DURACRETE™

2
Permanent Bonding, Trowelable, Patch and liters). Coverage estimate is 45 sq.ft at c in. (4.5 m at 3
mm) thickness. Available in two colors: gray or white.
Patching Mortar

DURACRETE
MANUFACTURER TECHNICAL DATA
L&M Construction Chemicals, Inc. Applicable Standards: ASTM C 387
14851 Calhoun Road
Omaha, NE 68152 Physical properties:
Phone: 402-453-6600 All tests performed at 72EF (22EC). All data based on
FAX: 402-453-0244 typical performance.
Website: www.lmcc.com
Consistency ....................................... Highly flowable
PRODUCT DESCRIPTION Working Time................................................... 20 min
DURACRETE is a single component, polymer- Set time,ASTM C 191 Initial.............................. 1 hr
reinforced, high-strength, cement-based patching and Final ............................. 3 hrs
resurfacing mortar. DURACRETE has been designed to Compressive Strength 1 day........................ 1,000 (7)
repair, slope or level structurally sound, interior and ASTM C 109 3 days .................... 2,450 (17)
exterior concrete surfaces that are pitted, worn, scaled or Modified (MPa) 7 days .................... 3,250 (22)
spalled. In addition, this product can be sculpted to patch 28 days .................. 5,000 (34)
concrete members and deep voids. When properly Weathering................................................... Excellent
applied, DURACRETE will produce a strong, durable, Reduction in WaterAbsorption (Rilem) .......... 20-50%
well bonded surface of desired texture. Abrasion Resistance,ASTM C 944 ................Excellent
L&M has found that polymer-reinforced patching materials INSTALLATION
which more closely match their compressive strength with Surface Preparation: Remove loose and deteriorated
the strength of the concrete substrate adhere better and last concrete. Remove rust and scale from rebar in
longer. With modern polymer technology, L&M's accordance with ICRI guideline number 03730. Surface
DURACRETE is strength matched with most concrete to receive DURACRETE must be clean of oil, paint,
substrates, and at the same time provides an improved curing and sealing compounds, dirt and laitance. Profile
abrasion resistance and weather resistance. the surface to a medium texture (Ref. CSP 5 or greater,
Basic Use: The excellent workability, wear resistance and ICRI 03732). Power wash with water to remove all dust
polymer-reinforced bond strength of DURACRETE and soak surface prior to placement. Before placing
make it ideal for patch repairs of existing concrete, such as mortar remove standing water leaving a saturated
commercial warehouse and industrial floors, sidewalks, surface-dry (SSD) condition. Repair all cracks before
stairwalls, curbs and gutters, driveways, and concrete installing DURACRETE. Route out non-moving cracks,
parking decks. Additional uses of DURACRETE include presoak, and fill with flowable DURACRETE mortar.
stamped concrete overlays and decorative finishes, in Bonding Slurry for Deep Spalls and overlays: Prime
conjunction with integral or topically applied colors. damp surface to be repaired with a liquid slurry bond coat
DURACRETE is available in two color formations: using DURACRETE powder mixed with 4 1/2 quarts
1)standard concrete gray, for normal applications and (4.3 liters) of water per bag just before the placement of
2)white, to be used as a base for colored toppings and DURACRETE mortar. Uniformly apply bonding
overlays. slurry with a stiff broom. Broom out puddles. Do not
allow slurry bond coat to dry out before installing
FEATURES & BENEFITS
DURACRETE. Re-prime areas that dry before
! May be placed as a mortar or an overlay. installation. Estimated coverage per bag for slurry coat
! High abrasion resistance. is 50 ft2.
! Excellent bond strength. MIXING WATER REQUIREMENTS : When used as
! Strength matched for longer life. a large area overlay, mix with approximately 4 quarts (3.8
! Add color for decorative finish. liters) of potable water per 50 pounds (22.7 kg). When
! May be mixed with coarse aggregate.
DURACRETE is being used as a small area patch (curb
and gutters, pot holes, etc.) reduce total water slightly to
ESTIMATING attain a trowelable or stiff consistency. Do not dry pack.
DURACRETE is packaged in 50 lb. (22.7 kg) bags or re- Do not use less than 2 3/4 (2.5 liters) quarts of water per
sealable plastic pails. Yields approximately 0.44 ft3 (13 bag.
MIXING: On small area repairs, mix with a variable- ! Do not add cement, sand or fine aggregate. Do not
speed electric drill fitted with a paddle or “jiffy” mixer. retemper.
On larger installations, use a properly vented, gas ! Do not overwork surface after initial placement.
powered, paddle-type mortar mixer. When mixing to
overlay consistency, place 3/4 of specified water into an PRECAUTIONS
empty container and then, while mixing, slowly add all Contains portland cement and silica sand. Freshly mixed
DURACRETE powder. Mix a few minutes and then add cement is highly alkaline and may cause skin injury.
the remaining water to attain desired placement Avoid creating and inhaling dust. Provide ventilation and
consistency. Continue mixing for a total of 5 minutes. Do respiratory protection. Wear skin and eye protection.
not mix more than can be placed in 20 minutes. Dust mask recommended.
ADDING COLOR: Integral color mixtures may be Please refer to Product Material Safety Data Sheet
added to white DURACRETE with success. Consult (MSDS) before using.
L&M or your pigment supplier for recommended dosage.
STORAGE/SHELF LIFE
PLACING: Immediately pour or place material onto DURACRETE units are to be kept in dry storage to
damp, freshly-primed surface to be repaired. Level and prevent water contamination. Shelf life is one year in
screed to elevation or slope desired. Do not re-temper. unopened pails or bags when properly stored.
DURACRETE may be placed at depths of near feather
edge to 3" (75 mm) . When placing DURACRETE in WEBSITE
depths of over 3" in small area repairs, up to 50% by L&M's convenient internet website offers instant access to
weight, 3/8-inch (10 mm) pea gravel may be added per Tech Data Sheets, Material Safety Data Sheets, product
bag. Allow to set and stiffen for a few minutes and then updates, and other useful information. Visit
finish or texture as desired. In hot, windy weather, use www.lmcc.com and follow the easy steps. L&M is ready
L&M evaporation retarder, E-CON , to reduce to respond to your concrete information needs - anytime -
temperature and wind-induced cracking (plastic anywhere!
shrinkage cracks).
LIMITED WARRANTY
Finish top coat: For a more uniform appearance on
spalled exterior concrete driveways, pavements and This product is warranted to be free of defects in material
walkways, allow installed DURACRETE mortar used on and workmanship, and conform to L&M Construction
deep repairs to cure a minimum of 4 hours. Then apply a Chemicals (“L&M”) quality control standards. All
final finish top coat of DURACRETE mixed with 4 qts recommendations, statements and technical data herein
per bag to produce a uniform color and desired texture. are based on tests we believe to be reliable and correct, but
Allow to cure overnight before subjecting to traffic. accuracy and completeness of said tests are not
guaranteed and are not to be construed as a warranty or
Curing: Under most conditions, DURACRETE is self- guaranty of any kind, expressed or implied including but
curing. To protect installation from high winds, heat or not limited to, an implied warranty of merchantability or
sun, use L&M E-CON or cover with plastic. Do not an implied warranty of fitness for a particular purpose.
water cure. Allow DURACRETE to harden before Satisfactory results depend upon many factors beyond
applying decorative sealing compounds. L&M's control. User shall rely on his or her own
Crack and Joint Repair: Extend all joints through the information and tests to determine suitability of the
total thickness of the overlay system. Use expansion product for the intended use and user assumes all risk,
joint material where necessary and saw cut to full depth as loss, damage, expense and liability resulting from his or
required. Over time, moving cracks in the substrate her direct use, indirect use or consequential to their own
concrete will continue through the DURACRETE repair use of the product. L&M shall not be liable to the buyer or
and may need additional protection. any third person for any injury, loss or damage directly or
indirectly resulting from use or inability to use the product.
FOR BEST RESULTS: L&M's sole responsibility shall be to replace that portion
! DURACRETE is cement-based. Follow ICRI of the product which proves to be defective. Any warranty
Guidelines for surface preparation and ACI claim must be made within six (6) months from the date of
recommended practices for placement. the claimed breach. This limited warranty applies only if
! For placement do not use trowelable or stiff the product was properly installed and used according to
consistencies for large area overlayments. all instructions and was properly stored prior to use.
! Do not mix more than can be placed within 20
minutes. For Professional Use Only.
! Do not place over painted or sealed surfaces.
©2010, L&M Construction Chemicals, Inc
! Do not add any additives or accelerators.
! Not recommended to repair moving cracks.

#301211-5
September 8, 2010