Chapter - page

Test Indicators
Testing of Test Indicators, Dial Indicators and Dial Comparators 3 - 2

Test Indicators Puppitast 3 - 3

Accessories for Test Indicators 3 - 5

Dial Indicators
Mechanical Dial Indicators 3 - 7

Digital Dial Indicators Millitast 3 - 12

Dial Comparators
Mechanical Dial Comparator 3 - 16

Mechanical Dial Comparators with Limit Contacts 3 - 18

Mechanical Comparator with Limit Contacts 3 - 20

Electrical Indicator 1141 SN 3 - 20

Millimess, large type 3 - 21

Inductive Dial Comparator Extramess 3 - 22

Accessories for Dial Indicators and Dial Comparators

Contact Points 3 - 24

3-1
Testing of Test Indicators, Dial Indicators and Dial Comparators

All test indicators, dial indicators and dial comparators are subject to a final inspection in production
on Mahr measuring machines (865, 875 and Optimar 100).

The following, in
• DIN 2270 (test indicators)
• DIN 878 (dial indicators) +
• DIN 879 (dial comparators)
fu

defined parameters, will be tested:

Deviation of reading from

• Span of error fe
Span of error fe is the distance

fges
between the ordinates of the
highest and lowest points in

fe
set-point value

the deviation diagram either

Set-point reading
when the plunger is being
pressed in (dial indicators, dial
comparators) or in the case of
excursion of stylus against Local span of error
measuring force (test _
indicators). Plunger being pressed in
Plunger being let out
• Total span of error fges
The total span of error fges is the distance between the ordinates Diagram for the spans of error fe and fges and hysteresis error of the measured
of the highest and lowest points in the deviation diagram when value fu (example)
the plunger is being pressed in and let out (dial indicators, dial
comparators) or in the case of excursion of stylus against and
with the same direction of measuring force (test indicators). The
total span of error includes the hysteresis error of the measured
+
value fu .

• Local span of error ft

Span of error ft is the distance between the ordinates between
Deviation of reading from

the highest and lowest points in the deviation diagram,

measured for a local measuring span of 10 scale divisions within
0,1 mm when the plunger is being pressed in (dial indicators, dial
comparators) or in the case of excursion of stylus against
set-point value

measuring force (test indicators).

ft

• Repeatability fw Set-point reading

Repeatability fw is a characteristic for measured value fluctuations
in measurements of the same measurand within the measuring
span and with the same direction of movement of the plunger _
(dial indicators, dial comparators) or of the stylus (test
indicators).
Diagram of the span of error ft (example)

3-2
 Test Indicators

Design features of Mahr Test Indicators Puppitast

• Box-type housing open on one side only

• Bottom and side walls made of one piece. This shell totally
encloses the movement and provides maximum protection
against shock and damage

• Easy to read thanks to • The front end of the housing is of fork-shaped design with the
high-contrast, rotable stem of the stylus mounted in the fork to provide high
dial face stability. The precision alignment of the two bearings ensures
maximum accuracy

• Self-contained movement. This unit can be

easily removed and quickly replaced for
maintenance and repair purposes.

• Insensitivity to magnetic fields

• Overload protection
provided by slip clutch

• Low measuring force

• Maximum sensitivity and accuracy provided

by precision gears and pinions

• Jewelled movement bearings

• Corrosion-proof due to satin-chrome finish

on housing

• Rigid mounting

• Mounting shank can move on three dovetail guideways

which are integral parts of the sturdy housing

• They can be clamped at any desired point with a knurled

nut. No tools are required.

• No plastic parts except for transparent cover over

dial face

• Automatic matching to sensing direction,

i. e. pointer always moves in clockwise direction,
thus ensuring error-free reading

3-3
 Test Indicators

800 S 800 SG 800 SL

Standard model Extra-large dial face Extra-long stylus

Technical Data

Measuring Readings Dial diam. Swivel- Measuring Accuracy Order no.

range range of force
styluses fe fges fu

800 S ± 0,4 mm 0,01 mm 27,5 mm 11,5 mm 0,15 N 10 µm 13 µm 3 µm 4305100

800 SG ± 0,4 mm 0,01 mm 38 mm 11,5 mm 0,15 N 10 µm 13 µm 3 µm 4307100
800 SL ± 0,4 mm 0,01 mm 27,5 mm 36 mm 0,07 N 10 µm 13 µm 5 µm 4306100
800 SM ± 0,1 mm 0,002 mm 38 mm 11,5 mm 0,15 N 3 µm 4 µm 2 µm 4308100
800 W ± 0,4 mm 0,01 mm 27,5 mm 12 mm 0,3 N 10 µm 13 µm 5 µm 4303000

800 SGI ± 0,3 mm (± .15”) 0,01 mm (.0005”)38 mm (1.5”)11,5 mm (.45”) 0,15 N .0004” .0005” .00012” 4307106

800 SZ ± .015” .0005” 1.1” .45” 0,15 N .0004” .0005” .00012” 4305910
800 SGZ ± .015” .0005” 1.5” .45” 0,15 N .0004” .0005” .00012” 4307910
800 SLZ ± .015” .0005” 1.1” 1.35” 0,07 N .0004” .0005” .0002” 4306910
800 SMZ ± .004” .0001” 1.5“ .45” 0,15 N .00012” .00016” .00008” 4308910
800 WZ ± .015” .0005” 1.1” .47” 0,3 N .0004” .0005” .0002” 4303900

800 S
48
Diameters 25 d

mm a b c d e
15

800 S 11,5 76 99 8h6 29

800 SG 11,5 76 99 8h6 40
800 SL 36 100,5 123,5 8h6 29
e

800 SM 11,5 76 99 8h6 40

c

800 W 12 73 96 8h6 29
b

9 800 W/800 WZ
800 SGI 11,5 76 99 8h6 and 1/4” 40
38
800 SZ 11,5 76 99 8h6 and 1/4” 29 17
11
0°

800 SGZ 11,5 76 99 8h6 and 1/4” 40

15

10
800 SLZ 34 98,5 121,5 8h6 and 1/4” 29
800 SMZ 11,5 76 99 8h6 and 1/4” 40
800 WZ 11,3 72,3 95,3 8h6 and 1/4” 29
e

15
b

13
9
Standard accessories: 0,5

Mounting shank 8h6 mm and 1/4“

9
95

(for instruments with inch-scale),

a
°

stylus dia. 2 mm and plastic case

3-4
 Test Indicators

800 SM 800 W 800 SGI

with high resolution Stylus moves parallel with mm/inch scale
to dial

Accessories

Styluses 801 t
801 te 801 tl 801 tr, with
chromium-plated chromium-plated ruby ball
for types Stylus ball dia. in mm ball dia. in mm ball dia. in mm
length
l in mm ø1 ø2 ø3 ø1 ø2 ø2,5

800 S / 800 SZ 16,1 4309015 4309016 4309014 4309088

800 SG / 800 SGZ 16,1 4309015 4309016 4309014 4309088
800 SM 16,1 4309015 4309016 4309014 4309088
800 SMZ 16,1 4309015 4309016 4309014 4309088
800 W 16,85 4309011 4309012 4309013 4309030
800 WZ 16,1 4309015 4309016 4309014 4309088
800 SGI 16,1 4309015 4309016 4309014 4309088
800 SL 40 4309021 4309020
800 SLZ 38 4309920

801 a 801 t
Mounting Shank 801 a
mounting shank dia. d Order no.
M 1,6

801 a8 8h6 mm 4300800

801 a4 4h6 mm 4300801
801 a1/4” 1/ ” (6,35 mm) 4300805
15

4
l

Order no.

Spanner for changing styluses 4309040 ø

Adapter Bush for adapting
mounting shank dia. 8h6 mm
to inch bore .375” 940 4310103

3-5
 Test Indicators

Accessories

90

Universal Holder 801 h

• For mounting test indicators

6x12
on machine tools
• With swivel-type knuckle
801 h
Order no. 4309066
ø4
ø8

801 p
Stand 801 p

• With swivel holder

• Base with V-groove 140°
Overall height 150 mm
Mounting bore
dia. 4 and 8 mm
Column dia. 8 mm
Base surface 65 x 40 mm

Order no. 4309081

Centering Support Rods

801 v 801 v

• For aligning and centering

workpieces on machine
tools
• Swivel mounting clamp and
180

max. 130
fine adjustment
• Stainless steel rods ø14

Mounting
bore dia. 8 mm
Swivel range of
mounting clamp 180°

Order no. 4309070

3-6
 Dial Indicators

Design features of Mahr dial indicators

• Protective and lifter cap mounted on • Protective housing only opens at the front. The housing is
upper end of measuring spindle thus not simply a cylinder with a cap over it, but rather the
back and side walls are machined from one piece. This shell
totally encloses the movement and provides maximum
protection against shocks and damage

• Constant measuring force over entire range

by virtue of compensation lever

• Rising of measuring spindle by

screw-in cable release

• Self-contained movement.
Can be removed and replaced quickly
and easily for repair or maintenance
purposes

• Maximum sensitivity and accuracy

ensured by precision gears, pinion and
rack as well as by precision guide for
measuring spindle

• Tapered piece on
mounting shank for
easy insertion into
mounting hole

• Corrosion-proof due to satin-chrome finish on housing

and stainless, hardened steel for mounting shank and
measuring spindle

• Easy to read on account of high contrast dial

• Simple fine adjustment with convenient knurled bezel

• Shockproof movement • Adjustable tolerance markers

On all dial indicators with the exception of the long-range for setting tolerance limits
model 810 V the rack is not located directly on the measuring
spindle, but rather on a sleeve which floats on the spindle. The
shocks to which the spindle is subjected in everyday use are
therefore not transmitted to the rack and mechanism. In the
event of shocks, the sleeve lifts off and follows slowly due to
spring force. The movement is thus reliably protected even
against severe shocks.

3-7
 Dial Indicators

Dial Indicators shockproof version according to DIN 878

803

803 W
810 W
810/810 L

Features

Small Dial Indicator 803 Small Dial Indicator 803 W Dial Indicator 810 Dial Indicator 810 W
where available space is limited waterproof and oilproof standard version waterproof and oilproof
• Shockproof via sleeve which Design features identical to • Shockproof via sleeve which • Design features identical to
floats over the spindle 803, but floats over the spindle 810, but upper protective
• Constant measuring force • Upper protective cap on • Constant measuring force cap on measuring spindle as
• Protective housing (back measuring spindle as well as • Protective housing (back well as bezel and transpa-
wall integrated in housing) bezel and transparent dial wall integrated in housing) rent dial cover with O-rings
• Raising of measuring spindle cover with O-rings • Raising of measuring spindle hermetically sealed
via lifting cap hermetically sealed via lifting cap or cable release • Measuring spindle sealed by
• Adjustable tolerance • Measuring spindle sealed by 951 (accessory) means of rubber sleeve,
markers means of rubber sleeve, • Adjustable tolerance thus preventing
• Delivered in plastic case thus preventing markers contamination by liquids
contamination by liquids • Delivered in plastic case and impurities
and impurities • Delivered in plastic case
• Delivered in plastic case Dial Indicator 810 L
• Design features identical to
810, but with tapped holes
for mounting lugs 961 and
962 (accessories)
• Delivered in plastic case

Technical Data

Range Readings Dial Overtravel Measuring Accuracy (DIN 878) Order no.
dia. force fe fges fu
mm mm mm mm N µm µm µm

803 3 0,01 35 0,2 1,1 N 10 12 3 4324110

803 W 3 0,01 35 0,2 1,1 N 10 12 3 4326100

810 10 0,01 50 1,1 1,0 N 15 17 3 4311110

810 L 10 0,01 50 1,1 1,0 N 15 17 3 4327110
810 W 10 0,01 50 1,1 1,0 N 15 17 3 4315100
810 B 0,8(±0,4) 0,01 50 0,05 1,0 N 7 9 3 4317110

Range Readings Dial Overtravel Measuring Accuracy (DIN 878) Order no.
dia. force fe fges fu
inch inch inch inch N inch inch inch

803 Z .120“ .0005“ 1.4“ .008“ 1,1 N .0004“ .0005“ .00012“ 4324911
810 Z .400“ .0005“ 2.0“ .040“ 1,0 N .0006“ .0007“ .00012“ 4311911

3-8
 Dial Indicators

Dial Indicators shockproof version according to DIN 878

803 Z

810 B 810 Z

Features

Dial Indicator 810 B Small Dial Indicator 803 Z Dial Indicator 810 Z
with limited measuring range inch version inch version
Design features identical to • Large overtravel (10 mm); for Design features identical to Design features identical to
810, but example for easier insertion 803, but 810, but
• Limited measuring range of test items in measuring • Standard accessories: • Standard accessories:
(0,8 mm) for error-free devices Adapter Bush 940 for Adapter Bush 940 for
readings • Standard accessory: adapting mounting shank adapting mounting shank
Plastic case 8h6 mm to inch bore .375”, 8h6 mm to inch bore .375”,
plastic case plastic case
b 11

Dimensions
mm a b c d e f g
11 21 ø6,5
803 ø 40 21 7 ø 37 74 13,5 6
961
12
803 W ø 44 21,5 7 ø 37 80 15 11 962

8
16
d
a

810 ø 58 23 7,5 ø 53 112 21 15,5

e

810 L ø 58 23 7,5 ø 53 112 21 15,5 ø6,5

ø6,5

810 W ø 60 24 7,5 ø 53 118 16,5 22,5

45

810 B ø 58 23 7,5 ø 53 112 21 15,5

940
15
f

803 Z ø 40 21 7 ø 37 74 13,5 6 ø.375“

810 Z ø 58 23 7,5 ø 53 112 21 15,5 ø8h6 ø8H7
963
g

ø4

M 2,5
6

Accessories

Order no. Order no.

Adapter Bush for adapting Mounting Lugs for 810 L, 810 V

mounting shank 8h6 mm to Bore is perpendicular to mounting shank 961 4375010
inch bore .375“ 940 4310103 Bore is parallel to mounting shank 962 4375011

Cable Release for lifting of measuring Mounting Lug for mounting on

spindle (except 803, 803 Z, 803 W, 810 U, mounting shank for all types (except 810 V) 963 4375002
810 V) 951 4372000
Additional Accessories page
Splash Guard Covers
for bezel dia. 58 mm 955 4373020 Contact Points 901-913 3-24
for bezel dia. 40 mm 956 4373021 Special Holders 941 3-25
Sensor Level 943 3-25

3-9
 Dial Indicators

Dial Indicators shockproof version

810 X

810 V
810 U

Features

Dial Indicator 810 U Dial Indicator 810 X Long-Range Dial Indicator

with reverse measuring force readings 0,1 mm 810 V
with extra-large measuring
Design features identical to Design features identical to
range
810, but 810, but
• Numerals on dial increase • 1 pointer movement on Design features identical to
anti-clockwise 10 mm 810, but
• Measuring force acting • Delivered in plastic case • 40 mm range
towards the top • Strengthened measuring
• Delivered in plastic case spindle (5 mm)
• Raising of measuring spindle
via lifting cap
• Shockproof movement
• Delivered in folded box

Technical Data

Range Readings Dial Overtravel Measuring Accuracy Order no.

dia. force fe fges fu
mm mm mm mm N µm µm µm

810 U 10 0,01 50 1,1 1 15 17 5 4329110

810 V 40 0,01 50 0,3 0,75-1,5 25 30 6 4321110
810 X 10 0,1 50 0,5 1 40 55 15 4331110
810 G 10 0,01 100 1,1 1,3 15 17 5 4322100

3-10
 Dial Indicators

Dial Indicators shockproof version

Dimensions

810 U 810 X
23
7,5 23
7,5

ø58
ø58

ø53
ø53
Features

112

112
Extra-Large Dial Indicator 810 G
with dial dia. 100 mm
Design features identical to

21
ø8 h6 ø8 h6
22,5

810, but
• Application for large reading
distance and bad light

15,5
ø4
conditions ø4
3

• Plastic outer ring M 2,5

6

M 2,5

6
• Delivered in folded box

810 V 810 G
28 24

Accessories 12,5 7,5

Order no.

Adapter Bush for adapting

mounting shank 8h6 mm to
inch bore .375“ 940 4310103
Cable Release for lifting of measuring
spindle (except 803, 803 Z, 803 W,
810 U, 810 V) 951 4372000
ø112
ø58

ø53
ø53

Splash Guard Cover

for bezel dia. 58 mm 955 4373020
162

162

Mounting Lugs for 810 L, 810 V

Bore is perpendicular to mounting shank 961 4375010
Bore is parallel to mounting shank 962 4375011
21

ø8 h6
Mounting Lug for mounting on
mounting shank for all types (except 810 V) 963 4375002
51

Additional Accessories page ø8 h6

45,5

ø5
Contact Points 901-913 3-24
Special Holders 941 3-25
15,5

ø4
Sensor Lever 943 3-25
6

M 2,5 M 2,5
6

3-11
 Digital Dial Indicator

Digital Dial Indicators 1083/1085 Millitast

Features
1085
Millitast 1083
• Functions: • Data output:
ON/OFF OPTO RS232C
RESET (zero setting of (Mahr Duplex)
display) • Dial indicator can be
PRESET (set buttons can be operated by remote control
used to enter any numerical via interface
value) • High-contrast 6,5 mm liquid
mm/inch-switching crystal display, analog display
DATA (data transmission in with 4 mm pointer length
connection with data for better visual perception
connection cable) when checking roundness
HOLD (storage of current or flatness as well as reversal
measuring value) point search when
mm/inch-switch measuring bores
Reversal of counting • Function and display section
direction can be rotated through
Switching of analog display 280°
• Capacitive measuring • Class of protection IP 52 as
system, per IEC 529
life of battery • Operating temperature
approx. 2 years 5 - 40° C
• Max. measuring speed • Standard accessory:
1,5 m/s (60“/s) Battery

Millitast 1085
Design features identical to • ABS: zero setting does not
1083, but additional cause reference to current
functions: PRESET value to be lost
• 3 x PRESET can be stored • LOCK: buttons can be locked
• 2 additional analog displays to avoid inadvertent
• MAX / MIN memory, for adjustment
1083 example for reversal point
search • Standard accessory:
• MAX-MIN for example for Battery
checking of roundness and
flatness
Technical Data

Range Resolution Span of Measuring Weight Order no.

error fe force
mm (inch) mm/inch mm (inch) N g

1083 12,5 (.5”) 0,001 / .00005” 0,005 (.0002”) 0,7-0,95 160 4336800
25 (1”) 0,001 / .00005” 0,005 (.0002”) 0,6-1,1 160 4336801

1085 12,5 (.5”) 0,001 / .00005” 0,005 (.0002”) 0,7-0,95 160 4336301
25 (1”) 0,001 / .00005” 0,005 (.0002”) 0,6-1,1 160 4336300

Analog display 1083 Analog display 1085

Readings Display range Readings Display range
mm / inch mm (inch) mm (inch) mm (inch)
0
30 0.00I 30
0,001 / .00005” ± 0,03 (± .0015”) 0,001 (.00005”) ± 0,03 (± .0015”)
ABS
mm
0,002 (.0001”) ± 0,06 (± .0030”)
0,01 / .0005” ± 0,30 (± .0150”) 0,01 (.0005”) ± 0,30 (± .0150”)
0,02 (.001”) ± 0,60 (± .0300”)

3-12
 Digital Dial Indicators

Digital Dial Indicators 1083/1085 Millitast

34
9

1 7

2
1 Protective lifting cap for
measuring spindle MAX/MIN x10 ON

16,5
2 Operating buttons MAX-MIN mm/inch x2 OFF

3 Display
4 Mounting shank 0

ø65
5 Measuring spindle

ø6,5
30 30

ø63
16
0.00I

6 Contact Point 901 mm

7 RS232C-Data output

a
ABS

8,5
8 Battery compartment PRESET SET SET RESET

9 Swivelling operating and 1085 b

3 MR HOLD DATA ABS

display unit Millitast 1085

19
4 ø.375“ 8

16 940
5
ø8h6
b

6
ø4

Dimensions
(mm) a b

1083 / 1085 12,5 mm ( .5”) 125,5 19

1083 / 1085 25 mm ( 1”) 138 31,5

Accessories

Order no.

Battery 3V, type CR 2450 4884464

Data Connecting Cable RS232C (2m)
for connection to PC, SUB-D-jack 9-pin 1085 v 4336305
Data Connecting Cable RS 232C (2m)
for connection to peripheral units
RS232C SUB-D-jack 9-pin 16 ESv 4102510 1085 a
Cable Release 1085 a 4336311
Mounting Lug 1085 b 4336310
Adapter Bush for adapting
mounting shank dia. 8h6 mm to
inch bore .375” 940 4310103
MAX/MIN x10 ON

Additional Accessories page MAX-MIN mm/inch x2 OFF

Contact Points 901-913 3-24

Special Holder 941 3-25
Sensor Lever 943 3-25

Accessories for data processing see chapter 9

3-13
 Digital Dial Indicators

Digital Dial Indicator 1082

Features

• Functions:
9,5 21,5 ON/OFF
RESET (zero setting)
PRESET (set buttons can be
ø12 used to enter any numerical
value)

b
mm/inch-switch
Millitast

REF I
1082

HOLD
DATA (data transmission)

ø58,8
HOLD (storage of current

ø60
MM SET
measuring value)
REF I / II ON / OFF
• Capacitive measuring system,
mm / inch RESET life of battery approx. 2 years

c
• Max. measuring speed
ø8H7 1,5 m/s (60“/s)
19

a
• Data output: OPTO RS232C
940 • High-contrast 8,5 mm liquid
ø4 crystal display
• Function and display section
can be rotated through
280°
Dimensions • Class of protection IP 51 as
mm a b c per IEC 529
• Operating temperature
12,5 mm ( .5”) 65,9 53,4 50 5 - 40°C
25 mm ( 1”) 78,4 53,4 50
50 mm ( 2”) 150,5 124 99,5 • Standard accessory:
100 mm ( 4”) 250,5 174 149,5 Battery

Technical Data

Range Resolution Span of Measuring Weight Order no.

error fe force
mm (inch) mm/inch mm (inch) N g

25 (1”) 0,01 /.0005” 0,01 (.0004”) 0,6 - 1,1 220 4336206

50 (2”) 0,01 /.0005” 0,02 (.0008”) 2,0 - 3,0 400 4336207
100 (4”) 0,01 /.0005” 0,02 (.0008”) 2,3 - 4,0 600 4336208

12,5 (.5”) 0,001 /.00005” 0,005 (.0002”) 0,7 - 0,95 220 4336201
25 (1”) 0,001 /.00005” 0,005 (.0002”) 0,6 - 1,1 220 4336200
50 (2”) 0,001 /.00005” 0,012 (.0005”) 2,0 - 3,0 430 4336202
100 (4”) 0,001 /.00005” 0,015 (.0006”) 2,3 - 4,0 620 4336203

Accessories

Order no. Additional Accessories

Battery 3V, type CR 2032 4102520 page

Data Connecting Cable (2m), for connection to
peripheral units, with SUB-D jack 9-pin 16 ESv 4102510 Contact Points 901-913 3-24
Cable Release for range 12,5 and 25 mm 1085 a 4336311 Special Holders 941 3-25
Pneumatic Lifting for range 50 Sensor Lever 943 3-25
and 100 mm 1082 p 4336230
Mounting Lug 1082 b 4336313
Adapter Bush for adapting chapter
mounting shank 8h6 mm to
inch bore .375” 940 4310103 Accessories for data processing 9

3-14
 Dial Comparators

Design features of Mahr dial comparators

• Constant measuring force over entire • Shockproof movement.

range due to built-in compression spring The precision ball of the first transmission lever rest on the
lapped saphire plane surface of the upper end of the
measuring spindle. If the spindle is subject to severe impact,
the plane surface is automatically raised, thus preventing
transmission of the shock to the movement

• Box-type housing only open at the front

• Bottom and side walls made of one piece. This shell totally
encloses the movement and provides maximum protection
against shock and damage

• Simple fine adjustment by way of lockable screw

• Self-contained movement.
This unit can be removed and replaced quickly and
easily for repair or maintenance purposes

• Maximum sensitivity and accuracy are ensured

by jewelled bearings of movement in
conjunction with precision gears and pinions
• Corrosion-proof by
virtue of hardened,
stainless steel mounting
shank and measuring
spindle

• Protection of ball guide against contamination by

means of a sleeve seal ring which is provided with
a groove for mounting slip-on rubber bellows to
prevent the ingress of splashwater

• Drip-proof version available on request. Features rubber

bellows at measuring spindle, sealed screws and splash guard
cover

• Measuring spindle mounted in high-

precision ball guide prevents tilting and
virtually precludes friction and play. The
extremely low level of friction makes
• Easy to read due to clear-cut scale
for high measurement accuracy and
minimal hysteresis
• Pointer moves over limited sector
• Adjustable tolerance
• Dial comparators with ball guide are markers facilitate setting
particularly insensitive to lateral forces and observation of
acting on the spindle (Dial Compa- tolerance limits
rators 1010 and 1050 feature high-
precision sleeve bearings for the • Raising of measuring spindle
spindle) either by way of screw-in
cable or lifting knob

3-15
 Dial Comparators

Mechanical Dial Comparators

1004
1002

1003

Technical Data

Measuring Readings Over- Meas. Accuracy* (DIN 879-1) Order no. Order no.
range travel force fe f ges fu standard** drip-proof***
Metric

1002 Supramess ± 25 µm 0,5 µm 2,8 mm 1N 0,5 µm 0,6 µm 0,25 µm 4335000 4335005

1003 Millimess ± 50 µm 1 µm 2,8 mm 1N 1 µm 1,2 µm 0,5 µm 4334000 4334005
1004 Compramess ± 0,13 mm 5 µm 2,5 mm 1N 3,5 µm 4 µm 1 µm 4333000 4333005
1010 Zentimess ± 0,25 mm 0,01 mm 2,5 mm 1N 7 µm 8 µm 2 µm 4332000 4332005
1050 Dezimess ± 1,5 mm 0,05 mm 0,3 mm 1N 35 µm 40 µm 10 µm 4330000 4330005

Inch

1002 Z Supramess ± .0010” .00002” .11” 1N .00002” .000025” .00001” 4335900 4335905
1003 Z Millimess ± .0020” .00005” .11” 1N .00005” .00006” .000025” 4334900 4334905
1004 Z Compramess ± .0050” .0001” .10” 1N .0001” .00012” .00003” 4333900 4333905
1010 Z Zentimess ± .0100” .0005” .10” 1N .00035” .0004” .0001” 4332900 4332905

* Accuracy of 1004, 1010, 1010 Z, 1050 better than DIN 879-1

** Incl. plastic case; Adapter 940 (for inch instruments only)
*** Incl. plastic case, Splash Guard Cover 957, rubber bellows (only 1002/1003/1004);
Adapter 940 (for inch instruments only)

3-16
 Dial Comparators

Mechanical Dial Comparators

1010 1050

1002/1003/1004 1010/1050
20 20
63 18 63 18
8
957 8
957

95
95

954
.375“ .375“
20
20

ø8h6 ø8h6

940 ø4
940
ø4
12
12

970
10

951
6

M 2,5 M 2,5

Accessories

Order no.

Adapter Bush for adapting

mounting shank 8h6 mm
to inch bore .375” 940 4310103
21
Cable Release for lifting
of measuring spindle 951 4372000 12

Lifting Knob for raising

8

measuring spindle 954 4372030

Splash Guard Cover 957 4373030
Rubber Bellow for 1002/1003/1004 for
ø6,5

45

sealing open end of measuring spindle 970 4334786

Mounting Lug for mounting
on mounting shank 8h6 mm 963 4375002
15

Additional Accessories page ø8H7 963

Contact Points 901-913 3 - 24

Special Holders 941 3 - 25
Sensor Lever 943 3 - 25

3-17
 Dial Comparators

Mechanical Dial Comparators with limit contacts

1103 N 1110 N 1150 N

Features

• Application for example for

tolerance control or as Wiring diagram
precision contactor in
automatic control systems
0 5
• Design features identical to A B 1 10
5
10 2 3
mechanical dial comparators,
but additional adjustable
limit contacts made of high-
grade precious metal
• Limit contacts particularly A B
well protected against
vibration and mechanical
wear
Elzentimess

1 Undersize
2 Good
C 3 Oversize
C

Technical Data

Measuring Readings Over- Meas. Accuracy* (DIN 879-3) Order no. Order no.
range travel force fe f ges fu standard** drip-proof***
Metric

1103 N Elmillimess ± 50 µm 1 µm 2,8 mm 2N 1 µm 1,8 µm 1 µm 4345100 4345105

1104 N Elcompramess ± 0,13 mm 5 µm 2,5 mm 2N 3,5 µm 6 µm 1,7 µm 4344100 4344105
1110 N Elzentimess ± 0,25 mm 0,01 mm 2,3 mm 2N 6,5 µm 12 µm 3,5 µm 4343100 4343105
1150 N Eldezimess ± 1,5 mm 0,05 mm 0,3 mm 1,5 N 35 µm 60 µm 17 µm 4342100 4342105

Inch
1103 NZ Elmillimess ± .0020” .00005” .11” 2N .00005” .00009” .00005” 4345910 4345915
1104 NZ Elcompramess ± .0050” .0001” .10” 2N .0001” .00018” .00005” 4344910 4344915
1110 NZ Elzentimess ± .0100” .0005” .10” 2N .00035” .0006” .00017” 4343910 4343915

* Accuracy of 1104 N, 1110 N and 1150 N better than DIN 879

** Incl. plastic case, Setting Knob 953, cable (1,2m); Adapter 940 (for inch instruments only)
*** Incl. plastic case, Setting Knob 953, cable (1,2m), Splash Guard Cover 958 and Rubber Bellow 970; Adapter 940 (for inch instruments only)

3-18
 Dial Comparators

Mechanical Dial Comparators with limit contacts

Electrical specifications

Switching accuracy max. max. max.

with non-inductive contact rating contact voltage contact current
load of 10 mA/24 V

1103 N +/- 0,3 µm

1104 N +/- 0,75 µm
240 mW 24 V 100 mA
1110 N +/- 1,5 µm
1150 N +/- 7 µm

Accessories

Order no. 1103/1104/1110/1150

63,5 20
Connecting cable (1,2 m), axial 4345695 18
Connecting cable (5 m), axial 4345694 8

Adapter Bush for adapting

mounting shank 8h6 mm to
inch bore .375” 940 4310103

Cable Release for lifting of

measuring spindle 951 4372000

Setting Knob for setting of

95

limit contacts without

additional setting standard 953 4372020 957
Lifting Knob for raising
measuring spindle 954 4372030
953
.375“
20

Splash Guard Cover 958 4373031 ø8h6

940
Rubber Bellow for sealing open ø4
12

970
10

end of measuring spindle 970 4334786 951

6

M 2,5
Mounting Lug for mounting
on mounting shank 8h6 mm 963 4375002

Additional accessories page

21

Contact Points 901-913 3-24 12

8

Special Holders 941 3-25

Sensor Lever 943 3-25

ø6,5

45

Electrical Indicator 1141 SN 3-20

15

ø8H7 963

3-19
 Dial Comparators

Mechanical Dial Comparator 1100 with limit contacts

ø22
Elmess 1100

Elmess

Features

• Identical to comparators
with limit contacts, but
without analog display

118
• Ideal for applications where
available space is limited

ø8h6

18
ø4

12
10
6

Electrical specifications

Switching accuracy with non-inductive

load of 10 mA/24 V +/- 0,3 µm
Technical Data

max. contact rating 240 mW

max. contact voltage 24 V Range Overtravel Measuring Order no.
max. contact current 100 mA force

1100 ± 0,4 mm 2 mm 1,5 N 4340000

Electrical Indicator 1141 SN for dial comparators and comparators with limit contacts

Features

• For dial comparators with • Test results can be

limit contacts processed via control
• Indicates no-go (red), go output
(green) and no-go re-work
(yellow). Lamp sequence can • Standard accessory:
be switched for outside and Mains adapter
inside measurement

Technical Data

Housing dimensions WxHxD 82x52x150 mm

Contact voltage at dial comparator 6V
Maximum contact rating 60 W
Maximum contact voltage 48 V
Maximum contact current 3A
Power pack connections 5 V 250 mA
Mains voltage 230 V 115 V
Or der no
Order no.. 4352300 4352310

3-20
 Dial Comparators

Mechanical Dial Comparator Large Type Millimess

1000 A/B 34
125 16,5

212
954

40
ø28h6

951 ø16h6

23
1000 A
ø6

28
921
ø6H7

18
3
R
Accessories
Features
Order no.
• Large design • Measuring spindle mounted
• Clear dial in high-precision ball guides Measuring Attachments
• Shockproof movement precludes play with steel ball 921 4362001
• Jewelled movement with ruby ball 921 R 4362002
bearings • Standard accessories: Cable Release
Cable Release 951 and plastic for raising measuring spindle 951 4372000
case Lifting Knob
for raising measuring spindle 954 4372030
Rubber Bellow for sealing open
end of measuring spindle 4338008

Additional Accessories page

Precision Stand 824 GT 5-8

Technical Data

Range Readings Scale Over- Measuring Accuracy Order no.

Metric division travel force fe fu fges

1000 A ± 100 µm 1 µm 1 mm 5 mm 3,5 N 1,5 µm 1 µm 2 µm 4338000

1000 B ± 50 µm 1 µm 2 mm 5 mm 3,5 N 1,5 µm 1 µm 2 µm 4339000

Inch

1000 Z ± .0020” .00005” .08“ .2“ 3,5 N .000075” .00005” .0001“ 4339900

3-21
 Dial Comparator

Inductive Dial Comparator 2000 Extramess

Features

Extramess 2000

• Functions: • Data output:

ON/OFF alternatively OPTO RS232C
RESET (zero setting of or Digimatic
digital and analog display) • Dial Comparator can be
- 0 - (zero setting of analog operated by remote control
display) via interface
PRESET (set buttons can be • High-contrast 6,5 mm liquid
used to enter any numerical crystal display, analog display
value) with 4 mm pointer length
mm/inch switching for better visual perception
Reversal of counting when checking roundness
direction or flatness as well as reversal
RANGE (switching of point search when
measuring range and measuring bores
readings) • Function and display section
ABS (reference to elect. zero can be rotated through
point) 280°
Display of battery status • Spring for measuring force
• Linearized inductive interchangeable
measuring system • Lower stop adjustable
• Power supply via integrated • Class of protection IP 54 as
NiMH batteries (40 hours) per IEC 529
or via mains adapter • Operating temperature
5 - 40°C

• Standard accessories:
Mains adapter, rubber
bellow and spanner for
preliminary stroke setting
Extramess 2001

Features identical to Extramess • Control output compatible

2000, but additional: to dial comparators with
• MAX / MIN memory for limit contacts
example for reversal point
search • Standard accessories:
• MAX-MIN, for example for Mains adapter, rubber
checking concentricity and bellow and spanner for
flatness preliminary stroke setting
• TOL (tolerance release)
• LOCK: buttons can be locked
to avoid inadvertent
adjustment
Technical Data

Measuring Selectable Display Span of Over- Mea- Order no. Order no.
ranges resolution and range of error** travel suring
switchable readings analog display force 230 V 115 V
mm (inch) mm/inch mm (inch) µm (inch) mm N

2000 1,8 (.07”) 0,001 /.00005” ± 0,030 (.0015”) 0,6 (.000025“) 2,4
1,8 (.07”) 0,0005 /.00002” ± 0,015 (.0006”) 0,6 (.000025“) 2,4 0,7 - 0,9 4346000 4346900*
0,8 (.031”) 0,0002 /.00001” ± 0,006 (.0003”) 0,3 (.000012“) 2,9

2001 1,8 (.07”) 0,001 /.00005” ± 0,030 (.0015”) 0,6 (.000025“) 2,4
1,8 (.07”) 0,0005 /.00002” ± 0,015 (.0006”) 0,6 (.000025“) 2,4 0,7 - 0,9 4346100 4346910*
0,8 (.031”) 0,0002 /.00001” ± 0,006 (.0003”) 0,3 (.000012“) 2,9

* including Adapter Bush 940 ** indicated value + display span of error (≤ 0,5 resolution)

3-22
 Dial Comparator

Inductive Dial Comparator 2000 Extramess

34,5
8,5

6 7
1 Operating buttons
2 Display
3 Mounting shank 1
8
4 Measuring spindle
mm/inch RANGE ON/OFF
5 Contact Point 901H 16,5
6 Connection for mains adapter
7 Data output
8 Swivelling operating 0

ø63

ø65
ø6,5
30 30

16
and display unit 0.00I

mm
ABS

8,5
PRESET ABS 0 RESET

1085 b
2

112,5
SET

Extramess 2000

19
3 ø.375“

940

28
4
ø8h6

10
ø4

Accessories

Data connecting cable

Opto RS232C (2m), SUB-D jack 9-pin 4346020
Data connecting cable Digimatic (2m),
Flat plug 10-pin 4346021

Hand Lifter with 2000 h 2000 m

cable release 2000 h 4346010
Pneumatic Lifter 2000 p 4346011

Adjuster for measuring force 2000 m 4346012

Mounting Lug 1085 b 4336310 mm/inch RANGE ON/OFF mm/inch RANGE ON/OFF

Adapter Bush for adapting

mounting shank dia. 8h6 mm to
inch bore .375” 940 4310103

Additional Accessories page

2000 p
Contact Points 901-913 3-24
Special Holder 941 3-25

Accessories for data processing see chapter 9 mm/inch RANGE ON/OFF

3-23
 Access. for Dial Indicators and Dial Comparators

Contact Points for dial indicators, dial comparators

Standard Contact Points 901 901 902 903

Ball dia. 3 mm M 2,5
M 2,5 M 2,5

Cat. No. Order no.

5
901 Steel ball 4360001

6
901 H Carbide ball 4360002

l
l
901 R Ruby ball 4360003 R 1,5
Ø4
R6

Spherical Contact Points 902 Flat Contact Points 903

902 902 H 903 903 H 904 H 905 906 H

made of steel carbide made of carbide- M 2,5 M 2,5 M 2,5
contact face steel tipped
length Order no. Order no. Order no. Order no.

5
mm
10
4 4360007 – 4360070 – 30°

10
6 4360009 – 4360071 4360101 R 0,3 d
8 4360010 4360040 4360072 4360102 ø4
10 4360011 4360041 4360073 4360103
12 4360012 4360042 4360074 4360104
15 4360013 4360043 4360075 4360105
20 4360014 4360044 4360076 4360106
25 4360015 4360045 4360077 4360107
30 4360016 4360046 4360300 4360110
35 4360017 4360047 4360078 4360108
40 4360019 4360049 4360310 4360111 907 H 908 H 913
45 4360026 4360050 4360303 – M 2,5 M 2,5 M 2,5
50 4360018 4360048 4360079 4360109
55 4360031
R30

65 4360035
426 M
5

5
5

75 4360020
85 4360036 ø11,3 ø12
ø7,5
95 4360029

Special Contact Points

Ball Contact Points 906 H
Order no.
with carbide ball, accuracy ball dia. 0/-6 µm
Conical Contact Points, made of steel 904 4360130
Ball dia. d Order Ball dia. d Order carbide-tipped 904 H 4360131
mm no. mm no.
Wedge-Shaped Contact Points, steel 905 4360140
1 4360150 5,5 4360161 carbide-tipped 905 H 4360141
1,25 4360151 6 4360162
1,5 4360152 6,35 (1/4“) 4360163 Flat Contact Plates, steel, A = 1 cm2 907 4360200
1,75 4360153 6,5 4360164 carbide-tipped, dia. 7 mm 907 H 4360201
2 4360154 7 4360165
2,5 4360155 7,5 4360166 Spherical Contact Plates, made of steel 908 4360210
3 4360156 8 4360167 carbide-tipped 908 H 4360211
3,5 4360157 8,5 4360168
4 4360158 9 4360169 Flat Contact Point for mounting
4,5 4360159 10 4360170 Pin Gauge Holders 426 M for mea-
5 4360160 suring threads using three-wire method 913 4360400

3-24
 Access. for Dial Indicators and Dial Comparators

Contact Points for dial indicators, dial comparators

Contact Rollers 909 909 A 910 H

ø4
Concentricity error 2 µm

Order no.

18

22
cylindrical roller 909 A 4360220
radiused roller, R = 5 mm 909 B 4360221
4
6 3

Measuring Attachment 910 H

Order no.
911 H 912
M 2,5 M 2,5
with carbide wedge adjustable
in parallel 910 H 4360230

10

l
2
Pin Contact Point 911 H ø1 M 2,5

Order no.

carbide-tipped, dia. 1 mm, flat 911 H 4360240

Measuring Spindle Extensions 912

941 G 941 W
Length Order length Order no. ø8H7
mm no. mm α

ø8
H7
10 4360 250 35 4360 254

20
47

15 4360 251 50 4360 255

20 4360 252 75 4360 256
25 4360 253 100 4360 257
ø8h6
l

Special Holders 941

13

For all types of testing equipment

For placing the dial indicator at a certain distance or angle
Measuring spindle travel 3 mm
Contact Point 901 (interchangeable)

Straight Holder 941 G Angular Holder 941 W

Mounting shank
length l Order no. Order no. Order no. Order no.
mm angle α=45° angle α=60° angle α=90°

25 4365000 4365010 4365020 4365030 Transmission accuracy for 941 W

50 4365001 4365011 4365021 4365031 max. 1%;
75 4365002 4365012 4365022 4365032 for travel 3 mm = 0,03 mm

Sensor Lever 943 943 ø8H7

Order no.
94
40
ø10

45 ø12
For checking concentricity in bores and
60
5
11

on outside diameters difficult to reach.

M 2,5
For insertion in measuring stands
12

With lifting device ø8h6

Contact Point 901 interchangeable
Travel ± 1 mm 4367000

3-25