Diagnostic r0111-401
Diagnostic r0111-401
Ultimax
Diagnostic and Troubleshooting Manual
August, 2002 Revision A
Diagnostic and
Troubleshooting
Manual
Ultimax 4 Dual Screen and Max
Consoles
for
Hurco Machining Centers
Hurco products and services are subject to Hurco’s then current prices,
terms, and conditions, which are subject to change without notice.
The information in this document is subject to change without notice and does not
represent a commitment on the part of Hurco Companies, Inc. (Hurco). No part of this
document may be reproduced or transmitted in any form or for any purpose without the
express written permission of Hurco. However, Hurco does authorize the creation of two
electronic and two paper photocopies by the original Hurco machine tool purchaser, or
his authorized designee.
Many of the designations used by manufacturers and sellers to distinguish their products
are claimed as trademarks. Hurco has listed here all trademarks of which it is aware.
For more information about Hurco products and services, contact:
Caution
Important
Ensures proper operation of the machine and control.
HURCO
Troubleshooting
Steps that can be taken to solve potential problems.
Warning
The operator may be injured and the machining center
severely damaged if the described procedure is not
followed.
Sample Screens
Some sample screens in this manual were captured on a stand-alone
Ultimax system. The screens on your system may vary slightly. The Input
screen below illustrates softkeys and includes the software version (circled
below).
Index
Follow these steps to display the ATC and Machine Diagnostics screen:
1. Press the Machine Mode Manual console key to display the
Manual screen.
2. Touch the ATC & Machine Diagnostics softkey.
3. The ATC & Machine Diagnostics screen appears, displaying
the status of system components. See the Maintenance and
Safety Manual for machine-specific instructions.
4. Once the error is corrected, the error message is cancelled
and the machine can continue operation.
5. To exit the ATC & Machine Diagnostics screen, touch the
Exit softkey to return to the Manual screen.
If you are unable to correct an error or are not qualified to perform a task,
request help from authorized service personnel. If qualified personnel are
not available at your facility, contact your full service distributor or
Hurco.
Warning
Only authorized service personnel should attempt to
work on the machine’s mechanical or electrical
systems.
[INSTRUCTION] This message means that you must clamp the spindle
before attempting a tool change. Î If message is wrong, check clamp
sensor and wiring. Check ATC Diagnostics screen for status of the clamp.
"Read error!"
[FAULT] Refer to the File Errors listed in the previous section.
"Seek error!"
[FAULT] Refer to the File Errors listed in the previous section.
"Unknown media!"
[FAULT] The diskette in the floppy drive is not in DOS format. Î Use
only DOS formatted disks.
Technical Assistance
Call your full service distributor or Hurco for technical help if any of the
following is true:
• Machine Message
Some messages look nearly the same, but may point to
different parts of the machine. Write down each message
exactly as it appears.
• Symptoms
Provide a detailed description.
• When the Problem(s) Occurs
For example, do the symptoms appear at a certain place in
the program, with a special tool, after a specific operation,
or during a particular time of day?
• Which Printed Circuit Board LEDs lighted
If you are an authorized service technician, you can open the
electrical cabinet to view the control PC boards. Certain PC
boards contain LEDs that light to indicate an error
condition. If any LEDs are lighted, determine on which PC
board(s). Observe the color and location of the LED(s).
Error messages, 2
ATC and machine diagnostics, 1
qualified repair personnel, 4
Service
technical assistance, 13
Technical assistance
before calling, 13