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Design Code: Asme B31.3 Process Piping - For Straight Pipe Under Internal Pressure

The document provides pipe design calculations for 3 pipes according to ASME B31.3 code. It specifies the pipe material, size, schedule, wall thickness, design pressure, temperature and other parameters. It then calculates the minimum required wall thickness accounting for pressure, stress, corrosion and tolerance. It determines that the first 2 pipes meet requirements but the 3rd is unsatisfactory for the increased design pressure.

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2K views10 pages

Design Code: Asme B31.3 Process Piping - For Straight Pipe Under Internal Pressure

The document provides pipe design calculations for 3 pipes according to ASME B31.3 code. It specifies the pipe material, size, schedule, wall thickness, design pressure, temperature and other parameters. It then calculates the minimum required wall thickness accounting for pressure, stress, corrosion and tolerance. It determines that the first 2 pipes meet requirements but the 3rd is unsatisfactory for the increased design pressure.

Uploaded by

faisman
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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For Pipe 8 " Sch 30 of piping class 11025

DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 106 Gr B
Pipe size = 8 inch
Pipe schedule = 30
Pipe Wall Thickness, tn = 7 mm (from Pipe Schedule)
Tolerance Wall Thickness = 0.9 mm (need to refer ASTM)
Nominal Outside Diameter, D = 219.1 mm
Internal Design Pressure, P = 19.6 barg
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 3.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 1.55 mm
Minimum Required Thickness, tm = t + c + Mill tolerance (from 304.1.1 Eq. (2) of ASME B31.3)
= 5.4 mm SATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
For Pipe 8 " Sch 30 of piping class 11025
DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 106 Gr B
Pipe size = 8 inch
Pipe schedule = 30
Pipe Wall Thickness, tn = 7 mm (from Pipe Schedule)
Tolerance Wall Thickness = 0.9 mm (need to refer ASTM)
Nominal Outside Diameter, D = 219.1 mm
Internal Design Pressure, P = 29.4 barg 1.5 x Rating pressure (19.6 barg)
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 3.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 2.32 mm
Minimum Required Thickness, tm = t + c + Mill tolerance (from 304.1.1 Eq. (2) of ASME B31.3)
= 6.2 mm SATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
For Pipe 20" Sch 30 of piping class 31013
DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 106 Gr B
Pipe size = 20 inch
Pipe schedule = 30
Pipe Wall Thickness, tn = 12.7 mm (from Pipe Schedule)
Tolerance Wall Thickness = 1.6 mm (need to refer ASTM)
Nominal Outside Diameter, D = 508.0 mm
Internal Design Pressure, P = 50.5 barg
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 1.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 9.17 mm
Minimum Required Thickness, tm = t + c + Mill tolerance (from 304.1.1 Eq. (2) of ASME B31.3)
= 11.8 mm SATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
For Pipe 20" Sch 30 of piping class 31013
DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 106 Gr B
Pipe size = 20 inch
Pipe schedule = 30
Pipe Wall Thickness, tn = 12.7 mm (from Pipe Schedule)
Tolerance Wall Thickness = 1.6 mm (need to refer ASTM)
Nominal Outside Diameter, D = 508.0 mm
Internal Design Pressure, P = 75.8 barg 1.5 x Rating pressure (50.5 barg)
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 1.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 13.65 mm
Minimum Required Thickness, tm = t + c + Mill tolerance (from 304.1.1 Eq. (2) of ASME B31.3)
= 16.2 mm UNSATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
For Pipe 20 " Sch 80 of piping class 61142
DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 333 Gr 6
Pipe size = 20 inch
Pipe schedule = 80
Pipe Wall Thickness, tn = 26.19 mm (from Pipe Schedule)
Tolerance Wall Thickness = 3.3 mm (need to refer ASTM)
Nominal Outside Diameter, D = 508.0 mm
Internal Design Pressure, P = 102.1 barg
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 1.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 18.27 mm
Minimum Required Thickness, tm = t + c + Mill tolerance (from 304.1.1 Eq. (2) of ASME B31.3)
= 22.5 mm SATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
For Pipe 20 " Sch 80 of piping class 61142
DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 333 Gr 6
Pipe size = 20 inch
Pipe schedule = 80
Pipe Wall Thickness, tn = 26.19 mm (from Pipe Schedule)
Tolerance Wall Thickness = 3.3 mm (need to refer ASTM)
Nominal Outside Diameter, D = 508.0 mm
Internal Design Pressure, P = 153.2 barg 1.5 x Rating pressure (102.1 barg)
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 1.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 27.01 mm
Minimum Required Thickness, tm = t + c + Mill tolerance (from 304.1.1 Eq. (2) of ASME B31.3)
= 31.3 mm UNSATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
For Pipe 20 " Sch 120 of piping class 91013
DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 333 Gr 6
Pipe size = 20 inch
Pipe schedule = 120
Pipe Wall Thickness, tn = 38.1 mm (from Pipe Schedule)
Tolerance Wall Thickness = 4.8 mm (need to refer ASTM)
Nominal Outside Diameter, D = 508.0 mm
Internal Design Pressure, P = 153.2 barg
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 1.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 27.02 mm
Minimum Required Thickness, tm = t+c (from 304.1.1 Eq. (2) of ASME B31.3)
= 28.0 mm SATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
For Pipe 20 " Sch 120 of piping class 91013
DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 333 Gr 6
Pipe size = 20 inch
Pipe schedule = 120
Pipe Wall Thickness, tn = 38.1 mm (from Pipe Schedule)
Tolerance Wall Thickness = 4.8 mm (need to refer ASTM)
Nominal Outside Diameter, D = 508.0 mm
Internal Design Pressure, P = 229.8 barg 1.5 x Rating pressure (153.2 barg)
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 1.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 39.68 mm
Minimum Required Thickness, tm = t+c (from 304.1.1 Eq. (2) of ASME B31.3)
= 40.7 mm UNSATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
REFERENCE: API 570 PIPING INSPECTION CODE

Actual Thickness, tactual = 2.7 mm


Required Thickness, trequired = 2.44 mm (from pressure design thickness calculation)
Wall Thickness, tinitial or tpervious = 6.23 mm
Year in Service = 15 year(s)
Corrosion Rate, Cr = (tinitial - tactual)/time(year) between or (tprevious - tactual)/time(year) between) (from 7.1.1 Remaining Life Calculations of API 570)
= 0.24 mm/year
Remaining Life = (tactual - trequired)/corrosion rate (from 7.1.1 Remaining Life Calculations of API 570)
= 1.10 year(s)
REFERENCE: API 570 PIPING INSPECTION CODE & API 579 FITNESS FOR SERVICE
CALCULATION OF MAXIMUM ALLOWABLE WORKING PRESSURE FOR PIPING IN OPERATIONS

Design Pressure, P = 1765 kPA


Design Temperature, P = 80 °C
Material = API 5L Gr B
Pipe size = 12 inch
Pipe schedule = STD
Allowable Stress, S = 137900 kPA
Nominal Outside Diameter, D = 323.9 mm
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
Actual Thickness, tactual = 2.70 mm
Corrosion Rate, Cr = 0.24 mm/year
Next Planned Inspection = 2 year(s)
MAWP = 2SEΤ/D
= 1481.6 kPA UNSATISFACTORY

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