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Pdi Report

This inspection report summarizes the measurement of 10 properties of gear rings from batch F01 against specifications. The measurements of outer diameters, inner diameters, heights, thicknesses, and weight of 16 samples were within specifications. All samples were free of visual defects and the projected flash/mismatch was within the allowed 0.4 max specification. The forgings had extra machining stock that could be removed during final tuning. The batch was approved.

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Rohit Sharma
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560 views4 pages

Pdi Report

This inspection report summarizes the measurement of 10 properties of gear rings from batch F01 against specifications. The measurements of outer diameters, inner diameters, heights, thicknesses, and weight of 16 samples were within specifications. All samples were free of visual defects and the projected flash/mismatch was within the allowed 0.4 max specification. The forgings had extra machining stock that could be removed during final tuning. The batch was approved.

Uploaded by

Rohit Sharma
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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P.D.I.

-FORGING INSPECTION REPORT


DRAWING NO. 033.44.10 BATCH NO. F01

REV NO. 7 HEAT NO. 5269


PART DISCRIPTION 9X44 - GEAR RING INSPECTION STAGE AFTER SHOT BLAST

SL SPECIFICATION
DESCRIPTION 1 2 3 4
NO. (mm)

154.6 + 0.9
1 OD 1 155.35 155.40 155.43 155.56
- 0.5

144.8 + 0.9
2 OD 2 145.62 145.55 145.60 145.58
- 0.5

101.4 + 0.9
3 ID 1 100.90 101.20 101.00 100.96
- 0.5

88.0 + 0.9
4 ID 2 87.68 87.90 88.05 87.86
- 0.5

31.2 + 0.7
5 HEIGHT 1 31.91 31.89 31.93 31.90
- 0.4

26.6 + 0.7
6 HEIGHT 2 - 0.4 27.20 27.08 26.96 26.84

23.3 + 0.7
7 HEIGHT 3 23.65 23.84 23.58 23.93
- 0.4
27.6 + 0.7
8 THICKNESS -1 - 0.4 27.82 27.54 27.85 27.92

28.4 + 0.7
9 THICKNESS -2 29.10 28.87 28.67 28.58
- 0.4

PROJECTED FLASH
10 /MISMATCH ALLOWED 0.4 MAX OK OK OK OK

FREE FROM ALL


11 VISUAL DEFECTS NO DEFECT NO DEFECT NO DEFECT NO DEFECT
VISUAL DEFECTS

12 FORGING FINISH WEIGHT 2670 gm ± 1% 2662 gm 2648 gm 2690 gm 2694 gm

REMARKS:- BORE, HEIGHT MACHINING STOCK & WEIGHT IN HEIGHER SIDE. IT CAN BE REMOVE DURING FINAL TRUNING

INSPECTED BY:-
ION REPORT FQA:21, REV.00
DATED ON :05.09.2019

F01 CHALLAN NO.

5269 INSPECTED QTY


AFTER SHOT BLAST DATE

5 6 7 8 9 10

155.30 155.58 155.28 155.20 155.60 155.18

145.55 145.16 146.12 145.70 145.35 145.38

100.98 101.36 101.47 101.53 100.96 100.11

87.77 87.58 87.84 87.50 87.62 87.78

31.94 31.88 31.00 31.93 31.92 31.96

27.32 27.24 26.98 27.60 27.04 27.29

23.85 24.03 23.39 23.57 23.82 23.97


28.10 27.94 28.27 27.68 27.92 27.88

28.96 28.97 29.05 28.73 28.82 29.18

OK OK OK OK OK OK

NO DEFECT NO DEFECT NO DEFECT NO DEFECT NO DEFECT NO DEFECT

2687 gm 2668 gm 2677 gm 2688 gm 2665 gm 2678 gm

APPROVED BY:-

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