ENG MOTION CONTROL

PRODUCT RANGE
COD. 82101E
 With fifty years of experience, Gefran is the world’s leading designer and producer of solutions for measuring,
controlling, and driving industrial production processes.
We have branches in 14 countries and a network of over 80 worldwide distributors.

QUALITY AND TECHNOLOGY

Gefran components are a concentration of technology, the result of constant research and of cooperation with
major research centers.
This makes Gefran synonymous with quality and expertise in the design and production of:
- sensors for measuring main variables such as temperature, pressure, position and force
- state-of-the-art components and solutions for indication and control, satisfying demands for optimization of
processes and intelligent management of energy consumption
- automation platforms of various complexities
- electronic drives and electric motors in AC and DC for all industrial automation, HVAC, water treatment and lift
needs.
Gefran’s know-how and experience guarantee continuity and tangible solutions.

SERVICES
A team of Gefran experts works with each customer to select the ideal product for its application and to help
install and configure devices (technohelp@gefran.com).

Gefran offers a wide range of courses at different levels for the technical-commercial study of its product as well
as specific courses on demand.

2
 MARKETS

PLASTIC WOOD CHEMICAL/PHARMACEUTICAL

METAL ELEVATORS GLASS

TEXTILE HVAC WATER TREATMENT

INDUSTRIAL PRINTING HOIST & CRANE SYSTEM

In addition to foreseeing the market’s application needs, Gefran forms partnerships with its customers to find the
best way to optimise and boost the performance of various applications.
Gefran products communicate with one another to provide integrated solutions, and can dialogue with devices by
other companies thanks to compatibility with numerous fieldbuses.
GUIDE TO CHOICES BY APPLICATION

INVERTER INVERTER LIFT

BDI50
ADV200-WA (1) ADV200
& ADV200 ADV200-LC ADP200 ADL300
ADV200-HC (2) Cabinet
VDI100

Plastic
    
processing machinery

Metal
 
processing machinery

Machinery
  
for the textile industry

Water treatment  (1)



HVAC   (1)


Test benches  

Material Handling   

Conveyors   

Material
  
recycling machinery

Lifts 

Hoisting equipment    

Mines 

Tunnel drilling 

Pumping station   (1)

Hoist & Crane System  (2)

4
 APPLICATIONS

INVERTER LIFT
DIGITAL REGENERATIVE AC/DC
INVERTER LIFT WITH INTEGRATED SERVODRIVE
DC DRIVE POWER SUPPLY UNIT POWER SUPPLY UNIT
POWER RECOVERY

VDL200 SMB200
AVRy AXV300 TPD32-EV AFE200 FFE200
AGL50 SM32

    

    

    

  

  

    

    

    

    

    

    

GEFRAN S.p.A. reserves the right to make changes and variations to products, data, dimensions at any time without the obligation of prior notice.
The data indicated are provided for the sole purpose of describing the product and must not be considered as legally binding characteristics.
INVERTER

Model BDI50 VDI100 ADV200

Control mode V/f, Sensorless (SLV) V/f, V/f+Encoder, SLV, SV, PMSLV, PMSV Field Oriented Control

0.75kW...1.2MW [1...1600Hp] (-4 models)

Power 0.4 ... 11kW (0.5 ... 15 Hp) 0.75 ... 45kW (1 ... 60 Hp) 75kW...1.65MW [100....2213Hp] (-6 models)
18.5kW...1.65MW [25...2213Hp] (-DC models)

3 x 380…500Vac, 50/60Hz (-4 models)

1 x 200~240Vac, 50/60Hz (-2M models)
3 x 690Vac, 50/60Hz (-6 models)
Voltage 3 x 200~240Vac, 50/60Hz (-2T models) 3 x 380~480Vac, 50/60Hz
450…750Vdc (-DC-4 models)
3 x 380~480Vac, 50/60Hz (-4 models)
600…1120Vdc (-DC-6 models)
Motor type Asynchronous Asynchronous / Synchronous Asynchronous / Synchronous
±1% (SLV), ±0,1% (SV)
Speed control (Accuracy) ±1% (SLV), ±3% (V/f open-loop)
±1.5% (V/f open-loop)
± 0.01% Motor rated speed (1)

Analog inputs 2 (Voltage/Current) 2 (Voltage/Current) 2 two-pole (Voltage/Current)

Analog outputs 1 (Voltage) 2 (Voltage/Current) 2 two-pole (1 voltage or current, 1 voltage)
Digital inputs 5, NPN/PNP 8, NPN/PNP 6 (PNP / NPN)
Sizes 1 = 2 + 1 Relay output
Digital outputs 1 relay
All other sizes = 1 + 2 Relay outputs
4 (PNP / NPN) , (2 static and 2 relay)
Heavy: Asynchronous=150% * In (1’ every
5’); 180% * In (for 0.5 sec), Sync.=160% * In
HD: 150% * In (for 60”), 200% * In (for 2“);
Overload 150% * In (for 60”)
ND: 120% * In (for 60”)
(1’ every 5’); 200% * In (for 3’’)
Light: Asynchronous and Synchronous =
110% * In (1’ every 5’) (3)
Max output frequency 599Hz 599Hz 500Hz (depending on drive size)
EMI filter Integrated on -F models Integrated on -F models Integrated

Choke Optional Optional Integrated DC side (up to 132 kW)

Built-in on 3ph 400V Class and 3ph 200V Integrated (up to 55kW)
Braking unit Class 7.5kW
Built-in on 0.75-30kW HD
External optional (≥75kW)
Options for integration
0 1 3
onboard drive
yes (Motion Drive Programmable Logic
PLC no Integrated (Simple PLC Function) Controller, standard IEC61131-3, 5 lan-
guages)
Safety Card no no yes (models ADV200-...-SI)
(3)
• Auto-tuning,
• Zero Servo, • Self-tuning of speed-current-flux
• Torque Control, regulators and identification of motor
• Position Control, data with motor idle or rotating
• Autotune, • Torque control
• Droop, • Quick startup menu
• 8 preset speeds, • Soft-PWM, • Instant overload up to 180%
• Auto-run, • Over-Voltage Protection, • Double overload
• PID control, • Dynamic Braking, • I2T thermal protection for motor, drive
• “Autocapture” function, and braking resistor
• Torque boost, • 16 programmable multispeeds and 4
• Frequency Traversing,
Functions • Fault reset,
• Momentary Power Loss Restart, multiramp settings (linear, jerk, inde-
• Powerloss ride through, pendent and S-shape)
• PID Control, • Motor potentiometer function
• DC-brake, • Automatic Torque Compensation, • Motor auto-capture function
• Mechanical brake control, • Slip Compensation, • Droop function
• AVR function, • RS-485 Communication, • Dual motor management
• Close Loop Control with encoder, • PID function (application pre-loaded)
• Fan control. • Mains loss detection with: controlled
• Simple PLC Function,
• 2 Analog Inputs, stop and/or power optimisation
• Variable switching frequency
• Torque-Off function, • Speed feedback from Encoder / Re-
• Application Presets solver through option Hardware

RS485 Modbus RTU / ASCII. RS485 (2), Modbus RTU.

RS485 Modbus RTU / ASCII, BACnet.
Optional: DeviceNet, Profibus DP, CAN-
Serial communication Optional: Profibus, DeviceNet, CANopen, Optional: Profibus/CANopen/DeviceNet/
open®, GDNet, Ethercat, Ethernet IP,
TCP/IP TCP-IP PROFINET
Protection degree IP20 IP20/NEMA1 IP20 (IP00 size 7 and parallel)
Markings CE*, cULus (UL508C) CE*, cULus (UL508C) CE*, UL and cUL

SLV (vector control open loop), SV (vector control closed loop), PMSLV (vector control open loop for Permanent Magnet Motor),
PMSV (vector control clos:ed loop for Permanent Magnet Motor).
* Inverter: Complies with the EC Directive concerning low voltage equipment (Directives LVD 2014/35/EU, EMC 2014/30/EU, RoHs 2011/65/EU)
6 Inverter Lift: Complies with the EC Directive concerning low voltage equipment (Directives LVD 2014/35/EU, EMC 2014/30/EU, Lift 2014/33/EU, RoHs 2011/65/EU).
 DRIVE & MOTION CONTROL

ADV200-LC ADV200-WA ADV200-HC ADP200

Field Oriented Control Field Oriented Control Vector control with feedback
1.5kW…1.2MW [2...1600Hp]
(WA-4) 0.75kW…1.2MW (HC-4)
30 ... 800kW (40 ... 1000Hp) 75kW…1.2MW (WA-6) 75kW … 1.65MW (HC-6) 7.5 ... 75kW (10…100 Hp)
22kW…1.2MW [30...1600Hp] 18.5kW … 1.65MW (HC-DC)
(WA-DC)
3 x 380…500Vac, 50/60Hz (-4 models)
3 x 690Vac, 50/60Hz (-6 models)
3 x 380 ... 500 Vac, 50/60 Hz 3 x 230-400-480 Vac, 50/60Hz
450…750Vdc (-DC-4 models)
600…1120Vdc (-DC-6 models)
Asynchronous / Synchronous Asynchronous Synchronous
± 30% motor slip rating (V/f ±0.01% Motor rated speed
± 0.01% Motor rated speed (1)
± 0.01% Motor rated speed (1)
control) Control Range: 1:1500
2 two-pole (Voltage/Current) 2 two-pole (Voltage/Current) 3 AI: Voltage/Current + Motor Protection
2 two-pole (1 voltage or current, 1 voltage) 2 two-pole (1 voltage or current, 1 voltage) 1 (Voltage/Current)
6 (PNP / NPN) 6 (PNP / NPN) 6 + Enable
4 (PNP / NPN) , (2 static and 2 relay) 4 (PNP / NPN) , (2 static and 2 relay) 2 + 2 relay
Heavy Duty: Async.=150% * In (1’ each 5’),
180% * In (for 0,5”); Sync.=160% * In (1’ each
Light: 110% * In (1’ every 5’) (3) 170% * In (for 60”),
5’), 200% * In (for 3”)
Heavy: 150% * In (1’ every 5’); 180% * In (0.5” every 5’) 200% * In (for 3”)
Light Duty: Async. and Sync.=110% * In (1’
each 5’) (3)
500Hz (sizes 4300 … 72000),
500Hz (depending on drive size) 300 Hz
200Hz (sizes 82500 … 84000)
Integrated Integrated Integrated on -F models
Integrated choke DC side (up to 200 kW). DC side choke: integrated in sizes 30...75kW
Integrated DC side (up to Integrated DC side (up to
External choke inductance mandatory for AC side choke: external optional (sizes 7.5...22kW and
160 kW) 132 kW)
higher powers. 5S550/5S750 models)
Integrated (up to 90kW) Integrated (up to 75kW) Integrated (up to 55kW) Integrated with external resistor (except ADP200-5750
Optional external (≥110kW) External optional (≥90kW) External optional (≥75kW) model), braking torque 150% max
3 3 2

yes (Motion Drive Programmable Logic Con- yes (Motion Drive Programmable Logic Controller, standard PLC with advanced IEC61131-3 programming environ-
troller, standard IEC61131-3, 5 languages) IEC61131-3, 5 languages) ment
yes (models ADV200-LC-...-SI) yes (models ADV200-...-SI) no
• Dissipation with liquid, water, or oil via an • Application Macro for • Full management of the • Self-tuning rotational and stand still of speed-cur-
innovative cooling system. HVAC and Pump manage- mechanical brake rent-flux regulators and motor data identification
• Excellent corrosion protection with alu- ment • Torque proving • Torque control
• Energy optimization • Simplified Start-up menu
minum cooling pipes and internal separa- • Joystick Input • Motor, Drive and Braking resistor I2t thermal
tion of electronics and cooling liquid. • Direct acquisition by
PT100, PT1000, NI1000 • Multispeed & Multiramp protection
• Revolutionary drive mounting system: temperature sensors • Multispeed function (16 programmable preset)
• Overtravel • 4 independent programmable Multi-ramp with
inside electrical panel and with external (with EXP-IO-SEN-...-ADV • Hoist Speed up jerks
heat-sink. cards)
• Cascade control of up to • Low speed zone • Variable switching frequency
• Integrated temperature control function to • Motor temperature monitoring
control an external solenoid for drive and 4 pumps, plus the master • Anti-Sway
device (with EXP-IO-D5R8- • PID function block for injection molding machine
liquid-cooled motor. • Anti -Impact application
ADV card)
• Braking resistance can be mounted directly • 4 integrated timers with • Wide range of encoder and • Flow and pressure limit control
Real Time Clock communication cards • Pressure sensor status control
on heat-sink (for sizes up to 55 kW). • Adaptive Feedforward
• Integrated humidity sensor with program- • Fire and Bypass Mode • Option “Active Front End”
• Two independent PID con- • Automatic switchover between closed-loop speed
mable anti condensation function. available. and pressure control
trollers with autotuning
• Variable and constant • Speed and pressure control loops tuning
torque operation • Pump Rotation direction identification
• Tool calculator software • Multipump convergent and divergent control
for pumps and fans • Motor protection through KTy, PTC or klixon.
• Engineering Units pro-
gramming
RS485 (2), Modbus RTU. RS485 (2), Modbus RTU.
RS485 (2), Modbus RTU
Optional: DeviceNet, Profibus DP, CANopen®, Optional: DeviceNet, LonWorks® (4), BACNet (4), Profibus DP,
CANopen® (-C models)
GDNet, Ethercat, Ethernet IP, PROFINET CANopen®, GDNet, Ethercat, Ethernet IP
IP00 / IP54 (-E54=Version with mounting rear panel
IP20 (IP00 size 7 and parallel) IP20
heat sink with IP54 protection rating)
CE*, UL and cULus CE*, UL and cUL CE*, cULus (UL508C)

(1) For standard 4-pole motors

(2) The serial port is used for programming (PC) and control (Modbus communication standard in all drives)
(3) For ADV200-...-4 and ADV200-...-DC models. For ADV200-...-6 models see the ADV200 catalogue.
(4) ADV200-WA only.
INVERTER AND INVERTER LIFT

Model ADV200 Cabinet Model ADL300-2T

Control mode Field Oriented Control Control mode Field Oriented Control

Power 90kW…1.2MW Power 5.5 ... 37kW (7.5 ... 50Hp)

Ready to use
Configuration Basic Voltage 3 x 200Vac, 3 x 230Vac, 50/60Hz

Voltage
3 x 380…500Vac, 50/60Hz (-4 models) Motor type Asynchronous / Synchronous
3 x 690Vac, 50/60Hz (-6 models)
Speed control (Accuracy) ± 0.01% Motor rated speed (1)

Speed control Analog inputs ADL300B: 0; ADL300A: upon request (*)

± 0.01% Motor rated speed (1)
(Accuracy) Analog outputs ADL300B: 0; ADL300A: upon request (*)
ADL300B: 8 + 1 enable
2 two-pole Digital inputs ADL300A: upon request (*)
Analog inputs (Voltage/Current)
ADL300B : 4 (relay)
Digital outputs ADL300A: upon request (*)
2 two-pole
Analog outputs (1 voltage or current, 1 voltage) Up to 200% In * 10” (up to 11kW)
Overload Up to 180% In * 10” (≥ 15kW)
Digital inputs 6 (PNP / NPN) Max output frequency 300Hz
Integrated (ADL300.-F models)
EMI filter
Digital outputs 4 (PNP / NPN), (2 static and 2 relay) (EN 12015, EN 61800-3)
DC side choke: integrated (≥ 30kW), external
Heavy: Async.=150% * In (1’ every 5’); 180% * In (for Choke optional on lower sizes
Overload 0.5”), Sync.=160% * In (1’ every 5’); 200% * In (for 3’’) AC side choke: external optional
Light: Async. and Sync.=110% * In (1’ every 5’) (3) Braking unit Integrated up to 30kW with external resistor

Max output frequency 500Hz (depending on drive size) Port for SD card yes
Dimensions for roomless
yes
EMI filter yes applications
Optional (UPS or buffer battery with EMS
Up to 132 kW: Integrated DC side Emergency operation module)
Choke ≥ 132 kW: Integrated mains choke
Max system speed 4.0 m/s
Braking unit Optional Type of lift Geared / Gearless
Installations New installation & Retrofitting
Options for integra- The ADL300 is available in two configurations:
3
tion onboard drive
• (*) ADL300A (Advanced): to guarantee
yes maximum programmability, the ADL300A
PLC (Motion Drive Programmable Logic Controller, standard is supplied as standard with no I/O or
IEC61131-3) feedback cards, leaving the customer free
to perform the appropriate configura-
Safety Card yes (ADV-...-S, AFE-...-S models) tion, choosing from an extensive range of
options;
• Constant torque and variable torque mode (skip Functions
size function) • ADL300B (Basic) features the following as
• MDPLC advanced development environment (ac- standard:
Functions cording to IEC 61131-3) - 8 (Prog. DI) + 1 DI (Enable) + 4 (RO);
• Programming keypad with 5 complete sets of drive - channels A+ A-, B+ B-, Z+ Z-, differential
parameters saved line drivers, optoisolated; management
• Programming menu in 10 languages. of loss of encoder signals; encoder signal
repetition; TTL electrical interface;
RS485 , Modbus RTU.
(2) - input for absolute SinCos or Endat / SSI
Serial communication Optional: DeviceNet, Profibus DP, CANopen®, GDNet, encoder.
Ethercat, Ethernet IP, PROFINET RS232 (2), Modbus RTU, DCP3, DCP4, CANopen
Serial communication and CANopen Lift DS 417 (ADL300B-...-C
Protection degree IP23 or IP54/IP55 models).
Protection degree IP20
Markings CE*
Markings CE*, cULus (UL508C)

(1) For standard 4-pole motors

(2) the serial port is used for programming (PC) and control (Modbus communication standard in all drives)

8
 DRIVE & MOTION CONTROL

INVERTER LIFT

ADL300-2M ADL300-4 AVRy

Field Oriented Control Field Oriented Control Field Oriented Control
11kW, 20kW and 27kW
(with high voltage motors)
1.1 ... 5.5kW (1.5 ... 7.5Hp) 4 ... 75kW (5 ... 100Hp)
or 7.5kW, 14kW and 17kW
(with standard motors)
3 x 400Vac,
1 x 230Vac; 50/60Hz 3 x 230Vac, 3 x 400Vac, 3 x 480Vac; 50/60Hz
3 x 460Vac, 50/60Hz
Asynchronous / Synchronous Asynchronous / Synchronous Synchronous (PM gearless)
± 0.01% Motor rated speed (1)
± 0.01% Motor rated speed (1)
± 0.01% Motor rated speed (1)

ADL300B: 0; ADL300A: upon request (*)

ADL300B: 0; ADL300A: upon request (*)
2
ADL300B: 0; ADL300A: upon request (*) ADL300B: 0; ADL300A: upon request (*) 2
ADL300B: 8 + 1 enable ADL300B: 8 + 1 enable
6
ADL300A: upon request (*) ADL300A: upon request (*)
ADL300B : 4 (relay) ADL300B : 4 (relay)
4 (2 static and 2 relay)
ADL300A: upon request (*) ADL300A: upon request (*)
Up to 200% In * 10" (up to 22kW)
Up to 200% In * 3" 183% In * 10"
Up to 180% In * 10" (≥ 30kW)
300Hz 300Hz 300Hz
Optional external Integrated (ADL300.-F models)
Integrated (EN 12015)
(EN 12015, EN 61800-3) (EN 12015, EN 61800-3)
DC side choke: integrated (≥ 30kW), external optional
no on lower sizes Integrated (EN 12016)
AC side choke: external optional
Integrated with external resistor Integrated up to 55kW with external resistor no (Regeneration)
yes yes no

yes yes yes

Optional (UPS or buffer battery with EMS module) Optional (UPS or buffer battery with EMS module) Optional (UPS or buffer battery with EMS module)

1.0 m/s 4.0 m/s 3.0 m/s

Geared / Gearless Geared / Gearless Gearless
New installation & Retrofitting New installation & Retrofitting New installation & Retrofitting
• The ADL300 is certified for the use of a single • Load compensation • Integrated AFE regenerative technology
output contactor, in accordance with UNI EN 81- • DCP3/DCP4 protocol communication • Speed control (EFC Elevator Floor Control function)
1:1998 + A3, EN81-20, EN81-50 • CANopen communication • Lift sequence
• Safety Certification for a CONTACTORLESS opera- • CANopen –Lift (Cia® 417) communication • Parameters in linear units
tions: ADL300 is CERTIFIED as EN81-1:1998 + A3,
• Configuration via keypad with LEDs • Lift mechanical parameters
EN81-20, EN81-50
• Configuration via optional keypad (5 languages) • Ramp generation.
• STO according to EN61800-5-2-2007 - SIL3
• Configuration via PC (GF-eXpress)
• Integrated LED keypad
• Wizard for commissioning
• Speed control
• Menu for setting electrical and mechanical
• Position control with direct landing at floor (EPC
parameters
Elevator Positioning Control)
• Programming with linear engineering units
• Automatic calculation of deceleration point
• DC power supply or emergency single-phase
• Short floor management
power supply to return to floor with optimized
• Off-floor stop detection consumption
• Lift sequence management • External +24VDC power supply
• Ramp generation • Regenerative configuration with AFE200 external
• Management of up to 8 Multispeeds modules

RS485 (2), Modbus RTU

RS232 (2), Modbus RTU, DCP3, DCP4, CANopen and CANopen Lift DS 417 (ADL300B-...-C models).
Optional: DeviceNet, Profibus DP, CANopen®

IP20 IP20

CE* CE*, cULus (UL508C) CE*

INVERTER LIFT

Model VDL200 Model AGL50

Control mode Field Oriented Control Control mode Space Vector
Power 4 ... 22kW Power 4 - 5,5 - 7.5 kW (5 - 7.5 - 10Hp)
Voltage 3 x 230-400Vac, -15%+10%, 50Hz
Voltage 3 x 400Vac ... 480Vac, 50/60Hz
Motor type Asynchronous
Motor type Asynchronous
Speed control
± 0.01% Motor rated speed (1)
Speed control (Accuracy) 0.5 … 1%
(Accuracy)
Analog inputs 1 Analog inputs 1

Analog outputs no Analog outputs 1

Digital inputs 8 + 1 enable Digital inputs 6
Digital outputs 4 (relay)
Digital outputs 3 (1 static and 2 relay)
Overload Up to 200% In * 10”
Overload Up to 170% * In
Max output frequency 300Hz
Max output frequency 500Hz
Integrated (VDL200-F models)
EMI filter (EN 12015) EMI filter Optional
DC side choke: external optional
Choke AC side choke: external optional Choke Optional

Braking unit Integrated with external resistor Braking unit Integrated with external resistor

Port for SD card no Port for SD card no

Dimensions for room- Dimensions for roomless
yes yes
less applications applications
Emergency operation Optional (UPS single-phase 230V)
Emergency operation Optional (with UPS)
Type of lift Geared
Max system speed 1.0 m/s
Installations New installation & Retrofitting
Type of lift Geared
• Speed control
• Short floor management Installations New installation & Retrofitting
• Lift sequence management
• Ramp generation
• Management of up to 8 Multispeeds • 16 multispeeds
• Load compensation • 4 multiramps (linear, S-shaped with inde-
pendent jerk settings)
• Configuration via optional keypad (5 lan-
guages) • Self-tuning of motor parameters
• Configuration via PC (GF_eXpress) • Integrated lift sequences
Functions • Wizard for commissioning • Speed expressed in m/s
Functions
• Menu for setting electrical and mechanical • Management of space calculated by the
parameters drive, even offline
• Programming with linear engineering units • Management of short floors
• DC power supply or emergency single-phase • Motor contactor control
power supply to return to floor with opti- • Integrated brake control
mized consumption • Temperature control for motor and drive.
• Conforms to UNI EN 81-1:1998 + A3:2009,
article 9.11.3, according to 5.6.7 of EN 81-
20:2014 and 5.8 of EN 81-50:2014. Serial communication RS485 (2), Modbus RTU

Serial communication RS232 (3) Protection degree IP20

Protection degree IP20 Markings CE*
Markings CE*

(2) The serial port is used for programming (PC) and control (Modbus communication standard in all drives)
(3) The serial port is used for programming (PC).

10
 DRIVE & MOTION CONTROL

SERVODRIVE

Regenerative Power Supply

AXV300 multi-drive rack Power Supply Module
Model Module Module
system AXV300-SM
AXV300-SR-…

3-phase 3-phase
Rated input voltage 400Vac ±10%, 400Vac ±10%,
slow : 150% In x 60 sec 50/60Hz 50/60Hz
Overload I2t fast: 200% In x 0,5 sec

Rated output voltage from 20 to 230A from 4.5 to 200A

Overload IxT 200% In x 10 sec Output peak current from 40 to 345A from 13.5 to 320A

MDPlc programming in IEC

61131-3 (on the AXV300-CU
Functions module): the MDPlc environment Rated power from 11 to 122kW from 2.7 to 120kW
is a tool for developing high-level
application architectures.

-10 … +40°C;
Operating temperature +40°C…+50°C with derating Peak power from 22 to 183kW -

Protection degree IP20 Switching frequency - -

External power supply

Installation position Pollution degree 2 or lower 24 Vdc 24 Vdc
(aux.)

Max 200 metres above sea level; Performance - -

Altitude up to 1000 m with no reduction in
current
Vdc bus voltage 565 Vdc 625 Vdc

Standard I/O - -
[kPa] 86 to 106
Atmospheric pressure (class 3K3 according to EN50178)
I/O expansion - -

Climate EN 60721-3-3 Encoder expansion - -

Isolation distance EN 61800-5-1

Vibration IEC68-2 Part 6

Interference immunity IEC801 Part 2, 3 and 4

EMC compatibility EN61800-3

Safety STO EN61800-5-2

Certification CE
SERVODRIVE

Axis Modules Control Unit Module

Module Module
AXV300 EV-… AXV300-CU
3-phase
Rated input voltage 400Vac ±10%, Rated input voltage 24 Vdc
50/60Hz

Rated output Rated output volt-

from 4.5 to 200Arms -
voltage age

Output peak current from 13.5 to 320Arms Output peak current -

Rated power from 2.7 to 120kW Rated power -

Peak power from 8.1 to 192kW Peak power -

Switching frequency 400Hz (PWM 4kHz) / 450Hz (PWM 8kHz) Switching frequency -

External power External power

24 Vdc -
supply (aux.) supply (aux.)

Vdc bus voltage 600 Vdc ±10% Vdc bus voltage -

• Motor control loop (brushless or asynchronous)

• Current loop closing: 16 KHz (62.5 µsec)
• Speed loop closing: 4 KHz (250 µsec)
• Overload I2T: slow (150% In x 60 sec) and fast (200%
In x 0.5 sec) • 2 non-opto-isolated analog inputs -10V…+10V
• Management of local encoder for closing current/ • 1 non-opto-isolated analog output -10V…+10V@5mA
Performance speed loops Standard I/O • 4 opto-isolated digital inputs HTL 0…30V
• Standard IOs connector (4 DO + 2 DI) • 2 opto-isolated digital outputs 30V@40mA
• High-performance resolvers + repetition (models • 1 opto-isolated digital output 30V@500mA
AXV300 EV-...-R)
• Alarm management
• Management of GStar communication from/to the
AXV300-CU control module.

• GDNet real time

Real Time Ethernet • Ethercat
(EXP-AXV300-RTE card) • Modbus TCP-IP
• ...

• 64 digital inputs
I/O expansion • 64 digital outputs
(esternal), max • 8 analog inputs 16 Bit
- • 8 analog outputs 16 Bit

• HTL-TTL encoder input (+5V…+24V) and HTL-TTL

encoder repetition (+5V…+24V)
Encoder expansion • Number of SW-selectable input and output impulses
• Integrated encoder power supply unit
(+24Vdc…+5Vdc)

GStar optical fibre communication with max 8 axes

Performance (2 lines x 4 axes) 250μSec cycle

12
 DRIVE & MOTION CONTROL

SERVOMOTORS AND DIGITAL DC DRIVE

Model SBM Model TPD32 EV

from 20A to 4800A
Type Standard Brushless motor Current rating 6 Pulses (Available 12 Pulses models)
Stall torque from 0.8 to 442 Nm 3 x 230 … 690 Vac, 50/60Hz
Rated AC voltage input 3 x 1000Vac, 50/60Hz (Special version on request)
Number of poles 8 poles (SBM series) 470 Vdc (@ 400 Vac - 2B), 420 Vdc (@ 400 Vac - 4B)
600 Vdc (@ 500 Vac - 2B), 520 Vdc (@ 500 Vac - 4B)
Rated DC voltage output 810 Vdc (@ 690 Vac - 2B), 720 Vdc (@ 690 Vac - 4B)
Rated power supply 3 x 230Vac,
3 x 400Vac, 680 Vdc (@ 575 Vac - 2B), 600 Vdc (@ 575 Vac - 4B)
voltage 3 x 460Vac 2B models = two quadrants;
Operating quadrants 4B models = four quadrants
3000 rpm, 4000 rpm, 4500 rpm, 6000 Field circuit supply 230 Vac ±10%, 50/60Hz ±5%
Speed rpm, 8000 rpm 400 Vac ±10%, 50/60Hz ±5%
(U1/V1) – 1ph 460 Vac ±10%, 50/60Hz ±5%
B5 (Standard) Regulation supply
Type of construction Upon request: B3&B5; F75, F115
115 Vac ±15%, 50/60Hz ±5%
(U2/V2) – 1ph 230 Vac ±15%, 50/60Hz ±5%
11 mm (SBM 3), 3 differential
19 mm (SBM 5), Analog inputs (12bit, programmable, selectable for ±10 Vdc, 0 - 20 mA,
24 mm (SBM 7), 0 - 10 Vdc, 4 - 20 mA)
Shaft diameter 42 mm (SBM 8), Analog outputs 2 (±10Vdc)
48 mm (SBM 9),
Special sizes upon request. Digital inputs 8 (4 fixed + 4 programmable)
Digital outputs 5 (4 static and 1 relay)
Shaft with key (standard); 2: 1 sinusoidal (5 V power supply) and 1 digital (24 V power
Type of shaft Upon request: shaft without key Encoder input supply)
Power and signal connectors (SBM Tachogenerator input 1

Connections
3-5-7); Motor thermistor input 1
Box with power terminal strip and
signal connectors (SBM 8-9).
Overload I2t algorithm programmable up to 200%
EMI filter External optional
IP54 (Standard) Input choke External optional
Protection degree Upon request: IP65
Options for integration
3 (I/O, fieldbus, APC200d)
2-pole resolver (standard). onboard drive
Upon request: Digital encoder + Hall • Self-tuning of current and speed loop
Feedback devices probe; Absolute encoder with SSI pro- • 5 independent and programmable ramps
tocol; 5-track SinCos encoder; Encoder • Programmable linear and S-shaped ramp
with EN-DAT 2.2 protocol
• 7 programmable multispeeds
Optional • Min/Max speed limits with independent adjustment for
each speed direction
Brake Upon request: motor with safety brake;
motor with brake and fan • Current limitation according to speed
• Speed regulator adaptive gains
Standard in -F models • Independent control of integral gain at zero speed
Fan Upon request: motor with fan; motor Functions • Programmable overload control
with brake and fan • Jog function
• Controlled stop and automatic motor restart
Standard in SBM 8 and SBM 9 models • Motor potentiometer function
Oil seal Other models: upon request • I2T motor thermal cutout switch
• PID and Servo diameter control function
• Class F motor isolation • “Speed Draw” function
• Class H windings • Auto-capture function
• Klixon thermal overload at 130°C • Droop function
• Balancing: with key • “Test SCR” function
• Shaft with key RS485 (2), Modbus RTU
Serial communication Optional: DeviceNet, Profibus DP, CANopen®
General Characteristics • Any service position
• Protection degree IP54 IP20 up to 1000 A (..-2B) and 1050 A (..-4B)
Protection degree IP20/IP00 for larger sizes
• Connections: power and signal con-
nector (SBM 3-5-7), connection box CE,
Markings UL and cUL (TPD32 EV-...-NA series)
with power terminal strip and signal
connector (SBM 8-9)
• Bearings permanently lubricated

Markings CE

(2) The serial port is used for programming (PC) and control (Modbus communication
standard in all drives)
REGENERATIVE POWER SUPPLY UNIT

Model AFE200 FFE200

Control mode Active Front End technology Fundamental Front End technology
22 kW… 1.2 MW (-4 models) 300 kW… 2.1 MW (-4 models)
Power 160 kW ... 1.65 MW (-6 models) 475 kW ... 3.4 MW (-6 models)
3 x 380Vac -15% … 500Vac +5%, 50/60Hz (-4 models) 3 x 380Vac -15% … 500Vac +5%, 50/60Hz (-4 models)
Voltage 3 x 500Vac -10% … 690Vac +10%, 50/60Hz (-6 models) 3 x 500Vac -10% … 690Vac +10%, 50/60Hz (-6 models)

Power factor ≥ 0.99 < 0.94

≤ 3%
THD (Considering a network with voltage THD of less than 2%).
< 40%

Analog inputs 2 two-pole (Voltage/Current) 2 two-pole (Voltage/Current)

2 two-pole 2 two-pole
Analog outputs (1 voltage or current, 1 voltage) (1 voltage or current, 1 voltage)

Digital inputs 6 (PNP / NPN) 6 (PNP / NPN)

Digital outputs 4 (PNP / NPN), (2 static and 2 relay) 4 (PNP / NPN), (2 static and 2 relay)

Heavy duty: 150% * In (60” every 300”) Heavy duty: 150% * In (60” every 300”)
Overload Light duty: 110% * In (60” every 300”) Light duty: 110% * In (60” every 300”)

Optional external EMI mains filter

EMI and LCL filters External mandatory
(line inductance mandatory)

Options for integration onboard

2 2
drive
External mandatory.
External management of the intermediate circuit pre-load is a
Mandatory.
Pre-charge kit feature of the entire range.
In the FFE200-…+PRC the precharge circuit is integrated
The dedicated AFE PRE-CHARGE KITS are supplied complete
with pre-wired fuses, resistors and contactors.
• “Clean Power” thanks to the unit power factor and reduced • Efficiency enhancement of the internal power module
harmonic distortion (<3%) • Limited internal dissipative losses
• Enhanced system dynamics during drive and regeneration • Enhanced system dynamics during drive and regeneration
• Considerable energy savings during regeneration transients • Considerable energy savings during regeneration transients
Functions • Improved stability of the DC Bus circuit under load changes • Improved stability of the DC Bus circuit under load changes
• Significant cost-effectiveness with the single power supply • Significant cost-effectiveness with the single power supply
system system
• Elimination of uneconomical conventional braking systems • Elimination of uneconomical conventional braking systems
and braking resistors. and braking resistors.
RS485 (2), Modbus RTU RS485 (2), Modbus RTU
Serial communication Optional: DeviceNet, Profibus DP, CANopen®,GDNet, EtherCAT, Optional: DeviceNet, Profibus DP, CANopen®,GDNet, EtherCAT,
Ethernet IP, PROFINET. Ethernet IP, PROFINET.

Protection degree IP20 (IP00 size 7 and parallel) IP00

CE.
Markings CE, UL and cUL (-4 models / -4A)
UL and cUL (with Power Supply ≤ 600Vac only, (on progress).

(2) The serial port is used for programming (PC) and control (Modbus communication standard in all drives)

14
 DRIVE & MOTION CONTROL

AC/DC POWER SUPPLY

Model SBM200 SM32

Type 3-phase AC/DC power supply 3-phase AC/DC power supply

844 kW… 6.2 MW (-4 models)

Power 930 kW ... 8.6 MW (-6 models)
125 kW ... 1.35 MW

3 x 230 ... 500 Vac * (-4 models) 3 x 400Vac -15% +10%

3 x 500 ... 690 Vac * (-6 models) 3 x 480Vac -15% +10%
Voltage
* configurable by dip-switch.

50Hz or 60Hz 50Hz or 60Hz

Mains frequency (configurable by dip-switch). (configurable by dip-switch).

THD < 45% < 45%

DC-link rated voltage Uln x 1.35 Uln x 1.35

DC-link rated current 1200 A up to 9000 A 185 A up to 2000 A

Digital inputs 1 (Enable) 1 (Enable)

Digital outputs 2 + 1 Relay outputs (drive OK contact) 2 + 1 Relay outputs (drive OK contact)

Heavy duty: 150% * In (60” each 300”)

Overload Light duty: 110% * In (60” each 300”)
Heavy duty: 150% * In (60” each 300”)

Input Choke Optional (mandatory) Optional (mandatory)

Pre-charge choke Optional (mandatory) for +PRC models Not necessary

External
Precharge Kit Integrated on -T and +PRC models
Integrated

(Models -T and +PRC only). Opening of the OK relay in case of:

Opening of the OK relay in case of: - overtemperature
- overtemperature - power supply loss on the regulation card (±15V)
Functions - power supply loss on the regulation card (±15V) - power supply loss
- power supply loss - completely discharged DC link
- completely discharged DC link

IP20 casing, excluded top and lower power connections where

Protection degree protection degree is IP00 (according to EN 60529).
IP20 (IP00 size 2000A)

CE.
Markings UL and cUL (with Power Supply ≤ 600Vac only, on progress).
CE
 UK

BELGIUM
GERMANY

FRANCE
SWITZERLAND

ITALY
CHINA
USA TURKEY

SINGAPORE
BRAZIL

INDIA

GEFRAN DEUTSCHLAND GmbH GEFRAN BENELUX NV GEFRAN SIEI - ASIA GEFRAN HEADQUARTER
Philipp-Reis-Straße 9a ENA 23 Zone 3, nr. 3910 31 Ubi Road 1
D-63500 Lammerdries-Zuid 14A #02-07,
Via Sebina, 74
Seligenstadt B-2250 OLEN Aztech Building, 25050 PROVAGLIO D’ISEO (BS) ITALY
Ph. +49 (0) 61828090 Ph. +32 (0) 14248181 Singapore 408694 Ph. +39 03098881
Fax +49 (0) 6182809222 Fax +32 (0) 14248180 Ph. +65 6 8418300
vertrieb@gefran.de info@gefran.be Fax +65 6 7428300 Fax +39 0309839063
info@gefran.com.sg

SIEI AREG - GERMANY GEFRAN UK Ltd GEFRAN INDIA

Gottlieb-Daimler Strasse 17/3 Clarendon Court Survey No. 191/A/1,
D-74385 Winwick Quay Chinchwad Station Road, GEFRAN DRIVES AND MOTION S.R.L
Pleidelsheim Warrington Chinchwad, Via Carducci, 24
Ph. +49 (0) 7144 897360 WA2 8QP Pune-411033, Maharashtra
Fax +49 (0) 7144 8973697 Ph. +44 (0) 8452 604555 Ph. +91 20 6614 6500 21040 GERENZANO (VA) ITALY
info@sieiareg.de Fax +44 (0) 8452 604556 Fax +91 20 6614 6501 Ph. +39 02967601
sales@gefran.co.uk gefran.india@gefran.in
Fax +39 029682653
SENSORMATE AG GEFRAN MIDDLE EAST GEFRAN Inc. info.motion@gefran.com
Steigweg 8, ELEKTRIK VE ELEKTRONIK
8 Lowell Avenue Technical Assistance:
CH-8355 Aadorf, Switzerland San. ve Tic. Ltd. Sti
WINCHESTER - MA 01890
Ph. +41(0)52-2421818 Yesilkoy Mah. Ataturk Toll Free 1-888-888-4474
technohelp@gefran.com
Fax +41(0)52-3661884 Cad. No: 12/1 B1 Blok K:12 Fax +1 (781) 7291468 Customer Service
http://www.sensormate.ch D: 389 Bakirkoy /Istanbul TURKIYE info.us@gefran.com motioncustomer@gefran.com
Ph. +90212 465 91 21
Ph. +39 02 96760500
Fax +90212 465 91 22
Fax +39 02 96760278
GEFRAN FRANCE SA GEFRAN SIEI GEFRAN BRASIL
PARC TECHNOLAND Drives Technology Co., Ltd ELETROELETRÔNICA
Bâtiment K - ZI Champ Dolin No. 1285, Beihe Road, Jiading Avenida Dr. Altino Arantes,
3 Allée des Abruzzes District, Shanghai, 377 Vila Clementino
69800 Saint-Priest China 201807 04042-032 SÂO PAULO - SP
Ph. +33 (0) 478770300 Ph. +86 21 69169898 Ph. +55 (0) 1155851133
Fax +33 (0) 478770320 Fax +86 21 69169333 Fax +55 (0) 1132974012
commercial@gefran.fr info@gefran.com.cn comercial@gefran.com.br

www.gefran.com
08/2018