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Piping Electrode Consumption

This document outlines the welding electrode requirements for an infrastructure project, including anticipated quantities needed by material type, AWS classification number, electrode size, and estimated delivery dates. A total of 19 different electrode configurations are listed for materials including carbon steel, stainless steel 304L, stainless steel 316L, and duplex steel. The largest anticipated quantities are for carbon steel electrodes of sizes 2.4mm, 3.2mm, and 4mm. Further electrode quantities will be determined once detailed drawings are received.

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Stephen Raj
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672 views6 pages

Piping Electrode Consumption

This document outlines the welding electrode requirements for an infrastructure project, including anticipated quantities needed by material type, AWS classification number, electrode size, and estimated delivery dates. A total of 19 different electrode configurations are listed for materials including carbon steel, stainless steel 304L, stainless steel 316L, and duplex steel. The largest anticipated quantities are for carbon steel electrodes of sizes 2.4mm, 3.2mm, and 4mm. Further electrode quantities will be determined once detailed drawings are received.

Uploaded by

Stephen Raj
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Face /

No. of Electrode dimension Deposition rate Weight of joint


Thk gap, mm
S.No layers
Face Gap R F C R F+C C R F+C
mm mm mm No Size Length Size Length Size Length kg/hr kg/hr kg/m kg/m
1 4 2 1 2 2.5 250 3.2 350 0.43 1.2 0.08 0.09
5 2 1 2 2.5 250 4 450 0.48 1.41 0.09 0.11
6 2 1 3 2.5 250 3.2 350 0.52 1.24 0.08 0.14
7 2.5 1.5 3 3.2 350 4 450 0.75 1.38 0.14 0.22
8 3 2 3 3.2 350 4 450 5 450 0.75 1.42 1.75 0.16 0.13
9 3 2 4 3.2 350 5 450 0.75 1.88 0.14 0.37
10 3 2 4 3.2 350 5 450 0.75 1.88 0.15 0.47
12 3.5 2 5 3.2 350 5 450 0.75 1.93 0.17 0.74
15 3.5 2 5 3.2 350 5 450 0.81 2.1 0.15 0.91

Effect of welding position

S.No PB PA PG PE PF PC
2FR 1G 5G 4G 5G 2G
1 1 1 1 1.1 1.15 1.15

Different electrode dimensions


Size L Fac
2.5 350 1.9
3.2 350 1
4 450 0.48
5 450 0.31
Weight of joint Welding time per layer
C R F C
min/m min/m min/m
11.2 4.5
10.6 4.5
9.2 6.8
11.2 9.2
0.14 12.8 5.5 4.8
11.2 11.8
12 15
13.6 23
11.1 26
4

Weight of weld Root pass, kg /m 0.15 Thickness of the materia


Weight of weld Fill up, kg /m 0.47 Size of the pipe to be w
Weight of weld Capping, kg /m Total no. of joints
Length of the weld 0.557036 m Size of the root electrod
Weight of weld Root pass, kg /m 0.083555 Size of the fill up electro
Weight of weld Fill up, kg /m 0.261807 Size of the capping elec
Weight of weld Capping, kg /m 0
Factor for welding position 1.15 Metal recovery % as giv
Total weight of the weld Metal recovery % as giv
Weight of weld Root pass, kg /m 0.096089 Metal recovery % as giv
Weight of weld Fill up, kg /m 0.301078
Weight of weld Capping, kg /m 0 No. of Electrodes, Root
Weight of core metal rod deposited 0.01894 Standard No. of Electrodes, Fill up
No. of root electrodes 5 No. of Electrodes, Capp
No. of fill up electrodes 16
No. of capping electrodes 0
Root electrode Correction factor 1.9
Fill up electrode Correction factor 1
Capping electrode Correction factor 0.48
No. of root electrodes 9.5
No. of fill up electrodes 16
No. of capping electrodes 0
Root Electrode metal recovery 120%
Fill up Electrode metal recovery 120%
Capping Electrode metal recover 125%
No. of root electrodes 8
No. of fill up electrodes 13
No. of capping electrodes 0
Total no. of joints 1
No. of root electrodes 7.916667
No. of fill up electrodes 13.33333
No. of capping electrodes 0
5 6 7 8 9 10 12 15 Valid only for these thickness

Thickness of the material to be welded 10 mm


Size of the pipe to be welded 6
Total no. of joints 1
Size of the root electrode 2.5
Size of the fill up electrode 3.2
Size of the capping electrode 4

Metal recovery % as given by Electrode supplier - for Root 120%


Metal recovery % as given by Electrode supplier - for fill up 120%
Metal recovery % as given by Electrode supplier - for Capping 125%

No. of Electrodes, Root 8 0.0191 0.151208


No. of Electrodes, Fill up & Capping 13 0.0371 0.494667
No. of Electrodes, Capping 0
0.645875
for these thickness
OL2K - INFRASTRUCTURE M1 PROJECT

WELDING ELECTRODE REQUIREMENT

Type of Electrodes Anticipated Qty I lot, kgs II Lot, kgs III Lot, kgs
S.No MOC AWS Class. No. Size kgs ETA - 15.02 ETA - 31.03 ETA - 31.04
1 CS E 6010 2.4 375 188 94 94
2 CS E 6010 3.2 1200 600 300 300

3 CS E 7018-1 2.4 1575 788 394 394


4 CS E 7018-1 3.2 7500 3750 1875 1875
5 CS E 7018-1 4 2250 1125 563 563
6 CS E 7018-1 5 375 188 94 94

7 CS E 7018-A1 3.2 375 188 94 94

8 CS ER 70S2 2 300 150 75 75


9 CS ER 70S2 2.4 1800 900 450 450
10 CS ER 80SD2 2.4 113 56 28 28

11 SS 316L ER 316L 2 150 75 38 38


12 SS 316L ER 316L 2.4 300 150 75 75
13 SS 316L ER 316L 3.2 0 0 0 0

14 SS 304L ER 308L 2 450 225 113 113


15 SS 304L ER 308L 2.4 1050 525 263 263
16 SS 304L ER 308L 3.2 450 225 113 113

17 Duplex ER 2209 2 150 75 38 38


18 Duplex ER 2209 2.4 375 188 94 94
19 Duplex ER 2209 3.2 300 150 75 75

Note:

This requirement is based on preliminary study and on the lower side. Further quantities will be indended during the month
of March 2006, on receipt of all the drawings

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