DATA SHEET DATA SHEET No

BHARAT PETROLEUM CORP. LIMITED MONOLITHIC INSULATING JOINT P.012897-D-11037-274

HALDIA MULTI-PRODUCT PIPELINE PROJECT SIZE 24" IJ-3C1_24"
Page 1 of 1

I. PROCESS DATA
- PIPE CLASS : 3C1 (Refer PMS)

- FLUID : Motor Spirit Fluid Symbol :MS / HSD

: High Speed Diesel

- OPERATING CONDITIONS : MS/HSD

Pressure (kg/cm², g) : Nor. 10 / Max. 29
Temperature (°C) : Amb. / Max. 40

- DESIGN CONDITIONS : MS/HSD

Pressure (kg/cm², g) : 49
Temperature (°C) : 0 to 65 for A/G
Quantity : 12 Nos.

II. CONSTRUCTION DATA :

- DESIGN AND CONSTRUCTION CODE : ASME VIII, DIV. 1 APP.2, ASME IX & ANSI B31.4
- ALLOWABLE STRESS VALUE : 50 % SMYS (Design factor : 0.5)
- CORROSION ALLOWANCE : 1.50 MM
- CONSTRUCTION MATERIAL
- CONNECTING PIPE : Refer Piping Material Specification
- PIPE PUPS : API 5L GR X 52 or Equivalent for 24" pipe size.
- INSULATING JOINTS : ASTM A694 F52 or Equivalent for 24" Size (Carbon steel, fully killed, fine grain)(**)
- SEALING GASKET : (*)
- SPACING RING : (*)
- FILLING MATERIAL : (*)
- EXTERNAL COATING : Epoxy Resin (*) [Refer Painting System Specification No. . P.012897-D-11097-267]
- TESTING INSPECTION : Refer to QAP (P.012897-Q-10751-005) attached with tender
AND CERTIFICATES
- NDE (Non Destructive Examination) : Refer spec. (P.012897-D-11097-256) and Approved QAP
Radiography Test (RT) : Ref. Spec (P.012897-D-11097-256) / as per API 1104
Magnetic Particles Inspection (MPI)/ : Ref. Spec. (P.012897-D-11097-256)
Dye Penetrate Inspection (DPI)

- HYDROTEST : 1.5 X Design pressure for 15 minutes hold period

- AIR LEAK TEST : 5 Kg/cm² for Minimum 10 Minutes. No Leakeage shall be observed
- INSTALLATION : Aboveground

- ELECTRICAL TEST :
Dielectric Strength 5000 VAC, 50 Hz Holding time for at least one minute (After & before hydrotest)
Resistance check > 50 Mohm (1000VDC)
- DIMENSIONAL STANDARD : Standard of manufacturer of insulating joint
- CONNECTING PIPE THICKNESS : 7.92 MM
- PUP THICKNESS (*)
- END CONNECTION : ASME B16.25 ( Butt weld at both ends )

- MARKING : Manufacture name, Heat Number, TAG Number, Grade symbol

NOTE -
1 (*) To be Indicated by Vendor in his bid and submitted for approval.
(**) To be suitable for pigging operations : internal diameter = internal pup diameter.
For welded Ends, maximum out of roundness (difference between maximum and minimum internal diameter of pipe) shall be 3mm and tolerance on internal
2
diameter at flow tee ends shall be same as diameter tolerance for the pipe ends indicated in Table -10 API 5L (latest edition) or ASTM A 530 / A530M-96 as
applicable.
3 Manufacturer to ensure that wall thickness of all parts shall be adequate to sustain design pressure. Selected thickness shall be suitable for welding to connecting pipe.
DATE REV PREP CHK APP DESCRIPTION
03.12.2018 A DME SMY AKR Issued for Approval
09.08.2019 B DME SMY AKR Issued for Approval
 DATA SHEET DATA SHEET No
BHARAT PETROLEUM CORP. LIMITED MONOLITHIC INSULATING JOINT P.012897-D-11037-274
HALDIA MULTI-PRODUCT PIPELINE PROJECT SIZE 4" IJ-3C1_4"
Page 1 of 1

I. PROCESS DATA
- PIPE CLASS : 3C1 (Refer PMS)

- FLUID : Motor Spirit Fluid Symbol :MS / HSD

: High Speed Diesel

- OPERATING CONDITIONS : MS/HSD

Pressure (kg/cm², g) : Nor. 10 / Max. 29
Temperature (°C) : Amb. / Max. 40

- DESIGN CONDITIONS : MS/HSD

Pressure (kg/cm², g) : 49
Temperature (°C) : 0 to 65 for A/G
Quantity : 4 Nos.

II. CONSTRUCTION DATA :

- DESIGN AND CONSTRUCTION CODE : ASME VIII, DIV. 1 APP.2, ASME IX & ANSI B31.4
- ALLOWABLE STRESS VALUE : 50 % SMYS (Design factor : 0.5)
- CORROSION ALLOWANCE : 1.50 MM
- CONSTRUCTION MATERIAL
- CONNECTING PIPE : Refer Piping Material Specification
- PIPE PUPS : ASTM A106 Gr.B or Equivalent for 4" pipe size.
- INSULATING JOINTS : ASTM A105 or Equivalent for 4" Size (Carbon steel, fully killed, fine grain) (**)
- SEALING GASKET : (*)
- SPACING RING : (*)
- FILLING MATERIAL : (*)
- EXTERNAL COATING : Epoxy Resin (*) [Refer Painting System Specification No. . P.012897-D-11097-267]
- TESTING INSPECTION : Refer to QAP (P.012897-Q-10751-005) attached with tender
AND CERTIFICATES
- NDE (Non Destructive Examination) : Refer spec. (P.012897-D-11097-256) and Approved QAP
Radiography Test (RT) : Ref. Spec (P.012897-D-11097-256) / as per API 1104
Magnetic Particles Inspection (MPI)/ : Ref. Spec. (P.012897-D-11097-256)
Dye Penetrate Inspection (DPI)

- HYDROTEST : 1.5 X Design pressure for 15 minutes hold period

- AIR LEAK TEST : 5 Kg/cm² for Minimum 10 Minutes. No Leakeage shall be observed
- INSTALLATION : Aboveground

- ELECTRICAL TEST :
Dielectric Strength 5000 VAC, 50 Hz Holding time for at least one minute (After & before hydrotest)
Resistance check > 50 Mohm (1000VDC)
- DIMENSIONAL STANDARD : Standard of manufacturer of insulating joint
- CONNECTING PIPE THICKNESS : Schedule STD
- PUP THICKNESS (*)
- END CONNECTION : ASME B16.25 ( Butt weld at both ends )

- MARKING : Manufacture name, Heat Number, TAG Number, Grade symbol

NOTE -
1 (*) To be Indicated by Vendor in his bid and submitted for approval.
(**) To be suitable for pigging operations : internal diameter = internal pup diameter.
For welded Ends, maximum out of roundness (difference between maximum and minimum internal diameter of pipe) shall be 3mm and tolerance on internal
2
diameter at flow tee ends shall be same as diameter tolerance for the pipe ends indicated in Table -10 API 5L (latest edition) or ASTM A 530 / A530M-96 as
applicable.
3 Manufacturer to ensure that wall thickness of all parts shall be adequate to sustain design pressure. Selected thickness shall be suitable for welding to connecting pipe.
DATE REV PREP CHK APP DESCRIPTION
09.08.2019 A DME SMY AKR Issued for Approval