Job Safety Analysis Page 1

JOB SAFETY ANALYSIS (JSA) for Material Shifting, Assembly , Erection , Alignment of MONORAIL AND HOIST.

Associated industrial furnaces Pvt

Company name: Date: 31 /08/19 JSA Number: HZL/FUMER/REV. 00
ltd

Supervisor name: MR.ALI HASHAN Permit to

Site name: FUMER Project work Yes
required?

Plant / Area: HZL ,Fumer Location: STG AREA (15 Mtrs ELEVATION)

Scope of JSA:
1. To find out all hazards associated with each activity
2. To fix control measures to mitigate the hazard
3. To follow proper engineering / OHS guidelines to complete the job in safe manner to prevent any incident and property loss.

JSA team member names

1. ALI HASHAN
2. BARUN KARAN

Safety AIFL /UNI7 Safety NFC Safety CBRE

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 Third party certified must be ensured for all lifting tools & tackles, and lifting machine
as per statutory requirement with color code only good.
 Ensure daily check inspection of equipment tools & tackles before starting the job and
 Failure of lifting machine complete check list with healthy condition.
/ tool & tackles  Tited the material properly or locking the material.
Material shifting from yard to site  Fall of Material  Full fill all the vehicle check list with document helth condition and attached.
by trailer / hydra  Toppling trailer  Guide rope / tag line must be ensure while shifting the material and they must be stand
 Hit by material away from the machine swing area.
 Using tag line must be certified and not less than from 19mm.
 Tag line must be free from and joint and damaged
 Sling should be protected from sharp with the help of packing
 Tool & sling selection should be done as per load being handled.

 Job specific PPEs must be used and checked change if damage

 Supervisor must be present at site.
 Person injury / personal  TBT shall be conducted by concerned supervisor site before starting the job.
 Barrication the working area.
 No any one in line of fire.

 Only Trained experienced and certificate operator must be deployed for operation of
lifting machine.
 Fall of material  All workers must stay out of line of fire.
 Toppling of forklift  Provide proper lacing belt for tying the object / material bed. It should be tied at 3 min
Material shifting by forklift
location.
 Slings should be protected from sharp edges with the help of packing.
 Wheel chock to be used while vehicle is in still position
 Minimum distance should be maintained.

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 Trained experience and licensed drivers to be deployed.

 Flag man to be deployed with every vehicle.
 Injury due to movement  Vehicle should not exceed 16 KMPH and warning signals of the vehicle should be in
of other vehicles working condition.
 Proper functioning & Availability of reverse horn.
 Fulfil the vehicle checklist.

 Failure of lifting machine  Third party certificate must be ensured for all lifting tools & tackles, and lifting
Unloading of material by crane, /tools & tackles machine as per statutory requirement
Hydra or forklift  Ensure daily inspection of equipment tools & tackles before starting the job and
complete check list.

 Wrong assessment of load  Always refer the transport document for the dimensions and weight of the material
over load.  Do not by pass safety device.

 Tools & slings selection should be made as per loads being handled.
 Slings should be protected from sharp edge with the help of packing
 Only trained experience and certificate operator must be deployed for operation of
 Fall of material lifting machine.
 All workers must stay out of line of fire.
 Barricading the line of fire area with signages.

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 All check list should be filled & visually checked before job start
 Check for leakage & rectify where required.
 Failure of hydraulic  If required manatee with (PTW & RA)
system of crane  Area barricade before starting of job. With display with caution board.
 Working person should be stay out of line of fire when lifting the material tagline must
be in use.
 Slings should be protected from sharp edges with the help of packing
 Fall of material
 Material to be checked by trail lift.
 Only crane foreman should give command to crane operator.

 Tool & sling selection should be made as per load being handled.
 All lifting tool & tackle and Carne or Hydra should be in good condition & with TPI
certificate person.
Assembly erection and Alignment  Failure of machine / crane  Proper level and compact surface to be use for crane position & MS plate to be.
OF MANORAIL AND HOIST and tool & tackle Provide as per calculation.
 Unsafe access /approach  Provide proper access for the smooth movement.

 Person working on the man basket / man lift /height platform /scaffolding should
Anchor his safety belt on rigid material or lifeline.
 Housing keeping before and after staring of any job.
 Fall of person  Use of retraceable fall arrestor while moving on structure at height only one person
use.
 Fall of material
 Use full body harness with shock absorber type above 6 m height platform& non
shock absorber below 6mtr.
 Material not allow with man lift.

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 Height phobia test should be conducted

 Person working on the height platform should anchor his safety belt on rigid fix point
or lifeline.
 Use safety net size 100mm X 100mm mesh for fall protection
 Fall of person  Use for full body harness with shock absorber above 6 m platform.
 Fall of material  All tools to be tied with string
HOIST ERECTION on height
 Slip, trip Hazard  Area To be barricade properly.
  Use of safety net of 25 X 25 mm mesh for preventing fall objects.
 Proper housekeeping to be maintained
 Shift material using him wheel for up / lower the material with rope & sack.
 Tested tools and tackles to be require on work field
 .

 Material to be lifted to elevation area by using rope & pulley arrangements with watch
person.
 Chain block / pulley shall be fixed to rigid member.
 Tag line to be fixed to control sawing of the material.
Lifting the material to the elevated
 Fall of the material  All workers should be out of line of fire. Barricade of line of fire with caution board.
area by chain block / rope pulley
 Failure of pulley / chain  Chain block / pulley to be inspection daily before start of work to check the proper
arrangement. block function.
 Pulley with ball bearing / bushing mechanism should be properly lubricated each week
to ensure there no increase friction to cause wear and tear of Bolt.
 Ensure TPI & color code of pulley.

 When working on rope pulley Arrangements ensures rope should not touch any sharp
 Breaking of rope
edges ensures.
 Fire hazard
 Ensure lift load must be under the rope capacity.
Welding work  Fall of person
 Portable fire extinguisher (ABC type /DCP) 4kg.
 Improper handling of hot
 Proper housekeeping into be maintained
electrodes
 Flammable material to be removes properly before work.
 Electrical shock
 Person working on the height platform should use safety belt on rigid material or

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lifeline anchor.
 Use full body harness with shock absorber above 6m platform.
 Hot electrodes should not be thrown, to be keeping in carry box.
 All power supply go through ELCB.
 Only authorized person deployed for the job.
 Use job specific PPE’s
 Cable rotation in proper way.

 Job specific PPEs must be used.

 First aid help will be provided if required.
 Flash back arrestor is to be provided at torch end & cylinder end
 Condition of regulator hose & torch to be checked before start the job.
 Burn injury  Flammable material to be removed properly before work.
 Back fire  Fire extinguisher is to be kept ready (ABC type /DCP) 4 kg.
Gas cutting work
 Fire hazard  Cylinder must be kept upright and fixed in portable trolley.
 Fall of cylinder  Gas cutting machine should be as per HZL standard.
 Fall of person  Height phobia test should be conducted.
 Person working on the height platform should anchor his safety belt on rigid fix point
or lifeline.
 Use full body harness with shock absorber above 6 m platform.
 Fulfil the checklist and deploy authorize person.

 Job specific PPEs must be used

 First aid help will be providing if required.
 Burn injury
 Wheel guard to be ensured.
 Breakage of wheels.
 Abrasive wheel RPM must be more than machine & condition of grinding wheel is to
Grinding work  Eye injury
be checked & grinding wheel expiry must be checked before work.
 Dust hazard
 Face shield / safety goggles must be worn.
 Electric shock
 Dust mask to be used
 Fire hazard
 Plug top is to ensured.
 ELCB should be always in line with welding machine 30 mA with tested.

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 Flammable material to be cleaned properly before work.

 Fire extinguisher ABC / DCP type to be present at work place 4 kg.

 Specific tool box talks to be delivered

 All must undergo height phobia test and be trained to work at height
 Full body harness with double lanyard must be used and fall arrestor should use above
6 m height.
 Anchoring point should be strong enough to take a load of 2300 kg use life should be
Fall of height 12 mm wire rope or 19 mm Manila rope with safety net of size 100 mm X 100 mm
Work at height platform mesh with 3 u clamp with right direction
Fall of material  When climbing fixed ladder must have vertical lifeline with rope grab.
 All tools to be tied with string.
 Area to be barricade properly.
 Use of safety net of 25 mm X 25 mm mesh for preventing fall objects.
 Hand tools tied with his harness like spanner and other tools.
 Always use safe access and safe work platform.

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 Provide adequate lighting to work to area (150 lux)

Night work Bad illumination at work area  Work should be done by separate manpower
 Regular break will be given in every 3/4 hours
Monsoon safety Electric shock  Proper cover pin top with rain protection
 Welding Machine under shed.

 This JSA to be briefed to all workers before start the work .

 All work should be carried out as per JSA and follow the safe work condition.
 This JSA approved for day work only.
 Tool box talk to be conducted by job supervisor before start the work .
 All precaution like fatigue, illuminations, emergency lighting shall be ensured in case of required .

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