the router, exit configuration mode.
[edit]
root@host# exit
root@host>
NOTE: To reinstall the Junos OS, you boot the router from the removable
media. Do not insert the removable media during normal operations. The
router does not operate normally when it is booted from the removable media.
When the router boots from the storage media (removable media, CompactFlash card,
or hard disk) it expands its search in the /config directory of the routing platform for the
following files in the following order: juniper.conf (the main configuration file), rescue.conf
(the rescue configuration file), and juniper.conf.1 (the first rollback configuration file).
When the search finds the first configuration file that can be loaded properly, the file
loads and the search ends. If none of the file can be loaded properly, the routing platform
does not function properly. If the router boots from an alternate boot device, the Junos
OS displays a message indication this when you log in to the router.
This chapter describes how to maintain hardware components installed in the router.
Some components, such as the craft interface, require no maintenance.
For information about returning a part to Juniper Networks for repair or replacement, see
“Contacting Customer Support and Returning MX960 Hardware” on page 317.
• Tools and Parts Required to Maintain the MX960 Router on page 121
• Routine Maintenance Procedures for the MX960 Router on page 121
• Maintaining the MX960 Cooling System Components on page 122
• Maintaining the MX960 Host Subsystem on page 125
• Maintaining MX960 Packet Forwarding Engine Components on page 128
• Maintaining the MX960 Power Supplies on page 148
• Verifying the Version of the MX960 Cable Manager on page 149
To maintain hardware components, you need the following tools and parts:
Related • Routine Maintenance Procedures for the MX960 Router on page 121
Documentation
• Maintaining the MX960 Host Subsystem on page 125
Action • Inspect the installation site for moisture, loose wires or cables, and excessive dust.
Make sure that airflow is unobstructed around the router and into the air intake vents.
• Check the status-reporting devices on the craft interface—System alarms and LEDs.
• Inspect the air filter at the bottom front of the router, replacing it every 6 months for
optimum cooling system performance. Do not run the router for more than a few
minutes without the air filter in place.
Related • Tools and Parts Required to Maintain the MX960 Router on page 121
Documentation
• Maintaining the MX960 Air Filter on page 122
Action • Regularly inspect the air filter. A dirty air filter restricts airflow in the unit, producing a
negative effect on the ventilation of the chassis. The filter degrades over time. You
must replace the filter every 6 months.
CAUTION: Always keep the air filter in place while the router is operating.
Because the fans are very powerful, they could pull small bits of wire or
other materials into the router through the unfiltered air intake. This could
damage the router components.
• Use spare filters within 1 year of manufacture. Check the date of manufacture printed
on the filter. Store spare air filters in a dark, cool, and dry place. Storing air filters at
higher temperatures, or where they can be exposed to ultraviolet (UV) radiation,
hydrocarbon emissions, or vapors from solvents, can significantly reduce their life.
Related • Tools and Parts Required to Maintain the MX960 Router on page 121
Documentation
• Replacing the MX960 Air Filter on page 175
Action • Monitor the status of the fans. A fan tray contains multiple fans that work in unison to
cool the router components. If one fan fails, the host subsystem adjusts the speed of
the remaining fans to maintain proper cooling. A red alarm is triggered when a fan fails,
and a yellow alarm and red alarm is triggered when a fan tray is removed.
• To display the status of the cooling system, issue the show chassis environment
command. The output is similar to the following:
F
FPC 2 I3 1 TSensor OK 33 degrees C / 91 degrees
F
FPC 2 I3 1 Chip OK 33 degrees C / 91 degrees
F
FPC 2 I3 2 TSensor OK 33 degrees C / 91 degrees
F
FPC 2 I3 2 Chip OK 30 degrees C / 86 degrees
F
FPC 2 I3 3 TSensor OK 30 degrees C / 86 degrees
F
FPC 2 I3 3 Chip OK 30 degrees C / 86 degrees
F
FPC 2 IA 0 TSensor OK 33 degrees C / 91 degrees
F
FPC 2 IA 0 Chip OK 36 degrees C / 96 degrees
F
FPC 2 IA 1 TSensor OK 30 degrees C / 86 degrees
F
FPC 2 IA 1 Chip OK 35 degrees C / 95 degrees
F
FPC 4 Intake OK 22 degrees C / 71 degrees
F
FPC 4 Exhaust A OK 28 degrees C / 82 degrees
F
FPC 4 Exhaust B OK 31 degrees C / 87 degrees
F
FPC 4 I3 0 TSensor OK 31 degrees C / 87 degrees
F
FPC 4 I3 0 Chip OK 34 degrees C / 93 degrees
F
FPC 4 I3 1 TSensor OK 31 degrees C / 87 degrees
F
FPC 4 I3 1 Chip OK 33 degrees C / 91 degrees
F
FPC 4 I3 2 TSensor OK 31 degrees C / 87 degrees
F
FPC 4 I3 2 Chip OK 29 degrees C / 84 degrees
F
FPC 4 I3 3 TSensor OK 29 degrees C / 84 degrees
F
FPC 4 I3 3 Chip OK 29 degrees C / 84 degrees
F
FPC 4 IA 0 TSensor OK 35 degrees C / 95 degrees
F
FPC 4 IA 0 Chip OK 37 degrees C / 98 degrees
F
FPC 4 IA 1 TSensor OK 31 degrees C / 87 degrees
F
FPC 4 IA 1 Chip OK 35 degrees C / 95 degrees
F
FPC 7 Intake OK 20 degrees C / 68 degrees
F
FPC 7 Exhaust A OK 21 degrees C / 69 degrees
F
FPC 7 Exhaust B OK 21 degrees C / 69 degrees
F
FPC 7 I3 0 TSensor OK 31 degrees C / 87 degrees
F
FPC 7 I3 0 Chip OK 36 degrees C / 96 degrees
F
NOTE: The fan numbers are stamped into the fan tray sheet metal next to
each fan.
Related • Tools and Parts Required to Maintain the MX960 Router on page 121
Documentation
• Replacing an MX960 Fan Tray on page 170
• Check the LEDs on the craft interface to view information about the status of the
Routing Engines.
• Check the LEDs on the SCB faceplate (see Table 9 in “MX960 Switch Control Board
Description” on page 24).
• Check the LEDs on the Routing Engine faceplate (see Table 10 in “MX960 Routing
Engine Description” on page 27).
• To check the status of the Routing Engines, issue the show chassis routing-engine
command. The output is similar to the following:
• To check the status of the SCBs, issue the show chassis environment cb command.
The output is similar to the following:
CB 0 status:
State Online Master
Temperature 26 degrees C / 78 degrees F
Power 1
1.2 V 1202 mV
1.5 V 1508 mV
1.8 V 1830 mV
2.5 V 5053 mV
3.3 V 6593 mV
5.0 V 5111 mV
12.0 V 12181 mV
1.25 V 1263 mV
3.3 V SM3 6593 mV
5 V RE 5078 mV
12 V RE 12007 mV
Power 2
11.3 V bias PEM 11253 mV
4.6 V bias MidPlane 4827 mV
11.3 V bias FPD 11408 mV
11.3 V bias POE 0 11446 mV
11.3 V bias POE 1 11408 mV
Bus Revision 6
FPGA Revision 0
CB 1 status:
State Online Standby
Temperature 27 degrees C / 80 degrees F
Power 1
1.2 V 1214 mV
1.5 V 1517 mV
1.8 V 1814 mV
2.5 V 2507 mV
3.3 V 3312 mV
5.0 V 5136 mV
12.0 V 12142 mV
1.25 V 1256 mV
3.3 V SM3 3306 mV
5 V RE 5085 mV
12 V RE 11949 mV
Power 2
11.3 V bias PEM 11369 mV
4.6 V bias MidPlane 4814 mV
11.3 V bias FPD 11427 mV
11.3 V bias POE 0 11350 mV
11.3 V bias POE 1 11330 mV
Bus Revision 39
FPGA Revision 1
To check the status of a specific SCB, issue the show chassis environment cb command
and include the slot number of the SCB—for example, show chassis environment cb 0.
For more information about using the CLI, see the Junos OS manuals.
• Check the LEDs on the craft interface directly above each DPC slot. The green LED
labeled OK lights steadily when a DPC is functioning normally.
• Check the OK/FAIL LED on the DPC. For more information, see MX Series 3D Universal
Edge Routers Line Card Guide. If the DPC detects a failure, the DPC sends an alarm
message to the Routing Engine.
• Check the status of installed DPCs by issuing the CLI show chassis fpc command to
check the status of installed DPCs. As shown in the sample output, the value Online
in the column labeled State indicates that the DPC is functioning normally:
0 Empty
1 Empty
2 Online 22 40 0 1024 15
57
3 Empty
4 Online 22 24 0 1024 15
57
5 Empty
6 Empty
7 Offline ---Offlined by cli command---
8 Empty
9 Empty
10 Empty
11 Empty
For more detailed output, add the detail option. The following example does not specify
a slot number, which is optional:
Slot 2 information:
State Online
Temperature 22 degrees C / 71 degrees F
Total CPU DRAM 1024 MB
Total SRAM 256 MB
Total SDRAM 0 MB
Start time 2006-11-03 07:35:40 PST
Uptime 2 hours, 27 minutes, 1 second
Slot 4 information:
State Online
Temperature 22 degrees C / 71 degrees F
Total CPU DRAM 1024 MB
Total SRAM 256 MB
Total SDRAM 0 MB
Start time 2006-11-03 07:35:48 PST
Uptime 2 hours, 26 minutes, 53 seconds
Slot 7 information:
State Online
Temperature 24 degrees C / 75 degrees F
Total CPU DRAM 1024 MB
Total SRAM 256 MB
Total SDRAM 0 MB
Start time 2006-11-03 07:35:53 PST
Uptime 2 hours, 26 minutes, 48 seconds
• Issue the CLI show chassis fpc pic-status command. The DPC slots are numbered from
0 through 5, 2/6, 7 through 11, left to right:
For further description of the output from the command, see the Junos OS System Basics
and Services Command Reference.
• Check the LEDs on the craft interface directly above the FPC. The green LED labeled
OK lights steadily when an FPC is functioning normally.
• Check the OK/FAIL LED on the FPC. If the FPC detects a failure, the FPC sends an alarm
message to the Routing Engine.
• Issue the CLI show chassis fpc command to check the status of the installed FPC. As
shown in the sample output, the value Online in the column labeled State indicates
that the FPC is functioning normally:
For more detailed output, add the detail option. The following example does not specify
a slot number, which is optional:
Slot 0 information:
State Online
Temperature 24 degrees C / 75 degrees F
Total CPU DRAM 1024 MB
Total RLDRAM 128 MB
Total DDR DRAM 2048 MB
Start time: 2008-12-11 16:53:24 PST
Uptime: 15 hours, 2 minutes, 47 seconds
Slot 2 information:
State Online
Temperature 29 degrees C / 84 degrees F
Total CPU DRAM 1024 MB
Total RLDRAM 256 MB
Total DDR DRAM 4096 MB
Start time: 2008-12-11 16:53:18 PST
Uptime: 15 hours, 2 minutes, 53 seconds
Slot 3 information:
State Online
• Issue the CLI show chassis fpc pic-status command. The following example shows an
FPC installed in DPC slots 1 and 2:
For further description of the output from the command, see the Junos OS System Basics
and Services Command Reference.
• Check the LEDs on PIC faceplates. The meaning of the LED states differs for various
PICs. For more information, see the MX Series 3D Universal Edge Routers Line Card Guide.
If the FPC that houses the PIC detects a PIC failure, the FPC generates an alarm
message to be sent to the Routing Engine.
• Issue the CLI show chassis fpc pic-status command. The PIC slots in an FPC are
numbered from 0 through 1, top to bottom:
For further description of the output from the command, see the Junos OS System Basics
and Services Command Reference.
• Check the LEDs on the craft interface directly above each MPC slot. The green LED
labeled OK lights steadily when an MPC is functioning normally.
• Check the OK/FAIL LED on the MPC. If the MPC detects a failure, the MPC sends an
alarm message to the Routing Engine.
• Issue the CLI show chassis fpc command to check the status of installed MPCs. As
shown in the sample output, the value Online in the column labeled State indicates
that the MPC is functioning normally:
For more detailed output, add the detail option. The following example does not specify
a slot number, which is optional:
Slot 0 information:
State Online
Temperature 33 degrees C / 91 degrees F
Total CPU DRAM 1024 MB
Total RLDRAM 256 MB
Total DDR DRAM 4096 MB
Start time: 2009-12-22 12:26:54 PST
Uptime: 6 days, 3 hours, 8 minutes, 51
seconds
Max Power Consumption 330 Watts
Slot 1 information:
State Online
Temperature 32 degrees C / 89 degrees F
Total CPU DRAM 1024 MB
Total RLDRAM 256 MB
Total DDR DRAM 4096 MB
Start time: 2009-12-22 12:26:54 PST
Uptime: 6 days, 3 hours, 8 minutes, 51
seconds
Max Power Consumption 365 Watts
Slot 2 information:
State Online
Temperature 41 degrees C / 105 degrees F
Total CPU DRAM 1024 MB
Total RLDRAM 128 MB
Total DDR DRAM 2048 MB
Start time: 2009-12-22 12:26:46 PST
• Issue the CLI show chassis fpc pic-status command. The MPC slots are numbered 0
through 5, bottom to top:
For further description of the output from the command, see the Junos OS System Basics
and Services Command Reference.
• Check the LEDs on MIC faceplates. The meaning of the LED states differs for various
MICs. For more information, see the MX Series 3D Universal Edge Routers Line Card Guide.
If the MPC that houses the MIC detects a MIC failure, the MPC generates an alarm
message to be sent to the Routing Engine.
• Issue the CLI show chassis fpc pic-status command. The MIC slots in an MPC are
numbered PIC 0/1 and PIC 2/3, top to bottom:
For further description of the output from the command, see the Junos OS System Basics
and Services Command Reference.
Release handles
• Place excess cable out of the way in the standard or extended cable manager. Do not
allow fastened loops of cable to dangle from the connector or cable manager because
this stresses the cable at the fastening point. Putting fasteners on the loops helps to
maintain their shape.
• Keep the cable connections clean and free of dust and other particles, which can cause
drops in the received power level. Always inspect cables and clean them if necessary
before connecting an interface.
• When you unplug a fiber-optic cable, always place a rubber safety plug over the
transceiver on the faceplate and on the end of the cable.
• Anchor fiber-optic cables to avoid stress on the connectors. Be sure to secure fiber-optic
cables so that they do not support their own weight as they hang to the floor. Never
let fiber-optic cable hang free from the connector.
• Avoid bending fiber-optic cable beyond its bend radius. An arc smaller than a few
inches can damage the cable and cause problems that are difficult to diagnose.
• Frequent plugging and unplugging of fiber-optic cable into and out of optical
instruments can cause damage to the instruments that is expensive to repair. Instead,
attach a short fiber extension to the optical equipment. Any wear and tear due to
frequent plugging and unplugging is then absorbed by the short fiber extension, which
is easy and inexpensive to replace.
• Keep fiber-optic cable connections clean. Small microdeposits of oil and dust in the
canal of the transceiver or cable connector could cause loss of light, reducing signal
power and possibly causing intermittent problems with the optical connection.
After you clean an optical transceiver, make sure that the connector tip of the fiber-optic
cable is clean. Use only an approved alcohol-free fiber-optic cable cleaning kit, such
as the Opptex Cletop-S Fiber Cleaner. Follow the directions for the cleaning kit you
use.
Regardless of whether you are holding a DPC vertically or horizontally, this information
uses the same terms for all four edges of the DPC (see Figure 68 on page 139):
• Faceplate—Edge of the DPC that has connectors into which you insert the SFP or XFP
transceivers
• Connector edge—Edge opposite the faceplate; this edge has the connectors that attach
to the midplane
NOTE: A DPC weighs 14.5 lb (6.6 kg). Be prepared to accept the full weight
of the DPC as you lift it.
1. Orient the DPC so that the faceplate faces you. To verify orientation, confirm that the
text on the DPC is right-side up and the electromagnetic interference (EMI) strip is on
the right-hand side.
2. Place one hand around the DPC faceplate about a quarter of the way down from the
top edge. To avoid deforming the EMI shielding strip, do not press hard on it.
If the DPC is horizontal before you grasp it, place your left hand around the faceplate and
your right hand along the bottom edge.
2. Grasp the top edge with your left hand and the bottom edge with your right hand.
You can rest the faceplate of the DPC against your body as you carry it.
As you carry the DPC, do not bump it against anything. DPC components are fragile.
Never hold or grasp the DPC anywhere except places that this document indicates. In
particular, never grasp the connector edge, especially at the power connector in the
corner where the connector and bottom edges meet.
Never carry the DPC by the faceplate with only one hand.
Do not rest any edge of a DPC directly against a hard surface (see Figure 70 on page 141).
If you must rest the DPC temporarily on an edge while changing its orientation between
vertical and horizontal, use your hand as a cushion between the edge and the surface.
• In the router
When you store a DPC on a horizontal surface or in the shipping container, always place
it inside an antistatic bag. Because the DPC is heavy, and because antistatic bags are
fragile, inserting the DPC into the bag is easier with two people. To do this, one person
holds the DPC in the horizontal position with the faceplate facing the body, and the other
person slides the opening of the bag over the DPC connector edge.
If you must insert the DPC into a bag by yourself, first lay the DPC horizontally on a flat,
stable surface, sheet metal side down. Orient the DPC with the faceplate facing you.
Carefully insert the DPC connector edge into the opening of the bag, and pull the bag
toward you to cover the DPC.
Regardless of whether you are holding an FPC vertically or horizontally, this document
uses the same terms for all four edges of the FPC (see Figure 71 on page 143):
• Faceplate—Edge of the FPC that has slots into which you insert the PICs
• Connector edge—Edge opposite the faceplate; this edge has the connectors that attach
to the midplane
Connector
edge
Faceplate
g004416
Bottom edge
CAUTION: Many components on the FPC are fragile. Failure to handle FPCs
as specified in this document can cause irreparable damage.
• As you carry the FPC, do not bump it against anything. FPC components
are fragile.
• Do not grasp the FPC anywhere except places that this document indicates.
In particular, never grasp the connector edge, especially at the power
connector in the corner where the connector and bottom edges meet (see
Figure 72 on page 144).
• Do not carry the FPC by the faceplate with only one hand (see Figure 73
on page 145).
• Do not rest any edge of an FPC directly against a hard surface (see Figure
74 on page 146). If you must rest the FPC temporarily on an edge while
changing its orientation between vertical and horizontal, use your hand as
a cushion between the edge and the surface.
You hold an FPC vertically when installing it into the chassis or an equipment rack. To
hold an FPC vertically (see Figure 75 on page 147):
2. Place one hand around the FPC faceplate about a quarter of the way down from the
top edge. To avoid deforming the electromagnetic interference (EMI) shielding strip,
do not press hard on it.
3. Place your other hand at the bottom edge of the FPC. If the FPC has heat sinks about
midway between the faceplate and connector edge, place your other hand against
the heat sinks.
When not installed in the routing platforms, FPCs must be either stored in the container
in which a spare FPC is shipped or stored horizontally with the component-side up on a
flat, stable surface. When you store an FPC on a horizontal surface or in the shipping
container, always place it inside an antistatic bag. Because the FPC is heavy and because
antistatic bags are fragile, inserting the FPC into the bag is easier with two people. The
storage guidelines are as follows:
• When storing an FPC with two people, one person holds the FPC in the horizontal
position with the faceplate facing their body, the other person slides the opening of
the bag over the FPC connector edge.
• When storing an FPC with one person, you must insert the FPC into a bag by yourself.
First lay the FPC horizontally on a flat, stable surface, component-side up. Orient the
FPC with the faceplate facing you. Carefully insert the FPC connector edge into the
opening of the bag, and pull the bag toward you to cover the FPC.
• Never stack an FPC under or on top of any other component (see Figure
76 on page 148).
• Check the status of the power supplies by issuing the show chassis environment pem
command. The output is similar to the following:
PEM 0 status:
State Online
Temperature OK
DC output OK
PEM 1 status:
State Online
Temperature OK
DC output OK
• Make sure that the power and grounding cables are arranged so that they do not
obstruct access to other router components.
• Routinely check the status LEDs on the power supply faceplates and the craft interface
to determine if the power supplies are functioning normally.
• Check the red and yellow alarm LEDs on the craft interface. Power supply failure or
removal triggers an alarm that causes one or both of the LEDs to light. You can display
the associated error messages by issuing the following command:
• Periodically inspect the site to ensure that the grounding and power cables connected
to the router are securely in place and that there is no moisture accumulating near the
router.
Action Issue the show chassis hardware command. In the following output, Extended Cable
Manager in the Description field indicates that the MX960 router has an extended cable
manager installed.
Command-Line Interface
The Junos OS command-line interface (CLI) is the primary tool for controlling and
troubleshooting router hardware, the Junos OS, routing protocols, and network
connectivity. CLI commands display information from routing tables, information specific
to routing protocols, and information about network connectivity derived from the ping
and traceroute utilities.
You enter CLI commands on one or more external management devices connected to
ports on the Routing Engine.
For information about using the CLI to troubleshoot the Junos OS, see the appropriate
Junos OS configuration guide.
• Alarm LEDs—One large red circular LED and one large yellow triangular LED, located
on the upper right of the craft interface, indicate two levels of alarm conditions. The
circular red LED lights to indicate a critical condition that can result in a system
shutdown. The triangular yellow LED lights to indicate a less severe condition that
requires monitoring or maintenance. Both LEDs can be lit simultaneously. A condition
that causes an alarm LED to light also activates the corresponding alarm relay contact
on the craft interface.
• Host subsystem LEDs—Three LEDs, MASTER, ONLINE, and OFFLINE, indicate the status
of the host subsystem. A green MASTER LED indicates that the host is functioning as
the master. The ONLINE LED indicates that the host is online. The OFFLINE LED indicates
that the host is installed but the routing engine is offline. The host subsystem LEDs are
located on the left of the craft interface and are labeled RE0 and RE1.
• Power supply LEDs—Two LEDs (PEM) indicate the status of each power supply. Green
indicates that the power supply is functioning normally. Red indicates that the power
supply is not functioning normally. The power supply LEDs are located in the center
craft interface, and are labeled 0 through 3.
• Line card LEDs—Two LEDs, OK and FAIL, indicate the status of each DPC, FPC, or MPC.
Green indicates OK and red indicates a failure. The line card LEDs are located along
the bottom of the craft interface.
• SCB LEDs—Two LEDs, OK and FAIL, indicate the status of each SCB. Green indicates
OK and red indicates a failure. The SCB LEDs are located on the left of the craft interface
along the bottom.
• Fan LEDs—Two LEDs indicate the status of the fans. Green indicates the fans are
functioning normally and red indicates a fan has failed. The fan LEDs are located on
the upper left of the craft interface.
Component LEDs
The following LEDs are located on various router components and display the status of
those components:
• DPC LED—One LED labeled OK/FAIL on each DPC faceplate indicates the DPC's status.
For more information, see the MX Series 3D Universal Edge Routers Line Card Guide.
• FPC LED—One LED labeled OK/FAIL on each FPC faceplate indicates the FPC's status.
• MPC LED—One LED labeled OK/FAIL on each FPC faceplate indicates the FPC's status.
• MIC LED—One LED labeled OK/FAIL on each MIC faceplate indicates the MIC's status.
For more information, see the MX Series 3D Universal Edge Routers Line Card Guide.
• PIC LED—One LED labeled OK/FAIL on each PIC faceplate indicates the PIC's status.
For more information, see the MX Series 3D Universal Edge Routers Line Card Guide.
• SCB LEDs—Three LEDs, labeled FABRIC ACTIVE, FABRIC ONLY, and OK/FAIL, on each
SCB faceplate indicate the status of the SCB. If no LEDs are lit, the master RE might
still be booting or the SCB is not receiving power.
• Routing Engine LEDs—Four LEDs, labeled MASTER, HDD, ONLINE, and FAIL on each
Routing Engine faceplate indicate the status of the Routing Engine and hard disk drive.
• Power supply LEDs—Two LEDs on each power supply faceplate indicate the status of
that power supply.
• Check the fan LEDs and alarm LEDs on the craft interface.
• If the red alarm LED on the craft interface lights, use the CLI to get information about
the source of an alarm condition: user@host> show chassis alarms.
If the CLI output lists only one fan failure, and the other fans are functioning normally,
the fan is most likely faulty and you must replace the fan tray.
• Place your hand near the exhaust vents at the side of the chassis to determine whether
the fans are pushing air out of the chassis.
• The following conditions automatically cause the fans to run at full speed and also
trigger the indicated alarm:
• The router temperature exceeds the “temperature warm” threshold (yellow alarm).
• The temperature of the router exceeds the maximum (“temperature hot”) threshold
(red alarm and automatic shutdown of the power supplies).
Related • MX960 Alarm LEDs and Alarm Cutoff/Lamp Test Button on page 35
Documentation
• Replacing an MX960 Fan Tray on page 170
Solution • Monitor the green LED labeled OK above the DPC on the craft interface as soon as a
DPC is seated in an operating router.
The Routing Engine downloads the DPC software to it under two conditions: the DPC
is present when the Routing Engine boots Junos OS, and the DPC is installed and
requested online through the CLI or push button on the front panel. The DPC then runs
diagnostics, during which the OK LED blinks. When the DPC is online and functioning
normally, the OK LED lights green steadily.
• Make sure the DPC is properly seated in the midplane. Check that each ejector handle
has been turned clockwise and is tight.
• Check the OK/FAIL LED on the DPC and OK and FAIL DPC LEDs on the craft interface.
When the DPC is online and functioning normally, the OK LED lights green steadily.
• Issue the show chassis fpc command to check the status of installed DPCs. As shown
in the sample output, the value Online in the column labeled State indicates that the
DPC is functioning normally:
0 Online 41 9 0 1024 15
57
1 Online 43 5 0 1024 16
57
2 Online 43 11 0 1024 16
57
3 Empty
4 Empty
5 Online 42 6 0 1024 16
57
NOTE: The show chassis fpc command displays the status of the DPCs.
For more detailed output, add the detail option. The following example does not specify
a slot number, which is optional:
Slot 2 information:
State Online
Temperature 22 degrees C / 71 degrees F
Total CPU DRAM 1024 MB
Total SRAM 256 MB
Total SDRAM 0 MB
Start time 2006-11-03 07:35:40 PST
Uptime 2 hours, 27 minutes, 1 second
Slot 4 information:
State Online
Temperature 22 degrees C / 71 degrees F
Total CPU DRAM 1024 MB
Total SRAM 256 MB
Total SDRAM 0 MB
Start time 2006-11-03 07:35:48 PST
Uptime 2 hours, 26 minutes, 53 seconds
Slot 7 information:
State Online
Temperature 24 degrees C / 75 degrees F
Total CPU DRAM 1024 MB
Total SRAM 256 MB
Total SDRAM 0 MB
Start time 2006-11-03 07:35:53 PST
Uptime 2 hours, 26 minutes, 48 seconds
For further description of the output from the commands, see the Junos OS System
Basics Configuration Guide.
Solution • Monitor the green LED labeled OK above the FPC on the craft interface as soon as an
FPC is seated in an operating router.
The Routing Engine downloads the FPC software to it under two conditions: the FPC
is present when the Routing Engine boots Junos OS, and the FPC is installed and
requested online through the CLI or push button on the front panel. The FPC then runs
diagnostics, during which the OK LED blinks. When the FPC is online and functioning
normally, the OK LED lights green steadily.
• Make sure the FPC is properly seated in the midplane. Check that each ejector handle
has been turned clockwise and is tight.
• Check the OK/FAIL LED on the FPC and OK and FAIL FPC LEDs on the craft interface.
When the FPC is online and functioning normally, the OK LED lights green steadily.
• Issue the show chassis fpc command to check the status of installed FPCs. As shown
in the sample output, the value Online in the column labeled State indicates that the
FPC is functioning normally:
NOTE: The show chassis fpc command displays the status of the FPCs.
For more detailed output, add the detail option. The following example does not specify
a slot number, which is optional:
Slot 0 information:
State Online
Temperature 24 degrees C / 75 degrees F
Total CPU DRAM 1024 MB
Total RLDRAM 128 MB
Total DDR DRAM 2048 MB
Start time: 2008-12-11 16:53:24 PST
Uptime: 15 hours, 2 minutes, 47 seconds
Slot 2 information:
State Online
Temperature 29 degrees C / 84 degrees F
Total CPU DRAM 1024 MB
Total RLDRAM 256 MB
Total DDR DRAM 4096 MB
Start time: 2008-12-11 16:53:18 PST
Uptime: 15 hours, 2 minutes, 53 seconds
Slot 3 information:
State Online
Temperature 29 degrees C / 84 degrees F
Total CPU DRAM 1024 MB
Total RLDRAM 256 MB
Total DDR DRAM 4096 MB
Start time: 2008-12-11 16:53:18 PST
Uptime: 15 hours, 2 minutes, 53 seconds
Slot 4 information:
State Online
Temperature 29 degrees C / 84 degrees F
Total CPU DRAM 1024 MB
Total RLDRAM 256 MB
Total DDR DRAM 4096 MB
Start time: 2008-12-11 16:53:18 PST
Uptime: 15 hours, 2 minutes, 53 seconds
Slot 5 information:
State Online
Temperature 29 degrees C / 84 degrees F
Total CPU DRAM 1024 MB
Total RLDRAM 256 MB
Total DDR DRAM 4096 MB
Start time: 2008-12-11 16:53:22 PST
Uptime: 15 hours, 2 minutes, 49 seconds
Slot 6 information:
State Online
Temperature 29 degrees C / 84 degrees F
Total CPU DRAM 1024 MB
Total RLDRAM 256 MB
Total DDR DRAM 4096 MB
Start time: 2008-12-11 16:53:18 PST
Uptime: 15 hours, 2 minutes, 53 seconds
Slot 10 information:
State Online
Temperature 24 degrees C / 75 degrees F
Total CPU DRAM 1024 MB
Total RLDRAM 128 MB
Total DDR DRAM 2048 MB
Start time: 2008-12-11 16:53:24 PST
Uptime: 15 hours, 2 minutes, 47 seconds
For further description of the output from the commands, see the Junos OS System
Basics Configuration Guide.
Solution • Check the status of each port on a PIC by looking at the LED located on the PIC
faceplate. For information about the meaning of LED states on different PICs, see the
MX Series 3D Universal Edge Routers Line Card Guide.
• Check the status of a PIC by issuing the show chassis fpc pic-status CLI command. The
PIC slots in the FPC are numbered from 0 through 1, top to bottom:
For further description of the output from the command, see the Junos OS System Basics
and Services Command Reference.
Solution • Monitor the green LED labeled OK above the MPC on the craft interface as soon as an
MPC is seated in an operating router.
The Routing Engine downloads the MPC software to it under two conditions: The MPC
is present when the Routing Engine boots Junos OS, and the MPC is installed and
requested online through the CLI or push button on the front panel. The MPC then runs
diagnostics, during which the OK LED blinks. When the MPC is online and functioning
normally, the OK LED lights green steadily.
• Make sure the MPC is properly seated in the midplane. Check that each ejector handle
has been turned clockwise and is tight.
• Check the OK/FAIL LED on the MPC and OK and FAIL line card LEDs on the craft
interface. When the MPC is online and functioning normally, the OK LED lights green
steadily.
• Issue the show chassis fpc command to check the status of installed MPCs. As shown
in the sample output, the value Online in the column labeled State indicates that the
MPC is functioning normally:
NOTE: The show chassis fpc command displays the status of the MPCs.
For more detailed output, add the detail option. The following example does not specify
a slot number, which is optional:
Slot 0 information:
State Online
Temperature 33 degrees C / 91 degrees F
Total CPU DRAM 1024 MB
Total RLDRAM 256 MB
Total DDR DRAM 4096 MB
Start time: 2009-12-22 12:26:54 PST
Uptime: 6 days, 3 hours, 8 minutes, 51
seconds
Max Power Consumption 330 Watts
Slot 1 information:
State Online
For further description of the output from the commands, see the Junos OS System
Basics Configuration Guide.
Solution • Check the status of each port on a MIC by looking at the LED located on the MIC
faceplate. For information about the meaning of LED states on different MICs, see the
MX Series Ethernet Services Routers Line Card Guide.
• Check the status of a MIC by issuing the show chassis fpc pic-status CLI command. The
MIC slots in the MPC are labeled PIC 0/1 and PIC 2/3, top to bottom:
For further description of the output from the command, see the Junos OS System Basics
and Services Command Reference.
• If a DC power supply is correctly installed and functioning normally, the PWR OK,
BREAKER ON, and INPUT OK LEDs light steadily.
• Issue the CLI show chassis environment pem command to check the status of installed
power supplies. As shown in the sample output, the value Online in the rows labeled
State indicates that each of the power supplies is functioning normally:
PEM 0 status:
State Online
Temperature OK
DC output OK
PEM 1 status:
State Online
Temperature OK
DC output OK
If a power supply is not functioning normally, perform the following steps to diagnose
and correct the problem:
• If a red alarm condition occurs, issue the show chassis alarms command to determine
the source of the problem.
• If all power supplies have failed, the system temperature might have exceeded the
threshold, causing the system to shut down.
The Junos OS also can shut down one of the power supplies for other
reasons. In this case, the remaining power supplies provide power to the
router, and you can still view the system status through the CLI or display.
• Check that the AC input switch (—) or DC circuit breaker (|) is in the on position and
that the power supply is receiving power.
• Verify that the source circuit breaker has the proper current rating. Each power supply
must be connected to a separate source circuit breaker.
• Verify that the AC power cord or DC power cables from the power source to the router
are not damaged. If the insulation is cracked or broken, immediately replace the cord
or cable.
• Connect the power supply to a different power source with a new power cord or power
cables. If the power supply status LEDs indicate that the power supply is not operating
normally, the power supply is the source of the problem. Replace the power supply
with a spare.
Field-replaceable units (FRUs) are router components that can be replaced at the
customer site. Replacing most FRUs requires minimal router downtime. The router uses
the following types of FRUs:
• Hot-pluggable FRUs—You can remove and replace these components without powering
off the router, but the routing functions of the system are interrupted when the
component is removed.
Table 27 on page 166 lists the FRUs for the MX960 router. Before you replace an SCB or
a Routing Engine, you must take the host subsystem offline.
To replace hardware components, you need the tools and parts listed in Table 28 on
page 166.
1. Disconnecting the Alarm Relay Wires from the MX960 Craft Interface on page 168
2. Removing the MX960 Craft Interface on page 168
4. Connecting the Alarm Relay Wires to the MX960 Craft Interface on page 170
Disconnecting the Alarm Relay Wires from the MX960 Craft Interface
To disconnect the alarm relay wires from the router and an alarm-reporting device (see
Figure 77 on page 168):
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Using a 2.5-mm flat-blade screwdriver, loosen the small screws on the face of the
terminal block and remove the block from the relay contact.
4. Using the 2.5-mm flat-blade screwdriver, loosen the small screws on the side of the
terminal block. Remove existing wires from the slots in the front of the block.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Loosen the captive screws at the left and right corners of the craft interface faceplate.
4. Grasp the craft interface faceplate and carefully tilt it toward you until it is horizontal.
5. Disconnect the ribbon cable from the back of the faceplate by gently pressing on both
sides of the latch with your thumb and forefinger. Remove the craft interface from
the chassis.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Grasp the craft interface with one hand, and hold the bottom edge of the craft interface
with the other hand to support its weight.
3. Orient the ribbon cable so that it plugs into the connector socket. The connector is
keyed and can be inserted only one way.
4. Align the bottom of the craft interface with the sheet metal above the card cage and
press it into place.
5. Tighten the screws on the left and right corners of the craft interface faceplate.
0
MASTER
1
PEM 0 1 2 3 ONLINE YELL
OW ALAR
M RED ALAR
OK FAIL
OK FAIL
FAN M
OK FAIL
OFFLINE ACO/LT
OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
0 1
OK FAIL
OK FAIL NC C NO
ONLINE
2 3
OK FAIL
OK FAIL
ONLINE
ONLINE
4 5
OK FAIL
OK FAIL
ONLINE 0 OK FAIL
ONLINE 1 2 6 OK FAIL
ONLINE
ONLINE 7 8
ONLINE
ONLINE 9
ONLINE 10
ONLINE
ONLINE
11
ONLINE
ONLINE
g004040
1 0 1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
1. Prepare the required length of replacement wire with gauge between 28-AWG and
2
14-AWG (0.08 and 2.08 mm ).
2. Insert the replacement wires into the slots in the front of the block. Use a 2.5-mm
flat-blade screwdriver to tighten the screws and secure the wire.
3. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
4. Plug the terminal block into the relay contact, and use a 2.5-mm flat-blade screwdriver
to tighten the screws on the face of the block.
To remove the upper or lower fan tray (see Figure 81 on page 172 and Figure 82 on page 173):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Reposition the standard cable manager before removing the lower front fan tray:
NOTE: This step is not required for the extended cable manager.
a. Unwrap any cables on the standard cable manager and remove the cables from
the tray. Arrange the cables so that they do not block the front of the cable manager
and tray, and secure them with temporary fasteners so that they are not supporting
their own weight as they hang from the connector.
b. Simultaneously pull the two releases labelled PULL on the cable manager. Lift it
up and outward to lock it in place.
3. Loosen the captive screw on each side of the fan tray faceplate.
4. Grasp both sides of the fan tray, and pull it out approximately 1 to 3 inches.
WARNING: To avoid injury, keep tools and your fingers away from the fans
as you slide the fan tray out of the chassis. The fans might still be spinning.
6. When the fans stop spinning, press on the two latches located on the inside of the
fan tray.
7. Place one hand under the fan tray to support it, and pull the fan tray completely out
of the chassis.
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004042
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004044
Installing an MX960 Fan Tray
To install a fan tray (see Figure 83 on page 174 and Figure 84 on page 175):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Grasp the fan tray on each side, and insert it straight into the chassis. Note the correct
orientation by the "this side up" label on the top surface of the fan tray.
3. Tighten the captive screws on each side of the fan tray faceplate to secure it in the
chassis.
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004043
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004045
Related • Preventing Electrostatic Discharge Damage to an MX960 Router on page 254
Documentation
• Maintaining the MX960 Fan Trays on page 122
CAUTION: Do not run the router for more than a few minutes without the air
filter in place.
CAUTION: Always keep the air filter in place while the router is operating,
except during replacement. Because the fans are very powerful, they could
pull small bits of wire or other materials into the router through the unfiltered
air intake. This could damage the router components.
To remove the normal-capacity air filter tray, use the following procedure.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Unwrap any cables on the standard cable manager and remove the cables from the
tray. Arrange the cables so that they do not block the front of the cable manager and
tray, and secure them with temporary fasteners so that they are not supporting their
own weight as they hang from the connector.
NOTE: Removing the cables from the extended cable manager is not
necessary to access the air filter.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
CAUTION: Do not run the router for more than two minutes without the
air filter in place.
3. Simultaneously pull the two releases labeled PULL on the standard cable manager.
Lift it up and outward to lock it in place to access the air filter.
4. Pull the filter tray release on both sides of the filter tray.
5. Slide the air filter tray out of the chassis as shown in Figure 85 on page 176.
Figure 85: Removing the Normal-Capacity Air Filter Tray from the Chassis
g006063
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
4. Insert the air filter tray into the chassis by sliding it straight into the chassis until it
stops.
Normally, if two host subsystems are installed in the router, Routing Engine 0 (RE0)
functions as the master and Routing Engine 1 (RE1) functions as the backup. You can
remove the backup host subsystem (or either of its components) without interrupting
the functioning of the router. If you take the master host subsystem offline, the backup
host subsystem becomes the master (the router might reboot, depending on your
configuration). If the router has only one host subsystem, taking the host subsystem
offline causes the router to shut down. The effect of taking the master host subsystem
offline varies depending on your configuration of high availability features.
Table 29 on page 178 explains the effect of taking the host subsystem offline.
Backup host subsystem The functioning of the router is not interrupted. The backup host subsystem is hot-removable
and hot-insertable.
Master host subsystem The backup host subsystem becomes the master. The backup Routing Engine assumes Routing
Engine functions. The master host subsystem is hot-pluggable. Removal or failure of the master
Routing Engine affects forwarding and routing based on the high availability configuration:
• Dual Routing Engines without any high availability features enabled—Traffic is interrupted
while the Packet Forwarding Engine is reinitialized. All kernel and forwarding processes are
restarted. When the switchover to the new master Routing Engine is complete, routing
convergence takes place and traffic is resumed.
• Graceful Routing Engine switchover (GRES) is enabled—Graceful Routing Engine switchover
preserves interface and kernel information. Traffic is not interrupted. However, graceful Routing
Engine switchover does not preserve the control plane. Neighboring routers detect that the
router has restarted and react to the event in a manner prescribed by individual routing protocol
specifications. To preserve routing without interruption during a switchover, graceful Routing
Engine switchover must be combined with nonstop active routing.
• Nonstop active routing is enabled (graceful Routing Engine switchover must be configured for
nonstop active routing to be enabled)—Nonstop active routing supports Routing Engine
switchover without alerting peer nodes that a change has occurred. Nonstop active routing
uses the same infrastructure as graceful Routing Engine switchover to preserve interface and
kernel information. However, nonstop active routing also preserves routing information and
protocol sessions by running the routing protocol process (rpd) on both Routing Engines. In
addition, nonstop active routing preserves TCP connections maintained in the kernel.
• Graceful restart is configured—Graceful restart provides extensions to routing protocols so
that neighboring helper routers restore routing information to a restarting router. These
extensions signal neighboring routers about the graceful restart and prevent the neighbors
from reacting to the router restart and from propagating the change in state to the network
during the graceful restart period. Neighbors provide the routing information that enables the
restarting router to stop and restart routing protocols without causing network reconvergence.
Neighbors are required to support graceful restart. The routing protocol process (rpd) restarts.
A graceful restart interval is required. For certain protocols, a significant change in the network
can cause graceful restart to stop.
To configure Routing Engine-specific parameters and still use the same configuration
on both Routing Engines, include the appropriate configuration statements under the
re0 and re1 statements at the [edit groups] hierarchy level and use the apply-groups
staement. For instructions, see the Junos OS System Basics Configuration Guide.
NOTE: The first supported release for both graceful Routing Engine switchover
and nonstop active routing on the router is Junos OS Release 9.0. Graceful
restart software requirements depend on the routing protocols configured
on the router. For the minimum software requirements for graceful restart,
see the Junos OS High Availability Configuration Guide.
1. Determine whether the host subsystem is functioning as the master or as the backup,
using one of the two following methods:
• Check the Routing Engine LEDs on the craft interface. If the green RE MASTER LED
is lit, the corresponding host subsystem is functioning as the master.
• Issue the following command. The master Routing Engine is designated Master in
the Current state field:
2. If the host subsystem is functioning as the master, switch it to backup using the
command:
3. On the console or other management device connected to the Routing Engine that is
paired with the CB you are removing, enter CLI operational mode and issue the
following command. The command shuts down the Routing Engine cleanly, so its
state information is preserved:
Wait until a message appears on the console confirming that the operating system
has halted.
For more information about the command, see the Junos OS System Basics and Services
Command Reference.
• The ejector handles have a center of rotation and need to be stored toward the center
of the board. Ensure that the long ends of the ejectors are located at both the top and
the bottom of the board, are vertically. For an ejector located at the top of the board,
press the ejector down toward the center of the board. For an ejector located on the
bottom of the board, press the ejector up toward the center of the board.
• To insert or remove the SCB, slide the ejector across the SCB horizontally, rotate it,
and slide it again another quarter of a turn. Turn the ejector again and repeat as
necessary. Use the indexing feature to maximize leverage and to avoid hitting any
adjacent components.
• Operate both ejector handles simultaneously. The insertion force on an SCB is too
great for one ejector.
Related • Effect of Taking the MX960 Host Subsystem Offline on page 177
Documentation
• Taking an MX960 Host Subsystem Offline on page 179
NOTE: You can remove the SCB and Routing Engine as a unit, or remove the
Routing Engine separately.
CAUTION: Before removing an SCB, ensure that you know how to operate
the ejector handles properly to avoid damage to the equipment.
CAUTION: Before you replace an SCB, you must take the host subsystem
offline. If there is only one host subsystem, taking the host subsystem offline
shuts down the router.
3. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
5. Grasp the ejector handles, and slide the SCB about halfway out of the chassis.
6. Place one hand underneath the SCB to support it, and slide it completely out of the
chassis.
8. If you are not replacing the SCB now, install a blank panel over the empty slot.
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004048
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Carefully align the sides of the SCB with the guides inside the chassis.
3. Slide the SCB into the chassis until you feel resistance, carefully ensuring that it is
correctly aligned.
4. Grasp both ejector handles, and rotate them simultaneously clockwise until the SCB
is fully seated.
5. Place the ejector handles in the proper position, vertically and toward the center of
the board.
6. Check the LEDs on the SCB faceplate to verify that it is functioning normally.
• The green OK/FAIL LED should light steadily a few minutes after the SCB is installed.
• If the OK/FAIL LED is red, remove and install the SCB again. If the OK/FAIL LED still
lights steadily, the SCB is not functioning properly. Contact your customer support
representative.
7. Check the status of the SCB using the show chassis environment cb command:
CB 0 status:
State Online Master
Temperature 25 degrees C / 77 degrees F
Power 1
1.2 V 1198 mV
1.5 V 1508 mV
1.8 V 1830 mV
2.5 V 5059 mV
3.3 V 6593 mV
5.0 V 5111 mV
12.0 V 12181 mV
1.25 V 1250 mV
3.3 V SM3 6587 mV
5 V RE 5078 mV
12 V RE 12026 mV
Power 2
11.3 V bias PEM 11253 mV
4.6 V bias MidPlane 4827 mV
11.3 V bias FPD 11408 mV
11.3 V bias POE 0 11446 mV
11.3 V bias POE 1 11408 mV
Bus Revision 6
FPGA Revision 0
CB 1 status:
State Online Standby
Temperature 26 degrees C / 78 degrees F
Power 1
1.2 V 1211 mV
1.5 V 1517 mV
1.8 V 1817 mV
2.5 V 2507 mV
3.3 V 3312 mV
5.0 V 5136 mV
12.0 V 12142 mV
1.25 V 1260 mV
3.3 V SM3 3306 mV
5 V RE 5085 mV
12 V RE 11968 mV
Power 2
11.3 V bias PEM 11369 mV
4.6 V bias MidPlane 4814 mV
11.3 V bias FPD 11427 mV
11.3 V bias POE 0 11350 mV
11.3 V bias POE 1 11330 mV
Bus Revision 39
FPGA Revision 1
0
MASTER
1 YELLOW ALARM
PEM 0 1 2 3 ONLINE RED ALARM
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004049
Before you remove a Routing Engine, remove the cables that connect to it.
CAUTION: Before you replace a Routing Engine, you must take the host
subsystem offline. If there is only one host subsystem, taking the host
subsystem offline shuts down the router.
3. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
5. Loosen the captive screws on the top and bottom of the Routing Engine.
7. Grasp the Routing Engine by the ejector handles, and slide it about halfway out of the
chassis.
8. Place one hand underneath the Routing Engine to support it, and slide it completely
out of the chassis.
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0 1 0
1 0 1 0
OK/FAIL 1 0 1
0
HDD
ONLIN E
MASTE R
OFFLIN E
ONLINE /
RESET
USB
AUX
CONSOL E
ETHERNE T
g004050
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Ensure that the ejector handles are not in the locked position. If necessary, flip the
ejector handles outward.
4. Carefully align the sides of the Routing Engine with the guides inside the opening on
the SCB.
5. Slide the Routing Engine into the SCB until you feel resistance, and then press the
Routing Engine's faceplate until it engages the connectors.
6. Press both of the ejector handles inward to seat the Routing Engine.
7. Tighten the captive screws on the top and bottom of the Routing Engine.
After the Routing Engine boots, verify that it is installed correctly by checking the RE0
and RE1 LEDs on the craft interface. If the router is operational and the Routing Engine is
functioning properly, the green ONLINE LED lights steadily. If the red FAIL LED lights
steadily instead, remove and install the Routing Engine again. If the red FAIL LED still
lights steadily, the Routing Engine is not functioning properly. Contact your customer
support representative.
To check the status of the Routing Engine, use the CLI command:
For more information about using the CLI, see the Junos OS documentation.
• Routing Engine Interface Cable and Wire Specifications for MX960 Routers on page 312
g006041
Extractor USB Reset Online Storage Extractor
clip port button LED LED clip
g006039
Extractor Console USB Status LEDs Extractor
clip port port clip
The following drive has been verified to work in the RE-1800 Routing Engines:
• SSD SLC 32 GB
a. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and
connect the strap to an ESD point on the appliance.
For more information about ESD, see Prevention of Electrostatic Discharge Damage
on VXA Series Media Flow Engines.
b. Unfasten the thumbscrew that secures the access door in front of the storage drive
slots, and open the door.
a. Carefully align the sides of the drive with the guides in the slot.
b. Slide the drive into the slot until you feel resistance, carefully ensuring that it is
correctly aligned.
c. Close the access door and tighten the thumbscrew to secure the door.
One Ethernet cable with RJ-45 connectors is provided with the router. To replace the
cable connected to the ETHERNET port:
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Press the tab on the connector, and pull the connector straight out of the port. Figure
93 on page 190 shows the connector.
4. Plug one end of the replacement cable into the ETHERNET port. Figure 94 on page 190
shows the port.
5. Plug the other end of the cable into the network device.
To use a system console to configure and manage the Routing Engine, connect it to the
CONSOLE port on the Routing Engine. To use a laptop, modem, or other auxiliary device,
connect it to the AUX port on the Routing Engine. Both ports accept a cable with an RJ-45
connector. One RJ-45/DB-9 cable is provided with the router. If you want to connect a
device to both ports, you must supply another cable.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Press the tab on the connector, and pull the connector straight out of the port.
4. Plug the RJ-45 end of the replacement serial cable into the CONSOLE or AUX port.
Figure 95 on page 190 shows the external device ports on the Routing Engine.
5. Plug the female DB-9 end into the console or auxiliary device's serial port.
• Routing Engine Interface Cable and Wire Specifications for MX960 Routers on page 312
1. Have ready a replacement DPC or DPC blank panel and an antistatic mat for the DPC.
Also have ready rubber safety caps for each DPC you are removing that uses an optical
interface.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Label the cables connected to each port on the DPC so that you can later reconnect
the cables to the correct ports.
• Press and hold the corresponding DPC online button on the craft interface. The
green OK LED next to the button begins to blink. Hold the button down until the LED
goes off.
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
6. Immediately cover each optical transceiver and the end of each fiber-optic cable with
a rubber safety cap.
7. Arrange the disconnected cables in the standard or extended cable manager to prevent
the cables from developing stress points.
8. Simultaneously turn both of the ejector handles counterclockwise to unseat the DPC.
9. Grasp the handles, and slide the DPC straight out of the card cage halfway.
10. Place one hand around the front of the DPC and the other hand under it to support it.
Slide the DPC completely out of the chassis, and place it on the antistatic mat or in
the electrostatic bag.
When the DPC is out of the chassis, do not hold it by the ejector handles,
bus bars, or edge connectors. They cannot support its weight.
Do not stack DPCs on top of one another after removal. Place each one
individually in an electrostatic bag or on its own antistatic mat on a flat,
stable surface.
11. If you are not reinstalling a DPC into the emptied DPC slot within a short time, install
a blank DPC panel over the slot to maintain proper airflow in the DPC card cage.
CAUTION: After removing a DPC from the chassis, wait at least 30 seconds
before reinserting it, removing a DPC from a different slot, or inserting a
DPC into a different slot.
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0
OK/FAIL 1 0
1 0
0/0 0/5 2/0 2/5
1 0 1 0 0
1
1/0 1/5
3/0 3/5
g004052
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Place the DPC on an antistatic mat, or remove it from its electrostatic bag.
4. Verify that each fiber-optic transceiver is covered with a rubber safety cap. If it does
not, cover the transceiver with a safety cap.
6. Lift the DPC into place, and carefully align the sides of the DPC with the guides inside
the card cage.
7. Slide the DPC all the way into the card cage until you feel resistance.
8. Grasp both ejector handles, and rotate them clockwise simultaneously until the DPC
is fully seated.
9. Remove the rubber safety cap from each fiber-optic transceiver and cable.
10. Insert the cables into the cable connector ports on each DPC (see Figure 98 on
page 196).
11. Arrange the cable in the standard or extended cable manager to prevent it from
dislodging or developing stress points. Secure the cable so that it is not supporting its
own weight as it hangs to the floor. Place excess cable out of the way in a neatly coiled
loop. Placing fasteners on the loop helps to maintain its shape.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
12. Use one of the following methods to bring the DPC online:
• Press and hold the corresponding DPC online button on the craft interface until the
green OK LED next to the button lights steadily, in about 5 seconds.
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
CAUTION: After the OK LED turns green, wait at least 30 seconds before
removing the DPC again, removing a DPC from a different slot, or inserting
a DPC in a different slot.
You can also verify that the DPC is functioning correctly by issuing the show chassis fpc
and show chassis fpc pic-status commands.
0
MASTER
1 YELL
OW ALAR
PEM 0 1 2 3 ONLINE M RED ALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0
OK/FAIL 1 0
1 0
0/0 0/5 2/0 2/5
1 0 1 0 0
1
1/0 1/5
3/0 3/5
g004053
An FPC takes up two DPC slots on the MX960 router. Up to six FPCs can be installed
vertically in the front of the MX960 router. The FPCs are hot-insertable and hot-removable.
An empty FPC3 weighs 14 lb (6.5 kg). A fully configured FPC can weigh up to 18 lb (8.2 kg).
Be prepared to accept its full weight.
1. Have ready a replacement FPC or FPC blank panel and an antistatic mat for the FPC.
Also have ready rubber safety caps for each PIC using an optical interface on the FPC
that you are removing.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Label the cables connected to each PIC on the FPC so that you can later reconnect
the cables to the correct PICs.
• Press and hold the FPC online/offline button. The green OK LED next to the button
begins to blink. Hold the button down until the LED goes out. The LEDs and
online/offline button for each FPC are located directly above it on the craft interface.
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
NOTE: The slot number corresponds to the lowest numbered slot for
which the FPC is installed.
6. If a PIC uses fiber-optic cable, immediately cover each transceiver and the end of each
cable with a rubber safety cap. Arrange the disconnected cables in the cable manager
to prevent the cables from developing stress points.
7. Simultaneously turn both the ejector handles counterclockwise to unseat the FPC.
8. Grasp the handles, and slide the FPC straight out of the card cage halfway.
9. Place one hand around the front of the FPC (the PIC housing) and the other hand
under it to support it. Slide the FPC completely out of the chassis, and place it on the
antistatic mat or in the electrostatic bag.
When the FPC is out of the chassis, do not hold it by the ejector handles,
bus bars, or edge connectors. They cannot support its weight.
Do not stack FPCs on top of one another after removal. Place each one
individually in an electrostatic bag or on its own antistatic mat on a flat,
stable surface.
11. After you remove each PIC, immediately place it on an antistatic mat or in an
electrostatic bag.
12. If you are not reinstalling an FPC into the emptied DPC slots within a short time, install
a blank DPC panel over each slot to maintain proper airflow in the card cage.
0
MASTER
1 YELLOW
PEM 0 1 2 3 ONLINE ALAR
M REDALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004407
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Take each PIC to be installed in the replacement FPC out of its electrostatic bag, and
identify the slot on the FPC where it will be connected.
4. Verify that each fiber-optic PIC has a rubber safety cap covering the PIC transceiver.
If it does not, cover the transceiver with a safety cap.
6. Locate the two slots in the card cage in which you plan to install the FPC.
8. Lift the FPC into place, and carefully align the sides of the FPC with the guides inside
the card cage.
CAUTION: When the FPC is out of the chassis, do not hold it by the ejector
handles, bus bars, or edge connectors. They cannot support its weight.
9. Slide the FPC all the way into the card cage until you feel resistance.
10. Grasp both ejector handles, and rotate them clockwise simultaneously until the FPC
is fully seated.
11. If any of the PICs on the FPC connect to fiber-optic cable, remove the rubber safety
cap from each transceiver and cable.
12. Insert the appropriate cable into the cable connector ports on each PIC on the FPC.
13. Arrange the cable in the standard or extended cable manager to prevent it from
dislodging or developing stress points. Secure the cable so that it is not supporting its
own weight as it hangs to the floor. Place excess cable out of the way in a neatly coiled
loop. Placing fasteners on the loop helps to maintain its shape.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
14. Use one of the following methods to bring the FPC online:
• Press and hold the FPC online/offline button until the green OK LED next to the
button lights steadily, in about 5 seconds. The LEDs and online/offline button for
each FPC are located directly above it on the craft interface.
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
CAUTION: After the OK LED lights steadily, wait at least 30 seconds before
removing the FPC again, removing an FPC from a different slot, or inserting
an FPC in a different slot.
You can also verify correct FPC and PIC functioning by issuing the show chassis fpc and
show chassis fpc pic-status commands described in “Maintaining MX960 FPCs” on page 130
and “Maintaining MX960 PICs” on page 132.
0
MASTER
1 YELLOW
PEM 0 1 2 3 ONLINE ALAR
M REDALAR
M
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004404
The PICs are located in the FPCs installed in the front of the router. A PIC weighs less
than 2 lb (0.9 kg).
1. Place an electrostatic bag or antistatic mat on a flat, stable surface to receive the
PIC. If the PIC connects to fiber-optic cable, have ready a rubber safety cap for each
transceiver and cable.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
• Press its online/offline button. For a PIC installed in FPC3, use a narrow-ended tool
that fits inside the opening that leads to the button. Press and hold the button until
the PIC LED goes out (about 5 seconds).
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
4. Label the cables connected to the PIC so that you can later reconnect each cable to
the correct PIC.
5. Disconnect the cables from the PIC. If the PIC uses fiber-optic cable, immediately
cover each transceiver and the end of each cable with a rubber safety cap.
6. Arrange the cable in the standard or extended cable manager to prevent it from
dislodging or developing stress points. Secure the cable so that it is not supporting its
own weight as it hangs to the floor. Place excess cable out of the way in a neatly coiled
loop. Placing fasteners on the loop helps to maintain its shape.
7. For an FPC3 PIC, loosen the captive screw at the bottom of the PIC faceplate, then
twist the ejector handle at the top of the faceplate counterclockwise to unseat the
PIC.
8. Slide the PIC out of the FPC card carrier and place it in the electrostatic bag or on the
antistatic mat.
9. If you are not reinstalling a PIC into the emptied PIC slot within a short time, install a
blank PIC panel over the slot to maintain proper airflow in the FPC card cage.
g004412
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. If the PIC uses fiber-optic cable, verify that a rubber safety cap is over each transceiver
on the faceplate. Install a cap if necessary.
3. Align the notches in the connector at the rear of the PIC with the notches in the PIC
slot in the FPC and then slide the PIC in until it lodges firmly in the FPC.
CAUTION: Slide the PIC straight into the slot to avoid damaging the
components on the bottom of the PIC.
4. For an FPC3 PIC, turn the ejector handle at the top of the PIC faceplate clockwise,
then tighten the captive screw at the bottom of the faceplate to secure the PIC in the
FPC.
5. If the PIC uses fiber-optic cable, remove the rubber safety cap from each transceiver
and the end of each cable.
6. Insert the appropriate cables into the cable connectors on the PIC.
7. Arrange the cable in the standard or extended cable manager to prevent it from
dislodging or developing stress points. Secure the cable so that it is not supporting its
own weight as it hangs to the floor. Place excess cable out of the way in a neatly coiled
loop. Placing fasteners on the loop helps to maintain its shape.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
• Press the PIC offline/online button until the PIC LED lights green. For a PIC installed
in FPC3, use a narrow-ended tool that fits inside the opening that leads to the button.
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
The normal functioning status LED confirms that the PIC is online. You can also verify
correct PIC functioning by issuing the show chassis fpc pic-status command described
in “Maintaining MX960 PICs” on page 132.
g004411
An MPC installs vertically in the front of the router. The MPCs are hot-insertable and
hot-removable. A fully configured MPC can weigh up to 18.35 lb (8.3 kg). Be prepared to
accept its full weight.
1. Have ready a replacement MPC or DPC blank panel and an antistatic mat for the MPC.
Also have ready rubber safety caps for each MIC using an optical interface on the MPC
that you are removing.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Label the cables connected to each MIC on the MPC so that you can later reconnect
the cables to the correct MICs.
• Press and hold the corresponding online button on the craft interface. The green
OK/FAIL LED next to the button begins to blink. Hold the button down until the LED
goes off.
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
6. If a MIC uses fiber-optic cable, immediately cover each transceiver and the end of
each cable with a rubber safety cap.
7. Arrange the disconnected cables in the cable manager to prevent the cables from
developing stress points.
8. Simultaneously turn both the ejector handles counterclockwise to unseat the MPC.
9. Grasp the handles, and slide the MPC straight out of the card cage halfway.
10. Place one hand around the front of the MPC (the MIC housing) and the other hand
under it to support it. Slide the MPC completely out of the chassis, and place it on the
antistatic mat or in the electrostatic bag.
When the MPC is out of the chassis, do not hold it by the ejector handles,
bus bars, or edge connectors. They cannot support its weight.
Do not stack MPCs on top of one another after removal. Place each one
individually in an electrostatic bag or on its own antistatic mat on a flat,
stable surface.
12. After you remove each MIC, immediately place it on an antistatic mat or in an
electrostatic bag.
13. If you are not reinstalling an MPC into the emptied line card slots within a short time,
install a blank DPC panel over each slot to maintain proper airflow in the card cage.
0
MASTER
1 YELLOW ALARM
PEM 0 1 2 3 ONLINE RED ALARM
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004915
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Take each MIC to be installed in the replacement MPC out of its electrostatic bag,
and identify the slot on the MPC where it will be connected.
4. Verify that each fiber-optic MIC has a rubber safety cap covering the MIC transceiver.
If it does not, cover the transceiver with a safety cap.
6. Locate the slot in the card cage in which you plan to install the MPC.
8. Lift the MPC into place, and carefully align the sides of the MPC with the guides inside
the card cage.
CAUTION: When the MPC is out of the chassis, do not hold it by the ejector
handles, bus bars, or edge connectors. They cannot support its weight.
9. Slide the MPC all the way into the card cage until you feel resistance.
10. Grasp both ejector handles, and rotate them clockwise simultaneously until the MPC
is fully seated.
11. If any of the MICs on the MPC connect to fiber-optic cable, remove the rubber safety
cap from each transceiver and cable.
12. Insert the appropriate cable into the cable connector ports on each MIC on the MPC.
Secure the cables so that they are not supporting their own weight. Place excess cable
out of the way in a neatly coiled loop, using the cable management system. Placing
fasteners on a loop helps to maintain its shape.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
13. Use one of the following methods to bring the MPC online:
• Press and hold the corresponding MPC online button on the craft interface until the
green OK/FAIL LED next to the button lights steadily, in about 5 seconds.
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
CAUTION: After the OK/FAIL LED lights steadily, wait at least 30 seconds
before removing the MPC again, removing an MPC from a different slot,
or inserting an MPC in a different slot.
You can also verify correct MPC and MIC functioning by issuing the show chassis fpc and
show chassis fpc pic-status commands described in “Maintaining MX960 MPCs” on
page 132 and “Maintaining MX960 MICs” on page 135.
0
MASTER
1 YELLOW ALARM
PEM 0 1 2 3 ONLINE RED ALARM
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g004911
The MICs are located in the MPCs installed in the front of the router. A MIC weighs less
than 2 lb (0.9 kg).
To remove a MIC (see Figure 105 on page 213 and Figure 106 on page 214):
1. Place an electrostatic bag or antistatic mat on a flat, stable surface to receive the
MIC. If the MIC connects to fiber-optic cable, have ready a rubber safety cap for each
transceiver and cable.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
• Press its online/offline button. Use a narrow-ended tool that fits inside the opening
that leads to the button. Press and hold the button until the MIC OK/FAIL LED goes
off (about 5 seconds).
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
4. Label the cables connected to the MIC so that you can later reconnect each cable to
the correct MIC.
5. Disconnect the cables from the MIC. If the MIC uses fiber-optic cable, immediately
cover each transceiver and the end of each cable with a rubber safety cap.
6. Arrange the cable to prevent it from dislodging or developing stress points. Secure
the cable so that it is not supporting its own weight as it hangs to the floor. Place
excess cable out of the way in a neatly coiled loop.
7. On the MPC, pull the ejector lever that is adjacent to the MIC you are removing away
from the MPC faceplate. This disconnects the MIC from the MPC.
NOTE: To remove a dual-wide MIC that takes up both MIC slots, you must
pull both ejector levers away from the MPC faceplate.
8. Grasp the handles on the MIC faceplate, and slide the MIC out of the MPC card carrier.
Place it in the electrostatic bag or on the antistatic mat.
9. If you are not reinstalling a MIC into the emptied MIC slot within a short time, install
a blank MIC panel over the slot to maintain proper airflow in the MPC card cage.
g004926
0
MASTER
1 YELLOW ALARM
PEM 0 1 2 3 ONLINE RED ALARM
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
Ejector
1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
Ejector
g005053
Installing an MX960 MIC
To install a MIC (see Figure 108 on page 217):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. If you have used a dual-wide MIC and are now replacing it with two “single” MICs,
install the septum (see Figure 107 on page 215):
a. Place the MPC on a flat surface (if necessary, remove the MPC from the router as
described in “Removing an MX960 MPC” on page 206).
b. Position the septum in the center of the MPC so that it lines up with holes labeled
S on the top of the MPC.
c. Insert a screw into each of the two holes labeled S, and then tighten completely.
d. On the bottom of the MPC, insert a screw into each of the four holes labeled S, and
then tighten completely.
g005041
3. If the MIC uses fiber-optic cable, verify that a rubber safety cap is over each transceiver
on the faceplate. Install a cap if necessary.
4. On the MPC, pull the ejector lever that is adjacent to the MIC you are installing away
from the MPC faceplate.
5. Align the rear of the MIC with the guides located at the corners of the MIC slot.
6. Slide the MIC into the MPC until it is firmly seated in the MPC.
CAUTION: Slide the MIC straight into the slot to avoid damaging the
components on the MIC.
7. Verify that the ejector lever is engaged by pushing it towards the MPC faceplate.
8. If the MIC uses fiber-optic cable, remove the rubber safety cap from each transceiver
and the end of each cable.
9. Insert the appropriate cables into the cable connectors on the MIC.
10. Arrange each cable to prevent the cable from dislodging or developing stress points.
Secure the cable so that it is not supporting its own weight as it hangs to the floor.
Place excess cable out of the way in a neatly coiled loop.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
11. Use one of the following methods to bring the MIC online:
• Press the MIC offline/online button until the MIC OK/FAIL LED lights green.
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
The normal functioning status LED confirms that the MIC is online. You can also verify
correct MIC functioning by issuing the show chassis fpc pic-status command described
in “Maintaining MX960 MICs” on page 135.
g004924
Installing an MX960 Dual-Wide MIC
To install a dual-wide MIC (see Figure 110 on page 219):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
a. Place the MPC on a flat surface (if necessary, remove the MPC from the router as
described in “Removing an MX960 MPC” on page 206).
g005040
MPC
3. If the MIC uses fiber-optic cable, verify that a rubber safety cap is over each transceiver
on the faceplate. Install a cap if necessary.
4. Pull the ejector lever above both MIC slots away from the router.
5. Align the rear of the MIC with the guides located at the corners of the MIC slot.
6. Slide the MIC into the MIC slot until it is firmly seated in the chassis.
CAUTION: Slide the MIC straight into the slot to avoid damaging the
components on the MIC.
7. Verify that the ejector levers are engaged by pushing them toward the router.
8. If the MIC uses fiber-optic cable, remove the rubber safety cap from each transceiver
and the end of each cable.
9. Insert the appropriate cables into the cable connectors on the MIC.
10. Arrange each cable to prevent the cable from dislodging or developing stress points.
Secure the cable so that it is not supporting its own weight as it hangs to the floor.
Place excess cable out of the way in a neatly coiled loop.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
11. Use one of the following methods to bring the MIC online:
• Press the MIC offline/online button until the MIC OK/FAIL LED lights green.
The normal functioning status LED confirms that the MIC is online. You can also verify
correct MIC functioning by issuing the show chassis fpc pic-status command described
in “Maintaining MX960 MICs” on page 135.
0
MASTER
1 YELLOW ALARM
PEM 0 1 2 3 ONLINE RED ALARM
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
Dual-wide MIC
1 0 1 0 1 0 1 0 1 0
1 0 1 0 1 0 1
0
g005052
1. If the component connects to fiber-optic cable, have ready a rubber safety cap for
each cable and transceiver.
2. If removing all cables connected to the component, use one of the following methods
to take the component offline:
• Press and hold the corresponding online button on the craft interface. The green
OK LED next to the button begins to blink. Hold the button down until the LED
goes off.
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
• Press the online/offline button on the PIC. For a PIC installed in an FPC3, use a
narrow-ended tool that fits inside the opening that leads to the button. Press and
hold the button until the PIC LED goes out (about 5 seconds).
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
• Press the online/offline button on the MIC. Use a narrow-ended tool that fits
inside the opening that leads to the button. Press and hold the button until the
MIC LED goes off (about 5 seconds).
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
3. Unplug the cable from the cable connector port. If the PIC uses fiber-optic cable,
immediately cover each transceiver and the end of each cable with a rubber safety
cap.
4. Remove the cable from the cable manager and detach it from the destination port.
1. Have ready a length of the type of cable used by the component. For cable
specifications, see the MX Series 3D Universal Edge Routers Line Card Guide.
2. If the cable connector port is covered by a rubber safety cap, remove the cap.
3. Insert the cable connector into the cable connector port on the component faceplate.
4. Arrange the cable in the standard or extended cable manager to prevent it from
dislodging or developing stress points. Secure the cable so that it is not supporting its
own weight as it hangs to the floor. Place excess cable out of the way in a neatly coiled
loop. Placing fasteners on the loop helps to maintain its shape.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
5. Insert the other end of the cable into the destination port.
7. If the component is offline (its failure indicator LED is lit), use one of the following
methods to bring it online.
• Press and hold the corresponding online button on the craft interface until the
green OK LED next to the button lights steadily, in about 5 seconds.
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
• Press the PIC offline/online button until the PIC LED lights green. For a PIC installed
in FPC3, use a narrow-ended tool that fits inside the opening that leads to the
button.
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
• Press the MIC offline/online button until the MIC LED lights green.
For more information about the command, see the Junos OS System Basics and
Services Command Reference.
The normal functioning indicator LED confirms that the component is online. You can
also verify correct DPC or MPC functioning by issuing the show chassis fpc command
or the correct PIC or MIC functioning by issuing the show chassis fpc pic-status
command.
• Replacing an SFP or XFP Transceiver on an MX960 DPC, MPC, MIC, or PIC on page 223
Small form-factor pluggable (SFPs) and XFPs are optical transceivers that are installed
in a DPC or PIC. SFPs and XFPs are hot-insertable and hot-removable.
1. Removing an SFP or XFP Transceiver from an MX960 DPC, MPC, MIC, or PIC on page 223
2. Installing an SFP or XFP Transceiver into an MX960 DPC, MPC, MIC, or PIC on page 224
Removing an SFP or XFP Transceiver from an MX960 DPC, MPC, MIC, or PIC
Removing an SFP or XFP does not interrupt DPC, MPC, MIC, or PIC functioning, but the
removed SFP or XFP no longer receives or transmits data.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Label the cables connected to the transceiver so that you can reconnect them correctly
later.
5. Carefully arrange the disconnected cable in the standard or extended cable manager
to prevent the cable from developing stress points.
6. Pull the ejector handle out from the transceiver to unlock the transceiver.
CAUTION: Make sure that you open the ejector handle completely until
you hear it click. This prevents damage to the transceiver.
Use needlenose pliers to pull the ejector handle out from the transceiver.
7. Grasp the transceiver ejector handle, and pull the transceiver approximately 0.5 in. (1.3
cm) out of the DPC, MPC, MIC, or PIC.
8. Using your fingers, grasp the body of the transceiver, and pull it the rest of the way
out of the DPC, MPC, MIC, or PIC.
Installing an SFP or XFP Transceiver into an MX960 DPC, MPC, MIC, or PIC
To install an SFP or XFP:
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Take each transceiver to be installed out of its electrostatic bag, and identify the slot
on the component where it will be installed.
3. Verify that each transceiver is covered by a rubber safety cap. If it is not, cover the
transceiver with a safety cap.
4. Carefully align the transceiver with the slots in the component. The connectors should
face the component.
5. Slide the transceiver until the connector is seated in the component slot. If you are
unable to fully insert the transceiver, make sure the connector is facing the right way.
7. Remove the rubber safety cap from the transceiver and the end of the cable. Insert
the cable into the transceiver.
8. Verify that the status LEDs on the component faceplate indicate that the SFP or XFP
is functioning correctly. For more information about the component LEDs, see the MX
Series 3D Universal Edge Routers Line Card Guide.
NOTE: The minimum number of power supplies must be present in the router
at all times.
NOTE: After powering off a power supply, wait at least 60 seconds before
turning it back on.
1. Switch off the dedicated customer site circuit breaker for the power supply, and
remove the power cord from the AC power source. Follow the ESD and disconnection
instructions for your site.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Move the AC input switch in the chassis above the power supply to the off (O) position.
4. While grasping the handle on the power supply faceplate with one hand, use your
other hand to pull the spring-loaded locking pin in the release lever away from the
chassis and turn the release lever counterclockwise until it stops.
5. Let go of the locking pin in the release lever. Ensure that the pin is seated inside the
corresponding hole in the chassis.
WARNING: Do not touch the power connector on the top of the power
supply (see Figure 113 on page 227). It can contain dangerous voltages.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Move the AC input switch in the chassis above the empty power supply slot to the off
(O) position.
3. Ensure that the release lever below the empty power supply slot is locked in the
counterclockwise position (see Figure 114 on page 229).
If necessary, pull the spring-loaded locking pin in the release lever away from the
chassis and turn the release lever counterclockwise until it stops. Let go of the locking
pin in the release lever. Ensure that the pin is seated inside the corresponding hole in
the chassis.
4. Using both hands, slide the power supply straight into the chassis until the power
supply is fully seated in the chassis slot. The power supply faceplate should be flush
with any adjacent power supply faceplates.
The small tab on the metal housing that is controlled by the release lever must be
inside of the corresponding slot at the bottom of the power supply (see Figure 114 on
page 229). This tab is used to pull the power supply down in the chassis slot, prior to
removing the power supply.
5. While firmly pushing the handle on the power supply faceplate with one hand, use
your other hand to pull the spring-loaded locking pin in the release lever away from
the chassis and turn the release lever clockwise until it stops.
6. Let go of the locking pin in the release lever. Ensure that the pin is seated inside the
corresponding hole in the chassis.
7. Move the AC input switch in the chassis above the power supply to the on (—) position
and observe the status LEDs on the power supply faceplate. If the power supply is
correctly installed and functioning normally, the AC OK and DC OK LEDs light steadily,
and the PS FAIL LED is not lit.
NOTE: The minimum number of power supplies must be present in the router
at all times.
NOTE: After powering off a power supply, wait at least 60 seconds before
turning it back on.
1. Switch off the dedicated customer site circuit breaker for the power supply being
removed. Follow your site's procedures for ESD.
2. Make sure that the voltage across the DC power source cable leads is 0 V and that
there is no chance that the cables might become active during the removal process.
3. Verify that the INPUT OK LEDs on the power supply to be removed are not lit.
4. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
5. Move the DC circuit breaker on the power supply faceplate to the off (O) position.
6. Remove the clear plastic cover protecting the terminal studs on the faceplate.
7. Remove the nut and washer from each of the terminal studs. (Use a 7/16-in.
[11 mm] nut driver or socket wrench.)
9. Loosen the captive screw on the cable restraint on the lower edge of the power supply
faceplate.
11. While grasping the handle on the power supply faceplate with one hand, use your
other hand to pull the spring-loaded locking pin in the release lever away from the
chassis and turn the release lever counterclockwise until it stops.
12. Let go of the locking pin in the release lever. Ensure that the pin is seated inside the
corresponding hole in the chassis.
WARNING: Do not touch the power connector on the top of the power
supply (see Figure 116 on page 232). It can contain dangerous voltages.
g004057
Connector end of AC or DC power supply
1. Ensure that the voltage across the DC power source cable leads is 0 V and that there
is no chance that the cable leads might become active during installation.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Move the DC circuit breaker on the power supply faceplate to the off (O) position.
4. Ensure that the release lever below the empty power supply slot is locked in the
counterclockwise position (see Figure 117 on page 235).
If necessary, pull the spring-loaded locking pin in the release lever away from the
chassis and turn the release lever counterclockwise until it stops. Let go of the locking
pin in the release lever. Ensure that the pin is seated inside the corresponding hole in
the chassis.
5. Using both hands, slide the power supply straight into the chassis until the power
supply is fully seated in the chassis slot. The power supply faceplate should be flush
with any adjacent power supply faceplates.
The small tab on the metal housing that is controlled by the release lever must be
inside of the corresponding slot at the bottom of the power supply (see Figure 117 on
page 235). This tab is used to pull the power supply down in the chassis slot, prior to
removing the power supply.
6. While firmly pushing the handle on the power supply faceplate with one hand, use
your other hand to pull the spring-loaded locking pin in the release lever away from
the chassis and turn the release lever clockwise until it stops.
7. Let go of the locking pin in the release lever. Ensure that the pin is seated inside the
corresponding hole in the chassis.
8. Remove the clear plastic cover protecting the terminal studs on the faceplate.
9. Remove the nut and washer from each of the terminal studs.
10. Secure each power cable lug to the terminal studs, first with the split washer, then
with the nut. Apply between 23 lb-in. (2.6 Nm) and 25 lb-in. (2.8 Nm) of torque to
each nut (see Figure 118 on page 236). Do not overtighten the nut. (Use a 7/16-in. (11 mm)
torque-controlled driver or socket wrench.)
a. Attach the positive (+) DC source power cable lug to the RTN (return) terminal.
b. Attach the negative (–) DC source power cable lug to the –48V (input) terminal.
CAUTION: Ensure that each power cable lug seats flush against the surface
of the terminal block as you are tightening the nuts. Ensure that each nut
is properly threaded onto the terminal stud. The nut should be able to spin
freely with your fingers when it is first placed onto the terminal stud.
Applying installation torque to the nut when improperly threaded may
result in damage to the terminal stud.
CAUTION: You must ensure that power connections maintain the proper
polarity. The power source cables might be labeled (+) and (–) to indicate
their polarity. There is no standard color coding for DC power cables. The
color coding used by the external DC power source at your site determines
the color coding for the leads on the power cables that attach to the
terminal studs on each power supply.
NOTE: The DC power supplies in slots PEM0 and PEM1 must be powered
by dedicated power feeds derived from feed A, and the DC power supplies
in PEM2 and PEM3 must be powered by dedicated power feeds derived
from feed B. This configuration provides the commonly deployed A/B feed
redundancy for the system. For information about connecting to DC power
sources, see “DC Power Supply Electrical Specifications for the MX960
Router” on page 300.
11. Loosen the captive screw on the cable restraint on the lower edge of the power supply
faceplate.
12. Route the positive and negative DC power cables through the left and right sides of
the cable restraint.
13. Tighten the cable restraint captive screw to hold the power cables in place.
14. Replace the clear plastic cover over the terminal studs on the faceplate.
15. Verify that the power cabling is correct, that the cables are not touching, and that they
do not block access to router components or drape where people could trip on them.
17. Verify that the INPUT OK LED on the power supply is lit steadily.
18. On each of the DC power supplies, switch the DC circuit breaker to the center position
before moving it to the on (|) position.
NOTE: The circuit breaker may bounce back to the off (O) position if you
move the breaker too quickly.
1. Move the AC input switch, which is to the right of the appliance inlet on the chassis,
to the off (O) position.
3. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
4. Unplug the power cord from the appliance inlet on the power supply.
1. Locate a replacement power cord with the type of plug appropriate for your
geographical location (see “AC Power Cord Specifications for the MX960 Router” on
page 298).
2. Plug the replacement power cord into the corresponding appliance inlet located in
the chassis directly above the power supply.
3. Insert the power cord plug into an external AC power source receptacle.
4. Dress the power cord appropriately. Verify that the power cord does not block the air
exhaust and access to router components, or drape where people could trip on it.
5. Move the AC input switch in the chassis above the power supply to the on (—)position
and observe the status LEDs on the power supply faceplate. If the power supply is
correctly installed and functioning normally, the AC OK and DC OK LEDs light steadily,
and the PS FAIL LED is not lit.
1. Switch off the dedicated customer site circuit breaker for the power supply being
removed. Follow your site's procedures for ESD.
2. Make sure that the voltage across the DC power source cable leads is 0 V and that
there is no chance that the cables might become active during the removal process.
3. Verify that the INPUT OK LED on the power supply is not lit.
5. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
6. Move the DC circuit breaker on the power supply faceplate to the off (O) position.
7. Remove the clear plastic cover protecting the terminal studs on the faceplate.
8. Remove the nut and washer from each of the terminal studs. (Use a 7/16-in.
[11 mm] nut driver or socket wrench.)
10. Loosen the captive screw on the cable restraint on the lower edge of the power supply
faceplate.
1. Locate a replacement power cable that meets the specifications defined in “DC Power
Supply Electrical Specifications for the MX960 Router” on page 300.
2. Verify that a licensed electrician has attached a cable lug to the replacement power
cable.
4. Secure the power cable lug to the terminal studs, first with the split washer, then with
the nut. Apply between 23 lb-in. (2.6 Nm) and 25 lb-in. (2.8 Nm) of torque to each
nut (see Figure 119 on page 239). Do not overtighten the nut. (Use a 7/16-in. (11 mm)
torque-controlled driver or socket wrench.)
CAUTION: Ensure that each power cable lug seats flush against the surface
of the terminal block as you are tightening the nuts. Ensure that each nut
is properly threaded onto the terminal stud. The nut should be able to spin
freely with your fingers when it is first placed onto the terminal stud.
Applying installation torque to the nut when improperly threaded may
result in damage to the terminal stud.
5. Route the power cable through the cable restraint. Make sure that the cable does not
touch or obstruct any router components.
6. Tighten the cable restraint captive screw to hold the power cables in place.
7. Verify that the DC power cable is connected correctly, that it does not touch or block
access to router components, and that it does not drape where people could trip on
it.
8. Replace the clear plastic cover over the terminal studs on the faceplate.
10. Turn on the dedicated customer site circuit breaker to the power supply.
11. Verify that the INPUT OK LED on the power supply is lit steadily.
12. On each of the DC power supplies, switch the DC circuit breaker to the center position
before moving it to the on (|) position.
NOTE: The circuit breaker may bounce back to the off (O) position if you
move the breaker too quickly.
Observe the status LEDs on the power supply faceplate. If the power supply is correctly
installed and functioning normally, the PWR OK, BRKR ON, and INPUT OK LEDs light
green steadily.
To remove the standard cable manager (see Figure 120 on page 241):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Using a 7/16-in. (11 mm) nut driver, unscrew the nuts on the corners of the standard
cable manager.
3. Grasp the bottom of the standard cable manager, and pull it straight out from the
studs on the front of the chassis.
To install the standard cable manager (see Figure 120 on page 241):
1. Position the standard cable manager on the studs on the lower front of the chassis.
2. Insert the nuts on the corners in the standard cable manager onto the studs on the
chassis.
3. Using a 7/16-in. (11 mm) nut driver, tighten the nuts securely.
This document describes how to remove and replace the acoustic noise covers on a
Juniper Networks MX960 3D Universal Edge Router. The upper fan tray cover and DPC
cover make up the acoustic noise components. The two acoustic covers are designed to
reduce the system sound level to comply with the Network Equipment Building System
(NEBS). The covers and all associated mounting hardware are available as an optional
upgrade kit.
Tools required:
• 7/16” wrench
Star washer 1
The upper fan tray cover is installed below the craft interface and covers the upper fan
tray. To install the upper fan tray cover, use the following procedure (see Figure 121 on
page 243).
NOTE: The upper fan tray cover obstructs the existing electrostatic discharge
(ESD) jack located above the upper fan tray on the front of the chassis. A
second ESD jack is located on the lower rear of the chassis. An optional ESD
jack has been provided in the installation kit and may be installed in an
available rack mounting hole. Ensure that the mounting surface is conductive
and free of paint. Secure the optional ESD jack with the star washer and nut
provided in the installation kit.
1. Before placing the cover onto the router, rotate the latch knobs counterclockwise until
they stop turning. This will ensure that the latch is open enough to hook behind the
lip of the fan tray.
3. Secure the lip of the cover in the groove directly below the craft interface.
4. Rotate the latch knobs clockwise, and hand tighten them until they are secure.
Figure 121: Upper Fan Tray Cover and Optional ESD Grounding Jack
g004097
Installing the DPC Card Cage Cover Center-Mount Brackets
The DPC card cage cover is installed directly over the DPC Card cage. The installation of
the brackets depends on whether the router is center or front mounted.
To install the center-mount brackets for the DPC card cage cover on routers that are
center mounted, use the following procedure (see Figure 122 on page 244).
2. Place the rear surface of the bracket against the mounting flange. Vertical alignment
is correct when the tab rests on top of the flange.
3. Locate the highest available mounting hole on the bracket and insert the first screw
through the bracket and flange. Secure it with a nylock nut.
4. Locate the lowest available mounting hole on the bracket and insert the second screw
through the bracket and flange. Secure it with a nylock nut.
5. Use a screwdriver and a wrench to hand tighten the screws and nylock nuts. Do not
overtighten the screws. Overtightening may cause damage to the plastic bracket.
To install the brackets for the DPC card cage cover on routers that are front-mounted,
use the following procedure:
2. Place the rear surface of the bracket against the mounting flange. Vertical alignment
is correct when the tab rests on top of the flange.
3. Locate the highest available mounting hole on the bracket and insert the first screw
through the bracket and threaded rack flange.
4. Locate the lowest available mounting hole on the bracket and insert the second screw
through the bracket and threaded rack flange.
5. Use a screwdriver to hand tighten the screw . Do not overtighten the screws;
overtightening may cause damage to the plastic bracket.
To install the DPC card cage cover, use the following procedure (see Figure 122 on
page 244).
1. Look through the front of the cover and align the four hooks on either side of the
acoustic cover with the rail slots on the outside of the card cage.
The upper fan tray cover is installed below the craft interface and covers the upper fan
tray. To remove the upper fan tray cover, use the following procedure (see Figure 121 on
page 243).
1. Rotate the latch knobs counterclockwise until the cover is released or until the knobs
stop turning.
To remove the DPC card cage cover, use the following procedure (see Figure 123 on
page 245).
1. Press the cover catch release area marked with the instruction label on each side of
the cover.
2. Slide the cover up until it stops; then pull the cover toward you to remove.
g004099
Appendixes
• Safety and Regulatory Compliance Information for the MX960 Router on page 249
• MX960 Router Physical Specifications on page 287
• MX960 Router Environmental Specifications on page 291
• Power Guidelines, Requirements, and Specifications for the MX960 Router on page 293
• Cable and Wire Guidelines and Specifications for the MX960 Router on page 309
• MX960 Cable Connector Pinouts on page 315
• Contacting Customer Support and Returning MX960 Hardware on page 317
The M Series, MX Series, and T Series router documentation uses the following levels of
safety warnings:
CAUTION: You must observe the specified guidelines to avoid minor injury
or discomfort to you, or severe damage to the hardware equipment.
WARNING: This symbol alerts you to the risk of personal injury from a laser.
WARNING: This symbol means danger. You are in a situation that could cause
bodily injury. Before you work on any equipment, be aware of the hazards
involved with electrical circuitry and be familiar with standard practices for
preventing accidents.
Aviso Este símbolo de aviso indica perigo. Encontra-se numa situação que
lhe poderá causar danos físicos. Antes de começar a trabalhar com qualquer
equipamento, familiarize-se com os perigos relacionados com circuitos
eléctricos, e com quaisquer práticas comuns que possam prevenir possíveis
acidentes.
Related • General Safety Warnings for M Series, MX Series, and T Series Routers on page 252
Documentation
• Installation Safety Warnings for M Series, MX Series, and T Series Routers on page 256
• Maintenance and Operational Safety Warnings for M Series, MX Series, and T Series
Routers on page 265
• General Electrical Safety Warnings for M Series, MX Series, and T Series Routers on
page 270
• DC Power Electrical Safety Warnings for M Series, MX Series, and T Series Routers on
page 278
The following guidelines help ensure your safety and protect the hardware equipment
from damage. The list of guidelines might not address all potentially hazardous situations
in your working environment, so be alert and exercise good judgment at all times.
• Perform only the procedures explicitly described in this documentation. Make sure that
only authorized service personnel perform other system services.
• Keep the area around the chassis clear and free from dust before, during, and after
installation.
• Keep tools away from areas where people could trip over them while walking.
• Do not wear loose clothing or jewelry, such as rings, bracelets, or chains, which could
become caught in the chassis.
• Wear safety glasses if you are working under any conditions that could be hazardous
to your eyes.
• Do not perform any actions that create a potential hazard to people or make the
equipment unsafe.
• Never attempt to lift an object that is too heavy for one person to handle.
• Never install electrical jacks in wet locations unless the jacks are specifically designed
for wet environments.
• Operate the hardware equipment only when the chassis is properly grounded.
• Do not open or remove chassis covers or sheet metal parts unless instructions are
provided in this documentation. Such an action could cause severe electrical shock.
• Do not push or force any objects through any opening in the chassis frame. Such an
action could result in electrical shock or fire.
• Avoid spilling liquid onto the chassis or onto any hardware component. Such an action
could cause electrical shock or damage the hardware equipment.
• Avoid touching uninsulated electrical wires or terminals that have not been
disconnected from their power source. Such an action could cause electrical shock.
Related • General Safety Warnings for M Series, MX Series, and T Series Routers on page 252
Documentation
WARNING: Only trained and qualified personnel should install or replace the
hardware equipment.
Advarsel Kun kvalifisert personell med riktig opplæring bør montere eller
bytte ut dette utstyret.
Attention Cet appareil est à installer dans des zones d'accès réservé. Ces
dernières sont des zones auxquelles seul le personnel de service peut accéder
en utilisant un outil spécial, un mécanisme de verrouillage et une clé, ou tout
autre moyen de sécurité. L'accès aux zones de sécurité est sous le contrôle
de l'autorité responsable de l'emplacement.
Aviso Esta unidade foi concebida para instalação em áreas de acesso restrito.
Uma área de acesso restrito é uma área à qual apenas tem acesso o pessoal
de serviço autorizado, que possua uma ferramenta, chave e fechadura
especial, ou qualquer outra forma de segurança. Esta área é controlada pela
autoridade responsável pelo local.
Related • Installation Safety Warnings for M Series, MX Series, and T Series Routers on page 256
Documentation
• Maintenance and Operational Safety Warnings for M Series, MX Series, and T Series
Routers on page 265
• General Electrical Safety Warnings for M Series, MX Series, and T Series Routers on
page 270
• DC Power Electrical Safety Warnings for M Series, MX Series, and T Series Routers on
page 278
Many router hardware components are sensitive to damage from static electricity. Some
components can be impaired by voltages as low as 30 V. You can easily generate
potentially damaging static voltages whenever you handle plastic or foam packing
material or if you move components across plastic or carpets. Observe the following
guidelines to minimize the potential for electrostatic discharge (ESD) damage, which
can cause intermittent or complete component failures:
• Always use an ESD wrist strap or ankle strap, and make sure that it is in direct contact
with your skin.
CAUTION: For safety, periodically check the resistance value of the ESD
strap. The measurement should be in the range of 1 to 10 Mohms.
• When handling any component that is removed from the chassis, make sure the
equipment end of your ESD strap is attached to one of the electrostatic discharge
points on the chassis.
• Avoid contact between the component and your clothing. ESD voltages emitted from
clothing can still damage components.
on page 255). If you are returning a component, place it in an electrostatic bag before
packing it.
• Installation Safety Warnings for M Series, MX Series, and T Series Routers on page 256
Fire Suppression
In the event of an electrical hazard or an electrical fire, first turn power off to the equipment
at the source. Then use a Type C fire extinguisher, which uses noncorrosive fire retardants,
to extinguish the fire.
Do not use multipurpose Type ABC chemical fire extinguishers (dry chemical fire
extinguishers) near Juniper Networks equipment. The primary ingredient in these fire
extinguishers is monoammonium phosphate, which is very sticky and difficult to clean.
In addition, in minute amounts of moisture, monoammonium phosphate can become
highly corrosive and corrodes most metals.
Any equipment in a room in which a chemical fire extinguisher has been discharged is
subject to premature failure and unreliable operation. The equipment is considered to
be irreparably damaged.
NOTE: To keep warranties effective, do not use a dry chemical fire extinguisher
to control a fire at or near a Juniper Networks hardware equipment. If a dry
chemical fire extinguisher is used, the unit is no longer eligible for coverage
under a service agreement.
Related • General Safety Guidelines for M Series, MX Series, and T Series Routers on page 251
Documentation
• General Safety Warnings for M Series, MX Series, and T Series Routers on page 252
• General Electrical Safety Warnings for M Series, MX Series, and T Series Routers on
page 270
• DC Power Electrical Safety Warnings for M Series, MX Series, and T Series Routers on
page 278
Observe the following warnings before and during hardware equipment installation:
WARNING: Read the installation instructions before you connect the hardware
equipment to a power source.
• The chassis must be installed into a rack that is secured to the building
structure.
• The chassis should be mounted at the bottom of the rack if it is the only
unit in the rack.
• When mounting the chassis in a partially filled rack, load the rack from the
bottom to the top with the heaviest component at the bottom of the rack.
• If the rack is provided with stabilizing devices, install the stabilizers before
mounting the chassis in the rack or servicing the hardware equipment.
• De router moet in een stellage worden geïnstalleerd die aan een bouwsel
is verankerd.
• Dit toestel dient onderaan in het rek gemonteerd te worden als het toestel
het enige in het rek is.
• Wanneer u dit toestel in een gedeeltelijk gevuld rek monteert, dient u het
rek van onderen naar boven te laden met het zwaarste onderdeel
onderaan in het rek.
Varoitus Kun laite asetetaan telineeseen tai huolletaan sen ollessa telineessä,
on noudatettava erityisiä varotoimia järjestelmän vakavuuden säilyttämiseksi,
jotta vältytään loukkaantumiselta. Noudata seuraavia turvallisuusohjeita:
• Le rack sur lequel est monté le router doit être fixé à la structure du
bâtiment.
• Si cette unité constitue la seule unité montée en casier, elle doit être placée
dans le bas.
• Wenn diese Einheit die einzige im Gestell ist, sollte sie unten im Gestell
angebracht werden.
• Bei Anbringung dieser Einheit in einem zum Teil gefüllten Gestell ist das
Gestell von unten nach oben zu laden, wobei das schwerste Bauteil unten
im Gestell anzubringen ist.
• Il router deve essere installato in un telaio, il quale deve essere fissato alla
struttura dell'edificio.
• Questa unità deve venire montata sul fondo del supporto, se si tratta
dell'unica unità da montare nel supporto.
• Denne enheten bør monteres nederst i kabinettet hvis dette er den eneste
enheten i kabinettet.
• Esta unidade deverá ser montada na parte inferior da estante, caso seja
esta a única unidade a ser montada.
Ramp Warning
Waarschuwing Gebruik een oprijplaat niet onder een hoek van meer dan 10
graden.
Varoitus Älä käytä sellaista kaltevaa pintaa, jonka kaltevuus ylittää 10 astetta.
Warnung Keine Rampen mit einer Neigung von mehr als 10 Grad verwenden.
Aviso Não utilize uma rampa com uma inclinação superior a 10 graus.
Related • General Safety Guidelines for M Series, MX Series, and T Series Routers on page 251
Documentation
• Maintenance and Operational Safety Warnings for M Series, MX Series, and T Series
Routers on page 265
The fully configured chassis with the standard cable manager weighs up to 350 lb
(158.76 kg), or 150 lb (68.04 kg) with components removed. With the extended cable
manager, the chassis weighs up to 374 lb (169.64 kg), or 174 lb (78.93 kg) with
components removed. Observe the following guidelines for lifting and moving the router:
• Before moving the router, read the “MX960 Site Preparation Checklist” on page 53 to
verify that the intended site meets the specified power, environmental, and clearance
requirements.
• Do not attempt to lift a fully configured router by yourself. Using a mechanical lift to
maneuver the router into a rack is recommended. If a lift cannot be used, a minimum
of three people are required to lift the router, and you must remove components from
the chassis before lifting.
• To lift routing devices and components, use the following lifting guidelines:
• Use a lift for routing devices or components that weigh over 220 lbs (99.8 kg)
As when lifting any heavy object, lift most of the weight with your legs rather than your
back. Keep your knees bent and your back relatively straight and avoid twisting your
body as you lift. Balance the load evenly and be sure that your footing is solid.
Related • Removing Components from the MX960 Chassis Before Installing It Without a Lift
Documentation
• General Safety Guidelines for M Series, MX Series, and T Series Routers on page 251
• General Safety Warnings for M Series, MX Series, and T Series Routers on page 252
General Laser Safety Guidelines for M Series, MX Series, and T Series Routers
Devices with single-mode optical interfaces are equipped with laser transmitters, which
are considered a Class 1 Laser Product by the U.S. Food and Drug Administration, and
are evaluated as a Class 1 Laser Product per EN 60825–1 +A11 +A2 requirements.
When working around devices with optical interfaces, observe the following safety
guidelines to prevent eye injury:
• Do not look into unterminated ports or at fibers that connect to unknown sources.
WARNING: Do not stare into the laser beam or view it directly with optical
instruments.
Varoitus Älä katso säteeseen äläkä tarkastele sitä suoraan optisen laitteen
avulla.
Warnung Nicht direkt in den Strahl blicken und ihn nicht direkt mit optischen
Geräten prüfen.
Avvertenza Non fissare il raggio con gli occhi né usare strumenti ottici per
osservarlo direttamente.
Aviso Não olhe fixamente para o raio, nem olhe para ele directamente com
instrumentos ópticos.
Varning! Rikta inte blicken in mot strålen och titta inte direkt på den genom
optiska instrument.
Avvertenza Quando i cavi in fibra non sono inseriti, radiazioni invisibili possono
essere emesse attraverso l'apertura della porta. Evitate di esporvi alle
radiazioni e non guardate direttamente nelle aperture.
Advarsel Unngå utsettelse for stråling, og stirr ikke inn i åpninger som er åpne,
fordi usynlig stråling kan emiteres fra portens åpning når det ikke er tilkoblet
en fiberkabel.
¡Atención! Debido a que la apertura del puerto puede emitir radiación invisible
cuando no existe un cable de fibra conectado, evite mirar directamente a las
aperturas para no exponerse a la radiación.
Related • General Safety Guidelines for M Series, MX Series, and T Series Routers on page 251
Documentation
• General Safety Warnings for M Series, MX Series, and T Series Routers on page 252
• Installation Safety Warnings for M Series, MX Series, and T Series Routers on page 256
Maintenance and Operational Safety Warnings for M Series, MX Series, and T Series
Routers
Advarsel Det kan være fare for eksplosjon hvis batteriet skiftes på feil måte.
Skift kun med samme eller tilsvarende type som er anbefalt av produsenten.
Kasser brukte batterier i henhold til produsentens instruksjoner.
Warnung Vor der Arbeit an Geräten, die an das Netz angeschlossen sind,
jeglichen Schmuck (einschließlich Ringe, Ketten und Uhren) abnehmen.
Metallgegenstände erhitzen sich, wenn sie an das Netz und die Erde
angeschlossen werden, und können schwere Verbrennungen verursachen
oder an die Anschlußklemmen angeschweißt werden.
Waarschuwing Tijdens onweer dat gepaard gaat met bliksem, dient u niet
aan het systeem te werken of kabels aan te sluiten of te ontkoppelen.
Warnung Arbeiten Sie nicht am System und schließen Sie keine Kabel an
bzw. trennen Sie keine ab, wenn es gewittert.
Advarsel Utfør aldri arbeid på systemet, eller koble kabler til eller fra systemet
når det tordner eller lyner.
Varning! Vid åska skall du aldrig utföra arbete på systemet eller ansluta eller
koppla loss kablar.
Warnung Um einen router der router vor Überhitzung zu schützen, darf dieser
nicht in einer Gegend betrieben werden, in der die Umgebungstemperatur
ο
das empfohlene Maximum von 40 C überschreitet. Um Lüftungsverschluß
zu verhindern, achten Sie darauf, daß mindestens 15,2 cm lichter Raum um
die Lüftungsöffnungen herum frei bleibt.
Varning! Förhindra att en router överhettas genom att inte använda den i ett
område där den maximalt rekommenderade omgivningstemperaturen på
ο
40 C överskrids. Förhindra att luftcirkulationen inskränks genom att se till
att det finns fritt utrymme på minst 15,2 cm omkring ventilationsöppningarna.
¡Atención! El desecho final de este producto debe realizarse según todas las
leyes y regulaciones nacionales
Varning! Slutlig kassering av denna produkt bör skötas i enlighet med landets
alla lagar och föreskrifter.
Related • General Safety Guidelines for M Series, MX Series, and T Series Routers on page 251
Documentation
• General Safety Warnings for M Series, MX Series, and T Series Routers on page 252
General Electrical Safety Warnings for M Series, MX Series, and T Series Routers
• Grounded Equipment Warning on page 271
• Grounding Requirements and Warning on page 271
• Midplane Energy Hazard Warning on page 272
• Multiple Power Supplies Disconnection Warning on page 272
• Power Disconnection Warning on page 273
Attention Cet équipement doit être relié à la terre. S'assurer que l'appareil
hôte est relié à la terre lors de l'utilisation normale.
Warnung Dieses Gerät muß geerdet werden. Stellen Sie sicher, daß das
Host-Gerät während des normalen Betriebs an Erde gelegt ist.
Aviso Este equipamento deverá estar ligado à terra. Certifique-se que o host
se encontra ligado à terra durante a sua utilização normal.
An insulated grounding conductor that is identical in size to the grounded and ungrounded
branch circuit supply conductors, but is identifiable by green and yellow stripes, is installed
as part of the branch circuit that supplies the unit. The grounding conductor is a separately
derived system at the supply transformer or motor generator set.
WARNING: When installing the router, the ground connection must always
be made first and disconnected last.
Warnung Der Erdanschluß muß bei der Installation der Einheit immer zuerst
hergestellt und zuletzt abgetrennt werden.
WARNING: High levels of electrical energy are distributed across the router
midplane. Be careful not to contact the midplane connectors, or any
component connected to the midplane, with any metallic object while
servicing components installed in the router.
WARNING: The router has more than one power supply connection. All
connections must be removed completely to remove power from the unit
completely.
Warnung Diese Einheit verfügt über mehr als einen Stromanschluß; um Strom
gänzlich von der Einheit fernzuhalten, müssen alle Stromzufuhren abgetrennt
sein.
WARNING: Before working on the chassis or near power supplies, switch off
the power at the DC circuit breaker.
Warnung Bevor Sie an einem Chassis oder in der Nähe von Netzgeräten
arbeiten, ziehen Sie bei Wechselstromeinheiten das Netzkabel ab bzw.
schalten Sie bei Gleichstromeinheiten den Strom am Unterbrecher ab.
Advarsel Før det utføres arbeid på kabinettet eller det arbeides i nærheten
av strømforsyningsenheter, skal strømledningen trekkes ut p
Related • DC Power Electrical Safety Warnings for M Series, MX Series, and T Series Routers on
Documentation page 278
General Electrical Safety Guidelines and Electrical Codes for M Series, MX Series, and T Series
Routers
• Install the router in compliance with the following local, national, or international
electrical codes:
• Locate the emergency power-off switch for the room in which you are working so that
if an electrical accident occurs, you can quickly turn off the power.
• Do not work alone if potentially hazardous conditions exist anywhere in your workspace.
• Never assume that power is disconnected from a circuit. Always check the circuit before
starting to work.
• Carefully look for possible hazards in your work area, such as moist floors, ungrounded
power extension cords, and missing safety grounds.
• Operate the router within marked electrical ratings and product usage instructions.
• For the router and peripheral equipment to function safely and correctly, use the cables
and connectors specified for the attached peripheral equipment, and make certain
they are in good condition.
Many router components can be removed and replaced without powering off or
disconnecting power to the router. Never install equipment if it appears damaged.
1. Use caution. Be aware of potentially hazardous conditions that could cause further
injury.
3. If possible, send another person to get medical aid. Otherwise, assess the condition
of the victim, then call for help.
Related • General Electrical Safety Warnings for M Series, MX Series, and T Series Routers on
Documentation page 270
Warnung Das Gerät ist für die Verwendung mit TN-Stromsystemen ausgelegt.
Aviso O dispositivo foi criado para operar com sistemas de corrente TN.
• General Safety Guidelines for M Series, MX Series, and T Series Routers on page 251
• General Safety Warnings for M Series, MX Series, and T Series Routers on page 252
• AC-powered routers are shipped with a three-wire electrical cord with a grounding-type
plug that fits only a grounding-type power outlet. Do not circumvent this safety feature.
Equipment grounding should comply with local and national electrical codes.
• You must provide an customer site circuit breaker rated minimum 15 A (250 VAC) in
the building installation.
• The power cord serves as the main disconnecting device. The socket outlet must be
near the router and be easily accessible.
• The cores in the mains lead are colored in accordance with the following code:
• Blue—Neutral
• Brown—Live
• When a router is equipped with two AC power supplies, both power cords (one for
each power supply) must be unplugged to completely disconnect power to the router.
WARNING:
Related • General Electrical Safety Guidelines and Electrical Codes for M Series, MX Series, and
Documentation T Series Routers on page 274
• AC Power Circuit Breaker Requirements for the MX960 Router on page 298
• A DC-powered router is equipped with a DC terminal block that is rated for the power
requirements of a maximally configured router. To supply sufficient power, terminate
the DC input wiring on a facility DC source capable of supplying at least 116 A (58 A per
feed) @ –48 VDC (nominal) for the system. We recommend that the 48 VDC facility
DC source be equipped with a circuit breaker rated at 80 A (–48 VDC) minimum, or
as required by local code. Incorporate an easily accessible disconnect device into the
facility wiring. In the United States and Canada, the –48 VDC facility should be equipped
with a circuit breaker rated a minimum of 125% of the power provisioned for the input
in accordance with the National Electrical Code in the US and the Canadian Electrical
Code in Canada. Be sure to connect the ground wire or conduit to a solid office (earth)
ground. A closed loop ring is recommended for terminating the ground conductor at
the ground stud.
• Run two wires from the circuit breaker box to a source of 48 VDC. Use appropriate
gauge wire to handle up to 80 A.
• Ensure that the polarity of the DC input wiring is correct. Under certain conditions,
connections with reversed polarity might trip the primary circuit breaker or damage
the equipment.
• For personal safety, connect the green and yellow wire to safety (earth) ground at both
the router and the supply side of the DC wiring.
• The marked input voltage of –48 VDC for a DC-powered router is the nominal voltage
associated with the battery circuit, and any higher voltages are only to be associated
with float voltages for the charging function.
• Because the router is a positive ground system, you must connect the positive lead to
the terminal labeled RTN, the negative lead to the terminal labeled –48V, and the earth
ground to the chassis grounding points.
Related • DC Power Cable Specifications for the MX960 Router on page 306
Documentation
• DC Power Circuit Breaker Requirements for the MX960 Router on page 304
• General Electrical Safety Guidelines and Electrical Codes for M Series, MX Series, and
T Series Routers on page 274
• DC Power Electrical Safety Warnings for M Series, MX Series, and T Series Routers on
page 278
DC Power Electrical Safety Warnings for M Series, MX Series, and T Series Routers
Attention Quand des fils torsadés sont nécessaires, utiliser des douilles
terminales homologuées telles que celles à circuit fermé ou du type à plage
ouverte avec cosses rebroussées. Ces douilles terminales doivent être de la
taille qui convient aux fils et doivent être refermées sur la gaine isolante et
sur le conducteur.
Related • General Electrical Safety Warnings for M Series, MX Series, and T Series Routers on
Documentation page 270
• Safety
• EMC
• Immunity
• EN-61000-4-2 ESD
• EN-61000-4-4 EFT
• EN-61000-4-5 Surge
• ETSI
• NEBS
Related • Compliance Statements for NEBS for the MX960 Router on page 282
Documentation
• Compliance Statements for EMC Requirements for the MX960 Router on page 283
• Compliance Statements for Acoustic Noise for the MX960 Router on page 285
• The equipment is suitable for installation in locations where the National Electrical
Code (NEC) applies.
• Compliance Statements for EMC Requirements for the MX960 Router on page 283
• Compliance Statements for Acoustic Noise for the MX960 Router on page 285
Canada
European Community
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
Declaration of Conformity
Figure 125 on page 284 shows the Declaration of Conformity for the router.
Japan
United States
The router has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy
and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to
correct the interference at his own expense.
Compliance Statements for Environmental Requirements for M Series, MX Series, and T Series
Routers
Batteries in this product are not based on mercury, lead, or cadmium substances. The
batteries used in this product are in compliance with EU Directives 91/157/EEC, 93/86/EEC,
and 98/101/EEC. The product documentation includes instructional information about
the proper method of reclamation and recycling.
Related • General Safety Guidelines for M Series, MX Series, and T Series Routers on page 251
Documentation
• General Safety Warnings for M Series, MX Series, and T Series Routers on page 252
• Compliance Statements for EMC Requirements for the MX960 Router on page 283
Table 31 on page 287 summarizes the physical specifications for the router chassis.
Standard chassis Standard chassis with 17.37 in. (44.11 cm) 23.0 in. (58.42 cm) 27.75 in. (70.49 cm)
dimensions midplane, two fan (excluding the (from front-mounting
trays, air filter, and mounting flanges or flange to chassis rear)
standard cable brackets)
manager: 150 lb Total depth (including
(68.04 kg) standard cable
manager)
Standard chassis with 27.75 in. (70.49 cm)
maximum
configuration: 350 lb
(158.76 kg)
Router with extended cable Chassis with 17.37 in. (44.11 cm) 23.0 in. (58.42 cm) 36.5 in. (92.7 cm) high
manager installed midplane, two fan (excluding the (from front-mounting
trays, air filter, and mounting flanges or flange to chassis rear)
extended cable brackets)
manager: 174 lb Total depth (including
(78.93 kg) extended cable
manager)
Chassis with extended approximately
cable manager and 29.00 in. (73.7 cm)
maximum
configuration: 374 lb
(169.64 kg)
Chassis with
components
removed: 174 lb
(78.93 kg)
Router with high-capacity Standard chassis with 17.37 in. (44.11 cm) Router with 27.75 in. (70.49 cm)
power supplies installed midplane, two fan (excluding the high-capacity power
trays, air filter, and mounting flanges or supplies installed.
standard cable brackets) Depth with
manager: 195 lb high-capacity AC
(88.45 kg) power supply is
30.65"; depth with
Standard chassis with high-capacity DC
maximum power supply is
configuration: 395 lb 32.85".
(179.17 kg)
Craft interface 1.5 lb (0.68 kg) 21.25 in (54 cm) 8.5 in (21.6 cm) 6.25 in (15.9 cm)
DPC Maximum up to 14.5 lb 17 in (43.2 cm) 22 in (55.9 cm) 1.25 in (3.2 cm)
(6.6 kg)
FPC FPC2: 15 lb (6.8 kg) 17 in (43.2 cm) 22 in (55.9 cm) 2.5 in (6.4 cm)
PIC 2 lb (0.9 kg) 7.75 in (28.3 cm) 11.125 in (19.7 cm) 4.125 in (10.5 cm)
MPC (without MICs) 14 lb (6.4 kg) 17 in (43.2 cm) 22 in (55.9 cm) 1.25 in (3.2 cm)
MIC Maximum up to 1.2 lb 6.25 in (15.9 cm) 6.8 in (17.3 cm) 1.25 in (3.2 cm)
(0.54 kg)
AC power supply 5 lb (2.3 kg) each 14.5 in (36.8 cm) 4 in (10.2 cm) 1.75 in (4.4 cm)
High-capacity AC power 11.9 lb (5.4 kg) each 14.5 in (36.8 cm) 6.85 in (12.92 cm) 1.75 in (4.4 cm)
supply
DC power supply 3.8 lb (1.7 kg) 14.5 in (36.8 cm) 4 in (10.2 cm) 1.75 in (4.4 cm)
High-capacity DC power 15.8 lb (7.2 kg) 14.5 in (36.8 cm) 9.05 in (22.99 cm) 1.75 in (4.4 cm)
supply
Air filter 1 lb (0.5 kg) 16.7 in (42.4 cm) 19.7 in (50 cm) 0.43 in (1.1 cm)
SCB 9.6 lb (4.4 kg) (with 17 in (43.2 cm) 22 in (55.9 cm) 1.25 in (3.2 cm)
Routing Engine
installed)
Routing Engine 2.4 lb (1.1 kg) 11 in (27.9 cm) 7.75 in (19.7 cm) 1.25 in (3.2 cm)
Upper fan tray 13 lb (5.9 kg) 16.9 in (43 cm) 20.6 in (3.6 cm) 1.4 in (3.6 cm)
Lower fan tray 13 lb (5.9 kg) 16.9 in (43 cm) 20.6 in (52.3 cm) 1.4 in (3.6 cm)
High-capacity fan tray 13 lb (5.9 kg) 16.9 in (43 cm) 20.6 in (52.3 cm) 1.4 in (3.6 cm)
Standard cable manager 4.1 lb (1.9 kg 18.9 in (43 cm) 5.5 in (14 cm) 6.7 in (17 cm)
Extended cable manager 39 lb (2.3 kg) 24.5 in (62.2 cm) 30 in (78 cm) 24.25 in (61.6 cm)
Table 32 on page 291 specifies the environmental specifications required for normal router
operation. In addition, the site should be as dust-free as possible.
NOTE: Install the router only in restricted areas, such as dedicated equipment
rooms and equipment closets, in accordance with Articles 110-16, 110-17, and
110-18 of the National Electrical Code, ANSI/NFPA 70.
Related • Tools and Parts Required to Maintain the MX960 Router on page 121
Documentation
• Definition of Safety Warning Levels on page 249
Item Specification
Item Specification
Efficiency 88%
4100 W 1700 W
Efficiency ~88%
You can order detachable AC power cords, each approximately 8 ft (2.5 m) long that
supply AC power to the router. The C19 appliance coupler at the female end of the cord
inserts into the AC appliance inlet coupler, type C20 (right angle) as described by
International Electrotechnical Commission (IEC) standard 60320. The plug at the male
end of the power cord fits into the power source receptacle that is standard for your
geographical location.
Table 35 on page 298 provides specifications and Figure 129 on page 299 depicts the plug
on the AC power cord provided for each country or region.
Europe (except Denmark, Italy, Switzerland, 220 or 230 VAC, 50 Hz AC CEE 7/7
and United Kingdom)
g003187
Japan North America North America UK
(L6-20P) (L6-20P) NEMA (BS89/13)
(L6-20)
WARNING: The AC power cord for the router is intended for use with the
router only and not for any other use.
WARNING:
Translation from Japanese: The attached power cable is only for this product.
Do not use the cable for another product.
CAUTION: Power cords and cables must not block access to device
components or drape where people could trip on them.
• DC Power Supply Electrical Specifications for the MX960 Router on page 300
• Power Consumption for a DC-Powered MX960 Router on page 301
• DC Power Circuit Breaker Requirements for the MX960 Router on page 304
• DC Power Source Cabling for the MX960 Router on page 304
• DC Power Cable Specifications for the MX960 Router on page 306
Efficiency 99%
4100 W 1700 W
Maximum input current 128 A for both feeds (66 A and 62 A per feed) 52 A
rating @ 40 VDC input
voltage
Efficiency 86%
If you do not plan to provision the maximal power to the system, you can use the
information in Table 38 on page 302 and Table 39 on page 302 to calculate the power
consumption @ –48 VDC and thermal output for your hardware configuration.
Table 39 on page 302 lists the power requirements for base DC-powered routers operating
under typical voltage conditions and includes nonredundant and redundant power supply
configurations.
NOTE: The base DC-powered router includes the midplane, craft interface,
and fan trays running at normal speed.
SCB 150 W
Routing Engine 90 W
These examples use generalized values for DPCs. For exact DPC, MPC, MIC, and PIC
power requirements, see the MX Series 3D Universal Edge Routers Line Card Guide.
Base router and two power supplies + 2 SCBs + 1 Routing Engine + 1 DPC—Generalized
typical value =
500 W + 2 (150 W) + 90 W + 312 W = 1202 W
Base router and four power supplies + fan tray at full speed + 2 SCBs + 2 Routing Engines
+ 12 DPCs—Generalized maximum value =
398 W + 640 W + 2(150 W) + 2 (90W) + 12 (312) = 6780
• Input current from a DC source other than –48 VDC (based on maximum configuration;
applies to DC power supply only):
(–54 VDC input) * (input current X) = (–48 VDC input) * (input current Y)
54 * X = 48 * 106.1 A
X = 48 * 106.1 A/54 = 94.3 A
High-Capacity 86%
Normal-Capacity 99%
Related • Site Electrical Wiring Guidelines for MX Series Routers on page 307
Documentation
• MX960 DC Power Electrical Safety Guidelines on page 277
• DC Power Supply Electrical Specifications for the MX960 Router on page 300
If you plan to operate a DC-powered router at less than the maximum configuration, we
recommend that you provision a circuit breaker according to respective National Electrical
Code and customer site internal standards to maintain proper level of protection for the
current specified above or each DC power supply rated for at least 125% of the continuous
current that the system draws at –48 VDC.
• DC Power Supply Electrical Specifications for the MX960 Router on page 300
The DC power supplies in slots PEM0 and PEM1 must be powered by dedicated power
feeds derived from feed A, and the DC power supplies in slots PEM2 and PEM3 must be
powered by dedicated power feeds derived from feed B. This configuration provides the
commonly deployed A/B feed redundancy for the system.
CAUTION: You must ensure that power connections maintain the proper
polarity. The power source cables might be labeled (+) and (–) to indicate
their polarity. There is no standard color coding for DC power cables. The
color coding used by the external DC power source at your site determines
the color coding for the leads on the power cables that attach to the terminal
studs on each power supply.
CAUTION: Power cords and cables must not block access to device
components or drape where people could trip on them.
Related • General Electrical Safety Guidelines and Electrical Codes for M Series, MX Series, and
Documentation T Series Routers on page 274
Table 41 on page 306 summarizes the specifications for the power cables, which you must
supply.
2
Power Eight 6-AWG (13.3 mm ), minimum 60°C wire, or as required by the local
code
CAUTION: You must ensure that power connections maintain the proper
polarity. The power source cables might be labeled (+) and (–) to indicate
their polarity. There is no standard color coding for DC power cables. The
color coding used by the external DC power source at your site determines
the color coding for the leads on the power cables that attach to the terminal
studs on each power supply.
Electromagnetic Compatibility
If your site is susceptible to problems with electromagnetic compatibility (EMC),
particularly from lightning or radio transmitters, you might want to seek expert advice.
Strong sources of electromagnetic interference (EMI) can destroy the signal drivers and
receivers in the router and conduct power surges over the lines into the equipment,
resulting in an electrical hazard. It is particularly important to provide a properly grounded
and shielded environment and to use electrical surge-suppression devices.
• Understanding Fiber-Optic Cable Signal Loss, Attenuation, and Dispersion on page 309
• Calculating Power Budget and Power Margin for Fiber-Optic Cables on page 310
• Routing Engine Interface Cable and Wire Specifications for MX Series Routers on page 312
Single-mode fiber is so small in diameter that rays of light can reflect internally through
one layer only. Interfaces with single-mode optics use lasers as light sources. Lasers
generate a single wavelength of light, which travels in a straight line through the
single-mode fiber. Compared with multimode fiber, single-mode fiber has higher
bandwidth and can carry signals for longer distances. It is consequently more expensive.
Exceeding the maximum transmission distances can result in significant signal loss, which
causes unreliable transmission.
and single-mode transmission. An efficient optical data link must have enough light
available to overcome attenuation.
Dispersion is the spreading of the signal in time. The following two types of dispersion
can affect an optical data link:
An efficient optical data link must have enough light to exceed the minimum power that
the receiver requires to operate within its specifications. In addition, the total dispersion
must be less than the limits specified for the type of link in Telcordia Technologies
document GR-253-CORE (Section 4.3) and International Telecommunications Union
(ITU) document G.957.
When chromatic dispersion is at the maximum allowed, its effect can be considered as
a power penalty in the power budget. The optical power budget must allow for the sum
of component attenuation, power penalties (including those from dispersion), and a
safety margin for unexpected losses.
Related • M Series, MX Series, and T Series Network Cable and Transceiver Overview
Documentation
• Supported Network Interface Standards by Transceiver
• Calculating Power Budget and Power Margin for Fiber-Optic Cables on page 310
P =P –P
B T R
The following hypothetical power budget equation uses values measured in decibels
(dB) and decibels referred to one milliwatt (dBm):
P =P –P
B T R
P = 13 dB
B
P = P – LL
M B
A P greater than zero indicates that the power budget is sufficient to operate the receiver.
M
Factors that can cause link loss include higher-order mode losses (HOL), modal and
chromatic dispersion, connectors, splices, and fiber attenuation. Table 42 on page 311
lists an estimated amount of loss for the factors used in the following sample calculations.
For information about the actual amount of signal loss caused by equipment and other
factors, refer to vendor documentation.
Multimode—0.5 dB
Connector 0.5 dB
Splice 0.5 dB
Multimode—1 dB/km
The following example uses the estimated values in Table 42 on page 311 to calculate
link loss (LL) for a 2-km-long multimode link with a power budget (P ) of 13 dB:
B
• Loss for five connectors @ 0.5 dB per connector = 5(0.5 dB) = 2.5 dB
P = P – LL
M B
P = 13 dB – 2 dB – 2.5 dB – 1 dB – 0.5 dB – 1 dB
M
P = 6 dB
M
The following sample calculation for an 8-km-long single-mode link with a power budget
(P ) of 13 dB uses the estimated values from Table 42 on page 311 to calculate link loss
B
(LL) as the sum of fiber attenuation (8 km @ 0.5 dB/km, or 4 dB) and loss for seven
connectors (0.5 dB per connector, or 3.5 dB). The power margin (P ) is calculated as
M
follows:
P = P – LL
M B
P = 13 dB – 4 dB – 3.5 dB
M
P = 5.5 dB
M
In both examples, the calculated power margin is greater than zero, indicating that the
link has sufficient power for transmission and does not exceed the maximum receiver
input power.
Routing Engine Interface Cable and Wire Specifications for MX Series Routers
Table 43 on page 312 lists the specifications for the cables that connect to management
ports and the wires that connect to the alarm relay contacts.
Table 43: Cable and Wire Specifications for Routing Engine Management
and Alarm Interfaces
Cable Cable/Wire Maximum Router
Port Specification Supplied Length Receptacle
Table 43: Cable and Wire Specifications for Routing Engine Management
and Alarm Interfaces (continued)
Cable Cable/Wire Maximum Router
Port Specification Supplied Length Receptacle
• RJ-45 Connector Pinouts for an MX Series Routing Engine ETHERNET Port on page 315
• RJ-45 Connector Pinouts for MX Series Routing Engine AUX and CONSOLE
Ports on page 316
Table 44: RJ-45 Connector Pinout for the Routing Engine ETHERNET Port
Pin Signal
1 TX+
2 TX–
3 RX+
4 Termination network
5 Termination network
6 RX–
7 Termination network
8 Termination network
RJ-45 Connector Pinouts for MX Series Routing Engine AUX and CONSOLE Ports
The ports on the Routing Engine labeled AUX and CONSOLE are asynchronous serial
interfaces that accept an RJ-45 connector. The ports connect the Routing Engine to an
auxiliary or console management device. Table 45 on page 316 describes the RJ-45
connector pinout.
Table 45: RJ-45 Connector Pinout for the AUX and CONSOLE Ports
Pin Signal Description
Hardware inventory:
Item Version Part number Serial number Description
Chassis JN107FC5DAFA MX960
Midplane REV 02 710-013698 CC6220 MX960 Midplane
FPM Board REV 01 710-014974 JS4208 MX960 Front Panel Displ
ay
PIM Rev 02 740-013110 QCS10375009 Power Inlet Module
PEM 0 Rev 01 740-013682 QCS10374009 PS 1.7kW; 200-240VAC in
PEM 1 Rev 01 740-013682 QCS10374029 PS 1.7kW; 200-240VAC in
Routing Engine 0 REV 02 740-013063 1000639065 RE-S-2000
Routing Engine 1 REV 04 740-013063 1000664335 RE-S-2000
CB 0 REV 02.6 710-013385 JM7908 MX960 SCB
CB 1 REV 03 710-013385 JS9412 MX960 SCB
FPC 2 REV 03 710-013699 JS4284 MX960 40GE DPC
CPU REV 04 710-013713 JS9401 MX960 DPC PMB
PIC 0 BUILTIN BUILTIN 10x 1GE
Xcvr 0 REV 01 740-011613 P9F1ANQ SFP-SX
Xcvr 1 REV 01 740-011613 P9F1ANB SFP-SX
Xcvr 2 REV 01 740-011613 P9F18GT SFP-SX
Xcvr 3 REV 01 740-011613 P9F1AP1 SFP-SX
Xcvr 4 REV 01 740-011613 P9F1ANF SFP-SX
Xcvr 5 REV 01 740-011613 P9F1ANK SFP-SX
Xcvr 6 REV 01 740-011613 P9F1AP2 SFP-SX
Xcvr 7 REV 01 740-011613 P9F1ALL SFP-SX
Xcvr 8 REV 01 740-011613 P9F1ANM SFP-SX
Xcvr 9 REV 01 740-011613 P9F1ANU SFP-SX
PIC 1 BUILTIN BUILTIN 10x 1GE
Xcvr 0 REV 01 740-011613 P9F18HA SFP-SX
Xcvr 1 REV 01 740-011613 P9F18GY SFP-SX
Xcvr 2 REV 01 740-011613 P9F18GL SFP-SX
Xcvr 3 REV 01 740-011613 P9F18H3 SFP-SX
Xcvr 4 REV 01 740-011613 P9F18GQ SFP-SX
Xcvr 5 REV 01 740-011613 P9F18GX SFP-SX
Xcvr 6 REV 01 740-011613 P9F18GK SFP-SX
Xcvr 7 REV 01 740-011613 P9F18H7 SFP-SX
Xcvr 8 REV 01 740-011613 P9F13JV SFP-SX
Xcvr 9 REV 01 740-011613 P9F18GF SFP-SX
PIC 2 BUILTIN BUILTIN 10x 1GE
Xcvr 0 NON-JNPR P5A08SR SFP-T
Xcvr 1 REV 01 740-007327 435040B00332 SFP-LX
Xcvr 2 REV 01 740-011782 P8J1SZ4 SFP-SX
Xcvr 3 REV 01 740-011782 P8J1SYH SFP-SX
Xcvr 4 REV 01 740-011613 P9F18HB SFP-SX
Xcvr 5 REV 01 740-011613 P9F1AN9 SFP-SX
PIC 3 BUILTIN BUILTIN 10x 1GE
Xcvr 0 REV 01 740-011613 P9F18GE SFP-SX
Xcvr 1 REV 01 740-011613 P9F18GW SFP-SX
Xcvr 2 REV 01 740-011613 P9F18H0 SFP-SX
Xcvr 3 REV 01 740-011613 P9F18GG SFP-SX
Xcvr 4 REV 01 740-011613 P9F18GD SFP-SX
Xcvr 5 REV 01 740-013111 60882058 SFP-T
Xcvr 6 REV 01 740-011613 P9F18GN SFP-SX
Xcvr 8 REV 01 740-011613 P9F18GV SFP-SX
Xcvr 9 REV 01 740-011613 P9F18H5 SFP-SX
FPC 4 REV 04 710-014219 JS4980 MX960 4 XGE DPC
CPU REV 03 710-013713 JS4164 MX960 DPC PMB
PIC 0 BUILTIN BUILTIN 1x 10GE(LAN/WAN)
Xcvr 0 NON-JNPR K9J02RS XFP-10G-LR
PIC 1 BUILTIN BUILTIN 1x 10GE(LAN/WAN)
Xcvr 0 NON-JNPR K9J03CY XFP-10G-LR
PIC 2 BUILTIN BUILTIN 1x 10GE(LAN/WAN)
Most components also have a small rectangular serial number ID label (see Figure 132
on page 319) attached to the component body.
Related • Displaying MX960 Router Components and Serial Numbers on page 317
Documentation
• MX960 Craft Interface Serial Number Label on page 329
g004068
Serial number
ID label
OK/FAIL
Serial number
0/0
TUNNEL
LINK
ID label
AA567 8
1/0
TUNNEL
LINK
2/0
TUNNEL
LINK
g004067
3/0
TUNNEL
LINK
AA1234
g004410
MX-MPC1-3D-Q
OK/Fail
Serial number ID
label (yellow, on
opposite side)
g004927
on the placement of components on the MIC board (see Figure 139 on page 326, Figure
140 on page 326, Figure 141 on page 326, and Figure 142 on page 326).
Figure 139: 2-Port MIC Serial Number Label Figure 140: 4-Port MIC Serial Number Label
g004931
g004930
Serial number
ID label
Serial number
ID label
Figure 141: 20-Port MIC Serial Number Label Figure 142: 40-Port MIC Serial Number Label
Serial
number
ID label
g004932
g004933
Serial number
ID label
The serial number label is located on the DC power supply faceplate under the circuit
breaker switch (see Figure 144 on page 327).
AAAA0000
g004063
Related • Replacing an MX960 Routing Engine on page 184
Documentation
• Displaying MX960 Router Components and Serial Numbers on page 317
AA1234
g006010
AA1234
0
MASTER
1 YELLOW ALARM
PEM 0 1 2 3 ONLINE RED ALARM
g004094
OK FAIL FAN ACO/LT
OK FAIL OFFLINE
OK FAIL OK FAIL
OK FAIL RE0
OK FAIL RE1 NC C NO
OK FAIL NC C NO
0 1 OK FAIL
OK FAIL
2 3 OK FAIL
OK FAIL
ONLINE 4 OK FAIL
ONLINE 5
ONLINE 0 OK FAIL
ONLINE 1 OK FAIL
ONLINE
ONLINE 2 6 7
ONLINE 8
ONLINE
ONLINE 9 10
ONLINE
ONLINE 11
ONLINE
ONLINE
ONLINE
You can contact Juniper Networks Technical Assistance Center (JTAC) 24 hours a day,
7 days a week in one of the following ways:
http://www.juniper.net/support/
• By telephone:
If contacting JTAC by phone, enter your 11-digit case number followed by the # key if
this is an existing case, or press the * key to be routed to the next available support
engineer.
When requesting support from JTAC by telephone, be prepared to provide the following
information:
• Type of activity being performed on the router when the problem occurred
NOTE: Do not return any component to Juniper Networks, Inc. unless you
have first obtained an RMA number. Juniper Networks, Inc. reserves the right
to refuse shipments that do not have an RMA. Refused shipments will be
returned to the customer via collect freight.
For more information about return and repair policies, see the customer support Web
page at http://www.juniper.net/support/guidelines.html.
For product problems or technical support issues, contact the Juniper Networks Technical
Assistance Center (JTAC) using the Case Manager link at http://www.juniper.net/support/
or at 1-888-314-JTAC (within the United States) or 1-408-745-9500 (from outside the
United States).
2. Obtain an RMA number from the Juniper Networks Technical Assistance Center (JTAC).
You can send e-mail or telephone as described above.
3. Provide the following information in your e-mail message or during the telephone call:
4. The support representative validates your request and issues an RMA number for
return of the component.
To remove components from the router or the router from a rack, you need the following
tools and parts:
• 2.5-mm flat-blade (–) screwdriver, for detaching alarm relay terminal block
• Wire cutters
Related
Documentation
1. Retrieve the shipping crate and packing materials in which the router was originally
shipped. If you do not have these materials, contact your Juniper Networks
representative about approved packaging materials.
2. On the console or other management device connected to the master Routing Engine,
enter CLI operational mode and issue the following command to shut down the router
software. (If two Routing Engines are installed, also issue the command on the backup
Routing Engine.)
Wait until a message appears on the console confirming that the operating system
has halted.
For more information about the command, see the Junos OS System Basics and Services
Command Reference.
3. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
4. Shut down power to the router by pressing the AC input switch or DC circuit breaker
for all power supplies to the off (O) position.
• If you are using a mechanical lift, place the lift platform under the router, unscrew
and remove the mounting screws from the rack, and move the router to the shipping
crate.
• If you are not using a mechanical lift and the router weight is fully supported by a
shelf or another router, unscrew and remove the mounting screws from the rack.
Three people can then lift the router and move it to the shipping crate.
• If you are not using a mechanical lift and the router weight is not fully supported by
a shelf or another router, three people should grasp the router while a fourth person
unscrews and removes the mounting screws from the rack. The three lifters can
then move the router to the shipping container.
9. Place the router in the shipping crate or onto the pallet. If on a pallet, bolt the router
to the pallet.
10. Cover the router with an ESD bag and place the packing foam on top of and around
the router.
12. Securely tape the box closed or place the crate cover over the router.
13. Write the RMA number on the exterior of the box to ensure proper tracking.
• When you return components, make sure they are adequately protected with packing
materials and packed so that the pieces are prevented from moving around inside the
carton.
• Write the RMA number on the exterior of the box to ensure proper tracking.
Index
• Index on page 337
midplane.............................................................................11 D
MPCs....................................................................................15 DC power
overview................................................................................7 source cabling..............................................................304
packing for shipment.................................................332 DC power supply
PICs......................................................................................23 cables See DC power supply cable,
power supplies................................................................38 specifications
redundancy.........................................................................4 installing................................................................108, 232
Routing Engine.........................................................27, 30 removing...............................................................229, 230
Routing Engines..............................................................32 replacing.........................................................................229
SCBs....................................................................................26 DC power supply cable
configuration connecting.....................................................................238
router..................................................................................115 disconnecting................................................................238
connecting lugs...................................................................................306
AC power supply cord.................................................237 replacing..........................................................................237
DC power supply cable.............................................238 specifications...............................................................306
CONSOLE port See console port DC specifications
console port (for Routing Engine management) electrical.........................................................................300
cable Dense Port Concentrator See DPCs See MPCs
connection during initial installation.............92 disconnecting
connector pinout (RJ-45)........................315, 316 AC power supply cord................................................236
replacement instructions.................................190 DC power supply cable.............................................238
specifications........................................................312 dispersion in fiber-optic cable........................................309
description........................................................................28 documentation
conventions comments on.................................................................xxv
notice icons....................................................................xxiv DPC................................................................................................15
text and syntax.............................................................xxiv DPC cables
cooling system connecting........................................................................94
troubleshooting.............................................................154 DPCs
craft interface cable
alarm cutoff/lamp test button.................................35 installation instructions.....................................221
alarm relay contacts.....................................................38 removal instructions..........................................220
description........................................................................34 components......................................................................14
DPC LEDs..........................................................................36 connecting........................................................................94
fan LEDs.............................................................................37 description.........................................................................13
FPC LEDs...........................................................................37 holding..............................................................................139
host subsystem LEDs...................................................36 installing..........................................................................193
installing..........................................................................169 LEDs....................................................................................36
LEDs maintaining.....................................................................128
alarm (red and yellow).......................................35 maintenance..................................................................136
MPC LEDs.........................................................................36 reinstalling
power supply LEDs........................................................36 after chassis installation....................................86
removing..........................................................................168 removing...........................................................................191
routine inspection of....................................................122 before chassis installation..................................77
SCB LEDs...........................................................................37 replacing...........................................................................191
curly braces, in configuration statements....................xxv status, checking...................................................128, 154
customer support.................................................................xxvi storing................................................................................141
contacting......................................................................329 terminology.....................................................................139
contacting JTAC...........................................................xxvi troubleshooting.............................................................154
M connecting........................................................................94
maintaining description.........................................................................15
DPC....................................................................................128 LEDs..............................................................................18, 36
DPC cable........................................................................136 maintaining............................................................132, 136
FPCs..................................................................................130 replacing.........................................................................205
host subsystem.............................................................125 serial number................................................................324
MIC.....................................................................................136 status, checking...........................................132, 136, 159
MPC...................................................................................136 troubleshooting............................................................159
PIC cable..........................................................................136 multimode fiber-optic cable See cable, fiber-optic
maintenance
warnings.........................................................................265 N
maintenance guidelines NEBS standards....................................................................281
air filter..............................................................................122 notice icons.............................................................................xxiv
DPC....................................................................................128 notices
fan tray..............................................................................123 Canada, Class A...........................................................283
MIC.....................................................................................135 Japan voluntary control council for
MPCs.................................................................................132 interference...............................................................285
PIC......................................................................................132 voluntary control council for interference,
management Japan...........................................................................285
port See Ethernet port
manuals O
comments on.................................................................xxv overview
MIC cables router.....................................................................................3
connecting........................................................................94
replacing.........................................................................220 P
MICs parentheses, in syntax descriptions...............................xxv
cable PEMs See power supplies
installation instructions.....................................221 Physical Interface Cards See PICs
connecting........................................................................94 physical specifications...................................................7, 287
description.........................................................................18 PIC cable
dual-wide, installing....................................................217 maintenance..................................................................136
LEDs.....................................................................................19 PIC cables
maintaining............................................................135, 136 connecting........................................................................94
replacing..........................................................................210 PICs
serial number................................................................325 cable
status, checking...................................................135, 136 installation instructions.....................................221
midplane......................................................................................11 removal instructions..........................................220
description..........................................................................11 connecting........................................................................94
functions..............................................................................11 description........................................................................23
modal dispersion in fiber-optic cable..........................309 maintenance..................................................................132
mode loss, higher-order....................................................309 replacing.........................................................................202
Modular Interface Cards See MICs status, checking.............................................................132
MPC cables troubleshooting............................................................158
connecting........................................................................94 ping command........................................................................151
replacing.........................................................................220 pinouts
MPCs RJ-45 cable connector ports
cable (auxiliary/console)..................................................316
installation instructions.....................................221 RJ-45 Ethernet cable connector port...................315
components......................................................................17
MICs...................................................................................210 reinstalling
MPCs................................................................................205 after chassis installation....................................85
replacing removing...........................................................................181
AC power supply..........................................................225 before chassis installation.................................76
AC power supply cord................................................236 SCBs
cable manager.............................................................240 components.....................................................................26
DC power supply..........................................................229 seismic (earthquake)..........................................................291
DC power supply cable..............................................237 serial number
DPC.....................................................................................191 in output from show chassis hardware
FPCs..................................................................................196 command....................................................................317
PICs...................................................................................202 MIC....................................................................................325
SFP....................................................................................223 MPC..................................................................................324
XFP....................................................................................223 SFP
RFI..............................................................................................307 description......................................................................223
RJ-45 cable connector pinouts........................................315 installing..........................................................................224
RJ-45 cable connector pinouts (auxiliary and removing.........................................................................223
console ports)....................................................................316 replacing..........................................................................223
router shipping container
component overview.......................................................7 unpacking..........................................................................61
configuration...................................................................115 weight..................................................................................61
parts list.............................................................................63 show chassis alarms command....................152, 154, 162
physical specifications....................................................7 show chassis fpc command....................................156, 159
unpacking..........................................................................61 for DPC status.......................................................128, 154
weight....................................................................................7 for FPC status................................................................130
Routing Engine for MPC status...............................................................132
description.................................................................27, 30 show chassis fpc detail command.......................156, 159
installing..........................................................................186 for DPC status...............................................................154
LEDs....................................................................................33 for MPC status...............................................................132
maintaining.....................................................................125 show chassis fpc pic-status command........................132
ports....................................................................................28 for MIC status.................................................................135
description...............................................................28 for MPC status...............................................................132
See also auxiliary port, console port, show chassis hardware command.................................317
Ethernet port show chassis environment pem command................162
removing..........................................................................185 signal dispersion..................................................................309
status indicator lights.....................................27, 30, 33 signaling, distance limitations.........................................307
taking offline...................................................................177 single-mode fiber-optic cable See cable, fiber-optic
USB port.....................................................................27, 30 site
Routing Engines electrical wiring specifications...............................307
components.....................................................................32 environmental specifications..................................291
preparation
S checklist....................................................................53
safety information................................................................252 routine inspection of....................................................122
See also warnings specifications
safety standards....................................................................281 AC power cord..............................................................298
SCB cable................................................................................309
description........................................................................24 power......................................................................306
installing..........................................................................182 Routing Engine management ports.............312
LEDs.....................................................................................37 See also cable, DPC
maintaining.....................................................................125 See also cable, PIC