Inspection and Test Plan

Contractor/ TECNICAS REUNIDAS – Heat

Item: HCU AND DHT FIRED HEATERS Document nr. ASF-ITP-1171
Subcontractor Transfer Division/ Arab steel fab. (ASF)
Project nr. : 33140-2501 Construction Code: AWS D1.1 2015 Issue Date: 1-7-2019
Project Name: DUQM REFINERY PROJECT ASF job nr. 1171-2019 Rev 0
PO no./Rev./Date 331402501/00/ Activity description: steel structure Page no. 1/7

Welding Consumable Handling Procedure ASF-WCH-01_REV00 Radiographic Test Procedure ASF-RT-01_REV05

Welding Repair Procedure ASF-RP-01_REV00 Ultrasonic Test Procedure ASF-UT-01_REV05
Applicable Visual Test Procedure ASF-VT-01_REV05 Painting Procedure ASF-PP-01_REV00
Document Liquid Penetrant test Procedure ASF-PT-01_REV05 Galvanic procedure ASF-HDG-01-REV00
Magnetic Test Procedure ASF-MT-01_REV05 Material receiving ASF-QC-MRI-001 R0
Packing and shipping procedure. ASF-PA- Positive Material Identification ASF-PMI-01-REV00

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Remarks
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REV no. Prepared by Reviewed/Approved by Approved by Third Part (if any)

0 Name Ahmed Elsharkawy Name Name Name

Date: Sign. Sign. Sign. Sign.

27-06-2019 Date 1-7-2019 Date Date Date

DUQM REFINERY HCU AND DHT FIRED HEATERS - PROJECT PO-3314025010-00 - STEEL STRUCTURE
 Inspection and Test Plan
Contractor/ TECNICAS REUNIDAS – Heat
Item: HCU AND DHT FIRED HEATERS Document nr. ASF-ITP-1171
Subcontractor Transfer Division/ Arab steel fab. (ASF)
Project nr. : 33140-2501 Construction Code: AWS D1.1 2015 Issue Date: 1-7-2019
Project Name: DUQM REFINERY PROJECT ASF job nr. 1171-2019 Rev 0
PO no./Rev./Date 331402501/00/ Activity description: steel structure Page no. 2/7

Reference Record and Activity by

Remarks
Nr Extension Description document and acceptance ASF TRC Third part/if any Client
according to criteria signature signature signature signature

A. Documentation Review
Review of Purchase Order and
A1 100% - - H R
Applicable Specifications
PO, Specification
A2 100% Design and Engineering review - H H
and Tekla model
PO-33140-2501
A3 100% Inspection & Test Plan API 560 4th Ed. ITP H R R R
Applicable specs
AWS D1.1
Check of Welding book PQRs, WPSs Ed.2015
WPS,
A4 100% H R R R
and WPQRs WPQR

Level II
A5 100% Check of NDE Personnel Qualification SNT-TC-1A H R R R
certificates
PO-33140-2501
ASME V Ed.2017
A6 100% Check NDE procedures AWS D1.1 Ed
procedures H R R R
2015
AWS D1.1
AISC 303
A1-33140-001/11
ASME STS-1 (for
stack)
procedures
A7 100% Visual & Dimensional Procedure H R R R
Applicable specs
DRP001-PUC-
SPE-C-000-011

DUQM REFINERY HCU AND DHT FIRED HEATERS - PROJECT PO-3314025010-00 - STEEL STRUCTURE
 Inspection and Test Plan
Contractor/ TECNICAS REUNIDAS – Heat
Item: HCU AND DHT FIRED HEATERS Document nr. ASF-ITP-1171
Subcontractor Transfer Division/ Arab steel fab. (ASF)
Project nr. : 33140-2501 Construction Code: AWS D1.1 2015 Issue Date: 1-7-2019
Project Name: DUQM REFINERY PROJECT ASF job nr. 1171-2019 Rev 0
PO no./Rev./Date 331402501/00/ Activity description: steel structure Page no. 3/7

Reference Record and Activity by

Remarks
Nr Extension Description document and acceptance ASF TRC Third part/if any Client
according to criteria signature signature signature signature
PO33140-2501
Applicable Specs
Painting /Galvanization Procedure
A8 100% DRP001-PUC- procedures H R R R
SPE-W-000-008

PO33140-2501
Applicable Specs
DRP001-PUC-
SPE-C-000-015#
6.11
A1-33137-001
A9 100% Packing and shipping procedure DRP001-PUC-
procedures H R R R
SPE-H-000-002
#8
DRP001-FED-
SPE-N-000-006

B. Fabrication, Examination and testing

B.1 100% Pre-inspection meeting PO33140-2501 - H H H W
ISO 10474 Structural
materials:
Applicable
Type 3.1
Specs
DRP001-PUC- Non-Structural
B.2 100% Material certificates review materials: H M/R R R
SPE-W-000-017
Type 3.1
DRP001-PUC- Filler Material:
SPE-C-000-015 Type 2.2
ASF-QC-MRI-
B.3 100% Material receiving MRR H R
002 Rev. 0

DUQM REFINERY HCU AND DHT FIRED HEATERS - PROJECT PO-3314025010-00 - STEEL STRUCTURE
 Inspection and Test Plan
Contractor/ TECNICAS REUNIDAS – Heat
Item: HCU AND DHT FIRED HEATERS Document nr. ASF-ITP-1171
Subcontractor Transfer Division/ Arab steel fab. (ASF)
Project nr. : 33140-2501 Construction Code: AWS D1.1 2015 Issue Date: 1-7-2019
Project Name: DUQM REFINERY PROJECT ASF job nr. 1171-2019 Rev 0
PO no./Rev./Date 331402501/00/ Activity description: steel structure Page no. 4/7

Reference Record/ Activity by

Remarks
Nr Extension Description document and acceptance ASF TRC Third part/if any Client
according to criteria signature signature signature signature

B. Fabrication, Examination and testing

ASF-QC-MRI-002
B.4 100% Grating Inspection at Reception MRR H M/R If any
Rev. 0
AISC 360
AISC 303
ASME STS-1,
AWSD1.1 2015
Applicable
Specs
Plates / Beams Cutting &
B.6 100% Drawings A1-33140- H M
Forming
001/011
DRP001-PUC-
SPE-C-000-015,
DRP001-PUC-
000000-C-STL-
001-1
B.7 100% Welding of Structure WPS, Drawings AWSD1.1 2015 H M/R
ASF-PMI-01 Rev.1
10% PMI: Applicable Specs
B.5 100% - Castable Refractory Anchors DRP001- PMI report H R If any
- Ceramic Fiber studs PUC-SPE-H-000-
002 #7.1
B.8 100% Visual Inspection ASF-VT-01 REV05 VT report H M/R R R

DUQM REFINERY HCU AND DHT FIRED HEATERS - PROJECT PO-3314025010-00 - STEEL STRUCTURE
 Inspection and Test Plan
Contractor/ TECNICAS REUNIDAS – Heat
Item: HCU AND DHT FIRED HEATERS Document nr. ASF-ITP-1171
Subcontractor Transfer Division/ Arab steel fab. (ASF)
Project nr. : 33140-2501 Construction Code: AWS D1.1 2015 Issue Date: 1-7-2019
Project Name: DUQM REFINERY PROJECT ASF job nr. 1171-2019 Rev 0
PO no./Rev./Date 331402501/00/ Activity description: steel structure Page no. 5/7

Reference Record and Activity by

Remarks
Nr Extension Description document and acceptance ASF TRC Third part/if any Client
according to criteria signature signature signature signature

B. Fabrication, Examination and testing

A1-33140-001/11
General Notes
Dimension
B.9 100% Dimensional Control H M/R R R
report
Liquid Penetrant Test (PT)
100% Base Plate (Root Pass) ASF-PT-01
B.10 100% PT report H W R R
100% Base Plate (Final Run) REV05
100% Lifting Lugs
Magnetic Particles Test (MT) ASF-MT-01
B.11 100% MT report H W R R
100% Lifting Lugs REV05
Radiographic Test (RT):
100% Beams Spliced Joints ASF-RT-01
B.12 100% RT report H W R R
according to ASME STS-1 #8.4.1 for REV05
Stack
Ultrasonic Test (UT)
full-penetration welds of lifting ASF-U T-01
B.13 100% UT report H W R R
attachments REV 05

Assembly
B.15 100% Trial Assembly Drawings H W W R
report
Drawings Operations
B.16 100% Damper Operational Test H W R R
PO33140-2501 report
Painting and
Galvanization Galvanizing /
B.17 100% Surface Preparation Inspection Paint Report
H M/R R R
Procedure

DUQM REFINERY HCU AND DHT FIRED HEATERS - PROJECT PO-3314025010-00 - STEEL STRUCTURE
 Inspection and Test Plan
Contractor/ TECNICAS REUNIDAS – Heat
Item: HCU AND DHT FIRED HEATERS Document nr. ASF-ITP-1171
Subcontractor Transfer Division/ Arab steel fab. (ASF)
Project nr. : 33140-2501 Construction Code: AWS D1.1 2015 Issue Date: 1-7-2019
Project Name: DUQM REFINERY PROJECT ASF job nr. 1171-2019 Rev 0
PO no./Rev./Date 331402501/00/ Activity description: steel structure Page no. 6/7

Reference Record and Activity by

Remarks
Nr Extension Description document and acceptance ASF TRC Third part/if any Client
according to criteria signature signature signature signature
Galvanization Galvanizing
B.18 100% Galvanizing report/ ASTM H M/R R R
procedure B-695
Painting
Painting
B.19 100% Painting Procedure H M/R R R
report

C. Final Inspection
C.1 100% Final Quality Dossier Review PO33140-2501 - H H R R

Shipment Preparation Shipment and

C.3 100% (“MADE IN EGYPT” marked on every Packing Report H W R R
item and/or box) procedure
C.5 100% Packing List - Report H H R R

C.6 100% Release Note - Report H H H R

DUQM REFINERY HCU AND DHT FIRED HEATERS - PROJECT PO-3314025010-00 - STEEL STRUCTURE
 Inspection and Test Plan
Contractor/ TECNICAS REUNIDAS – Heat
Item: HCU AND DHT FIRED HEATERS Document nr. ASF-ITP-1171
Subcontractor Transfer Division/ Arab steel fab. (ASF)
Project nr. : 33140-2501 Construction Code: AWS D1.1 2015 Issue Date: 1-7-2019
Project Name: DUQM REFINERY PROJECT ASF job nr. 1171-2019 Rev 0
PO no./Rev./Date 331402501/00/ Activity description: steel structure Page no. 7/7

(*) Inspection Points:

H = “Hold Point”; W = “Witness Point”; M = “Monitor”; R = “Review”

(**) Applicable Codes & Project Specifications:

ASME STS-1 2016 A1-33140-001 A DRP001-PUC-SPE-W-000-017 S1

AWS D14.1/D14.1M 2017 A1-33140-011 A IAP No. 10121-BA000-01/06 1
ISO 10474 2nd (2013) DRP001-FED-SPE-N-000-006 D1
AISC Steel Construction Manual 14th DRP001-PUC-000000-C-STL-001-01 S2
API STD 936 4th (2014) DRP001-PUC-PRO-N-000-004 A1
API 560 5th (2016) DRP001-PUC-SPE-M-000-002 O1
AWS D1.1/D1.1M Ed.2015 DRP001-PUC-SPE-W-000-007 S1
AISC 360-2016 DRP001-PUC-SPE-W-000-008 S1

DUQM REFINERY HCU AND DHT FIRED HEATERS - PROJECT PO-3314025010-00 - STEEL STRUCTURE