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NortonCatalog DiamondTools

The document discusses Norton's line of diamond dressing tools. It offers single point tools for straight and simple wheel dressing. It also discusses multi-point tools that never need turning or resetting. Additionally, it mentions customized form tools that can be precision lapped to meet special shape and quality needs. The document provides information on selecting the proper diamond tool, including factors like wheel type, size, abrasive, and machine specifications. It also offers guidelines for proper tool installation and dressing techniques.

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nestor
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© © All Rights Reserved
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Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
315 views24 pages

NortonCatalog DiamondTools

The document discusses Norton's line of diamond dressing tools. It offers single point tools for straight and simple wheel dressing. It also discusses multi-point tools that never need turning or resetting. Additionally, it mentions customized form tools that can be precision lapped to meet special shape and quality needs. The document provides information on selecting the proper diamond tool, including factors like wheel type, size, abrasive, and machine specifications. It also offers guidelines for proper tool installation and dressing techniques.

Uploaded by

nestor
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 24

DIAMOND TOOLS

246 NORTON
our dressing tools
MAKE THE PERFECT POINT
The Norton full line of expertly-crafted stationary and rotary
dressing tools - whether stock or custom-engineered - delivers your
every application need. And, our expert resetting and relapping
services renew used tools to reduce your “cost per dress”.

Single Has Advantages Exceeding Conventional When Shape Matters


Our extensive single point tool offering leads the Since Norton multi-point tools never need turning For intricate forms, tight tolerances, and the most
industry for resettable and non-resettable products, or resetting, they pay for themselves time and difficult applications, Norton customized cup cutters
all abrasive types and the technology-leading time again in dressing operations for all and form tools can be precision lapped to meet a
“Indexable” tool design. grinding wheel operations. special shape and quality preference.

www.nortonabrasives.com 247
DIAMOND TOOLS
CATEGORY DEFINITION
Our Norton offering is the industry’s most comprehensive line of stock and made-to-order
products to true (restore the wheel’s profile) and dress (opening – to remove stock – or
closing – to finish) the face of the wheel. In addition to these catalog stock stationary
tools, Norton manufactures a full line of custom stationary tools, rotary diamond dressers
and truing/dressing devices to meet all your specific application needs.
Contact us at 1-800-438-4773.

APPLICATIONS: Truing and dressing conventional and superabrasive wheels, straight, step,
radius and form dressing
TOOL TYPES: Stationary: Single Point, Toolroom, Multi-Point, Blade, Form, and Cluster Tools,
and Truing Devices
Rotary: Reverse Plated and Infiltrated Form Plunge Diamond Rolls, Diamond
CNC Traversing Discs, and Dressing Spindles

DETERMINING THE BEST VALUE


• Remember that diamonds are a rare commodity—the larger the stone and the better the quality, the higher the initial cost. The key to successful
diamond tool productivity and use is based on the “cost per dress.” Normally, higher quality diamonds and a proactive resetting program will
result in the lowest “cost per dress.”
• In those situations where a resetting program is not feasible or low initial cost is the primary purchasing consideration, Norton offers a complete
line of non-resettable tools.

RESETTING YOUR USED DIAMOND TOOLS


Resetting – Minimizing Your Cost
Buying a higher quality diamond is your best value, especially if you To ensure you get the best value for your diamond:
participate in a proactive resetting program. Although initial cost may be • Rotate the diamond tool ¼ turn periodically to maintain
higher, the payback comes through several factors: a sharp point
• Diamond durability, providing longer tool life • Use proper flow of coolant to protect the diamond from
• Tighter form tolerances heat which can create fracturing of the diamond
• Consistent finish rates • Excessive wear on the diamond point may impact the ability
• Resetting the diamond lowers the overall tooling cost to reset the diamond. The widest point of the diamond is
referred to as the girth. The diamond girth is buried in a
Used properly, the overall cost of a higher quality, resettable diamond will powder metal matrix. Using a diamond into the girth zone
compare favorably with that of an inexpensive, non-resettable diamond. might impact the ability to reset other diamond points
Initially, the best diamond point is selected for use. When returned, the next
best diamond point is selected for resetting, and so on.

NEW 1ST RESET MULTIPLE RESETTINGS

SELECTING THE CORRECT DIAMOND TOOL


To determine the type of Norton dressing tool to use, it is best to think about the desired shape of the wheel face. Finished wheel face
shapes are generally categorized into six types, as illustrated below.
TYPICAL WHEEL FORMS DRESSED BY STATIONARY DIAMOND TOOLS
Look for the applicable wheel forms beside each product type to help you choose the correct product for your application.

STRAIGHT TAPERED CONVEX CONCAVE ANGLED MULTI-ANGLED

248 NORTON
DIAMOND TOOLS

Single Point Tools


Our Norton line of single point tools is used in straight and simple form dressing
applications. It includes: resettable and non-resettable products, tools for all abrasive
types (conventional and advanced ceramic grains) and the technology-leading Norton
“Indexable” tool design.

WHEEL FORMS DRESSED BY THESE TOOLS

STRAIGHT TAPERED CONVEX

SELECTION GUIDE

Stock Tools for Ceramic Abrasive Wheels Stock Tools for Conventional Abrasive Wheels
SG/Ceramic  Engineered for use on ceramic (SG, NQ, Targa, etc.) NS Engineered for use on conventional abrasives. These high
wheels but may also provide significant benefits when quality, value-priced tools can be used for a variety of
used on conventional abrasive products. These tools are dressing applications.
furnished with top quality specially selected diamonds. BC Economical alternative to an “NS” tool. Best choice when a
BCSG/Ceramic Economical alternative to an “SG” tool. Best choice when disposable tool is preferred.
a disposable tool is preferred.

SELECTING THE CORRECT SINGLE POINT TOOL: EXAMPLES OF SINGLE POINT TOOL SELECTION
• Identify the wheel abrasive type: aluminum oxide,
Conventional Wheel Spec: 32A46-IVBE 7" x 1/2" x 1-1/4"
silicon carbide, or ceramic
Machine has a 7/16" tool holder
• Determine the wheel diameter Tool Selections: Resettable: NS2M7 or NSUD2 (Indexable)
– to select the optimum carat weight
Non-Resettable: BC2M7 or BCUD2 (Indexable)
• Determine the tool holder size Ceramic Wheel Spec: 5SG60-JVS or 5NQ60-IVS 10" x 1" x 3"
– to select appropriate shank diameter Machine has a 3/8" tool holder
Tool Selections: Resettable: SG3M6
Non-Resettable: BCSG3M6

• Rigidly mount single point tools at a 10° - 15° angle to the wheel SINGLE POINT DRESS TRAVERSE RATE
centerline with a line drawn through the center of the wheel, Select a Lead Value based on desired Surface Finish and run the
pointing in the direction of wheel travel. formula below.
• Point of contact should be slightly FINISH LEAD VALUE (PER WHEEL REVOLUTIONS)
below centerline of wheel as shown.
For Coarse Finish (approx. 64 RMS) .008" to .010"
• Use coolant whenever possible. For Medium Finish (approx. 32 RMS) .005" to .009"
• Normal infeed is .001" per pass. For Fine Finish (approx. 16 RMS) .002" to .004"
• Lead selections range from -
.002" – .010" per wheel revolution. LEAD VALUE X WHEEL SPEED (RPM) = TRAVERSE RATE IN INCHES/MINUTE

• Rotate the tool 1/4 turn periodically • Slower traverse rates result in a closed wheel face and lower
to maintain a sharp point. surface finish readings on the workpiece.
• Faster traverse rates result in an open wheel face that produces
To optimize applications using ceramic abrasives and/or tools,
greater stock removal and a rougher workpiece finish.
normal dressing parameters must change. Reduce infeed by 25%.
Significant reductions in the amount of infeed and frequency of
dress will result in substantially lower cost per part ground.
It is the user’s responsibility to refer to and comply with ANSI B7.1

www.nortonabrasives.com 249
DIAMOND TOOLS

Single Point Tools CONTINUED


Single Point Tools for Truing/Dressing Ceramic Abrasives
SG/CERAMIC SINGLE POINT TOOLS
FEATURES BENEFITS
❚❚ Specially selected broad-shaped, diamond ❚❚ Withstands the increased grinding pressures of ceramic abrasives
❚❚ Each diamond is hand selected for stone ❚❚ Consistent tool performance
shape, quality and structural integrity
❚❚ Multi-purpose ❚❚ Accommodate most straight dressing and simple form
dressing applications
❚❚ Stand up to ceramic (Norton SG, NQ,TG, etc.) abrasive sharpness;
can also be used to dress conventional abrasives

RESETTABLE SG/CERAMIC SINGLE POINT TOOLS


FEATURES AND BENEFITS
❚❚ Norton high quality diamond and a proactive resetting program will result in the lowest dressing cost per part

NON-RESETTABLE BCSG/CERAMIC SINGLE POINT TOOLS


FEATURES AND BENEFITS
❚❚ The best selection when a resetting program is not feasible or low initial cost is the primary purchasing consideration

BEST GOOD WHEEL FORMS DRESSED BY


WHEEL TOOL TOOL TOOL PRODUCT 3 SETTABLE PTS PRODUCT NON-RESETTABLE THESE TOOLS
DIAMETER CARAT WEIGHT DIAMETER LENGTH # (2 RESETS) PART # # PART #
Stock Single Point Tools for Truing/Dressing Ceramic Abrasives
Up to 7" 1/4 (.25) 3/8" 2" SG2M6 66260195365 BCSG2M6 66260157007
7/16" 2" SG2M7 66260195366 BCSG2M7 66260156905
8" to 10" 1/3 (.33) 3/8" 2" SG3M6 66260195367 CD8842
BCSG3M6 66260157008
7/16" 2" SG3M7 66260195368 BCSG3M7 66260156906 STRAIGHT TAPERED CONVEX
11" to 14" 1/2 (.50) 3/8" 2" SG5M6 66260195369 BCSG5M6 66260157009
7/16" 2" SG5M7 66260195370 CSG5M7 66260156907
15" to 20" 3/4 (.75) 3/8" 2" SG7M6 66260195371
7/16" 2" SG7M7 66260195372 BCSG7M 66260156908
21"+ 1 (1.00) 7/16" 2" BCSG10M7 66260157010
STANDARD PACKAGE = 1 TOOL

2.000
Ø0.437
or 0.375

90°

STOCK SINGLE POINT TOOL MARKING SYSTEM


DIAMOND QUALITY DIAMOND SIZE SHANK DESIGN SHANK DIAMETER
SG/Ceramic 1 = 1/5 (.20) carat M 6 = 3/8"
BCSG/Ceramic 2 = 1/4 (.25) carat J 7 = 7/16"
NS 3 = 1/3 (.33) carat EXAMPLE: NS 2 M 6
BC 5 = 1/2 (.50) carat
7 = 3/4 (.75) carat
10 = 1 carat

SHANK J SHANK M

250 NORTON
DIAMOND TOOLS

Single Point Tools CONTINUED


Single Point Tools for Truing/Dressing Conventional Abrasives
CONVENTIONAL SINGLE POINT TOOLS
FEATURES BENEFITS
❚❚ Consistent diamond structure and shape ❚❚ Repeatable dressing performance
❚❚ Well defined, sharp diamond point ❚❚ Durable; maximum cost effectiveness for dressing
conventional abrasives
❚❚ Steeper 60 degree included angle head design ❚❚ Greater machine and part clearance produce forms with
tighter tolerances

RESETTABLE NS (NORTON STANDARD) SINGLE POINT TOOLS


FEATURES AND BENEFITS
❚❚ High quality diamonds, value priced
❚❚ Selection of the correct tool and a proactive resetting program will result in the lowest dressing cost per part

NON-RESETTABLE BC SINGLE POINT TOOLS


FEATURES AND BENEFITS
❚❚ The best selection when a resetting program is not feasible or low initial cost is the primary purchasing consideration

BETTER GOOD WHEEL FORMS DRESSED BY


WHEEL TOOL TOOL PRODUCT 2 SETTABLE PTS PRODUCT NON RESETTABLE THESE TOOLS
DIAMETER CARAT WEIGHT DIAMETER # (1 RESET) PART # # PART #
Stock Single Point Tools for Truing/Dressing Conventional Abrasives
Internal 1/5 (.20) 3/8" BC1M6 66260195021
Wheel 7/16" BC1M7 66260195022
Up to 7" 1/4 (.25) 3/8" NS2M6 66260195116 BC2M6 66260195000
7/16" NS2M7 66260195117 BC2M7 66260195001 STRAIGHT TAPERED CONVEX
8" to 10" 1/3 (.33) 3/8" NS3M6 66260195121 BC3M6 66260195002
7/16" NS3M7 66260195122 BC3M7 66260195003
11" to 14" 1/2 (.50) 3/8" NS5M6 66260195126 BC5M6 66260195004
7/16" NS5M7 CD8841
66260195127 BC5M7 66260195005
15" to 20" 3/4 (.75) 7/16" NS7M7 66260195132 BC7M6 66260195006
7/16" NS7J7 66260195130 BC7M7 66260195007
21" + 1 (1.00) 3/8" NS10M6 66260195136 BC10M6 66260195008
7/16" NS10M7 66260195137 BC10M7 66260195009
7/16" NS10J7 * 66260195135
* J-SHANK TOOLS ARE AVAILABLE IN 7/16" DIAMETER WITH 5/8" HEAD
STANDARD PACKAGE = ONE TOOL
CD8842
SHANK J 2.000

0.625 Ø0.625

90°

SHANK M 2.000
Ø0.437
or 0.375

90°

Refer to our Diamond and cBN Superabrasive Standard Product Catalog #8068 sections on
www.nortonindustrial.com or your Norton representative for more in-depth information on all
Norton superabrasive stock and made-to-order products.

www.nortonabrasives.com 251
DIAMOND TOOLS

Single Point Tools CONTINUED


Indexable Single Point Tools
Indexable tools are specifically designed to alleviate any misalignment issues and are the tools of choice for CNC grinders. They feature a two-part
construction with the head and shank as separate pieces. After the initial installation, operators simply turn the indexable head with a wrench, while
the tool shank remains secure (and aligned) in the tool holder.

INDEXABLE SINGLE POINT TOOLS


FEATURES BENEFITS
❚❚ Easily turned without removing tool ❚❚ Easier for operators to turn than conventional tools – increasing
from the holder frequency of beneficial tool turning
❚❚ Extended life; less downtime and increased productivity
❚❚ U-Dex-It and Mini-Dex tools have a ❚❚ Provides additional form versatility through better machine and
60° included angle head design part clearance
❚❚ Excellent choice for regulating wheels

Indexable Single Point Tools for Truing/Dressing Ceramic Abrasives


NON-RESETTABLE BCSGUD/CERAMIC U-DEX-IT INDEXABLE SINGLE POINT TOOLS
FEATURES AND BENEFITS
❚❚ These U-Dex-It tools contain specially selected diamonds to withstand increased ceramic (SG, Quantum NQ, Targa TG, etc.) grinding pressures
❚❚ Ideal for centerless grinders; using standard 5/8" wrench, the head can be turned through the hole in the side of the wheel guard without removing the guard
❚❚ The best selection when a resetting program is not feasible or low initial cost is the primary purchasing consideration

GOOD WHEEL FORMS DRESSED BY


WHEEL TOOL TOOL PRODUCT NON-RESETTABLE THESE TOOLS
DIAMETER CARAT WEIGHT SIZE NSUD#NEW DESIGN PART #
Stock Indexable Single Point Tools for Truing/Dressing Ceramic Abrasives
CD8817
Up to 7" 1/4 (.25) 7/16" x 1-7/16" with 5/8" head BCSGUD2 66260162669
11" to 14" 1/2 (.50) 7/16" x 1-7/16" with 5/8" head BCSGUD5 66260159894
STANDARD PACKAGE = ONE TOOL STRAIGHT TAPERED CONVEX

U-DEX-IT .75 1.44


0.69
.19 0.625
60° INCL. HEX
Ø0.437
TURNED
.03 X 45° .37 .03

Indexable Single Point Tools for Truing/Dressing Conventional Abrasives

RESETTABLE NORTON STANDARD NSUD U-DEX-IT INDEXABLE SINGLE POINT TOOLS


FEATURES AND BENEFITS
❚❚ High quality diamonds, value priced
❚❚ Ideal for centerless grinders; using standard 5/8" wrench, the head can be turned through the hole in the side of the wheel guard without removing the guard
❚❚ Selection of the correct tool and a proactive resetting program will usually result in the lowest dressing cost per part

RESETTABLE NORTON STANDARD NSMD MINI-DEX INDEXABLE SINGLE POINT TOOLS


FEATURES AND BENEFITS
❚❚ High quality diamonds, value priced
❚❚ Use a standard 7/16" wrench to turn; designed for internal, bearing race, and twist drill flute machines
❚❚ Selection of the correct tool and a proactive resetting program will usually result in the lowest dressing cost per part

NON-RESETTABLE BCUD U-DEX-IT INDEXABLE SINGLE POINT TOOLS


FEATURES AND BENEFITS
❚❚ Ideal for centerless grinders; using standard 5/8" wrench, the head can be turned through the hole in the side of the wheel guard without removing the guard
❚❚ The best selection when a resetting program is not feasible or low initial cost is the primary purchasing consideration

252 NORTON
DIAMOND TOOLS

Single Point Tools CONTINUED


Indexable Single Point Tools for Truing/Dressing Conventional Abrasives CONTINUED
BETTER GOOD
WHEEL TOOL TOOL 2 SETTABLE PTS (1 RESET) NON-RESETTABLE
DIAMETER CARAT WEIGHT SIZE PRODUCT # PART # PRODUCT # PART #
Stock Indexable Single Point Tools for Truing/Dressing Conventional Abrasives
Up to 7" 1/4 (.25) 7/16" x 1-7/16" with 5/8" head BCUD2 66260195023
1/4" x 1-3/16" with 7/16" head NSMD2 66260195171
8" to 10" 1/3 (.33) 7/16" x 1-7/16" with 5/8" head NSUD3 66260195162 BCUD3 66260195024
NSUD 1/4"
NEWxDESIGN
1-3/16" with 7/16" head NSMD3 66260195172
11" to 14" 1/2 (.50) 7/16" x 1-7/16" with 5/8" head NSUD5 66260195163 BCUD5 66260195025
15" to 20" 3/4 (.75) 7/16" x 1-7/16" with 5/8" head
CD8817 NSUD7 66260195164
STANDARD PACKAGE = ONE TOOL

U-DEX-IT MINI-DEX 1.19


1.44 0.62 0.44
0.69 HEX
.37
0.625
60° INCL. HEX Ø.249
Ø0.437
TURNED
.03 0.57 REF.
0.03
.75 0.12
.19
60° INCL.
TURNED
.03 X 45°
.03 X 45° .37 Ø0.34

Internal Grinding Tools

RESETTABLE INTERNAL GRINDING TOOLS


FEATURES AND BENEFITS
❚❚ Q style shank is used on a Heald internal grinder (resettable)

BEST WHEEL FORMS DRESSED BY THESE TOOLS


MACHINE CARAT SHANK TOOL 2 SETTABLE PTS
TYPE WEIGHT DIAMETER LENGTH PRODUCT # (1 RESET) PART #
Stock Internal Grinding Tools HEALD
Heald 1/5 (.20) 7/16" 1" NI21Q7 66260195180
N121Q7
STANDARD PACKAGE = 1 TOOL
STRAIGHT TAPERED CONVEX CONCAVE

SHANK Q FOR HEALD MACHINE

1.000
0.500
0.812 A/F's

Ø0.437

20°
Ø0.625

www.nortonabrasives.com 253
DIAMOND TOOLS

Single Point Tools CONTINUED


Thread Grinding Tools

RESETTABLE SG/CERAMIC THREAD GRINDING TOOLS


FEATURES AND BENEFITS
❚❚ These wheels are used on J & L and Excello thread grinding machines to accurately dress the grinding wheels that
form the desired thread configuration (non-resettable)

JONES & LAMSON BEST WHEEL FORMS DRESSED BY


MACHINE SHANK TOOL INCLUDED MAX. RADIUS NON-RESETTABLE THESE TOOLS
TYPE DIAMETER LENGTH ANGLE ON POINT PRODUCT # PART #
NT1L4
Stock Thread Grinding Tools
J&L 1/4" 1" 38RL4* 66260195100
J&L 1/4" 1" 80° .010" NT1L4 66260195187 EXCELLO
EXCELLO 3/8" 1-5/8" 60° .010" NT106 66260195190
STRAIGHT TAPERED
* 38RL4 IS A MULTI-POINT (GRIT) 30 - 40 MESH TOOL
STANDARD PACKAGE = 1 TOOL
NT-106
(48-4105)

NT1L4 FOR JONES & LAMSON MACHINE NT106 FOR EXCELLO MACHINE

1.625
1.000 Ø0.250 Ø0.375

60°
80°

38°

38RL4 FOR JONES & LAMSON MACHINE

Ø0.250

00.145

15° 00.125

1.000”
METRIC

METRIC

Refer to our Diamond and cBN Superabrasive Standard Product Catalog #8068 sections on
www.nortonindustrial.com or your Norton representative for more in-depth information on all
Norton superabrasive stock and made-to-order products.

254 NORTON
DIAMOND TOOLS

Toolroom Tools
Norton Toolroom Dressing Tools are primarily used on surface grinders to form the
grinding wheel to an exact concave or convex radius. Although some tools are designed
for use on a specific machine, many radius tools can be used on any grinder having the
correct set-up.
Used generally on 8" diameter and smaller vitrified toolroom wheels, Norton offers a
selection of phono-point, conventional radius, and full ball radius tools.

PHONO
WHEEL FORMS DRESSED BY THESE TOOLS POINT

PHONO POINT
STRAIGHT CONCAVE CONVEX MULTI-ANGLED

Phono-Point Tools
For general toolroom concave and convex dressing on small diameter grinding wheels. Not resettable.
Ø0.125 1.00
BETTER GOOD
INCLUDED SHANK TOOL NON-RESETTABLE NON-RESETTABLE
ANGLE DIAMETER LENGTH PRODUCT # PART # PRODUCT # PART #
Stock Phono-Point Tools Ø0.125 1.00
60° 1/8" 1" NP1M2 66260195225 BCPP-60 66260195017
3/16" 1" NP1M3 66260195226
1/4" 1" NP1M4 66260195227
75° 1/8" 1" NP2M2 66260195228 BCPP-75 66260195018
1/4" 1" NP2M4 66260195230
90° 1/8" 1" NP3M2 66260195231 BCPP-90 66260195019
3/16" 1" NP3M3 66260195232 TYPICAL WHEEL FORMS
1/4" 1" NP3M4 66260195233
STANDARD PACKAGE = ONE TOOL

WHEEL FORMS DRESSED BY THESE TOOLS


TYPICAL WHEEL FORMS

CONVEX CONCAVE CONVEX

HOW TO USE TOOLROOM TOOLS PHONO-POINT TOOL MARKING SYSTEM


• We recommend dressing with coolant. However, if dressing
TOOL INCLUDED ANGLE SHANK SHANK
totally dry, allow three to five seconds between passes for TYPE ON DIAMOND STYLE DIAMETER
diamond to cool. NP 1 = 60° M 2 = 1/8"
• Use extremely light cuts from .0002" to .001" maximum. BCPP 2 = 75° 3 = 3/16"
3 = 90° 4 = 1/4"
• Rotate tool if the application and set-up allow.
Example: NP 1 M 3
• Full Ball Radius Tools should be returned for relap after
minimum wear.

www.nortonabrasives.com 255
DIAMOND TOOLS

Toolroom Tools CONTINUED


Radius Tools
Concave Radius Tools
This line offers a specially-shaped single point diamond, designed for forming concave radii on small diameter grinding wheels.
Not resettable.
Convex Radius Tools
This line offers a specially-shaped single point diamond, designed for forming convex radii on small diameter grinding wheels. Not resettable.
Half-Circle Concave Radius Tools (Available as Non-stock Only)
This line offers a specially-shaped diamond set in the side of the shank for forming half-circle radii on small diameter grinding wheels. The tool is
rotated to form the radius. Commonly called a “rat tail dresser.” Not resettable.

BEST GOOD
RADIUS SIZE SHANK TOOL NON-RESETTABLE NON-RESETTABLE
TO BE DRESSED DIAMETER LENGTH PRODUCT # PART # PRODUCT # PART #
Stock Concave Radius Tools
.010" to .015" 3/8" 2" NR1P6 66260195210
.016" to .020" 3/8" 2" NR2P6 66260195211
.021" to .032" 3/8" 2" NR3P6 66260195212
.033" to .062" 3/8" 2" NR4P6 66260195213 BCRD 66260195016
.063" to .125" 3/8" 2" NR5P6 66260195214 BCRD 66260195016
.126" to .250" 3/8" 2" NR6P6 66260195215 BCRD 66260195016
Stock Convex Radius Tools
.020" to .125" 3/8" 2" NR2M6 66260195216
.126" to .250" 3/8" 2" NR12M6 66260195217
.251" to .500" 3/8" 2" NR25M6 66260195218
STANDARD PACKAGE = ONE TOOL

CONCAVE RADII CONVEX RADII HALF-CIRCLE CONCAVE RADII

3 1
Ø—
16

8

3 3
Ø –8 Ø –8

1 1 “R”
– 1 –4
2
1
2 2 –2

Full-Ball Radius Tools for precision plunge form dressing of concave radii in the center of a grinding wheel are
available made to your custom requirements. Ask your Norton representative for details.

Refer to our Diamond and cBN Superabrasive Standard Product Catalog #8068 sections on
www.nortonindustrial.com or your Norton representative for more in-depth information on all
Norton superabrasive stock and made-to-order products.

256 NORTON
DIAMOND TOOLS

Multi-Point (Grit) Tools


Since Norton conventional and high-performance Multi-Point tools never need turning or
resetting, they are the most economical way to accomplish a variety of straight, tapered,
and step dressing operations on all sizes of cylindrical, centerless, surface,
and toolroom grinding wheel applications.

WHEEL FORMS DRESSED BY THESE TOOLS

STRAIGHT TAPERED

NORTON MULTI-POINT TOOLS


FEATURES BENEFITS
❚❚ Uniformly distributed diamonds in a tough, durable matrix ❚❚ Consistent performance throughout tool life
❚❚ Fresh, multiple diamond points exposed in truing operation; ❚❚ Faster, more consistent straight face dressing with maximum efficiency and longer
no turning or resetting required tool life than single point tools
❚❚ Overall diamond weight exceeds equivalent single point tool ❚❚ The most economical way to dress straight and tapered forms

MULTI-POINT TOOLS – STRAIGHT FACE DRESSING MULTI-POINT DRESS TRAVERSE RATE


AND TRUING Select a Lead Value based on desired Surface Finish and run the
• Most multi-point tools are used TOP VIEW
formula below.
for straight face dressing.
FINISH LEAD VALUE (PER WHEEL REVOLUTIONS)
• Tool should have full face
For Coarse Finish (approx. 64 RMS) .023" to .030" (.58mm – .76mm)
contact with the wheel.
For Medium Finish (approx. 32 RMS) .013" to .022" (.33mm – .57mm)
• With new tool, 3–5 passes
at .005" per pass should be For Fine Finish (approx. 16 RMS) .006" to .012" (.15mm – .33mm)
taken to expose diamonds. LEAD VALUE X WHEEL SPEED (RPM) = TRAVERSE RATE IN INCHES/MINUTE

• Infeed per pass .001" - .002" • Slower traverse rates result in a closed wheel face that produces
SIDE VIEW
less stock removal and improved workpiece finish.
• Use coolant whenever possible.
• Faster traverse rates result in an open wheel face that produces
• Use appropriate lead (and greater stock removal and a rougher workpiece finish.
traverse rate).
• Contact your Norton representative for proper tool selection It is the user’s responsibility to refer to and comply with ANSI B7.1
for Targa wheels.
METRIC

SELECTING THE CORRECT MULTI-POINT TOOL EXAMPLES OF MULTI-POINT TOOL SELECTION


• Identify the wheel abrasive type: ceramic (Norton SG, Quantum
NQ, Targa TG), aluminum oxide, or silicon carbide Conventional Wheel Spec: 32A46-IVBE 7" x 1/2" x 1-1/4"
Machine has a 3/8" tool holder
• Determine the wheel diameter and grit size
Tool Selection: 1R6J6
• Determine the tool's approach angle to the centerline of the wheel Ceramic Wheel Spec: 5SG60-JVS or 5NQ60-IVS 10" x 1" x 3"
• Identify the tool holder diameter Machine has a 7/16" tool holder
• Use 1E shape for angular wheel slide, cylindrical grinding and for Tool Selections: SG1R6J7
shoulder or step truing

www.nortonabrasives.com 257
DIAMOND TOOLS

Multi-Point (Grit) Tools CONTINUED

MULTI-POINT TOOL DIAMOND SECTION SPECIFICATIONS

TOOL APPROACH  FOR WHEEL


SHAPE WIDTH LENGTH DEPTH ANGLE TO WHEEL DIAMETER
1A 1/4" 3/4" 5/16" 0° Over 20"
2A 1/4" 1/2" 3/8" 0° 15" – 20"
3A 5/32" 3/8" 1/4" 0° Over 20"
1E 5/32" 3/8" 5/16" –
2E 1/4" 1/2" 1/2" – 20" x 2" and up
1R 1/4" Round 1/4" 0° Up to 10"
2R 3/8" Round 3/8" 0° 11" – 14"

MULTI-POINT TOOL MARKING SYSTEM

DIAMOND TOOL TO DRESS GRINDING SHANK SHANK


SHAPE DIAMOND SIZE WHEELS WITH GRIT SIZE OF: DESIGN DIAMETER
A SHAPE IS USED E SHAPE (DOUBLE R SHAPE IS USED 1A 4 = 46 grit See the following 6 = 3/8"
PRIMARILY FOR ANGLE TOP FACE) FOR STRAIGHT
2A 6 = 54 - 100 grit pages for shank 7 = 7/16"
STRAIGHT FACE IS USED FOR FACE DRESSING
DRESSING. STANDARD WHERE THE TOOL 3A 8 = 120 - 150 grit configurations 8 = 1/2"
N-FACE WHEELS, HOLDER IS 1E 12 = 150+ grit
ANGULAR WHEELS, PERPENDICULAR
FACE AND SIDE TO THE WHEEL
2E 14 = Special Applications
TRUING OF FACE (NO DRAG 1R
CYLINDRICAL ANGLE), AND 2R
WHEELS, AND IN ON THREAD
STEP DRESSING. GRINDING Example: 1A 6 A 7
MACHINES.

Multi-Point Tools for Straight Dressing


SG MULTI-POINT TOOL SHAPE AND CONVENTIONAL TOOLROOM MULTI-POINT
SHANK AVAILABILITY TOOL SHAPE AND SHANK AVAILABILITY

SHAPE SG1A SHAPE SG1A SHAPE SG2A SHAPE 1A SHAPE 1A SHAPE 2A


SHANK A SHANK C SHANK D OPTIMIZING SG MULTI-POINT
TOOL PERFORMANCE
• To optimize applications using ceramic
BC-60 BC-61 BC-62
abrasives/tools, normal dressing
parameters must change. Significant
SHAPE SG2A SHAPE SG1R SHAPE SG2R SHAPE 2A SHAPE 1R SHAPE 1R reductions in the amount of infeed and
SHANK E SHANK J SHANK K frequency of dress will result in
significantly lower cost per part ground.
• While all Norton SG/Ceramic tools
BC-63 BC-64 BC-65 have been designed to improve the
efficiency of ceramic grinding
applications, they can also offer
CONVENTIONAL ABRASIVE MULTI-POINT TOOL SHAPE AND SHANK AVAILABILITY significant benefits in many applications
using conventional abrasives.
SHAPE 1A SHAPE 1A SHAPE 1A SHAPE 2A SHAPE 2A SHAPE 3A
SHANK A SHANK B SHANK C SHANK D SHANK E SHANK F • When first using a Norton SG/Ceramic
tool, make 3 to 5 passes at .005" infeed
to ensure full face contact between the
dressing tool and wheel face.
• Reduce normal dressing infeed by half.
SHAPE 3A SHAPE 1E SHAPE 1R SHAPE 2R SHAPE 3R Do not exceed infeed of .002" per pass.
SHANK G SHANK F SHANK J SHANK K SHANK L
• The lead selection should be between
.006"-.030" per wheel revolution. Faster
traverse with a Norton SG/Ceramic tool
generally provides an open wheel face
that can maximize productivity of the
SHAPES 3A (F AND G SHANKS) ARE USED FOR FORM, SHAPE, AND STEP TRUING. SHAPE 1E IS USED FOR ANGLE DRESSING ceramic abrasive.

258 NORTON
DIAMOND TOOLS

Multi-Point (Grit) Tools CONTINUED


Multi-Point Tools for Truing and Straight Dressing

SG/CERAMIC MULTI-POINT TOOLS


FEATURES AND BENEFITS
❚❚ D
 esigned specifically for use on ceramic (Norton SG, Quantum NQ, Targa TG, etc.) abrasives, SG tools contain a higher diamond concentration to
withstand the increased grinding pressures generated by the ceramic abrasives. These tools have improved life and dress quality; they can also offer
significant benefits in many applications using conventional abrasives.

STANDARD MULTI-POINT TOOLS


FEATURES AND BENEFITS
❚❚ The ideal selection for use on conventional abrasives in high-production applications

BC MULTI-POINT TOOLS
FEATURES AND BENEFITS
❚❚ These general-purpose tools are the ideal selection for conventional toolroom applications
❚❚ BC multi-point tools contain a specially selected diamond size for a broad range of dressing applications

WHEEL FORMS
DRESSED BY
THESE TOOLS

TIER: BEST BETTER GOOD


STRAIGHT
TO DRESS: Ceramic Abrasives Conventional Abrasives Conventional Toolroom
TOOL
WHEEL WHEEL APPROACH TOOL
DIAMETER GRIT SIZE ANGLE DIAMETER PRODUCT # PART # PRODUCT # PART # PRODUCT # PART #
Multi-Point Tools for Straight Dressing
Up to 10" 54 to 100 0° 7/16" SG1R6J7 66260195377 1R6J7 66260195088 BC64 66260195014
0° 3/8" 1R6J6 66260195085
11" to 14" 54 to 100 0° 7/16" SG2R6K7 66260195378 2R6K7 66260195096 BC65 66260195015
15" to 20" 46 0° 7/16" 2A4D7 66260195045
15° 7/16" 2A4E7 66260195048
15° 7/16" 1B4C7 66260195060
54 to 100 0° 7/16" SG2A6D7 66260195375 2A6D7 66260195046 BC62 66260195012
15° 7/16" SG2A6E7 66260195376 2A6E7 66260195049 BC63 66260195013
120 to 150 0° 7/16" 2A8D7 66260195047
15° 7/16" 2A8E7 66260195050
21" + 46 0° 7/16" 1A4A7 66260195030
15° 7/16" 1A4C7 66260195038
54 to 100 0° 7/16" SG1A6A7 66260195373 1A6A7 66260195031 BC61 66260195011
15° 7/16" 1A6B7 66260195035
15° 7/16" SG1A6C7 66260195374 1A6C7 66260195039 BC60 66260195010
120 to 150 15° 7/16" 1A8C7 66260195040
STANDARD PACKAGE = ONE TOOL

Multi-Point Tools for Form, Shape, or Step Dressing Conventional Abrasives


BETTER WHEEL FORMS DRESSED BY
WHEEL WHEEL TOOL TOOL THESE TOOLS
DIAMETER GRIT SIZE APPROACH ANGLE DIAMETER PRODUCT # PART #
Stock Multi-Point Tools for Form, Shape, and Step Dressing
All 54 to 100 0° 7/16" 3A6F7 66260195055
15° 7/16" 3A6G7 66260195975
120 to 150 15° 7/16" 3A8G7 66260195058
STANDARD PACKAGE = ONE TOOL STRAIGHT TAPERED

BETTER WHEEL FORMS DRESSED BY


WHEEL WHEEL TOOL TOOL THESE TOOLS
DIAMETER GRIT SIZE APPROACH ANGLE DIAMETER PRODUCT # PART #
Stock Multi-Point Tools for Angular Dressing Conventional Abrasives
All 54 to 100 0° 7/16" 1E6F7 66260195080
STANDARD PACKAGE = ONE TOOL

TAPERED ANGLED

www.nortonabrasives.com 259
DIAMOND TOOLS

High Performance Grit Tools


Norton High Performance grit tools are used in the same manner as multi-point tools, but are designed to produce a superior finish. They are
used on 120 - 150 grit wheels. The traverse rates are equal to or faster than ordinary tools. Mounted on standard shanks, standard
High Performance grit tools have a 3/8" wide by .100" thick diamond impregnated blade with a greater number of sharp points than in ordinary
multi-point tools.
Since High Performance grit tools contain a higher concentration of diamond than found in standard multi-point tools, they are well suited for
ceramic abrasive applications.

Typical Machines and Applications


• HP4439: cylindrical machines, grinding thrust walls, bearing diameters and multi-diameter shafts with radii
• HP4511: angular machines plunge grinding multi-diameter shafts and plunge grinding on dual-wheel forms
• HP4595: cylindrical machines grinding main bearing and lobes on camshafts
• HP4596: centerless machines step grinding and machines dual-wheel grinding transmission shafts

HP4439 HP4511 HP4595 HP4596

BEST WHEEL FORMS DRESSED BY


WHEEL WHEEL SHANK TOOL THESE TOOLS
DIAMETER GRIT SIZE DIAMETER LENGTH PRODUCT # PART #
Stock High Performance Grit Tools
Up to 20" 120 to 150 7/16" 1-9/16" HP4439 66260195270
Up to 20" 120 to 150 7/16" 1-9/16" HP4511 66260195271
Up to 20" 120 to 150 7/16" 1-9/16" HP4595 66260195272
Up to 20" 120 to 150 7/16" 1-9/16" HP4596 66260195273 STRAIGHT TAPERED
STANDARD PACKAGE = ONE TOOL

Refer to our Diamond and cBN Superabrasive Standard Product Catalog #8068 sections on
www.nortonindustrial.com or your Norton representative for more in-depth information on all Norton
superabrasive stock and made-to-order products.

260 NORTON
DIAMOND TOOLS

Blade Tools
With the choice of natural and synthetic diamond in three performance/price tiers,
Norton blade tools can meet all your angle, step, and radius dressing requirements for
cylindrical, surface, and centerless grinding.

WHEEL FORMS DRESSED BY THESE TOOLS

STRAIGHT TAPERED ANGLED MULTI-ANGLED

SYNTHETIC BLADE TOOLS – USB AND NORTON QUANTUM


FEATURES BENEFITS
❚❚ USB (made-to-order) ❚❚ For dressing aluminum oxide wheels
❚❚ NEW! Norton Quantum NQ (stock and ❚❚ For dressing ceramics and silicon carbide wheels
made-to-order)
❚❚ Synthetic diamond with a controlled diamond ❚❚ Provides consistent wheel conditioning from the first dress to last
shape provides a constant cross section of ❚❚ Ideal for close tolerance wheel dressing on manual and CNC grinders, long production runs, and
diamond to the wheel throughout the life of the tool critical form and finish applications (e.g. automotive cam, crank, and valve grinding)
❚❚ Economical, long-lasting alternative to chisel-type tools for centerless form grinding

MULTI-CUT BLADE TOOLS (AVAILABLE IN STOCK AND MADE-TO-ORDER)


FEATURES BENEFITS
❚❚ Manufactured with top quality elongated- ❚❚ The choice when natural diamond is preferred on surface, cylindrical, and centerless grinders
shaped natural diamond ❚❚ Durable performing tools in a medium price range

LONG LIFE BLADE TOOLS (ALL ARE MADE-TO-ORDER)


FEATURES BENEFITS
❚❚ Manufactured with processed elongated- ❚❚ Developed as the first generation of the blade tool line for surface, cylindrical, and
shaped natural diamond centerless grinders
❚❚ The choice when initial price is the primary purchasing consideration

BEST BETTER
TRADENAME: Norton Quantum Tools Multi-Cut Tools
WHEEL DIAMETER TOOL SHANK
(WIDTH < = 9") APPROACH ANGLE DIAMETER PRODUCT # PART # PRODUCT # PART #
Stock Blade Tools
12" to 17" 0° 7/16" NQ20A7 07958747944
15° 7/16" NQ215A7 07958747945 MC355 66260195266
18" to 29" 0° 7/16" NQ30A7 07958747946
15° 7/16" NQ315A7 07958747947 MC375 66260195267
30" - 36" 0° 7/16" NQ50A7 07958747948
15° 7/16" NQ515A7 07958747950
THESE STOCK TOOLS ARE COMPOSED OF 1 LAYER WITH 3 DIAMONDS. THESE TOOLS ARE NOT RESETTABLE OR RELAPPABLE.
STANDARD PACKAGE = ONE TOOL

WHEEL FORMS DRESSED BY THESE TOOLS

STRAIGHT TAPERED ANGLED MULTI-ANGLED

www.nortonabrasives.com 261
DIAMOND TOOLS

Form Tools
Norton Form Tools have diamond lapped to specific angles and radii required for a
particular application, machine, contour dressing system, or CNC operation. Due to the
high degree of accuracy necessary, the diamond is of special shape and quality.

WHEEL FORMS DRESSED BY THESE TOOLS

CONVEX CONCAVE ANGLED MULTI-ANGLED

CONE POINT TOOLS


FEATURES AND BENEFITS
❚❚ The Norton vacuum braze technology used in the manufacturing surpasses all traditional diamond retention methods.
❚❚ Benefits of this technology include absolute diamond retention, diamond pullout prevention during the dressing cycle, and longer tool life through multiple relaps
❚❚ Because the diamond is accurately coned to the specific included angle and radius, these tools are ideal when the most intricate, precise forms
CD_6106
and radii are required
❚❚ Can be relapped

U-Dex-It Cone Point Tool 0.88 (.80)


R.020
.015
Used for precision dressing of intricate forms and radii. Specially 0.50
designed with 5/8" indexable head for easy turning during use. These
tools can be relapped. 75°
Ø.437/.435 CONE
POINT
BEST
INCLUDED TOOL
ANGLE ON RADIUS ON CARAT SHANK TOOL PRODUCT RELAPPABLE .03 X 45° 0.62
DIAMOND DIAMOND WEIGHT DIAM. LENGTH # PART # HEX

Stock U-Dex-It Cone Point Tool


75° .020" .50 7/16" 1.678" CPUD720-7 66260158981
STANDARD PACKAGE = ONE TOOL

CONE POINT TOOL MARKING SYSTEM


WHEEL FORMS DRESSED BY THESE TOOLS TOOL INCLUDED ANGLE RADIUS ON CARAT SHANK
TYPE ON DIAMOND DIAMOND WEIGHT DIAMETER
CP 6 = 60° 05 = .005" L = .10 - .15 6 = 3/8"
7 = 75° 10 = .010" M = .20 - .25 7 = 7/16"
9 = 90° 15 = .015" H = .33
20 = .020" X = .50
CONVEX CONCAVE ANGLED MULTI-ANGLED 25 = .025"
30 = .030"
Example: CP 6 10 M-6

Refer to our Diamond and cBN Superabrasive Standard Product Catalog #8068 sections on
www.nortonindustrial.com or ask your Norton representative for information on our made-to-order
form tools for the following machines:
• Jones & Lamson
• Moore Pantograph
• Hoglund
• Dia-Form

HOW TO USE FORM DRESSING TOOLS


• Proper centerline and light infeeds are essential to minimize side pressure. Excessive pressure will cause the diamond to fracture.
• Cone point tools should be rotated approximatley 1/4 turn daily.

262 NORTON
DIAMOND TOOLS

Form Tools CONTINUED


Standard Cone Point Tool
These tools are used for precision dressing when the most intricate
forms and radii are required. Can be relapped.

BEST
INCLUDED TOOL
ANGLE ON RADIUS ON CARAT SHANK TOOL PRODUCT RELAPPABLE
DIAMOND DIAMOND WEIGHT DIAM. LENGTH # PART #
Stock Standard Cone Point Tools
60° .010" .20 – .25 3/8" 2" CP610M-6 66260195240
STANDARD PACKAGE = ONE TOOL

WHEEL FORMS DRESSED BY THESE TOOLS Refer to our Diamond and cBN Superabrasive Standard
Product Catalog #8068 sections on
www.nortonindustrial.com or your Norton
representative for more in-depth information
on all Norton superabrasive stock and
CONVEX CONCAVE ANGLED MULTI-ANGLED made-to-order products.

Chisel Point Tool for Toyoda Grinders


High-precision chisel point tool designed for forming intricate shapes and radii. 45°
.06
Specifically engineered to fit Toyoda machine series GL32 and GL4, it can also be
used on various straight and angle-head grinders – for dressing conventional and
Ø.55 50°
ceramic abrasive wheels, sizes 12" to 24". This tool can be reset/relapped.
55°

BEST .35 A/F's


TOOL R.020
INCLUDED ANGLE RADIUS ON CARAT SHANK TOOL PRODUCT RELAPPABLE .63
ON DIAMOND DIAMOND WEIGHT DIAM. LENGTH # PART # 1.10
Stock Chisel Point Tool
55° .020" .75 7/16" 1.10" CHT520-7 66260103741
STANDARD PACKAGE = ONE TOOL

WHEEL FORMS DRESSED BY THESE TOOLS

CONVEX CONCAVE ANGLED MULTI-ANGLED

CHISEL POINT TOOL MARKING SYSTEM CHISEL POINT TOOLS


TOOL INCLUDED ANGLE RADIUS ON CARAT SHANK Chisel Point Tools should be rotated 180° when dulling
TYPE ON DIAMOND DIAMOND WEIGHT DIAMETER or contour problems occur.
CH = 6 = 60° 05 = .005" L = .10 - .15 6 = 3/8"
Natural 7 = 75° 10 = .010" M = .20 - .25 7 = 7/16"
Diamond 9 = 90° 15 = .015" H = .33
20 = .020" X = .50
25 = .025"
30 = .030"
Example: CH 9 5 M-6

www.nortonabrasives.com 263
DIAMOND TOOLS

Cluster Tools
Norton Cluster Tools are designed specifically for straight face dressing of large
diameter, coarse grit grinding wheels on single or double disc, centerless, or
surface grinders.
NC7K7
WHEEL FORMS DRESSED BY THESE TOOLS

CONVEX TAPERED

Multi-Point Cluster Tools


Ø0.437
Multi-Point Cluster tools are typically used for straight face dressing on disc 0.435 Ø0.75
and centerless operations. For greatest efficiency, these tools should be
mounted at a 15° angle so that three diamonds are in contact with the wheel
face at all times. The tool should be rotated at frequent intervals.
Not resettable.
0.63 0.656
1.31 HEX
BETTER
DIAMONDS SHANK NON-RESETTABLE
ON FACE DIAMETER TOOL LENGTH PRODUCT # PART #
Stock Multi-Point Cluster Tools WHEEL FORMS DRESSED BY THESE TOOLS
7 7/16" 1-5/16" NC7K7 66260195206
STANDARD PACKAGE = 1 TOOL
DP_

STRAIGHT TAPERED

Dia-Pak Tools Ø0.437


Dia-Pak tools are primarily used in straight face disc grinding, but are 0.435 Ø0.62
extremely versatile and may also be used in centerless and surface
operations. Designed for maximum economy, three layers of diamond are
carefully arranged so that a new layer is exposed before the previous layer
is completely worn away. Not resettable. Ø0.50
0.62
1.00
BETTER
FOR WHEEL DIAMONDS SHANK TOOL PRODUCT NON-RESETTABLE 2.00
DIAMETERS PER LAYER DIAMETER LENGTH # PART #
Stock Dia-Pak Tools
Up to 14" 5-4-5 7/16" 2" DP20 66260195200 WHEEL FORMS DRESSED BY THESE TOOLS
Up to 20" 7-6-7 7/16" 2" DP30 66260195201
Any 7-6-7 7/16" 2" DP35 66260195202
STANDARD PACKAGE = 1 TOOL

STRAIGHT TAPERED

CLUSTER AND DIA-PAK TOOLS – STRAIGHT FACE DRESSING OF HARD / COARSE WHEELS:

T ool should approach the wheel at a 15° Multi-Point Cluster Tools should be rotated Use coolant whenever possible.
angle and be rotated periodically to keep at frequent intervals. These tools permit a faster traverse rate
three diamonds in contact with the wheel at Infeed per pass should not exceed .0015" providing a freer cutting wheel than
all times. (.001" with ceramic – Norton SG, when dressed by a conventional single-
Tools can also be used at a 90° to the Quantum, Targa TG, etc. – wheels). point tool.
wheel face.

264 NORTON
DIAMOND TOOLS

Accessories
Tool holders typically used in toolroom applications.

HAND DRESSER

HAND DRESSER

Tool Holder/Hand Dresser 10.50

10.50
Designed for use when offhand truing and dressing on tool and cutter,
or benchstand grinders. This stock hand dresser will not rust, and is 0.75
10-1/2" long, with a hollow shaft that accepts any tool shank length 1.88 HEX
0.75

from 3/4" to 9". The 1-3/4" diameter plastic knob ensures a firm grip. 1.88 HEX

The collet accepts a 7/16" diameter tool shank.


DESCRIPTION PART NUMBER Ø1.75
Ø1.75
Hand Dresser 66260195020

www.nortonabrasives.com 265
DIAMOND STATIONARY
FLIESEN TOOLS
CATEGORY DEFINITION
Open or Closed Dressing... You Can Count on Fliesen Tools
Whether dressing a wheel OPEN or CLOSED you can count on Fliesen tools. Open
wheels (sharp, free-cutting abrasive grains are exposed) are created by increasing the
speed a Fliesen tool moves across the wheel when dressing. Generally considered the
most favorable wheel conditioning, open wheels avoid workpiece burn while maximizing
a wheel’s ability to remove metal quickly when grinding.
Slowing a Fliesen tool as it moves across the wheel creates a closed wheel condition
(abrasive grains are smoother, less sharp), a very helpful condition when trying to
lower part surface finish readings.
• Harder, H-bond metal formulation tools have been specifically engineered to
efficiently dress durable silicon carbide and ceramic wheels
• Furioso Fliesen tools have a unique bond system developed for optimal performance
when dressing Norton Quantum (NQ) ceramic wheels
• W-bond Fliesen tools are designed for conventional aluminum oxide wheels

The Benefits of Fliesen Tools


Spend More Time Grinding
Single point, chisel, and cone point tools require operator attention to ensure proper tool rotation at regular intervals. Fliesen tools require no
adjustments. Simply install the tool, dress the wheel to break it in, and the tool will do the rest. Operators spend more time grinding – rather than
making non-productive dressing adjustments.
Longer Tool Life
Expect long life when using a Fliesen tool. Other stationary tools, made with a single diamond stone, develop flat spots (“wear flats”) over time –
which create chatter and burn. Fliesen tools use hand-set, fine diamond grit, eliminating the creation of wear flats.

Fliesen Tool Configurations: Plate and Shank


Fliesen tools are available in two basic tool configurations. The most common is a plate configuration, which is somewhat rectangular-shaped with
a mounting hole. Fliesen shank tool configurations are plates mounted in shanks of varying sizes and shapes. Most grinding machines
accommodate one or the other tool configuration. To find the correct tool configuration for your machine, check the existing dressing tool, or
consult your grinding machine manual.

Choosing The Correct Fliesen Tool


Using the chart below, find your desired wheel form – then locate the preferred diamond position. Next, find the correct tool configuration for
your machine: plate or shank tool. Follow down that column to find the Fliesen page for your plate or standard shank tool configuration. Go to
the appropriate page. Locate the corresponding zone for your wheel diameter and width on the graph. Find that zone number in the part
number chart. Next, moving to the right, find your wheel abrasive type and grit size. Locate the part number for your Fliesen tool.

DESIRED
WHEEL
FORM

DIAMOND
POSITIONS

BLADE ONLY SIDE-MOUNTED CENTER-MOUNTED DOUBLE-SIDED TWIN


FR FRS, FAS, FBS, FCS, FDS FAS, FBS, FCS & FDS FCSD & FDSD FDST, FSST,
AND 1TFAS

TOOL CONFIGURATION
PLATES

CONSULT CONSULT
CUSTOMER PAGE 265 – 266 CONSULT CUSTOMER SERVICE CUSTOMER PAGE 265 – 266
SERVICE SERVICE

SHANK TOOLS

CONSULT CONSULT CONSULT


CUSTOMER CONSULT CUSTOMER SERVICE CONSULT CUSTOMER SERVICE CUSTOMER CUSTOMER
SERVICE SERVICE SERVICE

266 NORTON www.nortonabrasives.com


DIAMOND STATIONARY
FLIESEN TOOLS

Furioso Tools
The new generation of highly wear-resistant stationary diamond dressing tools for
dressing modern ceramic abrasives

Performance Advantage
Furioso vs. Standard Blade
8

Volume of Wheels dressed (106xmm3)


6
Furioso
5

Standard Blade
3

0
0 0,5 1,0 1,5 2,0

Dresser Wear (mm)

FURIOSO TOOLS
BEST CHOICE FOR OPTIMUM PERFORMANCE OF NORTON QUANTUM CERAMIC WHEELS
FEATURES BENEFIT
❚❚ The optimized combination of diamond quality, bond ❚❚ Improved wear-resistance
and setting pattern when dressing Norton Quantum ❚❚ Excellent dressing behavior
(NQ) ceramic grinding wheels
❚❚ Constant surface roughness

Standard Furioso Plate Drawings

See the complete line of Norton Fliesen Tools


These two pages highlight a small sample of our Fliesen tool offering. Refer to our Diamond and cBN
Superabrasive Standard Product Catalog #8068 sections or see the “Fliesen Tool” section on
www.nortonindustrial.com or ask your Norton representative for complete product listing and information
on these tools.

www.nortonabrasives.com 267
DIAMOND STATIONARY
FLIESEN TOOLS

Furioso Plates; Side-Mounted and Twin


Use the Wheel/Tool Graph to identify your grinding wheel’s Zone number, and the chart below to find the Furioso tool for your application.
Wheel / Furioso Tool Graph
Select Zone based on wheel diameter and width

500

400
Wheel Width (mm)

Zone 4
300

200
Zone 3

100
Zone 2
Zone 1
0
0 100 200 300 400 500 600 700

Wheel Diameter (mm)

BEST
TO DRESS: NORTON QUANTUM NQ CERAMIC WHEELS
ZONE NO. / SERIES WHEEL GRIT SIZE TOOL # PART # DESCRIPTION
Side-Mounted BLADE SIZE
ZONE 2 36 - 54 DT1463 69014122948• FBS 140 Furioso DESCRIPTION DIMENSION
FBS Series 54 - 80 DT1462 69014122947• FBS 115 Furioso 1 FBS 10 mm thick,
80 - 120 DT1461 69014122946• FBS 90 Furioso 15 mm usable length
120 - 180 DT1460 69014122944• FBS 75 Furioso
2 FAS 20 mm thick,
15 mm usable length
ZONE 3 36 - 54 DT1467 69014122952• FAS 140 Furioso
3 TFAS Twin blade with
FAS Series 54 - 80 DT1466 60157690579• FAS 115 Furioso cooling duct
80 - 120 DT1465 60157693885• FAS 90 Furioso
120 - 180 DT1464 69014122950• FAS 75 Furioso DIAMOND GRIT SIZE
DESCRIPTION FEPA
Twin
140 D1181
ZONE 4 36 - 54 DT1471 69014122956• 1TFAS 140 Furioso
115 D1001
1TFAS Series 54 - 80 DT1470 69014122955• 1TFAS 115 Furioso
80 - 120 DT1469 69014122954• 1TFAS 90 Furioso 90 D711
120 - 180 DT1468 69014122953• 1TFAS 75 Furioso 75 D501

• ALL FURIOSO PLATES SHOWN SHIP IN 10 BUSINESS DAYS FROM RECEIPT OF ORDER.

Furioso Shank Tools


Made-to-order Furioso shank tools are also available. Ask your Norton representative for ordering assistance.
Side-Mounted Diamond Sections Tipping the Diamond Plates on Shank Tools
Tools are available in different offset Diamond sections can be tipped right or left.
positions and angles.

THERE ARE MANY


DIFFERENT DIAMONDS
OFFSET LEFT, ZERO OFFSET OFFSET RIGHT, DIAMOND TIPPED DIAMOND MAKING UP A SINGLE
SPECIFY ANGLE SPECIFY ANGLE LEFT, SPECIFY TIPPED RIGHT, PLATE AS THIS CUT-AWAY
AMOUNT AMOUNT ANGLE SPECIFY ANGLE VIEW SHOWS.

268 NORTON
ROTARY DRESSING TOOLS
CATEGORY DEFINITION
Norton diamond rotary truing and dressing tools provide a very efficient way to modify
the shape and topography of your grinding wheels.

PRODUCTS: Form Rolls: plunge dressing


Infiltrated diamond form rolls
Reverse plated diamond form rolls
Dressing Discs: uni-axial traverse dressing
Infiltrated dressing discs
BPR dressing discs
IDW dressing discs
Truing and Dressing Spindles and Devices

Form Roll: Plunge Dressing Dressing Disc: Uni-Axial Traverse Dressing


• Diamond roll geometry matches geometry of part to be ground • Diamond dressing disc has a thin diamond section that is traversed
• Roll is fed into grinding wheel to generate the desired form and across the face of the grinding wheel
wheel surface condition • Profile is generated with a CNC program or template
• Used where lowest cycle time and highest accuracy is required • Used for simple profiles or where flexibility is necessary

How to Order Rotary Dressing Tools


Provide the following information to your local sales representative or customer service representative
Legible blueprint of roll, wheel, or part with the following geometry:
• Overall diameter
• Overall length
• Bore size and tolerances required
• Mounting pattern
• Any feature with tolerances less than 0.0002" (5 um) must be clearly defined for engineering review.
• If designing from a part, a fully dimensioned part drawing is required
• Abrasive type (natural diamond, synthetic diamond, CVD stones, etc.)
• Specification of wheel to be dressed (need at least the grit type and size)
• Dressing type (Plunge or CNC Profiling)

Request the “Norton Rotary Truing and Dressing”


brochure, form # 8535, and contact your Norton
representative for more information and expert
assistance with your dressing operation.

www.nortonabrasives.com 269

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