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WPS-6 Doc Rev00 On 17 Sept 2018 Final Format

This document provides a manufacturer's welding procedure specification for laser cutting and machining of materials using the MAG welding process. It specifies the parent materials, joint type, welding positions, welding sequences, parameters like current, voltage, wire feed speed, and filler metals. Safety measures like preheating, interpass temperature control and post weld heat treatment are not required. The welding supervisor and inspector must sign off on the specification.

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SWARUP CHUGUGLE
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0% found this document useful (0 votes)
266 views3 pages

WPS-6 Doc Rev00 On 17 Sept 2018 Final Format

This document provides a manufacturer's welding procedure specification for laser cutting and machining of materials using the MAG welding process. It specifies the parent materials, joint type, welding positions, welding sequences, parameters like current, voltage, wire feed speed, and filler metals. Safety measures like preheating, interpass temperature control and post weld heat treatment are not required. The welding supervisor and inspector must sign off on the specification.

Uploaded by

SWARUP CHUGUGLE
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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Manufacturer's Welding

Procedure Specification
Gat No. 1098, Urawade Road, (WPS) EN 15614-1
Pirangut, Tal- Mulshi, Dist-Pune,
Pin-412 115
Location: Pirangut MIDC, Pune Method of preparation: Laser Cutting, Machining.
Manufacturer's welding procedure: WOHR/WPS-6 Method of cleaning: Grinding & Wire Brush
Reference EN15614-1 Parent materials specifications:
No.:
WPAR-No.: WOHR/PQR/6 1.: (S355 JR EN10025) – Group 1.2
Welder's name: Mr Deepak Bagade. 2.: EN10083-3 1.7218 / 25CrMo4 Gr 3.1
Welding process: 135 (MAG) Material thickness (mm):
(08mm S355JR) – 03 mm to 16 mm Throat Thickness
(Ø50mm 25CrMo4--03 mm to 50mm 2.25 to 4.5 mm
Joint Type: FW sl Outside diameter (mm): Ø50mm
Weld preparation sketch: Welding position: (PB) PA, PB

Typical Joint design Welding sequences


(For reference find attached drawing)
Run Process Filler Current Voltage Type of Wire Travel Heat
metal current/ feed speed in input
 in mm I in A U in V Polarity speed mm/min
KJ/mm
in m/min
I st side 135(MAG) 1 220-250 20-35 DCEP 9-11 300-340 0.70-1.23KJ/mm

Filler Metal (Process/Classification/Trade name): Torch angle: 45°


1.:135 Back Gauging / Backing:
2.: DIN EN440 G4Si1. Preheat temperature: 400°C
Special baking or drying: --- Interpass temperature: --
Flux powder: --- Post-weld heat treatment:---
Shielding gas: M20 (92%Ar + 8%Co2) Temperature and time: ---

Backing gas: 10-15lpm Distance Contact --- 10-12mm.


tube/ Work piece
Gas flow rates in l/min: Shielding- 20-21 Backing Heating - / Cooling rate: 20min.
Manufacturer: Examiner or test body:

Name, and signature (welding supervisor) Name, and signature (inspector)

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