Turbine Governer Control
Turbine Governer Control
Overview slides
© Siemens AG 2008. All rights reserved.
Content
Introduction ……………………….………….… 3
Portfolio …………………………………………… 5
Overview and benefits …………………....… 7
Modernization Concepts …………….…….….. 11
Governor ………………..………………….. 13
Protection ………….…………….…………… 16
Modernization of hydraulics ………..….… 20
Turbine control master program ………....… 22
Turbine monitoring & diagnostic…………… 23
Electrical systems ……………………..…… 20
Automation system - highlights ………..…… 24
Project execution …………………….……….. 36
References ………….…………….…...........… 40
Further information …………………….……….. 44
Can I ...
... improve
the reliability
of my old turbines
with new I&C?
Steam
Turbines
Gas
Turbines
Increased
availability
SPPA-R3000
Turbine Controls
Increased Reduced
flexibility maintenance
Task
To react on grid demands and offer new Benefits
possibilities in today's energy markets. ■ Improved load flexibility, with improved
dynamics and island mode capability
Solution
■ Follow NERC requirements
Replacement of old hydraulic governor
■ Expanded range of economic
with new redundant electronic control
operation, with improved control
system
accuracy
Single valve control
■ Improved start-up sequence for hot
Advanced control algorithms stand-by operation and reduced start
Thermal stress control and supervision -up time
New HP hydraulic power unit
Task
To avoid unnecessary and forced outages Benefits
of the unit and to increase lifetime of the ■ Minimization of forced outages
turbine.
■ Reduction of lifetime consumption
Solution (no more testing above sync speed)
New redundant digital control.
■ Lifetime extension of the plant
Replacement of mechanical governor
and overspeed protection.
Electronic turbine protection with
3 channel overspeed device.
New hydraulic interface with redundant
or 2oo3 failsafe hydraulic trip block
New field instrumentation
Laredo Generating
Station Texas, USA 200 MW hard coal fired unit
Westinghouse
steam turbine ONE unforced outage – FOUR hours
110 MW back to grid
MHC to EHC upgrade Average price for peak load 1) :
$60 MWh (estimated)
Task
Reduce costly efforts for maintaining and
troubleshooting old controls.
Solution
New redundant digital control.
Replacement of mechanical governor and
overspeed protection.
Electronic turbine protection with 3
channel overspeed device.
New hydraulic interface with redundant or
2oo3 failsafe hydraulic trip block
Benefit
New field instrumentation
■ Advanced I&C diagnostics
Turbine supervisory instrumentation
(TSI equipment) ■ Advanced operational supervision
Standardized and proven I&C-systems.
■ Reduced maintenance for mechanical
components
■ Automatic tests during operation
© Siemens AG 2009. All rights reserved.
Page 12 SPPA-R3000 Turbine Controls Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
Reduced maintenance costs
Turbine Control
governor valves
Protection
Channel 2
Protection 2oo3
Channel 3 Tripping Unit
Stop
valves speed
sensors
Hydraulic Power Unit
Turbine
Master
Program Thermal
Stress
Evaluator
Turbine
Governor
Monitoring
Stop
Valve
Single
Valve
Control
Control Valve
Speed control
Speed set point
Auto/manual ramp-up rates
Acceleration synchronizing
Island mode
Load control
Load set point
Auto/manual load rates
Load limiters
Frequency regulation
Auto load rejection and island
mode
Pressure control
Main Steam-Pressure Control
Turbine
Governor Improved control performance
Flexible adoption of valve opening
sequences
Monitoring
Linearization of valve characteristics
Overspeed protection
The turbine control master program ensures Coordination of automatic start-up from
fully automatic turbine operation stand still up to full load operation
for all operating modes Direct influence of thermal stress on
by one push button operation: different operating conditions (gradients,
cold, warm, hot start-up and load changes,
protection, critical speed ranges)
Automatic load shedding and island
operation in case of disconnected grid
Automatic shut-down from full load to turning
gear operation
Turbine generator
Most
Protection Analysis Diagnostic economic
solution
Reliable
Meets even the most stringent requirements
for turbine control and protection systems
Scalable
From single-channel to 100% redundancy for
turbine governor (CPU, I/O modules and
communication modules)
Integrated fail-safe application.
Certified to IEC for protection trip
Fast-response
Control circuit for valve positioning integrated
in CPU.
Typical cycle time: 6ms
Meets the requirements of UCTE for
frequency support ancillary services
Universal
Only one type of module is used for speed
acquisition, digital data processing and
analog data processing
Governor
Protection 2oo3 #
Overspeed
Protection
ESV/CV Valve
System Highlights
Leading-edge performance for closed-loop
control and arithmetic operations
100% redundancy for CPU, I/O modules,
communication modules and bus system
1-out-of-2 logic for controls (hot standby
concept)
Switchover in < 1 ms on I/O module fault
Extremely high availability
Supports online reconfiguration
Direct link to plant bus
Add T 3000 Highlights
Unit I&C
SIMATIC PCS7 PS
Unit I&C SPPA- SPPA-T2000
Third-party system R3000 SPPA-T3000
SPPA-R3000
Power
servers SPPA-R3000
SPPA-T3000
Turbine
Automation Controls
Servers
SPPA-T3000
Application
Server
Process
interfaces
Compre-
Presenta Implemen
Discussion Optimized hensive
-tion and -tation
of situation operation service
decision
concepts
Contract
© Siemens AG 2009. All rights reserved.
Page 37 SPPA-R3000 Turbine Controls Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
The future proof execution
+ +
600 GW installed, 2000 systems installed, Role based information
10 GW operated by based on proven and supply with power plant
Siemens trendsetting SIMATIC know-how
technology
The only DCS supplier with SPPA-T3000:
Global leader in power
power plant-OEM The benchmark
generation management
process know-how in controls
Duisburg, Germany
Altbach,
Siemens ST
Germany Ilsan, Korea
1x 130 MW
Siemens ST Westinghouse GT
Salamanca, Mexico 1x430 MW
Franco Tosi ST Shedgum, Farras 6x 110 MW, W 501D5
1x 300 MW KSA
16x GE Frame 7
5x Westinhouse 501D4
Huntly,
Uruguaiana, Brazil New Zealand
Westinghouse GT Kriel, RSA
Parsons ST
2x WH 501 FC BBC ST
2x 350 MW
6x 500 MW
DC Cook
ABB Nuclear ST
1x 1100 MW
Bergen
Siemens CT
4X V84.2
KU Brown,
Reid Gardner Westinghouse ST
GE ST 3X 130 MW 1x 200 MW
Westinghouse ST
1X 270 MW Rocky Road
GE LM5000 CT
Laredo
Westinghouse ST
1x 110 MW
Hines
Westinghouse
Venice 2X 1 CCPP W501FC
GE LM2500 CT
© Siemens AG 2009. All rights reserved.
Page 42 SPPA-R3000 Turbine Controls Energy • Fossil Power Generation • Instrumentation, Controls & Electrical
Powering the world
Profitable, reliable and flexible power generation
Email: maggieyu.energy@siemens.com
www.siemens.com/energy/controls
please contact
maggieyu.energy@siemens.com
This document contains forward-looking statements and information – that is, statements related to future, not past, events. These statements may be identified either orally or in writing by words as “expects”, “anticipates”, “intends”, “plans”, “believes”, “seeks”, “estimates”, “will” or words of
similar meaning. Such statements are based on our current expectations and certain assumptions, and are, therefore, subject to certain risks and uncertainties. A variety of factors, many of which are beyond Siemens’ control, affect its operations, performance, business strategy and
results and could cause the actual results, performance or achievements of Siemens worldwide to be materially different from any future results, performance or achievements that may be expressed or implied by such forward-looking statements. For us, particular uncertainties arise,
among others, from changes in general economic and business conditions, changes in currency exchange rates and interest rates, introduction of competing products or technologies by other companies, lack of acceptance of new products or services by customers targeted by Siemens
worldwide, changes in business strategy and various other factors. More detailed information about certain of these factors is contained in Siemens’ filings with the SEC, which are available on the Siemens website, www.siemens.com and on the SEC’s website, www.sec.gov. Should one
or more of these risks or uncertainties materialize, or should underlying assumptions prove incorrect, actual results may vary materially from those described in the relevant forward-looking statement as anticipated, believed, estimated, expected, intended, planned or projected. Siemens
does not intend or assume any obligation to update or revise these forward-looking statements in light of developments which differ from those anticipated.
Trademarks mentioned in this document are the property of Siemens AG, it's affiliates or their respective owners.