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The document provides a feedback report on various issues with different machines in a manufacturing facility. It lists problems with the CFM including safety and alignment issues, a broken carriage belt, and loose components. Issues are also reported with the engraver such as software hangs, calibration problems, and debris inside components. The copper, chrome, and other tanks are reported to have issues including faulty valves and rectifiers, vibrations, heating of adapters, and noise. The finish star is also reported to have occasional problems with alignment and getting stuck.

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Annie Tahir
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56 views2 pages

Questionaire

The document provides a feedback report on various issues with different machines in a manufacturing facility. It lists problems with the CFM including safety and alignment issues, a broken carriage belt, and loose components. Issues are also reported with the engraver such as software hangs, calibration problems, and debris inside components. The copper, chrome, and other tanks are reported to have issues including faulty valves and rectifiers, vibrations, heating of adapters, and noise. The finish star is also reported to have occasional problems with alignment and getting stuck.

Uploaded by

Annie Tahir
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Feedback Report

1.CFM
 Safety Z-axis for (error)
 Alignment of sick sensors
 Looseness of carriage motor (screws)
 Candle filters box break down
 Carriage belt (blue) creates noise while moving along axis (most
probably breakdown along sides belt)
 Sometimes both stones start to move automatically
 Compressed air cylinder for gauging head for stone 800F gets
loosed usually
 On Auto Mode once a cylinder automatically undamped during
processing (this damaged the cutting diamond as well)
 Servo motor drive for Z-axis gets loosed (screw)

2.Engraver
 Embedded software hangs up
 Suction system malfunction (faulty)
 Tip call calibration problem
 Current balancing out after test cut
 Copper debris inside the space of focusing (Kaman Space)
 Cells merging sometimes after a fast advance in middle of cylinder
 Unclamping or unloading cylinder problem
 Cells sometimes do not engrave 100% on job cylinders
 Once in a month it did engrave a deep line enough to see a clearly
steel on the job cylinder
 Jobs which have hang up problem usually didn’t appear in cylinder
birth certificate.

3.Copper Tanks:
 Disturbance rectifier not on
 Disturbance current rectifier
 Tanks create vigorous vibrations while operating cylinders less than
400mm circumference
 Solenoidal valve faulty and its channel from PLC also faulty. Plc has
to be removed.
 Contacts of insoluble anode didn’t get proper voltage
 On smaller cylinders current (rectifier) didn’t get voltages
 Sometimes rectifier provides full 12V at very start of processing of
cylinders
 Basket of anodes have some burning effects on it
 Color of insoluble anode has changed
 Gear drive Sprocket problem. It creates too much noise sometimes
 Adaptors are getting too much warm
 Tap of the DI water is faulty
 Actuator don’t work usually
 Sometimes tanks get emergency stop
 Noise from gear wheel
 Insoluble anode problem in copper tank 2 i.e our copper content
increases when we remove insoluble anode.
 Temperature of the tank rises
 Peeling of copper layer

4.Chrome Tanks
 Short Chrome life in white cylinders
 Matt on cylinders
 Vigorous vibrations while operating cylinders of Circumferences
below 400mm
 Scumming problem (once)
 Heating of adopters

5.Alkaline Copper
 Solenoid valve stopped working suddenly

6.Dechrome
 Noise from the pump
 Rectifier Issue

7.Finish star
 Sometimes head got stuck while polishing
 Air pressure pipe breakdown
 Alignment of paper film on head
 Z-axis following error
 MP pumps (if filter is replaced with new one sometimes error exist.
We have to put emergency stop for it.

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