Fluid Filling Machines

for Automotives

2 Wheelers 4 Wheelers HCVs, Tractors

3 Wheelers Off Highway Vehicles

CE Certified systems,
approved by leading
global automotive manufacturers

www.twinengineers.com
About Twin Engineers
Twin Engineers Pvt. Ltd. offers specialist technology in NOTABLE PROJECTS
three areas - Fluid Filling, Meter Mix Dosing and Fully integrated plant for Desno, world's largest
Robotic Dispensing. Twin is the only company globally, auto-electronic part manufacturer, to automate its
that offers solutions across all these three areas and electronic potting processes
has been a market leader in its chosen niche since the
last two decades. Online, fully automated 6-axis robotic cell for
Ford's engine gasket sealing application
A global network of representatives ensures real-time Award winning fluid filling solutions for Toyota's
availability of critical spares, consumables and engine and powertrain line
services. Customers from diverse industries which Foremost supplier of process automation
include automotive, electrical, electronics, filters, PU solutions for world's leading automobile
components rely on Twin's versatile technology for their manufacturers such as Honda, Volvo, Harley
applications. Davidson etc.

The list of materials handled, industries served

and machines has only been growing...

25 50+ 13 500+
Years of Different materials Industry Installations
experience handled segments served
Full range of Fluid Filling solutions
Twin's proven range of fluid filling machines for TCF & Powertrain lines are trusted by
world's top automobile and auto ancillary manufacturers. Twin Engineers has an
extensive experience of working with the OEM's as well as large System Integrators.
Solutions to achieve your cycle-time goals
The solutions are developed and customized by Twin's R&D team and engineered
to adapt to specific requirements of the OEMs and System Integrator. Twin's design
team works closely with the clients to meet desired cycle time. The machines can
be easily configured to meet the specific productivity, quality and safety goals of the
clients.

Advanced Machines for Filling Applications

Brake and Clutch Oil Ad-blue Filling
Radiator Coolant (Aqueous urea)
(pre-mix/on-line mixing) Windshield washer fluid
AC Gas Fuel (Diesel & Additives)
Power steering oil Leak tests (Fluid or Gas)
Engine, Axle and
Gearbox oil

Filling Processes
Vacuum filling Leak tests
Volume filling Fluid mixing
Level filling Degassing
Pressure filling

Easy maintenance Ergonomic adapter design

The Filling stations use stainless steel in Twin's Filling stations are designed
tanks, piping and other key keeping the Operator's convenience
components, enabling easy cleaning and ease at its center. The Filling
and longer durability. The components adapters are ergonomically designed,
can be easily worked upon and do not light weight and offer convenient pick-
use any welded joints. up point when mounted next to
assembly line or overhead.

Compact and modular

With modular designs Twin's stations
require minimum line space, offer high
level of flexibility and yet provide easy
access for operation/maintenance
tasks.
Metered Quantity Filling and Filtration
Engine, Axle,
Gearbox Oil Filling
FEATURES
Integrated with overhead oil storage
or oil barrel
Transmission filtrations system
(Nash 5 level)

SPECIFICATIONS
Automobile Type 2/3/4 Wheelers,
LCVs, HCVs, Tractors
Cycle Time 40 s to 60 s
Flow Rate Adjustable
Oils Handled 5W 30, 10W 30,
SAE 90, SAE 14
Options Calibration Jig,
Auto transfer of oil

Urea Filling/Ad-Blue Diesel Windshield Washer

Dispensing Machine Filling Stations Filling machine
FEATURES FEATURES FEATURES
Automatic filling gun with zero-drip Flame proof electrical systems Base stations with overhead
facility Fluid Circuit with Vacuum Pump consoles
Designed to meet Euro IV norms Air tight sealing with Manual/Auto- Multiple selection options and fill size
clamp as per necks of different verification
variants of vehicles

SPECIFICATIONS SPECIFICATIONS SPECIFICATIONS

Automobile Type Cars, HCVs Automobile Type HCVs Automobile Type Cars, HCVs
Flow Rate 15 LPM Cycle Time 120 s for 4.5 L Cycle Time 120 s for 4.5 L
Options Calibration Jar, Auto Flow Rate 35 LPM Flow Rate 7 LPM
transfer of Urea to Options Calibration Jar, Auto
machine tank transfer of Diesel

KEY FEATURES
Customised Fluid Circuit to Advanced Flow meters and
achieve sensors to precisely measure the
accurate and consistent filling quantity of fluid to be filled
Range of Automatic Filling Guns to Manual/Auto Dispensing Gun
suit the unique port size of Advanced Controller with data
different vehicles logging
Adapter for air tight sealing
Evacuation, Leak test, leveling and filling
Brake and Clutch Oil Filling
FEATURES SPECIFICATIONS
Degassing of Oil Automobile Type 2/3/4 Wheelers
Synchronous Trolley/ Moving Trolley Cycle Time Starting from 80 s
Multiple gun system available
Oils Handled Dot 3, Dot 4, Servo Transdex II
ABS Testing along with Brake Oil Filling
ABS Suitable to all makes eg. Continental, Bosch, Mobis etc.
Options Calibration Jig, Auto transfer of Oil, moving console

Radiator Coolant Power AC Charging

Filling Machine Steering Oil Filling Stations
FEATURES FEATURES FEATURES
The coolant filling machine comes in Degassing Of Oil Manual/Auto dispensing gun adapter
two standard options Synchronous Trolley/ Moving Trolley Accumulator for maintaining
Pre-mix Coolant dispensing systems Auto Clamping Adapter/Gun consistent pressure throughout the
Systems with facility to mix Coolant line
and distilled water in machine

SPECIFICATIONS SPECIFICATIONS SPECIFICATIONS

Automobile Type 2/3/4 Wheelers Automobile Type 4 Wheelers, HCVs Automobile Type 4 Wheelers, HCVs
Cycle Time 60 s Cycle Time 80 s Flow Rate 925 gm/m
Hose Length 8-12 mts Options Calibration Jar, Auto Cycle Time 4 Wheelers 60 s
Variable Ratio Equipment with transfer of oil to Cycle Time HCVs 135 s
Variable filling Ratio machine tank
Filling Principle Metered quantity
for coolant & distilled filling(mass flow meter)
water available

SUPPORT SERVICES
Vacuum pump to seal entire fluid Application engineering
circuit Calibration & commissioning
Barcode/RFID based tracking support
(optional) AMCs, Repairs, spares etc.
SCADA/MES integration Operation & MaintenanceTrainings
Support for system or process
upgrade
Combined System for AD Blue,
Diesel, AC Charging, Clutch Oil, Washer,
Brake Oil Filling

In addition to the compact filling stations, Twin Engineers also offers solutions
that combine all filling fluids or gases in a unified system, reducing the number of
standalone units and bring in huge savings in space. The filling stations can fulfill
mixing, metered filling and vacuum filling processes as a single unit. The filling
adapters are designed and color coded to easily match the right fluid filling
process.

FEATURES
Fully customized as per filling processes
Compact and modular platform
Multiple fluids and adapters in a single system

Seamless Production with

SCADA & MES Integrations
Twin's standalone and combined systems use advanced electronic controls
that are easily integrated with the SCADA & MES software on your shopfloor. The
Systems can also be easily configured for parameters to monitor and control
production lines and thereby improve workflow and productivity.
Specialized
Filling Adapters
to meet your productivity goals

Auto Clamp Gun Drip Free Gun

Engine Oil Filling Radiator Coolant filling

Twin offers specialised filling adapters designed to suit the specific needs
of your filling processes and type of fluids. The light-weight filling
adapters use pneumatic clamping and valves to offer high flow rate and
ensure ease in operation. With fast and easy handling, the Operator stays
productive even if the process uses multiple adapters or fluids.

KEY FEATURES
Precise measurement at filling
point
High filling speed, lower
evacuation time
Light-weight Well-balanced design
Coated surface for protection
Low maintenance, low-cost
Bringing new possibilities
of dispensing processes into reality
KEY CLIENTS

INDIA (HQ) THAILAND CUSTOMER

J-524, MIDC, Bhosari, Pune 411 026. Duraflex D CO., ltd. SUPPORT NETWORK
Tel: +91 20 2713 0626, 2713 0118 Cell: +6681 814 7490 Tel: +662 693 9382 INDIA
For enquiry: +91 99755 49701/02/03 Email: apai@duraflex-d.com Delhi NCR
Email: mktg@twinengineers.com Ahmedabad l Pune (HQ)
Web: www.twinengineers.com Bengaluru l Chennai

TURKEY IRAN
ARES TRAFO Ekipmanları San. ve Tic. Ltd. Sti. Tiva Machine Tools Co.
Tel: +90 21 6597 2149, 6593 1065 Tel: +98 (0) 21 44 29 52 36-7
Email: cemil.berker@aresmetal.com Email: saeed.kashani@tivatools.com