Coriolis Mass Flow Meters For Natural Gas
Coriolis Mass Flow Meters For Natural Gas
For
Natural Gas Measurement
KARL STAPPERT
Global Business Development Manager – Natural Gas
Emerson Process Management - Micro Motion, Inc.
9906A 43rd St.
Tulsa, Oklahoma 74146
Theory of Operation
Right
1 .5
ZeroStabilty
1
MinFlow =
Accuracy
Mass Flow Signal Noise, SCFM
0 .5
1.50
1.00
0.50 ρb
Error (%)
0.00 AppGas
-0.50
-1.00
-1.50
-2.00
0 50 100 150 200 250 300 350 400
Frequency (Hz )
Selection of a Coriolis meter for gas application is Coriolis meters can be installed upstream of a
quite straight forward, but different than traditional pressure regulator, resulting in a smaller and less
technologies. The flow range of a Coriolis meter is expensive primary (sensor) and increased turndown.
determined on the low end by how much error is in A good example of the relationship of line pressure
its weight measurement and on the high end by the to turndown is shown in the chart below, where the
maximum allowable pressure drop across the meter change in turndown with pressure for multiple
up to a maximum velocity limit called out by the meters is graphed.
manufacturer where measurement becomes
unstable, but does not damage the meter. This is
quite different from traditional flow technologies
where the specified minimum and maximum flow is
Turndown All Meters from .75% up to 15 psid
120
The zero stability value defines the limits within
115
110
105
which the meter zero may drift during operation and
100
95
is constant over the operating range. It may be
T
90
85
80
given as a value in flow rate units, or a percentage
u
r
75
70
of a stated nominal mass flow rate. The zero
65
n
d
60
55
stability value is the limiting factor when establishing
o
w
50
45
meter turndown ratio. The stated zero stability value
n 40
35
30
is achievable when the Coriolis flow meter is
25
20 installed, and re-zeroed at operating conditions.
15
10
5
Because process temperature will affect the meter
0
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400
zero stability, the estimated value of the zero
Pressure
stability is usually limited to meters at thermal
equilibrium. The affect of changes in this value is
Coriolis flow meters for gas measurement are typically stated by the manufacturer. In most gas
currently available in line diameters from 2.5mm applications changes in process temperature are
(1/10”) to 150mm (6”) inches. negligible, but to minimize the effect it is
recommended that a Coriolis meter be zeroed at
normal process temperature conditions.
Velocity in the Coriolis Meter
Some Coriolis meters have performance limitations Temperature and Pressure Compensation
at high gas velocities due to noise imposed on the
meter signal. Such signal noise can affect meter Both pressure and temperature affect the meter
accuracy and repeatability. The gas velocity at vibration characteristics, hence the magnitude of the
which signal noise becomes a problem is design sensed Coriolis force. In comparison to zero
(vendor) specific. Seldom is signal noise a concern stability, these effects are small, but should be
when the gas velocity in the meter is below compensated for to achieve optimum meter
approximately 200 ft/sec. Some manufacturer’s can performance.
achieve much higher gas velocities with the use of
advanced signal processing techniques. To define Most meter designs compensate for temperature
the maximum recommended velocity a Mach limit is effect automatically by monitoring the temperature of
usually provided by the meter manufacturer. the flow tube(s).
From the standpoint of a high velocity gas eroding The pressure effect can be continuously monitored
the metal of the flow tubes, high gas velocities are and corrected for using an external pressure
not an issue. The reason for this is that Coriolis transmitter, or by entering a fixed adjustment for the
meters are made of nickel alloy metals. For gas to known average pressure.
erode metals, the metal must oxidize from moisture
in the gas and the high velocity gas then erodes the Some Coriolis meter designs periodically check
oxide layer. This is why erosion on carbon steel pipe meter sensitivity by applying a waveform reference
is of concern for many piping engineers. Carbon force to the tube(s), during field operation, and
steel is susceptible to oxidation from the moisture in compare the system response to that achieved
the gas and therefore is susceptible to erosion from under reference flowing conditions. This system will
high velocity gas. A Coriolis meter’s immunity to high compensate for both pressure and temperature
velocity gas erosion is similar to that of and orifice effects.
plate or sonic nozzle, in that they are made of
stainless steel or other nickel alloys. Errors and compensation methods for pressure and
temperature effects should be stated in the
If abrasive contaminants are present in the gas flow manufacturer’s meter performance specifications
stream, erosion of the wetted meter components and included, if necessary, when establishing meter
may be a concern when the meter is exposed to performance.
high gas velocities. This concern is application
specific and when present filtration is recommended. Installation (Mounting)
i =1
Standard or Normal Volume
In the accounting of flow volumes with a Coriolis
Coriolis technology measures the mass of fluids meter, flow computers should log flow weighted
(gas, liquid, or slurries) flowing through the primary specific gravity or base density. The purpose for
element. The Coriolis meter also has the ability to doing so allows for simple gas compositional
measure fluid densities comparable to the accuracy recalculation of logged volumes using the following
of a liquid densitometer. Mass flow and density are equations.
separate measurements for a Coriolis meter and
their accuracies are not inter-related. For liquid
applications, the on-line density from the Coriolis Gr (Old )
meter is used to output flowing or actual volume. NCM Gr ( New) = NCM Gr (Old ) *
This is useful for fiscal transfers of liquid petroleum, Gr ( New)
and is often corrected to base conditions, such as
Relative Density Recalculation Method
of a Coriolis meter due to vibration during the stated
meter lifetime is not of concern, and does not need
ρ b (Old ) to be considered when inspecting a meter.
NCM ρb ( New) = NCM ρb (Old ) * However, operating the meter in more extreme
ρ b ( New) corrosive or erosive applications will shorten the
meter’s expected lifetime.
Base Density Recalculation Method
Density Checks
Operation and Maintenance Considerations As of this writing, operating density measured by the
meter should not be used to convert mass flow rate
Other than the vibrating sensor flow tube(s), Coriolis to volume flow rate when measuring gases.
meters have no moving parts, requiring minimal However, it is useful as a diagnostic tool to monitor
maintenance. changes in meter performance, corrosion, erosion,
or change in operating conditions.
There are three common types of field verification
checks, which include meter zero verification, sensor
diagnostic checks, and transmitter diagnostic Checking and Adjusting Meter Zero
checks. Performing these verification procedures will
confirm accurate performance of the Coriolis meter Improper zeroing will result in measurement error.
and when an out of tolerance condition exists where In order to adjust the zero of the meter there must
re-calibration of the sensor maybe required. be no flow through the flow sensor and the sensor
must be filled with gas at process conditions. The
meter zero must be established at process
Meter Zero Stability conditions of temperature, pressure and density.
Even though the stream is not flowing, the flow
Should be checked periodically and reset if it does meter may indicate a small amount of flow, either
not meet the manufacturer’s specifications. positive or negative. Causes for the zero error are
usually related to the differences between the
calibration conditions and the actual installation,
Drift in Zero Reading which include the following:
Product buildup, erosion or corrosion will affect the • Differences between the calibration media
meter performance. Product buildup (coating) may density and the gas density
bias the meter zero. It should be noted that a zero • Differences in temperature
shift will affect a Coriolis meter’s accuracy more at • Differing mounting conditions
low flows than at high flows. This is dictated by the
“MinFlow” equation called out in the previous “Sizing The meter should read a mass flow rate that is less
and Selection” section of this document. If the than the manufacturer’s zero stability specification
buildup is causing a zero drift, cleaning and re- under the no-flow condition.
zeroing the meter should bring performance back to
its original performance specification. If coating of The zeroing of the meter must be performed at
the sensor continues, the zero will continue to drift. nominal operating condition with no flow through the
Although rare, erosion or corrosion will permanently meter. Once it has been confirmed that there is no
affect meter calibration and will compromise sensor flow through the meter, the zeroing procedure
integrity. When used within the specified fluid and specified by the meter manufacturer should be
ambient condition limits, fatigue of the sensing tubes followed.
Application Examples Fuel Control: A major US vendor of gas turbines
designs a high-efficiency, low emissions offering.
Coriolis meters have been used in a wide variety of This design utilizes a trio of Coriolis meters to
applications, from the “wellhead to the burner tip”. measure the natural gas burned in each of three
Coriolis meters are primarily a smaller line size combustion zones (fuel “rails”). The combination of
meter, ideally suited to these “sweet spots”: high turndown, high accuracy, immunity to vibration
in a very high vibration environment, along with ease
• Line sizes 200mm (8”) and smaller of installation due to no straight pipe run
• 300 ANSI through 900 ANSI requirement, makes Coriolis technology a perfect fit.
• High turndown requirements
• Dirty, wet, or sour gas where maintenance
can be an issue with other technologies
• There is no room for long straight-runs
• Changing gas composition and density
• Sudden changes in gas flow velocity (fuel
gas applications)
• Pulsating gas flows (fuel gas and
compression gas in the use of reciprocating
compressors)
• Applications were abnormally high flow rates
can occur.
The graph below shows performance testing on a Although this methodology requires that the meter
Coriolis meter from an identical metering application be removed from service, it defines very accurately
in Redfield, Iowa; where the meter tested was the in-situ performance of the meter. Since steps 1
subjected to saturated gas laden with H2S, sand, & 2 establish the meter traceability between water
and iron sulfide over a 9 year period. The post 9 and gas, verifying water performance in step 3
year data shows the meter is maintaining an automatically validates the meter in-situ (gas)
accuracy of 0.5% or better and still performing within performance and eliminates the high cost of gas
the manufacturers specifications. validations. After some experience, it is likely that
the period to repeat step 3 would be lengthened
DS150S Compressed Air Test, 250 psia, 70°F
S/N 138085, Installed 1991
Natural Gas Cavern Storage (bi-directional use)
from every year to every two or three years.
3
2
A variation of this proving methodology is to use a
1
Coriolis meter as a master meter. By establishing
error, %
-1
-2
the traceability between water and gas
-3
0 50 100 150 200 250
lbs/min
spec spec Air cal (May 2000) Water cal (May 2000) Water cal (Sept 1991)
measurement on the master meter, it can be used to
prove other meters (of any type).
Ethylene gas transfer: Ethylene is commonly viewed
as a difficult to measure gas, due to its highly non-
Energy Metering: Coriolis meters can be an ideal nature. In this application, Coriolis meters are
excellent reality check on energy consumption. used for intra-plant transfers attaining accuracies
unattainable by volumetric meters, helping to meet
Energy per SCF can vary as much as 10 times that both unit mass-balance goals, as well as reactor
of energy per a unit weight for natural gas mixtures. feed rate requirements. Ethylene is fed continuously
If composition varies and an average relative density to a polymerization reactor, where various grades of
and/or heating value is utilized for energy polyethylene (LDPE, etc) are made.
measurement Coriolis can achieve total energy
accuracies unparalleled by volumetric meters
utilizing the same average values. A Coriolis meter
by itself offers a very affordable method of inferring
energy flow rates.
Summary