SERVICE MANUAL ACG-3 RF Power Generator HIGH RF VOLTAGES MAY BE PRESENT AT THE OUTPUT OF THIS UNIT. All operating personnel should use extreme caution in handling these voltages and be thoroughly familiar with this manual. DO NOT USE ANY CFC (CHLOROFLUOROCARBON) SOLVENT IN THE MAINTENANCE OF THIS PRODUCT. In recognition of our responsibility to protect the environment, this product has been manufactured ‘without the use of CFC's. The no-clean flux now used in all soldering operations may leave a small inert residue which will not affect the performance of the product. The use of CFC’s for cleaning or maintenance may result in partial liquification of the no-clean flux residue, which will damage the unit and void the ‘warranty, NOTICE ‘The material contained in this manual is subject to change without notice. No part of this manual may be reproduced of utilized in any form or by any means, electronic or mechanical, including photocopying or electronic transmission or other means of reproduction or distribution without prior written consent of ENI. ‘The drawings, specifications and other technical information contained in this manual are the property of ENI and shall not be copied, reproduced or used in any way, in whole or in part, as the basis of manufacture ‘or sale of similar items without the prior written consent of ENI. ACG. Service Manual Order Number: ACG-3-101; Revision Level: A Copyright © 1992 ENI. All rights reserved. Printed in the USAWarranty ENI warrants to the original purchaser for a period of one year from the date of delivery, each instrument to be free from detects in materials and workmanship. For a period of one year, ENI will, at ils option, adjust, repair, or replace defective parts, without charge to the original purchaser, so that the instrument performs according to its specifications, When warranty service is required, the instrument must be returned, transportation prepaid, to the factory or to one of ENIs designated service centers. If, in our opinion, the instrument has been damaged by accident, unreasonable use, buyer-supplied software or interfacing, improper site preparation or maintenance, or abnormal conditions of operation, repairs will be billed at standard rates. In this case, an estimate will be submitted before the work is started, THIS LIMITED WARRANTY IS EXCLUSIVE AND ENI MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, AND ALL OTHER EXPRESS ORAL OR WRITTEN WARRANTIES AND ALL WARRANTIES IMPLIED BY LAW, INCLUDING ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHER WARRANTY OF QUALITY ARE EXCLUDED AND DISCLAIMED. INNO EVENT SHALL ENI BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM BREACH OF ANY WARRANTY, WHETHER EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, OR FROM ANY CAUSE WHATSOEVER, INCLUDING NEGLIGENCE, Buyer's sole and exclusive remedy under this warranty shall be repair or replacement as set forth above, or if ENI is unable to repair or replace the defective part within a reasonable time, a refund of the price of the part or goods Which give rise to the warranty claim, Service And Technical Assistance For Service or Repair contact the closest Customer Service Department with the following information: ‘+ Model and serial number + Purchase order number + Detailed description of malfunction * Your company’s "Bill To" and “Ship To" address You will receive a RMA (Return Materials Authorization) number, the warranty status of the unit to be returned and estimated repair charge, if any. The RMA number is your authorization number. Please type this number on your purchase order and shipping label. After ENI receives the unit, a firm quote and estimated date of completion will be given. For Technical Assistance for your particular application, contact the nearest ENI Sales and Service Center. The following information will help us provide you with prompt and efficient service: + Allof the information contained on the unit's name plate. + Names and telephone numbers of important contacts. + Detailed description (i.e. physical damage and/or performance anomalies, quantitative and/or qualitative deviation from specifications), including miscellaneous symptoms, dates and times. ‘+ The environment and circumstances under which the issue developed ‘+ Supporting test data and/or records that can be provided. + Any previous, related conversations andlor correspondence with ENI.Sales & Service Locations ROCHESTER, NY A Division of Astec America, Inc. 100 Highpower Road Rochester, NY 14623 Toll Free USA Sales Hotline: Toll Free USA Service Hotline: Tel: Fax: Sve: I: (716) 292-7440 “ (716) 427-7839 (716) 292-7478 1-800-267-5362 1-800-724-ENIt (3641) FREMONT, CA 48834 Kato Road, Tel: (510) 853-4ENI (4964) u Suite 1108 Fax: (510) 353-4360 Fremont, CA 94538 AUSTIN, TX 4150 Freidrich Lane Tek: (612) 462-2191 , Suite J Fax: (512) 462-9411 Austin, TX 78744 UNITED KINGDOM Mundells Court, Tel (01707) 371 558 ‘Welwyn Garden City Fax: (01707) 339 286 Hertfordshire AL7 1EN England GERMANY _ Sielminger Str. 63 Tel: (0711) 947 700 D-70771 Leinfelden- Fax: (0711) 947 70 25 Echterdingen (Stetten) Stuttgart, Germany JAPAN 541 Aoyogi Kunitachi Tel: (0425) 229011 Tokyo 186 Fax: (0425) 202 636 Japan TAIWAN — No. 15, Lane 24, Tek: (95) 787 762 Ming Hsiang 1 Street Fax: (85) 787 760, Hsinchu 300, Taiwan Product and Applications information also available on the Intemet at: http://www.enipower.com~ PRODUCT MANUAL REVISION CONTROL FORM Tile: ACGS. Service Manual Reve: A Eff. Date: 677/94 Parti: ACG-3-101 erat ACG-3-11701 CONTENTS DESCRIPTION REV LEVEL TEXT A ‘SPECIFICATION : A BOARD LAYOUTS: ‘SCHEMATICS ACG-3-SCHO01_| SCHEMATIC INDEX A L ACG-3-SGH.02 | BLOOK DIAGRAM A ___ACG-3-SCH-03 | BASEPLATE SCHEMATIC DIAGRAM L ACG-3-SCH-04 | RF CHASSIS SCHEMATIC DIAGRAM _M ‘ACG-3-SCH-05 | FRONT PANEL SCHEMATIC DIAGRAM L ‘ACG-3-SCH-06 | REAR PANEL SCHEMATIC DIAGRAM L l ‘ACG-3-SCH-07 | TRANSFORMER ASSEMBLY SCHEMATIC L DIAGRAM ‘ACG-3-SCH.08 | CONTROL BOARD SCHEMATIC DIAGRAM M ENI 1/94This page left intentionally blank. ENI194“TABLE OF CONTENTS | CHAPTER S1_ TECHNICAL DESCRIPTION SYSTEM OVERVIEW sit POWER SUPPLY $12 RF SECTION S12 CONTROL BOARD ASSEMBLY S13 £15V Power Supplies S13 Current Sensing/Protecting Circuit S13 Reverse Power Sensing S14 Forward Power Sensing and Leveling Circuit S14 ‘Maximum Power Indicating Circuit S14 RF ON Control S15 Thermostat Control S15 Oscillator Circuit S15 CHAPTER $2 MAINTENANCE AND CALIBRATION 24 RECOMMENDED TEST EQUIPMENT S21 22 PERIODIC MAINTENANCE S21 23 COOLING 24 RF CALIBRATION 4.1 Driver Amy 2.4.2 c 2.43 Low Pass Filter Assembly 24.4 VSWR Bridge 25 CONTROL BOARD CALIBRATION 25.1 ns 252 253 Reverse Power Protection And Metering 25.4 Forward Power Control And Metering 25.5 Maximum Power Indicating Circuit 25.6 RF On Control Logic And Indicating Circuit 25.7 13.56MHz Oscillator And Buffer ACG-3 Service ManualTable of Contents Cont. DC POWER SUPPLY 82-9 7 DISASSEMBLY PROCEDURE 82-10 7 Removal Of Cover S2-10 i Removal Of Front Panel S2-10 7 Removal Of Rear Panel $2-10 . Removal Of RF Chassis Assembly 82-10 3 Removal Of RF Power Board $2-10 7. Replacement of RF Power Transistor S2-11 28 TROUBLESHOOTING $2-12 APPENDIX: BOARD LAYOUTS SCHEMATICS PARTS LIST GLOSSARY ACG-3 Service ManualTechnical Description Chapter S1 Technical Description 1.0 System Overview ‘The’ACG-3 consists of four major circuit blocks: + Power Supply + RF Chassis + Control Board Assembly + Local and Remote Control Interface Ci AC Power Input [>————_ psu * Interlock RF Qu Attenuator yswr }—> 13,S6MHz a Monitoring Reflected. Forward Remote Control Power Meter =~ ACG-3 Overall Block Diagram Figure 1.0 ACG-3 S1-1