Premier Oil Natuna Sea BV.

Structural Study Report of MRU Gas AGS Platform

HOOK POINT CALCULATION

From SACS Static Analysis, the COG of Lifted Structure (SACS coordinate) is at :
x = 2.10
y = -19.71
z = 25.24

Padeyes SACS Coordinate :

Padeye 2 : Padeye 1 : Padeye 3 : Padeye 4 :
x1 = -3.49 x2 = -3.49 x3 = 8.23 x4 = 8.23
y1 = -21.98 y2 = -16.70 y3 = -16.70 y4 = -21.98
z1 = 21.95 z2 = 21.95 z3 = 21.95 z4 = 21.95

Horizontal distance between COG of Lifted Structure and Padeyes :

COG - Padeye 1 = 6.029 m
COG - Padeye 2 = 6.343 m
COG - Padeye 3 = 6.827 m
COG - Padeye 4 = 6.536 m

Longest Distance between COG and Padeyes :

L = 6.83 m

Minimum Sling Angle :

θ = 60.0 Deg.

Spreader Frame height from Deck Extension : 13 m

With a 60 deg. angle for critical sling arrangement, Hook Point height from Padeyes becomes :
z = L * tan (60)
= 11.82 El. (+) 47.000
Hook Point

Hook Point Height SACS Coordinate becomes:

x' = 2.10
y' = -19.71
z' = z + 21.95 + 13
= 46.77 El. (+) 34.946

Spreader Frame
Take Hook Point SACS Coordinate at : ( 2.1 , -19.71 , 47 )

Padeye 1

Padeye 3
El. (+) 21.946

Padeye 2

Padeye 4

Attachment F1 - COG and Hook Point Calculation 1 of 7

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

SLING AND SHACKLE SELECTION FOR PADEYE ON HOSE RACK AT ANOA FPSO

PADEYE TYPE 1
Static Sling Load is taken form SACS Output - Member Forces and Moments of Sling Member.
Maximum Sling Forces is occurred on member : TM20 - HOOK

Sling Load Member Force (kN) Moment (kN.m)

Member Case End X Y Z X Y Z
TM20- TM20 5.01 0.00 0.00 0.00 0.00 0.00
1004
HOOK HOOK 5.01 0.00 0.00 0.00 0.00 0.00

Static Sling load = 5.01 kN

1. Sling Selection
Safety Factor = 5.0 (Sling already has Safety Factor of 5)
Sling Design Load = Static Sling Load x Safety Factor
= 5.01 kN x 5
= 25.05 kN
= 2.82 Tons

Sling type to be used for lifting is based on Sling Rated Load Data taken from ASME B30.9-2006 - Safety Standard for
Cableways, Cranes, Derricks, Hoists, Hooks, Jacks and Slings. The Sling Rated Load is included safety factor of 5.

Selection of Sling Type

Minimum sling required : EIPS Grade IWRC Wire Rope with 1/4" rope diameter and 3.8 Tons Rated Load.

2. Shackle Selection
Safety Factor = 3.0 (Shackle already has Safety Factor of 6)
Shackle Design Load = Static Sling Load x Safety Factor
= 5.01 kN x 3
= 15.03 kN
= 1.69 Tons
= 1.53 Metric Tons

Shackle is selected based on its manufacturer's Rated Working Load Limit.

Selection of Shackle Type

Use G-2130/S-2130 Crosby Shackle 1/2" Nominal Shackle Size with 2,0 Metric Tons Shackle Working Load Limit.
Shackle dimension : - Pin Diameter = 12.70 mm
- Jaw Width = 20.60 mm
- Jaw Depth = 47.80 mm

G-2130 Crosby Shackle has minimum Ultimate Strength 5 times the Working Load Limit.

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

PADEYE DESIGN TYPE 1

This padeye design is intended to have the capability in resisting the lift forces reacting on it during structure lifting operation. The design
includes out plane force of 5% from the Static Sling Force and Dynamic Factor of 2.0 according to API RP2A

Padeye Loads
Static Sling Load = 5.01 kN (Taken from Static Sling Load on previous page)
P (Padeye Design Load) = 2 x 5.01 kN P
= 10.02 kN
θ (Sling Angle) = 60 deg.
PV (In-Plane Vertical) = P sin θ PV
= 8.68 kN
PH (In-Plane Horizontal) = 5% P
= 0.50 kN PH
POP (Out of Plane Horizontal) = 5% P
= 0.50 kN

Padeye Properties
dp (Pin Diameter) = 12.700 mm
dhmin (Pin Hole Diameter) = 12.7 + 1/8 inch
= 15.875 mm
dH (used Pin Hole Diameter) = 19.050 mm
rH (Pin Hole Radius) = 9.525 mm

tM (Main Plate Thickness) = 9.000 mm (Fy 345 MPa)

tC (Cheek Plate Thickness) = 0.000 mm (Fy 345 MPa)

rM (Main Plate Radius) = rC + 1.5 tc

= rc + 0

Shear Stress Check

Shear at Main Plate : FVM = (rM - rH) x tM x 0.4 Fy

= (rc + 0 - 9.525) x 9 x 0.4 x 344.738
= 1.241 ( rc -9.525 ) kN

Shear at Cheek Plate : FVC = (2 x (rC - rH)) x tC x 0.4 Fy

= (2 x (rc -9.525 )) x 0 x 0.4 x 344.738
= 0 ( rc -9.525 ) kN

Shear Capacity should be greater than design load (P)

FVM + FVC > 10.02 kN
1.241 ( rc -9.525 ) + 0 ( rc -9.525 ) > 10.02 kN
rc > 17.60 mm

Take Cheek Plate Radius rc = 0 mm

Take Main Plate Radius rM = 44 mm

Shear Capacity FV = FVM + FVC

= [ ((rM-rH) tM) + (( 2 (rc-rH) tC )) ] x 0.4 Fy
= 42.79 kN

Shear Stress Ratio : IRSS = P / FV

= 10.02 / 42.79
= 0.23 < ### -----> OK

Bearing Stress Check dp

Bearing Capacity : FB-c = (dp/dH) x dp x (2* tc + tM)x 0.9 Fy ( dp )= approx. bearing width
dh
= 0.67 x 12.7 x 9 x 0.9 x 344.738
= 23.6 kN

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

Bearing Stress Ratio : IRBS = P / FB-c

= 10.02 / 23.64
= 0.42 < ### -----> OK

Tear Out Check

Minimum shear area required : As (min) = P / (0.4 FY)
= 72.66 mm

Shear area provided : As = [ 2 x (rM-rc) + 2 * phi * rc x (180/360) ] x tM

= 792.00 mm

Unity Check : UC = 0.09 < ### -----> OK

Clearance Check
Clearance Between Shackle inner edge, with sling and padeye outer edge :
C1 = D - (rM - rH + dsling)
= 6.98 mm

Clearance Between Inside Width of Pin and Padeye Plate Thickness :

C2 = ½ (W - (tM + 2tC)
= 5.80 mm

Welding Stress Check

Welding Stress Check at Connection of Padeye and Beam/Stiffner

L1 = 44 mm
L2 = 44 mm
L3 = 50 mm P
L4 = 150 mm L1 L2
PV

PH

L3
L4

FT FB

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

1 x 150 + 9 x 44
FT = = 5.19 kN
88.00
-1 x 150 + 9 x 44
FB = = 3.48 kN
88.00
FS = PH = 0.50 kN

Shear Stress
1.5 FT 1.5 x 5.19
fT = = = 17.31 Mpa < 0.6 x 248 = 148.9 Mpa ---> OK!
50 tm 50 x 9

1.5 FB 1.5 x 3.48

fB = = = 11.62 Mpa < 0.6 x 248 = 148.9 Mpa ---> OK!
50 tm 50 x 9

1.5 FS 1.5 x 0.5

fS = = = 0.95 Mpa < 0.4 x 248 = 99.3 Mpa ---> OK!
88 tm 88 x 9

Welding Check
Use weld type E-70 electrode
Allowable welding stress ( Fw ) = 0.3 x 483 MPa
= 144.79 MPa

Vertical Weld
Length of shear area, Ls1 = 50 mm
Weld Thickness, tw = 6 mm (assumed)
teff = 4 mm

Shear Area of Weld, As = 448.945 mm2

Vertical Weld Stress U.C., = FT 5192.76

= < Allowable Stress
As 448.95

= 11.567 MPa < 144.79 MPa -----> OK

The actual vertical welding is full penetration welding, therefore the vertical weld stress will be smaller than the above.

Horizontal Weld
Since weld type of padeye to beam is full penetration weld, further calculation of welding stress check is not required.

Stress Check at Base (Connection) of Padeye to top flange

X
d1

b A'
A

Simplified of Section A-A

Dimension
d1 = 9 mm
d2 = 0 mm
b = 88 mm
a = 150 mm
h1 = 0 mm (h1 = 2 x shortest distance from center line (X coordinate)of main plate to end plate)
a1 = 672 mm (welding padeye area)

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

Area
A = (b * d1) + 2 (b * h1)
= 792.00 mm2

Moment Inertia
Ix-x = 227598336.00 mm4
Iy-y = 40824.00 mm4

Section Modulus
Sx-x = 2*I x-x / a1 = 677376.000 mm3
Sy-y = 2*I y-y / d1 = 9072.000 mm3

Acting Force and Moment

Acting Tensile Force
Fa = PV = 8.68 kN
Acting In-Plane Bending
MIPB = PH * a + Pv * ½b = 0.46 kN.m
Acting Out-Plane Bending
MOPB = POP * a = 0.08 kN.m

Acting Stress
Acting Tensile Stress
fa = PV / A = 10.96 MPa
Acting In-Plane Stress
fbx = MIPB / Sy-y = 50.37 MPa
Acting Out-Plane Stress
fby = MOPB / Sx-x = 0.11 MPa

Stress Check
fa fbx + fby
IR = +
0.6 Fy 0.66 Fy
= 0.05 + 0.22
= 0.27 < 1.00 -----> OK

Appendix D - Padeye Calculation

Premier Oil Natuna Sea BV. Structural Study Report of MRU Gas AGS Platform

HOOK POINT CALCULATION

From SACS Static Analysis, the COG of Lifted Structure (SACS coordinate) is at :
x = 2.10
y = -19.71
z = 25.24

Padeyes SACS Coordinate :

Padeye 2 : Padeye 1 : Padeye 3 : Padeye 4 :
x1 = -3.49 x2 = -3.49 x3 = 8.23 x4 = 8.23
y1 = -21.98 y2 = -16.70 y3 = -16.70 y4 = -21.98
z1 = 21.95 z2 = 21.95 z3 = 21.95 z4 = 21.95

Horizontal distance between COG of Lifted Structure and Padeyes :

COG - Padeye 1 = 6.029 m
COG - Padeye 2 = 6.343 m
COG - Padeye 3 = 6.827 m
COG - Padeye 4 = 6.536 m

Longest Distance between COG and Padeyes :

L = 6.83 m

Minimum Sling Angle :

θ = 60.0 Deg.

Spreader Frame height from Deck Extension : 13 m

With a 60 deg. angle for critical sling arrangement, Hook Point height from Padeyes becomes :
z = L * tan (60)
= 11.82 El. (+) 47.000
Hook Point

Hook Point Height SACS Coordinate becomes:

x' = 2.10
y' = -19.71
z' = z + 21.95 + 13
= 46.77 El. (+) 34.946

Spreader Frame
Take Hook Point SACS Coordinate at : ( 2.1 , -19.71 , 47 )

Padeye 1

Padeye 3
El. (+) 21.946

Padeye 2

Padeye 4

Attachment F1 - COG and Hook Point Calculation 7 of 7

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

SLING AND SHACKLE SELECTION FOR PADEYE ON HOSE RACK AT ANOA FPSO

PADEYE TYPE 2
Static Sling Load is taken form SACS Output - Member Forces and Moments of Sling Member.
Maximum Sling Forces is occurred on member : HR20 - HOOK

Sling Load Member Force (kN) Moment (kN.m)

Member Case End X Y Z X Y Z
HR20- HR20 4.47 0.00 0.00 0.00 0.00 0.00
1004
HOOK HOOK 4.47 0.00 0.00 0.00 0.00 0.00

Static Sling load = 4.47 kN

1. Sling Selection
Safety Factor = 5.0 (Sling already has Safety Factor of 5)
Sling Design Load = Static Sling Load x Safety Factor
= 4.47 kN x 5
= 22.35 kN
= 2.51 Tons

Sling type to be used for lifting is based on Sling Rated Load Data taken from ASME B30.9-2006 - Safety Standard for
Cableways, Cranes, Derricks, Hoists, Hooks, Jacks and Slings. The Sling Rated Load is included safety factor of 5.

Selection of Sling Type

Minimum sling required : EIPS Grade IWRC Wire Rope with 1/4" rope diameter and 3.8 Tons Rated Load.

2. Shackle Selection
Safety Factor = 3.0 (Shackle already has Safety Factor of 6)
Shackle Design Load = Static Sling Load x Safety Factor
= 4.47 kN x 3
= 13.41 kN
= 1.51 Tons
= 1.37 Metric Tons

Shackle is selected based on its manufacturer's Rated Working Load Limit.

Selection of Shackle Type

Use G-2130/S-2130 Crosby Shackle 1/2" Nominal Shackle Size with 2,0 Metric Tons Shackle Working Load Limit.
Shackle dimension : - Pin Diameter = 12.70 mm
- Jaw Width = 20.60 mm
- Jaw Depth = 47.80 mm

G-2130 Crosby Shackle has minimum Ultimate Strength 5 times the Working Load Limit.

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

PADEYE DESIGN TYPE 2

This padeye design is intended to have the capability in resisting the lift forces reacting on it during structure lifting operation. The design
includes out plane force of 5% from the Static Sling Force and Dynamic Factor of 2.0 according to API RP2A

Padeye Loads
Static Sling Load = 4.47 kN (Taken from Static Sling Load on previous page)
P (Padeye Design Load) = 2 x 4.47 kN
= 8.94 kN P
θ (Sling Angle) = 60 deg.
PV (In-Plane Vertical) = P sin θ
= 7.74 kN
PH PV
(In-Plane Horizontal) = 5% P
= 0.45 kN
POP (Out of Plane Horizontal) = 5% P
= 0.45 kN PH

Padeye Properties
dp (Pin Diameter) = 12.700 mm
dhmin (Pin Hole Diameter) = 12.7 + 1/8 inch
= 15.875 mm
dH (used Pin Hole Diameter) = 19.050 mm
rH (Pin Hole Radius) = 9.525 mm

tM (Main Plate Thickness) = 9.000 mm (Fy 345 MPa)

tC (Cheek Plate Thickness) = 0.000 mm (Fy 345 MPa)

rM (Main Plate Radius) = rC + 1.5 tc

= rc + 0

Shear Stress Check

Shear at Main Plate : FVM = (rM - rH) x tM x 0.4 Fy

= (rc + 0 - 9.525) x 9 x 0.4 x 344.738
= 1.241 ( rc -9.525 ) kN

Shear at Cheek Plate : FVC = (2 x (rC - rH)) x tC x 0.4 Fy

= (2 x (rc -9.525 )) x 0 x 0.4 x 344.738
= 0 ( rc -9.525 ) kN

Shear Capacity should be greater than design load (P)

FVM + FVC > 8.94 kN
1.241 ( rc -9.525 ) + 0 ( rc -9.525 ) > 8.94 kN
rc > 16.73 mm

Take Cheek Plate Radius rc = 0 mm

Take Main Plate Radius rM = 44 mm

Shear Capacity FV = FVM + FVC

= [ ((rM-rH) tM) + (( 2 (rc-rH) tC )) ] x 0.4 Fy
= 42.79 kN

Shear Stress Ratio : IRSS = P / FV

= 8.94 / 42.79
= 0.21 < ### -----> OK
dp
( dp )= approx. bearing width
Bearing Stress Check dh
Bearing Capacity : FB-c = (dp/dH) x dp x (2* tc + tM)x 0.9 Fy
= 0.67 x 12.7 x 9 x 0.9 x 344.738
= 23.6 kN

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

Bearing Stress Ratio : IRBS = P / FB-c

= 8.94 / 23.64
= 0.38 < ### -----> OK

Tear Out Check

Minimum shear area required : As (min) = P / (0.4 FY)
= 64.83 mm

Shear area provided : As = [ 2 x (rM-rc) + 2 * phi * rc x (180/360) ] x tM

= 792.00 mm

Unity Check : UC = 0.08 < ### -----> OK

Clearance Check
Clearance Between Shackle inner edge, with sling and padeye outer edge :
C1 = D - (rM - rH + dsling)
= 6.98 mm

Clearance Between Inside Width of Pin and Padeye Plate Thickness :

C2 = ½ (W - (tM + 2tC)
= 5.80 mm

Welding Stress Check

Welding Stress Check at Connection of Padeye and Beam/Stiffner

L1 = 44 mm
L2 = 44 mm
L3 = 127 mm P
L4 = 178 mm L1 L2
PV

PH

FT FB
L3 L4

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

0 x 177.8 + 8 x 44
FT = = 4.77 kN
88.00
0 x 177.8 + 8 x 44
FB = = 2.97 kN
88.00
FS = PH = 0.45 kN

Shear Stress
1.5 FT 1.5 x 4.77
fT = = = 6.27 Mpa < 0.6 x 248 = 148.9 Mpa ---> OK!
127 tm 127 x 9

1.5 FB 1.5 x 2.97

fB = = = 3.90 Mpa < 0.6 x 248 = 148.9 Mpa ---> OK!
127 tm 127 x 9

1.5 FS 1.5 x 0.45

fS = = = 0.85 Mpa < 0.4 x 248 = 99.3 Mpa ---> OK!
88 tm 88 x 9

Welding Check
Use weld type E-70 electrode
Allowable welding stress ( Fw ) = 0.3 x 483 MPa
= 144.79 MPa

Vertical Weld
Length of shear area, Ls1 = 127 mm
Weld Thickness, tw = 6 mm (assumed)
teff = 4 mm

Shear Area of Weld, As = 1140.320 mm2

Vertical Weld Stress U.C., = FT 4774.28

= < Allowable Stress
As 1140.32

= 4.187 MPa < 144.79 MPa -----> OK

The actual vertical welding is full penetration welding, therefore the vertical weld stress will be smaller than the above.

Horizontal Weld
Since weld type of padeye to beam is full penetration weld, further calculation of welding stress check is not required.

Stress Check at Base (Connection) of Padeye to top flange

X
d1

b A'
A

Simplified of Section A-A

Dimension
d1 = 9 mm
d2 = 0 mm
b = 88 mm
a = 178 mm
h1 = 0 mm (h1 = 2 x shortest distance from center line (X coordinate)of main plate to end plate)
a1 = 3638 mm (welding padeye area)

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

Area
A = (b * d1) + 2 (b * h1)
= 792.00 mm2

Moment Inertia
Ix-x = 36111817554.00 mm4
Iy-y = 221008.50 mm4

Section Modulus
Sx-x = 2*I x-x / a1 = 19852566.000 mm3
Sy-y = 2*I y-y / d1 = 49113.000 mm3

Acting Force and Moment

Acting Tensile Force
Fa = PV = 7.74 kN
Acting In-Plane Bending
MIPB = PH * a + Pv * ½b = 0.42 kN.m
Acting Out-Plane Bending
MOPB = POP * a = 0.08 kN.m

Acting Stress
Acting Tensile Stress
fa = PV / A = 9.78 MPa
Acting In-Plane Stress
fbx = MIPB / Sy-y = 8.56 MPa
Acting Out-Plane Stress
fby = MOPB / Sx-x = 0.00 MPa

Stress Check
fa fbx + fby
IR = +
0.6 Fy 0.66 Fy
= 0.05 + 0.04
= 0.08 < 1.00 -----> OK

Appendix D - Padeye Calculation

Premier Oil Natuna Sea BV. Structural Study Report of MRU Gas AGS Platform

HOOK POINT CALCULATION

From SACS Static Analysis, the COG of Lifted Structure (SACS coordinate) is at :
x = 2.10
y = -19.71
z = 25.24

Padeyes SACS Coordinate :

Padeye 2 : Padeye 1 : Padeye 3 : Padeye 4 :
x1 = -3.49 x2 = -3.49 x3 = 8.23 x4 = 8.23
y1 = -21.98 y2 = -16.70 y3 = -16.70 y4 = -21.98
z1 = 21.95 z2 = 21.95 z3 = 21.95 z4 = 21.95

Horizontal distance between COG of Lifted Structure and Padeyes :

COG - Padeye 1 = 6.029 m
COG - Padeye 2 = 6.343 m
COG - Padeye 3 = 6.827 m
COG - Padeye 4 = 6.536 m

Longest Distance between COG and Padeyes :

L = 6.83 m

Minimum Sling Angle :

θ = 60.0 Deg.

Spreader Frame height from Deck Extension : 13 m

With a 60 deg. angle for critical sling arrangement, Hook Point height from Padeyes becomes :
z = L * tan (60)
= 11.82 El. (+) 47.000
Hook Point

Hook Point Height SACS Coordinate becomes:

x' = 2.10
y' = -19.71
z' = z + 21.95 + 13
= 46.77 El. (+) 34.946

Spreader Frame
Take Hook Point SACS Coordinate at : ( 2.1 , -19.71 , 47 )

Padeye 1

Padeye 3
El. (+) 21.946

Padeye 2

Padeye 4

Attachment F1 - COG and Hook Point Calculation 7 of 7

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

SLING AND SHACKLE SELECTION FOR PADEYE ON HOSE RACK

PADEYE TYPE 3
Static Sling Load is taken form SACS Output - Member Forces and Moments of Sling Member.
Maximum Sling Forces is occurred on member : HR13 - HOOK

Sling Load Member Force (kN) Moment (kN.m)

Member Case End X Y Z X Y Z
HR13- HR13 6.17 0.00 0.00 0.00 0.00 0.00
1002
HOOK HOOK 6.17 0.00 0.00 0.00 0.00 0.00

Static Sling load = 6.17 kN

1. Sling Selection
Safety Factor = 5.0 (Sling already has Safety Factor of 5)
Sling Design Load = Static Sling Load x Safety Factor
= 6.17 kN x 5
= 30.85 kN
= 3.47 Tons

Sling type to be used for lifting is based on Sling Rated Load Data taken from ASME B30.9-2006 - Safety Standard for
Cableways, Cranes, Derricks, Hoists, Hooks, Jacks and Slings. The Sling Rated Load is included safety factor of 5.

Selection of Sling Type

Minimum sling required : EIPS Grade IWRC Wire Rope with 1/4" rope diameter and 3.8 Tons Rated Load.

2. Shackle Selection
Safety Factor = 3.0 (Shackle already has Safety Factor of 6)
Shackle Design Load = Static Sling Load x Safety Factor
= 6.17 kN x 3
= 18.51 kN
= 2.08 Tons
= 1.89 Metric Tons

Shackle is selected based on its manufacturer's Rated Working Load Limit.

Selection of Shackle Type

Use G-2130/S-2130 Crosby Shackle 1/2" Nominal Shackle Size with 2,0 Metric Tons Shackle Working Load Limit.
Shackle dimension : - Pin Diameter = 12.70 mm
- Jaw Width = 20.60 mm
- Jaw Depth = 47.80 mm

G-2130 Crosby Shackle has minimum Ultimate Strength 5 times the Working Load Limit.

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

PADEYE DESIGN TYPE 3

This padeye design is intended to have the capability in resisting the lift forces reacting on it during structure lifting operation. The design
includes out plane force of 5% from the Static Sling Force and Dynamic Factor of 2.0 according to API RP2A

Padeye Loads
Static Sling Load = 6.17 kN (Taken from Static Sling Load on previous page)
P (Padeye Design Load) = 2 x 6.17 kN
= 12.34 kN P
θ (Sling Angle) = 60 deg.
PV (In-Plane Vertical) = P sin θ
= 10.69 kN
PH PV
(In-Plane Horizontal) = 5% P
= 0.62 kN
POP (Out of Plane Horizontal) = 5% P
= 0.62 kN PH

Padeye Properties
dp (Pin Diameter) = 12.700 mm
dhmin (Pin Hole Diameter) = 12.7 + 1/8 inch
= 15.875 mm
dH (used Pin Hole Diameter) = 19.050 mm
rH (Pin Hole Radius) = 9.525 mm

tM (Main Plate Thickness) = 9.000 mm (Fy 345 MPa)

tC (Cheek Plate Thickness) = 0.000 mm (Fy 345 MPa)

rM (Main Plate Radius) = rC + 1.5 tc

= rc + 0

Shear Stress Check

Shear at Main Plate : FVM = (rM - rH) x tM x 0.4 Fy

= (rc + 0 - 9.525) x 9 x 0.4 x 344.738
= 1.241 ( rc -9.525 ) kN

Shear at Cheek Plate : FVC = (2 x (rC - rH)) x tC x 0.4 Fy

= (2 x (rc -9.525 )) x 0 x 0.4 x 344.738
= 0 ( rc -9.525 ) kN

Shear Capacity should be greater than design load (P)

FVM + FVC > 12.34 kN
1.241 ( rc -9.525 ) + 0 ( rc -9.525 ) > 12.34 kN
rc > 19.47 mm

Take Cheek Plate Radius rc = 0 mm

Take Main Plate Radius rM = 44 mm

Shear Capacity FV = FVM + FVC

= [ ((rM-rH) tM) + (( 2 (rc-rH) tC )) ] x 0.4 Fy
= 42.79 kN

Shear Stress Ratio : IRSS = P / FV

= 12.34 / 42.79
= 0.29 < 1.0 -----> OK dp
( dp )= approx. bearing width
dh
Bearing Stress Check
Bearing Capacity : FB-c = (dp/dH) x dp x (2* tc + tM)x 0.9 Fy
= 0.67 x 12.7 x 9 x 0.9 x 344.738
= 23.6 kN

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

Bearing Stress Ratio : IRBS = P / FB-c

= 12.34 / 23.64
= 0.52 < 1.0 -----> OK

Tear Out Check

Minimum shear area required : As (min) = P / (0.4 FY)
= 89.49 mm

Shear area provided : As = [ 2 x (rM-rc) + 2 * phi * rc x (180/360) ] x tM

= 792.00 mm

Unity Check : UC = 0.11 < 1.0 -----> OK

Clearance Check
Clearance Between Shackle inner edge, with sling and padeye outer edge :
C1 = D - (rM - rH + dsling)
= 6.98 mm

Clearance Between Inside Width of Pin and Padeye Plate Thickness :

C2 = ½ (W - (tM + 2tC)
= 5.80 mm

Welding Stress Check

Welding Stress Check at Connection of Padeye and Beam/Stiffner

L1 = 44 mm
L2 = 44 mm
L3 = 178 mm P
L4 = 178 mm L1 L2
PV

PH

FT FB L3 L4

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

1 x 178 + 11 x 44
FT = = 6.59 kN
88.00
-1 x 178 + 11 x 44
FB = = 4.10 kN
88.00
FS = PH = 0.62 kN

Shear Stress
1.5 FT 1.5 x 6.59
fT = = = 6.17 Mpa < 0.6 x 248 = 148.9 Mpa ---> OK!
178 tm 178 x 9

1.5 FB 1.5 x 4.1

fB = = = 3.83 Mpa < 0.6 x 248 = 148.9 Mpa ---> OK!
178 tm 178 x 9

1.5 FS 1.5 x 0.62

fS = = = 1.17 Mpa < 0.4 x 248 = 99.3 Mpa ---> OK!
88 tm 88 x 9

Welding Check
Use weld type E-70 electrode
Allowable welding stress ( Fw ) = 0.3 x 483 MPa
= 144.79 MPa

Vertical Weld
Length of shear area, Ls1 = 178 mm
Weld Thickness, tw = 6 mm (assumed)
teff = 4 mm

Shear Area of Weld, As = 1598.244 mm2

Vertical Weld Stress U.C., = FT 6591.40

= < Allowable Stress
As 1598.24

= 4.124 MPa < 144.79 MPa -----> OK

The actual vertical welding is full penetration welding, therefore the vertical weld stress will be smaller than the above.

Horizontal Weld
Since weld type of padeye to beam is full penetration weld, further calculation of welding stress check is not required.

Stress Check at Base (Connection) of Padeye to top flange

h1 X
d1

d2 A'
A

b
Simplified of Section A-A

Dimension
d1 = 9 mm
d2 = 6 mm
b = 88 mm
a = 178 mm
h1 = 20 mm
a1 = 2886 mm (welding padeye area)

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

Area
A = (b * d1) + 2 (b * h1)
= 1032.00 mm2

Moment Inertia
Ix-x = 18028111842.00 mm4
Iy-y = 175324.50 mm4

Section Modulus
Sx-x = 2*I x-x / a1 = 12493494.000 mm3
Sy-y = 2*I y-y / d1 = 38961.000 mm3

Acting Force and Moment

Acting Tensile Force
Fa = PV = 10.69 kN
Acting In-Plane Bending
MIPB = PH * a + Pv * ½b = 0.58 kN.m
Acting Out-Plane Bending
MOPB = POP * a = 0.11 kN.m

Acting Stress
Acting Tensile Stress
fa = PV / A = 10.36 MPa
Acting In-Plane Stress
fbx = MIPB / Sy-y = 14.89 MPa
Acting Out-Plane Stress
fby = MOPB / Sx-x = 0.01 MPa

Stress Check
fa fbx + fby
IR = +
0.6 Fy 0.66 Fy
= 0.05 + 0.07
= 0.12 < 1.00 -----> OK

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

SLING, SHACKLE, AND PADEYE DESIGN FOR HOSE RACK

AT ANOA FPSO

PADEYE TYPE 4 - WF350x175X10X15

The sling, shackle, and padeye are intended to have the capability in resisting the lift forces reacting on it during
lifting operation.
Static Sling Load = 1.12 Kips (SACS output, Load Case 10)
= 4.99 KN

1. Sling Type
The selection of sling type to be used for lifting is based on its Safe Working Load (SWL) given by sling's
manufacturer. The SWL is included safety factor of 5.

Forces
Sling Design = 5 x Static Sling Load = 5 x 4.99
= 24.95 KN
= 2.54 Tons

Selection of Sling Type

Use EIPS Grade IWRC Wire Rope with 1/4" rope diameter and 3.8 Tons SWL

2. Shackle Type
The shackle is selected based on its manufacturer's rated working load with minimum Factor of Safety 3,
according to the requirement in API RP-2A, Section 2.4.2.f, which;

Forces
Static Sling Load = 4.99 kN
Shackle Design Load = 3 x 4.99 = 15.0 kN
= 1.53 tons
Selection of Shackle Type
Use G-2130/S-2130 Crosby Shackle 1/2" Nominal Shackle Size with 2,0 Metric Tons Shackle Working Load Limit.
Shackle dimension- Pin Diamete = 0.50 in
- Jaw Width = 0.81 in
- Jaw Depth = 1.88 in

G-2130 Crosby Shackle has minimum Ultimate Strength 5 times the Working Load Limit.

3. Padeye Design

This padeye is intended to have the capability in resisting the lift forces reacting on it during skid/structure
lifting operation. The design includes a Horizontal Force of 5% of the Static Sling Force and a Dynamic
Factor of 2.0 according to the API RP2

Forces
Static Sling Force= 4.99 KN
= 1.12 Kips
P (Padeye Design Load) = 2 x 4.99 = 9.98 KN
= 2.24 Kips
Pv (In-Plane Vertical) = P sin(60) = 8.64 KN
= 1.94 Kips
Ph (In-Plane Horizontal) = P cos(60) = 4.99 KN
= 1.12 Kips
Pop (Out of Plane Horizontal) = 5% P = 0.50 KN

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

= 0.11 Kips

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

Padeye Properties
Pin Diameter ( dp ) = 0.50 in
Pin Hole Diameter ( dhmin) = 0.5 + 1/16 = 0.563 in
Use Pin Hole Diameter ( dH ) = 0.750 in
Pin Hole Radius ( rH ) = 0.375 in

Main Plate Thickness ( tM ) = 0.35 in (Fy = 36 ksi)

Main Plate Radius ( rM ) = 1.75 in

Shear Stress Check

- Shear Capacity : FV = 2 x (rM - rH) x tM x 0.4 Fy

= 2 x (1.75 - 0.375) x 0.354330709 x 0.4 x 36
= 14.03 kips

- Shear Stress Ratio : IRSS = P / FV

= 2.24 / 14.03
= 0.16 < 1.00 -----> OK

dp
Bearing Stress Check ( dp )= approx . bearing width
FB dh
- Bearing Capacity : = (dp/dH) x dp x tM x 0.9 Fy
= 0.67 x 0.5 x 0.35 x 0.9 x 36
= 3.8 kips

- Bearing Stress Ratio : IRBS = P / FB

= 2.24 / 3.83
= 0.59 < 1.00 -----> OK

Clearance Check

Clearance Between Shackle inner edge, with sling and padeye outer edge
C1 = D - (Rm - Rh + dsling)
= 0.26 in > 1/4 in. OK

Clearance Between Inside Width of Pin and Padeye Plate Thickness

C2 = ½ (W - Tm)
= 0.23 in > 1/8 in. OK

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

Welding Stress Check

P (Padeye Design Load) = 2.24 Kips
Pv (In-Plane Vertical) = 1.94 Kips
Ph (In-Plane Horizontal) = 1.12 Kips
Pop (Out of Plane Horizontal) = 0.11 Kips

Check Welding of The Padeye to Beam.

Use weld type E-70 electrode
Allowable welding stress ( Fw ) = 0.3 * 70 ksi
= 21.00 ksi

Weld Thickness tW = 0.250 in

Weld Thk. Effective teff = 0.707 tW = 0.18 in
Weld Dimension h1 = 51.18 in
b1 = 0.35 in
Shear Stress Area Av = 18.09 in2
Tension Stress Area At = 18.09 in2

Inertia of Weld
Ix-x = [1/6 *h13 * teff ]
= 3949.45 in4
Iy-y = [1/2 * b12 * h1*teff ]
= 0.57 in4

Section Modulus of Weld

Sx-x = 2*Ixx / h1 = 154.33 in3
Sy-y = 2*Iy-y / b1 = 3.21 in3

Stress check
Acting Tensile Force
fa = PH = 1.12 Kips
Acting In-Plane Bending
MIPB = Pv * 5 + PH * 1.75 = 11.67 Kips.in
Acting Out-Plane Bending
MOPB = Pop * 5 = 0.56 Kips.in

Acting Stress
Acting Tensile Stress
fa = PH / A = 0.06 Ksi
Acting In-Plane Stress
fbx = MIPB / Sx-x = 0.08 Ksi
Acting Out-Plane Stress
fby = MOPB / Sy-y = 0.17 Ksi

Combined Axial and Bending Stress UC :

fa fbx fby
+ + < 1.0
Fa Fbx Fby

0.06 0.08 0.17

+ + < 1.0
21.00 21.00 21.00

0.01 < 1.0 OK

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

Combined Shear Stress UC

SQRT ( tx2 + ty2 ) < 1.0

0.3 Fu

SQRT ( 0.11^2 + 0.01^2 ) < 1.0

21.00

0.01 < 1.0 OK

Stress Check at The Base (Connection) of Padeye

Dimension
h1 = 51.18 in
b1 = 0.35 in
Area
A = h1*b1 = 18.14 in2

Moment Inertia
Ix-x = [1/12 * b1 * h13 ]
= 3958.74 in4
Iy-y = [1/12 * h1 * b13 ]
= 0.19 in4

Section Modulus
Sx-x = 2*I x-x / h1 = 154.70 in3
Sy-y = 2*I y-y / b1 = 1.07 in3

Acting Force and Moment

Acting Tensile Force
fa = PH = 1.12 Kips
Acting In-Plane Bending
MIPB = Pv*5 + PH*1.75 = 11.67 Kips In
Acting Out-Plane Bending
MOPB = Pop * 5 = 0.56 Kips In

Acting Stress
Acting Tensile Stress
fa = PH / A = 0.06 Ksi
Acting In-Plane Stress
fbx = MIPB / Sx-x = 0.08 Ksi
Acting Out-Plane Stress
fby = MOPB / Sy-y = 0.52 Ksi

Stress Check
fa fbx + fby
IR = +
0.6 Fy 0.66 Fy
= 0.00 + 0.03
= 0.03 < 1.00 -----> OK

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

SLING, SHACKLE, AND PADEYE DESIGN FOR HOSE RACK (TYPE 4)

AT ANOA FPSO

PADEYE TYPE 4 - WF300x150x6.5x9

The sling, shackle, and padeye are intended to have the capability in resisting the lift forces reacting on it during
lifting operation.
Static Sling Load = 0.30 Kips (SACS output, Load Case 10)
= 1.32 KN

1. Sling Type
The selection of sling type to be used for lifting is based on its Safe Working Load (SWL) given by sling's
manufacturer. The SWL is included safety factor of 5.

Forces
Sling Design = 5 x Static Sling Load = 5 x 1.32
= 6.60 KN
= 0.67 Tons

Selection of Sling Type

Use EIPS Grade IWRC Wire Rope with 1/4" rope diameter and 3.8 Tons SWL

2. Shackle Type
The shackle is selected based on its manufacturer's rated working load with minimum Factor of Safety 3,
according to the requirement in API RP-2A, Section 2.4.2.f, which;

Forces
Static Sling Load = 1.32 kN
Shackle Design Load = 3 x 1.32 = 4.0 kN
= 0.40 tons
Selection of Shackle Type
Use G-2130/S-2130 Crosby Shackle 1/2" Nominal Shackle Size with 2,0 Metric Tons Shackle Working Load Limit.
Shackle dimension- Pin Diamete = 0.50 in
- Jaw Width = 0.81 in
- Jaw Depth = 1.88 in

G-2130 Crosby Shackle has minimum Ultimate Strength 5 times the Working Load Limit.

3. Padeye Design

This padeye is intended to have the capability in resisting the lift forces reacting on it during skid/structure
lifting operation. The design includes a Horizontal Force of 5% of the Static Sling Force and a Dynamic
Factor of 2.0 according to the API RP2

Forces
Static Sling Force= 1.32 KN
= 0.30 Kips
P (Padeye Design Load) = 2 x 1.32 = 2.64 KN
= 0.59 Kips
Pv (In-Plane Vertical) = P sin(60) = 2.29 KN
= 0.51 Kips
Ph (In-Plane Horizontal) = P cos(60) = 1.32 KN
= 0.30 Kips
Pop (Out of Plane Horizontal) = 5% P = 0.13 KN

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

= 0.03 Kips

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

Padeye Properties
Pin Diameter ( dp ) = 0.50 in
Pin Hole Diameter ( dhmin) = 0.5 + 1/16 = 0.563 in
Use Pin Hole Diameter ( dH ) = 0.750 in
Pin Hole Radius ( rH ) = 0.375 in

Main Plate Thickness ( tM ) = 0.35 in (Fy = 36 ksi)

Main Plate Radius ( rM ) = 1.75 in

Shear Stress Check

- Shear Capacity : FV = 2 x (rM - rH) x tM x 0.4 Fy

= 2 x (1.75 - 0.375) x 0.354330709 x 0.4 x 36
= 14.03 kips

- Shear Stress Ratio : IRSS = P / FV

= 0.59 / 14.03
= 0.04 < 1.00 -----> OK

dp
Bearing Stress Check ( dp )= approx . bearing width
FB dh
- Bearing Capacity : = (dp/dH) x dp x tM x 0.9 Fy
= 0.67 x 0.5 x 0.35 x 0.9 x 36
= 3.8 kips

- Bearing Stress Ratio : IRBS = P / FB

= 0.59 / 3.83
= 0.16 < 1.00 -----> OK

Clearance Check

Clearance Between Shackle inner edge, with sling and padeye outer edge
C1 = D - (Rm - Rh + dsling)
= 0.26 in > 1/4 in. OK

Clearance Between Inside Width of Pin and Padeye Plate Thickness

C2 = ½ (W - Tm)
= 0.23 in > 1/8 in. OK

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

Welding Stress Check

P (Padeye Design Load) = 0.59 Kips
Pv (In-Plane Vertical) = 0.51 Kips
Ph (In-Plane Horizontal) = 0.30 Kips
Pop (Out of Plane Horizontal) = 0.03 Kips

Check Welding of The Padeye to Beam.

Use weld type E-70 electrode
Allowable welding stress ( Fw ) = 0.3 * 70 ksi
= 21.00 ksi

Weld Thickness tW = 0.250 in

Weld Thk. Effective teff = 0.707 tW = 0.18 in
Weld Dimension h1 = 44.80 in
b1 = 0.35 in
Shear Stress Area Av = 15.84 in2
Tension Stress Area At = 15.84 in2

Inertia of Weld
Ix-x = [1/6 *h13 * teff ]
= 2649.32 in4
Iy-y = [1/2 * b12 * h1*teff ]
= 0.50 in4

Section Modulus of Weld

Sx-x = 2*Ixx / h1 = 118.26 in3
Sy-y = 2*Iy-y / b1 = 2.81 in3

Stress check
Acting Tensile Force
fa = PH = 0.30 Kips
Acting In-Plane Bending
MIPB = Pv * 5 + PH * 1.75 = 3.09 Kips.in
Acting Out-Plane Bending
MOPB = Pop * 5 = 0.15 Kips.in

Acting Stress
Acting Tensile Stress
fa = PH / A = 0.02 Ksi
Acting In-Plane Stress
fbx = MIPB / Sx-x = 0.03 Ksi
Acting Out-Plane Stress
fby = MOPB / Sy-y = 0.05 Ksi

Combined Axial and Bending Stress UC :

fa fbx fby
+ + < 1.0
Fa Fbx Fby

0.02 0.03 0.05

+ + < 1.0
21.00 21.00 21.00

0.00 < 1.0 OK

Appendix D - Padeye Calculation

PREMIER OIL NATUNA SEA B.V. Lifting Analysis Report for New Hose Rack

Combined Shear Stress UC

SQRT ( tx2 + ty2 ) < 1.0

0.3 Fu

SQRT ( 0.03^2 + 0^2 ) < 1.0

21.00

0.00 < 1.0 OK

Stress Check at The Base (Connection) of Padeye

Dimension
h1 = 44.80 in
b1 = 0.35 in
Area
A = h1*b1 = 15.88 in2

Moment Inertia
Ix-x = [1/12 * b1 * h13 ]
= 2655.54 in4
Iy-y = [1/12 * h1 * b13 ]
= 0.17 in4

Section Modulus
Sx-x = 2*I x-x / h1 = 118.54 in3
Sy-y = 2*I y-y / b1 = 0.94 in3

Acting Force and Moment

Acting Tensile Force
fa = PH = 0.30 Kips
Acting In-Plane Bending
MIPB = Pv*5 + PH*1.75 = 3.09 Kips In
Acting Out-Plane Bending
MOPB = Pop * 5 = 0.15 Kips In

Acting Stress
Acting Tensile Stress
fa = PH / A = 0.02 Ksi
Acting In-Plane Stress
fbx = MIPB / Sx-x = 0.03 Ksi
Acting Out-Plane Stress
fby = MOPB / Sy-y = 0.16 Ksi

Stress Check
fa fbx + fby
IR = +
0.6 Fy 0.66 Fy
= 0.00 + 0.01
= 0.01 < 1.00 -----> OK

Appendix D - Padeye Calculation

 PT. TRIPATRA ENGINEERING
CALCULATION SHEET

CLIENT : STAR ENERGY PROJECT : 'KG' PLATFORM MODIFICATION DATE : 31-Jan-20

SUBJECT : MEMBER PROPERTIES CALCULATION JOB NO. : 2648 SO #018
BY YLA CHECKED BY HDI APPROVED BY JOB PAGE : 1 OF 1

MEMBER SECTION FW0 (9319-942 & 942-9405) New Extension Deck for Fire Water Pump Access at Elevation (+)30'.0"

bf2
tf2 Beam Properties 1
b = 0.000 cm
1 h1 = 0.000 cm

2 D1 Beam Properties 2 Y
h2 tw2 b = 8.800 cm
d = 0.900 cm

d 3 Beam Properties
h1
b = cm
d = cm d1

d2
tw1 Beam Properties 4
h1 D2 b = 0.000 cm b
d = 0.000 cm
Simplified of Section A-A
4 tf1

bf1

1. Centre of Gravity Calculation (from left bottom corner)

Member Area (cm2) X (cm) Y (cm) AX (cm3) AY (cm3)

1 0.000 0.000 0.000 0.000 0.000
2 7.920 4.400 0.000 34.848 0.000
0.000 0.000 0.000 0.000
4 0.000 8.800 0.000 0.000 0.000

Total 7.920 34.848 0.00

34.848
X = = 4.4 cm
7.920 Sx = 0.53 = ###
0.00 0
Y = = 0 cm
7.920
Sy = 51.11 = 23.2
2. Inertia Calculation 2.2

Member Ixo (cm4) Iyo (cm4) AX2 (cm4) AY2 (cm4) Ix (cm4) Iy (cm4)
1 0.000 0.000 0.000 0.000 0.000 0.000
2 0.535 51.110 0.000 0.000 0.53 51.110
3 0.000 0.000 0.000 0.000 0.000 0.000
4 0.000 0.000 0.000 0.000 0.000 0.000
Total 0.53 51.11
 PT. TRIPATRA ENGINEERING
CALCULATION SHEET

CLIENT : STAR ENERGY PROJECT : 'KG' PLATFORM MODIFICATION DATE : 31-Jan-20

SUBJECT : MEMBER PROPERTIES CALCULATION JOB NO. : 2648 SO #018
BY YLA CHECKED BY HDI APPROVED BY JOB PAGE : 1 OF 1

MEMBER SECTION FW0 (9319-942 & 942-9405) New Extension Deck for Fire Water Pump Access at Elevation (+)30'.0"

bf2
tf2 Beam Properties 1
b = 1.905 cm
1 h1 = 0.000 cm

2 D1 Beam Properties 2 Y
h2 tw2 b = 8.600 cm
d = 1.905 cm

d 3 Beam Properties
h1
b = cm
d = cm d1

d2
tw1 Beam Properties 4
h1 D2 b = 1.905 cm b
d = 0.000 cm
Simplified of Section A-A
4 tf1

bf1

1. Centre of Gravity Calculation (from left bottom corner)

Member Area (cm2) X (cm) Y (cm) AX (cm3) AY (cm3)

1 0.000 0.953 0.000 0.000 0.000
2 16.383 6.205 0.000 101.657 0.000
0.000 0.000 0.000 0.000
4 0.000 11.458 0.000 0.000 0.000

Total 16.383 101.657 0.00

101.657
X = = 6.205 cm
16.383 Sx = 4.95 = ###
0.00 0
Y = = 0 cm
16.383
Sy = 100.97 = 32.5
2. Inertia Calculation 3.1025

Member Ixo (cm4) Iyo (cm4) AX2 (cm4) AY2 (cm4) Ix (cm4) Iy (cm4)
1 0.000 0.000 0.000 0.000 0.000 0.000
2 4.955 100.974 0.000 0.000 4.95 100.974
3 0.000 0.000 0.000 0.000 0.000 0.000
4 0.000 0.000 0.000 0.000 0.000 0.000
Total 4.95 100.97
 CALCULATION SHEET

CLIENT PT. PHE ONWJ PROJECT FEED FOR GG FIELD DEVELOPMENT DATE : 06/06/2012
SUBJECT WELDING CONNECTION ANALYSIS JOB NO. : 2751
BY FSW/ APW CHECKED BY NVI APPROVED BY YLA SHEET : of

1. CONNECTION ON DECK AT EL. (+) 37'-0"

(between pipe 16" dia. x 0.500" th. and W 33x201)

Sketch:
A Z
W 33 x 16" Æ x 0.500"
201
VY MY
Y
MZ VZ

16" Æ x 0.500"

A W 33 x
201
ELEVATION A-A

Base Metal Properties:

d bf tf tw OD ID tpipe Fy
Profile
( in ) ( in ) ( in ) ( in ) ( in ) ( in ) ( in ) ( ksi )
W 33x201 33.63 15.75 1.125 0.69 - - - 36.0
Pipe 16"f x 0.500" thk. - - - - 16.00 15.00 0.50 36.0

Weld Properties:
Fu Fallow tweld
Type Electrode
( ksi ) ( ksi ) ( in )
Full Penetration E70XX 70.0 21.0 0.750
Fillet E70XX 70.0 21.0 0.750

Weld Projection Area:

Fillet Weld:

Le1 = bf - tw = 12.000 in
Z Le2 = d - 2 tf = 15.000 in

Sy = Le1 ( Le23 - ( Le2 - 2 tweld )3 ) / ( 6 Le2 ) + 2 tweld ( Le2 - 2 tweld )2 / 6

= 167.513 in3
Y
e2

Sz = 2 tweld ( ( Le1 + tw )3 - tw3 ) / ( 6 ( Le1 + tw ) ) +

L

( Le2 - 2 tweld ) ( ( tw + 2 tweld )3 - tw3 ) / ( 6 ( tw + 2 tweld ) )

= 50.669 in3

Le1 Aeff 0.707 tweld ( 2 Le1 + 2 ( Le2 - 2 tweld ) )

=
= 27.043 in2

Attachment E.
Welding Connection for Beam to Tubular Bracing
 CALCULATION SHEET

CLIENT PT. PHE ONWJ PROJECT FEED FOR GG FIELD DEVELOPMENT DATE : 06/06/2012
SUBJECT WELDING CONNECTION ANALYSIS JOB NO. : 2751
BY FSW/ APW CHECKED BY NVI APPROVED BY YLA SHEET : of

Full Peneteration Weld:

Z
Le1 = bf = 12.000 in
Le2 = d = 17.000 in

Y Sy = Le1 ( Le23 - ( Le2 - 2 tweld )3 ) / ( 6 Le2 )

e2

= 139.897 in3
L

Sz = 2 tweld x Le12 / 6
= 36.0000 in3

Le1 Aeff 2 tweld Le1

=
= 12.726 in2

Then the total weld properties are:

Sy = 307.410 in3
Sz = 86.669 in3
Aeff = 39.769 in2

Design Loads:

P Vy Vz Mx My Mz Joint No.
Condition
(kips) (kips) (kips) (kips-in) (kips-in) (kips-in) Connection
In-place Operating 101.63 0.62 0.07 0.21 26.09 43.53 657
In-place Storm 116.05 0.65 0.27 0.97 80.28 43.99 657
Seismic 493.87 2.99 3.18 166.88 887.94 103.54 657

The values are obtained from related analyses using the SACS Computer Program.

Stress Capacity Check:

Axial Stress: fa = P / Aeff

Shear Stress: fv-y = Vy / Aeff
fv-z = Vz / Aeff
fv = ( fv-y2 + fv-z2 )1/2
Bending Stress: fb-y = My / S y
fb-z = Mz / S z
Total Stress: ftotal = ( ( fa+ fb-y + fb-z )2 + fv2 )1/2

fa fv-y fv-z fb-y fb-z fv ftotal Fallow Unity

Condition Result
(ksi) (ksi) (ksi) (ksi) (ksi) (ksi) (ksi) (ksi) Check
In-place Operating 1.1726 0.01 0.001 0.085 0.142 0.01 1.40 21.00 0.067 OK
In-place Storm 1.3390 0.01 0.003 0.261 0.143 0.01 1.74 21.00 0.083 OK
Seismic 5.6983 0.03 0.037 2.888 0.337 0.05 8.92 21.00 0.425 OK

Attachment E.
Welding Connection for Beam to Tubular Bracing