REINFORCING THE FUTURE

MANUFACTURER OF:

RTRP / GRP /
GRVE / GRE PIPES

FITTINGS

TANKS

COMPOSITE
MANHOLE COVERS

SPECIALS &
PRESSURE FILTERS
 Approved Supplier

Pearl Building Rating System

Complying Products

Smithline Reinforced Composites is an established manufacturer of RTRP/FRP/

GRP/GRVE/GRE pipes, fittings, composite manhole covers etc. since 2005 in Ras Al
Khaimah Free Zone. Our pipes are manufactured by automated CNC Machines by
helical winding method. We use mechatronic technology that is employed to provide
high degrees of reliability and flexibility.

Our product range includes 20 various products with State-of–the-art expertise from JEC Innovation Award
Winner, 2013
all over the world. We have a motivated work force of about 180 employees most of
whom are well experienced and trained in the field of GRP. Our output is around 1000
tons/month of production. We use frontline technology with world class machinery.
We also have a state of the art Equipment for testing and quality control.

Smithline has ISO accreditation with regards to design, development, manufacturing

and installation of GRE/GRVE/GRP pipes and fittings. Smithline also provides
KM 670931
consultancy services for specialized projects.
BS

01

QH 0
SAS 18

GRP-1706505 API 15HR-15HR-0102

GRV-1706506, GRE-1706510 An ISO 9001:2015 certified company API 15LR-15LR-0103

2 Smithline Reinforced Composites FZ- LLC

 Pipes and Applications

Codes and Standards: AWWA C950, ASTM D 2996, ASTM D 3517, ASTM D 3262, ASTM
D 4161, ASTM D5421, ASTM D 3754, API- 15LR, API-15HR, BS 5480:1990, BS EN 1796:2006,
BS EN 14364:2006, ISO 14692:2002, BSEN 124 and many other International Standards are
applicable.

SRC PIPES BASED ON RESIN

FRP/GRP/RTRP FRP/GRP/RTRP
PROPERTIES GRE EPOXY PIPING
POLYESTER PIPING VINYLESTER PIPING

Resin 25 to 2000 25 to 2000 25 to 1600

Range of Diameter Polyester Vinylester Epoxy
Temperature Up to 70°C Up to 90°C Up to 120°C
Pressure* Gravity to 32 Bar/Full Vacuum Gravity to 40 Bar/Full Vacuum Gravity to 50 Bar/Full Vacuum
Medium of Transport All Moderate Corrosive Fluids All Moderate Corrosive Fluids All High Corrosive Fluids
* Pressure class varies according to pipe diameter

Our Pipes & Fittings can be used for all types of fluids

• Water Distribution • Pipe Jacking

• Fire Fighting • Hot Water Lines
• Sewage Treatment • Suited for more than 400 Chemicals
• Above Ground Pipes • Tunneling
• Storm Water Drainage • Portable Water
• Irrigation Lines • Cooling Lines
• Water Transmission • Chemical Plants
• Sub Aqueous Piping • Hydro-Electric Plants
• Sea Water Intake & Outfall • Slurry Transportation
• Forced Main Sewers • Air Ventilation
• Pressure Sewers • Drainage
• Distillate Water

Smithline Reinforced Composites FZ- LLC 3

 Process

Structure

Dual Helical Filament Winding:

Standard pipe manufacturing process in
which the fiber glass roving is wetted with
resin and is wound on steel mandrel at pre-
calculated winding angles. The dual helical
winding pattern is responsible for providing the
composite product with maximum mechanical
durability.

Liner layer:
The inner-most layer mostly impregnated with
Vinyl Ester resin (90%) to provide maximum
chemical resistance. The resin used will decide
the extent of its chemical and temperature GRE Liner GRP Liner
resistance.

Structure:
The structural wall is generally 70% glass and
30% resin providing it the optimum mechanical
strength. The entire process is controlled via
software in which we determine the winding
angles as well as the number of layers to be
wound on to the product. More the winding
angle, greater the elasticity of the pipe.

Use of ovens help in fastening the curing

process and also makes sure the bonding
takes place well. Once the pipes are extracted,
they are calibrated at the ends if required
Filament Winding
(flexible joint).

4 Smithline Reinforced Composites FZ- LLC

 Pipes & Fittings
• Standard Fittings:
The standard fittings include Flanges, Couplings, Elbows,
Tees, Wyes, Reducers, Saddles, Crosses and End Caps.
• GRP/GRV/GRE Tanks
• Pressure vessels, Filters etc
• Customizable GRP Products like AC Covers, Air Vents, Air
Ducts etc
GRP Pipes
• GRP/GRV/GRE Lamination kit materials
• Site Erection, Installation and Testing

Joints:
• PL/PL : Plain end/Plain End lamination joint
• SO/SP : Socket Spigot flexible joint
• FL/FL : Flanged / Flanged joint / Rigid joint
Threaded Pipes Blind Flange
• LJSO/LJSP : Lock Joint Socket/Spigot joint
• CB/CS : Adhesive Bonded Cement Bell/Spigot joint
• TB/TS : Adhesive Bonded Tapered Bell/Spigot joint
• THB/THS : Adhesive Bonded Threaded joints

Industries & Markets:

The primary markets for our products are: GRP Flange GRE Flanges

• Water Distribution : Sea Water, Potable Water, Irrigation

• Sewage systems : Sanitary Sewage, Drainage, Industrial
waste
• Industrial : Desalination, Power Generation,
Petrochemical, Oil and Gas, Other
production plants
GRP Elbows GRE Elbows

GRP Rocker Pipe & Coupler GRP Reducer

Smithline Reinforced Composites FZ- LLC 5

 GRP / GRE / GRVE Products

SQUARE DUCTS AND FITTINGS

SPECIAL SPOOLS FOR PRESSURE APPLICATIONS

SPECIAL PRODUCTS

Corrugated Coloured & Clear

Pump Enclosure Roofing Sheets Pipe Support

6 Smithline Reinforced Composites FZ- LLC

 Gratings Bridge Access Door

Damper Park shades Meter Box

PRESSURE VESSELS AND STORAGE TANKS

Chemicals Storage Water Storage Fire Fighting Foam Storage

HANDLING AND TRANSPORTATION

Smithline Reinforced Composites FZ- LLC 7

 GRP Manhole Cover Division
Manhole Chambers:
Other Specialities

• Pre-fabricated GRP manhole chambers

are easy to install over civil foundation or
compacted soil surface
• Heavy duty class manhole D400 as per
BSEN 124
• Fabricated in variable sizes from DN 750
to DN 1600 mm diameter
• All GRP manholes chambers are equiped
with manhole lid, cable slack brackets, Lockable Water Tight Manhole Covers & Chambers
center rails, holes which are drilled and
capped - 110mm, 50mm, 60mm
• Rust proof and leak proof manhole lid
which is also locked to prevent theft
• All cable holes are provided with rubber
gasket which will ensure leak tightness
• Additional cable holes can be drilled with Square Manhole Cover & Frame
ease, using holesaw cutter
• 4 Times lighter than steel, ease of
installation under all weather conditions
• Height as per site requirements

GRP manhole cover with frame Manhole Chamber

Manhole Cover (Coloured)
Designed for leak proof and heavy duty
class D400 as per BSEN 124
• No corrosion
• Locked and no theft
• Very light in weight
• Easy to install
• Readily available
Raised Manhole Cover

GRP manhole covers to suit

existing steel frames of Etisalat
Manhole Chamber (inside)
• Designed to suit with existing steel
frames
• Heavy duty and corrosion free
• 4 Times lighter than steel and ease of
handling Joint Box

• Cannot be recycled and discourage theft

• Readily available and can be supplied
upon short notice

Note: Manhole covers can be manufactured

in any colour to suit customer / client
manhole cover to suit
requirement. existing ductile iron frames Manhole cover testing

8 Smithline Reinforced Composites FZ- LLC

 Foam Division
SRC POLYISOCYANURATE (PIR) FOAM INSULATION

Other Specialities
(Densities from 35Kg/m3 to 320Kg/m3)
• Pipe insulation for chilled water piping
• Duct, Roof, Wall and Cold insulation
• Vessel and Tank insulation
• PIR Foam slab for boat manufacturing
• High density Thermal pipe & Duct support and insert
• PIR foam blocks

SRC POLYURETHANE (PUR) FOAM INSULATION

(Densities from 35Kg/m3 to 320Kg/m3)
• Pipe insulation for chilled water piping
• Duct, Roof, Wall and Cold insulation
• Vessel and Tank insulation
• PIR Foam slab for boat manufacturing
• High density Thermal pipe & Duct support and insert
• PIR foam blocks

SRC PHENOLIC FOAM INSULATION

(Class ‘O’ CFC & HCFC Free)
• Pipe insulation for chilled water piping
• Duct, Roof, Wall and Cold insulation
• Vessel and Tank insulation
• High density Thermal pipe & Duct support and insert
• Phenolic foam blocks
• Densities from 35kg/m3 to 140kg/m3

SRC PRE-INSULATED PIPES AND FITTINGS

• Pre-insulated Pipes and Fittings with GRP Core and GRP Jacket Pipes
• Pre-insulated Pipes and Fittings with GRP Core and HDPE Jacket pipes

OTHER INSULATION PRODUCTS AND ACCESSORIES

FOR HVAC AND OIL & GAS INDUSTRIES

Smithline Reinforced Composites FZ- LLC 9

 Quality Control
1 2 3

4 5 6

Smithline Reinforced Composites has a well established Quality Control Laboratory

where all our raw materials and finished goods are put through various tests of quality 7
control to ensure only the products of highest quality leave our factory.
The different tests carried out include:

Quality Control Tests on Raw Materials

Glass:
• Solid Contents
• Texture

Resin:
• Moisture Content
• Reactivity & Viscosity
• Glass Transition

Quality Control Tests on Finished Products:

Long Term Type Tests:
• Long Term Stiffness & Creep factor (Pic 4)
• Strain Corrosion based on ASTM D 3681 & BS EN 14364 (Pic 9)
• Hydrostatic Design Basis (HDB) (Pic 7) 8

Control Tests:
• Impact resistance
• Curing – Barcol hardness
• Loss on ignition based on ASTM D2584 (Pic 5)
• Visual inspection & Dimensional control 9
• Hydrostatic pressure test according to AWWA C 950 (Pic 3)
• Stiffness Test based on BS EN 1228 & ASTM D2412 (Pic 6)
• Hoop Tensile Strength based on ASTM D2290 & BS EN 1394 (Pic 2)
• Longitudinal Tensile Strength based on ASTM D638 &BS EN 1393 (Pic 1)
• Differential Scanning Calorimeter (DSC) based on ASTM D 3418 (Pic 8)

10 Smithline Reinforced Composites FZ- LLC

 Services / Projects
• Manufacturing, Supply and installation of GRP, GRE and GRV pipes and fittings.
• GRP, GRE and GRV piping maintenance service and emergency repair works.
• Supply and installation of valves, flange, dismantling joints and other steel fittings connected to GRP/GRV/GRE
piping.
• Site supervision for SRC products Installation.
• Total engineering solutions for GRP/GRE/GRVE piping, which includes preparation of drawings, Stress analysis
and surge analysis.
• Supply of raw materials for field joints.
• SRC had already undergone the various projects in all sectors by contributing more than 300 kilometer of pipes
including fittings of the size from 1inch ( 25 mm) to 80 inch( 2000mm) and storage tanks of capacity of 50,000
us gallon.
• SRC also serving the industry with versatile products in GRP industries such as foam concentrate tanks, pressure
vessels, and GRP cable trays from multi-purpose directional winding machines.
• SRC also offers consultancy for specialized projects with local municipality, water & power and oil sector in GCC
area.

Sea Water Processing Line GRP Piping Works

Fresh Water Supply GRE Line Ducts

Cooling tower pumping station Distillate Line

Smithline Reinforced Composites FZ- LLC 11

 Dignity:
People: to end poverty
to ensure healthy lives,
and fight
knowledge, and the inclusion
inequality.
of women and children.

Prosperity:
to grow a
Planet: SUSTAINABLE
to protect our strong, inclusive,
DEVELOPMENT & transformative
ecosystems
for all
GOALS economy.
societies
and our
children.
Partnership:
to catalyse Justice:
global solidarity to promote safe and peaceful
for sustainable societies, and strong
development. institutions.

Please scan using any QR code reader for detailed product information.

Composite Manhole Pre-insualted Pipe GRP Tank GRP Pipes GRV Pipes GRE Pipes
BS

01

QH 0
SAS 18
GRP-1706505
GRV-1706506, GRE-1706510 An ISO 9001:2015 certified company KM 670931